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High Temperature Mechanical Behavior of Ceramic-Matrix Composites
High Temperature Mechanical Behavior of Ceramic-Matrix Composites
Longbiao Li
Author All books published by WILEY-VCH
are carefully produced. Nevertheless,
Prof. Longbiao Li authors, editors, and publisher do not
Nanjing Univ. of Aeronautics & warrant the information contained in
Astronaut these books, including this book, to
College of Civil Aviation be free of errors. Readers are advised
No. 29 Yudao St. to keep in mind that statements, data,
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10 9 8 7 6 5 4 3 2 1
v
Contents
Preface xiii
Acknowledgments xv
1 Introduction 1
1.1 Tensile Behavior of CMCs at Elevated Temperature 2
1.2 Fatigue Behavior of CMCs at Elevated Temperature 6
1.3 Stress Rupture Behavior of CMCs at Elevated Temperature 7
1.4 Vibration Behavior of CMCs at Elevated Temperature 9
1.5 Conclusion 10
References 10
Index 359
xiii
Preface
Monolithic ceramic is a kind of brittle material. The properties of the material will
be greatly reduced by microdefects, which limit the practical application of ceram-
ics in many fields. However, the inherent brittleness of ceramic materials can be
improved by a continuous or discontinuous ceramic fiber or carbon fiber reinforce-
ment, namely, ceramic-matrix composites (CMCs). This dispersed second phase can
improve the fracture toughness of ceramic materials. The main mechanism is that
the crack bridging effect in the process of fracture can make the matrix materials con-
nect with each other, disperse the fracture energy by the way of fiber debonding, and
fiber pulling out to prevent the fracture of the material. Compared with the mono-
lithic ceramic, the mechanical behavior of CMCs has many different characteristics.
Understanding the failure mechanisms and internal damage evolution represents
an important step to ensure reliability and safety of CMCs. This book focuses on the
high-temperature mechanical behavior of CMCs as follows:
(1) Temperature- and time-dependent first matrix cracking stress of fiber-reinforced
CMCs is investigated using the energy balance approach. The temperature-
dependent micromechanical parameters are incorporated into the analysis of
the microstress analysis, interface debonding criterion, and energy balance
approach. Relationships between the first matrix cracking stress, interface
debonding, temperature, and time are established. Effects of fiber volume,
interface shear stress, interface frictional coefficient, interface debonding
energy, matrix fracture energy, temperature, and time on the first matrix
cracking stress and interface debonding length are discussed. Experimental
first matrix cracking stress and interface debonding of C/SiC and SiC/SiC
composites at elevated temperature are predicted.
(2) Temperature- and time-dependent matrix cracking evolution of fiber-reinforced
CMCs is investigated using the critical matrix strain energy (CMSE) criterion.
Temperature-dependent interface shear stress, Young’s modulus of the fibers
and the matrix, matrix fracture energy, and the interface debonding energy are
considered in the microstress field analysis, interface debonding criterion, and
matrix multiple cracking evolution model. Effects of fiber volume, interface
shear stress, interface debonding energy, matrix fracture energy, temperature,
and time on matrix multiple cracking evolution and interface debonding are
discussed. Experimental matrix multiple cracking evolution and fiber/matrix
interface debonding of C/SiC and SiC/SiC composite at elevated temperatures
are predicted.
(3) Time-dependent tensile damage and fracture of fiber-reinforced CMCs are
investigated considering the interface and fiber oxidation. Time-dependent
damage mechanisms of matrix cracking, interface debonding, fiber failure,
and interface and fiber oxidation are considered in the analysis of the tensile
xiv Preface
Acknowledgments
Introduction
Monolithic ceramic is a kind of brittle material. The properties of the material will
be greatly reduced by microdefects, which limit the practical application of ceram-
ics in many fields. However, the inherent brittleness of ceramic materials can be
improved by continuous or discontinuous ceramic fiber or carbon fiber reinforce-
ment, namely, ceramic-matrix composites (CMCs). This dispersed second phase can
improve the fracture toughness of ceramic materials. The main mechanism is that
the crack bridging effect in the process of fracture can make the matrix materials
connect with each other, disperse the fracture energy by the way of fiber debonding,
and fiber pulling out to prevent the fracture of the material [1, 2].
Compared with the superalloy, fiber-reinforced CMCs can withstand higher
temperature, reduce cooling air flow, and improve the turbine efficiency. The
density of fiber-reinforced CMCs is 2.0–2.5 g/cm3 , which is only 1/4–1/3 of super-
alloy. CMCs have already been applied to aeroengine combustion chambers,
nozzle flaps, turbine vanes, and blades. For example, the CMC nozzle flaps and
seals manufactured by SNECMA have already been used for more than 10 years
in the M88 and M53 aeroengines. The CMC tail nozzle designed by SAFRAN
Group of France passed the commercial flight certification of European Union
Aviation Safety Agency (EASA) and completed its first commercial flight on
the CFM56-5B aeroengine on 16 June 2015. National Aeronautics and Space
Administration (NASA) has prepared and tested the CMC turbine guide vanes and
turbine blade disc components in the Ultra-Efficient Engine Technology (UEET)
project. General Electric (GE) tested the CMC combustor and high-pressure
turbine components in the ground test of GEnx aeroengine. The CMC turbine
blades were successfully tested on the F414 engine, which are planned to be
used in GE90 series aeroengines. The engine weight is expected to be reduced
by 455 kg, accounting for about 6% of the total weight of GE90-115 aeroengine.
The LEAP (Leading Edge Aviation Propulsion) series aeroengine developed
by CFM company adopts CMC components. The LEAP-1A, 1B, and 1C aero-
engine provides power for Airbus A320, Boeing 737MAX, and COMAC C919,
respectively.
Compared with polymer matrix composites (PMCs), CMCs have some similar-
ities, including anisotropy, braided structure, high strength/high modulus fibers,
manufacturing process sensitivity, and diversity, but there are also differences,
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
2 1 Introduction
interphase and tensile strength of SiC fiber monofilament. The tensile strength
of the SiC fiber monofilament decreases with the increasing coating layers. The
SiC fibers with single boron nitride (BN) coating have the high monofilament
strength retention of about 70%, 42.1% with two BN coatings, and 32.3% with
four BN coatings. The minicomposite comprises one single fiber tow, interphase,
and matrix and can be used to optimize the fiber–matrix interfacial zone and to
generate micromechanical data necessary for modeling the mechanical behavior
[7]. Almansour [8], Sauder et al. [9], and Yang et al. [10] performed investigations
on the tensile behavior of SiC/SiC minicomposites with different fiber types and
interface properties. Shi et al. [11] performed an investigation on the variability
in tensile behavior of SiC/SiC minicomposite. The tensile strength of the SiC/SiC
minicomposite satisfied the Weibull distribution. He et al. [12] performed an
investigation on the tensile behavior of SiC/SiC minicomposites with different
interphase thickness. The tensile strength and fiber pullout length increase with
the interphase thickness. Chateau et al. [13] investigated the damage evolution and
final fracture in SiC/SiC minicomposite using the in situ X-ray microtomography
under tensile loading. Zeng et al. [14] performed experimental and theoretical
investigations on the tensile damage evolution of unidirectional C/SiC composite
at room temperature. Ma et al. [15], Wang et al. [16], Liang and Jiao [17], and Hu
et al. [18] performed investigations on the tensile damage and fracture of 2.5D and
3D CMCs. The nonlinearity appears in the tensile curves along both the warp and
weft directions. Under tensile loading, the matrix cracking first occurs because
of the local stress concentration of the pores inside of the composite, and the
transverse cracks and longitudinal interlaminar cracks result in the final brittle
fracture of the composite. The acoustic emission technique is used to monitor
the damage evolution of a 3D needled C/SiC composite [19]. The damage signal
contained three main frequencies of 240, 370, and 455 kHz corresponding to the
damage mechanisms of the interface damage, matrix damage, and fiber fracture,
respectively. Wang et al. [20] compared the tensile behavior of C/SiC composites
with different fiber preforms. The minicomposite has the largest strength, mod-
ulus, and strain energy density to failure in contrast to the lowest values of the
2D composite and the intermediate properties of the 3D composite. The tensile
behavior of CMCs is affected by temperature [21–23]. For the unidirectional C/SiC
composite at 1300 ∘ C, the composite tensile strength was 𝜎 UTS = 374 MPa and the
composite tensile modulus was Ec = 134 GPa, and at 1450 ∘ C, the composite tensile
strength was 𝜎 UTS = 338 MPa and the composite tensile modulus was Ec = 116 GPa.
For the 2D SiC/SiC composite, the fracture strain at 1200 ∘ C is higher than that at
room temperature because of the interface oxidation. For the 3D C/SiC composite,
when the temperature increases from room temperature to 1500 ∘ C, the composite
elastic modulus and the strain for saturation matrix cracking remained unchanged;
the first matrix cracking stress, matrix cracking saturation stress, and fracture
stress all increased first with temperature to the peak value at the temperature
range of 1100–1300 ∘ C and then decreased with temperature. Luo and Qiao [24]
investigated the effect of loading rate on tensile behavior of 3D C/SiC composite
at room temperature, 1100, and 1500 ∘ C. At room temperature, the fracture stress
4 1 Introduction
increased with loading rate; at 1500 ∘ C, the fracture stress decreased with loading
rate; and at 1100 ∘ C, the fracture stress remained the same without changing
with loading rate. At elevated oxidizing temperature, the applied stress opens
the existing cracks and allows for easier ingress of oxygen to the fibers [25, 26].
Under thermal and mechanical load cycling in oxidative environment, the strain is
damage dependent and a combination of physical mechanism in the form of matrix
microcracking and fiber debonding and chemical mechanism of fiber oxidation.
Li et al. [27, 28] and Li [29] developed a micromechanical approach to predict
the tensile behavior of CMCs with different fiber preforms considering multiple
damage mechanisms. Li [30] predicted the time-dependent proportional limit
stress of C/SiC composites with different fiber volumes, interface properties, and
matrix damage. Li [31] analyzed matrix multi-cracking of fiber-reinforced CMCs
considering the interface oxidation and compared the matrix cracking evolution
of C/SiC composite with/without the interface oxidation. Martinez-Fernandez
and Morscher [32] investigated the tensile properties of single tow Hi-NicalonTM
SiC/PyC/SiC composite at room temperature, 700, 950, and 1200 ∘ C. The elevated
temperature stress rupture behavior was dependent on the precrack stress, and
the stress rupture life increases with the decreasing precrack stress. Forio et al.
[33] investigated the lifetime of SiC multifilament tows under static fatigue in
air at a temperature range of 600–700 ∘ C. A slow-crack-growth mechanism is
considered in the analysis of delayed failure of SiC/SiC minicomposite under low
stress state. Morscher and Cawley [34] investigated the time-dependent strength
degradation of woven SiC/BN/SiC composite at intermediate temperatures. The
strength degradation is dependent on the kinetics for fusion of fibers to one another,
the number of matrix cracks, and the applied stress state. Larochelle and Morscher
[35] investigated the tensile stress rupture behavior of woven Sylramic–iBN/BN/SiC
composite at 550 and 750 ∘ C in a humid environment. The stress rupture strengths
decreased with respect to time with the rate of decrease related to the temper-
ature and the amount of moisture content. Pailler and Lamon [36] developed a
micromechanics-based model of fatigue/oxidation for CMCs considering thermally
induced residual stresses and kinetics of interphase degradation or crack healing.
Santhosh et al. [37, 38] investigated the time-dependent deformation and damage
of 2D SiC/SiC composite under multiaxial stress and dwell fatigue at 1204 ∘ C.
Morscher et al. [39] investigated the damage evolution and failure mechanisms
of 2D Sylramic–iBN SiC/SiC composite under tensile creep and fatigue loading
at 1204 ∘ C in air condition. The damage development was the growth of matrix
cracks and increasing number of matrix cracks with stress and time. Four dominant
failure criterions are present in the literature for modeling matrix crack evolution
of CMCs: maximum stress theories, energy balance approach, critical matrix strain
energy (CMSE) criterion, and statistical failure approach. The maximum stress
criterion assumes that a new matrix crack will form whenever the matrix stress
exceeds the ultimate strength of the matrix, which is assumed to be single valued
and a known material property [40]. The energy balance failure criteria involve
calculation of the energy balance relationship before and after the formation of a
single dominant crack as originally proposed by Aveston et al. [41]. The progression
1.1 Tensile Behavior of CMCs at Elevated Temperature 5
stress level of 69 MPa at an elevated temperature of 1200 ∘ C. The fiber oxidation rate
correlated with the composite stress rupture lifetime in the various environments.
In the theoretical research area, Marshall et al. [70] and Zok and Spearing [42]
applied the fracture mechanics approach to explore nonsteady first matrix cracking
stress and multiple matrix cracking in fiber-reinforced CMCs. The energy balance
relationship before and after the matrix cracking is established considering the
mutual inference factors of the stress field between the adjacent matrix cracks.
Curtin [45] investigated multiple matrix cracking in CMCs in the presence of matrix
internal flaws. Evans [71] reported a method to predict design and life problems in
fiber-reinforced CMCs. In addition, a connection between the macro-mechanical
behavior and constituent properties of CMCs was established based on these
predictions. McNulty and Zok [72] investigated the low-cycle fatigue damage
mechanism and reported predictive damage models to describe the low-cycle CMC
fatigue life. The degradation of the interface properties and fiber strength controls
the fatigue life of CMCs. Lara-Curzio [73] established a micromechanical model
for fiber-reinforced CMC reliability and time-to-failure estimation, particularly
following the application of stresses greater than the first matrix cracking stress. The
relationship between internal damage mechanisms and lifetime was established.
In addition, the stress and temperature influences on the fiber-reinforced CMCs
were investigated. Halverson and Curtin [74] developed a micromechanically
based model for composite strength, and stress rupture lifetime of oxide/oxide
fiber-reinforced CMCs considering the degradation of the fiber, matrix damage, and
fiber pullout. Casas and Martinez-Esnaola [75] produced a fiber-reinforced CMC
micromechanical creep-oxidation model, which was used to characterize oxidation
at the CMC interface and the matrix, fiber creep, and fiber degradation with respect
to time. Pailler and Lamon [36] developed a micromechanics-based model for the
thermomechanical behavior of minicomposites based on multi-matrix cracking and
fiber failure, which was derived from a fracture statistics-based model. Dassios et al.
[76] analyzed the micromechanical behavior and micromechanics of crack growth
resistance and bridging laws. The contributions of intact and pulled-out fibers on
the bridging strain were discussed. Baranger [77] developed a reduced constitutive
law to characterize the complex material behavior and applied the constitutive
law to the mechanical modeling of SiC/SiC composites. Li [78–80] developed
micromechanical damage models and constitutive relationship of cross-ply CMCs
subjected to the dwell-fatigue loading at elevated temperature. Li et al. [27, 28]
and Li [29] developed a micromechanical constitutive relationship to predict the
damage and fracture of different fiber-reinforced CMCs subjected to tensile loading
considering multiple damage mechanisms. Nonetheless, the above research did not
consider fiber-reinforced CMC time-dependent deformation, damage, and fracture
following the application of stress rupture loading at intermediate environmental
temperatures.
In Chapter 6, “Stress Rupture of Ceramic-Matrix Composites at Elevated Tem-
perature,” time-dependent deformation, damage, and fracture of fiber-reinforced
CMCs that were exposed to stress rupture loading at intermediate environmen-
tal temperatures are investigated. The composite microstress field and tensile
1.4 Vibration Behavior of CMCs at Elevated Temperature 9
1.5 Conclusion
In this chapter, tensile, fatigue, stress rupture, and vibration behavior of
fiber-reinforced CMCs are briefly introduced. In the following chapters, detailed
formation about the matrix cracking, matrix multiple cracking, tensile, fatigue,
stress rupture, and vibration behavior of fiber-reinforced CMCs are given:
● Chapter 2: First Matrix Cracking of Ceramic-Matrix Composites at Elevated Tem-
perature.
● Chapter 3: Matrix Multiple Cracking Evolution of Fiber-Reinforced Ceramic-Mat-
rix Composites at Elevated Temperature.
● Chapter 4: Time-Dependent Tensile Behavior of Ceramic-Matrix Composites.
● Chapter 5: Fatigue Behavior of Ceramic-Matrix Composites at Elevated Tempera-
ture.
● Chapter 6: Stress Rupture of Ceramic-Matrix Composites at Elevated Intempera-
ture.
● Chapter 7: Vibration Damping of Ceramic-Matrix composites at Elevated Temper-
ature.
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16 1 Introduction
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19
2.1 Introduction
With the development of aerospace industry, the requirements for high temper-
ature, high specific strength, and high specific modulus materials are getting
higher. Ultra-high temperature, long-life, lightweight thermal structural materials
are the key prerequisites for the future development of aerospace engines to
high performance, lightweight, low emissions, and low noise. Ceramic-matrix
composites (CMCs) possess the advantages of high specific strength, high specific
modulus, low density, good wear resistance, and chemical resistance at elevated
temperatures, making them the material of choice for replacing high-temperature
alloys in high thrust-to-weight ratio aeroengines [1–5]. The mechanical properties
of CMCs are much different from those of single-phase ceramics. In single-phase
ceramics, the failure of materials is caused by the initiation and propagation of
main cracks. The elastic modulus of the whole material does not change during this
process. However, when the CMC is subjected to stress, there are many microscopic
failure mechanisms generated inside of composite, i.e. matrix cracking, fiber/matrix
interface debonding, and fiber fracture, leading to the quasi-ductile behavior in
tensile stress–strain curves [6–10].
Many researchers performed experimental and theoretical investigations on
matrix cracking in fiber-reinforced CMCs. Energy balance approach can be used
to determine the steady-state first matrix cracking stress, including the ACK
model [11], AK model [12], BHE model [13], Kuo–Chou model [14], Sutcu–Hilling
model [15], Chiang model [16], and Li model [17–21], and the stress intensity factor
method is adopted to determine the short matrix cracking stress, including the MCE
model [22], MC model [23], McCartney model [24], Chiang–Wang–Chou model
[25], Danchaivijit–Shetty model [26], and Thouless–Evans model [27]. Kim and
Pagano [28] and Dutton et al. [29] investigated the first matrix cracking in CMCs
using the acoustic emission (AE), optical microscopy, and scanning electronic
microscopy (SEM). It was found that the experimental first matrix cracking stress
is much lower than the theoretical results predicted by the ACK model [11]. The
micromatrix cracking appears first in the matrix-rich region, and with increasing
applied stress, these micromatrix cracks propagate and stop at the fiber/matrix
interface. In fact, these micromatrix cracks do not affect the macrostrain and
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
20 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
stiffness of CMCs [30]; however, at higher applied stress, these micromatrix cracks
evolve first into the short matrix cracking defined by the MCE model [22] and then
the steady-state matrix cracking defined by the ACK model [11]. The steady-state
matrix cracking model can be used to predict the proportional limit stress (PLS).
In this chapter, the temperature- and time-dependent first matrix cracking stress
of fiber-reinforced CMCs is investigated using the energy balance approach. The
temperature-dependent micromechanical parameters of fiber and matrix modulus,
fiber/matrix interface shear stress, interface debonding energy, and matrix fracture
energy are incorporated into the analysis of the microstress analysis, fiber/matrix
interface debonding criterion, and energy balance approach. Relationships between
the first matrix cracking stress, fiber/matrix interface debonding, temperature, and
time are established. Effects of fiber volume, interface shear stress, interface fric-
tional coefficient, interface debonding energy, matrix fracture energy, temperature,
and time on the first matrix cracking stress and interface debonding length are dis-
cussed. Experimental first matrix cracking stress and interface debonding of C/SiC
and SiC/SiC composites at elevated temperature are predicted.
where V f and V m denote the fiber and matrix volume, respectively, Ef (T) and Em (T)
denote the temperature-dependent fiber and matrix elastic modulus, respectively,
𝜎 fu (T) and 𝜎 mu (T) denote the fiber and matrix axial stress distribution in the matrix
cracking upstream region, respectively, and 𝜎 fd (T) and 𝜎 md (T) denote the fiber and
matrix axial stress distribution in the matrix cracking downstream region, respec-
tively. Γm (T) and Γd (T) denote the temperature-dependent matrix fracture energy
and interface deboning energy, respectively.
Ef (T)
𝜎fu (T) = 𝜎 (2.2)
Ec (T)
E (T)
𝜎mu (T) = m 𝜎 (2.3)
Ec (T)
⎧𝜎 2𝜏i (T)
⎪ Vf − rf x, x ∈ [[0, ld (T)] ]
𝜎fd (x, T) = ⎨ Ef (T) l (T) (2.4)
⎪ Ec (T) 𝜎, x ∈ ld (T), c 2
⎩
⎧ Vf 𝜏i (T)
⎪2 Vm rf x, x ∈ [[0, ld (T)] ]
𝜎md (x, T) = ⎨ Em (T) l (T) (2.5)
⎪ Ec (T) 𝜎, x ∈ ld (T), c 2
⎩
√
rf Vm Em (T)𝜎 rf Vm Ef (T)𝛾d (T)
ld (T) = − (2.6)
2Vf Ec (T)𝜏i (T) Ec (T)𝜏i2 (T)
where [31]
|𝛼rf (T) − 𝛼rm (T)|(Tm − T)
𝜏i (T) = 𝜏0 + 𝜇 (2.7)
A
Substituting the upstream and downstream temperature-dependent fiber and matrix
axial stresses of Eqs. (2.2–2.5), and the temperature-dependent interface debonding
length of Eq. (2.6) into Eq. (2.1), the energy balance equation leads to the following
equation.
𝛼𝜎 2 + 𝛽𝜎 + 𝛾 = 0 (2.8)
where
Vm Em (T)ld (T)
𝛼= (2.9)
Vf Ef (T)Ec (T)
2𝜏 (T) 2
𝛽=− i l (T) (2.10)
rf Ef (T) d
[ ]2
4 𝜏i (T) Vf Ec (T) 4V Γ (T)
𝛾= l3 (T) − f d − Vm Γm (T) (2.11)
3 rf Vm Ef (T)Em (T) d rf
(a)
(b)
Figure 2.1 Effect of fiber volume (i.e. V f = 30% and 35%) on (a) the matrix cracking stress
versus temperature curves and (b) the interface debonding length versus temperature
curves of C/SiC composite.
(a)
(b)
Figure 2.2 Effect of interface shear stress (i.e. 𝜏 0 = 30 and 40 MPa) on (a) the matrix
cracking stress versus environmental temperature curves and (b) the interface debonding
length versus environmental temperature curves of C/SiC composite.
(a)
(b)
Figure 2.3 Effect of interface frictional coefficient (i.e. 𝜇 = 0.03 and 0.05) on (a) the matrix
cracking stress versus environmental temperature curves and (b) the interface debonding
length versus environmental temperature curves of C/SiC composite.
(a)
(b)
Figure 2.4 Effect of interface debonding energy (i.e. Γd = 0.3 and 0.5 J/m2 ) on (a) the
matrix cracking stress versus environmental temperature curves and (b) the interface
debonding length versus temperature curves of C/SiC composite.
(a)
(b)
Figure 2.5 Effect of interface debonding energy (i.e. Γm = 20 and 30 J/m2 ) on (a) the
matrix cracking stress versus environmental temperature curves and (b) the interface
debonding length versus environmental temperature curves of C/SiC composite.
(a)
(b)
Figure 2.6 Tensile stress–strain curves of 2D C/SiC composite at (a) T = 973 K and
(b) T = 1273 K.
(a)
(b)
Figure 2.7 (a) Experimental and theoretical matrix cracking stress versus environmental
temperature curves and (b) the interface debonded length versus environmental
temperature curves of 2D C/SiC composite.
strain 𝜀f = 0.33%. Experimental and theoretical predicted PLS and the fiber/matrix
interface debonding length versus environmental temperature curves are shown
in Figure 2.7. With increasing temperature, the matrix cracking stress of 2D C/SiC
composite increased from 𝜎 mc = 48 MPa at T = 973 K to 𝜎 mc = 82 MPa at T = 1273 K,
and the interface debonded length increases from ld /r f = 2.7 to ld /r f = 6.3.
(a)
(b)
Figure 2.8 Effect of fiber volume on (a) the matrix cracking stress versus temperature
curves and (b) the fiber/matrix interface debonding length versus temperature curves of
SiC/SiC composite.
𝜏 i = 15, 20, and 25 MPa). When environmental temperature increases from T = 873
to 1273 K, the matrix cracking stress and fiber/matrix interface debonding length
decrease with the increasing temperature. The matrix cracking stress increases with
the interface shear stress, and the fiber/matrix interface debonding length decreases
with the interface shear stress at the same temperature. When the interface shear
stress increases, the stress transfer between the fiber and the matrix also increases,
leading to the increase of the matrix cracking stress and the decrease of the interface
debonding length.
When 𝜏 i = 15 MPa, the matrix cracking stress decreases from 𝜎 mc = 89 MPa at
T = 873 K to 𝜎 mc = 81 MPa at T = 1273 K, and the interface debonding length
32 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 2.9 Effect of interface shear stress on (a) the matrix cracking stress versus
temperature curves and (b) the fiber/matrix interface debonding length versus temperature
curves of SiC/SiC composite.
(a)
(b)
Figure 2.10 Effect of interface frictional coefficient on (a) the matrix cracking stress versus
temperature curves and (b) the interface debonding length versus temperature curves of
SiC/SiC composite.
same temperature, leading to the decrease of the matrix cracking stress and the
increase of the interface debonding length.
When 𝜇 = 0.02, the matrix cracking stress decreases from 𝜎 mc = 117 MPa at
T = 873 K to 𝜎 mc = 99 MPa at T = 1273 K, and the interface debonding length
decreases from ld /r f = 5.3 at 𝜎 mc = 117 MPa to ld /r f = 4.4 at 𝜎 mc = 99 MPa. When
𝜇 = 0.03, the matrix cracking stress decreases from 𝜎 mc = 113 MPa at T = 873 K to
𝜎 mc = 98 MPa at T = 1273 K, and the interface debonding length decreases from
ld /r f = 5.5 at 𝜎 mc = 113 MPa to ld /r f = 4.4 at 𝜎 mc = 98 MPa. When 𝜇 = 0.04, the
matrix cracking stress decreases from 𝜎 mc = 109 MPa at T = 873 K to 𝜎 mc = 97 MPa
at T = 1273 K, and the interface debonding length decreases from ld /r f = 5.7 at
𝜎 mc = 109 MPa to ld /r f = 4.5 at 𝜎 mc = 97 MPa.
(a)
(b)
Figure 2.11 Effect of the interface debonding energy on (a) the matrix cracking stress
versus temperature curves and (b) the fiber/matrix interface debonding length versus
temperature curves of SiC/SiC composite.
When Γm = 15 J/m2 , the matrix cracking stress decreases from 𝜎 mc = 117 MPa
at T = 873 K to 𝜎 mc = 99 MPa at T = 1273 K, and the interface debonding length
decreases from ld /r f = 5.3 at 𝜎 mc = 117 MPa to ld /r f = 4.4 at 𝜎 mc = 99 MPa. When
the matrix fracture energy is Γm = 20 J/m2 , the matrix cracking stress decreases
from 𝜎 mc = 132 MPa at T = 873 K to 𝜎 mc = 110 MPa at T = 1273 K, and the interface
debonding length decreases from ld /r f = 6.2 at 𝜎 mc = 132 MPa to ld /r f = 5 at
𝜎 mc = 110 MPa. When the matrix fracture energy is Γm = 25 J/m2 , the matrix
cracking stress decreases from 𝜎 PLS = 145 MPa at T = 873 K to 𝜎 mc = 119 MPa
at T = 1273 K, and the fiber/matrix interface debonding length decreases from
ld /r f = 6.9 at 𝜎 mc = 145 MPa to ld /r f = 5.5 at 𝜎 mc = 119 MPa.
36 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 2.12 Effect of matrix fracture energy on (a) the matrix cracking stress versus
temperature curves and (b) the fiber/matrix interface debonding length versus temperature
curves of SiC/SiC composite.
(a)
(b)
(c)
38 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
(a)
(b)
Figure 2.15 Experimental and predicted matrix cracking stress versus the temperature
curves of (a) SiC/SiC composite with the PyC interphase and (b) SiC/SiC composite with the
BN interphase.
the matrix when the composite was cooled down from a high fabricated tempera-
ture to ambient temperature. These processing-induced microcracks, which were
present on the surface of the material, served as avenues for the ingress of environ-
mental atmosphere into the composite at elevated temperature. Time-dependent
fiber/matrix interface oxidation length 𝜁 is [39]
{ [ ]}
𝜑 (T)t
𝜁(t, T) = 𝜑1 (T) 1 − exp − 2 (2.20)
b
where b is the delay factor considering the deceleration of reduced oxygen activity,
t denotes the oxidation time, and 𝜑1 (T) and 𝜑2 (T) are the temperature-dependent
parameters described using the Arrhenius law [39].
( )
8231
𝜑1 (T) = 7.021 × 10−3 × exp (2.21)
T
( )
17 090
𝜑2 (T) = 227.1 × exp − (2.22)
T
Temperature-dependent fiber/matrix interface shear stress in the oxidation region
and debonded region are [31]
|𝛼rf (T) − 𝛼rm (T)|(Tm − T)
𝜏i (T) = 𝜏0 + 𝜇 (2.23)
A
|𝛼rf (T) − 𝛼rm (T)|(Tm − T)
𝜏f (T) = 𝜏s + 𝜇 (2.24)
A
where 𝜏 0 and 𝜏 s denote the initial interface shear stress, 𝜇 denotes the interface fric-
tional coefficient, 𝛼 rf and 𝛼 rm denote the fiber and matrix radial thermal expansion
coefficient, respectively, T m and T denote the processing temperature and testing
temperature, respectively, and A is a constant dependent on the elastic properties of
the matrix and fibers.
The energy balance relationship for evaluating the matrix cracking stress of
fiber-reinforced CMCs is [13]
{ }
1 ∞ Vf 2 + Vm [𝜎 (T) − 𝜎 (T)]2 dx
∫
2 −∞
[𝜎
Ef (T) fu
(T) − 𝜎 fd (T)] E (T) mu md
[ ] m
1 ld (T) R rf 𝜏i (x,T)
+ 2𝜋R2 G (T) ∫−l (T) ∫r r
2𝜋r dr dx
m d f
4Vf ld (T)
= Vm Γm (T) + rf
Γd (T) (2.25)
where
Ef (T)
𝜎fu (T) = 𝜎 (2.26)
Ec (T)
Em (T)
𝜎mu (T) = 𝜎 (2.27)
Ec (T)
⎧ 𝜎 − 2𝜏f (T) x, x ∈ [0, 𝜁(t, T)]
⎪ Vf rf
𝜎fd (x) = ⎨ (2.28)
𝜎 2𝜏f (T) 2𝜏i (T)
⎪ V − r 𝜁(t, T) − [x − 𝜁(t, T)], x ∈ [𝜁(t, T), ld (t, T)]
⎩ f f rf
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 41
(2.29)
[ ] √
𝜏f (T) rf Vm Em (T)𝜎 rf Vm Em (T)Ef (T)
ld (t, T) = 1 − 𝜁(t, T) + − Γd (T)
𝜏i (T) 2 Vf Ec (T)𝜏i (T) Ec (T)𝜏i2 (T)
(2.30)
Substituting the upstream and downstream temperature-dependent fiber and matrix
axial stresses of Eqs. (2.26–2.29), and the temperature-dependent interface debond-
ing length of Eq. (2.30) into Eq. (2.1), the energy balance equation leads to the fol-
lowing equation:
𝛼𝜎 2 + 𝛽𝜎 + 𝛾 = 0 (2.31)
where
Vm Em (T)ld (t, T)
𝛼= (2.32)
Vf Ef (T)Ec (T)
{ }
2𝜏 (T) 𝜏 (T)
𝛽=− i [ld (t, T) − 𝜁(t, T)]2 + f 𝜁(t, T)[2ld (t, T) − 𝜁(t, T)] (2.33)
rf Ef (T) 𝜏i (T)
[ ]2 { [ ]2 }
V Ec (T) 𝜏i (T) 3 + 𝜏f (T) 𝜁 3 (t, T)
𝛾 = 43 V E f(T)E (T) r
[ld (t, T) − 𝜁(t, T)] 𝜏 (T)
m f m f i
(b)
(c)
44 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(e)
(f)
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 45
(b)
(c)
46 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(e)
(f)
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 47
(b)
(c)
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 49
(d)
(e)
(f)
50 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(b)
(c)
52 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(e)
(f)
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 53
(b)
(c)
2.4 Time-Dependent Matrix Cracking Stress of C/SiC Composites 55
(d)
(e)
(f)
56 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
when t = 1 hour, the matrix cracking stress increases from 𝜎 mc = 88.1 MPa at
T = 973 K to the peak value 𝜎 mc = 104.2 MPa at T = 1173 K and then decreases to
𝜎 mc = 99 MPa at T = 1273 K, and the interface debonding length increases from
ld /r f = 0 at T = 973 K to ld /r f = 3.7 at T = 1273 K, and when t = 2 hours, the matrix
cracking stress increases from 𝜎 mc = 83.8 MPa at T = 973 K to the peak value
𝜎 mc = 91.5 MPa at T = 1133 K and then decreases to 𝜎 mc = 85.5 MPa at T = 1273 K,
and the interface debonding length increases from ld /r f = 0 at T = 973 K to ld /r f = 5.2
at T = 1273 K.
(b)
(c)
58 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(e)
(f)
2.5 Time-Dependent Matrix Cracking Stress of Si/SiC Composites 59
(a)
(b)
Figure 2.22 (a) Experimental and predicted matrix cracking stress versus temperature
curves when t = 0, 1, and 2 hours and (b) the interface debonding length versus
temperature curves when t = 0, 1, and 2 hours of C/SiC composite.
Γd = 0.1 J/m2 (at room temperature), 𝛼 rf = 2.9 × 10−6 K−1 , and 𝛼 lf = 3.9 × 10−6 K−1 .
Effects of fiber volume, interface shear stress, interface frictional coefficient, inter-
face debonding energy, and matrix fracture energy on time-dependent matrix crack-
ing stress and interface debonding are discussed.
(b)
(c)
62 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
When V f = 25% and without oxidation, the matrix cracking stress increases from
𝜎 mc = 100 MPa at T = 973 K to 𝜎 mc = 87 MPa at T = 1273 K, and the interface debond-
ing length decreases from ld /r f = 5.8 at T = 973 K to ld /r f = 5 at T = 1273 K; when
t = 1 hour, the matrix cracking stress decreases from 𝜎 mc = 98 MPa at T = 973 K to
𝜎 mc = 72 MPa at T = 1273 K, and the interface debonding length decreases from
ld /r f = 5.8 at T = 973 K to ld /r f = 5.4 at T = 1273 K, and when t = 3 hours, the
matrix cracking stress decreases from 𝜎 mc = 94 MPa at T = 973 K to 𝜎 mc = 62 MPa at
T = 1273 K, and the interface debonding length increases from ld /r f = 5.9 at T = 973 K
to ld /r f = 7.6 at T = 1273 K.
