Professional Documents
Culture Documents
PRACTICE
(DUAZO)
TEST 1 – TEST 40
FEBRUARY 2012
TEST 1: Kinematics
1. ME Board October 1999
It deals only with the motion of bodies without reference to the forces that cause them.
A. Kinetics
B. Motion
C. Kinematics
D. Acceleration
2. ME Board October 1999
Progressive change in position of a body is called;
A. Acceleration
B. Motion
C. Force
D. Momentum
3. ME Board April 1998
Cam in general may be divided into two classes; uniform motion and _____ motion cam.
A. Reverse
B. Gravity
C. Decelerated
D. Accelerated
4. ME Board October 1997
Product of mass and linear velocity is known as;
A. Impulse
B. Linear Momentum
C. Angular Momentum
D. Impact
5. ME Board April 1997
It is the motion of an object diminished or decreased speed.
A. Deceleration
B. Retarded Motion
C. Negative Impulse
D. All of these
6. ME Board October 1996
It is the property of matter, which causes it to resist any change in its motion or state of rest.
A. Brake
B. Friction
C. Inertia
D. Impulse
7. ME Board October 1996
If the velocity of mass is the same all the time during which motion takes place is called;
A. Deceleration
B. Uniform Motion
C. Acceleration
D. None of these
8. ME Board October 1996
Statement that a given body is an static equilibrium means that the body cannot;
A. A many type of motion
B. Be acted upon by more than one force
C. Undergo any Displacement
D. have any type of acceleration
9. ME Board April 1996
It is a science of motion that can be solved in terms of scalar and vector algebra.
A. Kinematics
B. Curvilinear translation
C. Projectile
D. Acceleration
10. ME Board October 1995
An object thrown upward will return to earth, the magnitude of the terminal velocity equal to;
A. Zero
B. ½ the initial velocity
C. Twice the initial velocity
D. Initial Velocity
11. ME Board October 1993
The follower reciprocates or oscillates in a plain perpendicular to the axis of the rotation of
the cam.
A. Radial Cam
B. Cylindrical Cam
C. Cam Curves
D. Tangential Cam
12. ME Board October 1993
The follower reciprocates or oscillates in a plain parallel to the axis of the rotation.
A. Cam Curves
B. Cylindrical Cam
C. Tangential Cam
D. Radial Cam
1. C kinematics
2. B motion
3. D accelerated
4. B linear momentum
5. B retarded motion
6. C inertia
7. B uniform motion
8. A having any type of motion
9. A kinematics
10. D initial velocity
11. A radial cam
12. B cylindrical cam
13. B back cone
14. C kinetic energy
15. D three turning and one sliding
16. B sliding and turning pairs
17. D turning pairs
18. B cylindrical cam
19. A a point obtained by intersection of extending adjoining links
20. D velocity
21. A acceleration
22. A centripetal acceleration
23. B machine
24. B vector composition
25. C vector quantity
26. A cam
27. A velocity is constant
28. A constant
29. A acceleration of various parts
30. D B and C
31. B the angle of rotation of a cam for a definite displacement of the
follower
32. C a point of cam pitch circle that has the maximum pressure angle
33. B one link should be fixed
34. B 6
35. D 8
36. B higher pair
37. D two elements that allow relative motion
38. B lower pairs
39. B 4
40. D two pairs and two pairs sliding
41. D utilizes a quadrilateral similar to the diagram of mechanism for reciprocating
engine
42. B it must have two components of acceleration e.g. , centripetal and tangential
43. D both gearing mechanism
44. C lower pair
45. D N (N-1)/2
46. D 4 links and 4 turning pairs
47. A L = 2/3 (J+2)
48. B two pairs turn and two pairs slide
49. D whit worth-quick-return mechanism
50. A rigid body
TEST 2: Stresses
Test 5
1. Torsional deflection is a significant consideration in the design of shaft and the limit
should be in the range of degrees/foot of length.
a. 0.004 to 0.006
b. 0.08 to 1
c. 0.006 to 0.008
d. 0.008 to 1
2. For universal joint shaft angle should be degrees maximum and much less if in high
rotational speed.
a. 12
b. 16
c. 15
d. 14
3. It is a good design practice for steel line shafting to consider a limit to the linear
deflection of inch/foot length maximum.
a. 0.050
b. 0.010
c. 0.020
d. 0.060
4. It is a rotating machine member that transmits power.
a. Cam
b. Plate
c. Shaft
d. Flywheel
5. A stationary carrying pulleys, wheels and etc. that transmit power called:
a. Axle
b. Propeller shaft
c. Turbine shaft
d. Machine shaft
6. A line shaft is also known as:
a. Counter shaft
b. Jack shaft
c. Main shaft
d. Head shaft
7. Which of the following shaft intermediate between a line shaft and a driven shaft?
a. Counter shaft
b. Jack shaft
c. Head shaft
d. All of the above
8. Short shaft on machines are called
a. Core shafts
b. Head shafts
c. Medium shafts
d. Spindles
9. For shafts, the shear due to bending is a maximum at the neutral plane where the
normal stress is
a. Constant
b. Maximum
c. Minimum
d. Zero
10. Criteria for the limiting torsional deflection vary from 0.08 per foot of length for machinery
shafts to per foot
a. 1°
b. 2°
c. 3°
d. 4°
11. For transmission shafts the allowable deflection is one degree in a length of
diameters
a. 10
b. 15
c. 20
d. 25
12. An old rule of thumb for transmission shafting is that the deflection should not exceed
of length between support
a. 0.01 in. per foot
b. 0.02 in. per foot
c. 0.03 in. per foot
d. 0.04 in. per foot
13. In general for machinery shafts, the permissible deflection may be closer to
a. 0.02 in/ft
b. 0.01 in/ft
c. 0.002 in/ft
d. 0.030 in/ft
14. The speed at which the center of mass will equal the deflecting forces on the shaft with
its attached bodies will then vibrate violently, since the centrifugal force changes its
direction as the shaft turns.
a. Critical speed
b. Geometrical speed
c. Mean speed
d. Unit speed
15. For shaft, minimum value of numerical combined shock and fatigue factor be applied in
every case to the computed bending moment is
a. 1.0
b. 1.3
c. 1.5
d. 1.8
16. It is suggested that the design factor of yield strength be about 1.5 for the smooth load,
about 2 to 2.25 for minor shock loads, and when the loading reverses during operation
a. 3.0
b. 4.0
c. 3.5
d. 4.5
17. A column is called short column when
a. The length is more than 30 times the diameter
b. Slenderness ratio is more than 120
c. The length is less than 8 times the diameter
d. The slenderness ratio is more than 32
18. For a circular shaft subjected to torque the value of shear stress
a. Is uniform throughout
b. Has maximum value at the axis
c. Has maximum value at the surface
d. Is zero at the axis and linearly increases to a maximum value at the surface of the
shaft
19. The compression members tend to buckle in the direction of
a. Axis of load
b. Perpendicular to the axis of load
c. Minimum cross-section
d. Least radius of gyration
20. A reinforced concrete beam is considered to be made up of
a. Clad material
b. Composite material
c. Homogenous material
d. Heterogeneous material
21. The column splice is used for increasing
a. Strength of the column
b. Cross-section area of the column
c. Length of the column
d. All the above
22. A simply supported beam has a uniformly distributed load on it, the bending moment is
a. Triangle
b. Parabola
c. Semi-circle
d. Rectangle
23. The power obtained by piston reaches flywheel through the
a. Countershafts
b. Crank shafts
c. Transmission shafts
d. Line shafts
24. There are two types of crankshafts, namely
a. Single piece and built up
b. Forged and turned
c. Rotary and stationary
25. Engine valves get open by means of
a. Cam shaft
b. Rocker shaft
c. Crank shaft
d. Valve guard
26. The value of allowable stresses which are generally used in practice for main
transmitting shafts is
a. 282 kg/cm3
b. 423 kg/cm3
c. 599 kg/cm3
d. 620 kg/cm3
27. The value of allowable stresses which are generally used in practice for line shafts
carrying pulleys is
a. 150 kg/cm3
b. 282 kg/cm3
c. 423 kg/cm3
d. 550 kg/cm3
28. The value of allowable stresses which are generally used in practice for small short
shafts, countershafts is
a. 282 kg/cm3
b. 599 kg/cm3
c. 650 kg/cm3
d. 750 kg/cm3
29. Torsional deformation in transmission shafts should be limited to in 20 diameters
a. 1 °
b. 2°
c. 3°
d. 4°
30. Lateral deflection caused by bending should not exceed
a. 0.001 in per foot of length
b. 0.005 in per foot of length
c. 0.01 in per foot of length
d. 0.05 in per foot of length
31. Front axle should be lived and
a. Weak
b. Dead
c. Strong
d. None of these
32. The steering is coupled to the two front wheels by means of a
a. Connecting rod
b. Tie rod
c. Push rod
d. Spindle
33. In the overdrive transmission system the rotation speed rest higher than that of
engines speed
a. Main shaft
b. Crank shaft
c. Propeller shaft
d. Machine shaft
34. A slip joint the length of the propeller shaft
a. Increase
b. Decreases
c. Keeps appropriate
d. None of the above
35. The transmission system incorporates clutch, gear box, and propeller shaft and
a. Brake
b. Differential
c. Steering
d. Main shafting
36. The lay shaft moves the primary shaft
a. Equal to
b. More than
c. Less than
d. In the gear ratio
37. The main shaft is lifted the lay shaft
a. Before
b. After
c. Parallel to
d. Adjacent to
38. In the top gear, the rotational speeds of remain the same
a. Primary and lay shafts
b. Main and lay shafts
c. Primary and main shafts
d. Secondary and main shafts
39. The primary and lay shafts rotate in direction
a. In the same
b. Different
c. Reverse
d. None of the above
40. It is an integral part of a machine
a. Spindle
b. Axle
c. Counter shaft
d. Machine shaft
41. Stresses in shafts are analyzed through
a. Torsional
b. Bending
c. Axial
d. All of these
42. What is the standard stock length?
a. 16 ft
b. 20 ft
c. 24 ft
d. All of the above
43. Centrifugal separators that operate at speeds also employ these flexible shafts.
a. 1000 to 3000 rpm
b. 5000 to 10000 rpm
c. 15000 to 30000 rpm
d. 20000 to 50000 rpm
44. Which of the following materials used for shafting
a. AISI 3240
b. AISI 3150
c. AISI 4063
d. AISI 33000
45. The process of redistributing the mass attached to a rotating body in order to reduce
vibrations arising from a centrifugal force
a. Shaft coupling
b. Shaft balancing
c. Shaft hooper
d. Stator balancing
46. In many cases the of the shaft is an import design feature
a. Deflection
b. Rigidity
c. Size
d. Strength
47. Commercial shafting is made of
a. Low carbon steel
b. Cast iron
c. Brass
d. Bronze
48. What is the most common material for shafting?
a. Wrought iron
b. Cast iron
c. Mild steel
d. Aluminum
49. Cold drawing produces a shaft that hit rolling, but with higher residual stresses.
a. Weaker
b. Stronger
c. Harder
d. None of the above
50. Allowable stresses in shear equal to are common in design of a shaft
a. 3000 to 5000 psi
b. 4000 to 6000 psi
c. 5000 to 8000 psi
d. 6000 to 10000 psi
ANSWERS:
1. A type of coupling that allows slight amount of torsional angular flexibility due to
introduction with some elastic material cylindrically wrapped around the bolts in the
flange.