When V f = 30% and without oxidation, the matrix cracking stress increases from
𝜎 mc = 114 MPa at T = 973 K to 𝜎 mc = 99 MPa at T = 1273 K, and the interface debond-
ing length decreases from ld /r f = 5.1 at T = 973 K to ld /r f = 4.4 at T = 1273 K; when
t = 1 hour, the matrix cracking stress decreases from 𝜎 mc = 111 MPa at T = 973 K to
𝜎 mc = 80 MPa at T = 1273 K, and the interface debonding length decreases from
ld /r f = 5.1 at T = 973 K to ld /r f = 4.9 at T = 1273 K, and when t = 3 hours, the
matrix cracking stress decreases from 𝜎 mc = 105 MPa at T = 973 K to 𝜎 mc = 70 MPa at
T = 1273 K, and the interface debonding length increases from ld /r f = 5.1 at T = 973 K
to ld /r f = 7.2 at T = 1273 K.
(b)
(c)
64 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
t = 2 hours, the matrix cracking stress decreases from 𝜎 mc = 86.1 MPa at T = 973 K
to 𝜎 mc = 70.2 MPa at T = 1273 K, and the interface debonding length increases from
ld /r f = 6.6 at T = 973 K to ld /r f = 7.2 at T = 1273 K.
When 𝜏 0 = 20 MPa and without oxidation, the matrix cracking stress decreases
from 𝜎 mc = 102 MPa at T = 973 K to 𝜎 mc = 90 MPa at T = 1273 K, and the interface
debonding length decreases from ld /r f = 5.7 at T = 973 K to ld /r f = 5.0 at T = 1273 K;
when t = 1 hour, the matrix cracking stress decreases from 𝜎 mc = 100.5 MPa at
T = 973 K to 𝜎 mc = 78 MPa at T = 1273 K, and the interface debonding length
decreases from ld /r f = 5.7 at T = 973 K to ld /r f = 5.3 at T = 1273 K, and when
t = 2 hours, the matrix cracking stress decreases from 𝜎 mc = 97.2 MPa at T = 973 K
to 𝜎 mc = 70.4 MPa at T = 1273 K, and the interface debonding length increases from
ld /r f = 5.7 at T = 973 K to ld /r f = 7.2 at T = 1273 K.
Figure 2.25 shows the matrix cracking stress and interface debonding length ver-
sus temperature curves of SiC/SiC composite corresponding to different interface
shear stress 𝜏 s = 10 and 15 MPa and oxidation time t = 0, 1, and 3 hours.
When 𝜏 s = 10 MPa and without oxidation, the matrix cracking stress decreases
from 𝜎 mc = 114 MPa at T = 973 K to 𝜎 mc = 99 MPa at T = 1273 K, and the interface
debonding length decreases from ld /r f = 5.1 at T = 973 K to ld /r f = 4.4 at T = 1273 K;
when t = 1 hour, the matrix cracking stress decreases from 𝜎 mc = 111 MPa at
T = 973 K to 𝜎 mc = 80 MPa at T = 1273 K, and the interface debonding length
decreases from ld /r f = 5.1 at T = 973 K to ld /r f = 4.9 at T = 1273 K, and when
t = 2 hours, the matrix cracking stress decreases from 𝜎 mc = 106 MPa at T = 973 K
to 𝜎 mc = 70 MPa at T = 1273 K, and the interface debonding length increases from
ld /r f = 5.1 at T = 973 K to ld /r f = 7.2 at T = 1273 K.
When 𝜏 s = 15 MPa and without oxidation, the matrix cracking stress decreases
from 𝜎 mc = 114 MPa at T = 973 K to 𝜎 mc = 99 MPa at T = 1273 K, and the interface
debonding length decreases from ld /r f = 5.1 at T = 973 K to ld /r f = 4.4 at T = 1273 K;
when t = 1 hour, the matrix cracking stress decreases from 𝜎 mc = 112 MPa at
T = 973 K to 𝜎 mc = 87 MPa at T = 1273 K, and the interface debonding length
decreases from ld /r f = 5.1 at T = 973 K to ld /r f = 4.7 at T = 1273 K, and when
2.5 Time-Dependent Matrix Cracking Stress of Si/SiC Composites 65
(b)
(c)
66 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
t = 2 hours, the matrix cracking stress decreases from 𝜎 mc = 108 MPa at T = 973 K
to 𝜎 mc = 82 MPa at T = 1273 K, and the interface debonding length increases from
ld /r f = 5.1 at T = 973 K to ld /r f = 6.3 at T = 1273 K.
(b)
(c)
68 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(b)
(c)
70 2 First Matrix Cracking of Ceramic-Matrix Composites at Elevated Temperature
(d)
(a)
(b)
Figure 2.28 Experimental and predicted matrix cracking stress versus temperature curves
of (a) SiC/SiC composite with PyC interphase and (b) SiC/SiC composite with BN interphase.
References 71
2.6 Conclusion
In this chapter, first matrix cracking of fiber-reinforced CMCs was investigated using
the micromechanical approach. Temperature- and time-dependent micromechani-
cal parameters were incorporated into analysis of the microstress analysis, interface
debonding, and matrix cracking. Relationships between the first matrix cracking
stress, interface debonding, temperature, and time were established. Experimental
first matrix cracking stress of C/SiC and SiC/SiC composites at elevated temperature
was predicted.
● With increasing temperature, the first matrix cracking stress of C/SiC composite
increased, and the first matrix cracking stress of SiC/SiC composite decreased.
● When the fiber volume, interface shear stress, and interface debonding energy
increased, the matrix cracking stress at the same temperature increased, and the
interface debonding length decreased.
● When matrix fracture energy increases, the matrix cracking stress and the inter-
face debonding length increased at the same temperature.
● When oxidation time increased, the matrix cracking stress decreased, and the
interface debonding length increased.
References
30 Barsoum, M.W., Kangutkar, P., and Wang, A.S.D. (1992). Matrix crack initiation
in ceramic matrix composites Part I: experiments and test results. Compos. Sci.
Technol. 44: 257–269. https://doi.org/10.1016/0266-3538(92)90016-V.
31 Reynaud, P., Rouby, D., and Fantozzi, G. (1994). Effects of interfacial evolution
on the mechanical behavior of ceramic matrix composites during cyclic fatigue.
Scr. Metal. Mater. 31: 1061–1066. https://doi.org/10.1016/0956-716X(94)90527-4.
32 Sauder, C., Lamon, J., and Pailler, R. (2004). The tensile behavior of carbon
fibers at high temperatures up to 2400 ∘ C. Carbon 42: 715–725. https://doi.org/10
.1016/j.carbon.2003.11.020.
33 Snead, L.L., Nozawa, T., Katoh, Y. et al. (2007). Handbook of SiC properties for
fuel performance modeling. J. Nucl. Mater. 371: 329–377. https://doi.org/10.1016/
j.jnucmat.2007.05.016.
34 Pradere, C. and Sauder, C. (2008). Transverse and longitudinal coefficient of
thermal expansion of carbon fibers at high temperatures (300–2500 K). Carbon
46: 1874–1884. https://doi.org/10.1016/j.carbon.2008.07.035.
35 Wang, R.Z., Li, W.G., Li, D.Y., and Fang, D.N. (2015). A new temperature depen-
dent fracture strength model for the ZrB2 -SiC composites. J. Eur. Ceram. Soc. 35:
2957–2962. https://doi.org/10.1016/j.jeurceramsoc.2015.03.025.
36 Yang, C., Zhang, L., Wang, B. et al. (2017). Tensile behavior of 2D-C/SiC com-
posites at elevated temperatures: experiment and modeling. J. Eur. Ceram. Soc.
37: 1281–1290. https://doi.org/10.1016/j.jeurceramsoc.2016.11.011.
37 Fantozzi, G., Reynaud, P., and Rouby, D. (2001). Thermomechanical behavior of
long fibers ceramic–ceramic composites. Silic. Indus. 66: 109–119.
38 Guo, S. and Kagawa, Y. (2002). Tensile fracture behavior of continuous SiC
fiber-reinforced SiC matrix composites at elevated temperatures and correlation
to in situ constituent properties. J. Eur. Ceram. Soc. 22: 2349–2356. https://doi
.org/10.1016/S0955-2219(02)00028-6.
39 Casas, L. and Martinez-Esnaola, J.M. (2003). Modelling the effect of oxidation
on the creep behavior of fiber-reinforced ceramic matrix composites. Acta Mater.
51: 3745–3757. https://doi.org/10.1016/S1359-6454(03)00189-7.
40 Lamourous, F., Camus, G., and Thebault, J. (1994). Kinetics and mechanisms
of oxidation of 2D woven C/SiC composites: I, Experimental approach. J. Am.
Ceram. Soc. 77: 2049–2057. https://doi.org/10.1111/j.1151-2916.1994.tb07096.x.
41 Lamoroux, F., Naslain, R., and Jouin, J.-M. (1994). Kinetics and mechanisms
of oxidation of 2D woven C/SiC composites: II, Theoretical approach. J. Am.
Ceram. Soc. 77: 2058–2068. https://doi.org/10.1111/j.1151-2916.1994.tb07097.x.
75
3.1 Introduction
Ceramic-matrix composites (CMCs) not only possess higher mechanical properties,
wear, and corrosion resistance than metal materials at elevated temperature but also
have better strength and toughness than ceramics [1]. In recent years, the CMCs
have already been successfully applied on some aeroengine components [2]. The
SAFRAN designed, built, and ground tested the CMC exhaust cone demonstrator,
which was certified on 22 April 2015 by the European Aviation Safety Agency
(EASA) for use on commercial flights after carrying out its initial test on an A320
in 2012. On 16 June 2015, the CMC exhaust cone designed by SAFRAN company
Herakles made its first commercial flight on a CFM56-5B engine powering an
Air France Airbus A320 jetliner, which is the first time in the world that a CMC
part has flown on a jetliner in commercial service. The application of CMCs on
aeroengines has the following advantages (i) as the specific strength of CMCs is
higher than that of nickel-based alloys and the weight of turbine components made
of nickel-based alloys can be reduced by 61% if using CMCs; (ii) due to the high
temperature resistance of CMCs, the turbine temperature can be increased up to
1650 ∘ C, which is beneficial to increase the thrust–weight ratio of the aeroengine;
(iii) compared with ceramics, the strain tolerance of CMCs is greatly improved,
which will not cause catastrophic damage, and it is possible to detect the mechanical
degradation before materials failure and improve the reliability of life prediction;
and (iv) replacing the existing high-temperature metal materials with CMCs can
reduce the weight, pollution emission, and noise level of the aeroengine.
At elevated temperatures, matrix cracking is an important failure mode of CMCs
[3–7]. The generation and propagation of matrix cracking consume the energy inside
of CMCs, which slows down or prevent the further matrix cracking propagation and
achieves the toughness behavior [8–12]. The nonlinearity of stress–strain curves of
CMCs is mainly caused by matrix cracking and propagation [13–21]. The damage
stage from first matrix cracking to saturation of matrix cracking affects the defor-
mation characteristics of CMCs. For the multiple matrix cracking problem, the
maximum stress criterion is firstly used to predict the generation of matrix multiple
cracking; however, the predicted matrix cracking approaches to saturation at single
applied stress, leading to the step behavior on the predicted stress–strain curve
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
76 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
[22, 23]; the matrix interaction cracking model involving calculation of the
steady-state strain energy release rate considered the energy change before and
after steady-state matrix cracking and matrix flaw density [24]; the energy balance
approach is also used to predict the matrix multiple cracking by establishing
the energy balance relationship between two different matrix cracking spaces or
configurations [25–28]; the critical matrix strain energy (CMSE) criterion presumes
the critical value of the matrix strain energy, when the matrix strain energy is
higher than the critical value, the additional matrix strain energy is dissipated
through new cracking and fiber/matrix interface debonding [29, 30]; the matrix
statistical cracking model considered the matrix flaw distribution using the Weibull
model and divided the matrix cracking space into three cases, i.e. long matrix
crack spacing, medium matrix crack spacing, and short matrix crack spacing, with
increasing applied stress, the long and medium matrix crack spacing continually
transferred to the short matrix crack spacing because of the interaction effect
between neighboring cracks, when all the matrix crack spacings are less than the
fiber/matrix interface debonded length, and the matrix cracking approaches to
the saturation [31, 32]. However, most of the existing theoretical matrix cracking
models for the fiber-reinforced CMCs can only be used at normal temperature
ranges [33, 34], and there are few experimental investigations on matrix cracking
at elevated temperature [35, 36]. The temperature dependence of the fiber/matrix
interface shear stress, Young’s modulus of matrix and fibers, and the matrix fracture
energy and fiber/matrix interface debonding energy in fiber-reinforced CMCs
affects the matrix multi-cracking evolution [37–42]. The principal objective of the
present study is to develop a temperature-dependent matrix multiple cracking
model for the fiber-reinforced CMCs.
In this chapter, temperature-dependent matrix multiple cracking evolution
of fiber-reinforced CMCs is investigated using the CMSE criterion. The
temperature-dependent fiber/matrix interface shear stress, Young’s modulus
of the fibers and the matrix, the matrix fracture energy, and the fiber/matrix
interface debonding energy are considered in the microstress field analysis,
fiber/matrix interface debonding criterion, and matrix multiple cracking evolution
model. Effects of fiber volume, fiber/matrix interface shear stress, fiber/matrix
interface debonding energy, matrix fracture energy, temperature and duration
on matrix multiple cracking evolution, and fiber/matrix interface debonding are
discussed. Experimental matrix multiple cracking evolution and fiber/matrix
interface debonding of unidirectional C/SiC composite at elevated temperatures are
predicted.
matrix, matrix fracture energy, and the interface debonding energy are considered
in the microstress field analysis, interface debonding criterion, and matrix multiple
cracking evolution model. Effects of interface shear stress, interface debonding
energy, matrix fracture energy, and temperature on temperature-dependent matrix
multiple cracking evolution and interface debonding are discussed. Experimental
matrix multiple cracking evolution and interface debonding of unidirectional C/SiC
composite at elevated temperatures are predicted.
(3.2)
(3.3)
⎩
78 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
where 𝜎 denotes the applied stress, V f and V m denote the fiber and matrix volume,
respectively, r f denotes the fiber radius, 𝜏 i (T) denotes the temperature-dependent
interface shear stress, ld and lc denote the temperature-dependent interface debond-
ing length and matrix crack spacing, 𝜌 denotes the shear-lag model parameter, and
𝜎 fo and 𝜎 mo denote the temperature-dependent fiber and matrix axial stress in the
interface bonding region, respectively.
Ef (T)
𝜎fo (T) = 𝜎 + Ef (T)[𝛼lc (T) − 𝛼lf (T)]ΔT (3.5)
Ec (T)
Em (T)
𝜎mo (T) = 𝜎 + Em (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.6)
Ec (T)
where Ef (T), Em (T), and Ec (T) denote the temperature-dependent fiber, matrix,
and composite elastic modulus, respectively, 𝛼 lf (T), 𝛼 lm (T), and 𝛼 lc (T) denote
the temperature-dependent fiber, matrix, and composite axial thermal expansion
coefficient, respectively, and ΔT denotes the temperature difference between testing
and fabricated temperature.
F 𝜕wf (T) 1
ld
𝜕v(T)
Γd (T) = − 𝜏 (T) dx (3.7)
4𝜋rf 𝜕ld 2 ∫0 i 𝜕ld
where F(= 𝜋rf2 𝜎∕Vf ) denotes the fiber load at the matrix cracking plane, wf (T)
denotes the temperature-dependent fiber axial displacement at the matrix cracking
plane, and v(T) denotes the temperature-dependent relative displacement between
the fiber and the matrix. The temperature-dependent axial displacements of the
fiber and matrix, i.e. wf (x, T) and wm (x, T), are
lc
2 𝜎f (T)
wf (x, T) = dx
∫x Ef (T)
𝜎 𝜏 (T) 2
= (l − x) − i (l − x2 )
Vf Ef (T) d rf Ef (T) d
2𝜏 (T) r V E (T) 𝜎
− i ld + f m m 𝜎+ (l ∕2 − ld ) (3.8)
𝜌Ef (T) 𝜌Vf Ef (T)Ec (T) Ec (T) c
lc
𝜎m (T)
2
wm (x) = dx
∫x Em (T)
( )
Vf 𝜏i (T) 2Vf 𝜏i (T) rf 𝜎 lc
= (l2d − x2 ) + ld − 𝜎+ − ld
rf Vm Em (T) 𝜌Vm Em (T) 𝜌Ec (T) Ec (T) 2
(3.9)
3.2 Temperature-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 79
Evaluating matrix strain energy at a critical stress 𝜎 cr , the CMSE of U mcr can be
obtained. The CMSE can be described using the following equation.
1 𝜎 2 (T)
Umcr (T) = kAm l0 mocr (3.16)
2 Em (T)
where k (k ∈ [0,1]) is the CMSE parameter, l0 is the initial matrix crack spacing, and
𝜎 mocr (T) can be described using the following equation.
Em (T)
𝜎mocr (T) = 𝜎 (T) + Em (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.17)
Ec (T) cr
where 𝜎 cr (T) denotes the temperature-dependent critical stress corresponding to
composite’s proportional limit stress, i.e. the stress at which the stress–strain curve
starts to deviate from linearity because of the damage accumulation of matrix
cracking [13]. The critical stress is defined to be ACK matrix cracking stress [38],
which was determined using the energy balance criterion, involving the calculation
of energy balance relationship before and after the formation of a single dominant
cracking [38].
[ 2 ]1
6Vf Ef (T)Ec2 (T)𝜏i (T)Γm (T) 3
𝜎cr (T) = 2
− Ec (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.18)
rf Vm Em (T)
where Γm (T) denotes the temperature-dependent matrix fracture energy.
Matrix multiple cracking evolution can be determined using the following
equation.
Γd = 0.4 J/m2 (at room temperature), and 𝜏 i = 20 MPa (at room temperature). Effects
of interface shear stress, interface debonding energy, matrix fracture energy, and
temperature on the temperature-dependent matrix multiple cracking evolution and
fiber/matrix interface debonding are discussed.
2.5
Matrix cracking density (mm–1)
2.0
1.5
1.0
1: T = 773 K
1 4 2: T = 873 K
2 3
0.5 3: T = 973 K
4: T = 1073 K
0.0
0 50 100 150 200 250 300
(a) Stress (MPa)
0.7
0.6
Interface debonding ratio
0.5
0.4
0.3
0.2 1 2 3 4 1: T = 773 K
2: T = 873 K
3: T = 973 K
0.1
4: T = 1073 K
0.0
0 50 100 150 200 250 300
(b) Stress (MPa)
Figure 3.1 (a) The matrix cracking density versus applied stress curves when 𝜏 0 = 30 MPa;
(b) the fiber/matrix interface debonding ratio versus applied stress curves when
𝜏 0 = 30 MPa; (c) the matrix cracking density versus applied stress curves when 𝜏 0 = 35 MPa;
and (d) the fiber/matrix interface debonding ratio versus applied stress curves when
𝜏 0 = 35 MPa of C/SiC composite at elevated temperatures of T = 773, 873, 973, and 1073 K.
3.2 Temperature-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 83
2.5
2.0
1.5
1: T = 773 K
1.0 2: T = 873 K
1 2 3: T = 973 K
3 4
0.5 4: T = 1073 K
0.0
0 50 100 150 200 250 300 350
(c) Stress (MPa)
0.8
0.7 4
Interface debonding ratio
0.6 3
0.5 2
0.4 1
0.3
1: T = 773 K
0.2 2: T = 873 K
3: T = 973 K
0.1 4: T = 1073 K
0.0
0 50 100 150 200 250 300 350
(d) Stress (MPa)
the matrix cracking saturation stress 𝜎 sat = 107 MPa, and the interface debonding
ratio increases from 𝜂 = 0.9% to 30.2%; when T = 873 K, the matrix cracking density
increases from 𝜓 = 0.07 mm−1 at the first matrix cracking stress 𝜎 mc = 77 MPa
to 𝜓 = 1.5 mm−1 at the matrix cracking saturation stress 𝜎 sat = 154 MPa, and the
interface debonding ratio increases from 𝜂 = 0.9% to 40.6%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.07 mm−1 at the first matrix cracking
stress 𝜎 mc = 104 MPa to 𝜓 = 1.9 mm−1 at the matrix cracking saturation stress
𝜎 sat = 209 MPa, and the interface debonding ratio increases from 𝜂 = 0.98% to 51.9%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.08 mm−1 at
the first matrix cracking stress 𝜎 mc = 134 MPa to 𝜓 = 2.2 mm−1 at the matrix crack-
ing saturation stress 𝜎 sat = 268 MPa, and the interface debonding ratio increases
from 𝜂 = 1% to 62.8%.
For 𝜏 0 = 35 MPa, when T = 773 K, the matrix cracking density increases from
𝜓 = 0.09 mm−1 at the first matrix cracking stress 𝜎 mc = 73 MPa to 𝜓 = 1.7 mm−1
84 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
at the matrix cracking saturation stress 𝜎 sat = 146 MPa, and the interface debonding
length increases from 𝜂 = 0.9% to 36.6%; when T = 873 K, the matrix cracking den-
sity increases from 𝜓 = 0.09 mm−1 at the first matrix cracking stress 𝜎 mc = 95 MPa
to 𝜓 = 2.0 mm−1 at the matrix cracking saturation stress 𝜎 sat = 189 MPa, and the
interface debonding ratio increases from 𝜂 = 0.9% to 45.3%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.09 mm−1 at the first matrix crack-
ing stress 𝜎 mc = 121 MPa to 𝜓 = 2.3 mm−1 at the matrix cracking saturation stress
𝜎 sat = 242 MPa, and the interface debonding ratio increases from 𝜂 = 0.98% to 55.3%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.09 mm−1 at
the first matrix cracking stress 𝜎 mc = 149 MPa to 𝜓 = 2.7 mm−1 at the matrix cracking
saturation stress 𝜎 sat = 298 MPa, and the interface debonding ratio increases from
𝜂 = 1% to 65.3%.
3.0
2.5
2.0
1.5
1: T = 773 K
1.0
1 2 3 2: T = 873 K
4
3: T = 973 K
0.5 4: T = 1073 K
0.0
50 100 150 200 250 300 350
(a) Stress (MPa)
0.8
0.7 4
Interface debonding ratio
0.6 3
0.5 2
1
0.4
0.3
1: T = 773 K
0.2 2: T = 873 K
3: T = 973 K
0.1 4: T = 1073 K
0.0
50 100 150 200 250 300 350
(b) Stress (MPa)
Figure 3.2 (a) The matrix cracking density versus applied stress curves when
Γd = 0.5 J/m2 ; (b) the fiber/matrix interface debonding ratio versus applied stress curves
when Γd = 0.5 J/m2 ; (c) the matrix cracking density versus applied stress curves when
Γd = 1.0 J/m2 ; and (d) the fiber/matrix interface debonding ratio versus applied stress curves
when Γd = 1.0 J/m2 of C/SiC composite at elevated temperatures of T = 773, 873, 973, and
1073 K.
cracking saturation stress 𝜎 sat = 324 MPa, and the fiber/matrix interface debonding
length increases from 𝜂 = 0.97% to 65%.
4.0
3.5
Matrix cracking density (mm–1)
3.0
2.5
2.0
1.5
1: T = 773 K
1 2 3 4 2: T = 873 K
1.0
3: T = 973 K
4: T = 1073 K
0.5
0.0
50 100 150 200 250 300 350
(c) Stress (MPa)
0.8
0.7 4
Interface debonding ratio
0.6 3
0.5 2
1
0.4
0.3
1: T = 773 K
0.2 2: T = 873 K
3: T = 973 K
0.1 4: T = 1073 K
0.0
50 100 150 200 250 300 350
(d) Stress (MPa)
increases from 𝜂 = 0.9% to 37.2%; when T = 873 K, matrix cracking density increases
from 𝜓 = 0.13 mm−1 at the first matrix cracking stress 𝜎 mc = 97 MPa to 𝜓 = 2.8 mm−1
at the matrix cracking saturation stress 𝜎 sat = 195 MPa, and the interface debonding
ratio increases from 𝜂 = 0.9% to 44.9%; when T = 973 K, matrix cracking density
increases from 𝜓 = 0.13 mm−1 at the first matrix cracking stress 𝜎 mc = 122 MPa
to 𝜓 = 3.2 mm−1 at the matrix cracking saturation stress 𝜎 sat = 243 MPa, and the
interface debonding ratio increases from 𝜂 = 0.93% to 53.8%, and when T = 1073 K,
matrix cracking density increases from 𝜓 = 0.13 mm−1 at the first matrix crack-
ing stress 𝜎 mc = 148 MPa to 𝜓 = 3.5 mm−1 at the matrix cracking saturation stress
𝜎 sat = 296 MPa, and the interface debonding ratio increases from 𝜂 = 0.95% to 62.6%.
For Γm = 30 J/m2 , when T = 773 K, the matrix cracking density increases from
𝜓 = 0.1 mm−1 at the first matrix cracking stress 𝜎 mc = 97.3 MPa to 𝜓 = 2.2 mm−1 at
3.2 Temperature-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 87
4.0
3.5
Matrix cracking density (mm–1)
3.0
2.5
2.0
1.5
1: T = 773 K
1.0 1 2 3 4 2: T = 873 K
3: T = 973 K
0.5 4: T = 1073 K
0.0
50 100 150 200 250 300 350
(a) Stress (MPa)
0.7
4
0.6
Interface debonding ratio
3
0.5
2
0.4 1
0.3
0.2 1: T = 773 K
2: T = 873 K
3: T = 973 K
0.1 4: T = 1073 K
0.0
50 100 150 200 250 300 350
(b) Stress (MPa)
Figure 3.3 (a) The matrix cracking density versus applied stress curves when
Γm = 20 J/m2 ; (b) the fiber/matrix interface debonding ratio versus applied stress curves
when Γm = 20 J/m2 ; (c) the matrix cracking density versus applied stress curves when
Γm = 30 J/m2 ; and (d) the fiber/matrix interface debonding ratio versus applied stress curves
when Γm = 30 J/m2 of C/SiC composite at elevated temperatures of T = 773, 873, 973, and
1073 K.
the matrix cracking saturation stress 𝜎 sat = 194 MPa, and the interface debonding
ratio increases from 𝜂 = 0.93% to 42.5%; when T = 873 K, matrix cracking density
increases from 𝜓 = 0.1 mm−1 at the first matrix cracking stress 𝜎 mc = 119 MPa
to 𝜓 = 2.5 mm−1 at the matrix cracking saturation stress 𝜎 sat = 238 MPa, and the
fiber/matrix interface debonding ratio increases from 𝜂 = 0.95% to 50.1%; when
T = 973 K, matrix cracking density increases from 𝜓 = 0.1 mm−1 at the first matrix
cracking stress 𝜎 mc = 146 MPa to 𝜓 = 2.8 mm−1 at the matrix cracking saturation
stress 𝜎 sat = 292 MPa, and the fiber/matrix interface debonding ratio increases from
𝜂 = 0.96% to 58.5%, and when T = 1073 K, matrix cracking density increases from
𝜓 = 0.1 mm−1 at the first matrix cracking stress 𝜎 mc = 174 MPa to 𝜓 = 3.1 mm−1 at
88 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
3.5
Matrix cracking density (mm–1)
3.0
2.5
2.0
1.5
1: T = 773 K
1.0 1 2 3 4 2: T = 873 K
3: T = 973 K
4: T = 1073 K
0.5
0.0
50 100 150 200 250 300 350 400
(c) Stress (MPa)
0.7 4
0.6 3
Interface debonding ratio
2
0.5
1
0.4
0.3
1: T = 773 K
0.2
2: T = 873 K
3: T = 973 K
0.1 4: T = 1073 K
0.0
50 100 150 200 250 300 350 400
(d) Stress (MPa)
the matrix cracking saturation stress 𝜎 sat = 349 MPa, and the interface debonding
ratio increases from 𝜂 = 0.98% to 66.9%.
0
0 50 100 150 200 250 300 350 400
(a) Stress (MPa)
0.6
2
0.5
1: T = 773 K
Interface debonding ratio
2: T = 873 K 1
0.4
0.3
0.2
0.1
0.0
50 100 150 200 250 300 350 400
(b) Stress (MPa)
and at T = 873 K, the matrix cracking density increases from 𝜓 = 1.1 mm−1 at the
first matrix cracking stress 𝜎 mc = 182 MPa to 𝜓 = 9.4 mm−1 at the matrix cracking
saturation stress 𝜎 sat = 365 MPa, and the interface debonding ratio increases from
𝜂 = 0.6% to 52.2%.
(b)
3.3 Temperature-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 91
(c)
(d)
matrix cracking density increases from 𝜓 = 0.35 mm−1 at the first matrix cracking
stress 𝜎 mc = 146 MPa to 𝜓 = 11.8 mm−1 at the matrix cracking saturation stress
𝜎 sat = 219 MPa, and the interface debonding ratio increases from 𝜂 = 0.8% to 97.2%;
when T = 973 K, the matrix cracking density increases from 𝜓 = 0.3 mm−1 at
the first matrix cracking stress 𝜎 mc = 134 MPa to 𝜓 = 10.2 mm−1 at the matrix
cracking saturation stress 𝜎 sat = 202 MPa, and the interface debonding ratio
increases from 𝜂 = 0.9% to 91.9%, and when T = 1073 K, the matrix cracking density
increases from 𝜓 = 0.26 mm−1 at the first matrix cracking stress 𝜎 mc = 122 MPa
to 𝜓 = 8.9 mm−1 at the matrix cracking saturation stress 𝜎 sat = 183 MPa, and the
interface debonding ratio increases from 𝜂 = 0.9% to 87.2%.
For V f = 35%, when T = 773 K, the matrix cracking density increases from
𝜓 = 0.36 mm−1 at the first matrix cracking stress 𝜎 mc = 194 MPa to 𝜓 = 12.3 mm−1
at the matrix cracking saturation stress 𝜎 sat = 291 MPa, and the fiber/matrix
interface debonding ratio increases from 𝜂 = 0.8% to 1.0%; when T = 873 K, the
matrix cracking density increases from 𝜓 = 0.32 mm−1 at the first matrix cracking
stress 𝜎 mc = 180 MPa to 𝜓 = 10.9 mm−1 at the matrix cracking saturation stress
92 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
𝜎 sat = 270 MPa, and the interface debonding ratio increases from 𝜂 = 0.9% to 95.2%;
when T = 973 K, the matrix cracking density increases from 𝜓 = 0.28 mm−1 at the
first matrix cracking stress 𝜎 mc = 165 MPa to 𝜓 = 9.8 mm−1 at the matrix cracking
saturation stress 𝜎 sat = 247 MPa, and the interface debonding ratio increases from
𝜂 = 0.9% to 90.8%, and when T = 1073 K, the matrix cracking density increases from
𝜓 = 0.25 mm−1 at the first matrix cracking stress 𝜎 mc = 148 MPa to 𝜓 = 8.9 mm−1 at
the matrix cracking saturation stress 𝜎 sat = 222 MPa, and the interface debonding
ratio increases from 𝜂 = 0.9% to 86.7%.
(b)
cracking saturation stress 𝜎 sat = 212 MPa, and the fiber/matrix interface debonding
ratio increases from 𝜂 = 1% to 84.2%.
(c)
(d)
ratio increases from 𝜂 = 0.87% to 96.4%; when T = 873 K, the matrix cracking density
increases from 𝜓 = 0.34 mm−1 at the first matrix cracking stress 𝜎 mc = 160 MPa
to 𝜓 = 12.2 mm−1 at the matrix cracking saturation stress 𝜎 sat = 240 MPa, and the
interface debonding ratio increases from 𝜂 = 0.91% to 92.4%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.3 mm−1 at the first matrix cracking
stress 𝜎 mc = 147 MPa to 𝜓 = 10.8 mm−1 at the matrix cracking saturation stress
𝜎 sat = 220 MPa, and the interface debonding ratio increases from 𝜂 = 0.95% to 88.8%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.27 mm−1 at
the first matrix cracking stress 𝜎 mc = 132 MPa to 𝜓 = 9.6 mm−1 at the matrix crack-
ing saturation stress 𝜎 sat = 198 MPa, and the interface debonding ratio increases
from 𝜂 = 0.9% to 85.4%.
For 𝜇 = 0.2, when T = 773 K, the matrix cracking density increases from
𝜓 = 0.38 mm−1 at the first matrix cracking stress 𝜎 mc = 186 MPa to 𝜓 = 14.4 mm−1
at the matrix cracking saturation stress 𝜎 sat = 279 MPa, and the interface debonding
ratio increases from 𝜂 = 0.9% to 92.6%; when T = 873 K, the matrix cracking density
increases from 𝜓 = 0.35 mm−1 at the first matrix cracking stress 𝜎 mc = 172 MPa
3.3 Temperature-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 95
(b)
to 𝜓 = 12.8 mm−1 at the matrix cracking saturation stress 𝜎 sat = 259 MPa, and the
interface debonding ratio increases from 𝜂 = 0.94% to 89.7%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.31 mm−1 at the first matrix cracking
stress 𝜎 mc = 157 MPa to 𝜓 = 11.5 mm−1 at the matrix cracking saturation stress
𝜎 sat = 236 MPa, and the interface debonding ratio increases from 𝜂 = 0.97% to 86.9%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.28 mm−1
at the first matrix cracking stress 𝜎 mc = 141 MPa to 𝜓 = 10.2 mm−1 at the matrix
cracking saturation stress 𝜎 sat = 211 MPa, and the fiber/matrix interface debonding
length increases from 𝜂 = 0.99% to 84.2%.
(c)
(d)
matrix saturation cracking stress decreases, and the saturation matrix cracking
density increases, and the rate of matrix cracking development increases because of
the decrease of interface debonding ratio.
For Γd = 0.1 J/m2 , when T = 773 K, the matrix cracking density increases from
𝜓 = 0.32 mm−1 at the first matrix cracking stress 𝜎 mc = 156 MPa to 𝜓 = 12.6 mm−1
at the matrix cracking saturation stress 𝜎 sat = 218 MPa, and the interface debonding
ratio increases from 𝜂 = 1% to 99.5%; when T = 873 K, the matrix cracking den-
sity increases from 𝜓 = 0.28 mm−1 at the first matrix cracking stress 𝜎 mc = 146 MPa
to 𝜓 = 10.9 mm−1 at the matrix cracking saturation stress 𝜎 sat = 204 MPa, and the
interface debonding ratio increases from 𝜂 = 1.1% to 94.7%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.24 mm−1 at the first matrix crack-
ing stress 𝜎 mc = 134 MPa to 𝜓 = 9.6 mm−1 at the matrix cracking saturation stress
𝜎 sat = 188 MPa, and the interface debonding ratio increases from 𝜂 = 1.1% to 90.6%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.21 mm−1 at
the first matrix cracking stress 𝜎 mc = 122 MPa to 𝜓 = 8.4 mm−1 at the matrix cracking
3.3 Temperature-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 97
(b)
saturation stress 𝜎 sat = 171 MPa, and the fiber/matrix interface debonding length
increases from 𝜂 = 1.1% to 86.8%.
For Γd = 0.5 J/m2 , when T = 773 K, the matrix cracking density increases from
𝜓 = 0.46 mm−1 at the first matrix cracking stress 𝜎 mc = 156 MPa to 𝜓 = 14.4 mm−1
at the matrix cracking saturation stress 𝜎 sat = 218 MPa, and the interface debonding
ratio increases from 𝜂 = 0.7% to 86.4%; when T = 873 K, the matrix cracking den-
sity increases from 𝜓 = 0.38 mm−1 at the first matrix cracking stress 𝜎 mc = 146 MPa
to 𝜓 = 12.3 mm−1 at the matrix cracking saturation stress 𝜎 sat = 204 MPa, and the
interface debonding ratio increases from 𝜂 = 0.8% to 81.6%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.32 mm−1 at the first matrix crack-
ing stress 𝜎 mc = 134 MPa to 𝜓 = 10.6 mm−1 at the matrix cracking saturation stress
𝜎 sat = 188 MPa, and the interface debonding ratio increases from 𝜂 = 0.85% to 77.6%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.28 mm−1 at
the first matrix cracking stress 𝜎 mc = 122 MPa to 𝜓 = 9.2 mm−1 at the matrix crack-
ing saturation stress 𝜎 sat = 171 MPa, and the interface debonding ratio increases from
𝜂 = 0.9% to 74.2%.
98 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(c)
(d)
(b)
𝜎 sat = 174 MPa, and the interface debonding ratio increases from 𝜂 = 0.69% to 97.4%,
and when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.38 mm−1 at
the first matrix cracking stress 𝜎 mc = 106 MPa to 𝜓 = 12.3 mm−1 at the matrix crack-
ing saturation stress 𝜎 sat = 158 MPa, and the fiber/matrix interface debonding ratio
increases from 𝜂 = 0.79% to 89.7%.
For Γm = 20 J/m2 , when T = 773 K, the matrix cracking density increases from
𝜓 = 0.29 mm−1 at the first matrix cracking stress 𝜎 mc = 173 MPa to 𝜓 = 10.4 mm−1
at the matrix cracking saturation stress 𝜎 sat = 260 MPa, and the interface debonding
ratio increases from 𝜂 = 0.9% to 98.3%; when T = 873 K, the matrix cracking den-
sity increases from 𝜓 = 0.26 mm−1 at the first matrix cracking stress 𝜎 mc = 162 MPa
to 𝜓 = 9.2 mm−1 at the matrix cracking saturation stress 𝜎 sat = 243 MPa, and the
interface debonding ratio increases from 𝜂 = 0.98% to 94%; when T = 973 K, the
matrix cracking density increases from 𝜓 = 0.23 mm−1 at the first matrix crack-
ing stress 𝜎 mc = 149 MPa to 𝜓 = 8.2 mm−1 at the matrix cracking saturation stress
𝜎 sat = 224 MPa, and the interface debonding ratio increases from 𝜂 = 1% to 90%, and
when T = 1073 K, the matrix cracking density increases from 𝜓 = 0.2 mm−1 at the
100 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(c)
(d)
first matrix cracking stress 𝜎 mc = 135 MPa to 𝜓 = 7.4 mm−1 at the matrix cracking
saturation stress 𝜎 sat = 203 MPa, and the interface debonding ratio increases from
𝜂 = 1% to 86.4%.
(a)
(b)
𝜓 = 0.45 mm−1 at the first matrix cracking stress 𝜎 mc = 206 MPa to 𝜓 = 11.2 mm−1
at the matrix cracking saturation stress 𝜎 sat = 288 MPa, and the interface debonding
ratio increases from 𝜂 = 0.7% to 72.3%; at T = 973 K, the matrix cracking density
increases from 𝜓 = 0.4 mm−1 at the first matrix cracking stress 𝜎 mc = 188 MPa to
𝜓 = 10.2 mm−1 at the matrix cracking saturation stress 𝜎 sat = 263 MPa, and the
interface debonding ratio increases from 𝜂 = 0.8% to 69.5%, and at T = 1073 K, the
matrix cracking density increases from 𝜓 = 0.35 mm−1 at the first matrix cracking
stress 𝜎 mc = 169 MPa to 𝜓 = 9.4 mm−1 at the matrix cracking saturation stress
𝜎 sat = 236 MPa, and the interface debonding ratio increases from 𝜂 = 0.8% to 66.9%.
⎧ Vf 𝜏f (T)
⎪2 Vm rf x, x ∈ [0, 𝜁(T)]
⎪ Vf 𝜏f (T) Vf 𝜏i (T)
⎪2 V r 𝜁(T) + 2 V r [x − 𝜁(T)], x ∈ [𝜁(T), ld (T)]
𝜎m (x, T) = ⎨ m f { Vf 𝜏f (T)m f Vf 𝜏i (T)
[
lc (T)
] (3.36)
𝜎
⎪ mo (T) + 2 𝜁(T) + 2 x ∈ ld (T),
Vm rf
} [ rf
Vm ] 2
⎪ x−ld (T)
[l
⎪ d (T) − 𝜁(T)] − 𝜎 mo (T) exp −𝜌 rf
,
⎩
⎧ 𝜏f (T), x ∈ [0, 𝜁(T)]
⎪
𝜏i (x, T) = ⎨ 𝜏i (T),
[ ] [ x
] ∈ [𝜁(T),
[ ld (T)]] (3.37)
⎪ 𝜌 Vm 𝜎mo − 2𝜏i (T) ld (T) exp −𝜌 x−ld (T) , x ∈ ld (T), lc (T)
⎩ 2 Vf rf rf 2
where
Ef (T)
𝜎fo (T) = 𝜎 + Ef (T)[𝛼lc (T) − 𝛼lf (T)]ΔT (3.38)
Ec (T)
E (T)
𝜎mo (T) = m 𝜎 + Em (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.39)
Ec (T)
lc (T)
2 𝜎m (x, T)
wm (x, T) = dx
∫x Em (T)
Vf 𝜏f (T)
= [2𝜁(T)ld (T) − 𝜁 2 (T) − x2 ]
rf Vm Em (T)
[ ]
Vf 𝜏i (T) 𝜎mo (T) lc (T)
+ [l (T) − 𝜁(T)] +2
− ld (T)
rf Vm Em (T) d Em (T) 2
{ }
rf V 𝜏 (T) V 𝜏 (T)
− 𝜎mo (T) − 2 f f 𝜁(T) − 2 f i [ld (T) − 𝜁(T)]
𝜌Em (T) rf Vm rf Vm
[ ( )]
lc (T)∕2 − ld (T)
× 1 − exp −𝜌 (3.42)
rf
Solving Eq. (3.44), the temperature-dependent interface debonding length ld (T) can
be described using the following equation.
[ ] ( )
𝜏 (T) r Vm Em (T)𝜎 1
ld (T) = 1 − f 𝜁(T) + f −
𝜏i (T) 2 Vf Ec (T)𝜏i (T) 𝜌
√
√( )2
√ r r V E (T)E (T)
−√ f + f m m 2 f Γd (T) (3.45)
2𝜌 Ec (T)𝜏i (T)
3.4 Time-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 105
The CMSE U mcr at the critical stress 𝜎 cr can be described using the following
equation.
106 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
1 𝜎 2 (T)
Umcr (T) = kA l mocr (3.49)
2 m 0 Em (T)
where k (k ∈ [0,1]) is the critical matrix strain energy parameter, l0 is the initial
matrix crack spacing, and 𝜎 mocr (T) can be described using the following equation.
Em (T)
𝜎mocr (T) = 𝜎 (T) + Em (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.50)
Ec (T) cr
where 𝜎 cr (T) denotes the temperature-dependent critical stress corresponding to
composite’s proportional limit stress defined by the ACK model [38].
[ 2 ]1
6Vf Ef (T)Ec2 (T)𝜏i (T)Γm (T) 3
𝜎cr (T) = 2
− Ec (T)[𝛼lc (T) − 𝛼lm (T)]ΔT (3.51)
rf Vm Em (T)
where Γm (T) denotes the temperature-dependent matrix fracture energy.
The matrix multi-cracking evolution can be determined using the following
equation.
Um (𝜎 > 𝜎cr , T) = Ucrm (𝜎cr , T) (3.52)
The interface oxidation ratio is defined as
𝜁
𝜔= (3.53)
ld
(b)
𝜓 = 3.9 mm−1 at 𝜎 sat = 275 MPa, and the interface oxidation ratio decreases from
𝜔 = 55.9% to 𝜔 = 26.9%. At T = 1073 K and t = 1 hour, the matrix cracking density
increases from 𝜓 = 0.16 mm−1 at 𝜎 mc = 153 MPa to 𝜓 = 4.9 mm−1 at 𝜎 sat = 306 MPa,
and the interface oxidation ratio decreases from 𝜔 = 46% to 𝜔 = 22.9%, and at
the oxidation duration t = 3 hours, the matrix cracking density increases from
𝜓 = 0.12 mm−1 at 𝜎 mc = 153 MPa to 𝜓 = 4.3 mm−1 at 𝜎 sat = 306 MPa, and the
interface oxidation ratio decreases from 𝜔 = 90.7% to 𝜔 = 54.5%.
When 𝜏 0 = 40 MPa at T = 873 K and t = 1 hour, the matrix cracking den-
sity increases from 𝜓 = 0.21 mm−1 at 𝜎 mc = 169 MPa to 𝜓 = 5.13 mm−1 at
𝜎 sat = 338 MPa, and the interface oxidation ratio decreases from 𝜔 = 9.7% to
𝜔 = 4.2%, and at the oxidation duration t = 3 hours, the matrix cracking density
increases from 𝜓 = 0.18 mm−1 at 𝜎 mc = 169 MPa to 𝜓 = 4.9 mm−1 at 𝜎 sat = 338 MPa,
and the interface oxidation ratio decreases from 𝜔 = 25.7% to 𝜔 = 11.9%. At
T = 973 K and t = 1 hour, the matrix cracking density increases from 𝜓 = 0.2 mm−1
at 𝜎 mc = 180 MPa to 𝜓 = 5.8 mm−1 at 𝜎 sat = 360 MPa, and the interface oxidation
ratio decreases from 𝜔 = 25.2% to 𝜔 = 12%, and at oxidation duration t = 3 hours,
108 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(c)
(d)
the matrix cracking density increases from 𝜓 = 0.15 mm−1 at 𝜎 mc = 180 MPa to
𝜓 = 5.2 mm−1 at 𝜎 sat = 360 MPa, and the interface oxidation ratio decreases from
𝜔 = 55.5% to 30.7%. At T = 1073 K and t = 1 hour, the matrix cracking density
increases from 𝜓 = 0.18 mm−1 at 𝜎 mc = 188 MPa to 𝜓 = 6.4 mm−1 at 𝜎 sat = 377 MPa,
and the interface oxidation ratio decreases from 𝜔 = 48.5% to 𝜔 = 26.5%, and
at oxidation duration t = 3 hours, the matrix cracking density increases from
𝜓 = 0.16 mm−1 at 𝜎 mc = 188 MPa to 𝜓 = 6.2 mm−1 at 𝜎 sat = 377 MPa, and the
interface oxidation ratio decreases from 𝜔 = 85.3% to 𝜔 = 57.4%.
(b)
When 𝜇 = 0.03 at T = 873 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.2 mm−1 at 𝜎 mc = 159 MPa to 𝜓 = 4.8 mm−1 at 𝜎 sat = 320 MPa, and
the interface oxidation ratio decreases from 𝜔 = 9.5% to 𝜔 = 4%, and at oxidation
duration t = 3 hours, the matrix cracking density increases from 𝜓 = 0.18 mm−1
at 𝜎 mc = 159 MPa to 𝜓 = 4.6 mm−1 at 𝜎 sat = 320 MPa, and the interface oxidation
ratio decreases from 𝜔 = 25.3% to 𝜔 = 11.4%. At T = 973 K and t = 1 hour, the
matrix cracking density increases from 𝜓 = 0.19 mm−1 at 𝜎 mc = 166 MPa to
𝜓 = 5.2 mm−1 at 𝜎 sat = 334 MPa, and the interface oxidation ratio decreases from
𝜔 = 24.3% to 𝜔 = 11.3%, and at the oxidation duration t = 3 hours, the matrix
cracking density increases from 𝜓 = 0.15 mm−1 at 𝜎 mc = 167 MPa to 𝜓 = 4.8 mm−1
at 𝜎 sat = 334 MPa, and the interface oxidation ratio decreases from 𝜔 = 55.2% to
𝜔 = 29.4%. At T = 1073 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.17 mm−1 at 𝜎 mc = 172 MPa to 𝜓 = 5.7 mm−1 at 𝜎 sat = 345 MPa, and the
interface oxidation ratio decreases from 𝜔 = 47.2% to 𝜔 = 24.8%, and at the oxidation
duration t = 3 hours, the matrix cracking density increases from 𝜓 = 0.13 mm−1 at
110 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(c)
(d)
𝜎 mc = 172 MPa to 𝜓 = 5.2 mm−1 at 𝜎 sat = 345 MPa, and the interface oxidation ratio
decreases from 𝜔 = 86.9% to 𝜔 = 55.9%.
When 𝜇 = 0.06 at T = 873 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.2 mm−1 at 𝜎 mc = 88 MPa to 𝜓 = 2.8 mm−1 at 𝜎 sat = 176 MPa, and the
interface oxidation ratio decreases from 𝜔 = 10.4% to 3%, and at the oxidation
duration t = 3 hours, the matrix cracking density increases from 𝜓 = 0.21 mm−1
at 𝜎 mc = 88 MPa to 𝜓 = 2.7 mm−1 at 𝜎 sat = 176 MPa, and the interface oxidation
ratio decreases from 𝜔 = 30.7% to 𝜔 = 9.4%. At T = 973 K and t = 1 hour, the matrix
cracking density increases from 𝜓 = 0.17 mm−1 at 𝜎 mc = 119 MPa to 𝜓 = 3.6 mm−1 at
𝜎 sat = 238 MPa, and the interface oxidation ratio decreases from 𝜔 = 22.8% to 𝜔 = 9%,
and at the oxidation duration t = 3 hours, the matrix cracking density increases
from 𝜓 = 0.15 mm−1 at 𝜎 mc = 119 MPa to 𝜓 = 3.4 mm−1 at 𝜎 sat = 238 MPa, and
the interface oxidation ratio decreases from 𝜔 = 59% to 𝜔 = 25.8%. At T = 1073 K
and t = 1 hour, the matrix cracking density increases from 𝜓 = 0.15 mm−1 at
𝜎 mc = 142 MPa to 𝜓 = 4.5 mm−1 at 𝜎 sat = 284 MPa, and the interface oxidation ratio
decreases from 𝜔 = 45.7% to 𝜔 = 21.8%, and at the oxidation duration t = 3 hours,
3.4 Time-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 111
the matrix cracking density increases from 𝜓 = 0.11 mm−1 at 𝜎 mc = 142 MPa to
𝜓 = 4 mm−1 at 𝜎 sat = 284 MPa, and the interface oxidation ratio decreases from
𝜔 = 94.6% to 𝜔 = 53.9%.
(b)
112 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(c)
(d)
and t = 1 hour, the matrix cracking density increases from 𝜓 = 0.24 mm−1 at
𝜎 mc = 137 MPa to 𝜓 = 4.7 mm−1 at 𝜎 sat = 275 MPa, and the interface oxidation
ratio decreases from 𝜔 = 34.1% to 𝜔 = 11.5%, and at oxidation duration t = 3 hours,
the matrix cracking density increases from 𝜓 = 0.19 mm−1 at 𝜎 mc = 137 MPa to
𝜓 = 4.3 mm−1 at 𝜎 sat = 275 MPa, and the interface oxidation ratio decreases from
𝜔 = 75.9% to 𝜔 = 30.9%. At T = 1073 K and t = 1 hour, the matrix cracking density
increases from 𝜓 = 0.19 mm−1 at 𝜎 mc = 153 MPa to 𝜓 = 5.3 mm−1 at 𝜎 sat = 306 MPa,
and the interface oxidation ratio decreases from 𝜔 = 57.6% to 𝜔 = 25.4%, and at
the oxidation duration t = 3 hours, the matrix cracking density increases from
𝜓 = 0.13 mm−1 at 𝜎 mc = 153 MPa to 𝜓 = 4.5 mm−1 at 𝜎 sat = 306 MPa, and the
interface oxidation ratio decreases from 𝜔 = 1 to 𝜔 = 59%.
When Γd = 0.5 J/m2 at T = 873 K and t = 1 hour, the matrix cracking density
increases from 𝜓 = 1 mm−1 at 𝜎 mc = 118 MPa to 𝜓 = 5.4 mm−1 at 𝜎 sat = 235 MPa,
and the interface oxidation ratio decreases from 𝜔 = 72.9% to 𝜔 = 5%, and at
the oxidation duration t = 3 hours, the matrix cracking density increases from
𝜓 = 0.73 mm−1 at 𝜎 mc = 117 MPa to 𝜓 = 5 mm−1 at 𝜎 sat = 235 MPa, and the interface
3.4 Time-Dependent Matrix Multiple Cracking Evolution of C/SiC Composites 113
(b)
cracking density increases from 𝜓 = 0.13 mm−1 at 𝜎 mc = 150 MPa to 𝜓 = 3.7 mm−1
at 𝜎 sat = 301 MPa, and the interface oxidation ratio decreases from 𝜔 = 50.7% to
𝜔 = 24.5%. At T = 1073 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.15 mm−1 at 𝜎 mc = 166 MPa to 𝜓 = 4.6 mm−1 at 𝜎 sat = 333 MPa, and the
interface oxidation ratio decreases from 𝜔 = 42.3% to 𝜔 = 21%, and at the oxidation
duration t = 3 hours, the matrix cracking density increases from 𝜓 = 0.11 mm−1 at
𝜎 mc = 166 MPa to 𝜓 = 4.2 mm−1 at 𝜎 sat = 333 MPa, and the interface oxidation ratio
decreases from 𝜔 = 85.7% to 𝜔 = 50.9%.
(c)
(d)
(a)
(b)
at 𝜎 sat = 281 MPa, and the interface oxidation ratio decreases from 𝜔 = 35% to
𝜔 = 6.5%.
At T = 873 K, the matrix cracking density increases from 𝜓 = 1.1 mm−1 at
𝜎 mc = 182 MPa to 𝜓 = 9.4 mm−1 at 𝜎 sat = 365 MPa, and at the oxidation dura-
tion t = 1 hour, the matrix cracking density increases from 𝜓 = 0.38 mm−1 at
𝜎 mc = 182 MPa to 𝜓 = 6.8 mm−1 at 𝜎 sat = 365 MPa, and the interface oxidation ratio
decreases from 𝜔 = 19.2% to 𝜔 = 6.1%, and at the oxidation duration t = 3 hours,
the matrix cracking density increases from 𝜓 = 0.31 mm−1 at 𝜎 mc = 182 MPa to
𝜔 = 6.4 mm−1 at 𝜎 sat = 365 MPa, and the interface oxidation ratio decreases from
𝜔 = 45.3% to 𝜔 = 16.9%.
shear stress, interface frictional coefficient, interface debonding energy, and matrix
fracture energy on matrix cracking density and interface oxidation ratio of SiC/SiC
composite are discussed for different temperatures and oxidation durations. Exper-
imental matrix cracking density and interface oxidation ratio for unidirectional and
mini SiC/SiC composites at different testing temperatures and oxidation durations
are predicted.
(b)
(c)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 119
(d)
(e)
(f)
120 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
and the interface oxidation ratio decreases from 𝜔 = 15.9% to 𝜔 = 9.1%, and at
t = 3 hours, the matrix cracking density increases from 𝜓 = 0.15 mm−1 at
𝜎 mc = 134 MPa to 𝜓 = 6.9 mm−1 at 𝜎 sat = 186 MPa, and the interface oxidation
ratio decreases from 𝜔 = 38.9% to 𝜔 = 24.3%. At T = 1073 K and t = 1 hour,
the matrix cracking density increases from 𝜓 = 0.14 mm−1 at 𝜎 mc = 122 MPa to
𝜓 = 6.7 mm−1 at 𝜎 sat = 183 MPa, and the interface oxidation ratio decreases from
𝜔 = 35.7% to 𝜔 = 20.7%, and at t = 3 hours, the matrix cracking density increases
from 𝜓 = 0.09 mm−1 at 𝜎 mc = 122 MPa to 𝜓 = 4.8 mm−1 at 𝜎 sat = 183 MPa, and the
interface oxidation ratio decreases from 𝜔 = 71.5% to 𝜔 = 48.2%.
When V f = 35% at T = 873 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.35 mm−1 at 𝜎 mc = 180 MPa to 𝜓 = 9.75 mm−1 at 𝜎 sat = 215 MPa, and the
interface oxidation ratio decreases from 𝜔 = 5.5% to 𝜔 = 3.2%, and at t = 3 hours,
the matrix cracking density increases from 𝜓 = 0.28 mm−1 at 𝜎 mc = 180 MPa to
𝜓 = 8.9 mm−1 at 𝜎 sat = 219 MPa, and the interface oxidation ratio decreases from
𝜔 = 15.4% to 9.2%. At T = 973 K and t = 1 hour, the matrix cracking density increases
from 𝜓 = 0.2 mm−1 at 𝜎 mc = 165 MPa to 𝜓 = 8.2 mm−1 at 𝜎 sat = 223 MPa, and the
interface oxidation ratio decreases from 𝜔 = 15.9% to 𝜔 = 9.2%, and at t = 3 hours,
the matrix multi-cracking density increases from 𝜓 = 0.15 mm−1 at 𝜎 mc = 165 MPa
to 𝜓 = 6.7 mm−1 at 𝜎 sat = 234 MPa, and the interface oxidation ratio decreases from
𝜔 = 38.8% to 𝜔 = 24.3%. At T = 1073 K and t = 1 hour, the matrix multi-cracking
density increases from 𝜓 = 0.14 mm−1 at 𝜎 mc = 148 MPa to 𝜓 = 6.6 mm−1 at
𝜎 sat = 222 MPa, and the interface oxidation ratio decreases from 𝜔 = 36% to 𝜔 = 21%,
and at t = 3 hours, the matrix cracking density increases from 𝜓 = 0.09 mm−1 at
𝜎 mc = 148 MPa to 𝜓 = 4.8 mm−1 at 𝜎 sat = 222 MPa, and the interface oxidation ratio
decreases from 𝜔 = 71.9% to 48.7%.
(c)
122 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(d)
(e)
(f)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 123
(b)
(c)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 125
(d)
(e)
(f)
126 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(b)
(c)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 129
(d)
(e)
(f)
130 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
and the interface oxidation ratio decreases from 𝜔 = 17.2% to 𝜔 = 10.2%, and
at t = 3 hours, the matrix cracking density increases from 𝜓 = 0.15 mm−1 at
𝜎 mc = 147 MPa to 𝜓 = 7.2 mm−1 at 𝜎 sat = 212 MPa, and the interface oxidation ratio
decreases from 𝜔 = 40.7% to 𝜔 = 26.5%. At T = 1073 K and t = 1 hour, the matrix
cracking density increases from 𝜓 = 0.15 mm−1 at 𝜎 mc = 132 MPa to 𝜓 = 7 mm−1
at 𝜎 sat = 198 MPa, and the interface oxidation ratio decreases from 𝜔 = 36.9% to
𝜔 = 22.4%, and at t = 3 hours, the matrix multi-cracking density increases from
𝜓 = 0.09 mm−1 at 𝜎 mc = 132 MPa to 𝜓 = 4.8 mm−1 at 𝜎 sat = 198 MPa, and the
interface oxidation ratio decreases from 𝜔 = 71% to 𝜔 = 50.1%.
(b)
(c)
132 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(d)
(e)
(f)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 133
(b)
(c)
3.5 Time-Dependent Matrix Multiple Cracking Evolution of SiC/SiC Composites 135
(d)
(e)
(f)
136 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
(a)
(b)
(a)
(b)
3.6 Conclusion
In this chapter, temperature-dependent matrix multiple cracking evolu-
tion of fiber-reinforced CMCs was investigated using the CMSE criterion.
Temperature-dependent fiber/matrix interface shear stress, Young’s modulus
of the fibers and the matrix, the matrix fracture energy, and the fiber/matrix
interface debonding energy were considered in the microstress field analysis,
fiber/matrix interface debonding criterion, and matrix multiple cracking evolution
model. Effects of fiber volume, fiber/matrix interface shear stress, fiber/matrix
interface debonding energy, matrix fracture energy, temperature, and duration
on matrix multiple cracking evolution and fiber/matrix interface debonding were
discussed. Experimental matrix multiple cracking evolution and fiber/matrix
interface debonding of unidirectional C/SiC composite at elevated temperatures
were predicted.
● With increasing fiber/matrix interface shear stress, the first matrix cracking
stress, matrix cracking saturation stress, and saturation matrix cracking density
increased, the matrix cracking evolved with higher applied stress, and the
fiber/matrix interface debonding length decreased.
● With increasing fiber/matrix interface debonding energy, the matrix saturation
cracking stress decreased, and the saturation matrix cracking density increased,
and the rate of matrix cracking development increased because of the decrease of
fiber/matrix interface debonding length.
● With increasing matrix fracture energy, the first matrix cracking stress and matrix
saturation cracking stress increased, the saturation matrix cracking density
decreased, and the fiber/matrix interface debonded length decreased.
● With increasing oxidation duration at elevated temperature, the saturation matrix
cracking density decreased because of the decrease of the interface shear stress in
the oxidation region.
140 3 Matrix Multiple Cracking Evolution of Fiber-Reinforced CMCs at Elevated Temperature
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145
4.1 Introduction
Ceramics possess extremely high resistance to heat, chemicals, abrasion, and wear
and typified by chemical inertness, low density, and high strength and hardness.
However, in a monolithic form, even these advanced ceramics have their limita-
tions, i.e. low damage tolerance or low fracture toughness. Once a crack begins to
develop during loading or from a manufacturing defect, the ceramic structures fail
catastrophically in fracture. Ceramic-matrix composite (CMC) incorporated with
the reinforcing fiber in the ceramic-matrix has been found to drastically improve
the fracture toughness over that of monolithic ceramics. The outstanding thermal
and mechanical properties, increased fracture toughness, and damage tolerance
ability make CMCs ideal candidates for use as structural or other components in
high-temperature applications [1–5].
The mechanical properties reflect the damage resistance of composites under
different loading conditions, which is an important index for the safety design of
components [6–9]. It is directly related to the safety and reliability of components in
service and the predictability of damage [10–14]. The tensile stress–strain behavior
reflects the strength of the composite material to resist the damage of external tensile
loading. The tensile properties (i.e. proportional limit stress, matrix crack spacing,
tensile strength, and fracture strain) can be obtained from the tensile stress–strain
curves and can be used for component design [15–17]. Jia et al. [18] investigated the
relationship between the interphase and tensile strength of SiC fiber monofilament.
The tensile strength of the SiC fiber monofilament decreases with the increasing
coating layers. The SiC fibers with single boron nitride (BN) coating have the high
monofilament strength retention of about 70%, and 42.1% with two BN coatings,
and 32.3% with four BN coatings. The minicomposite comprises one single fiber
tow, interphase, and matrix and can be used to optimize the fiber–matrix interfacial
zone and to generate micromechanical data necessary for modeling the mechanical
behavior [19]. Almansour [20], Sauder et al. [21], and Yang et al. [22] performed
investigations on the tensile behavior of SiC/SiC minicomposites with different
fiber types and interface properties. Shi et al. [23] performed an investigation on the
variability in tensile behavior of SiC/SiC minicomposite. The tensile strength of the
SiC/SiC minicomposite satisfied the Weibull distribution. He et al. [24] performed
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
146 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.1 Effect of fiber volume on (a) the time-dependent tensile stress–strain curves;
(b) the time-dependent interface debonding ratio versus the applied stress curves; and (c)
the time-dependent interface oxidation ratio versus the applied stress curves of
unidirectional Hi-NicalonTM SiC/SiC minicomposite.
4.3 Results and Discussion 151
(a)
(b)
(c)
Figure 4.2 Effect of fiber radius on (a) the time-dependent tensile stress–strain curves; (b)
the time-dependent interface debonding ratio versus the applied stress curves; and (c) the
time-dependent interface oxidation ratio versus the applied stress curves of unidirectional
Hi-NicalonTM SiC/SiC minicomposite.
152 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
duration is t = 3000 seconds. When the fiber radius increases from r f = 5 to 7 μm, the
composite failure strain increases, the interface debonding length increases, and the
interface oxidation ratio decreases. When the fiber radius increases, the interface
debonding length increases, leading to the decrease of the interface oxidation ratio
and the increase of the composite failure strain.
When the fiber radius is r f = 5 μm, the composite ultimate failure strain is
𝜀f = 0.4%; the interface debonding length increases to 𝜂 = 49.3%; and the inter-
face oxidation ratio decreases to 𝜔 = 14.3%. When the fiber radius is r f = 7 μm,
the composite ultimate failure strain is 𝜀f = 0.44%; the interface debonding
length increases to 𝜂 = 68.1%; and the interface oxidation ratio decreases to
𝜔 = 10.3%.
(a)
(b)
(c)
Figure 4.3 Effect of matrix Weibull modulus on (a) the time-dependent tensile
stress–strain curves; (b) the time-dependent interface debonding ratio versus the applied
stress curves; and (c) the time-dependent interface oxidation ratio versus the applied stress
curves of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
154 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.4 Effect of the matrix cracking characteristic strength on (a) the time-dependent
tensile stress–strain curves; (b) the time-dependent interface debonding ratio versus the
applied stress curves; and (c) the time-dependent interface oxidation ratio versus the
applied stress curves of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
4.3 Results and Discussion 155
(a)
(b)
(c)
Figure 4.5 Effect of matrix cracking saturation spacing on (a) the time-dependent tensile
stress–strain curves; (b) the time-dependent interface debonding ratio versus the applied
stress curves; and (c) the time-dependent interface oxidation ratio versus the applied stress
curves of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
4.3 Results and Discussion 157
(a)
(b)
(c)
Figure 4.6 The effect of the interface shear stress on (a) the time-dependent tensile
stress–strain curves; (b) the time-dependent interface debonding ratio versus the applied
stress curves; and (c) the time-dependent interface oxidation ratio versus the applied stress
curves of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
158 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.7 Effect of interface debonding energy on (a) the time-dependent tensile
stress–strain curves; (b) the time-dependent interface debonding ratio versus the applied
stress curves; and (c) the time-dependent interface oxidation ratio versus the applied stress
curves of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
4.3 Results and Discussion 159
When Γd = 0.1 J/m2 , the composite failure strain is εf = 0.43% with the inter-
face debonding ratio 𝜂 = 63%, and the interface oxidation ratio 𝜔 = 11%. When
Γd = 0.5 J/m2 , the composite failure strain is εf = 0.42%, with the interface debonding
ratio 𝜂 = 54% and the interface oxidation ratio 𝜔 = 13%.
(a)
(b)
Figure 4.8 Effect of fiber strength on (a) the time-dependent tensile stress–strain curves
and (b) the time-dependent broken fiber fraction versus the applied stress curves of
unidirectional Hi-NicalonTM SiC/SiC minicomposite.
160 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
composite tensile strength and failure strain increase, and the fiber failure probabil-
ity at low stress decreases. Lissart and Lamon [58] found that the composite tensile
strength and failure strain increase with fiber strength.
When 𝜎 o = 2 GPa, the composite ultimate tensile strength is 𝜎 UTS = 612 MPa with
the failure strain of εf = 0.28%, and the fiber failure probability is q = 13.5%; when
𝜎 o = 2.5 GPa, the composite ultimate tensile strength is 𝜎 UTS = 765 MPa with a failure
strain of εf = 0.4% and the fiber failure probability is q = 13.5%, and when 𝜎 o = 3 GPa,
the composite ultimate tensile strength is 𝜎 UTS = 805 MPa with a failure strain of
εf = 0.43%, and the fiber failure probability is q = 13.5%.
(a)
(b)
Figure 4.9 Effect of fiber Weibull modulus on (a) the time-dependent tensile stress–strain
curves and (b) the time-dependent broken fiber fraction versus the applied stress curves of
unidirectional Hi-NicalonTM SiC/SiC minicomposite.
εf = 0.27%, the interface debonding ratio 𝜂 = 34.9%, the interface oxidation ratio
𝜔 = 41.8%, and the fiber failure probability q = 12.6%.
(a)
(b)
(c)
Figure 4.10 Effect of the oxidation time on (a) the time-dependent tensile stress–strain
curves; (b) the time-dependent interface debonding ratio versus the applied stress curves;
(c) the time-dependent interface oxidation ratio versus the applied stress curves; and (d)
the time-dependent broken fiber fraction versus the applied stress curves of unidirectional
Hi-NicalonTM SiC/SiC minicomposite.
4.4 Experimental Comparisons 163
(d)
evolution, interface debonding, and fiber failure for different oxidation times at
T = 800 ∘ C are predicted.
Figure 4.11 shows the experimental and predicted tensile damage and fracture of
unidirectional Hi-Nicalon SiC/SiC minicomposite. When the composite is without
oxidation, the composite ultimate tensile strength is 𝜎 UTS = 642 MPa with the fail-
ure strain 𝜀f = 0.57%; the matrix cracking density increases from 𝜓 = 0.06 mm−1
at 𝜎 = 260 MPa to 𝜓 = 1.77 mm−1 at 𝜎 = 566 MPa. When the oxidation duration is
t = 1 hour, the composite ultimate tensile strength is 𝜎 UTS = 451 MPa with the failure
strain 𝜀f = 0.34%, the interface debonding ratio increases to 𝜂 = 22%, the interface
164 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
Figure 4.11 (a) Experimental and predicted tensile stress–strain curves for the oxidation
duration t = 0, 1, 2, and 3 hours; (b) experimental and predicted matrix cracking density
versus the applied stress curves; (c) time-dependent interface debonding ratio versus the
applied stress curves when t = 1, 2, and 3 hours; (d) the time-dependent interface oxidation
ratio versus the applied stress curves when t = 1, 2, and 3 hours; and (e) the
time-dependent broken fiber fraction versus the applied stress curves when t = 1, 2, and
3 hours of unidirectional Hi-NicalonTM SiC/SiC minicomposite.
4.4 Experimental Comparisons 165
(c)
(d)
(e)
oxidation ratio decreases to 𝜔 = 18%, and the fiber failure probability increases to
q = 13.1%. When the oxidation duration is t = 2 hours, the composite ultimate tensile
strength is 𝜎 UTS = 379 MPa with the failure strain 𝜀f = 0.24%, the interface debond-
ing ratio increases to 𝜂 = 11%, the interface oxidation ratio decreases to 𝜔 = 39%, and
the fiber failure probability increases to q = 12.6%. When the oxidation duration is
t = 3 hours, the composite ultimate tensile strength is 𝜎 UTS = 342 MPa with the fail-
ure strain 𝜀f = 0.2%, the interface debonding ratio increases to 𝜂 = 7%, the interface
oxidation ratio decreases to 𝜔 = 55.4%, and the fiber failure probability increases to
q = 12%.