a. Simple bonding elastic coupling
b. Elastic material bushed coupling
c. Elastic material bounded coupling
d. All of these
2. Which of the following keys that is square or flat and tapered with head?
a. Pin key
b. Saddle key
c. Gib-head key
d. None of the above
3. What are considered as the most common keys?
a. Flat keys
b. Square keys
c. Saddle keys
d. A & B above
4. A key may either straight or tapered. It is usually a drive fit.
a. Pin key
b. Saddle key
c. Gib-head key
d. None of these
5. A key with of the several patented methods of keyed into a hole that is small enough to
close the slit, assembled in radial direction.
a. Fit key
b. Saddle key
c. Roll pin
d. Pin key
6. Kennedy keys are also known as.
a. Tangential keys
b. Normal keys
c. Saddle keys
d. Roll pin
7. A key shaft that allows the hub to move along the shaft but prevents the rotation of the
shaft.
a. Woodruff key
b. Feather key
c. Gibbs key
d. Square key
8. Which of the following type of fits use for involute splines?
a. Close fit
b. Press fit
c. Sliding fit
d. All of these
9. Used for permanent fits and are similar to involute splines except that the pressure angle
is 14.5 deg.
a. Separation load
b. Stub serrations
c. Spline shaft
d. Involute serrations
10. In the case of knuckle joint, the pin is most likely to fail in
a. Compression
b. Shear
c. Tension
d. Double shear
11. In case of sunk key,
a. The key is cut in both shaft and hub
b. The key way is cut in hub only
c. The key way is cut in shaft only
d. The key way is helical along the shaft
12. Splined shafts are generally for
a. Aircrafts
b. Automobiles
c.
d.
13. Splines are used when
a. The power to be transmitted is low
b. The power to be transmitted is high
c. The torque is high
d. Axial relative motion between shaft and hub is necessary
14. Which key normally used in wristwatches?
a. Kennedy key
b. Sunk key
c. Tangent key
d. None of the above
15. If a square key and shaft are to be of the same material and of equal strength the length
of key would be equal to
a. d
b. 0.75 d
c. 1.2 d
d. 1.5 d
16. A type of key that is used in self-aligning machine key made by a side milling cutter in
the form of a segment of a disk.
a. Kennedy key
b. Saddle key
c. Tangent key
d. Woodruff key
17. A female mating member that forms a groove in the shaft to which the key fits.
a. Key path
b. Key way
c. Key holder
d. Key hole
18. A square taper key fitted into a keyway of square section and driven from opposite ends
of the hub is known as.
a. Barth key
b. Feather key
c. Kennedy key
d. Saddle key
19. A machine member employed at the interface of a pair of mating male and female
circular cross – sectioned members to prevent relative angular motion between these
mating.
a. Key way
b. Key
c. Constant key
d. Variable key
20. A feather key is one of the following types of
a. Sunk
b. Tapered
c. Parallel
d. Tangent
21. Permanent keys made integral with the shaft and fitting into key ways broached into the
mating hub.
a. square key
b. splines
c. woodruff keys
d. kennedy keys
22. A type of square key with bottom two corners beveled is called
a. Flat key
b. Feather key
c. Barth keys
d. Woodruff keys
23. The bearing load on feather keys should not exceed
a. 600 psi
b. 800 psi
c. 1000 psi
d. 1200 psi
24. The two keys are angularly spaced
a. 45°
b. 60°
c. 75°
d. 90°
25. The three keys are angularly spaced
a. 60°
b. 90°
c. 120°
d. 180°
26. The permissible crushing is about times the permission shear stress.
a. 1.5
b. 1.7
c. 1.9
d. 1.10
27. Practical considerations required that the hub length should be at least .
a. 1.2d
b. 1.5d
c. 1.7d
d. 1.9d
28. For three keys, a percent overload often is used.
a. 10
b. 15
c. 20
d. 25
29. A pin that is cylindrical in shape with a head on one end and a radial through hole in the
other end.
a. Clavis pins
b. Taper pins
c. Dowel pins
d. Taper pins
30. Used for the attachment of levers, wheels and similar devices onto shafts for light-duty
service.
a. Clevis pins
b. Cotter pins
c. Dowel pins
d. Taper pins
31. The key fits into mating grooves in the shaft and mating member is called:
a. Key way
b. Key path
c. Key hole
d. None of these
32. Used as couplings, or in addition to overload, where there is danger of injury to
machines or to materials in process.
a. Flange couplings
b. Involute couplings
c. King pins
d. Shear pins
33. A coupling that transmits power via the frictional forces induced by pulling the flanges
toward each other over slotted tapered sleeves is known as
a. Flange coupling
b. Flange compression coupling
c. Ribbed compression coupling
d. Rigid coupling
34. What is used for absorbing some shock and vibrations that may be appear on one shaft
and of preventing the occurrence of reversed stresses caused by the shaft deflecting at
the coupling.
a. Flange coupling
b. Flexible coupling
c. Rigid coupling
d. None of these
35. For a single Hooke’s coupling the shaft angle should not be greater than.
a. 10°
b. 12°
c. 15°
d. 30°
36. A universal coupling is
a. A rigid coupling
b. A type of flange coupling
c. Used for collinear shafts
d. Used for non-collinear shafts
37. A flange coupling is
a. Flexible
b. Used for collinear shafts
c. Used for non-collinear shafts
d. Used only on small shafts rotating at low speed
38. In flange coupling the weakest element should be the
a. Bolts
b. Flange
c. Key
d. Shaft
39. In flange coupling the flange bolts are designed for
a. Fatigue
b. Shear forces
c. Compression
d. Tensile forces
40. Which of the following mechanical devices is used for uniting or connecting parts of a
mechanical system?
a. Coupling
b. Keys
c. Splines
d. Flexible couplings
41. A coupling that employs a fluid to provide angular flexibility between the input and output
shafts.
a. Rigid coupling
b. Flexible coupling
c. Hydraulic coupling
d. Oldham coupling
42. Which of the following type of coupling is used with collinear shafts?
a. Collar coupling
b. Rigid coupling
c. Flexible coupling
d. Hydraulic coupling
43. Which of the following used to connect shafts that have lateral misalignment?
a. Compression coupling
b. Collar coupling
c. Chain coupling
d. Oldham coupling
44. A coupling that is composed of two slotted members, which are connected by a
continuous steel spring, and lies in the slots.
a. Ajax coupling
b. Flak coupling
c. Lord coupling
d. Slip coupling
45. Shaft couplings are used in machinery for several purposes. The most common purpose
of shaft coupling is
a. To provide for the connection of shaft of units that are manufactured separately
b. To provide for misalignment of the shafts
c. To reduce the transmission of shock loads from one shaft to another
d. All of the above
46. Typical hub length falls between where D is the shaft diameter.
a. 1.2D and 1.8D
b. 1.25D and 2.4D
c. 1.30D and 2.5D
d. 1.35D and 3.0D
47. The diameter of the large end of the pin should be the shaft diameter
a. ¼
b. 1/3
c. ½
d. 3/2
48. The most common type of sliding action fastener and is widely used on doors is the
a. Pawl fastener
b. Magnetic fastener
c. Sliding latch
d. Screw fastener
49. When the key is not fitted on all four sides experience has shown that, the permissible
crushing tress is about times the permissible shear stress.
a. 1.3
b. 1.5
c. 1.7
d. 1.9
50. The mechanical fasteni9ng that connects shafts together for power transmission.
a. Coupling
b. Key
c. Splines
d. None of the above
Answers:
Answer:
Answers:
1. B 6 x 37 25. C 7 x 7 IWRC
2. C Mps 26. C 6 x 19 IWRC
3. A plastic 27. C 6 x 37 IWRC
4. A higher value 28. D high carbon steel
5. C twisted in opposite direction 29. B 240 and 280 ksi
6. C auto frottage 30. D 5
7. C fretting 31. D 500 psi
8. D centrifugal casting 32. B 900 psi
9. A circumferential tensile stress 33. C 2500 psi
10. C prestressing thick cylinders 34. C strands
11. A maximum at inner surface and 35. C 7 wires
decreases toward outer surface 36. D all of the above
12. A Sr – Sh = constant 37. B reserve strength
13. A Pd(1-2µ)/2tE 38. D all of the above
14. B less than 0.07 39. D 12,000,000 psi
15. D 8 to 10 40. D 60 to 100
16. D tube 41. C 72d
17. D 8/7 42. B 45d
18. B thick-walled cylinders 43. B 31d
19. C 5 44. B strands
20. C modulus of elasticity 45. B 3.5
21. A Direction of twist in strands is 46. B 5.0
opposite to the direction of twist of 47. C 6 x 37
strands 48. A less than
22. C 6 x 37 49. B 6 x 19
23. C regular lay 50. C 7
24. B lang lay
TEST 9
1. To avoid brittleness of weld or the residual stress in the welding it is normally stress
relieved of
A. Quenching
B. Normalizing
C. Tempering
D. Drawing
2. A of welding whereby a wire or powder from the nozzle of a spray gun is fused by a gas
flame, arc or plasma jet and then molten particles are projected in a form of a spray by
means of compressed air or gas is known as
A. Elector-slug building
B. Electro-beam welding
C. Plasma-arc welding
D. Metal spray welding
3. Weld metal impact specimen shall be taken across the weld with one face substantially
parallel to and within
A. 3/4in
B. 1/32 in.
C. ¼ in.
D. 1/16 in.
4. A joint between to overlapping members in whom the overlapped edge of one member is
welded with a fillet weld is called
A. A single welded lap joint
B. Double welded lap joint
C. Track weld
5. A weld place in groove between two butting members is called
A. Full-fillet weld
B. Tack weld
C. butt weld
D. fillet weld
6. A weld of approximately triangular cross-section that join two surfaces at approximately
right angles as in lap joint, tee joint, corner joint.