Figure 4.12 shows experimental and predicted tensile damage and fracture of
unidirectional Hi-Nicalon type S SiC/SiC minicomposite. When the composite
is without oxidation, the composite ultimate tensile strength is 𝜎 UTS = 940 MPa
with the failure strain 𝜀f = 0.62%, and the matrix cracking density increases from
𝜓 = 0.08 mm−1 at 𝜎 = 375 MPa to 𝜓 = 2.85 mm−1 at 𝜎 = 937 MPa. When the oxida-
tion duration is t = 1 hour, the composite ultimate tensile strength is 𝜎 UTS = 804 MPa
with the failure strain 𝜀f = 0.54%, the interface debonding ratio increases to 𝜂 = 1,
the interface oxidation ratio decreases to 𝜔 = 8.4%, and the fiber failure probability
increases to q = 12.9%. When the oxidation duration is t = 2 hours, the composite
ultimate tensile strength is 𝜎 UTS = 676 MPa with the failure strain 𝜀f = 0.45%, the
interface debonding ratio increases to 𝜂 = 1, the interface oxidation ratio decreases
to 𝜔 = 14.8%, and the fiber failure probability increases to q = 12.9%. When the
oxidation duration is t = 3 hours, the composite tensile strength is 𝜎 UTS = 611 MPa
with the failure strain 𝜀f = 0.4%, the interface debonding ratio increases to 𝜂 = 1,
the interface oxidation ratio decreases to 𝜔 = 17.1%, and the fiber failure probability
increases to q = 13.1%.
Figure 4.13 shows experimental and predicted tensile damage and fracture of uni-
directional TyrannoTM SA3 SiC/SiC minicomposite. When the composite is without
oxidation, the composite ultimate tensile strength is 𝜎 UTS = 1106 MPa with the fail-
ure strain 𝜀f = 0.63%, and the matrix cracking density increases from 𝜓 = 1.6 mm−1
at 𝜎 = 593 MPa to 𝜓 = 23 mm−1 at 𝜎 = 1031 MPa. When the oxidation duration is
t = 1 hour, the composite ultimate tensile strength is 𝜎 UTS = 752 MPa with the failure
strain 𝜀f = 0.36%, the interface debonding ratio increases to 𝜂 = 39%, the interface
oxidation ratio decreases to 𝜔 = 53%, and the fiber failure probability increases to
q = 13.5%. When the oxidation duration is t = 2 hours, the composite ultimate tensile
strength is 𝜎 UTS = 632 MPa with the failure strain 𝜀f = 0.26%, the interface debond-
ing ratio increases to 𝜂 = 22.4%, the interface oxidation ratio decreases to 𝜔 = 74.7%,
and the fiber failure probability increases to q = 13%. When the oxidation duration
is t = 3 hours, the composite ultimate tensile strength is 𝜎 UTS = 571 MPa with the
failure strain 𝜀f = 0.23%, the interface debonding ratio increases to 𝜂 = 16.8%, the
interface oxidation ratio decreases to 𝜔 = 83.8%, and the fiber failure probability
increases to q = 12.9%.
Figure 4.14 shows experimental and predicted tensile damage and fracture of uni-
directional Tyranno ZMI SiC/SiC minicomposite. When the composite is without
oxidation, the composite ultimate tensile strength is 𝜎 UTS = 497 MPa with the fail-
ure strain 𝜀f = 0.5%, and the matrix cracking density increases from 𝜓 = 0.02 mm−1
4.4 Experimental Comparisons 167
(a)
(b)
Figure 4.12 (a) Experimental and predicted tensile stress–strain curves for the oxidation
duration t = 0, 1, 2, and 3 hours; (b) experimental and predicted matrix cracking density
versus the applied stress curves; (c) the time-dependent interface debonding ratio versus
the applied stress curves when t = 1, 2, and 3 hours; (d) the time-dependent interface
oxidation ratio versus the applied stress curves when t = 1, 2, and 3 hours; and (e) the
time-dependent broken fiber fraction versus the applied stress curves when t = 1, 2, and
3 hours of unidirectional Hi-NicalonTM type S SiC/SiC minicomposite.
168 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(c)
(d)
(e)
(a)
(b)
Figure 4.13 (a) Experimental and predicted tensile stress–strain curves for the oxidation
duration t = 0, 1, 2, and 3 hours; (b) experimental and predicted matrix cracking density
versus the applied stress curves; (c) the time-dependent interface debonding ratio versus
the applied stress curves when t = 1, 2, and 3 hours; (d) the time-dependent interface
oxidation ratio versus the applied stress curves when t = 1, 2, and 3 hours; and (e) the
time-dependent broken fiber fraction versus the applied stress curves when t = 1, 2, and
3 hours of unidirectional TyrannoTM SA3 SiC/SiC minicomposite.
170 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(c)
(d)
(e)
(a)
(b)
Figure 4.14 (a) Experimental and predicted tensile stress–strain curves for the oxidation
duration t = 0, 1, 2, and 3 hours; (b) experimental and predicted matrix cracking density
versus the applied stress curves; (c) the time-dependent interface debonding ratio versus
the applied stress curves when t = 1, 2, and 3 hours; (d) the time-dependent interface
oxidation ratio versus the applied stress curves when t = 1, 2, and 3 hours; and (e) the
time-dependent broken fiber fraction versus the applied stress curves when t = 1, 2, and
3 hours of unidirectional TyrannoTM ZMI SiC/SiC minicomposite.
172 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(c)
(d)
(e)
at 𝜎 = 158 MPa to 𝜓 = 1.5 mm−1 at 𝜎 = 388 MPa. When the oxidation duration is
t = 1 hour, the composite ultimate tensile strength is 𝜎 UTS = 481 MPa with the failure
strain 𝜀f = 0.52%, the interface debonding ratio increases to 𝜂 = 29%, the interface
oxidation ratio decreases to 𝜔 = 15%, and the fiber failure probability increases to
q = 13.8%. When the oxidation duration is t = 2 hours, the composite ultimate tensile
strength is 𝜎 UTS = 404 MPa with the failure strain 𝜀f = 0.43%, the interface debond-
ing ratio increases to 𝜂 = 27%, the interface oxidation ratio decreases to 𝜔 = 33%, and
the fiber failure probability increases to q = 12.7%. When the oxidation duration is
t = 3 hours, the composite ultimate tensile strength is 𝜎 UTS = 365 MPa with the fail-
ure strain 𝜀f = 0.41%, the interface debonding ratio increases to 𝜂 = 28%, the interface
oxidation ratio decreases to 𝜔 = 47.7%, and the fiber failure probability increases to
q = 12.6%.
(a)
(b)
(c)
Figure 4.15 (a) Experimental and predicted tensile stress–strain curves; (b) the interface
debonding ratio versus the applied stress curves; (c) the interface oxidation ratio versus the
applied stress curves; and (d) the broken fiber fraction versus applied stress curves of
unidirectional C/SiC composite.
4.4 Experimental Comparisons 175
(d)
increasing oxidation duration, both the composite tensile strength and failure strain
decrease; the interface debonding ratio and interface oxidation ratio increase, and
the broken fiber fraction increases at low stress level. Without oxidation, the com-
posite tensile strength is 𝜎 UTS = 333 MPa with the failure strain 𝜀f = 0.68%; when
oxidation duration is t = 10 hours, the composite tensile strength is 𝜎 UTS = 314 MPa
with the failure strain 𝜀f = 0.67%, the interface debonding ratio increases to 𝜂 = 1,
the interface oxidation ratio decreases to 𝜔 = 24.8%, and the broken fiber fraction
increases to q = 12%; when the oxidation duration is t = 20 hours, the composite
tensile strength is 𝜎 UTS = 264 MPa with the failure strain 𝜀f = 0.61%, the interface
debonding ratio increases to 𝜂 = 1, the interface oxidation ratio decreases to 𝜔 = 49%,
and the broken fiber fraction increases to q = 12%; when the oxidation duration is
t = 30 hours, the composite tensile strength is 𝜎 UTS = 239 MPa with the failure strain
𝜀f = 0.59%, the interface debonding ratio increases to 𝜂 = 1, the interface oxidation
ratio decreases to 𝜔 = 74.4%, and the broken fiber fraction increases to q = 12.8%.
Figure 4.16 shows experimental and predicted tensile stress–strain curves, inter-
face debonding and oxidation ratio, and broken fiber fraction of 2D C/SiC composite
without and with oxidation at T = 800 ∘ C and t = 10, 20, and 30 hours. With increas-
ing oxidation time, both the composite tensile strength and failure strain decrease;
the interface debonding ratio and interface oxidation ratio increase; and the broken
fiber fraction increases at low stress level. Without oxidation, the composite tensile
strength is 𝜎 UTS = 148 MPa with the failure strain 𝜀f = 0.35%; when the pre-exposure
time is t = 10 hours, the composite tensile strength is 𝜎 UTS = 148 MPa with the failure
strain 𝜀f = 0.37%, the interface debonding ratio increases to 𝜂 = 38.4%, the inter-
face oxidation ratio decreases to 𝜔 = 8.6%, and the broken fiber fraction increases
to q = 11.7%; when the oxidation duration is t = 20 hours, the composite tensile
strength is 𝜎 UTS = 130 MPa with the failure strain 𝜀f = 0.33%, the interface debond-
ing ratio increases to 𝜂 = 35.4%, the interface oxidation ratio decreases to 𝜔 = 18.6%,
and the broken fiber fraction increases to q = 12.2%; when the oxidation duration is
176 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.16 (a) Experimental and predicted tensile stress–strain curves; (b) the interface
debonding ratio versus the applied stress curves; (c) the interface oxidation ratio versus the
applied stress curves; and (d) the broken fiber fraction versus applied stress curves of 2D
C/SiC composite.
4.4 Experimental Comparisons 177
(d)
t = 30 hours, the composite tensile strength is 𝜎 UTS = 117 MPa with the failure strain
𝜀f = 0.3%, the interface debonding ratio increases to 𝜂 = 34%, the interface oxidation
ratio decreases to 𝜔 = 29%, and the broken fiber fraction increases to q = 10.9%.
Figure 4.17 shows experimental and predicted tensile stress–strain curves,
interface debonding and oxidation ratio, and broken fiber fraction of 2.5D C/SiC
composite without and with oxidation at T = 900 ∘ C and t = 10 hours. Without
oxidation, the composite tensile strength is 𝜎 UTS = 225 MPa with the failure strain
𝜀f = 0.54%; when the oxidation duration is t = 10 hours, the composite tensile
strength is 𝜎 UTS = 191 MPa with the failure strain 𝜀f = 0.48%, the interface debond-
ing ratio increases to 𝜂 = 1, the interface oxidation ratio decreases to 𝜔 = 25%, and
the broken fiber fraction increases to q = 23.5%.
Figure 4.18 shows experimental and predicted tensile stress–strain curves, inter-
face debonding and oxidation ratio, and broken fiber fraction of 3D C/SiC compos-
ite without and with oxidation at T = 800 ∘ C and t = 10, 20, and 30 hours. With
increasing oxidation duration, both the composite tensile strength and failure strain
decrease; the interface debonding ratio and interface oxidation ratio increase; and
the broken fiber fraction increases at low stress level. Without oxidation, the com-
posite tensile strength is 𝜎 UTS = 203 MPa with the failure strain 𝜀f = 0.38%; when the
oxidation duration is t = 10 hours, the composite tensile strength is 𝜎 UTS = 192 MPa
with the failure strain 𝜀f = 0.38%, the interface debonding ratio increases to 𝜂 = 83%,
the interface oxidation ratio decreases to 𝜔 = 15%, and the broken fiber fraction
increases to q = 13.1%; when oxidation duration is t = 20 hours, the composite tensile
strength is 𝜎 UTS = 161 MPa with the failure strain 𝜀f = 0.33%, the interface debond-
ing ratio increases to 𝜂 = 79%, the interface oxidation ratio decreases to 𝜔 = 31%,
and the broken fiber fraction increases to q = 11.7%; when the oxidation duration is
t = 30 hours, the composite tensile strength is 𝜎 UTS = 145 MPa with the failure strain
𝜀f = 0.32%, the interface debonding ratio increases to 𝜂 = 83%, the interface oxidation
ratio decreases to 𝜔 = 44%, and the broken fiber fraction increases to q = 10.8%.
178 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.17 (a) Experimental and predicted tensile stress–strain curves; (b) the interface
debonding ratio versus the applied stress curves; (c) the interface oxidation ratio versus the
applied stress curves; and (d) the broken fiber fraction versus applied stress curves of 2.5D
C/SiC composite.
4.5 Conclusion 179
(d)
4.5 Conclusion
In this chapter, time-dependent tensile damage and fracture of fiber-reinforced
CMCs is investigated considering the interface and fiber oxidation. Time-dependent
damage mechanisms of matrix cracking, interface debonding, fiber failure, and
interface and fiber oxidation are considered in the analysis of the tensile stress–strain
curve. Experimental time-dependent tensile stress–strain curves, matrix cracking,
interface debonding, and fiber failure of different SiC/SiC and C/SiC composites
are predicted for different oxidation durations.
1) When the fiber volume increases, the composite ultimate tensile strength and
failure strain increase, and the composite strain at the damage stages of matrix
cracking, interface debonding, and fiber failure decrease; when the fiber radius
increases, the composite failure strain increases, the interface debonding ratio
increases, and the interface oxidation ratio decreases.
2) When the matrix Weibull modulus increases, the composite ultimate failure
strain increases, and the interface debonding ratio decreases first and then
increases; when the matrix cracking characteristic strength increases, the com-
posite strain at the damage stages of matrix cracking and interface debonding
decreases, and the interface debonding ratio at the stage of matrix cracking
decreases; when the saturation matrix crack spacing increases, the composite
failure strain decreases and the interface debonding ratio decreases, and the
interface oxidation ratio decreases during the interface complete debonding.
3) When the interface shear stress and interface debonding energy increase, the
composite failure strain decreases, the interface debonding ratio decreases, and
the interface oxidation ratio increases.
4) When the fiber strength and fiber Weibull modulus increase, the composite ten-
sile strength and failure strain increase, and the fiber failure probability at low
stress decreases.
180 4 Time-Dependent Tensile Behavior of Ceramic-Matrix Composites
(a)
(b)
(c)
Figure 4.18 (a) Experimental and predicted tensile stress–strain curves; (b) the interface
debonding ratio versus the applied stress curves; (c) the interface oxidation ratio versus the
applied stress curves; and (d) the broken fiber fraction versus applied stress curves of 3D
C/SiC composite.
References 181
(d)
5) When the oxidation time increases, the composite tensile strength and failure
strain decrease, the interface debonding ratio increases, the interface oxidation
ratio increases, and the fiber failure probability at low stress increases.
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5.1 Introduction
At present, superalloy is still the main material of high-temperature structure
in aeroengines (i.e. combustion chamber and turbine). After more than 40 years
of development, the temperature resistance of metal materials represented by a
single-crystal alloy has been greatly improved, but the difference between them
and the combustion temperature of aeroengines is still large, and the gap is
gradually increasing in the new generation of aeroengines. In order to improve
the temperature resistance, most designers adopt the active cooling of “thermal
barrier coating + film cooling.” However, the introduction of cooling air affects the
combustion efficiency, and the higher the combustion temperature, the greater the
effect. Therefore, the improvement of temperature resistance is the key technology
to develop next-generation aeroengines. Ceramic materials with high temperature
resistance, good mechanical properties, and low density have long been consid-
ered as ideal materials for high-temperature structures in aeroengines. However,
because of the low toughness of ceramics, once damaged, it will cause catastrophic
consequences for aeroengine, which limits its application. In order to improve the
toughness of ceramic materials, the fiber-reinforced ceramic-matrix composites
(CMCs) have been developed. SiCf /SiC composite possesses low density and long
lifetime at high temperature up to thousands of hours, which is an ideal material
for the hot section components of commercial aeroengine [1–4]. Under long-term
applications at elevated temperature, CMCs are subjected to mechanical or thermal
cyclic fatigue loading [5–7]. Understanding the fatigue damage mechanisms of
CMCs at elevated temperature is necessary for hot section component designers
[8–10]. To reduce the failure risk of CMC hot section components in aeroengines
during operation, it is necessary to investigate the cyclic-dependent fatigue damage
evolution in high-temperature environment and to develop related damage models,
prediction methods, and computation tools [11–13].
Oxidation is the key factor to limit the application of CMCs on hot section
load-carrying components of aeroengines. Combining carbides deposited by
chemical vapor infiltration (CVI) process with specific sequences, a new generation
of SiC/SiC composite with self-healing matrix has been developed to improve the
oxidation resistance [14, 15]. The self-sealing matrix forms a glass with oxygen
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
188 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
at high temperature and consequently prevent oxygen diffusion inside the mate-
rial. At low temperature of 650–1000 ∘ C in dry and wet oxygen atmosphere, the
self-healing 2.5D NicalonTM NL202 SiC/[Si-B-C] with a pyrolytic carbon (PyC)
interphase exhibits a better oxidation resistance compared to SiC/SiC with PyC
because of the presence of boron compounds [16]. The fatigue lifetime duration
in air atmosphere at intermediate and high temperature is considerably reduced
beyond the elastic yield point. For the Nicalon SiC/[Si-B-C] composite, the elastic
yield point is about 𝜎 = 80 MPa. The lifetime duration was about t = 10–20 hours
at T = 873 K and less than t = 1 hour at T = 1123 K under 𝜎 max = 120 MPa. For the
self-healing Hi-NicalonTM SiC/SiC composite, a duration of t = 1000 hours without
failure is reached at 𝜎 max = 170 MPa, and a duration higher than t = 100 hours at
𝜎 max = 200 MPa at T = 873 K [17]. For the self-healing Hi-Nicalon SiC/[SiC-B4 C]
composite, at 1200 ∘ C, there was little influence on fatigue performance at f = 1.0 Hz
but noticeably degraded fatigue lifetime at f = 0.1 Hz with the presence of steam
[18, 19]. Increase in temperature from T = 1200 to 1300 ∘ C slightly degrades fatigue
performance in air atmosphere but not in steam atmosphere [20]. The crack growth
in the SiC fiber controls the fatigue lifetime of self-healing Hi-Nicalon SiC/[Si-B-C]
at T = 873 K, and the fiber creep controls the fatigue lifetime of self-healing
SiC/[Si-B-C] at T = 1200 ∘ C [21]. The typical cyclic fatigue behavior of a self-healing
Hi-Nicalon SiC/[Si-B-C] composite involves an initial decrease of effective modulus
to a minimum value, followed by a stiffening, and the time-to-the minimum
modulus is in inverse proportion to the loading frequency [22]. The initial cracks
within the longitudinal tows caused by interphase oxidation contributes to the
initial decrease of modulus. The glass produced by the oxidation of self-healing
matrix may contribute to the stiffening of the composite either by sealing the cracks
or by bonding the fiber to the matrix [23]. The damage evolution of self-healing
Hi-Nicalon SiC/[Si-B-C] composite at elevated temperature can be monitored using
acoustic emission (AE) [24, 25]. The relationship between interface oxidation and
AE energy under static fatigue loading at elevated temperature has been developed
[26]. However, at high temperature above 1000 ∘ C, AE cannot be applied for
cyclic fatigue damage monitoring. The complex fatigue damage mechanisms of
self-healing CMCs affect damage evolution and lifetime. Hysteresis loops related
with cyclic-dependent fatigue damage mechanisms [27–29]. The damage parame-
ters derived from hysteresis loops have already been applied for analyzing fatigue
damage and fracture of different non-oxide CMCs at elevated temperatures [30–33].
However, the cyclic-dependent damage evolution and accumulation of self-healing
CMCs are much different from previous analysis results especially at elevated
temperatures.
In this chapter, cyclic-dependent damage development in self-healing 2.5D woven
Hi-Nicalon SiC/[Si-B-C] and 2D woven Hi-Nicalon SiC/[SiC-B4 C] composites at
T = 600 and 1200 ∘ C are investigated. Cyclic-dependent damage parameters of
internal friction, dissipated energy, Kachanov’s damage parameter, and broken
fiber fraction are obtained to analyze damage development in self-healing CMCs.
Relationships between cyclic-dependent damage parameters and multiple fatigue
damage mechanisms are established. Experimental fatigue damage evolution of
5.2 Theoretical Analysis 189
When peak stress is higher than the first matrix cracking stress, under cyclic fatigue
loading, multiple fatigue damage mechanisms of matrix cracking, interface debond-
ing, wear and oxidation, and fiber fracture occur [5–8, 34]. Hysteresis loops appear
and evolve with cycle number upon unloading and reloading because of internal
multiple damages in CMCs [27–37]. A unit cell is extracted from the damaged
CMCs, as shown in Figure 5.1. The total length of the unit cell is half of a matrix
crack spacing lc /2, and the interface debonding length between the space of matrix
cracking is ld . Upon unloading, the debonding zone is divided into counter-slip
zone with length ly and slip zone with length ld − ly , as shown in Figure 5.1a, and
upon reloading, the debonding zone is divided into new slip zone with length lz ,
counter-slip region with length ly − lz , and slip region with length ld − ly , as shown in
Figure 5.1b.
Based on the interface debonding and slip state between the space of matrix
cracking, the type of hysteresis loops can be divided into four cases, as shown in
Table 5.1.
For cases 1 and 2 in Table 5.3, the unloading and reloading composite hysteresis
strain is a function of cyclic-dependent unloading intact fiber stress ΦU (N), reload-
ing intact fiber stress ΦR (N), interface shear stress 𝜏 i (N), interface debonding length
ld (N), and interface slip length ly (N) and lz (N). Cyclic-dependent unloading com-
posite hysteresis strain 𝜀U (N) and reloading composite hysteresis strain 𝜀R (N) are
2
ΦU (N) + Σ(N) 𝜏 (N) ly
𝜀U (N) = +4 i
Ef Ef rf lc
( )( )
𝜏i (N) 2ly (N) − ld (N) 2ly (N) + ld (N) − lc (N)
− − (𝛼c − 𝛼f )ΔT (5.1)
Ef rf lc
(a) (b)
Figure 5.1 Unit cell of damaged CMCs upon (a) unloading and (b) reloading.
190 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
( )2
ΦR (N) + Σ(N) 𝜏i (N) l2z 𝜏i (N) ly (N) − 2lz (N)
𝜀R (N) = −4 +4
Ef E f r f lc Ef r f lc
( )( )
𝜏i (N) d l (N) − 2l y (N) + 2lz (N) l d (N) + 2l y (N) − 2lz (N) − lc (N)
+2
Ef r f lc
− (𝛼c − 𝛼f )ΔT (5.2)
where Σ is the additional stress in intact fibers resulting from gross slip of adjacent
fractured fibers, r f is the fiber radius, Ef is the fiber Young’s modulus, 𝛼 f and 𝛼 c denote
the fiber and composite thermal expansion coefficient, respectively, and ΔT denotes
the temperature difference between tested and fabricated temperature.
For cases 3 and 4 in Table 5.1, cyclic-dependent unloading composite hysteresis
strain 𝜀U (N) and reloading composite hysteresis strain 𝜀R (N) are
2
( )2
ΦU (N) + Σ(N) 𝜏i (N) ly (N) 𝜏i (N) 2ly (N) − lc (N)∕2
𝜀U (N) = +4 −2 − (𝛼c − 𝛼f )ΔT
Ef Ef rf lc Ef rf lc
(5.3)
2
ΦR (N) + Σ(N) 𝜏 (N) l2z 𝜏 (N) (ly − 2lz )
𝜀R (N) = −4 i +4 i
Ef Ef rf lc Ef rf lc
( )2
𝜏 (N) lc ∕2 − 2ly + 2lz
−2 i − (𝛼c − 𝛼f )ΔT (5.4)
Ef rf lc
Cyclic-dependent internal damage parameter is defined by ΔW/W e , where W e is
the maximum elastic energy stored during a cycle [30].
𝜎max [ ]
ΔW(N) = 𝜀U (N) − 𝜀R (N) d𝜎 (5.5)
∫𝜎min
Substituting Eqs. (5.1)–(5.4) into Eq. (5.5), the damage parameter ΔW(N) can be
obtained, which is a function of cyclic-dependent unloading intact fiber stress
ΦU (N), reloading intact fiber stress ΦR (N), interface shear stress 𝜏 i (N), and inter-
face debonding and slip length ld (N), ly (N), and lz (N). It should be noted that the
cyclic-dependent unloading intact fiber stress (ΦU (N)) and reloading intact fiber
stress (ΦR (N)) consider fiber failure and broken fiber fraction.
The mean elastic modulus E is the mean slope of hysteresis loop. This modulus is
usually normalized by Young’s modulus E0 of an undamaged composite, leading to
the plotting of E/E0 . A Kachanov’s damage parameter D is
5.3 Experimental Comparisons 191
E
D=1− (5.6)
E0
The Kachanov’s damage parameter D is another way to describe evolution of
composite mean elastic modulus E under cyclic fatigue but contains the same
information than the normalized modulus E/E0 .
Figure 5.2 Tensile curve of 2.5D woven self-healing Hi-NicalonTM SiC/[Si-B-C] composite at
600 ∘ C in air atmosphere.
Figure 5.3 Experimental ΔW/W e versus cycle number curves of 2.5D woven self-healing
Hi-NicalonTM SiC/[Si-B-C] composite at 600 ∘ C in air atmosphere.
reaching a plateau, and finally a sharp increase when the composite approaches
failure. During initial stage of cyclic fatigue loading, matrix cracking and interface
debonding occur when the fatigue peak stress is higher than the first matrix cracking
stress. Under repeated unloading and reloading, the sliding between the fiber and
the matrix leads to the interface wear and oxidation, which decreases the interface
shear stress [5, 8, 27, 29]. The initial decrease of internal friction parameter ΔW/W e
is mainly attributed to matrix cracking, cyclic-dependent interface debonding, and
interface wear. However, with increasing applied cycle number, the interface wear
and oxidation decrease the interface shear stress to a constant value [30], leading to
the stabilization of cyclic-dependent interface debonding and slip length and also
5.3 Experimental Comparisons 193
the internal friction damage parameter ΔW/W e . The interface wear and oxidation
also decrease the fiber strength, leading to the gradual fracture of fiber, and the
sudden increase of internal friction at the end of the test correspond to fibers broken
[30, 33].
Experimental and predicted cyclic-dependent internal friction parameter
ΔW(N)/W e (N) and broken fiber fraction q(N) versus the interface shear stress
curves, and the cyclic-dependent Kachanov’s damage parameter D(N) and the
interface shear stress 𝜏 i (N) versus cycle number curves of 2.5D woven self-healing
Hi-Nicalon SiC/[Si-B-C] at 600 ∘ C in air atmosphere are shown in Figure 5.4
and Table 5.2. Under 𝜎 max = 200 and 300 MPa, the internal damage parameter
ΔW(N)/W e (N) first decreases with the interface shear stress mainly because of
the interface wear and oxidation and then increases with the interface shear stress
mainly because of the fiber broken, corresponding to the interface slip case 4 in
Table 5.1, as shown in Figure 5.4a. Under 𝜎 max = 300 MPa, the broken fiber fraction
q(N) at higher interface shear stress is much higher than that under 𝜎 max = 200 MPa,
mainly because of higher peak stress, as shown in Figure 5.4b, and the Kachanov’s
damage parameter D(N) is also higher than that under 𝜎 max = 200 MPa, as shown
in Figure 5.4c. The interface shear stress under 𝜎 max = 300 MPa is also higher than
that under 𝜎 max = 200 MPa, mainly because of the scatter of interface shear stress
or compressive stress of 𝜎 min = −50 MPa acting on the composite, as shown in
Figure 5.4d.
Under 𝜎 max = 200 MPa, the cyclic-dependent damage parameter ΔW/W e
decreases first, i.e. from ΔW/W e = 0.054 at 𝜏 i = 15.7 MPa to ΔW/W e = 0.034
at 𝜏 i = 8.0 MPa, and then increases from ΔW/W e = 0.034 at 𝜏 i = 8.0 MPa to
ΔW/W e = 0.062 at 𝜏 i = 6.0 MPa. The cyclic-dependent broken fiber fraction
increases from q = 0.004 at 𝜏 i = 15.7 MPa to q = 0.24 at 𝜏 i = 6.0 MPa. The
cyclic-dependent Kachanov’s damage parameter D increases from D = 0 at N = 1
to D = 0.21 at N = 89 459. The cyclic-dependent interface shear stress 𝜏 i decreases
from 𝜏 i = 15.7 MPa at N = 1 to 𝜏 i = 6.0 MPa at N = 33 788.
Under 𝜎 max = 300 MPa, the cyclic-dependent damage parameter ΔW/W e
decreases first, i.e. from ΔW/W e = 0.067 at 𝜏 i = 19.5 MPa to ΔW/W e = 0.058
at 𝜏 i = 14.7 MPa and then increases from ΔW/W e = 0.058 at 𝜏 i = 14.7 MPa to
ΔW/W e = 0.091 at 𝜏 i = 10.5 MPa. The cyclic-dependent broken fiber fraction
increases from q = 0.029 at 𝜏 i = 19.5 MPa to q = 0.347 at 𝜏 i = 10.5 MPa. The
cyclic-dependent Kachanov’s damage parameter D increases from D = 0 at N = 1 to
D = 0.265 at N = 23 666. The interface shear stress decreases from 𝜏 i = 19.5 MPa at
N = 1 to 𝜏 i = 10.5 MPa at N = 19 812.
(b)
(c)
5.3 Experimental Comparisons 195
(d)
Figure 5.5 Tensile curve of 2.5D woven self-healing Hi-NicalonTM SiC/[Si-B-C] composite at
1200 ∘ C in air atmosphere.
Figure 5.6 Experimental internal friction parameter ΔW/W e versus cycle number curves of
2.5D woven self-healing Hi-NicalonTM SiC/[Si-B-C] composite at 1200 ∘ C in air atmosphere.
and (iii) the second linear region with fiber broken. The average fracture strength
and failure strain of 2.5D woven Hi-Nicalon SiC/[Si-B-C] composite is slightly lower
at T = 1200 ∘ C, i.e. 𝜎 UTS = 320 MPa and 𝜖 f = 0.62%, against 𝜎 UTS = 332 MPa and
𝜖 f = 0.658% at T = 600 ∘ C.
Experimental cyclic-dependent internal friction parameter ΔW/W e versus cycle
number curves of 2.5D woven self-healing Hi-Nicalon SiC/[Si-B-C] at T = 1200 ∘ C
in air atmosphere are shown in Figure 5.6. The cyclic-dependent internal friction
parameter ΔW/W e decreases continuously, and finally a sharp increase when the
composite approaches fail. The internal friction decreases as the interface wear
reduces the interface shear stress. The sudden increase of internal friction at the
end of the test corresponds to the fiber broken.
5.3 Experimental Comparisons 197
(b)
(c)
198 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
(d)
Figure 5.9 Experimental cyclic-dependent dissipated energy (ΔW) versus cycle number
curves of 2D woven self-healing Hi-NicalonTM SiC/[SiC-B4 C] composite under
𝜎 max = 140 MPa at 1200 ∘ C in air and in steam atmospheres.
interface shear stress is less affected in air or in steam condition; however, when
f = 0.1 Hz, the degradation rate of the interface shear stress in steam is higher than
that in air condition.
At T = 1200 ∘ C in air condition, under 𝜎 max = 140 MPa and f = 1 Hz, the exper-
imental cyclic-dependent dissipated energy ΔW increases from ΔW = 8.5 kPa at
𝜏 i = 34 MPa to ΔW = 32.4 kPa at 𝜏 i = 9.2 MPa; the broken fiber fraction increases
from P = 0.001 at 𝜏 i = 150 MPa to P = 0.167 at 𝜏 i = 1.57 MPa; the experimental inter-
face shear stress decreases from 𝜏 i = 34 MPa at N = 1000 to 𝜏 i = 9.2 MPa at N = 60 000,
5.3 Experimental Comparisons 201
(b)
(c)
202 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
(d)
and the experimental dissipated energy increases from ΔW = 8.4 kPa at N = 1000 to
ΔW = 32.4 kPa at N = 60 000.
Under 𝜎 max = 140 MPa and f = 0.1 Hz, the experimental cyclic-dependent dissi-
pated energy increases from ΔW = 12.7 kPa at 𝜏 i = 23 MPa to ΔW = 34.2 kPa at
𝜏 i = 8.7 MPa; the broken fiber fraction increases from q = 0.001 at 𝜏 i = 150 MPa to
q = 0.167 at 𝜏 i = 1.57 MPa; the experimental interface shear stress decreases from
𝜏 i = 23 MPa at N = 1000 to 𝜏 i = 8.7 MPa at N = 30 000; and the experimental dis-
sipated energy increases from ΔW = 12.7 kPa at N = 1000 to ΔW = 34.2 kPa at
N = 30 000.
At T = 1200 ∘ C in steam condition, under 𝜎 max = 140 MPa and f = 1 Hz, the
experimental cyclic-dependent dissipated energy increases from ΔW = 8.5 kPa at
𝜏 i = 34 MPa to ΔW = 18.1 kPa at 𝜏 i = 16.3 MPa; the broken fiber fraction increases
from P = 0.001 at 𝜏 i = 150 MPa to P = 0.167 at 𝜏 i = 1.57 MPa; the experimental
interface shear stress decreases from 𝜏 i = 34 MPa at N = 1000 to 𝜏 i = 16.3 MPa at
N = 30 000; and the experimental dissipated energy increases from ΔW = 8.5 kPa at
N = 1000 to ΔW = 18.1 kPa at N = 30 000.
At T = 1200 ∘ C in steam condition, under 𝜎 max = 140 MPa and f = 0.1 Hz, the
experimental cyclic-dependent dissipated energy increases with decreasing interface
shear stress, i.e. from ΔW = 14.8 kPa at 𝜏 i = 20 MPa to ΔW = 27 kPa at 𝜏 i = 11 MPa;
the broken fiber fraction increases from q = 0.001 at 𝜏 i = 150 MPa to q = 0.167 at
𝜏 i = 1.57 MPa; the experimental interface shear stress decreases from 𝜏 i = 20 MPa
at N = 100 to 𝜏 i = 11 MPa at N = 10 000; and the experimental dissipated energy
increases from ΔW = 14.8 kPa at N = 100 to ΔW = 27 kPa at N = 10 000.
5.3.4 Discussion
The evolution curves of cyclic-dependent interface shear stress 𝜏 i (N) and bro-
ken fiber fraction versus cycle number of 2.5D woven self-healing Hi-Nicalon
SiC/[Si-B-C] composite under different peak stresses at T = 600 and 1200 ∘ C in
air atmosphere are shown in Figure 5.11. For 2.5D SiC/[Si-B-C] composite, the
temperature is a govern parameter for the fatigue damage process. When the
temperature increases from T = 600 to 1200 ∘ C, the interface shear stress decreases
a lot, and the interface shear stress degradation rate and broken fiber fraction
increase with peak stress.
At T = 600 ∘ C and 𝜎 max = 200 MPa, the interface shear stress decreases from
𝜏 i = 15.7 MPa at N = 1 to 𝜏 i = 6.0 MPa at N = 33 788, and the broken fiber fraction
increases from q = 0.004 to q = 0.24, and under 𝜎 max = 300 MPa, the interface shear
stress decreases from 𝜏 i = 19.5 MPa at N = 1 to 𝜏 i = 10.5 MPa at N = 19 812, and the
broken fiber fraction increases from q = 0.029 to q = 0.347. However, at T = 1200 ∘ C
and under 𝜎 max = 170 MPa, the interface shear stress decreases from 𝜏 i = 5.5 MPa
at N = 1 to 𝜏 i = 1.7 MPa at N = 32 334, and the broken fiber fraction increases
from q = 0.0007 to q = 0.12, and under 𝜎 max = 200 MPa, the interface shear stress
decreases from 𝜏 i = 5.1 MPa at N = 1 to 𝜏 i = 2 MPa at N = 66 794, and the broken
fiber fraction increases from q = 0.0008 to q = 0.14.