A. Single welded lap joint
B. Fillet weld
C. Tack weld
D. Butt weld
7. A fillet weld whose size is equal to the thickness of the inner joint member is called
A. Butt joint
B. Butt weld
C. Tack weld
D. Full-fillet weld
8. A weld made to hold the parts of a weldment in proper alignment until the final welds are
made of
A. Butt weld
B. Tack weld
C. Fillet weld
D. Full fillet weld
9. Test is designed primarily for application to electric-welded tubing for detection of lack of
penetration or overlaps resulting from flash removal in the weld
A. Butt weld
B. Paste
C. Lap weld
D. Double butt weld
10. The internal stresses existing in a welded connection are
A. Relieved by x-ray analysis
B. Maybe relieved when weld is penned
C. Not relieved when the weld is penned
D. Not relieved by heat treatment
11. A welding operation in which a non-ferrous fillet metal at a temperature below that of the
metal joined but is heated above 450C
A. Spot welding
B. Gas welding
C. Brazing
D. Arc welding
12. Uniting two pieces of metal by means of a different metal which is applied between the
two in molten state
A. Casting
B. Welding
C. Soldering
D. Brazing
13. Joining metal by means of high current at low voltage. During the passage of current,
pressure by the electrodes produces a forge weld:
A. Spot welding
B. Resistance welding
C. Steam welding
D. Gas welding
14. A fusion process in which the metal is heated together into a solid joint.
A. Electric arc welding
B. Gas welding
C. Spot welding
D. Projection welding
15. As one example, the ASME code for riveted joints permits the design surface
compressive stress to be about ________ higher than the design tensile stress.
A. 40%
B. 50%
C. 60%
D. 70%
16. In a pressure vessel, the ratio of minimum strength of joint to the strength of solid joint is
known as
A. Efficiency
B. Joint efficiency
C. Performance factor
D. Relative strength
17. In a pressure vessel, the usual factor of safety may be taken as
A. 2
B. 3
C. 5
D. 5
18. Are resistance welds, usually round in the same form as the electrodes that press the
sheets together
A. Edge joint
B. MIG joint
C. Spot joint
D. TIG joint
19. Consists of short lengths (2 to 3 inches long) of welds with space between as 6 inches
on centers.
A. Intermittent weld
B. MIG weld
C. Spot welds
D. TIG welds
20. An intermittent weld, lightly done to hold the members in position for assembly purposes
or for principal welding
A. Edge weld
B. Tack weld
C. Back welds
D. Half welds
21. A welding operation that uses hot flame and metal rod is known as
A. Gas welding
B. Arc welding
C. Resistance welding
D. Automatic welding
22. The arc is covered with a welding composition and bare electrode wire is fed
automatically
A. Resistance welding
B. Submerged arc welding
C. Induction welding
D. Spot welding
23. Treating the weld as a line, the amount or inertia about center of gravity of a circular
weld or diameter d would b
A. 𝜋 d2/36
B. 𝜋d2/6
C. 𝜋 d3/36
D. 𝜋d3/4
24. For butt welding of two plates each of which is 25 mm thick, the best process would be
A. TIG welding
B. MIG welding
C. Gas welding
D. Electro slag welding
25. What should be the maximum size of the fillet weld?
A. 2 mm
B. 3 mm
C. 5 mm
D. 7 mm
26. The maximum size of the fillet weld that can be made in single pass is
A. 3 mm
B. 6 mm
C. 8 mm
D. 12 mm
27. Which diamond riveted joint can be adopted?
A. Butt joint
B. Lap joint
C. Double riveted lap joint
D. All types of joints
28. Wiping is the process of
A. Applying flux during welding process
B. Clearing the welded surface after the welding operation is over
C. Connecting load pipes by soldering alloy
D. Low temperature welding
29. A collimated light beam is used for producing heat in
A. Laser welding
B. MIG welding
C. Plasma welding
D. TIG welding
30. During MIG welding the metal is transferred in the form of
A. A fine spray of metal
B. Continuous flow of molten metal
C. Electron beam
D. Solution
31. If “t” is the thickness of sheet to be spot welded then electrode tip diameter is equal to
A. √𝑡
B. 1.5√𝑡
C. 2.5√𝑡
D. 2√𝑡
32. Weld spatter refers to
A. Flux
B. Filler material
C. Welding defect
D. Welding electrode
33. Which of the following metals can be suitably welded by TIG welding?
A. Aluminum
B. Magnesium
C. A and B above
D. Stainless steel
34. Arc blow takes place in
A. Arc welding when straight polarity is used
B. Arc welding when reverse polarity is used
C. Gas welding
D. Welding stainless steel
35. Unlike matrials or materials of different thickness can be butt welded by
A. Adjusting initial gap
B. Adjusting time duration of current
C. Control of pressure and current
D. All of the above
36. The phenomenon of weld decay takes place in
A. Brass
B. Bronze
C. Cast iron
D. Stainless steel
37. Laser welding is widely used in
A. electronic industry
B. Heavy industry
C. Process industry
D. Structural work
38. Up to what thickness of plate, edger preparation for welding is not needed?
A. 2 mm
B. 4 mm
C. 8 mm
D. 12 mm
39. Grey cast iron is best welded by
A. Arc
B. MIG
C. Oxy- acetylene
D. TIG
40. In resistance welding, the pressure is release
A. Just at the time of passing the current
B. Aftr completion of currents
C. After the weld cools
D. During heating
41. Half corner weld is used
A. Where severe loading is encountered and the upper surfaces of both pieces must be
in the same plane
B. Where efficiency of joint shold be 50%
C. Where longitudinal shear is present
D. None of the above
42. Projection welding is
A. Continuous spot welding process
B. Multi spot welding process
C. Used to form frameworks
D. All of the above
43. Reducing flame is obtained in oxy- acetylene welding with
A. Excess oxygen
B. Excess of acetylene
C. Equal parts of both gases
D. Reduced acetylene
44. Brasses and bronzes are welded using
A. Carburizing flame
B. Neutral flame
C. Oxidizing flame
D. Reducing flame
45. One of the following function is not performed by coating on the welding electrodes is to
A. Increase the cooling rate
B. Provide protective atmosphere
C. Refuse oxidation
D. Stabilize the arc
46. Welding defect called arc blow occurs in
A. Arc welding using ac current
B. Arc welding using dc current
C. Gas welding
D. MIG welding
47. The purpose of using flux in soldering is to
A. Increase fluidity of solder material
B. Full up gaps in bad joint
C. Prevent oxide formation
D. Lower the melting temperature of the solder
48. The parts are lapped and held in place under pressure
A. Butt welding
B. Spot welding
C. Steam welding
D. Projection welding
49. The parts are brought together lightly with current flowing and then separated slightly
A. Mash weld
B. Steam welding
C. Flush welding
D. Percussion welding
50. Which of the following produced a series of spot welds made by circular or wheel type
electrodes?
A. Steam welding
B. Mash welding
C. Spot welding
D. Steam welding
1. The soldering material commonly applied for automobile radiator cores and roofing
seams.
A. 15/85 % tin and lead
B. 50/50% tin and lead
C. 45/55% tin and lead
D. 20/80% tin and lead
2. The flux that should be provided in soldering electrical connection or commutator wires
as its tends to corrode the connectors called
A. Sal ammoniac
B. Zinc chloride
C. Stearin
D. Acid fluxes
3. A brazed joint is ___ soldered joint.
A. Stronger than
B. The same strength as
C. Three times as strong as
D. Weaker than
4. Brazing requires
A. Hard solder
B. Soft solder
C. More heat
D. Choices A and C
5. What is the reason why lead is used in solders?
A. It has a high melting point.
B. It has a low melting point.
C. It is cheap
D. Choices B and C
6. The higher the melting pint of the solder, the
A. Harder the solder joint
B. Softer the solder joint
C. Stronger the solder joint
D. Weaker the solder joint
7. Special solders used for aluminum usually require
A. less heat
B. More heat
C. The same heat as copper wire
D. The same heat as sheet metal
8. The flux usually used for hard solder is
A. Alum
B. Barium
C. Borax
D. Rosin
9. Soft solder melts at approximately
A. 250℉
B. 350℉
C. 450
D. 550℉
10. Soft solder is made of
A. Copper and zinc
B. Tin and copper
C. Tin and lead
D. Tin and zinc
11. Prepared soldered paste flux is most popular but if you did not have any, you could use
_____ as substitute
A. Hydrochloric acid
B. Nitric acid
C. Sulfuric acid
D. Any of the above
12. Hard solder is made of
A. Copper and zinc
B. Tin and copper
C. Tin and lead
D. Tin and zinc
13. Soldered will not unite with a metal surface that has
A. Dirt on it
B. Grease on it
C. Oxidation on it
D. Any of the above
14. If muriatic acid is used as a flux, the soldered area must be cleaned thoroughly
afterwards to prevent
A. Anyone touching it from getting burned
B. Remaining acid form eating the metal
C. The acid form evaporating and the solder disintegrating
D. None of the above
15. Sweating is the process of
A. Soldering two different kinds of metal
B. Separating two pieces of metal that have been soldered together
C. Tinning two surfaces, applying flux them, holding the two together and heating
D. None of the above
16. A surface to be soldered should be prepared by
A. Acid cleaning the surfaces
B. Filing the surfaces
C. Scraping the surfaces
D. Any of the above
17. One fo the most important factors that is often overlooked when soldering is the fact that
A. The surfaces to be soldered must be clean
B. The two metals to be soldered must not be the same
C. The two metals to be soldered must be the same
D. All surfaces should be dipped in acid first
18. When soldering, flux is used for
A. Keeping the metal from getting too ot
B. Keeping the solder from running off the metal
C. Keeping the tip of the soldering iron and clean
D. Remove and prevent oxidation of the metals
19. Soldering is the process of
A. Holding two metals together by heating
B. Joining two metals by a third soft metal that is applied in a molten state
C. Holding two different kinds of metals together by heating
D. All of the above
20. Brazing is used for joining
A. Tow ferrous material
B. One ferrous and non-ferrous material
C. Two non-ferrous metal
D. Two non-metals
21. What is the most commonly used flux for brazing?
A. Zinc chloride
B. Zinc and tin
C. Zinc and copper
D. Zinc and lead
22. Multi spot welding process is also reffered as _____welding
A. Tack
B. Fillet
C. TIG
D. Projection
23. The maximum temperature developed for oxy-hydrogen welding is
A. 1755℃
B. 1965℃
C. 2565℃
D. 3440℃
24. The maximum temperature developed for oxy-acetylene welding is
A. 1965℃
B. 2565℃
C. 3440℃
D. 4565℃
25. A mixture of aluminum powder and a metal oxide powder is ignited by a special powder
in a crucible.
A. Thermit welding
B. Stud welding
C. Resistance welding
D. Gas welding
26. A welding where an arc is struck between two tungsten electrodes into which a jet of
hydrogen is directed
A. Atomic hydrogen welding
B. Electron beam welding
C. Electro slug welding
D. Flash welding
27. A common rule is to make the rivet hole diameter from ________ for rivets in single or
double shear.
A. 1.2 t to 1.4 t
B. 1.2√𝑡 to 1.4√𝑡
C. 1.3√𝑡 to 1.6√𝑡
D. 1.4√𝑡 to 1.8√𝑡
28. Fusion welding is the name frequently given to processes not requiring pressure. It is
sometimes called
A. Flash welding
B. Seam welding
C. Spot welding
D. Thermit welding
29. The ratio of the load that will produce the allowable stress in any part of the joint to the
load that will produce the allowable tension stress in the unpunched plate.
A. Efficiency of the welded
B. Efficiency of the jont
C. Performance factor
D. Load factor
30. Thicker plates usually require excessive rivet sizes and for practical reasons the rivet
diameter is made approxiamately
A. 1.2t
B. 1.2√𝑡
C. 2t
D. 2√𝑡
31. The process of joining metals by means by heating to a temperature above the
recrystallization temperature or to fusion with or without the application or pressure
A. Brazing
B. Soldering
C. Welding
D. Seaming
32. The process of bonding two or more pieces of metal together by means of another metal
whose melting point is below 800⁰F
A. Brazing
B. Seaming
C. Soldering
D. Welding
33. The process of joining metal parts by means of a non ferrous fitter or alloy that melts at a
temperature above 800⁰F.
A. Brazing
B. Seaming
C. Soldering
D. Welding
34. The process of joining metals in which the two parts are joined by heating them
electrically to a temperature above the recrystallization temperature.
A. Flash welding
B. Projection welding
C. Thermit welding
D. Resistance welding
35. A fusion welding process in which the welding heat is obtained from an electric arc set
up either between the base metal and one electrode or between to electrodes.
A. Arc welding
B. Gas welding
C. Fusion welding
D. Spot welding
36. Refers to the capacity of a metal to be joined by welding in a satisfactory manner.
A. Flame plating
B. Metal spraying
C. Metalizing
D. Weldability
37. A surfacing method of blasting particles of tungsten carbide onto the surface of a piece
of metal.
A. Flame plating
B. Metal spraying
C. Metalizing
D. Powder pouring
38. For fusion welding, efficiency shall be taken as equal to
A. 80%
B. 60%
C. 90%
D. 95%
39. When the tensile strength of steel shell plates is not known it shall be taken as
A. 379. 31 N/mm2
B. 565.71 N/mm2
C. 556.17 N/mm2
D. 671.55 N/mm2
40. Minimum thickness for boiler plate shall be
A. 3.56 mm
B. 5.36 mm
C. 6. 26 mm
D. 6. 56 mm
41. The strength of iron rivets in single shear in
A. 262 N/mm2
B. 303 N/mm2
C. 524 N/mm2
D. 607 N/mm2
42. The strength of steel rivets in single shear is
A. 262 N/mm2
B. 303 N/mm2
C. 524 N/mm2
D. 607 N/mm2
43. When the longitudinal seams are of lap riveted construction the minimum factor of safety
is
A. 5
B. 6
C. 7
D. 8
44. The maximum allowable working pressure of a non-code steel or wrought iron heating
boiler of welded construction shall not exceed.
A. 0.5 bar
B. 1.0 bar
C. 1.5 bar
D. 2.0 bar
45. The ASME Boiler Code requires that the edge distance must be not less than
a. 1.5d
b. 2.0d
c. 2.5d
d. 3.0d
46. A method of resistance welding in which the heating and the pressure are localized at
specified points by providing embossed or coined projections on the pieces to be joined.
A. Projection welding
B. Flash welding
C. Seam welding
D. Resistance welding
47. An intermittent weld, lightly done to hold the members in position for assembly purposes
or for the principal welding.
A. Spot weld
B. Tack weld
C. Butt weld
D. Fillet weld
48. What type of welding that the hot flame and a metal rod are used?
A. Seam welding
B. Gas welding
C. Spot welding
D. Resistance welding
49. It used for joining members of approximately equal in cross-section
A. Mash welding
B. Butt welding
C. Upset welding
D. Choices B and C
50. The melting point of the filler material in brazing is approximately or above.
A. 420⁰F
B. 600⁰F
C. 800⁰F
D. 1000⁰F
1. The rule of thumb in journal bearing design, the clearance ratio/clearance should be
A. 0.01001
B. 0.0101
C. 0.0110
D. 0.0010
2. Also called eccentrically loaded bearing
A. Full bearing
B. Offset bearing
C. Partial bearing
D. Fitted bearing
3. Wahta type of bearing which totally encloses the shaft?
A. Offset bearing
B. Central bearing
C. Babbitt bearing
D. Full bearing
4. All are functions of lubricating oil except
A. Adhesion
B. Corrosion prevention
C. Act as coolant
D. To tighten the load
5. It is considered semi-solid lubricant
A. Lube oil
B. Graphite
C. Grease
D. All of these
6. Metal that assists lubrication or lubricant in itself
A. Zinc
B. Antimony
C. Babbit
D. Lead
7. Which of the following materials is unsuitable as a bearing?
A. Teflon
B. Low carbon steel
C. Cast iron
D. Nylon
8. Aerostatic bearing is one in which
A. The lube oil is supplied under pressure
B. Lube oil is not pressurized
C. There is no lube oil
D. Bearing is lightly loaded
9. At the same thermal and minimum film, thickness limitation as sleeve
A. Ball bearing
B. Roller bearing
C. Thrust bearing
D. Full bearing
10. The desired between two surfaces having relatively sliding motion is known
A. Lube oil
B. Graphite
C. Packing
D. Lubrication
11. What bearing composed of two principal parts, namely the
A. Bearing and journal
B. Clearance and fitted
C. Bolt and Babbitt
D. Bolt and cylinder
12. When the line of action of the load bisects the arc of partial bearing it is said to be:
A. Eccentrically loaded
B. Fit loaded
C. Centrally loaded
D. Surface loaded
13. It is the difference in the radii of the bearing and the journal
A. Even clearance
B. Clearance ratio
C. Fit clearance
D. Radii clearance
14. It is one in which the radii of the journal and the bearing are the same
A. Clearance bearing
B. Fitted bearing
C. Full bearing
D. Partial bearing
15. The line that passes through centers of the bearing and the journal is called the
A. Line of action
B. Line of centers
C. Line of tangent
D. Under cut
16. Length-diameter ration was a good compromise for the general case of hydrodynamic
bearings. It is approximately equal to
A. 1
B. 2
C. 3
D. 4
17. Operating temperature of oil film ranges _____________ or less
A. 120 F to 190 F
B. 130 F to 160 F
C. 140 F to 150 F
D. 140 F to 160 F
18. At higher temperature, the oil oxidizes more rapidly above
A. 120F
B. 140F
C. 160F
D. 200F
19. A conclusion repeatedly verified by experiments is _____ that the smoother the surface.
A. Constant
B. The greater the load capacity of the bearing
C. None of these
D. Variable
20. Which of the following is considered an advantage for bearing materials?
A. Conformability
B. Embeddability
C. Compatibility
D. All of these
21. For thrust bearing the speed at moderate operating conditions is
A. 50<Vm>200 fpm
B. 50<Vm>220 fpm
C. 50<Vm>250 fpm
D. 50<Vm> 290 fpm
22. The 200 series bearing is called
A. Heavy
B. Light
C. Medium
D. None of these
23. The 300 series bearing is called
A. Heavy
B. Light
C. Medium
D. None of these
24. A type of roller bearing in which the balls are assembled by the eccentric displacement
of the inner ring.
A. Shallow-groove ball bearing
B. Self-aligning ball bearing
C. Filling-slot ball bearing
D. Deep-groove ball bearing
25. Which of the following is not a type of ball bearing?
A. Shallow-groove ball bearing
B. Self-aligning ball bearing
C. Fillet-slot ball bearing
D. Deep-groove ball bearing
26. Steel ball for ball bearing are manufactured by
A. Casting
B. Cold headling
C. Rolling
D. Turning
27. In hydrodynamic bearings
A. The oil film pressure is generated only by the rotation of the journal
B. The oil film is maintained by supplying oil under pressure
C. Do not need external supply of lubricant
D. Grease is used for lubrication
28. If P = bearing pressure on projected bearing area, Z= absolute viscosity of lubricant, and
N = speed of journal, then the bearing characteristic number is given by
A. ZN/P
B. Z/ PN
C. ZP/ N
D. P/ZN
29. The rated life of a bearing changes
A. Directly as load
B. Inversely as fourth power of load
C. Inversely as cube of load
D. Inversely as square of load
30. In oiless bearing
A. The oil film pressure is produced only by the rotation of the journal
B. The oil film I maintained by supplying oil under pressure
C. Do not need external supply of lubricant
D. Grease is needed to be applied after some intervals
31. A shaft rotating in anticlockwise direction at slow speed inside a bearing will be
A. At bottom most of bearing
B. Towards left side of bearing and making metal to metal contact
C. Towards left side of bearing and making no metal to metal contact
D. Towards right side of bearing and making no metal to metal contact
32. A machine part that supports another part, which rotates, slides or oscillateds in or on it
A. Journal
B. Bearing
C. Roller
D. Casing
33. The part of a shaft or crank which is supported by and turns in bearing.
A. Casing
B. Bushing
C. Roller
D. Journal
34. It is also called anti-friction bearing.
A. Rolling bearing
B. Thrust bearing
C. Tapered bearing
D. Single row bearing
35. Which of the following is a bearing material?
A. Babbitt
B. Bronze
C. Plastics
D. All of the above
36. It acts toward the center of the bearing along a radius.
A. Thrust load
B. Tangential load
C. Radial load
D. Peripheral load
37. Conrad bearing is also known as
A. Needle bearing
B. Ball bearing
C. Roller bearing
D. Tapered bearing
38. The combined effect of many of the variables involved in the operation of a bearing
under hydrodynamic lubrication can be characterized by the dimensionless number
called:
A. Reynolds Number
B. Prandtl Number
C. Grashof Number
D. Sommerfeld Number
39. It exits primarily to guide the motion of a machine member without specific regard to the
direction of load application.