204 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 5.11 (a) Experimental and predicted interface shear stress versus cycle number
curves and (b) the broken fiber fraction versus cycle number curves of 2.5D woven
self-healing Hi-NicalonTM SiC/[Si-B-C] composite at 600–1200 ∘ C in air and in steam
atmospheres.
The evolution curves of cyclic-dependent interface shear stress 𝜏 i (N) and the
broken fiber fraction versus cycle number of 2D woven self-healing Hi-Nicalon
SiC/[SiC-B4 C] composite under 𝜎 max = 140 MPa at T = 1200 ∘ C in air and in
steam atmospheres with f = 0.1 and 1 Hz are shown in Figure 5.12. For the 2D
SiC/[SiC-B4 C] composite, the loading frequency is the govern parameter for the
fatigue process. Under 𝜎 max = 140 MPa, at the same cycle number, the interface
shear stress decreases with decreasing loading frequency, and the interface shear
stress in steam atmosphere is lower than that in air atmosphere, and the broken
fiber fraction increases with decreasing loading frequency, and the broken fiber
fraction in steam atmosphere is higher than that in air atmosphere.
5.3 Experimental Comparisons 205
(a)
(b)
Figure 5.12 (a) Experimental and predicted interface shear stress versus cycle number
curves and (b) the broken fiber fraction versus cycle number curves of 2D woven
self-healing Hi-NicalonTM SiC/[SiC-B4 C] composite under 𝜎 max = 140 MPa at 1200 ∘ C in air
and in steam atmospheres.
At T = 1200 ∘ C in air atmosphere and f = 1 Hz, the interface shear stress decreases
from 𝜏 i = 34 MPa at N = 1000 to 𝜏 i = 9.2 MPa at N = 60 000, and the broken fiber
fraction increases from q = 0.0048 to q = 0.018; when f = 0.1 Hz, the interface shear
stress decreases from 𝜏 i = 23 MPa at N = 1000 to 𝜏 i = 8.7 MPa at N = 30 000, and the
broken fiber fraction increases from q = 0.007 to q = 0.02. At T = 1200 ∘ C in steam
atmosphere and f = 1 Hz, the interface shear stress decreases from 𝜏 i = 34 MPa at
N = 1000 to 𝜏 i = 16.3 MPa at N = 30 000, and the broken fiber fraction increases
from q = 0.0048 to q = 0.01; when f = 0.1 Hz, the interface shear stress decreases
from 𝜏 i = 20 MPa at N = 100 to 𝜏 i = 11 MPa at N = 10 000, and the broken fiber
fraction increases from q = 0.008 to q = 0.015.
206 5 Fatigue Behavior of Ceramic-Matrix Composites at Elevated Temperature
5.4 Conclusion
References
32 Li, L.B., Reynaud, P., and Fantozzi, G. (2019). Mechanical hysteresis and damage
evolution in C/SiC composites under fatigue loading at room and elevated tem-
peratures. Int. J. Appl. Ceram. Technol. 16: 2214–2228. https://doi.org/10.1111/ijac
.13300.
33 Li, L.B. (2019). Failure analysis of long-fiber-reinforced ceramic-matrix compos-
ites subjected to in-phase thermomechanical and isothermal cyclic loading. Eng.
Fail. Anal. 104: 856–872. https://doi.org/10.1016/j.engfailanal.2019.06.082.
34 Li, L.B. (2019). Time-dependent damage and fracture of fiber-reinforced
ceramic-matrix composites at elevated temperatures. Compos. Interfaces 26
(11): 963–988. https://doi.org/10.1080/09276440.2019.1569397.
35 Penas, O. (2002). Etude de composites SiC/SiBC à matrice multiséquencée en
fatigue cyclique à hautes températures sous air. PhD thesis. INSA de Lyon.
36 Budiansky, B., Hutchinson, J.W., and Evans, A.G. (1986). Matrix fracture in
fiber-reinforced ceramics. J. Mech. Phys. Solids 34: 167–189. https://doi.org/10
.1016/0022-5096(86)90035-9.
37 Evans, A.G. (1997). Design and life prediction issues for high-temperature engi-
neering ceramics and their composites. Acta Mater. 45: 23–40. https://doi.org/10
.1016/S1359-6454(96)00143-7.
211
6.1 Introduction
The improvement of thrust–weight ratio and the reduction of fuel consumption
have become the trend of aeroengine development. Two most effective ways
to increase the thrust–weight ratio of aeroengine are to reduce the component
weight and to increase the turbine inlet temperature. In general, aeroengines had
high thrust–weight ratios of approximately 12–15, the inlet temperature at turbine
approaches 1800 ∘ C, which exceeds the limit of the service temperature of superalloy
materials. To satisfy the design requirements of aeroengines, especially those with
high thrust–weight ratios and low fuel consumptions, it is necessary to develop a
new type of lightweight material for hot-section components, which can withstand
higher temperature, possess higher strength, and longer life in order to replace
the traditional superalloy materials [1–3]. In general, ceramic-matrix composites
(CMCs) exhibit high strength and modulus and corrosion resistance especially at
elevated temperature. Compared with the traditional superalloy materials, CMCs
can withstand higher operating temperature, simplify or even remove cooling
structure, optimize aeroengine structure design, and improve the service life of
aeroengine hot-section components [4–8]. Silicon carbide fiber-reinforced silicon
carbide CMCs (SiC/SiC) and oxide fiber-reinforced oxide CMCs (Oxide/Oxide) have
already been used in aeroengines. SiC/SiC composite consists of the SiC fiber with
a diameter of 12 μm, the interface layer with a thickness of 0.2–0.5 μm, and the SiC
matrix. SiC/SiC composite has high oxidation resistance, lightweight (i.e. density
2.1–2.8 g/cm3 ), high-temperature (1200–1400 ∘ C) gas lifetime up to thousands of
hours, and is the most ideal material for the hot end structure of aeroengines. In
1992, with the project support from the U.S. Department of Energy, General Electric
(GE) company developed the prepreg infiltration process, realized the rapid and
low-cost preparation of high-performance SiC/SiC composite, and carried out the
verification process of different levels, including material level, component level,
and engine level. In 2010, GE aviation carried out turbine rotor blade test with
F414 engine as the verification platform to build a ceramic aeroengine. In 2016,
SiC/SiC composite material was first used in the turbine outer ring of Leading
Edge Aviation Propulsion (LEAP) aeroengine and has been produced in batches.
Then, this material was applied in the combustion chamber, guide vane, turbine
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
212 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
outer ring, and other structures of the new GE9x commercial aeroengine. The fuel
consumption rate was 10% lower than that of GE90-115B [9].
Because of the long service lifetime requirements of CMCs components in
aeroengines, it is necessary to understand the complex damage mechanisms and
develop methods or tools to predict the damage evolution of CMCs [10–16]. At
the intermediate temperature, SiC/SiC composite lifetime is decreased because of
interface oxidation and lowered fiber content following exposure to stress rupture
loading [11]. At elevated temperature range of 700–1200 ∘ C, the SiC/SiC mini-
composite with the pyrolytic carbon (PyC) interphase exhibited severe damages of
oxidation embrittlement, and the SiC/SiC minicomposite with the boron nitride
(BN) interphase showed only mild degradation subjected to the stress rupture
loading [17]. Martinez-Fernandez and Morscher [18] investigated the monotonic
tensile, stress rupture under constant load, and low-cycle fatigue of single tow
Hi-NicalonTM , PyC interphase, chemical vapor infiltration (CVI) SiC matrix mini-
composites at room temperature, 700, 950, and 1200 ∘ C in air atmosphere. The stress
rupture behavior at elevated temperature depended on the precracking stress level.
However, for the 2D woven melt-infiltrated (MI) Hi-Nicalon SiC/SiC composite,
the stress rupture properties were obviously worse than SiC/SiC minicomposite
properties under similar testing conditions because of complex fiber preform and
damage evolution mechanisms [19]. Verrilli et al. [20] investigated the lifetime of
C/SiC composite at elevated temperatures of 600 and 1200 ∘ C subjected to the stress
rupture loading in different environments. Stress rupture lives in air and in steam
containing environments were similar at a low stress level of 69 MPa at an elevated
temperature of 1200 ∘ C. The fiber oxidation rate correlated with the composite
stress rupture lifetime in various environments.
In the theoretical research area, Marshall et al. [21] and Zok and Spearing [22]
applied the fracture mechanics approach to explore nonsteady first matrix cracking
stress and multiple matrix cracking in fiber-reinforced CMCs. The energy balance
relationship before and after the matrix cracking is established considering the
mutual inference factors of the stress field between the adjacent matrix cracks.
Curtin [23] investigated multiple matrix cracking in CMCs in the presence of matrix
internal flaws. Evans [24] reported a method to predict design and life problems in
fiber-reinforced CMCs. In addition, a connection between the macromechanical
behavior and constituent properties of CMCs was established based on these
predictions. McNulty and Zok [25] investigated the low-cycle fatigue damage
mechanism and reported predictive damage models to describe the low-cycle CMC
fatigue life. The degradation of the interface properties and fiber strength controls
the fatigue life of CMCs. Lara-Curzio [26] established a micromechanical model
for fiber-reinforced CMC reliability and time-to-failure estimation, particularly
following the application of stresses greater than the first matrix cracking stress. The
relationship between internal damage mechanisms and lifetime was established.
In addition, the stress and temperature influences on the fiber-reinforced CMCs
were investigated. Halverson and Curtin [27] developed a micromechanically
based model for composite strength, and stress rupture lifetime of oxide/oxide
fiber-reinforced CMCs considering the degradation of the fiber, matrix damage, and
6.2 Stress Rupture of Ceramic-Matrix Composites 213
(6.2)
where Φ is the stress carried by the intact fiber, 𝜏 f and 𝜏 i are the interface shear stress
in the oxidation and debonding region, r f is the fiber radius, 𝜌 is the shear-lag model
parameter, 𝜎 fo is the fiber axial stress in the interface bonding region, ld is the inter-
face debonding length, and ζ is the interface oxidation length. The interface debond-
ing length can be determined using the fracture mechanics approach, as shown in
Eq. (6.3). The intact fiber stress is determined by combining Eqs. (6.4)–(6.7).
( ) ( )
𝜏 r Vm Em Φ(t) 1
ld (t) = 1 − f 𝜁(t) + f −
𝜏i 2 E c 𝜏i 𝜌
√
√( )2 ( )
√ r 2
rf2 Vf Vm Ef Em Φ (t) 𝜎 rV EE
−√ f
− 1− + f m f2 m Γd (6.3)
2𝜌 4Ec2 𝜏i2 Vf Φ(t) E c 𝜏i
𝜎 2𝜏
= Φ(1 − q(Φ)) + f ⟨L⟩q(Φ) (6.4)
Vf rf
[ ( ) ]
mf +1
Φ
q(Φ) = 1 − exp − (6.5)
𝜎fc
mf
( m
) 1 ⎛ 1
⎞ mf +1
l0 𝜎0 f (t)𝜏i ⎜ 𝜎0 (t)rf l0 f
m
mf +1
⎟
𝜎fc = , 𝛿fc = ⎜ ⎟ (6.6)
rf ⎜ 𝜏i ⎟
⎝ ⎠
6.2 Stress Rupture of Ceramic-Matrix Composites 215
⎧ ( )4
1 KIC
⎪ 𝜎0 , t ≤ k Y 𝜎0
𝜎0 (t) = ⎨ ( )4 (6.7)
KIC K
⎪ √ , t > k1 Y 𝜎IC
⎩ Y kt
4
0
where mf is the Weibull modulus of the fiber, 𝜎 0 is the fiber strength, K IC is the
fracture toughness, Y is the geometric parameter, and k is the parabolic rate constant.
Substituting the time-dependent fiber axial stress in Eq. (6.2) into Eq. (6.1), the
time-dependent composite strain 𝜀c (t) is
Φ(t) 𝜏 l 𝜏 l (t) 𝜏 l (t)
⎧ E 𝜂(t) + Ef rd 𝜂(t)𝜔2 (t) − 2 Ef dr 𝜂(t)𝜔(t) − Ei dr 𝜂(t)(1 − 𝜔(t))2
⎪ f f f
{
f f f f
}
⎪ + 𝜎fo (1 − 𝜂(t)) + 2 1 rf Φ(t) − 𝜏 lc 𝜂(t)𝜔(t) − 𝜏 lc 𝜂(t)(1 − 𝜔(t)) − 𝜎
⎪ Ef 𝜌Ef lc f rf i rf fo
𝜀c (t) = ⎨ [ ( )]
𝜌 lc
⎪ × 1 − exp − (1 − 𝜂(t)) − (𝛼c − 𝛼f )ΔT, 𝜂(t) < 1
⎪ 2 rf
⎪Φ(t) 𝜂(t) + 𝜏f ld 𝜂(t)𝜔2 (t) − 2 𝜏f ld (t) 𝜂(t)𝜔(t) − 𝜏i ld (t) 𝜂(t)(1 − 𝜔(t))2 , 𝜂(t) = 1
⎩E f E r
f f E r
f f E r
f f
(6.8)
where 𝜂(t) is the time-dependent debonding fraction at the interface and 𝜔(t) is the
time-dependent oxidation fraction at the interface.
l (t) 𝜁(t)
𝜂(t) = 2 d , 𝜔(t) = (6.9)
lc ld (t)
Vf 0.4
Ef (GPa) 270
Em (GPa) 400
r f (μm) 7
m 3
𝛼 f (10 /∘ C)
−6
3.5
𝛼 (10−6 /∘ C)
m 4.6
ΔT (∘ C) −1000
Γd (J/m2 ) 0.1
𝜏 i (MPa) 50
𝜏 f (MPa) 1
𝜎 0 (GPa) 2.59
l0 (mm) 25
mf 5
Table 6.2 Evolution of the time-dependent stress rupture of SiC/SiC composite under
constant peak stress level of 𝜎 max = 200 MPa for different fiber volumes.
t (ks) 𝜺c (%) 𝜼 𝝎 q
V f = 20%
0 0.1 0.25 0 4.8 × 10−5
93.5 0.19 0.54 0.45 0.16
V f = 30%
0 0.072 0.136 0 4.0 × 10−6
335 0.234 1.0 0.872 0.05
385 0.244 1.0 1.0 0.06
752 0.274 1.0 1.0 0.25
V f = 40%
0 0.065 0.08 0 4.0 × 10−6
361 0.173 1.0 0.938 0.009
385 0.175 1.0 1.0 0.01
3015 0.205 1.0 1.0 0.27
6.2 Stress Rupture of Ceramic-Matrix Composites 217
(a)
(b)
Figure 6.1 Effect of the fiber volume (i.e. V f = 20%, 30%, and 40%) on (a) the evolution
of the time-dependent stress rupture curves; (b) the evolution of the time-dependent
debonding fraction at the interface versus time curves; (c) the evolution of the
time-dependent oxidation fraction at the interface versus time curves; and (d) the evolution
of the time-dependent broken fraction of the fiber versus time curves of SiC/SiC composite
under constant peak stress level of 𝜎 max = 200 MPa.
complete debonding at the interface for the fiber volume of V f = 30% is less than
that at V f = 40%, as shown in Figure 6.1b; the time-dependent oxidation fraction at
the interface increases to the complete interface oxidation (i.e. 𝜔 = 1.0) at the fiber
volume of V f = 30% and 40%, and the time for the complete interface oxidation is
the same at the fiber volume of V f = 30% and 40%, as shown in Figure 6.1c, and
the time-dependent failure probability of the fiber at the final composite fracture
increases with the fiber volume, as shown in Figure 6.1d. At the fiber volume of
V f = 30%, there is a large increase in the composite fracture strain because of the
218 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
decrease of the debonding fraction at the interface and the increase of the oxidation
fraction at the interface, whereas at the fiber volume of V f = 40%, the composite
fracture strain is more comparable to the conditions of the fiber volume of V f = 20%
because of the low broken fiber fraction before complete debonding and oxidation
of the interface.
6.2.2.2 Stress Rupture of SiC/SiC Composite for Different Peak Stress Levels
Figure 6.2 and Table 6.3 show the effect of the constant peak stress level 𝜎 max = 150,
250, and 350 MPa on the stress rupture lifetime, time-dependent composite defor-
mation, debonding fraction at the interface, and oxidation fraction at the interface.
In addition, Figure 6.2 and Table 6.3 present the broken fiber fraction of the SiC/SiC
composite at T = 800 ∘ C.
6.2 Stress Rupture of Ceramic-Matrix Composites 219
(a)
(b)
Figure 6.2 Effect of the constant peak stress level (i.e. 𝜎 max = 150, 250, and 300 MPa) on
(a) the evolution of the time-dependent stress rupture curves; (b) the evolution of the
time-dependent debonding fraction at the interface versus time curves; (c) the evolution of
the time-dependent oxidation fraction at the interface versus time curves; and (d) the
evolution of the time-dependent broken fraction of the fiber versus time curves of SiC/SiC
composite.
The time-dependent damage evolution and composite final fracture are affected
by the peak stress level. When the peak stress level increases, the stress rupture
lifetime decreases, the final composite fracture strain is the highest at the peak
stress level of 𝜎 max = 250 MPa, under high peak stress of 𝜎 max = 350 MPa, the
composite failure strain is low because of the composite fracture with partial
debonding at the interface, as shown in Figure 6.2a; the composite fracture occurs
at the condition of partial debonding at the interface corresponding to the high
constant peak stresses of 𝜎 max = 250 and 300 MPa, and the composite fracture
220 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
Table 6.3 Evolution of the time-dependent stress rupture of SiC/SiC composite for
different constant peak stress levels.
t (ks) 𝜺c (%) 𝜼 𝝎 q
condition of the complete debonding and oxidation at the interface (i.e. 𝜂 = 1 and
𝜔 = 1).
Table 6.4 Evolution of the time-dependent stress rupture of SiC/SiC composite for
different spacings between saturation matrix cracking.
t (ks) 𝜺c (%) 𝜼 𝝎 q
lsat = 150 𝜇m
0 0.08 0.22 0 4 × 10−6
180 0.228 1.0 0.782 0.02
230 0.244 1.0 1.0 0.03
752 0.278 1.0 1.0 0.25
lsat = 250 𝜇m
0 0.07 0.13 0 4 × 10−6
335 0.234 1.0 0.872 0.05
384 0.244 1.0 1.0 0.06
752 0.274 1.0 1.0 0.25
lsat = 350 𝜇m
0 0.067 0.09 0 4 × 10−6
490 0.238 1.0 0.909 0.09
540 0.246 1.0 1.0 0.109
752 0.27 1.0 1.0 0.25
Table 6.5 Evolution of the time-dependent stress rupture of SiC/SiC composite under
constant peak stress level of 𝜎 max = 200 MPa for different interface shear stress in slip
region.
t (ks) 𝜺c (%) 𝜼 𝝎 q
𝜏 i = 20 MPa
0 0.085 0.25 0 1.1 × 10−5
354 0.233 0.99 0.99 0.23
𝜏 i = 30 MPa
0 0.075 0.16 0 7 × 10−6
442 0.241 1.0 0.82 0.167
491 0.262 1.0 0.91 0.23
𝜏 i = 40 MPa
0 0.07 0.12 0 5 × 10−6
474 0.239 1.0 0.879 0.119
540 0.253 1.0 1.0 0.155
628 0.269 1.0 1.0 0.25
6.2 Stress Rupture of Ceramic-Matrix Composites 223
(a)
(b)
Figure 6.3 Effect of the space between saturation matrix cracking (i.e. lsat = 150, 250, and
350 μm) on (a) the evolution of the time-dependent stress rupture curves; (b) the evolution
of the time-dependent debonding fraction at the interface versus time curves; (c) the
evolution of the time-dependent oxidation fraction at the interface versus time curves; and
(d) the evolution of the time-dependent broken fraction of the fiber versus time curves of
SiC/SiC composite under constant peak stress level of 𝜎 max = 200 MPa.
at the interface. In addition, Figure 6.4 and Table 6.5 present the broken fiber
fraction of the SiC/SiC composite at a constant peak stress level of 𝜎 max = 200 MPa
at T = 800 ∘ C.
When the interface shear stress in the slip region increases, the stress rupture
lifetime increases, and the composite final fracture strain increases, under low
interface shear stress (i.e. 𝜏 i = 20 MPa), the strain curve has a slight curvature
at higher times because of a large amount of fiber failure without interface
complete debonding; however, under high interface shear stress (i.e. 𝜏 i = 30
224 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
or 40 MPa), the strain curve shows linearity till final fracture because of com-
posite final fracture with complete interface debonding, as shown in Figure 6.4a;
the time-dependent debonding fraction at the interface increases to the con-
dition of the complete debonding at high values of interface shear stress, i.e.
𝜏 i = 30, and 40 MPa, as shown in Figure 6.4b; and the time-dependent oxidation
fraction at the interface increases to the complete oxidation at high values of
interface shear stress, i.e. 𝜏 i = 30 and 40 MPa, as shown in Figure 6.4c, and the
time-dependent failure probability of the fiber at the condition of composite
final fracture increases with the interface shear stress, as shown in Figure 6.4d.
At a low interface shear stress of 𝜏 i = 20 MPa, the tensile fracture occurs at the
condition of partial debonding and oxidation at the interface (i.e. 𝜂 < 1 and 𝜔 < 1),
and the debonding fraction of the interface increases fast near the condition of
6.2 Stress Rupture of Ceramic-Matrix Composites 225
(a)
(b)
Figure 6.4 Effect of the interface shear stress in slip region (i.e. 𝜏 i = 20, 30, and 40 MPa)
on (a) the evolution of the time-dependent stress rupture curves; (b) the evolution of the
time-dependent debonding fraction at the interface versus time curves; (c) the evolution of
the time-dependent oxidation fraction at the interface versus time curves; and (d) the
evolution of the time-dependent broken fraction of the fiber versus time curves of SiC/SiC
composite under constant peak stress level of 𝜎 max = 200 MPa.
composite final fracture, leading to the decrease of the oxidation fraction at the
interface approaching final fracture; at the interface shear stress of 𝜏 i = 30 MPa,
the tensile composite fracture occurs at the condition of complete debonding
and partial oxidation at the interface (i.e. 𝜂 = 1 and 𝜔 < 1), and at the inter-
face shear stress of 𝜏 i = 40 MPa, the tensile composite fracture occurs at the
condition of complete debonding and oxidation at the interface (i.e. 𝜂 = 1 and
𝜔 = 1).
Figure 6.5 and Table 6.6 show the effect of the interface shear stress in the oxida-
tion region (i.e. 𝜏 f = 1, 3, and 5 MPa) on the stress rupture lifetime, time-dependent
226 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
(a)
(b)
Figure 6.5 The effect of the interface shear stress in oxidation region (i.e. 𝜏 f = 1, 3, and
5 MPa) on (a) the evolution of the time-dependent stress rupture curves; (b) the evolution of
the time-dependent debonding fraction at the interface versus time curves; (c) the
evolution of the time-dependent oxidation fraction at the interface versus time curves; and
(d) the time-dependent broken fraction of the fiber versus time curves of SiC/SiC composite
under constant peak stress level of 𝜎 max = 200 MPa.
compared with that of low interface shear stress of 𝜏 f = 1 and 3 MPa, and the time
for the condition of complete oxidation at the interface is the same for 𝜏 f = 1, 3, and
5 MPa.
(c)
(d)
addition, Figure 6.6 and Table 6.7 present the broken fiber fraction of the SiC/SiC
composite at a constant peak stress level of 𝜎 max = 200 MPa at T = 800 ∘ C.
When the Weibull modulus of the fiber increases, the stress rupture lifetime
decreases, and the composite fracture strain also decreases, under high fiber Weibull
modulus, most of the fiber fractures at low stress level with complete interface
debonding, leading to the decrease of the composite failure strain, as shown in
Figure 6.6a; the composite fracture occurs at the condition of partial debonding
at the interface (i.e. 𝜂 < 1) for the high Weibull modulus of the fiber, i.e. mf = 6,
and at the condition of complete debonding at the interface (i.e. 𝜂 = 1) for the
low Weibull modulus of the fiber, i.e. mf = 4 and 5, as shown in Figure 6.6b; the
composite fracture occurs at the condition of partial oxidation at the interface (i.e.
𝜔 < 1) for the high Weibull modulus of the fiber, i.e. mf = 6, and the condition of
complete oxidation at the interface (i.e. 𝜔 = 1) for low Weibull modulus of the fiber,
6.2 Stress Rupture of Ceramic-Matrix Composites 229
Table 6.6 Evolution of the time-dependent stress rupture of SiC/SiC composite under
constant peak stress level of 𝜎 max = 200 MPa for different interface shear stress in oxidation
region.
t (ks) 𝜺c (%) 𝜼 𝝎 q
𝜏 f = 1 MPa
0 0.067 0.09 0 4 × 10−6
490 0.238 1.0 0.909 0.092
540 0.246 1.0 1.0 0.109
752 0.27 1.0 1.0 0.25
𝜏 f = 3 MPa
0 0.067 0.09 0 4 × 10−6
511 0.214 1.0 0.946 0.099
540 0.217 1.0 1.0 0.109
752 0.24 1.0 1.0 0.25
𝜏 f = 5 MPa
0 0.067 0.09 0 4 × 10−6
533 0.187 1.0 0.987 0.106
540 0.188 1.0 1.0 0.109
752 0.21 1.0 1.0 0.25
i.e. mf = 4 and 5, as shown in Figure 6.6c, and the failure probability of the fiber at
final composite fracture increases with decreasing Weibull modulus of the fiber, as
shown in Figure 6.6d.
(a)
(b)
Figure 6.6 Effect of the Weibull modulus of the fiber (i.e. mf = 4, 5, and 6) on (a) the
evolution of the time-dependent stress rupture curves; (b) the evolution of the
time-dependent debonding fraction at the interface versus time curves; (c) the evolution of
the time-dependent oxidation fraction at the interface versus time curves; and (d) the
evolution of the time-dependent broken fraction of the fiber versus time curves of SiC/SiC
composite under constant peak stress level of 𝜎 max = 200 MPa.
(c)
(d)
Table 6.7 Evolution of the time-dependent stress rupture of SiC/SiC composite under
constant peak stress level of 𝜎 max = 200 MPa for different Weibull moduli of the fiber.
t (ks) 𝜺c (%) 𝜼 𝝎 q
mf = 4
0 0.067 0.09 0 1.6 × 10−5
494 0.232 1.0 0.915 0.044
540 0.238 1.0 1.0 0.048
1855 0.28 1.0 1.0 0.32
mf = 5
0 0.067 0.09 0 4 × 10−6
490 0.238 1.0 0.909 0.092
540 0.246 1.0 1.0 0.109
752 0.27 1.0 1.0 0.25
mf = 6
0 0.067 0.09 0 1 × 10−6
426 0.24 0.91 0.86 0.23
Table 6.8 Evolution of the time-dependent stress rupture of SiC/SiC composite under
constant peak stress level of 𝜎 max = 200 MPa for different environmental temperatures.
t (ks) 𝜺c (%) 𝜼 𝝎 q
T = 600 ∘ C
0 0.067 0.09 0 1 × 10−6
2745 0.23 0.9 0.85 0.23
T = 700 ∘ C
0 0.067 0.09 0 1 × 10−6
983 0.23 0.91 0.86 0.23
T = 800 ∘ C
0 0.067 0.09 0 1 × 10−6
426 0.24 0.91 0.86 0.23
debonding 𝜂 = 0.07 at t = 0 seconds under the peak stress level 𝜎 max = 100 MPa
to the partial debonding at the interface 𝜂 = 0.27 at t = 33 700 seconds because of
the oxidation propagation at the interface and increasing broken fiber probability;
the time-dependent oxidation fraction at the interface increases from 𝜔 = 0 at
t = 0 seconds to partial oxidation at the interface 𝜔 = 0.61 at t = 33 700 seconds
6.2 Stress Rupture of Ceramic-Matrix Composites 233
(a)
(b)
Figure 6.7 Effect of the environmental temperature (i.e. T = 600, 700, and 800 ∘ C) on
(a) the evolution of the time-dependent stress rupture curves; (b) the evolution of the
time-dependent debonding fraction at the interface versus time curves; (c) the evolution of
the time-dependent oxidation fraction at the interface versus time curves; and (d) the
evolution of the time-dependent broken fraction of the fiber versus time curves of SiC/SiC
composite under constant peak stress level of 𝜎 max = 200 MPa.
(c)
(d)
In this section, synergistic effects of stochastic loading stress and time interval
on stress rupture damage evolution and lifetime of fiber-reinforced CMCs at
6.3 Stress Rupture of Ceramic-Matrix Composites 235
(a)
(b)
Figure 6.8 (a) Evolution of the time-dependent stress rupture curves of experimental data
and theoretical results; (b) the evolution of the time-dependent debonding fraction at the
interface versus time curves; (c) the evolution of the time-dependent oxidation fraction at
the interface versus time curves; and (d) the evolution of the time-dependent broken
fraction of the fiber versus time curves of SiC/SiC composite under constant peak stress
level of 𝜎 max = 80 MPa.
(c)
(d)
(a)
(b)
Figure 6.9 (a) Evolution of the time-dependent stress rupture curves of experimental data
and theoretical results; (b) the evolution of the time-dependent debonding fraction at the
interface versus time curves; (c) the evolution of the time-dependent oxidation fraction at
the interface versus time curves; and (d) the evolution of the time-dependent broken
fraction of the fiber versus time curves of SiC/SiC composite under constant peak stress
level of 𝜎 max = 100 MPa.
interface complete debonding and oxidation decreases; and the broken fiber
fraction at the stage of stochastic loading increases. The stress rupture lifetime
decreases from t = 1223.6 ks at 𝜎 s = 200 MPa to t = 1186 ks at 𝜎 s = 280 MPa.
The time for the interface complete debonding decreases from t = 232.9 ks at
𝜎 s = 200 MPa to t = 143.3 ks at 𝜎 s = 280 MPa. The time for the interface com-
plete oxidation decreases from t = 267.1 ks at 𝜎 s = 200 MPa to t = 179.9 ks at
𝜎 s = 280 MPa.
When the stochastic stress level is 𝜎 s = 200 MPa, the strain increases from
𝜀c = 0.062–0.077% under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜀c = 0.095%
238 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
(a)
(b)
Figure 6.10 (a) Evolution of the time-dependent stress rupture curves of experimental
data and theoretical results; (b) the evolution of the time-dependent debonding fraction at
the interface versus time curves; (c) the evolution of the time-dependent oxidation fraction
at the interface versus time curves; and (d) the evolution of the time-dependent broken
fraction of the fiber versus time curves of SiC/SiC composite under constant peak stress
level of 𝜎 max = 120 MPa.
When the stochastic stress level is 𝜎 s = 280 MPa, the strain increases from
𝜀c = 0.062% to 0.077% under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜀c = 0.178%
under 𝜎 s = 280 MPa, and increases to 𝜀c = 0.225% at t = 72 ks under 𝜎 s = 280 MPa,
and decreases to 𝜀c = 0.123% at t = 72 ks under 𝜎 = 180 MPa, and increases to
𝜀c = 0.21% at t = 1186 ks. The interface debonded ratio increases from 𝜂 = 0.12 to
0.23 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.61 under 𝜎 s = 200 MPa,
and increases to 𝜂 = 0.83 at t = 72 ks under 𝜎 s = 280 MPa, and remains to 𝜂 = 0.83
till t = 112.1 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0 at t = 143.3 ks. The
interface oxidation ratio increases from 𝜔 = 0 to 0.47 under 𝜎 = 180 MPa, and at
240 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
(a)
(b)
Figure 6.11 Effect of stochastic stress (i.e. 𝜎 s = 200, 220, 240, 260, and 280 MPa) and time
(Δt = 36 ks) on (a) the strain versus the time curves; (b) the interface debonding ratio versus
the time curves; (c) the interface oxidation ratio versus the time curves; (d) the broken fiber
fraction versus the time curves; and (e) the stress rupture lifetime versus the stochastic
stress curves of SiC/SiC composite under stress rupture loading 𝜎 = 180 MPa at T = 850 ∘ C
in air atmosphere.
(c)
(d)
(e)
Table 6.9 The strain, interface debonding and oxidation ratio, and broken fiber fraction for
different stochastic stress levels.
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.095 0.115 0.102 0.104 0.176 0.182 0.213
𝜂 0.125 0.23 0.31 0.44 0.44 0.44 1.0 1.0 1.0
𝜔 0 0.47 0.43 0.61 0.61 0.67 0.87 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7.0 × 10−3 7.0 × 10−3 7.4 × 10−3 0.019 0.023 0.285
𝝈 (MPa) 180 180 220 220 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.114 0.14 0.11 0.117 0.176 0.183 0.214
𝜂 0.12 0.23 0.39 0.54 0.54 0.54 1.0 1.0 1.0
𝜔 0 0.47 0.40 0.58 0.58 0.69 0.85 1.0 1.0
q 2 × 10−6 1.5 × 10−3 5.2 × 10−3 0.0125 0.0125 0.0135 0.0219 0.025 0.285
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.167 0.117 0.13 0.176 0.183 0.213
𝜂 0.12 0.23 0.47 0.644 0.644 0.644 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.547 0.547 0.712 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.0216 0.0216 0.023 0.0289 0.031 0.285
𝝈 (MPa) 180 180 260 260 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.156 0.195 0.122 0.142 0.176 0.184 0.212
𝜂 0.12 0.23 0.54 0.74 0.74 0.74 1.0 1.0 1.0
𝜔 0 0.47 0.35 0.51 0.51 0.73 0.81 1.0 1.0
q 2 × 10−6 1.5 × 10−3 0.014 0.036 0.036 0.038 0.042 0.045 0.285
𝝈 (MPa) 180 180 280 280 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.178 0.225 0.123 0.154 0.176 0.184 0.21
𝜂 0.12 0.23 0.61 0.83 0.83 0.83 1.0 1.0 1.0
𝜔 0 0.47 0.32 0.48 0.48 0.75 0.798 1.0 1.0
q 2 × 10−6 1.5 × 10−3 0.023 0.06 0.06 0.063 0.065 0.068 0.285
244 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.12 Effect of stochastic stress (i.e. 𝜎 s = 240 MPa) and time interval (i.e. Δt = 18,
36, 54, 72, and 90 ks) on (a) the strain versus the time curves; (b) the interface debonding
ratio versus the time curves; (c) the interface oxidation ratio versus the time curves; (d) the
broken fiber fraction versus the time curves; and (e) the stress rupture lifetime versus the
stochastic time interval curve of SiC/SiC composite under stress rupture constant stress
𝜎 = 180 MPa at T = 850 ∘ C in air atmosphere.
to 0.23 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.47 under 𝜎 s = 240 MPa,
and increases to 𝜂 = 0.557 at t = 54 ks under 𝜎 s = 240 MPa, and remains to 𝜂 = 0.557
till t = 75.3 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0 at t = 169 ks. The interface
oxidation ratio increases from 𝜔 = 0 to 0.47 under 𝜎 = 180 MPa, and at t = 36 ks
decreases to 𝜔 = 0.37 under 𝜎 s = 240 MPa, and increases to 𝜔 = 0.475 at t = 54 ks
under 𝜎 s = 240 MPa, and increases to 𝜔 = 1.0 at t = 204.9 ks under 𝜎 = 180 MPa. The
broken fiber fraction increases from q = 2 × 10−6 to 1.5 × 10−3 under 𝜎 = 180 MPa,
and at t = 36 ks increases to q = 8.8 × 10−3 under 𝜎 s = 240 MPa, and increases to
q = 0.014 at t = 54 ks under 𝜎 s = 240 MPa, and increases to q = 0.285 at t = 1220.8 ks
under 𝜎 = 180 MPa.