A. radial bearing
B. Journal bearing
C. Thrust bearing
D. Guide bearing
40. It carries a load collinear to the axis of possible rotation of the supported member.
A. Guide bearing
B. Journal bearing
C. Thrust bearing
D. Radial bearing
41. The 400 series bearing is called:
A. Light
B. Medium
C. Heavy
D. Extra heavy
42. The product of length and diameter of the bearing is called:
A. Shearing area
B. Compressive area
C. Projected area
D. Cross-sectional area
43. If the length over diameter of the bearing is unity, it is also known as
A. Long bearing
B. Short bearing
C. Medium bearing
D. Square bearing
44. A bearing in which the length ratio Length/diameter is greater than 1.
A. Short bearings
B. Long bearings
C. Square bearings
D. Medium bearings
45. The product of absolute viscosity and rotational speed divided by the unit loading.
A. Section modulus
B. Bearing modulus
C. Shear modulus
D. All of the above
46. From the line of radial loading on the bearing to the position of the minimum oil-film
thickness.
A. Attitude angle
B. Latitude angle
C. Longitude angle
D. Altitude angle
47. The radial distance between the center of the bearing and the displaced center of the
journal is called.
A. Concentricity
B. Eccentricity
C. Embeddability
D. None of the above
48. Which of the following is an example of solid lubricant?
A. Molybdenum disulfide
B. Graphite
C. Tungsten disulfide
D. All of the above
49. The length ratio L/D typically varies between
A. 0.1 to 0.5
B. 0.2 to 0.6
C. 0.2 to 0.8
D. 0.25 to 1.0
50. The operating temperature of the Babbitt is limited to
A. 200°F
B. 300°F
C. 400°F
D. 500°F
1. A heavy rotating body which serves as a reservoir for absorbing and redistributing kinetic
energy.
A. Gear
B. Brakes
C. Flywheel
D. Fan
2. Which of the following is not a use of spring?
A. Absorbs energy
B. Measure weight
C. Source of energy in clocks
D. Measure the thickness
3. The ratio of mean diameter of coil to the coil diameter
A. Wahl factor
B. Diameter ratio
C. Spring index
D. Lead angle
4. The overall length of the spring when it is compressed until all adjacent coils touched.
A. Compressed length
B. Free length
C. Solid length
D. None of these
5. The length of coil sprig under no load.
A. Compressed length
B. Free length
C. Solid height
D. None of these
6. In general, steel spring are made of relatively high carbon steel usually
A. More than 0.5%
B. 5%
C. Less than 0.5%
D. 10%
7. When heat treated wire is coiled cold, it should be stress relieved for bending stresses
after cooling by being heated at some at what temperature?
A. 400F
B. 500F
C. 600F
D. 700F
8. A low cost spring material, suitable where service is not severe and dimensional
precision is not needed.
A. Hard drawn wire spring
B. Helical spring
C. Stainless steel
D. Helical tension spring wire
9. A hard drawn also 80% reduction but it is made of high-grade steel
A. Music wire
B. Oil tempered wire
C. Song wire
D. Chromium- silicon
10. A spring wire with good quality for impact loads at moderately high temperature
A. Hard drawn wire spring
B. Helical spring wire
C. Chromium-silicon
D. Helical tension spring wire
11. A type of coil where the helical coil is wrapped into a circle forming an annular ring
A. Volute spring
B. Motor spring
C. Hair spring
D. Garter spring
12. A type of spring where thin flat strip wound up on itself as a plane spiral, usually
anchored at the inside
A. Volute spring
B. Motor spring
C. Hair spring
D. Garter spring
13. A type of spring made in the form of dished washer
A. Volute spring
B. Motor spring
C. Hair spring
D. Believille spring
14. In laminated spring the strips are provided in different lengths for
A. Economy
B. Reduction in weight
C. Improved appearance
D. Space consideration of the utility stage
15. An elastic stored energy machine element that when released, will recover its basic form
A. Flywheel
B. Clutch
C. Brakes
D. Spring
16. When a spring is made of ductile material, the curvature factor would be
A. Zero
B. Constant
C. Unity
D. Positive
17. The solid length plus the clearance plus the maximum deflection.
A. Free length
B. Height
C. Distance
D. Original length
18. The majority of coils springs are made of coil tempered carbon steel wire
containing______________ carbon.
A. 0.30 to 0.40%
B. 0.40 to 0.50%
C. 0.50 to 0.60%
D. 0.60 to 0.70%
19. Experimental results indicate that the actual frequency of the spring is from
A. 5 to 10%
B. 10 to 15%
C. 15 to 20%
D. 20 to 25%
20. According to W.M. Griffirth, the critical frequency of the spring should behold at least
________ times the frequency of application of a periodic load.
A. 5
B. 10
C. 15
D. 20
21. The actual number of coil is _________ in a squared and ground ends.
A. n
B. n + 2
C. nd
D. ( n + 1) d
22. The solid length of squared ends is
A. (n+3)d
B. (n+1)d
C. np
D. n + 2
23. The free length of ground ends is
A. np + 3d
B. np + 2d
C. np + d
D. np
24. the shortest length for the spring during normal operation
A. compressed length
B. operating length
C. solid length
D. free length
25. the relationship between the force exerted by a spring and its deflection is called
A. spring index
B. spring rate
C. wahl’s factor
D. Spring angle
26. The ration of the mean diameter of the spring to the wire diameter is called
A. Spring index
B. Spring ratio
C. Spring rate
D. Spring constant
27. Refers to the axial distance from a point on one coil to the corresponding point on the
next adjacent coil.
A. Lead
B. Spring distance
C. Pitch
D. Spring deflection
28. The spring index for general industrial uses should be
A. 5 to 7
B. 6 to 8
C. 7 to 9
D. 8 to 10
29. What is the spring index of valve and clutch?
A. 3
B. 5
C. 7
D. 9
30. Refers to the space between adjacent coils when the spring is compressed to its
operating length
A. Coil allowance
B. Coil tolerance
C. Coil clearance
D. None of these
31. The most practical spring designs produce a pitch angle is less than
A. 12°
B. 15°
C. 20°
D. 25°
32. Engine valves get shut by means of
A. Valve lock
B. Tappet
C. Valve spring
D. Adjusting screw
33. Which of the following materials is used for leaf and coil spring?
A. AISI 3140
B. AISI 3150
C. AISI 3240
D. AISI 4063
34. The circumference of a coil spring times the effective number of coils is called
A. Active length
B. Solid length
C. Compressed length
D. Operating length
35. For spring subjected to light service, the factor of safety __________ is suggested
A. 1.5
B. 2.0
C. 2.5
D. 3.0
36. Refers to a flat or curved made of thin superimposed plates and formin a cantilever or
beam of uniform strength.
A. Laminated spring
B. Graduated spring
C. Full spring
D. Conical spring
37. Cross wire grooves are types which
A. Decrease the danger of skidding
B. Absorb shocks because of road unevenness
C. Provide good faction
D. Provide better load carrying capacity
38. The _____ of parallel connection of spring is always constant
A. Elongation
B. Load
C. Thermal conductivity
D. Resistance
39. Speedometer drive is generally taken from
A. Dynamo
B. Flywheel
C. Gear
D. Front wheel
40. The device for smoothing out the power impulses from the engine is known as
A. Clutch
B. Flywheel
C. Gearbox
D. Differential
41. Typical hub length falls between
A. 1.25D to 2.4D
B. 1.25D to 5D
C. 1.3 D to 3.4D
D. D to 7D
42. The recommended coefficient of fluctuation of flywheels for punching, shearing, and
pressing machine is
A. 0.05 to 0.10
B. 0.03 to 0.05
C. 0.002 to 0.005
D. 0.01 to 0.02
43. Attached to the rear end of the crankshaft is the
A. Vibration damper
B. Flywheel
C. Drive pulley
D. Timing gear
44. Flywheel is also known as
A. Steering wheel
B. Front wheel
C. Balance wheel
D. Rear wheel
45. What energy is stored in flywheels?
A. Kinetic energy
B. Internal energy
C. Potential energy
D. Rest energy
46. What is the function of the flywheel?
A. To keep the speed fluctuation within the desired limits
B. To limit the momentary rise or fall in speed during sudden changes of load
C. To keep the angular advance or retardation within prescribed limit as compared with
a perfectly uniform angular speed
D. All of the above
47. In many flywheel designs, about how many percent of the weight is concentrated in the
hub and arms
A. 20
B. 30
C. 35
D. 45
48. A large rotary machine part whose function is to store energy and to produce uniform
angular velocity of the shaft or reciprocating engine.
A. Cam
B. Idler
C. Flywheel
D. Chuck
49. A massive wheel, which by its inertia assists in securing uniform motion of machinery by
resisting sudden changes of speed.
A. Linkage
B. Crank
C. Planetary gears
D. Flywheel
50. The function of a flywheel is to
A. Complete the unusual stroke
B. Operated the engines
C. Keep the engines weight light
D. None of theses
3. Friction devices used to regulate the motion of bodies and with clutches.
A. Rollers
B. Brakes
C. Babbitt
D. Holders
4. The part of the total frictional energy that is stored in the brake parts, principally in the drum
or disk has been variously estimated at ______.
A.56% up
B. 86% up
C. 90% up
D. 75% up
5. The part of an automobile disc clutch that presses against the flywheel is referred to as
A. Contact plate
B. Friction plate
C. Pressure plate
D. Sliding plate
7. if the band wraps partly around the brake wheel or drum and brake action is obtained by
pulling the band tight onto the wheel. This type of brake is known as
A. block brake
B. Band brake
C. Clutch
D. Centrifugal brake
8. the brake lining operating at temperature ______, sintered mixtures containing ceramics are
used
A. 750 F to 1000 F
B. 560 F to 900 F
C. 800 F to 1200 F
D. 400 F to 789 F
10. types of brakes that are capable of stopping the motion of a machine member as well as
retarding its motion.
A. electrical brake
B. fluid brake
C. air brake
D. mechanical brake
23. The SAE recommends an angle of _________ for cone clutches faced with leather asbestos
or having cork inserts.
A. 7.5 degrees
B. 9.5 degrees
C. 12.5 degrees
D. 14.5 degrees
26. which of the following types of brakes are also changed while replacing brake lining?
A. brake shoes
B. shoe rivets
C. shoe spring
D. block brake
29. The principal parts of a hydraulic brake system are the master cylinder and the
A. multi cylinder
B. wheel cylinder
C. brake wire
D. brake shoe
32. Which of the following are also used in the suspension system?
A. Shock absorbers
B. Brake shoes
C. Cams
D. Block brakes
36. which clutch is suitable for mine hoists and other services where heavy loads are
accompanied by severe shock?
A. band clutch
B. block clutch
C. centrifugal clutch
D. expanding ring clutch
37. it is used to protect a machine in case of jamming and for overload protection of motors and
engine.