6.3 Stress Rupture of Ceramic-Matrix Composites 245
(c)
(d)
(e)
Table 6.10 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different stochastic times.
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.15 0.106 0.118 0.176 0.183 0.214
𝜂 0.12 0.23 0.47 0.557 0.557 0.557 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.475 0.475 0.662 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.0148 0.0148 0.0162 0.023 0.026 0.285
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.167 0.117 0.13 0.176 0.183 0.213
𝜂 0.12 0.23 0.47 0.644 0.644 0.644 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.547 0.547 0.712 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.0216 0.0216 0.023 0.0289 0.031 0.285
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.183 0.129 0.142 0.176 0.183 0.212
𝜂 0.12 0.23 0.47 0.732 0.732 0.732 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.602 0.602 0.751 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.029 0.029 0.031 0.035 0.038 0.285
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.199 0.14 0.153 0.176 0.183 0.211
𝜂 0.12 0.23 0.47 0.821 0.821 0.821 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.644 0.644 0.78 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.037 0.037 0.039 0.042 0.045 0.285
𝝈 (MPa) 180 180 240 240 180 180 180 180 180
𝜀c (%) 0.062 0.077 0.134 0.216 0.151 0.165 0.176 0.183 0.21
𝜂 0.12 0.23 0.47 0.909 0.909 0.909 1.0 1.0 1.0
𝜔 0 0.47 0.37 0.678 0.678 0.805 0.826 1.0 1.0
q 2 × 10−6 1.5 × 10−3 8.8 × 10−3 0.046 0.046 0.048 0.049 0.053 0.285
6.3 Stress Rupture of Ceramic-Matrix Composites 247
When the stochastic loading time is Δt = 90 ks, the strain increases from
𝜀c = 0.062% to 0.077% under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜀c = 0.134%
under 𝜎 s = 240 MPa, and increases to 𝜀c = 0.216% at t = 126 ks under 𝜎 s = 240 MPa,
and decreases to 𝜀c = 0.151% at t = 126 ks under 𝜎 = 180 MPa, and increases to
𝜀c = 0.21% at t = 1204.2 ks. The interface debonding ratio increases from 𝜂 = 0.12 to
0.23 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.47 under 𝜎 s = 240 MPa,
and increases to 𝜂 = 0.909 at t = 126 ks under 𝜎 s = 240 MPa, and remains to 𝜂 = 0.557
till t = 149.8 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0 at t = 169 ks. The
interface oxidation ratio increases from 𝜔 = 0 to 0.47 under 𝜎 = 180 MPa, and at
t = 36 ks decreases to 𝜔 = 0.37 under 𝜎 s = 240 MPa, and increases to 𝜔 = 0.678
at t = 126 ks under 𝜎 s = 240 MPa, and increases to 𝜔 = 1.0 at t = 204.9 ks under
𝜎 = 180 MPa. The broken fiber fraction increases from q = 2 × 10−6 to 1.5 × 10−3
under 𝜎 = 180 MPa, and at t = 36 ks increases to q = 8.8 × 10−3 under 𝜎 s = 240 MPa,
and increases to q = 0.046 at t = 126 ks under 𝜎 s = 240 MPa, and increases to
q = 0.285 at t = 1204.2 ks under 𝜎 = 180 MPa.
(a)
(b)
Figure 6.13 Effect of fiber volume (i.e. V f = 20%, 25%, 30%, 35%, and 40%) on (a) the
strain versus the time curves; (b) the interface debonding ratio versus the time curves;
(c) the interface oxidation ratio versus the time curves; (d) the broken fiber fraction versus
the time curves; and (e) the stress rupture lifetime versus the fiber volume curve of SiC/SiC
composite under stress rupture constant stress of 𝜎 = 160 MPa and stochastic stress of
𝜎 s = 180 MPa and Δt = 36 ks at T = 850 ∘ C in air atmosphere.
When the fiber volume is V f = 40%, the strain increases from 𝜀c = 0.05% to 0.059%
under 𝜎 = 160 MPa, and at t = 36 ks increases to 𝜀c = 0.071% under 𝜎 s = 180 MPa,
and increases to 𝜀c = 0.083% at t = 72 ks under 𝜎 s = 180 MPa, and decreases
to 𝜀c = 0.073% at t = 72 ks under 𝜎 = 160 MPa, and increases to 𝜀c = 0.161% at
t = 4090.2 ks. The interface debonding ratio increases from 𝜂 = 0.06 to 0.144 under
𝜎 = 160 MPa, and at t = 36 ks increases to 𝜂 = 0.202 under 𝜎 s = 180 MPa, and
increases to 𝜂 = 0.31 at t = 72 ks under 𝜎 s = 180 MPa, and remains to 𝜂 = 0.31 till
t = 77.6 ks under 𝜎 = 160 MPa, and increases to 𝜂 = 1.0 at t = 311.3 ks. The interface
oxidation ratio increases from 𝜔 = 0 to 0.597 under 𝜎 = 160 MPa, and at t = 36 ks
6.3 Stress Rupture of Ceramic-Matrix Composites 249
(c)
(d)
(e)
Table 6.11 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different fiber volumes.
V f = 20%
𝜀c (%) 0.0746 0.0967 0.135 0.179 0.143 0.166 0.205
𝜂 0.206 0.294 0.431 0.584 0.584 0.584 0.722
𝜔 0 0.292 0.257 0.38 0.38 0.513 0.567
−5
q 2.5 × 10 0.023 0.05 0.162 0.162 0.199 0.285
𝝈 (MPa) 160 160 180 180 160 160 160 160 160
V f = 25%
𝜀c (%) 0.0618 0.0779 0.102 0.127 0.109 0.115 0.223 0.24 0.263
𝜂 0.147 0.232 0.332 0.445 0.445 0.445 1.0 1.0 1.0
𝜔 0 0.371 0.334 0.5 0.5 0.581 0.817 1.0 1.0
q 7 × 10−6 5.8 × 10−3 0.012 0.029 0.029 0.032 0.103 0.14 0.285
𝝈 (MPa) 160 160 180 180 160 160 160 160 160
V f = 30%
𝜀c (%) 0.055 0.068 0.086 0.105 0.092 0.095 0.182 0.188 0.219
𝜂 0.108 0.192 0.274 0.382 0.382 0.382 1.0 1.0 1.0
𝜔 0 0.447 0.406 0.581 0.581 0.651 0.884 1.0 1.0
q 2 × 10−6 1.9 × 10−3 3.9 × 10−3 9.4 × 10−3 9.4 × 10−3 0.010 0.032 0.037 0.285
𝝈 (MPa) 160 160 180 180 160 160 160 160 160
V f = 35%
𝜀c (%) 0.052 0.062 0.077 0.092 0.081 0.083 0.155 0.157 0.186
𝜂 0.081 0.164 0.233 0.34 0.34 0.34 1.0 1.0 1.0
𝜔 0 0.523 0.477 0.65 0.65 0.71 0.924 1.0 1.0
q 1 × 10−6 7.6 × 10−4 1.5 × 10−3 3.7 × 10−3 3.7 × 10−3 3.9 × 10−3 0.013 0.0142 0.285
(Continued)
6.3 Stress Rupture of Ceramic-Matrix Composites 251
V f = 40%
𝜀c (%) 0.0506 0.059 0.071 0.083 0.073 0.075 0.134 0.135 0.161
𝜂 0.06 0.144 0.202 0.31 0.31 0.31 1.0 1.0 1.0
𝜔 0 0.597 0.548 0.716 0.716 0.772 0.953 1.0 1.0
q 0 3.4 × 10−4 6.9 × 10−4 1.6 × 10−3 1.6 × 10−3 1.7 × 10−3 5.9 × 10−3 6.2 × 10−3 0.285
(a)
(b)
Figure 6.14 Effect of saturation matrix crack spacing (i.e. lsat = 100, 150, 200, 250, and
300 μm) on (a) the strain versus the time curves; (b) the interface debonding ratio versus the
time curves; (c) the interface oxidation ratio versus the time curves; and (d) the broken fiber
fraction versus the time curves of SiC/SiC composite under stress rupture constant stress
𝜎 = 180 MPa and stochastic stress 𝜎 s = 200 MPa and Δt = 36 ks at T = 850 ∘ C in air
atmosphere.
(c)
(d)
and remains to 𝜂 = 0.368 till t = 79 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0
at t = 288.4 ks. The interface oxidation ratio increases from 𝜔 = 0 to 0.477 under
𝜎 = 180 MPa, and at t = 36 ks decreases to 𝜔 = 0.438 under 𝜎 s = 200 MPa, and
increases to 𝜔 = 0.614 at t = 72 ks under 𝜎 s = 200 MPa, and increases to 𝜔 = 1.0 at
t = 321.1 ks under 𝜎 = 180 MPa. The broken fiber fraction increases from q = 2 × 10−6
to 1.5 × 10−3 under 𝜎 = 180 MPa, and at t = 36 ks increases to q = 2.9 × 10−3 under
𝜎 s = 200 MPa, and increases to q = 7 × 10−3 at t = 72 ks under 𝜎 s = 200 MPa, and
increases to q = 0.285 at t = 1223.6 ks under 𝜎 = 180 MPa.
Table 6.12 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different saturation matrix crack spacings.
lsat = 100 𝜇m
𝜀c (%) 0.08 0.118 0.152 0.185 0.196 0.174 0.186 0.219
𝜂 0.313 0.582 0.774 1.0 1.0 1.0 1.0 1.0
𝜔 0 0.477 0.438 0.572 0.678 0.678 1.0 1.0
−6 −3 −3 −3 −3 −3 −3
q 2 × 10 1.5 × 10 2.9 × 10 5.6 × 10 7 × 10 7 × 10 9.3 × 10 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
lsat = 150 𝜇m
𝜀c (%) 0.07 0.095 0.12 0.154 0.136 0.141 0.175 0.185 0.219
𝜂 0.208 0.388 0.516 0.736 0.736 0.736 1.0 1.0 1.0
𝜔 0 0.477 0.438 0.614 0.614 0.674 0.769 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.0105 0.0134 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
lsat = 200 𝜇m
𝜀c (%) 0.065 0.084 0.104 0.129 0.115 0.118 0.176 0.183 0.215
𝜂 0.156 0.291 0.387 0.552 0.552 0.552 1.0 1.0 1.0
𝜔 0 0.477 0.438 0.614 0.614 0.674 0.834 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.015 0.018 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
lsat = 250 𝜇m
𝜀c (%) 0.062 0.077 0.095 0.115 0.102 0.104 0.176 0.182 0.213
𝜂 0.125 0.23 0.31 0.44 0.44 0.44 1.0 1.0 1.0
𝜔 0 0.47 0.43 0.61 0.61 0.67 0.87 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.019 0.023 0.285
(Continued)
6.3 Stress Rupture of Ceramic-Matrix Composites 255
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
lsat = 300 𝜇m
𝜀c (%) 0.061 0.073 0.088 0.105 0.093 0.095 0.176 0.18 0.211
𝜂 0.104 0.194 0.258 0.368 0.368 0.368 1.0 1.0 1.0
𝜔 0 0.477 0.438 0.614 0.614 0.674 0.899 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.025 0.028 0.285
curves of SiC/SiC composite under constant stress 𝜎 = 180 MPa, stochastic stress
𝜎 s = 200 MPa, and stochastic time interval of Δt = 36 ks at T = 850 ∘ C in air
atmosphere. When the interface shear stress in the slip region increases, the stress
rupture time increases; the time for the interface complete debonding increases;
the time for the interface complete oxidation remains the same; and the broken
fiber fraction at the stage of stochastic loading decreases. The stress rupture lifetime
increases from t = 507.2 ks at 𝜏 i = 10 MPa to t = 1841.8 ks at 𝜏 i = 50 MPa. The time
for the interface complete debonding decreases from t = 150.9 ks at 𝜏 i = 10 MPa to
t = 247.9 ks at 𝜏 i = 50 MPa.
When the interface shear stress in the slip region is 𝜏 i = 10 MPa, the strain
increases from 𝜀c = 0.086% to 0.1% under 𝜎 = 180 MPa, and at t = 36 ks increases
to 𝜀c = 0.13% under 𝜎 s = 200 MPa, and increases to 𝜀c = 0.15% at t = 72 ks under
𝜎 s = 200 MPa, and decreases to 𝜀c = 0.13% at t = 72 ks under 𝜎 = 180 MPa,
and increases to 𝜀c = 0.212% at t = 507.2 ks. The interface debonding ratio
increases from 𝜂 = 0.387 to 0.489 under 𝜎 = 180 MPa, and at t = 36 ks increases
to 𝜂 = 0.674 under 𝜎 s = 200 MPa, and increases to 𝜂 = 0.805 at t = 72 ks under
𝜎 s = 200 MPa, and remains to 𝜂 = 0.805 till t = 95.4 ks under 𝜎 = 180 MPa, and
increases to 𝜂 = 1.0 at t = 150.9 ks. The interface oxidation ratio increases from
𝜔 = 0 to 0.227 under 𝜎 = 180 MPa, and at t = 36 ks decreases to 𝜔 = 0.201 under
𝜎 s = 200 MPa, and increases to 𝜔 = 0.336 at t = 72 ks under 𝜎 s = 200 MPa, and
increases to 𝜔 = 1.0 at t = 267.1 ks under 𝜎 = 180 MPa. The broken fiber fraction
increases from q = 5 × 10−6 to 4.6 × 10−3 under 𝜎 = 180 MPa, and at t = 36 ks
increases to q = 8.8 × 10−3 under 𝜎 s = 200 MPa, and increases to q = 0.022 at
t = 72 ks under 𝜎 s = 200 MPa, and increases to q = 0.285 at t = 507.2 ks under
𝜎 = 180 MPa.
When the interface shear stress in the slip region is 𝜏 i = 50 MPa, the strain
increases from 𝜀c = 0.058% to 0.073% under 𝜎 = 180 MPa, and at t = 36 ks increases
to 𝜀c = 0.088% under 𝜎 s = 200 MPa, and increases to 𝜀c = 0.108% at t = 72 ks under
𝜎 s = 200 MPa, and decreases to 𝜀c = 0.096% at t = 72 ks under 𝜎 = 180 MPa, and
increases to 𝜀c = 0.213% at t = 1841.8 ks. The interface debonding ratio increases
from 𝜂 = 0.072 to 0.181 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.237
under 𝜎 s = 200 MPa, and increases to 𝜂 = 0.37 at t = 72 ks under 𝜎 s = 200 MPa,
256 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.15 Effect of the interface shear stress in the slip region (i.e. 𝜏 i = 10, 20, 30, 40,
and 50 MPa) on (a) the strain versus the time curves; (b) the interface debonding ratio
versus the time curves; (c) the interface oxidation ratio versus the time curves; (d) the
broken fiber fraction versus the time curves; and (e) the stress rupture lifetime versus the
interface shear stress curves of SiC/SiC composite under stress rupture constant stress
𝜎 = 180 MPa and stochastic stress 𝜎 s = 200 MPa and Δt = 36 ks at T = 850 ∘ C in air
atmosphere.
and remains to 𝜂 = 0.37 till t = 76.1 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0
at t = 247.9 ks. The interface oxidation ratio increases from 𝜔 = 0 to 0.611 under
𝜎 = 180 MPa, and at t = 36 ks decreases to 𝜔 = 0.573 under 𝜎 s = 200 MPa, and
increases to 𝜔 = 0.733 at t = 72 ks under 𝜎 s = 200 MPa, and increases to 𝜔 = 1.0 at
t = 267.1 ks under 𝜎 = 180 MPa. The broken fiber fraction increases from q = 1 × 10−6
to 9.2 × 10−4 under 𝜎 = 180 MPa, and at t = 36 ks increases to q = 1.7 × 10−3 under
𝜎 s = 200 MPa, and increases to q = 4.1 × 10−3 at t = 72 ks under 𝜎 s = 200 MPa, and
increases to q = 0.285 at t = 1841.8 ks under 𝜎 = 180 MPa.
6.3 Stress Rupture of Ceramic-Matrix Composites 257
(c)
(d)
(e)
Table 6.13 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different interface shear stress in the slip region.
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 i = 10 MPa
𝜀c (%) 0.086 0.1 0.13 0.15 0.13 0.139 0.165 0.186 0.212
𝜂 0.387 0.489 0.674 0.805 0.805 0.805 1.0 1.0 1.0
𝜔 0 0.227 0.201 0.336 0.336 0.446 0.567 1.0 1.0
q 5 × 10−6 4.6 × 10−3 8.8 × 10−3 0.022 0.022 0.026 0.04 0.077 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 i = 20 MPa
𝜀c (%) 0.068 0.083 0.103 0.123 0.109 0.113 0.174 0.183 0.213
𝜂 0.19 0.297 0.374 0.531 0.531 0.531 1.0 1.0 1.0
𝜔 0 0.4 0.339 0.51 0.51 0.587 0.8 1.0 1.0
q 3 × 10−6 2.3 × 10−3 4.3 × 10−3 0.01 0.01 0.0116 0.0276 0.0355 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 i = 30 MPa
𝜀c (%) 0.062 0.077 0.095 0.115 0.102 0.104 0.176 0.182 0.213
𝜂 0.125 0.23 0.31 0.44 0.44 0.44 1.0 1.0 1.0
𝜔 0 0.47 0.43 0.61 0.61 0.67 0.87 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.019 0.023 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 i = 40 MPa
𝜀c (%) 0.0598 0.074 0.09 0.11 0.098 0.1 0.177 0.181 0.213
𝜂 0.092 0.201 0.264 0.396 0.396 0.396 1.0 1.0 1.0
𝜔 0 0.553 0.514 0.683 0.683 0.732 0.908 1.0 1.0
q 1 × 10−6 1.1 × 10−3 2 × 10−3 5.2 × 10−3 5.2 × 10−3 5.4 × 10−3 0.015 0.017 0.285
(Continued)
6.3 Stress Rupture of Ceramic-Matrix Composites 259
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 i = 50 MPa
𝜀c (%) 0.058 0.073 0.088 0.108 0.096 0.098 0.178 0.181 0.213
𝜂 0.072 0.181 0.237 0.37 0.37 0.37 1.0 1.0 1.0
𝜔 0 0.611 0.573 0.733 0.733 0.774 0.928 1.0 1.0
q 1 × 10−6 9.2 × 10−4 1.7 × 10−3 4.1 × 10−3 4.1 × 10−3 4.3 × 10−3 0.012 0.013 0.285
Figure 6.16 and Table 6.14 show the effect of the interface shear stress in the oxi-
dation region (i.e. 𝜏 f = 1, 2, 3, 4, and 5 MPa) on the strain, interface debonding ratio,
interface oxidation ratio, and broken fiber fraction versus time curves of SiC/SiC
composite under constant stress 𝜎 = 180 MPa, stochastic stress 𝜎 s = 200 MPa, and
stochastic time interval Δt = 36 ks at T = 850 ∘ C in air atmosphere. When the inter-
face shear stress in the oxidation region increases, the stress rupture time remains
the same; the time for the interface complete debonding increases; the time for the
interface complete oxidation decreases; and the broken fiber fraction remains the
same. The time for the interface complete debonding increases from t = 232.9 ks at
𝜏 f = 1 MPa to t = 267.2 ks at 𝜏 f = 5 MPa. The time for the interface complete oxidation
decreases from t = 267.1 ks at 𝜏 f = 1 MPa to t = 250.5 ks at 𝜏 f = 5 MPa.
When the interface shear stress in the oxidation region is 𝜏 f = 1 MPa, the strain
increases from 𝜀c = 0.062% to 0.077% under 𝜎 = 180 MPa, and at t = 36 ks increases
to 𝜀c = 0.095% under 𝜎 s = 200 MPa, and increases to 𝜀c = 0.115% at t = 72 ks under
𝜎 s = 200 MPa, and decreases to 𝜀c = 0.102% at t = 72 ks under 𝜎 = 180 MPa, and
increases to 𝜀c = 0.213% at t = 1223.6 ks. The interface debonding ratio increases
from 𝜂 = 0.125 to 0.23 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.31 under
𝜎 s = 200 MPa, and increases to 𝜂 = 0.44 at t = 72 ks under 𝜎 s = 200 MPa, and remains
to 𝜂 = 0.44 till t = 79 ks under 𝜎 = 180 MPa, and increases to 𝜂 = 1.0 at t = 232.9 ks.
The interface oxidation ratio increases from 𝜔 = 0 to 0.47 under 𝜎 = 180 MPa, and
at t = 36 ks decreases to 𝜔 = 0.43 under 𝜎 s = 200 MPa, and increases to 𝜔 = 0.61
at t = 72 ks under 𝜎 s = 200 MPa, and increases to 𝜔 = 1.0 at t = 267.1 ks under
𝜎 = 180 MPa. The broken fiber fraction increases from q = 2 × 10−6 to 1.5 × 10−3
under 𝜎 = 180 MPa, and at t = 36 ks increases to q = 2.9 × 10−3 under 𝜎 s = 200 MPa,
and increases to q = 7 × 10−3 at t = 72 ks under 𝜎 s = 200 MPa, and increases to
q = 0.285 at t = 1223.6 ks under 𝜎 = 180 MPa.
When the interface shear stress in the oxidation region is 𝜏 f = 5 MPa, the strain
increases from 𝜀c = 0.062% to 0.075% under 𝜎 = 180 MPa, and at t = 36 ks increases
to 𝜀c = 0.091% under 𝜎 s = 200 MPa, and increases to 𝜀c = 0.107% at t = 72 ks under
𝜎 s = 200 MPa, and decreases to 𝜀c = 0.094% at t = 72 ks under 𝜎 = 180 MPa, and
increases to 𝜀c = 0.171% at t = 1223.6 ks. The interface debonding ratio increases
from 𝜂 = 0.125 to 0.218 under 𝜎 = 180 MPa, and at t = 36 ks increases to 𝜂 = 0.291
260 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.16 Effect of interface shear stress in the oxidation region (i.e. 𝜏 f = 1, 2, 3, 4, and
5 MPa) on (a) the strain versus the time curves; (b) the interface debonding ratio versus the
time curves; (c) the interface oxidation ratio versus the time curves; and (d) the broken fiber
fraction versus the time curves of SiC/SiC composite under stress rupture loading of
𝜎 = 180 MPa and stochastic loading stress of 𝜎 s = 200 MPa and Δt = 36 ks at T = 850 ∘ C in
air atmosphere.
(c)
(d)
Table 6.14 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different interface shear stress in the oxidation region.
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 f = 1 MPa
𝜀c (%) 0.062 0.077 0.095 0.115 0.102 0.104 0.176 0.182 0.213
𝜂 0.125 0.23 0.31 0.44 0.44 0.44 1.0 1.0 1.0
𝜔 0 0.47 0.43 0.61 0.61 0.67 0.87 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.019 0.023 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 f = 2 MPa
𝜀c (%) 0.062 0.077 0.094 0.113 0.1 0.102 0.168 0.171 0.202
𝜂 0.125 0.229 0.305 0.432 0.432 0.432 1.0 1.0 1.0
𝜔 0 0.485 0.445 0.627 0.627 0.69 0.904 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.47 × 10−3 0.02 0.023 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 f = 3 MPa
𝜀c (%) 0.062 0.076 0.093 0.11 0.098 0.1 0.159 0.161 0.192
𝜂 0.125 0.225 0.3 0.423 0.423 0.423 1.0 1.0 1.0
𝜔 0 0.493 0.45 0.64 0.64 0.707 0.937 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.49 × 10−3 0.021 0.023 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 f = 4 MPa
𝜀c (%) 0.062 0.075 0.092 0.108 0.096 0.098 0.15 0.151 0.182
𝜂 0.125 0.221 0.296 0.414 0.414 0.414 1.0 1.0 1.0
𝜔 0 0.501 0.458 0.654 0.654 0.725 0.973 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.51 × 10−3 0.022 0.023 0.285
(Continued)
6.3 Stress Rupture of Ceramic-Matrix Composites 263
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
𝜏 f = 5 MPa
𝜀c (%) 0.062 0.075 0.091 0.107 0.094 0.096 0.138 0.14 0.171
𝜂 0.125 0.218 0.291 0.405 0.405 0.405 0.938 1.0 1.0
𝜔 0 0.509 0.466 0.669 0.669 0.744 1.0 1.0 1.0
−6 −3 −3 −3 −3 −3
q 2 × 10 1.5 × 10 2.9 × 10 7 × 10 7 × 10 7.53 × 10 0.0214 0.023 0.285
(a)
(b)
Figure 6.17 Effect of environment temperature (i.e. T = 750, 800, 850, 900, and 950 ∘ C) on
(a) the strain versus the time curves; (b) the interface debonding ratio versus the time
curves; (c) the interface oxidation ratio versus the time curves; (d) the broken fiber fraction
versus the time curves; and (e) the stress rupture lifetime versus the temperature curves of
SiC/SiC composite under stress rupture constant stress of 𝜎 = 180 MPa and stochastic stress
of 𝜎 s = 200 MPa and Δt = 36 ks in air atmosphere.
(c)
(d)
(e)
Table 6.15 The strain, interface debonding and oxidation ratio, and broken fiber fraction
for different environment temperatures.
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
T = 750 ∘ C
𝜀c (%) 0.062 0.069 0.084 0.093 0.083 0.085 0.176 0.182 0.213
𝜂 0.125 0.175 0.238 0.299 0.299 0.299 1.0 1.0 1.0
𝜔 0 0.294 0.263 0.419 0.419 0.505 0.873 1.0 1.0
q 2 × 10−6 5.9 × 10−4 1.1 × 10−3 2.6 × 10−3 2.6 × 10−3 3 × 10−3 0.018 0.021 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
T = 800 ∘ C
𝜀c (%) 0.062 0.073 0.088 0.102 0.091 0.094 0.176 0.182 0.213
𝜂 0.125 0.199 0.269 0.36 0.36 0.36 1.0 1.0 1.0
𝜔 0 0.385 0.349 0.521 0.521 0.593 0.873 1.0 1.0
q 2 × 10−6 9.8 × 10−4 1.8 × 10−3 4.4 × 10−3 4.4 × 10−3 4.8 × 10−3 0.018 0.022 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
T = 850 ∘ C
𝜀c (%) 0.062 0.077 0.095 0.115 0.102 0.104 0.176 0.182 0.213
𝜂 0.125 0.23 0.31 0.44 0.44 0.44 1.0 1.0 1.0
𝜔 0 0.47 0.43 0.61 0.61 0.67 0.87 1.0 1.0
q 2 × 10−6 1.5 × 10−3 2.9 × 10−3 7 × 10−3 7 × 10−3 7.4 × 10−3 0.019 0.023 0.285
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
T = 900 ∘ C
𝜀c (%) 0.062 0.083 0.103 0.13 0.116 0.118 0.176 0.182 0.213
𝜂 0.125 0.276 0.362 0.546 0.546 0.546 1.0 1.0 1.0
𝜔 0 0.563 0.524 0.693 0.693 0.742 0.873 1.0 1.0
q 2 × 10−6 2.3 × 10−3 4.4 × 10−3 0.01 0.01 0.011 0.021 0.024 0.285
(Continued)
6.3 Stress Rupture of Ceramic-Matrix Composites 267
𝝈 (MPa) 180 180 200 200 180 180 180 180 180
T = 950 ∘ C
𝜀c (%) 0.062 0.09 0.113 0.15 0.133 0.136 0.176 0.182 0.212
𝜂 0.125 0.33 0.428 0.678 0.678 0.678 1.0 1.0 1.0
𝜔 0 0.64 0.602 0.758 0.758 0.797 0.873 1.0 1.0
q 2 × 10−6 3.4 × 10−3 6.5 × 10−3 0.016 0.016 0.0163 0.024 0.027 0.285
(a)
(b)
Figure 6.18 (a) The experimental and predicted strain versus time curves; (b) the interface
debonding ratio versus time curves; (c) the interface oxidation ratio versus time curves;
(d) the broken fiber fraction versus time curves; and (e) the stress versus lifetime curves of
SiC/SiC composite under constant stress 𝜎 = 80 MPa, stochastic stress 𝜎 s = 90 MPa and
Δt = 7.2, 10.8, and 14.4 ks at T = 950 ∘ C in air atmosphere.
Under 𝜎 = 100 MPa, the stress rupture lifetime is t = 33.7 ks with partial interface
debonding 𝜂 = 0.279, partial interface oxidation 𝜔 = 0.617, and broken fiber frac-
tion q = 0.228. Under 𝜎 s = 110 MPa occurs at t = 10.8 ks, the stress rupture lifetime
decreases to t = 32.8 ks with partial interface debonding 𝜂 = 0.312, partial interface
oxidation 𝜔 = 0.627, and broken fiber fraction q = 0.285.
Compared with constant stress 𝜎 = 100 MPa, the stress rupture lifetime decreases
with stochastic stress 𝜎 s = 110 MPa and the time interval. When the constant stress is
𝜎 = 100 MPa, the stress rupture lifetime is t = 33.7 ks; however, under constant stress
𝜎 = 100 MPa with the stochastic stress 𝜎 s = 110 MPa and stochastic time interval
Δt = 7.2 ks, the stress rupture time decreases to t = 32.8 ks.
6.3 Stress Rupture of Ceramic-Matrix Composites 269
(c)
(d)
(e)
Table 6.16 Experimental and theoretical strain, interface debonding and oxidation ratio,
and broken fiber fraction of SiC/SiC composite under constant stress 𝜎 = 80 MPa,
stochastic stress 𝜎 s = 90 MPa and Δt = 7.2, 10.8, and 14.4 ks at T = 950 ∘ C in air
atmosphere.
𝝈 (MPa) 80 80 80 80 80
t (ks) 8.5 21.6 42.9 55.5 78.4
𝝈 (MPa) 80 80 90 90 80 80
t (ks) 0 14.4 14.4 28.8 28.8 81.6
6.3.2.3 𝝈 = 120 MPa and 𝝈 s = 130 and 140 MPa with 𝚫t = 7.2 ks
Experimental and predicted strain, interface debonding ratio, interface oxidation
ratio, broken fiber fraction versus time curves, and the stress versus lifetime curve
of SiC/SiC composite under constant stress 𝜎 = 120 MPa, stochastic stress 𝜎 s = 130,
140 MPa, and Δt = 7.2 ks at T = 950 ∘ C in air atmosphere are shown in Figure 6.20
and Table 6.18.
Under 𝜎 = 120 MPa, the stress rupture lifetime is t = 10.5 ks with partial interface
debonding 𝜂 = 0.42, partial interface oxidation of 𝜔 = 0.406, and broken fiber frac-
tion q = 0.17. Under 𝜎 s = 130 MPa occurs at t = 3.6 ks, the stress rupture lifetime
decreases to t = 6.8 ks with partial interface debonding 𝜂 = 0.415, partial interface
oxidation 𝜔 = 0.287, and broken fiber fraction q = 0.151. Under 𝜎 s = 140 MPa occurs
at t = 3.6 ks, the stress rupture lifetime decreases to t = 4.4 ks with partial interface
debonding 𝜂 = 0.407, partial interface oxidation 𝜔 = 0.199, and broken fiber fraction
q = 0.128.
Compared with constant stress 𝜎 = 120 MPa, the stress rupture lifetime decreases
with stochastic stress 𝜎 s = 130 and 140 MPa and the time interval. When the con-
stant stress is 𝜎 = 120 MPa, the stress rupture lifetime is t = 10.5 ks; however, under
constant stress of 𝜎 = 120 MPa with the stochastic stress 𝜎 s = 140 MPa and stochastic
time interval Δt = 7.2 ks, the stress rupture time decreases to t = 4.4 ks.
6.3.2.4 Discussion
Under stress rupture loading, damage evolution and lifetime are affected by stochas-
tic stress level and stochastic time interval, and also the constituent properties of
fiber volume and interface properties, damage state of matrix crack spacing, and
environmental temperature.
Under constant stress with stochastic loading, the stress rupture lifetime decreases
with increase of stochastic stress level, as shown in Figures 6.11e and 6.20e. When
the stochastic stress level increases, the broken fiber fraction increases at the high
stochastic stress, leading to the decrease of the lifetime under stress rupture loading.
The stress rupture lifetime decreases with increase of stochastic time interval, as
shown in Figures 6.12e and 6.18e. When the stochastic time interval increases,
the accumulation fiber broken fiber fraction at the high stochastic stress increases,
leading to the decrease of the lifetime under stress rupture loading. The stress
272 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.19 (a) Experimental and predicted strain versus time curves; (b) the interface
debonding ratio versus time curves; (c) the interface oxidation ratio versus time curves;
(d) the broken fiber fraction versus time curves; and (e) the stress versus lifetime curve of
SiC/SiC composite under constant stress 𝜎 = 100 MPa, stochastic stress 𝜎 s = 110 MPa and
Δt = 7.2 ks at T = 950 ∘ C in air atmosphere.
rupture lifetime increases with the fiber volume, as shown in Figure 6.13e, because
of the decrease of the intact fiber stress and broken fiber fraction under stress
rupture loading. The stress rupture lifetime increases with the interfacial shear
stress at the slip region, as shown in Figure 6.15e, because of the higher stress
transfer between the fiber and the matrix and between the intact and broken fiber.
The stress rupture lifetime decreases with the environmental temperature, as shown
in Figure 6.17e. When the temperature increases, the rate of the interface oxidation
and fiber strength degradation increases, leading to the higher fiber broken under
stress rupture loading.
6.3 Stress Rupture of Ceramic-Matrix Composites 273
(c)
(d)
(e)
Table 6.17 Experimental and theoretical strain, interface debonding and oxidation ratio,
and broken fiber fraction of SiC/SiC composite under constant stress 𝜎 = 100 MPa,
stochastic stress 𝜎 s = 110 MPa and Δt = 7.2 ks at T = 950 ∘ C in air atmosphere.
(a)
(b)
Figure 6.20 (a) Experimental and predicted strain versus time curves; (b) the interface
debonding ratio versus time curves; (c) the interface oxidation ratio versus time curves;
(d) the broken fiber fraction versus time curves; and (e) the stress and lifetime curve of
SiC/SiC composite under constant stress 𝜎 = 120 MPa, stochastic stress 𝜎 s = 130 and
140 MPa and Δt = 7.2 ks at T = 950 ∘ C in air atmosphere.
(c)
(d)
(e)
Table 6.18 The experimental and theoretical strain, interface debonding and oxidation
length, and broken fiber fraction of SiC/SiC composite under constant stress 𝜎 = 120 MPa,
stochastic stress 𝜎 s = 130, 140 MPa and Δt = 7.2 ks at T = 950 ∘ C in air atmosphere.
the time-dependent strain decreases at the same time; the time-dependent fraction
of interface debonding decreases under the same applied stress when the interface
partial debonds, and the time for complete interface debonding (𝜂 = 1.0) increases;
the time-dependent fraction of interface oxidation increases, and the time for com-
plete interface oxidation (𝜔 = 1.0) remains the same for different fiber volumes,
and the time-dependent fiber failure probability decreases. Under multiple loading
sequence, the time-dependent strain and the fraction of interface debonding and
broken fiber increase at higher applied stress; however, the time-dependent frac-
tion of interface oxidation decreases at higher applied stress. At low fiber volume of
V f = 25%, the composite fractures at short lifetime with partial interface debonding
(𝜂 < 1.0) and partial interface oxidation (𝜔 < 1.0), and low fraction of fiber failure;
278 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
however, at high fiber volume of V f = 30% and 35%, the composite fractures at long
lifetime with complete interface debonding (𝜂 = 1.0) and complete interface oxida-
tion (𝜔 = 1.0), and high fraction of fiber failure.