A. dry fluid clutch
B. magnetic clutch
C. eddy clutch
D. slip clutch
40. if the angle of contact is ____ the pressure between the brakes shoe and the drum can not
be considered uniform.
A. less than 45 deg
B. less than 60 deg
C. greater than 60 deg
D. greater than 120 deg
44. Clutches which are designed to transmit torque for one direction of rotation of the driver and
then free-wheel or transmit essentially no torque when the direction of the driver rotation is
reserved.
A. Magnetic clutches
B. Trip clutches
C. Overrunning clutches
D. Slip clutches
46. When the vehicle runs brake drum becomes hot because of friction of the shoe This fault is
known as ________
A. Brake lining
B. Brake winding
C. Back plate
D. None of the above
49. The act of keeping some pressure on the clutch pedal at the time of driving is known as
A. Hydraulic clutch
B. Slip of the clutch
C. Riding on clutch
D. Clutch adjustment
50.which of the following shortcoming in the cone clutch because of which the clutch is not
used?
A. clutch slips quickly
B. it occupies more space
C. adjustment has to be done early
D. all of the above
2. It is recommended for high speed application that the minimum number of teeth in small
sprocket should be
A. 12 to 20
B. 18 to 24
C. 16 to 32
D. 14 to 28
3. Consider a maximum safe center distance of sprockets should be______pitches. Very long
center distance caused catenaries tension in the chain.
A. 70
B. 80
C. 90
D. 100
6. what type of leather belting should be used at ambient temperature above 140 def F and
possible acid liquid coming in contact with belt?
A. mineral tanned
B. combination of oak
C. oak tanned
D. none of these
7. It is recommended not to have a direct drive and drive sprockets if the ratios of their teeth
exceeds_______ use two or more step combination.
A. 10 times
B. 8 times
C. 5 times
D. 6 times
8. Flat leather belting not recommended for use in a speed in excess of__fpm
A. 3600
B. 4800
C.5000
D. all of these
10 it is advised that in rubber belts application mounting, it should have an initial tension of ____
inch/ ply
A. 18 to 24
B. 15 to 20
C. 12 to 15
D. 10
11. in shear pin or breaking pin design, we may use the data experienced by Link- Belt for 1/8
inch to 1 inch pins and breaking stress is ____ ksi.
A. 40
B. 55
C. 50 D. 48
12. A type of V-belts to use in a driving pulley with speed of 360 rpm and transmitting 5 hp
A. Type C belts
B. Type B belts
C. Type A belts
D. Type D belts
14. A single ply leather belt running at a belt velocity of 300 ft/min is likely to
Transmit__________per inch of width
A. 2.5 hp
B. 3.0 hp
C. 4.0 hp
D 5.0 hp
17. the breaking strength of oak tanned belting varies from 3 to more than
A. 5 ksi
B. 6 ksi
C. 7 ksi
D. 8 ksi
18. if the ends are joined by wire lacing with machine the usual efficiency of joint is
A. 75 %
B. 85 %
C. 88 %
D. 100 %
19. The tension in the belt due to centrifugal force increases rapidly above
A. 2500 fpm
B. 3000 fpm
C. 3500 fpm
D. 4000 fpm
20. Experience suggest s that the most economical designs are obtained for a belt
Speed of
A. 2000 to 3000 fpm
B. 3000 to 4000 fpm
C.4000 to 4500 fpm
D. 4000 to 4000 fpm
23 on high speed centrifugal blowers, it has been observed that the arc of contact reduced from
180 degrees at rest to___ in motion
A. 90 deg
B.95 deg
C. 100 deg
D. 110 deg
26. if two intersecting shafts are to be belt connected how many guide pulley is used.
A. 1
B. 2
C. 3
D. 4
27. Two shafts at right angles to each other may be connected by the ____ arrangement.
A. half turn
B. three-fourths turn
C. one turn
D. quarter turn
28. it offers long life, high efficiency, and low cost and low maintenance.
A. Flat belt
B. V-belt
C. tooth belt
D. All of the above
29. it is used to connect pulleys or to convey materials by transmitting motion and power
A. Rope
B. Wires
C. Belt
D. Flat
34. initial tensions should range from _______ for leather belts and 10 to 12 lb/ply inch width for
rubber belts.
A. 200 to 240 psi
B. 220 to 260 psi
C. 240 to 280 psi
D. 260 to 300 psi
36. if the selection of the proper belt it is not considered good practice to use single-ply leather
belts more than _____________ wide
A. 6 in
B. 7 in
C. 8 in
D. 9 in
37. According to the Goodrich company, the permissible net belt pull is_______it gives a simple
means for quick estimation.
A. 13.75 lb/ply per inch of width
B. 15.75 lb/ply per inch of width
C. 16.75 lb/ply per inch of width
D. 17.75 lb/ply per inch of width
39. the minimum number of teeth on the smaller sprocket for moderate speeds is
A. 12
B. 14
C. 16
D. 18
40. the minimum number of teeth on the smaller sprocket for moderate speeds is
A. 15
B.17
C. 19
D. 21
41. the minimum number of teeth on the smaller sprocket for high speeds is
A. 19
B. 21
C. 23
D. 25
43. for the average application a center distance equivalent to ________ pitches of chain
represents good practice.
A. 10 to 20
B. 20 to 30
C. 30 to 50
D. 40 to 50
47. the coefficient of friction between the belt and the pulley for leather belt running steel pulley
is
A. 0.1
B. 0.2
C. 0.3
D. 0.5
48. the capacity of a crossed belt should be reduced to ________ that of an open belt
A. 25%
B. 50%
C. 60%
D. 75%
49. that is the usual factor of safety used with leather belts?
A. 3
B. 5
C. 7
D. 10
50. practice it is found that arcs less than _____ require high belt tensions.
A. 155 deg
B. 165 deg
C. 175 deg
D. 180 deg
Answers to Test 14
1. C 27 26. B 2
2. B 18 to 24 27. D quarter turn
3. B 80 28. A Flat belt
4. B petroleum oil 29. C Belt
5. B oak tanned 30. B 50%
6. D none of these 31. B 8
7. B 8 times 32. D all of these
8. C 6000 33. B 4000 psi
9. A 4500 fpm 34. A 200 to 240 psi
10. B 15 to 20 35. B 0.042 lb/in3
11. C 50 36. C 8 in
12. B Types B belts 37. A 13.75 lb/ply inch of width
13. D all of these 38. A Bush roller
14. C 4.0 Hp 39. A 12
15. A 0.035 lb/in3 40. B 17
16. B 0.045 lb/in3 41. B 21
17. B 6 ksi 42. D 27
18. C 88% 43. C 30 to 50
19. A 2500 fpm 44. B 3
20. C 4000 to 4500 fpm 45. D 5
21. D 7000 to 8000 fpm 46. D 25%
22. B 2000 and more fpm 47. C 0.3
23. D 110 deg 48. D 75%
24. B 71 lb/in. of width 49. D 10
25. B 13,75 lb/ply per inch of width 50. B 165 deg
TEST 15: Gears
4. recommended hardness of pinion for helical/herringbone gear tooth should be ____ BHN
point to sustain life
A. 50-58
B. 48-65
C. 40-50
D. 30-60
6. The surface of the gear between the fillets of adjacent teeth is called
A. bottom land
B. Flank
C. top land
D. all of these
7.bevel gears subject to corrosion and lightly loaded are usually made of
A. bronze
B. brass
C. duralumin
D. all of these
8. if a set of spur gears are made, installed and lubricated properly they normally may be
subjected to failures like
A. tooth spalling
B. tooth penning
C. pitting
D. shearing
9. which of the following is an example of rectelllinear translation?
A. locomotive wheels
B. rack gear
C. piston of an engine
D. jack
10. for economical cost in the manufacturing large worm gears the following materials are
usually applied:
A. bronze rim with cast steel spider
B. cast iron rim with bronze spider
C. cast steel rim with brass spider
D. alloyed aluminum rim with cast iron spider
11. intermediate gear is also called ________ gear in a gear train arrangement
A. idler
B. Pinion
C. third gear
D. mounted gear
12. the distance helical gear worm would thread along its axis in one revolution if it were free to
move free to move axially is called
A. lead
B. thread
C. pitch
D. land
15. the amount by which the width of a tooth space exceeds the thickness of the engaging tooth
on the pitch circles.
A. backlash
B. clearance
C. undercut
D. chordal thickness
16. height of tooth above pitch circle or radial distance between pitch circle and top land of the
tooth is called
A. top tooth
B. addendum
C. land
D. hunting
17. I involutes teeth, the pressure angle is often defined as the angle between the line of action
and the line of tangent to the pitch circle. It is termed as
A. helix angle
B. angle of recess
C. angle of obliquity
D. arc of action
18. the reciprocal of a diametral pitch or the ratio of pitch diameter to number of teeth is called
A. lead
B. module
C. involute
D. clearance
19. for evenly distributed and uniform wear on each meshing gear tooth the ideal design
practice is to consider a
A. wear resistance alloy addition to tooth gear
B. heat treatment of the gears
C. hardening of each
D. hunting tooth addition
20. _________ used to transmit power at high velocity ratios between non- intersecting shafts
that are usually but not necessarily at right angle
A. helical gear
B. bevel gear
C. worm gear
D. spiral gear
21. a gear design, the ratio of the pitch diameter in inches to the number of teeth is called
A. module
B. diametral pitch
C. English module
D. circular pitch
22. the concave portion of the tooth profile where it joints the bottom of the tooth that curve is
called
A. fillet curve
B. fillet radius
C. bottom depth
D. fillet
23. the distance of tooth, which is equal to the sum of the addendum and dedendum is known
as
A. full depth
B. whole depth
C. working depth
D. dedendum
25.
26. ________ is the difference of addendum and dedendum, which is equivalent to whole depth
less working depth.
A. fillet space
B. fillet radius
C. clearance
D. backlash
28. the distance a helical gear or worm would thread along its axis in one revolution if it were
free to move axially is called
A. length of action
B. length of contact
C. land
D. lead
31. in a pair of gears___ is the plane perpendicular to the axial plane and tangent to the pitch
surface.
A. pitch
B. pitch plane
C. pitch circle
D. pitch point
32. what type of gear, which can transmit power at a certain angle?
A. helical gear
B. worm gear
C. bevel gear
D. herringbone gear
33. _________ commonly used in a parallel shaft transmission especially when a smooth
continuous action is essential as in high speed drives up to 12,000 fpm
A. bevel gear
B. herringbone gear
C. spur gear
D. helical gear
34.
35. the path of contact involute gears where the force/power actually transmitted it is a straight
imaginary line passing through the pitch point and tangent tp the base circle is known
as_______
A. principal reference plane
B. pitch point
C. front angle
D. line of action
36.________ is the angle at the base cylinder of an involute gear that the tooth makes with the
gear axis
A. base helix angle
B. pressure angle
C. arc of recess
D. arc of approach
39. the length of arc between the two sides of a gear tooth on the pitch circle.
A. circle thickness
B. axial plane
C. helix angle
D. chordal curves
40. which of the following materials to be utilized to reduce cost in the manufacture of large
worm gears?
A. alloyed aluminum
B. bronze rim with cast iron spider
C. cast iron rim with bronze spider
D. all of these
42._________ is one in which angle is 90 degrees that is the pitch cone has become a plane.
A. crown gear
B. angular gear
C. miter gear
D. spiral gear
43. a________ formed elements, which are perpendicular to the elements of the pitch cone at
the large end.
A. cone distance
B. back cone
C. root cone
D. cone center
44. a bevel gear of the same size mounted on a shaft at 90 degrees is called
A. crown gear
B. spur gear
C. angular gear
D. miter gear
45. bearing in which motion or power that is transmitted depends upon the friction between the
surfaces in contact.
A. bevel gears
B. spur friction wheels
C. evans friction cones
D. friction gearing
46. wheels are sometimes used for the transmission of high power when an approximately
constant velocity ratio is desired is called
A. bevel cones
B. friction gearing
C. spur friction wheels
D. evans friction wheels
47. the frustum of two cones used in a manner to permit a variation of velocity ratio between two
parallel shafts are called
A. evans friction cones
B. bevel cones
C. spherical cones
D. friction
Answer to Test 15
1. D 2 in 27. A 1.25-4.00
2. C bevel 28. D lead
3. B contact ratio 29. D bevel gear
4. C 40-50 30. A helical
5. D 98% or more 31. B pitch plane
6. A bottom land 32. C bevel gear
7. D all of these 33. B herringbone gear
8. C pitting 34. C 340-350 normal
9. C piston of an engine 35. D line of action
10. A bronze rim with cast steel spider 36. A base helix angle
11. A idler 37. B reduce concentration of stress and
12. A lead extend life of the parts
13. B 15-25 38. D internal gear
14. D all of these 39. A circle thickness
15. A back slash 40. B bronze rim with cast iron spider
16. B addendum 41. D dedendum circle
17. C angle of obliquity 42. A crown gear
18. B module 43. B back bone
19. D hunting tooth addition 44. D miter gear
20. C worm gear 45. D friction gearing
21. C English module 46.
22. A fillet curve 47. A evans friction cones
23. B whole depth 48. A cycloidal gears
24. B rack gear 49. B bevel gears
25. D chordal thickness 50. D width
26. C clearance
Test 16 Gears
4. _______ is a kind of gear used to transmit motion from one shaft to another shaft at an angle
to the first.
A. worm gear
B. bevel gear
C. helical gear
D. spur gear
6. A circle the radius of which is equal to the distance from the axis to the pitch point
A. pitch circle
B. root circle
C. base circle
D. outside circle
8. a kind of gear used for heavy duty works where a large ratio of speed is required and are
extensively used in speed reducer is known as
A. worm gear
B. spiral gear
C. helical gear
D. bevel gear
9. the ratio of the number of teeth to the number of mm of pitch diameter equals number of gear
teeth to each mm pitch diameter.
A. diameter pitch
B. Module
C. Circular pitch
D. English module
11. the total depth of a tooth space equal to addendum plus dedendum
A. full depth
B. working depth
C. whole depth
D. dedendum
12. a circle coinciding with a tangent to the bottom of the tooth space
A. root circle
B. pitch circle
C. addendum circle
D. dedendum
13. the diameter of a circle coinciding with the top of the teeth of an internal gear
A. pitch diameter
B. root diameter
C. internal diameter
D. central diameter
16. when meshed with a gear, it is used to changed rotary motion to reciprocating
A. gear shaft
B. gear tooth
C. gear rack
D. gear motor
17. the portion of the gear tooth space that is cut below the pitch circle and is equal to the
addendum plus the clearance
A. top root
B. dedendum
C. addendum
D. tooth space
33. for best running condition of gear, the contact ratio should be about
A. 1.25-1.40
B. 1.20-1.45
C. 1.34 to 1.56
D. 1.62 to 1.45
34. the ____________ full depth teeth have the advantages of the greater capacity and less
interference trouble
A. 14.5 deg
B. 24 deg
C. 20 deg
D. 30 deg
35. ______________ is the average tangential force on the teeth is then obtained from the
horsepower
A. total load
B. separation load
C. pressure load
D. tangential load
36. the service factor of a gear may be taken as_____ if an electric motor drives a centrifugal
blower
A. 1
B. 2
C. 3
D. 4
37. the kind of wear occurs because of a fatigue failure of the surface material as a result of
high contact stresses is known as
A. slotting
B pitting
C involuting
D. curving
38. ______ is caused by foreign matter such as grit or meatl particles or by a failure of the film
at low speed.
A. suction
B. scoring
C. abrasion
D. corrosion
39. ________ occurs when the oil film fails but in this case the load and speed are so high that
the surface metal is melted and the metal is smeared down the profile
A. abrasion
B. corrosion
C. spailing
D. scoring
40._______ is a surface fatigue or greater extent than pitting that is the flakes are much larger.
This type of failure occurs in surface- hardened teeth.
A. abrasion
B. corrosion
C. spailing
D. scoring
41. Buckingham says that mating phenolic gears with steel of BHN less than________ leads to
excessive abrasive wear.
A. 200
B. 200
C. 400
D. 500
42. _______ is the extra tooth in gear, which is use to, distributes the wear more evenly.
A. hunting tooth
B. tooth profile
C. dummy tooth
D. add tooth
43. the length of the hub should not be made ______ the face width of the gear
A. less than
B. equal
C. greater
D none of these
44._______ is a gear that has teeth cut on the inside of the rim instead of on the outside
A. external gear
B. involute curve
C. stub gear
D. annular gear
45. to eliminate fouling let the minimum differences in tooth numbers between the internal gear
and pinion be___ for 14.5 deg involute full depth
A. 10 teeth
B. 12 teeth
C. 14 teeth
D. 16 teeth
46. the loss pair of spur, helical or bevel gears in an ordinary train should not exceed
A. 4 %
B.6%
C. 2 %
D. 5%
48.___ is the advance of the tooth in the face width divided by circular pitch.
A. face contact ratio
B. speed ratio
C. profile ratio
D. advance ratio
49. the distance between the teeth measured on the pitch surface along a normal to the helix
A. lead
B. lead angle
C. normal circular pitch
D. pitch
50. the hardness of helical and herringbone teeth cut after heat treatment will generally fail
between the limits of ___________ .
A. 210 and 300 Brinell
B. 147 and 300 Brinell
C. 230 and 320 Brinell
D. 220 and 320 Brinell
Answer to test 16
1. C chordal thickness
2. B have a line of a contact between the teeth
3. D tooth outline are usually involute curves
4. B bevel gear
5. B root circle
6. A pitch circle
7. B module
8. A worm gear
9. A diametral pitch
10. A dedendum
11. C whole depth
12. A root circle
13. C internal gear
14. B external gear
15. B epicycloids
16. C gear rack
17. B dedendum
18. C addendum
19. A circular pitch
20. C diametral pitch
21. A pitch circle
22. B 67.5 deg
23. A pinion
24. A small power
25. B herringbone gear
26. D none of the above
27. D none of these
28. D stamping
29. A one module
30. D none parallel / non intersecting
31. A the part of the tooth surface lying below the pitch surface
32. C the first and last gear are essentially on separate but parallel shaft
33. A 1.25 -1.40
34. C 20 deg
35. D tangential load
36. A one
37. B fitting
38. C abrasion
39. D scoring
40. C spalling
41. C 400
42. A hunting tooth
43. A less than
44. D annular gear
45. B 12 teeth
46. C 2%
47. D 15-20 deg
48. A face contact ratio
49. C normal circular pitch
50. A 210 and 300 Brinell
TEST 17-GEARS
1. Helical gears mounted on non-parallel shafts are called
A. Open gear
D. Herringbone gear
2. ______is used to connect inserting shafts, usually but not necessarily at 90 degrees.
A. Bevel gear
B. Helical gear
C. Spur gear
D. Worm gear
3. Bevel gear teeth are built with respect to a______rather than to a pitch cylinder as in spur
gears.
A. Pitch pedal
B. Pitch profile
C. Pitch cone
D. Cylinder
A. Cone center
B. Lead
C. Center distance
D. Pitch
5. Refers to the cone that is formed by the elements of the top lands.
A. Face cone
B. Root cone
C. Dial face
D. Pitch face
A. Face cone
B. Root cone
C. Back cone
D. Rake cone
7. An imaginary cone whose elements are perpendicular to the pitch cone elements at the large
end of the tooth.
A. Front cone
B. Side cone
C. Rear cone
D. Back cone
8. ______is one whose tooth profiles consist of straight elements that converge to a point at the
cone center.
D. Herringbone gear
A. quietness
B. durability
C. strength
D. all of these
10. Straight and zerol bevel gears should not be used when the pitch line velocity is greater than
A.800 rpm
B.850 rpm
C.875 rpm
D.900 rpm
11 .The spiral bevel gears are recommended when the pitch line speed exceeds
A.1000 rpm
B.1100 rpm
C.1500rpm
D.2000 rpm
12. When the pitch line speed is above 8000 fpm the teeth should be
D. none of these
13. ______have curved teeth as in spiral bevels, but with zero spiral angles.
A. Spiral gears
14. ______is a gear that has an advantage of smoother tooth engagement quietness of
operation greater strength and higher permissible speeds.
15. When the pair of bevel gears of the same size is on shafts intersecting at right angle, they
are called ______.
A. Mold gear
B. Helix angle
C. Miter gear
D. Tangent gear
A. gear leverage
B. more torque
C. more speed
D. none of these
C. star pinion
D. none of these
A. separate
D. none of these
19. If a big gear moved by the small gear then the big gear
D. none of these
20. ______are bevel gears mounted on intersecting shaft at angle of other than 90 degrees.
B. Half gears
C. Inclined gears
D. Angular gears
21. The pitch angle is 90 degrees that is; the pitch cone has become a plane.
A. Atten gear
B. Crown gear
C. Cool gear
D. Hiphap gear
22. ______is used to transmit power between non-intersecting shafts, nearly always at right to
each other.