When V f = 25%, the strain increases from 𝜀c = 0.029% at t = 0 seconds to
𝜀c = 0.032% at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress
level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.067%,
and increases to 𝜀c = 0.08% at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the strain increases to 𝜀c = 0.16%, and increases to
𝜀c = 0.236% at t = 129.3 ks. The interface debonding ratio increases from 𝜂 = 0.02 at
t = 0 seconds to 𝜂 = 0.046 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa;
when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface
debonding ratio increases to 𝜂 = 0.188, and increases to 𝜂 = 0.26 at t = 72 ks,
and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface
debonding ratio increases to 𝜂 = 0.59, and increases to 𝜂 = 0.85 at t = 129.3 ks.
The interface oxidation ratio increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.54
at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress level
increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface oxidation ratio decreases to
𝜔 = 0.39 and increases to 𝜔 = 0.56 at t = 72 ks, and when the stress level increases
to 𝜎 max3 = 200 MPa at t = 72 ks, the interface oxidation ratio decreases to 𝜔 = 0.45
and increases to 𝜔 = 0.56 at t = 129.3 ks. The fiber failure probability increases
from q = 0 at t = 0 seconds to q = 3.3 × 10−4 at t = 36 ks under the first stress level
𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the
fiber failure probability increases to q = 3.9 × 10−3 and increases to q = 9.4 × 10−3
at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the
fiber failure probability increases to q = 0.06 and increases to q = 0.17 at t = 129.3 ks.
When V f = 35%, the strain increases from 𝜀c = 0.028% at t = 0 seconds to 𝜀c = 0.03%
at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress level increases
to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.055% and increases to
𝜀c = 0.063% at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa
at t = 72 ks, the strain increases to 𝜀c = 0.115%, and increases to 𝜀c = 0.234% at
t = 732.8 ks. The interface debonding ratio increases from 𝜂 = 0.01 at t = 0 seconds to
𝜂 = 0.034 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress level
increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface debonding ratio increases to
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 279
(a)
(b)
Figure 6.22 Effect of fiber volume (i.e. V f = 25%, 30%, and 35%) on (a) the composite
strain versus time curves; (b) the fraction of the interface debonding versus time curves;
(c) the fraction of the interface oxidation versus time curves; and (d) the broken fiber
fraction versus time curves of SiC/SiC composite under multiple loading sequence
𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at T = 850 ∘ C in air atmosphere.
𝜂 = 0.134, and increases to 𝜂 = 0.20 at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the interface debonding ratio increases to 𝜂 = 0.44 and
increases to 𝜂 = 1.0 at t = 225 ks. The interface oxidation ratio increases from 𝜔 = 0 at
t = 0 seconds to 𝜔 = 0.73 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when
the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface oxidation ratio
decreases to 𝜔 = 0.54 and increases to 𝜔 = 0.72 at t = 72 ks, and when the stress level
increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface oxidation ratio decreases to
𝜔 = 0.61 and increases to 𝜔 = 1.0 at t = 267.1 ks. The fiber failure probability increases
from q = 0 at t = 0 seconds to q = 4.5 × 10−5 at t = 36 ks under the first stress level
𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the
280 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
fiber failure probability increases to q = 5.1 × 10−4 and increases to q = 1.2 × 10−3 at
t = 72 , and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the fiber
failure probability increases to q = 0.007 and increases to q = 0.26 at t = 732.8 ks.
Table 6.19 Effect of fiber volume on stress rupture of SiC/SiC composite under multiple
loading sequence 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at T = 850 ∘ C in
air atmosphere.
t (ks) 0 36 36 72 72 129.3
V f = 25%
𝜀 (%) 0.029 0.032 0.067 0.08 0.16 0.236
𝜂 0.02 0.046 0.188 0.26 0.59 0.85
𝜔 0 0.54 0.39 0.56 0.45 0.58
q 0 3.3 × 10−4 3.9 × 10−3 9.4 × 10−3 0.06 0.17
t (ks) 0 36 36 72 72 343
V f = 30%
𝜀 (%) 0.028 88 0.031 17 0.060 16 0.070 13 0.134 43 0.270 85
𝜂 0.014 94 0.039 29 0.156 94 0.228 45 0.500 04 1
𝜔 0 0.641 05 0.471 44 0.646 92 0.542 8 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.238 44
t (ks) 0 36 36 72 72 732.8
V f = 35%
𝜀 (%) 0.028 92 0.030 78 0.055 9 0.063 92 0.115 02 0.234 92
𝜂 0.010 06 0.034 41 0.134 67 0.206 07 0.441 59 1
𝜔 0 0.732 11 0.549 38 0.717 17 0.614 64 1
q 0 4.5 × 10−5 5.15 × 10−4 0.001 23 0.007 0.261 77
the same time, and the time for complete interface debonding (𝜂 = 1.0) increases; the
time-dependent fraction of the interface oxidation remains the same when the inter-
face partial debonds (𝜔 < 1.0), and the time for complete interface oxidation (𝜔 = 1.0)
increases, and the time-dependent fraction of fiber broken remains the same at the
same time.
When lsat = 150 μm, the strain increases from 𝜀c = 0.029% at t = 0 seconds to
𝜀c = 0.033% at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress
level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.072%
and increases to 𝜀c = 0.089% at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the strain increases to 𝜀c = 0.18% and increases to
𝜀c = 0.27% at t = 343 ks. The interface debonding ratio increases from 𝜂 = 0.025 at
282 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.23 Effect of saturation matrix crack spacing (i.e. lsat = 150, 200, and 300 μm) on
(a) the composite strain versus time curves; (b) the fraction of the interface debonding
versus time curves; (c) the fraction of the interface oxidation versus time curves; and (d) the
broken fiber fraction versus time curves of SiC/SiC composite under multiple loading
sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at T = 850 ∘ C in air
atmosphere.
t = 0 seconds to 𝜂 = 0.065 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa;
when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface debond-
ing ratio increases to 𝜂 = 0.26 and increases to 𝜂 = 0.38 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface debonding ratio
increases to 𝜂 = 0.83 and increases to 𝜂 = 1.0 at t = 98.9 ks. The interface oxidation
ratio increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.64 at t = 36 ks under the first
stress level 𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at
t = 36 ks, the interface oxidation ratio decreases to 𝜔 = 0.47 and increases to 𝜔 = 0.64
at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 283
(c)
(d)
interface oxidation ratio decreases to 𝜔 = 0.54 and increases to 𝜔 = 1.0 at t = 159.7 ks.
The fiber failure probability increases from q = 0 at t = 0 seconds to q = 1.1 × 10−4 at
t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress level increases
to 𝜎 max2 = 150 MPa at t = 36 ks, the fiber failure probability increases to q = 1.3 × 10−3
and increases to q = 3 × 10−3 at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the fiber failure probability increases to q = 0.018 and
increases to q = 0.23 at t = 343 ks.
When lsat = 350 μm, the strain increases from 𝜀c = 0.028% at t = 0 seconds to
𝜀c = 0.03% at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress
level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.057%
and increases to 𝜀c = 0.065% at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the strain increases to 𝜀c = 0.12% and increases to
𝜀c (t) = 0.26% at t = 343 ks. The interface debonding ratio increases from 𝜂 = 0.025
284 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
Table 6.20 Effect of matrix crack spacing on stress rupture of SiC/SiC composite under
multiple loading sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at
T = 850 ∘ C in air atmosphere.
t (ks) 0 36 36 72 72 343
lsat = 150 𝜇m
𝜀 (%) 0.029 66 0.033 49 0.072 56 0.089 22 0.187 12 0.275 04
𝜂 0.024 9 0.065 49 0.261 56 0.380 74 0.833 4 1
𝜔 0 0.641 05 0.471 44 0.646 92 0.542 8 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
t (ks) 0 36 36 72 72 343
lsat = 200 𝜇m
𝜀 (%) 0.029 17 0.032 04 0.064 81 0.077 31 0.154 19 0.272 94
𝜂 0.018 68 0.049 12 0.641 05 0.285 56 0.625 05 1
𝜔 0 0.196 17 0.471 44 0.646 92 0.542 8 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
t (ks) 0 36 36 72 72 343
lsat = 300 𝜇m
𝜀 (%) 0.028 68 0.030 6 0.057 06 0.065 39 0.121 26 0.268 76
𝜂 0.012 45 0.032 75 0.641 05 0.190 37 0.416 7 1
𝜔 0 0.130 78 0.471 44 0.646 92 0.542 8 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
at t = 0 seconds to 𝜂 = 0.032 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa;
when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface debond-
ing ratio increases to 𝜂 = 0.13 and increases to 𝜂 = 0.19 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface debonding length
increases to 𝜂 = 0.41 and increases to 𝜂 = 1.0 at t = 257.5 ks. The interface oxidation
length increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.64 at t = 36 ks under the first
stress level 𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at
t = 36 ks, the interface oxidation ratio decreases to 𝜔 = 0.47 and increases to 𝜔 = 0.64
at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the
interface oxidation ratio decreases to 𝜔 = 0.54 and increases to 𝜔 = 1.0 at t = 321.1 ks.
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 285
(a)
(b)
Figure 6.24 Effect of interface shear stress in the slip region (i.e. 𝜏 i = 20, 40, and 60 MPa)
on (a) the composite strain versus time curves; (b) the fraction of the interface debonding
versus time curves; (c) the fraction of the interface oxidation versus time curves; and (d) the
fraction of the broken fiber versus time curves of SiC/SiC composite under multiple loading
sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at T = 850 ∘ C in air
atmosphere.
level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.056%
and increases to 𝜀c = 0.066% at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the strain increases to 𝜀c = 0.12% and increases to
𝜀c = 0.27% at t = 604.8 ks. The interface debonding ratio increases from 𝜂 = 0.006
at t = 0 seconds to 𝜂 = 0.03 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa;
when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface debond-
ing ratio increases to 𝜂 = 0.11 and increases to 𝜂 = 0.185 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface debonding ratio
increases to 𝜂 = 0.38 and increases to 𝜂 = 1.0 at t = 239.4 ks. The interface oxidation
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 287
(c)
(d)
Table 6.21 Effect of interface shear stress in slip region on stress rupture behavior of
SiC/SiC composite under multiple loading sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa,
and 𝜎 max3 = 200 MPa at T = 850 ∘ C in air atmosphere.
t (ks) 0 36 36 72 72 246.4
𝜏 i = 20 MPa
𝜀 (%) 0.029 43 0.031 69 0.064 12 0.073 99 0.148 8 0.268 54
𝜂 0.023 15 0.047 08 0.200 65 0.271 15 0.622 27 1
𝜔 0 0.535 03 0.368 73 0.545 04 0.436 18 0.923 23
q 0 1.7 × 10−4 0.001 96 0.004 68 0.027 9 0.227 62
t (ks) 0 36 36 72 72 432
𝜏 i = 40 MPa
𝜀 (%) 0.028 6 0.030 92 0.058 19 0.068 25 0.127 42 0.270 96
𝜂 0.010 83 0.035 39 0.135 07 0.207 12 0.439 91 1
𝜔 0 0.711 79 0.547 77 0.713 54 0.617 1
q 0 8.5 × 10−5 9.75 × 10−4 0.002 33 0.013 45 0.234 76
t (ks) 0 36 36 72 72 604.8
𝜏 i = 60 MPa
𝜀 (%) 0.028 33 0.030 66 0.056 22 0.066 36 0.120 53 0.273 71
𝜂 0.006 69 0.031 46 0.113 14 0.185 76 0.380 29 1
𝜔 0 0.800 68 0.653 92 0.795 6 0.713 72 1
q 0 5.7 × 10−5 6.5 × 10−4 0.001 55 0.008 86 0.250 24
and oxidation, and fiber failure probability versus time curves of SiC/SiC com-
posite under multiple loading sequence 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and
𝜎 max3 = 200 MPa at T = 850 ∘ C in air atmosphere. When interface shear stress
in oxidation region increases, the stress rupture lifetime remains the same; the
time-dependent strain decreases at the same time; the time-dependent fraction of
the interface debonding decreases when the interface partial debonds (𝜂 < 1.0), and
the time for complete interface debonding (𝜂 = 1.0) increases; the time-dependent
fraction of the interface oxidation increases when the interface partial debonds,
and the time for complete interface oxidation (𝜔 = 1.0) remains the same, and the
time-dependent fraction of fiber broken remains the same.
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 289
(a)
(b)
Figure 6.25 Effect of interface shear stress in the oxidation region (i.e. 𝜏 f = 1, 3, and
5 MPa) on (a) the composite strain versus time curves; (b) the fraction of the interface
debonding versus time curves; (c) the fraction of the interface oxidation versus time curves;
and (d) the fraction of the broken fiber versus time curves of SiC/SiC composite under
multiple loading sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at
T = 850 ∘ C in air atmosphere.
(c)
(d)
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the interface debonding length
increases to 𝜂 = 0.5 and increases to 𝜂 = 1.0 at t = 205.4 ks. The interface oxidation
ratio increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.64 at t = 36 ks under the first
stress level 𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa
at t = 36 ks, the interface oxidation ratio decreases to 𝜔 = 0.47 and increases to
𝜔 = 0.64 at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at
t = 72 ks, the interface oxidation ratio decreases to 𝜔 = 0.54 and increases to 𝜔 = 1.0
at t = 267.1 ks. The fiber failure probability increases from q = 0 at t = 0 seconds
to q = 1.1 × 10−4 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the
stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the fiber failure probability
increases to q = 1.3 × 10−3 and increases to q = 3 × 10−3 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the fiber failure probability
increases to q = 0.018 and increases to q = 0.23 at t = 343 ks.
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 291
Table 6.22 Effect of interface shear stress in oxidation region on stress rupture behavior
of SiC/SiC composite under multiple loading sequence of 𝜎 max1 = 100 MPa,
𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa at T = 850 ∘ C in air atmosphere.
t (ks) 0 36 36 72 72 343
𝜏 f = 1 MPa
𝜀 (%) 0.028 88 0.031 17 0.060 16 0.070 15 0.134 43 0.270 85
𝜂 0.014 94 0.039 29 0.156 94 0.228 45 0.500 04 1
𝜔 0 0.641 05 0.471 44 0.646 92 0.542 8 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
t (ks) 0 36 36 72 72 343
𝜏 f = 3 MPa
𝜀 (%) 0.028 88 0.030 95 0.059 27 0.068 01 0.129 59 0.249 92
𝜂 0.015 01 0.037 61 0.152 0.218 59 0.481 95 1
𝜔 0 0.669 67 0.486 74 0.676 08 0.563 18 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
t (ks) 0 36 36 72 72 343
𝜏 f = 5 MPa
𝜀 (%) 0.028 88 0.030 74 0.058 4 0.065 98 0.124 96 0.229
𝜂 0.015 0.035 94 0.147 07 0.208 74 0.463 85 1
𝜔 0 0.700 97 0.503 06 0.707 99 0.585 15 1
q 0 1.14 × 10−4 0.001 3 0.003 11 0.018 14 0.234 16
increases to 𝜂 = 0.46 and increases to 𝜂 = 1.0 at t = 236.3 ks. The interface oxidation
ratio increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.7 at t = 36 ks under the first
stress level 𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at
t = 36 ks, the interface oxidation ratio decreases to 𝜔 = 0.5 and increases to 𝜔 = 0.7
at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks,
the interface oxidation ratio decreases to 𝜔 = 0.58 and increases to 𝜔 = 1.0 at
t = 267.1 ks. The fiber failure probability increases from q = 0 at t = 0 seconds to
q = 1.1 × 10−4 at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the
stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the fiber failure probability
increases to q = 1.3 × 10−3 and increases to q = 3 × 10−3 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the fiber failure probability
increases to q = 0.018 and increases to q = 0.23 at t = 343 ks.
(a)
(b)
Figure 6.26 Effect of temperature (i.e. T = 700, 800, and 900 ∘ C) on (a) the composite
strain versus time curves; (b) the fraction of the interface debonding versus time curves; (c)
the fraction of the interface oxidation versus time curves; and (d) the broken fiber fraction
versus time curves of SiC/SiC composite under multiple loading sequence of
𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa.
increases to q = 2.9 × 10−4 and increases to q = 6.9 × 10−4 at t = 72 ks, and when the
stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the fiber failure probability
increases to q = 3.9 × 10−3 and increases to q = 0.26 at t = 1155.4 ks.
When T = 900 ∘ C, the strain increases from 𝜀c = 0.028% at t = 0 seconds to
𝜀c = 0.032% at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress
level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the strain increases to 𝜀c = 0.064%
and increases to 𝜀c = 0.077% at t = 72 ks, and when the stress level increases to
𝜎 max3 = 200 MPa at t = 72 ks, the strain increases to 𝜀c = 0.154% and increases
to 𝜀c (t) = 0.265% at t = 263.1 ks. The interface debonding ratio increases from
𝜂 = 0.0149 at t = 0 seconds to 𝜂 = 0.048 at t = 36 ks under the first stress level
294 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(c)
(d)
𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks,
the interface debonding ratio increases to 𝜂 = 0.185, and increases to 𝜂 = 0.285 at
t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks, the
interface debonding ratio increases to 𝜂 = 0.6 and increases to 𝜂 = 1.0 at t = 147.1 ks.
The interface oxidation ratio increases from 𝜔 = 0 at t = 0 seconds to 𝜔 = 0.718
at t = 36 ks under the first stress level 𝜎 max1 = 100 MPa; when the stress level
increases to 𝜎 max2 = 150 MPa at t = 36 ks, the interface oxidation ratio decreases to
𝜔 = 0.557 and increases to 𝜔 = 0.72 at t = 72 ks, and when the stress level increases
to 𝜎 max3 = 200 MPa at t = 72 ks, the interface oxidation ratio decreases to 𝜔 = 0.62
and increases to 𝜔 = 1.0 at t = 191.5 ks. The fiber failure probability increases
from q = 0 at t = 0 seconds to q = 1.7 × 10−4 at t = 36 ks under the first stress level
𝜎 max1 = 100 MPa; when the stress level increases to 𝜎 max2 = 150 MPa at t = 36 ks, the
fiber failure probability increases to q = 1.9 × 10−3 and increases to q = 4.7 × 10−3
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 295
Table 6.23 Effect of temperature on stress rupture behavior of SiC/SiC composite under
multiple loading sequence of 𝜎 max1 = 100 MPa, 𝜎 max2 = 150 MPa, and 𝜎 max3 = 200 MPa.
t (ks) 0 36 36 72 72 236.1
T = 700 ∘ C
𝜀 (%) 0.028 88 0.029 57 0.053 01 0.056 03 0.098 68 0.265
𝜂 0.014 94 0.022 17 0.106 54 0.127 8 0.311 86 1
𝜔 0 0.337 16 0.206 04 0.343 51 0.258 53 1
q 0 2.5 × 10−5 2.91 × 10−4 6.92 × 10−4 0.003 92 0.259 27
t (ks) 0 36 36 72 72 502.4
T = 800 ∘ C
𝜀 (%) 0.028 88 0.030 48 0.057 05 0.064 04 0.118 8 0.276 12
𝜂 0.014 94 0.031 81 0.134 92 0.184 52 0.417 76 1
𝜔 0 0.548 57 0.379 92 0.555 26 0.450 43 1
q 0 7.2 × 10−5 8.27 × 10−4 0.001 97 0.011 35 0.263 43
t (ks) 0 36 36 72 72 1155.4
T = 900 ∘ C
𝜀 (%) 0.028 88 0.032 07 0.064 17 0.077 97 0.154 75 0.275 35
𝜂 0.014 94 0.048 99 0.185 47 0.285 24 0.606 78 1
𝜔 0 0.718 89 0.557 71 0.723 53 0.624 67 1
q 0 1.72 × 10−4 0.001 97 0.004 72 0.028 14 0.199 87
at t = 72 ks, and when the stress level increases to 𝜎 max3 = 200 MPa at t = 72 ks,
the fiber failure probability increases to q = 0.028 and increases to q = 0.199 at
t = 236.1 ks.
(a)
(b)
Figure 6.27 (a) Experimental and predicted composite strain versus time curves; (b) the
fraction of the interface debonding versus time curves; (c) the fraction of the interface
oxidation versus time curves; and (d) the broken fiber fraction versus time curves of SiC/SiC
composite under single loading stress 𝜎 max = 80 MPa, and multiple loading stress
𝜎 max1 = 80 MPa and 𝜎 max2 = 90 MPa at T = 950 ∘ C in air atmosphere.
(c)
(d)
𝜎 max1 = 80 MPa; upon increasing stress level to 𝜎 max2 = 90 MPa at t = 7.2 ks, the
time-dependent composite strain increases to 𝜀c (t = 7.2 ks) = 0.12% and then
increases to 𝜀c (t = 39.8 ks) = 0.228%. The time-dependent fraction of the interface
debonding increases from 𝜂 (t = 0 seconds) = 0.064 to 𝜂 (t = 7.2 ks) = 0.1 under
𝜎 max1 = 80 MPa; upon increasing stress level to 𝜎 max2 = 90 MPa at t = 7.2 ks, the
time-dependent fraction of the interface debonding increases to 𝜂 (t = 7.2 ks) = 0.15
and increases to 𝜂 (t = 39.8 ks) = 0.4. The time-dependent fraction of the interface
oxidation increases from 𝜔 (t = 0 seconds) = 0 to 𝜔 (t = 7.2 ks) = 0.38 under
𝜎 max1 = 80 MPa; upon increasing stress level to 𝜎 max2 = 90 MPa at t = 7.2 ks, the
time-dependent fraction of the interface oxidation decreases to 𝜔 (t = 7.2 ks) = 0.35
and then increases to 𝜔 (t = 39.8 ks) = 0.72. The time-dependent fraction of the
fiber broken increases from q (t = 0 seconds) = 0 to q (t = 7.2 ks) = 5.8 × 10−3 under
𝜎 max1 = 80 MPa; upon increasing stress level to 𝜎 max2 = 90 MPa at t = 7.2 ks, the
298 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.28 (a) Experimental and predicted composite strain versus time curves; (b) the
fraction of the interface debonding versus time curves; (c) the fraction of the interface
oxidation versus time curves; and (d) the broken fiber fraction versus time curves of SiC/SiC
composite under single loading stress 𝜎 max = 100 MPa, and multiple loading stress
𝜎 max1 = 100 MPa and 𝜎 max2 = 110 MPa at T = 950 ∘ C in air atmosphere.
fraction of the fiber broken increases to q = 1.2 × 10−2 and then increases to q
(t = 39.8 ks) = 0.15.
Under 𝜎 max = 100 MPa, the experimental time-dependent composite strain
increases from 𝜀c (t = 1.1 ks) = 0.11% to 𝜀c (t = 33.3 ks) = 0.19%; the predicted
time-dependent composite strain increases from 𝜀c (t = 0 seconds) = 0.1% to
𝜀c (t = 33.7 ks) = 0.2%; the time-dependent fraction of the interface debonding
increases from 𝜂 (t = 0 seconds) = 0.07 to 𝜂 (t = 33.7 ks) = 0.27; the time-dependent
fraction of the interface oxidation increases from 𝜔 (t = 0 seconds) = 0 to 𝜔
(t = 33.7 ks) = 0.61; and the time-dependent fraction of the broken fiber increases
from q (t = 0 seconds) = 1 × 10−6 to q (t = 33.7 ks) = 0.22.
6.4 Stress Rupture of Ceramic-Matrix Composites Under Multiple Load Sequence 299
(c)
(d)
Under 𝜎 max1 = 100 MPa and 𝜎 max2 = 110 MPa, the time-dependent composite
strain increases from 𝜀c (t = 0 seconds) = 0.1% to 𝜀c (t = 7.2 ks) = 0.12% under
𝜎 max1 = 100 MPa; upon increasing the stress level to 𝜎 max2 = 110 MPa at t = 7.2 ks,
the time-dependent composite strain increases to 𝜀c (t = 7.2 ks) = 0.14% and
increases to 𝜀c (t = 13.4 ks) = 0.168%. The time-dependent fraction of the interface
debonding increases from 𝜂 (t = 0 seconds) = 0.07 to 𝜂 (t = 7.2 ks) = 0.116 under
𝜎 max1 = 100 MPa; upon increasing stress level to 𝜎 max2 = 110 MPa at t = 7.2 ks, the
time-dependent fraction of the interface debonding increases to 𝜂 = 0.15 and then
increases to 𝜂 (t = 13.4 ks) = 0.19. The time-dependent fraction of the interface
oxidation increases from 𝜔 (t = 0 seconds) = 0 to 𝜔 (t = 7.2 ks) = 0.31 under
𝜎 max1 = 100 MPa; upon increasing stress level to 𝜎 max2 = 110 MPa at t = 7.2 ks, the
time-dependent fraction of the interface oxidation decreases to 𝜔 (t = 7.2 ks) = 0.28
and increases to 𝜔 (t = 13.4 ks) = 0.41. The time-dependent fraction of the fiber
300 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
Figure 6.29 (a) Experimental and predicted composite strain versus time curves; (b) the
fraction of the interface debonding versus time curves; (c) the fraction of the interface
oxidation versus time curves; and (d) the fraction of the broken fiber versus time curves of
SiC/SiC composite under single loading stress 𝜎 max = 120 MPa, and multiple loading stress
𝜎 max1 = 120 MPa and 𝜎 max2 = 130 MPa at T = 950 ∘ C in air atmosphere.
(c)
(d)
(t = 10.5 ks) = 0.4; and the time-dependent fraction of the broken fiber increases
from q (t = 0 seconds) = 2 × 10−6 to q (t = 10.5 ks) = 0.17.
Under 𝜎 max1 = 120 MPa and 𝜎 max2 = 130 MPa, the time-dependent composite
strain increases from 𝜀c (t = 0 seconds) = 0.16% to 𝜀c (t = 3.6 ks) = 0.19% under
𝜎 max1 = 120 MPa; upon increasing stress level to 𝜎 max2 = 130 MPa at t = 3.6 ks,
the time-dependent composite strain increases to 𝜀c = 0.23% and increases to
𝜀c (t = 6.8 ks) = 0.28%. The time-dependent fraction of the interface debonding
increases from 𝜂 (t = 0 seconds) = 0.19 to 𝜂 (t = 3.6 ks) = 0.26 under 𝜎 max1 = 120 MPa;
upon increasing stress level to 𝜎 max2 = 130 MPa at t = 3.6 ks, the time-dependent
fraction of the interface debonding increases to 𝜂 = 0.31 and then increases to 𝜂
(t = 6.8 ks) = 0.41. The time-dependent fraction of the interface oxidation increases
from 𝜔 (t = 0 seconds) = 0 to 𝜔 (t = 3.6 ks) = 0.22 under 𝜎 max1 = 120 MPa; upon
302 6 Stress Rupture of Ceramic-Matrix Composites at Elevated Temperature
increasing stress level to 𝜎 max2 = 130 MPa at t = 3.6 ks, the time-dependent fraction
of the interface oxidation decreases to 𝜔 (t = 3.6 ks) = 0.2 and increases to 𝜔
(t = 6.8 ks) = 0.28. The time-dependent fraction of the fiber broken increases from q
(t = 0 seconds) = 0 to q (t = 3.6 ks) = 0.03 under 𝜎 max1 = 120 MPa; upon increasing
stress level to 𝜎 max2 = 130 MPa at t = 3.6 ks, the time-dependent fraction of the fiber
broken increases to q = 0.05 and increases to q (t = 6.8 ks) = 0.15.
6.5 Conclusion
In this chapter, stress rupture of fiber-reinforced CMCs at elevated environmen-
tal temperatures is investigated. Time-dependent damage mechanisms were
considered in the analysis of composite’s microstress field and tensile constitutive
relationship. Relationships between stress rupture lifetime, peak stress level,
time-dependent composite deformation, and evolution of internal damages are
established. Experimental stress rupture lifetime and internal damage evolution of
SiC/SiC composite are evaluated.
● When the stochastic stress level increases, the stress rupture time decreases; the
time for the interface complete debonding and oxidation decreases; and the bro-
ken fiber fraction at the stage of stochastic loading increases. When the stochastic
loading time interval increases, the stress rupture time decreases; and the time for
the interface complete debonding and oxidation remains the same.
● When temperature increased, the stress rupture lifetime decreased; the
time-dependent composite strain increased at the same time; the time-dependent
fraction of the interface debonding increased for partially interface debonding,
and the time for complete interface debonding decreased; the time-dependent
fraction of the interface oxidation increased for partially interface debonding, and
the time for complete interface oxidation decreased; the time-dependent fraction
of the fiber broken increased.
References
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2 Li, L.B. (2018). Fatigue life prediction of ceramic-matrix composites. Aircr. Eng.
Aerosp. Technol. 90: 720–726. https://doi.org/10.1108/AEAT-01-2016-0014.
3 Li, L.B. (2019). Failure analysis of long-fiber-reinforced ceramic-matrix compos-
ites subjected to in-phase thermomechanical and isothermal cyclic loading. Eng.
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4 Naslain, R. (2004). Design, preparation and properties of non-oxide CMCs for
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64: 155–170. https://doi.org/10.1016/S0266-3538(03)00230-6.
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References 303
7.1 Introduction
Ceramic-matrix composites (CMCs) possess high specific strength and modulus
and high temperature resistance and are the candidate materials for hot-section
components of aerospace vehicles, aeroengines, and thermal protection systems
(TPS) [1–3]. Silicon carbide fiber-reinforced silicon carbide CMCs (SiC/SiC) and
oxide fiber-reinforced oxide CMCs (Oxide/Oxide) have already been used in
aeroengines. SiC/SiC composite consists of the SiC fiber with a diameter of 12 μm,
the interface layer with a thickness of 0.2–0.5 μm, and the SiC matrix. SiC/SiC
composite has high oxidation resistance, lightweight (i.e. density 2.1–2.8 g/cm3 ),
and high-temperature (1200–1400 ∘ C) gas lifetime up to thousands of hours and
is the most ideal material for the hot-section structures of aeroengines [4–6]. In
2010, General Electric (GE) aviation carried out turbine rotor blade test with an
F414 engine as the verification platform to build a ceramic aeroengine [6]. In 2016,
SiC/SiC composite material was first used in the turbine outer ring of Leading
Edge Aviation Propulsion (LEAP) aeroengine and has been produced in batches.
Then, this material was applied in the combustion chamber, guide vane, turbine
outer ring, and other structures of the new GE9x commercial aeroengine. The fuel
consumption rate was 10% lower than that of GE90-115B [7, 8]. However, in the
above applications, failure analysis shows that approximately two-thirds of the
failures are related to vibration and noise, leading to reduced operational control
accuracy, structural fatigue damage, and shortened safety life [9, 10]. Therefore,
studying the damping performance of fiber-reinforced CMCs and improving their
reliability in the service environment is an important guarantee for the safe service
of CMCs in various fields.
Compared with metals and alloys, CMCs have many unique damping mechanisms
because of internal structure and complex damage mechanisms [11–15]. Hao et al.
[16] performed computational and experimental analysis on the modal parameters
and vibration response of C/SiC bolted fastenings. The composite vibration damp-
ing affects the vibration amplitude of CMC components. Zhang [17] investigated the
vibration characteristics of a CMC panel subjected to high temperature and large
gradient thermal environment and performed damping measurement experiments
of CMC panels in the thermal environment. The effect of thermal environment on
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
308 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
the natural frequency and vibration damping of CMCs was analyzed. Huang and Wu
[18] performed natural frequencies and acoustic emission testing of 2D SiC/SiC com-
posite subjected to tensile loading. The natural frequencies decrease with increasing
tensile stress because of internal damages. Natural frequency and vibration damp-
ing are affected by the damage state of CMCs [19]. Energy dissipation of frictional
sliding between matrix cracks is the main mechanism for the damping of unidirec-
tional or cross-ply CMCs at room temperature [20]. The damping of CMCs is also
affected by the fabrication method [21], property of the fiber [21], internal damages
inside of CMCs [12, 22], and interphase thickness [23]. At elevated temperature, the
temperature-dependent damage mechanisms affect the mechanical behavior and
vibration damping of CMCs [24–29].
In this chapter, a micromechanical temperature-dependent vibration damping
model of fiber-reinforced CMCs is developed. Temperature-dependent damage
mechanisms of matrix cracking, interface debonding and slip, and fiber fracture
contribute to the vibration damping of damaged CMCs. Temperature-dependent
fiber and matrix strain energy and dissipated energy density are formulated
of composite constituent properties and damage-related microparameters of
matrix crack spacing, interface debonding and slip length, and broken fiber
fraction. Relationships between temperature-dependent composite damping,
temperature-dependent damage mechanisms, temperature, and oxidation duration
are established. Effects of composite constituent properties and composite damage
state on temperature-dependent composite vibration damping of SiC/SiC and
C/SiC composites are analyzed. Experimental temperature-dependent composite
vibration damping of 2D SiC/SiC and C/SiC composites are predicted.
during a cycle.
Ud (T) = Ud unloading (T) + Ud reloading (T) (7.3)
(a)
(b)
(c)
312 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
(c)
7.2 Temperature-Dependent Vibration Damping of CMCs 313
Table 7.1 Effect of fiber volume on composite damping, interface debonding, and slip
fraction of SiC/SiC composite under different vibration stress.
V f = 20%
30 0.05 293 0.0060 0.18 0.18
1303 0.0425 0.324 0.219
1400 0.0406 0.35 0.22
40 0.16 293 0.0140 0.31 0.26
1266 0.0428 0.46 0.29
1400 0.041 0.5 0.29
50 0.39 293 0.024 0.44 0.32
1185 0.043 0.58 0.36
1400 0.041 0.65 0.37
V f = 30%
30 0.01 293 0.0005 0.04 0.04
1326 0.023 0.16 0.13
1400 0.021 0.18 0.132
40 0.03 293 0.002 0.12 0.12
1325 0.0263 0.25 0.174
1400 0.025 0.27 0.176
50 0.07 293 0.006 0.2 0.19
1324 0.0287 0.34 0.21
1400 0.0282 0.36 0.22
(a)
(b)
(c)
316 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
(c)
7.2 Temperature-Dependent Vibration Damping of CMCs 317
Table 7.2 Effect of matrix crack spacing on composite vibration damping, interface
debonding, and slip fraction of SiC/SiC composite under different vibration stress.
lc = 300 𝜇m
30 0.01 293 0.0003 0.029 0.029
1326 0.0175 0.110 0.087
1400 0.0163 0.124 0.088
40 0.03 293 0.001 0.081 0.081
1341 0.0206 0.171 0.116
1400 0.0201 0.183 0.117
50 0.07 293 0.0042 0.133 0.129
1350 0.0230 0.231 0.145
1400 0.0228 0.242 0.146
lc = 400 𝜇m
30 0.01 293 0.0003 0.022 0.022
1328 0.0140 0.083 0.065
1400 0.0131 0.093 0.066
40 0.03 293 0.001 0.061 0.061
1348 0.0169 0.129 0.087
1400 0.0166 0.137 0.088
50 0.07 293 0.003 0.1 0.09
1363 0.0193 0.175 0.109
1400 0.0191 0.181 0.11
to 𝜂 (T = 1400 K) = 0.093, and the fraction of the interface slip increases from 𝛿
(T = 293 K) = 0.022 to 𝛿 (T = 1400 K) = 0.066. Under 𝜎 = 40 MPa, the broken fiber
fraction is q = 0.03%, the temperature-dependent composite damping increases from
Ωc (T = 293 K) = 0.001 to the peak value Ωc (T = 1348 K) = 0.0169 and then decreases
to Ωc (T = 1400 K) = 0.0166; the fraction of the interface debonding increases from
𝜂 (T = 293 K) = 0.061 to 𝜂 (T = 1400 K) = 0.137, and the fraction of the interface slip
increases from 𝛿 (T = 293 K) = 0.061 to 𝛿 (T = 1400 K) = 0.088. Under 𝜎 = 50 MPa, the
broken fiber fraction is q = 0.07%, the temperature-dependent composite damping
increases from Ωc (T = 293 K) = 0.003 to the peak value Ωc (T = 1363 K) = 0.0193 and
then decreases to Ωc (T = 1400 K) = 0.0191; the fraction of the interface debonding
increases from 𝜂 (T = 293 K) = 0.1 to 𝜂 (T = 293 K) = 0.181, and the fraction of the
interface slip increases from 𝛿 (T = 293 K) = 0.09 to 𝛿 (T = 1400 K) = 0.11.
(a)
(b)
(c)
7.2 Temperature-Dependent Vibration Damping of CMCs 319
(a)
(b)
(c)
320 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
𝛤 d = 0.05 J/m2
30 0.01 293 0.001 0.092 0.092
1324 0.0224 0.185 0.131
1400 0.021 0.201 0.132
40 0.03 293 0.003 0.17 0.155
1337 0.0256 0.27 0.174
1400 0.0251 0.28 0.176
50 0.07 293 0.007 0.248 0.194
1338 0.028 0.363 0.218
1400 0.027 0.377 0.22
𝛤 d = 0.15 J/m2
30 0.01 293 0.0001 0.0069 0.0069
1317 0.0238 0.146 0.13
1400 0.022 0.176 0.132
40 0.03 293 0.0016 0.0847 0.0847
1320 0.0269 0.236 0.174
1400 0.0260 0.264 0.176
50 0.07 293 0.005 0.162 0.162
1322 0.0292 0.321 0.218
1400 0.028 0.352 0.220
damping, the fraction of the interface debonding and slip fraction versus the tem-
perature curves of SiC/SiC composite under 𝜎 = 30, 40, and 50 MPa.
When the interface debonding energy increases, the energy needs to debonding
at the interface increases, and the interface debonding and slip length at the same
applied stress decreases, and the composite damping decreases, and the tempera-
ture for peak damping also decreases because of the decrease of the fraction of the
interface debonding and slip. To improve the damping capacity of the composite, it
is better to design the interface as weak bonding between the fiber and the matrix.
When Γd = 0.05 J/m2 and 𝜎 = 30 MPa, the broken fiber fraction is q = 0.01%,
the temperature-dependent composite vibration damping increases from Ωc
(T = 293 K) = 0.0003 to the peak value Ωc (T = 1326 K) = 0.0175 and then decreases
to Ωc (T = 1400 K) = 0.0163; the fraction of the interface debonding increases
from 𝜂 (T = 293 K) = 0.029 to 𝜂 (T = 1400 K) = 0.124, and the fraction of the
interface slip increases from 𝛿 (T = 293 K) = 0.029 to 𝛿 (T = 1400 K) = 0.088. Under
𝜎 = 40 MPa, the broken fiber fraction is q = 0.03%, the temperature-dependent
7.2 Temperature-Dependent Vibration Damping of CMCs 321
(a)
(b)
(c)
7.2 Temperature-Dependent Vibration Damping of CMCs 323
(a)
(b)
(c)
324 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
Table 7.4 Effect of steady-state interface shear stress on composite damping, interface
debonding, and slip fraction of SiC/SiC composite under different vibration stress.
𝜏 0 = 10 MPa
30 0.01 293 0.001 0.097 0.097
1297 0.034 0.343 0.262
1400 0.031 0.41 0.269
40 0.03 293 0.006 0.237 0.237
1273 0.0363 0.505 0.348
1400 0.0346 0.589 0.359
50 0.07 293 0.013 0.377 0.349
1217 0.0383 0.649 0.429
1400 0.0364 0.769 0.449
𝜏 0 = 30 MPa
30 0.01 293 0.002 0.0233 0.0233
1327 0.0176 0.1 0.087
1400 0.0165 0.114 0.087
40 0.03 293 0.0017 0.077 0.077
1344 0.0208 0.161 0.116
1400 0.0204 0.172 0.116
50 0.07 293 0.004 0.131 0.131
1353 0.0232 0.221 0.145
1400 0.023 0.230 0.145
(a)
(b)
(c)
7.2 Temperature-Dependent Vibration Damping of CMCs 327
(a)
(b)
(c)
328 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
𝜇 = 0.03
30 0.01 293 0.003 0.031 0.031
1327 0.0234 0.169 0.133
1400 0.0222 0.196 0.137
40 0.03 293 0.002 0.095 0.095
1340 0.0266 0.263 0.179
1400 0.0261 0.288 0.183
50 0.07 293 0.005 0.158 0.158
1344 0.029 0.355 0.224
1400 0.028 0.38 0.229
𝜇 = 0.05
30 0.01 293 0.027 0.023 0.023
1335 0.0238 0.177 0.137
1400 0.0227 0.206 0.143
40 0.03 293 0.0017 0.076 0.076
1353 0.027 0.276 0.185
1400 0.026 0.301 0.191
50 0.07 293 0.004 0.13 0.13
1362 0.0293 0.374 0.233
1400 0.0292 0.397 0.239
4 𝜏i
2
Δ𝜎𝜏f Δ𝜎𝜏i
+ [l (t) − 𝜁(t)]3 − 4 𝜁(t)[ld (t) − 𝜁(t)] − 2 [l (t) − 𝜁(t)]2
3 r Ef d
2 rf Vf Ef rf Vf Ef d
f
330 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
(c)
7.3 Time-Dependent Vibration Damping of CMCs 331
[ ]
𝜏f 𝜏i 𝜎fo
2
lc
+4 𝜁(t)[ld (t) − 𝜁(t)]2 + − ld (t)
rf2 Ef Ef 2
[ ][ ( )]
rf 𝜎fo Vm 𝜏 𝜏 l ∕2 − ld (t)
+2 𝜎mo − 2 f 𝜁(t) − 2 i (ld (t) − 𝜁(t)) 1 − exp −𝜌 c
𝜌Ef Vf rf rf rf
[ ]2 [ ( )]}
r Vm 𝜏 𝜏 l ∕2 − ld (t)
+ f 𝜎mo − 2 f 𝜁(t) − 2 i (ld (t) − 𝜁(t)) 1 − exp −2𝜌 c
2𝜌Ef Vf rf rf rf
(7.13)
1
Um (𝜎, t) = 𝜎 (t)𝜀m (t) dV
2 ∫V m
{
Vf 𝜏f V 2𝜏2 V 2 𝜏f 𝜏i
=𝜋rf2 𝜁 2 (t) + 4 2 f 2 f 𝜁 2 (t)[ld (t) − 𝜁(t)] + 4 2 f 2 𝜁(t)[ld (t) − 𝜁(t)]2
rf Vm Em rf Vm Em rf Vm Em
2 [ ]
4 Vf 𝜏i
2 2
𝜎mo lc
+ [l (t) − 𝜁(t)] 3
+ − l (t)
3 r 2 Vm2 Em d Em 2 d
f
[ ][ ( )]
r𝜎 V𝜏 V𝜏 l ∕2 − ld (t)
− 2 f mo 𝜎mo − 2 f f 𝜁(t) − 2 f i (ld (t) − 𝜁(t)) 1 − exp −𝜌 c
𝜌Em rf Vm rf Vm rf
[ ]2 [ ( )]}
1 rf Vf 𝜏f Vf 𝜏i lc ∕2 − ld (t)
+ 𝜎 −2 𝜁(t) − 2 (l (t) − 𝜁(t)) 1 − exp −2𝜌
2 𝜌Em mo rf Vm rf Vm d rf
(7.14)
and
Upon unloading and reloading, the energy is dissipated through frictional slip at
the fiber/matrix interface, and the time-dependent dissipated energy upon unload-
ing and reloading can be determined by Eqs. (7.16, 7.17).
[ ]
Δ𝜎 2 8 E c 𝜏f
Ud u (t) = 2𝜋rf 𝜏f l (t) − 3
l (t) (7.16)
Vf Ef y 3 rf Vm Ef Em y
[ ]
Δ𝜎 2 8 E c 𝜏f
Ud r (t) = 2𝜋rf 𝜏f lz (t) − l3z (t) (7.17)
Vf Ef 3 rf Vm Ef Em
where Δ𝜎 is the range of applied stress and
(a)
(b)
(c)
7.3 Time-Dependent Vibration Damping of CMCs 333
(d)
Table 7.6 Effect of fiber volume on time-dependent composite vibration damping and the
ratio of interface debonding, slip, and oxidation of C/SiC composite after oxidation duration
t = 2 hours at T = 800 ∘ C.
T (∘ C) 𝛀c 𝜼 𝝎 𝜹
V f = 0.2
20 0.005 07 0.345 0.017 0.345
100 0.005 09 0.323 0.018 0.323
200 0.005 69 0.311 0.019 0.311
300 0.006 59 0.303 0.019 6 0.303
400 0.007 94 0.295 0.020 5 0.295
500 0.009 99 0.289 0.020 5 0.289
V f = 0.3
20 0.001 69 0.144 6 0.041 21 0.144 6
100 0.001 67 0.129 6 0.045 96 0.129 6
200 0.001 75 0.126 6 0.047 05 0.126 6
300 0.001 88 0.125 3 0.047 54 0.125 3
400 0.002 1 0.124 9 0.047 71 0.124 9
500 0.002 46 0.125 1 0.047 62 0.125 1
V f = 0.4
20 0.001 38 0.048 5 0.122 9 0.048 5
100 0.001 37 0.037 5 0.158 7 0.037 5
200 0.001 37 0.038 4 0.155 0.038 4
300 0.001 39 0.040 6 0.146 0.040 6
400 0.001 41 0.043 3 0.137 0.043 3
500 0.001 46 0.046 4 0.128 0.046 4
334 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
When fiber volume increased, the composite damping decreased because of the
decrease of frictional energy dissipated through interface slip. At low fiber volume,
i.e. V f = 0.2–0.3, the ratio of interface debonding and slip decreased with temper-
ature, and the ratio of interface oxidation increased with temperature; however, at
high fiber volume, i.e. V f = 0.4, the ratio of interface debonding and slip decreased
first and then increased, and the ratio of interface debonding increased first and
then decreased. When fiber volume increased, the stress transfer between the fiber
and the matrix increased, the ratio of interface debonding decreased, and the ratio
of interface oxidation increased. The vibration damping of damaged CMCs mainly
depended on the energy dissipated in the slip region, and the composite vibration
damping decreased with the increase of fiber volume.
When V f = 0.2, the composite damping increased from Ωc = 0.005 07 at T = 20 ∘ C
to Ωc = 0.009 99 at T = 500 ∘ C; the interface debonding ratio decreased from 𝜂 = 0.345
at T = 20 ∘ C to 𝜂 = 0.289 at T = 500 ∘ C; the interface oxidation ratio increased from
𝜔 = 0.017 at T = 20 ∘ C to 𝜔 = 0.0205 at T = 500 ∘ C, and the interface slip ratio
decreased from 𝛿 = 0.345 at T = 20 ∘ C to 𝛿 = 0.289 at T = 500 ∘ C.
When V f = 0.3, the composite damping increased from Ωc = 0.001 69 at T = 20 ∘ C
to Ωc = 0.002 46 at T = 500 ∘ C; the interface debonding ratio decreased from
𝜂 = 0.1446 at T = 20 ∘ C to 𝜂 = 0.1251 at T = 500 ∘ C; the interface oxidation ratio
increased from 𝜔 = 0.041 at T = 20 ∘ C to 𝜔 = 0.047 at T = 500 ∘ C, and the interface
slip ratio decreased from 𝛿 = 0.1446 at T = 20 ∘ C to 𝛿 = 0.1251 at T = 500 ∘ C.
When V f = 0.4, the composite damping increased from Ωc = 0.001 38 at T = 20 ∘ C
to Ωc = 0.001 46 at T = 500 ∘ C; the interface debonding ratio decreased from
𝜂 = 0.0485 at T = 20 ∘ C to 𝜂 = 0.0384 at T = 200 ∘ C and increased to 𝜂 = 0.0464 at
T = 500 ∘ C; the interface oxidation ratio increased from 𝜔 = 0.1229 at T = 20 ∘ C to
𝜔 = 0.1587 at T = 100 ∘ C and decreased to 𝜔 = 0.128, and the interface slip ratio
decreased from 𝛿 = 0.0485 at T = 20 ∘ C to 𝛿 = 0.0384 at T = 200 ∘ C and increased to
𝛿 = 0.0464 at T = 500 ∘ C.
(a)
(b)
(c)
336 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(d)
Table 7.7 Effect of vibration stress on time-dependent composite vibration damping and
the ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation
duration t = 2 hours at T = 800 ∘ C.
T (∘ C) 𝛀c 𝜼 𝝎 𝜹
𝜎 = 50 MPa
20 0.001 69 0.144 6 0.041 2 0.144 6
100 0.001 67 0.129 6 0.045 9 0.129 6
200 0.001 75 0.126 6 0.047 0 0.126 6
300 0.001 88 0.125 3 0.047 5 0.125 3
400 0.002 1 0.124 9 0.047 7 0.124 9
500 0.002 4 0.125 1 0.047 6 0.125 1
𝜎 = 70 MPa
20 0.003 61 0.275 8 0.021 6 0.275 8
100 0.003 62 0.256 2 0.023 2 0.256 2
200 0.004 0 0.247 8 0.024 0 0.247 8
300 0.004 5 0.241 5 0.024 6 0.241 5
400 0.005 4 0.236 4 0.025 2 0.236 4
500 0.006 7 0.232 4 0.025 6 0.232 4
𝜎 = 90 MPa
20 0.008 29 0.407 0 0.014 6 0.407 0
100 0.008 3 0.382 8 0.015 5 0.382 8
200 0.009 1 0.369 0.016 1 0.369
300 0.010 3 0.357 7 0.016 6 0.357 7
400 0.011 8 0.348 0 0.017 1 0.348 0
500 0.013 9 0.339 7 0.017 5 0.339 7
7.3 Time-Dependent Vibration Damping of CMCs 337
the ratio of energy dissipated in the low interface shear stress region decreased. The
energy dissipated in the slip region is the main part for the vibration damping of
damaged CMCs. The total composite vibration damping increased with vibration
stress because of the increase of the interface slip range.
When 𝜎 = 50 MPa, the composite damping increased from Ωc = 0.001 69 at
T = 20 ∘ C to Ωc = 0.0024 at T = 500 ∘ C; the interface debonding ratio decreased
from 𝜂 = 0.1446 at T = 20 ∘ C to 𝜂 = 0.1249 at T = 400 ∘ C and increased to 𝜂 = 0.1251
at T = 500 ∘ C; the interface oxidation ratio increased from 𝜔 = 0.0412 at T = 20 ∘ C to
𝜔 = 0.0477 at T = 400 ∘ C and decreased to 𝜔 = 0.0476 at T = 500 ∘ C, and the interface
slip ratio decreased from 𝛿 = 0.1446 at T = 20 ∘ C to 𝛿 = 0.1249 at T = 400 ∘ C, and
increased to 𝛿 = 0.1251 at T = 500 ∘ C.
When 𝜎 = 70 MPa, the composite damping increased from Ωc = 0.003 61 at
T = 20 ∘ C to Ωc = 0.0067 at T = 500 ∘ C; the interface debonding ratio decreased from
𝜂 = 0.2758 at T = 20 ∘ C to 𝜂 = 0.2324 at T = 500 ∘ C; the interface oxidation ratio
increased from 𝜔 = 0.0216 at T = 20 ∘ C to 𝜔 = 0.0256 at T = 500 ∘ C, and the interface
slip ratio decreased from 𝛿 = 0.2758 at T = 20 ∘ C to 𝛿 = 0.2324 at T = 500 ∘ C.
When 𝜎 = 90 MPa, the composite damping increased from Ωc = 0.008 29 at
T = 20 ∘ C to Ωc = 0.0139 at T = 500 ∘ C; the interface debonding ratio decreased
from 𝜂 = 0.407 at T = 20 ∘ C to 𝜂 = 0.3397 at T = 500 ∘ C; the interface oxidation
ratio increased from 𝜔 = 0.0146 at T = 20 ∘ C to 𝜔 = 0.0175 at T = 500 ∘ C; and the
interface slip ratio decreased from 𝛿 = 0.407 at T = 20 ∘ C to 𝛿 = 0.3397 at T = 500 ∘ C.
(b)
(c)
7.3 Time-Dependent Vibration Damping of CMCs 339
(d)
Table 7.8 Effect of matrix crack spacing on time-dependent composite vibration damping
and the ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation
duration t = 2 hours at T = 800 ∘ C.
T (∘ C) 𝛀c 𝜼 𝝎 𝜹
lc = 100 𝜇m
20 0.002 36 0.289 3 0.041 2 0.289 3
100 0.002 28 0.259 3 0.045 9 0.259 3
200 0.002 46 0.253 3 0.047 0 0.253 3
300 0.002 76 0.250 7 0.047 5 0.250 7
400 0.003 23 0.249 8 0.047 7 0.249 8
500 0.003 99 0.250 3 0.047 6 0.250 3
lc = 200 𝜇m
20 0.001 69 0.144 6 0.041 2 0.144 6
100 0.001 67 0.129 6 0.045 9 0.129 6
200 0.001 75 0.126 6 0.047 0 0.126 6
300 0.001 88 0.125 3 0.047 5 0.125 3
400 0.002 1 0.124 9 0.047 7 0.124 9
500 0.002 46 0.125 1 0.047 6 0.125 1
lc = 300 𝜇m
20 0.001 52 0.096 4 0.041 2 0.096 4
100 0.001 51 0.086 4 0.045 9 0.086 4
200 0.001 56 0.084 4 0.047 0 0.084 4
300 0.001 64 0.083 5 0.047 5 0.083 5
400 0.001 78 0.083 2 0.047 7 0.083 2
500 0.002 02 0.083 4 0.047 6 0.083 4
340 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(a)
(b)
(c)
342 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(d)
Table 7.9 Effect of interface shear stress on time-dependent composite vibration damping
and the ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation
time t = 2 hours at T = 800 ∘ C.
T (∘ C) 𝛀c 𝜼 𝝎 𝜹
𝜏 f = 3 MPa
20 0.001 87 0.144 2 0.041 3 0.144 2
100 0.001 84 0.129 2 0.046 1 0.129 2
200 0.001 95 0.126 2 0.047 2 0.126 2
300 0.002 14 0.125 0.047 6 0.125
400 0.002 45 0.124 5 0.047 8 0.124 5
500 0.002 97 0.124 8 0.047 7 0.124 8
𝜏 f = 5 MPa
20 0.002 15 0.143 3 0.041 5 0.143 3
100 0.002 12 0.128 4 0.046 4 0.128 4
200 0.002 29 0.125 5 0.047 5 0.125 5
300 0.002 59 0.124 2 0.047 9 0.124 2
400 0.003 05 0.123 8 0.048 1 0.123 8
500 0.003 84 0.124 1 0.048 0 0.124 1
𝜏 f = 7 MPa
20 0.002 36 0.142 5 0.041 8 0.142 5
100 0.002 33 0.127 6 0.046 7 0.127 6
200 0.002 56 0.124 7 0.047 8 0.124 7
300 0.002 93 0.123 4 0.048 2 0.123 4
400 0.003 52 0.123 1 0.048 4 0.123 1
500 0.004 51 0.123 4 0.048 3 0.123 4
7.3 Time-Dependent Vibration Damping of CMCs 343
(b)
(c)
7.3 Time-Dependent Vibration Damping of CMCs 345
(d)
Table 7.10 Effect of temperature on time-dependent composite vibration damping and the
ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation duration
t = 2 hours.
T (∘ C) 𝛀c 𝜼 𝝎 𝜹
T = 600 ∘ C
20 0.001 67 0.140 3 0.00 64 0.140 3
100 0.001 64 0.125 3 0.007 18 0.125 3
200 0.001 72 0.122 3 0.007 35 0.122 3
300 0.001 84 0.120 9 0.007 43 0.120 9
400 0.002 04 0.120 4 0.007 46 0.120 4
500 0.002 37 0.120 7 0.007 45 0.120 7
T = 900 ∘ C
20 0.001 72 0.149 8 0.080 4 0.149 8
100 0.001 7 0.134 9 0.089 3 0.134 9
200 0.001 79 0.131 9 0.091 3 0.131 9
300 0.001 93 0.130 6 0.092 2 0.130 6
400 0.002 17 0.130 2 0.092 4 0.130 2
500 0.002 56 0.130 5 0.092 3 0.130 5
T = 1100 ∘ C
20 0.001 86 0.170 5 0.212 1 0.170 5
100 0.001 85 0.155 7 0.232 3 0.155 7
200 0.001 97 0.152 8 0.236 6 0.152 8
300 0.002 1 0.151 7 0.238 4 0.151 7
400 0.002 4 0.151 4 0.238 9 0.151 4
500 0.003 0.151 8 0.238 3 0.151 8
346 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
1000, and 1300 ∘ C for different oxidation durations t = 2, 5, and 10 hours. The com-
posite was fabricated using the CVI. The volume of fiber was approximately 40%. A
pyrocarbon (PyC) layer as the interphase was deposited on the surface of the car-
bon fiber. Dynamical Mechanical Analyzer (DMA 2980) made by TA company of
USA was used for measurements of damping of C/SiC composite. All of the mea-
surements were performed in air atmosphere from room temperature to 400 ∘ C, and
the testing frequency was f = 1 Hz.
(b)
(c)
348 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(d)
Table 7.11 Experimental and predicted time-dependent composite vibration damping and
the ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation
duration t = 2 hours at T = 700, 1000, and 1300 ∘ C.
T (∘ C) 𝛀c (experiment) 𝛀c (theory) 𝜼 𝝎 𝜹
T = 700 ∘ C
20 0.014 77 0.015 73 0.537 8 0.004 7 0.537 8
100 0.015 64 0.015 54 0.508 3 0.005 0 0.508 3
200 0.016 43 0.016 76 0.489 08 0.005 2 0.489 08
300 0.018 86 0.018 57 0.472 89 0.005 4 0.472 89
400 0.022 49 0.021 0.458 76 0.005 56 0.458 76
500 — 0.024 13 0.446 39 0.005 72 0.446 39
T = 1000 ∘ C
20 0.014 79 0.014 14 0.521 83 0.041 79 0.521 83
100 0.015 82 0.014 05 0.493 53 0.044 18 0.493 53
200 0.017 21 0.015 28 0.475 75 0.045 83 0.475 75
300 0.022 96 0.017 07 0.460 9 0.047 31 0.460 9
400 0.021 11 0.019 5 0.447 99 0.048 67 0.447 99
500 — 0.022 63 0.436 76 0.049 93 0.436 76
T = 1300 ∘ C
20 0.013 79 0.014 53 0.540 8 0.151 5 0.540 8
100 0.015 68 0.014 52 0.513 99 0.159 5 0.513 99
200 0.016 73 0.015 87 0.497 89 0.164 66 0.497 89
300 0.017 80 0.017 79 0.484 59 0.169 18 0.484 59
400 0.020 12 0.020 31 0.473 12 0.173 28 0.473 12
500 — 0.023 51 0.463 21 0.176 99 0.463 21
7.3 Time-Dependent Vibration Damping of CMCs 349
(b)
(c)
350 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
(d)
Table 7.12 Experimental and predicted time-dependent composite vibration damping and
the ratio of the interface debonding, oxidation, and slip of C/SiC composite after oxidation
duration t = 5 hours at T = 700, 1000, and 1300 ∘ C.
T (∘ C) 𝛀c (experiment) 𝛀c (theory) 𝜼 𝝎 𝜹
T = 700 ∘ C
20 0.011 69 0.014 23 0.519 4 0.012 28 0.519 4
100 0.014 1 0.014 11 0.490 7 0.013 0.490 7
200 0.016 2 0.015 32 0.472 38 0.013 5 0.472 38
300 0.022 7 0.017 09 0.457 04 0.013 96 0.457 04
400 0.023 0 0.019 5 0.443 68 0.014 38 0.443 68
500 — 0.022 64 0.432 02 0.014 77 0.432 02
T = 1000 ∘ C
20 0.015 24 0.011 78 0.495 64 0.109 94 0.495 64
100 0.015 51 0.011 82 0.469 42 0.116 08 0.469 42
200 0.015 09 0.013 03 0.454 05 0.120 01 0.454 05
300 0.016 52 0.014 77 0.441 42 0.123 45 0.441 42
400 0.017 73 0.017 14 0.430 57 0.126 56 0.430 57
500 — 0.020 27 0.421 23 0.129 37 0.421 23
T = 1300 ∘ C
20 — 0.014 58 0.569 44 0.358 24 0.569 44
100 0.017 66 0.014 79 0.545 88 0.373 7 0.545 88
200 0.019 55 0.016 42 0.533 61 0.382 29 0.533 61
300 0.019 8 0.018 63 0.523 83 0.389 43 0.523 83
400 0.020 4 0.021 48 0.515 61 0.395 64 0.515 61
500 — 0.025 0.508 7 0.401 01 0.508 7
7.3 Time-Dependent Vibration Damping of CMCs 351
slip ratio of C/SiC composite after oxidation duration t = 5 hours at T = 700, 1000,
and 1300 ∘ C. When the oxidation duration was t = 5 hours, the time-dependent
ratio of interface debonding and slip decreased when temperature increased from
T = 700 ∘ C to T = 1000 ∘ C first and increased when the temperature increased
to T = 1300 ∘ C; the time-dependent ratio of interface oxidation increased with
temperature; and the composite vibration damping decreased when temperature
increased from T = 700 ∘ C to T = 1000 ∘ C first and increased when the temperature
increased to T = 1300 ∘ C.
After oxidation at T = 700 ∘ C for t = 5 hours, the experimental time-dependent
composite vibration damping increased from Ωc = 0.011 69 at T = 20 ∘ C to Ωc = 0.023
at T = 400 ∘ C; the predicted time-dependent composite vibration damping increased
from Ωc = 0.014 23 at T = 20 ∘ C to Ωc = 0.022 64 at T = 500 ∘ C; the time-dependent
ratio of the interface debonding decreased from 𝜂 = 0.5194 at T = 20 ∘ C to 𝜂 = 0.432
at T = 500 ∘ C; the time-dependent ratio of the interface oxidation increased from
𝜔 = 0.0122 at T = 20 ∘ C to 𝜔 = 0.0147 at T = 500 ∘ C; and the time-dependent ratio of
the interface slip decreased from 𝛿 = 0.5194 at T = 20 ∘ C to 𝛿 = 0.432 at T = 500 ∘ C.
After oxidation at T = 1000 ∘ C for t = 5 hours, the experimental time-dependent
composite vibration damping increased from Ωc = 0.015 24 at T = 20 ∘ C to
Ωc = 0.0177 at T = 400 ∘ C; the predicted time-dependent composite vibration
damping increased from Ωc = 0.011 78 at T = 20 ∘ C to Ωc = 0.0202 at T = 500 ∘ C;
the time-dependent ratio of the interface debonding decreased from 𝜂 = 0.4956 at
T = 20 ∘ C to 𝜂 = 0.4212 at T = 500 ∘ C; the time-dependent ratio of the interface
oxidation increased from 𝜔 = 0.109 at T = 20 ∘ C to 𝜔 = 0.129 at T = 500 ∘ C; and the
time-dependent ratio of the interface slip decreased from 𝛿 = 0.495 at T = 20 ∘ C to
𝛿 = 0.421 at T = 500 ∘ C.
After oxidation at T = 1300 ∘ C for t = 5 hours, the experimental time-dependent
composite vibration damping increased from Ωc = 0.017 66 at T = 100 ∘ C to
Ωc = 0.0204 at T = 400 ∘ C; the predicted time-dependent composite damping
increased from Ωc = 0.014 58 at T = 20 ∘ C to Ωc = 0.025 at T = 500 ∘ C; the
time-dependent ratio of the interface debonding decreased from 𝜂 = 0.569 at
T = 20 ∘ C to 𝜂 = 0.508 at T = 500 ∘ C; the time-dependent ratio of the interface
oxidation increased from 𝜔 = 0.358 at T = 20 ∘ C to 𝜔 = 0.401 at T = 500 ∘ C; and the
time-dependent ratio of the interface slip decreased from 𝛿 = 0.569 at T = 20 ∘ C to
𝛿 = 0.508 at T = 500 ∘ C.
(b)
(c)
7.3 Time-Dependent Vibration Damping of CMCs 353
(d)
Table 7.13 Experimental and predicted time-dependent composite vibration damping and
the ratio of interface debonding, oxidation, and slip of C/SiC composite after oxidation
duration t = 10 hours at T = 700, 1000, and 1300 ∘ C.
T (∘ C) 𝛀c (experiment) 𝛀c (theory) 𝜼 𝝎 𝜹
T = 700 ∘ C
20 0.011 05 0.014 53 0.524 92 0.024 3 0.524 92
100 0.012 3 0.014 41 0.496 19 0.025 71 0.496 19
200 0.014 0 0.015 63 0.477 91 0.026 69 0.477 91
300 0.016 8 0.017 43 0.462 6 0.027 58 0.462 6
400 0.019 6 0.019 85 0.449 28 0.028 4 0.449 28
500 — 0.022 98 0.437 65 0.029 15 0.437 65
T = 1000 ∘ C
20 — 0.011 18 0.498 9 0.218 32 0.498 9
100 0.015 4 0.011 31 0.474 48 0.229 56 0.474 48
200 0.015 4 0.012 59 0.461 2 0.236 16 0.461 2
300 0.015 5 0.014 41 0.450 51 0.241 77 0.450 51
400 0.016 4 0.016 87 0.441 44 0.246 74 0.441 44
500 — 0.020 1 0.433 74 0.251 11 0.433 74
T = 1300 ∘ C
20 0.018 9 0.015 85 0.633 0.639 54 0.633
100 0.018 3 0.016 44 0.614 28 0.659 03 0.614 28
200 0.016 8 0.018 69 0.607 62 0.666 25 0.607 62
300 0.018 9 0.021 64 0.603 03 0.671 32 0.603 03
400 0.020 7 0.025 35 0.599 58 0.675 18 0.599 58
500 — 0.029 85 0.597 09 0.678 0.597 09
354 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
7.3.3.4 Discussion
Because of temperature-dependent material properties and especially the interface
properties (i.e. the interface shear stress), the composite vibration damping and
interface damages of C/SiC composite is time and temperature dependent. For 2D
C/SiC, the time-dependent composite vibration damping increases with tempera-
ture, the interface debonding and slip ratio decreases with temperature, and the
interface oxidation ratio increases with temperature.
When the oxidation duration was short (i.e. t = 2 hours), the time-dependent com-
posite vibration damping decreased with temperature; however, when the oxidation
duration was long (i.e. t = 5 and 10 hours), the time-dependent composite vibration
damping decreased with temperature below 1000 ∘ C and increased with temperature
to 1300 ∘ C. The time-dependent interface oxidation ratio increased with temper-
ature, and the time-dependent interface debonding and slip ratio decreased with
temperature below 1000 ∘ C and increased with temperature to 1300 ∘ C.
When the oxidation temperature was T = 700 ∘ C, the time-dependent composite
damping increased for short oxidation duration (i.e. t = 2 and 5 hours) and decreased
for long oxidation duration (i.e. t = 10 hours). When the oxidation temperature
7.3 Time-Dependent Vibration Damping of CMCs 355
(a)
(b)
(c)
356 7 Vibration Damping of Ceramic-Matrix Composites at Elevated Temperature
7.4 Conclusion
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359
Index
High Temperature Mechanical Behavior of Ceramic-Matrix Composites, First Edition. Longbiao Li.
© 2021 WILEY-VCH GmbH. Published 2021 by WILEY-VCH GmbH.
360 Index
m n
material properties of SiC/SiC natural frequency, CMCs 308
composite 163, 215–216, 310 NicalonTM SiC/[Si-B-C] composite 6
matrix axial stress 21, 41, 77–79, 102, NicalonTM SiC/PyC/SiC 36
105, 309 non-oxidized matrix 2
Index 363
steady state strain energy release rate for different matrix crack spacing
76 251–253
steady-state first matrix cracking for different stochastic loading
stress 19 time interval 240–247
steady-state matrix cracking 20, 76 experimental comparisons 264,
stochastic loading stress 234–236, 266–274
260 stress-strain curve 2, 5, 19, 28,
stress analysis, time-dependent 102 36–38, 75, 80, 145, 149–162,
stress intensity factor method 19 164, 167, 169, 171, 173–180
stress-rupture behavior 4, 7–9, 147, of CMCs 75
212, 230, 235, 264, 288, 291, 295 superalloy 1, 187, 211
stress-rupture lifetime 8–9, 212–213, Sutcu–Hilling model 19
215, 218–219, 221, 223, 225, Sylramic-iBN/BN/SiC composite 4,
227–230, 235–237, 240–241, 147
244, 247–248, 253, 255–256,
261, 264, 267–268, 271–272, t
275, 280, 285, 288, 292, 302 temperature resistance 75, 187,
stress-rupture of SiC/SiC composite 307
for different environmental temperature-dependent carbon fiber
temperature 229, 232, 233 axial and radial thermal expansion
for different fiber volumes coefficient 22, 81
215–218 elastic modulus 22, 81
for different fiber Weibull modulus temperature-dependent composite
227–229, 230–231 thermal expansion coefficient
for different interface shear stress 309
221–227 temperature-dependent composite
for different peak stress levels vibration damping 10, 308,
218–221 310, 313–314, 320–321, 325,
for different saturation spaces 328–329, 343
between matrix cracking 221, temperature-dependent counter slip
222 length 309
experimental comparisons temperature-dependent critical stress
230–234 80, 106
under multiple loading sequence temperature-dependent energy
for different environment dissipated density per cycle of
temperature 292–295 motion 308–309
for different fiber volume temperature-dependent fiber axial
275–280 stress 77, 102
for different interface shear stress temperature-dependent fiber/matrix
285–292 axial stress 78
for different matrix crack spacing temperature-dependent fiber/matrix
280–285 interface debonded length
experimental comparisons 105
295–300 temperature dependent fiber/matrix
under stochastic loading interface debonding energy
for different environmental 81
temperature 261–264, 265 temperature-dependent fiber/matrix
for different fiber volume interface shear stress 5, 40,
247–251 76–77, 139
for different interface shear stress temperature-dependent intact fiber
253–261 stress 309
366 Index