A. Spur gear
B. Ordinary gear
C. Bevel gear
D. Worm gear
23. What are the two types of construction for the worm?
24. The standard pressure angle for fine pitch gears is ______degrees and is recommended for
most applications.
A.14.5 degrees
B. 16 degrees
C. 20 degrees
D. 21 degrees
25.The contact ratio of a pair of mating spur gears must be well over ______to insure a smooth
transfer of load from one pair of teeth to the next pair.
A.1.0
B. 2.0
C. 3.0
D. 4.0
A. 1.1
B. 1.2
C. 1.3
D. 1.4
27. Surface roughness on active profile surfaces gear is about ______ pitch.
A. 30
B. 32
C. 34
D. 36
A. a tensile fatigue
B. a contact stress
C. a crack
D. none of these
A. Tooth scoring
B. Tooth breakage
C. Pitting
D. Toughing
31. Well proportion commercial gear with a pitch line velocity of less than ______ will normally
not score if they have a reasonably good surface finish and are properly lubricated.
A. 6000 fpm
B.6500 fpm
C. 7000 fpm
D. 8000 fpm
32. Experimental data from actual gear unit measurements are seldom repeatable within a plus
or minus ______ band.
A. 5%
B. 10%
C. 15%
D.20%
33. Pitting is a function of the hertzian contact stresses between two cylindrical and is
proportioned to the square root of the
A. applied load
C. the stress
D. Impact
34. When an excitation frequency coincides with a natural frequency, this is known to be
A. unity
B. resonance
C. obliquity
D. sinusoidal
A. 1.5 to 2 psi
B. 3 to 6 psi
C. 3 to 4 psi
D. 7.5 to 10 psi
36. When the number of teeth in a pair of meshing gears are such that they do not have a
common divisor ______.
A. dummy
B. LCD
C. add it
D. hunting
37. For internal gears having a 20 degrees pressure angle and full depth teeth, the difference
between the number of teeth in a gear and pinion should not be less than ______.
A. 10
B. 12
C. 14
D. 16
38. Zerol bevel gears of 20 degree angle should have a pinion either no less than ______.
A. 15 teeth
B. 16 teeth
C. 17 teeth
D. 18 teeth
39. ______are machine elements that transmit motion by means of successively engaging
teeth.
A. Sprockets
D. Annular
40. Arc of the pitch circle through which a tooth travels from the first point of contact with the
mating tooth to the pitch point is called:
A. arc of contact
B. arc of approach
C. arc of recess
D. arc of action
41. Height of tooth above pitch circle or the distance between the pitch circle and the top of the
tooth is called:
A. dedendum
B. addendum
C. working depth
D. total depth
42. The circle that bounds the outer ends of the teeth.
A. Addendum circle
B. Dedendum circle
C. Pitch circle
D. Root circle
43. The angle through which the gear turns from the time given pair of teeth is in contact at the
pitch point until they pass out the mesh.
A. Pressure angle
B. angle of action
C. Angle of approach
D. Angle of recess
44. The angle through which the gear turns from the time a particular pair of teeth comes into in
contact until they go out the contact.
A. Pressure angle
B. angle of action
C. Angle of approach
D. Angle of recess
45. The angle through which the gear turns from the time a particular pair of teeth comes into in
contact until they are in contact at the pitch point.
A. Pressure angle
B. angle of action
C. Angle of approach
D. Angle of recess
46. Arc of the circle through which a tooth travels from the point of contact with the mating tooth
to the pitch point is called:
A. arc of contact
B. arc of approach
C. arc of recess
D. arc of action
A. Approach ratio
B. Action ratio
C. Recess ratio
D. Contact ratio
48. In a pair of gear, it is the plain that contains the two axes in a simple gear; it may be any
plane containing the axes and the given point.
A. Axial plane
B. Central plane
C. Normal plane
D. Transverse plane
49. Arc of the pitch circle through which a tooth travels from its contact with the mating tooth at
the pitch point to the point where contact ceases are called:
A. arc of contact
B. arc of approach
C. arc of recess
D. arc of action
50. The amount by which the width of the tooth space exceeds the thickness of the engaging
tooth on the pitch circles.
A. Clearance
B. Tolerance
C. Allowance
D. Backlash
A. root circle
B. base circle
C. pitch circle
D. dendulum circle
2. The angle at the base cylinder if an involute gear, that the tooth makes with the gear axis.
A. Helix angle
B. Pressure angle
C. Lead angle
3. In an involute gear, ______is the pitch on the base circle or along the line of action.
A. Base circle
C. Base pitch
D. Pitch gear
A. Normal pitch
C. Axial plane
D. Central plane
B. Axial pitch
C. Normal pitch
D. Base pitch
6. In a worm gear, _______ is a plane perpendicular to the gear axis and contains the common
perpendicular of the gear and the worm axis.
A. central plane
B. normal plane
C. axial plane
D.traverse plane
7. The length of the chord subtended by the circular thickness arc is called
A. Backlash
B. Face width
C. Chordal thickness
D. Curve thickness
8. The height from the top of the tooth to the chord subtending the circular thickness arc.
A. Curve thickness
B.Chordal thickness
C. Chordal addendum
D. Chordal dedendum
9. The length of the arc of the pitch circle between the centers or other corresponding points of
the adjacent teeth.
A. Circular pitch
B. Diameter pitch
C. Base pitch
D. Normal pitch
10. The smallest diameter on a gear tooth with which the mating gear makes contact.
A. Contact ratio
B. Contact diameter
C. Contact stress
11. The maximum compressive stress within the contact area between mating gear tooth
profiles is called
A. bearing stress
B. contact stress
C. ultimate stress
D. internal stress
12. The curved formed by the path of a point on a circle as it rolls along a straight line.
A. Trochoid
B. Epicycloid
C. Hypocloid
D. Cycloid
A. Circular plane
C. Central plane
14. The length of the arc between the two sides of a gear tooth on the pitch circles unless
otherwise specified.
A. Face to tooth
B. Circular thickness
C. Tooth profile
D. Face width
15. The amount by which the dedendum exceeds the addendum of the mating tooth.
A. Tolerance
B. Allowance
C. Clearance
D. Backlash
16. The smallest diameter on a gear tooth with which the mating gear makes. .
A. Idler
B. Pinion
C. Gear
D. Central diameter
A. Contact ratio
B. Action ratio
C. Recess action
D. Approach ratio
A. Tooth profile
B. Stub curve
C. Conjugate curve
D. Involute curve
19. The depth tooth space below the pitch circles or the radial dimension between the pitch
circle and the bottom of the tooth space.
A. Addendum
B. Dedendum
C. Working Depth
D. Whole depth
A. Addendum circle
B. Pitch circle
C. Base circle
D. Dedendum circle
21. The ratio of the number of teeth to the number of millimeters of pitch diameter.
A. Diameter pitch
B. Module
C. Circular pitch
D. Base pitch
22. The Diameter pitch circulated in the normal plane and is equal to the pitch divide d by the
cosine of helix angle.
C. Normal plane
24. The actual torque ratio of a gear set divided by its gear ratio.
A. Coefficient of performance
B. Transmission ratio
C. Ratio factor
D. Efficiency
25. When it rolls along the outer side of another circle, it is called
A. cycloid
B. hypocloid
C. epicycloids
D. trochoid
A. Annual gear
B. External gear
C. Idler
D. Spur gear
27. The surface of the tooth, which is between the pitch circles to the top of the tooth, is known
as______.
A. face width
B. tooth flank
C. face of tooth
D. top land
A. Face of tooth
B. Face width
C. Circular pitch
D. Chordal thickness
29. The surface of the tooth between the pitch cylinder and the addendum cylinder.
A. face
B. flank
C. top land
D. bottom land
30. The concave portion of the tooth profile where it joins the bottom of the tooth space.
A. Tooth curve
B. Involute
C. Fillet radius
D. Fillet curve
A. Gear stress
B. Contact stress
C. Fillet stress
D. Tooth stress
32. The surface which is between the pitch circle and the bottom land is called
A. flank of bottom
B. face of bottom
C. face width
D. fillet of tooth
33. The surface of the tooth between the pitch and root cylinders.
A. Fillet
B. Face
C. Flank
D. Bottom land
34. The number of teeth in the gear divided by the number of teeth in the pinion.
A. Ratio factor
B. Gear ratio
C. Transmission ratio
35. The angle that a helical gear tooth makes the gear axis.
A. Helix angle
B. Lead angle
C. Pressure angle
D. Tooth angle
36. When it rolls along the inner side of another circle it is called
A. cycloid
B. epicycloids
C. hypocloid
D. trochoid
37. The diameter of a circle coinciding with the tops of the teeth on an internal gear.
A. Pitch Diameter
B. Internal Diameter
C. Root Diameter
D. Dedendum Diameter
A. Pitch gear
B. Internal gear
C. Idler
D. Spur gear
39. The gear formed by the path of a point on a straight line called their generatrix, as it rolls
along a convex base curve.
A. Involute
B. Cycloidal
C. Cycloid
D. Trochoid
A. Tooth face
B. Tooth surface
C. Top land
D. Tooth space
41. The surface of the gear between the fillets of adjacent teeth.
A. Space width
B. Backlash
C. Bottom land
D. Tooth space
42. The distance of helical gear or worm would thread along its axis one revolution of it were
free to move axially.
A. Lead
B. Helix
C. Length of action
D. Line of action
43. The path of contact in involute gears. It is a straight line passing through the pitch point and
the tangent to the base circles.
A. Length of action
B. Line of action
C. Line of contact
44. The distance on involute line of action through which the point of contact moves during the
action of the tooth profile.
A. Length of action
B. Line of action
C. Line of contact
B. Addendum
C. Module
46 .A planes normal to the tooth surfaces acts a point of contact and perpendicular to the pitch
plane.
A. Axial plane
B. Central plane
C. Normal plane
D. Diameter
47. The distance between similar equally spaced tooth surfaces, in a given direction and along a
given curve or line.
A. Module
B. Pitch
C. Addendum
D. Involute
48. The angle subtended by the arc on the pitch circle equal in the length to the circular pitch.
A. Pitch angle
B. Pressure angle
C. Helix angle
D. Lead angle
49. Of meshing gears, ________ is the point of tangency to the pitch circle.
A. pitch point
B. pitch of contact
C. pitch
D. reference point
50. In a pair of gears, it is the plane perpendicular to the axial plane and tangent to the axial
plane and tangent to the pitch surfaces.
A. Normal plane
B. Central plane
C. Pitch plane
D, Tangent plane
One of the causes of spur gear tooth breakage is the unbalanced load on one end of
breakage is the unbalanced load on one end of the tooth that results in higherstress than when
the load is evenly distributed. To minimize this problem, the face width”b” should not be greater
than the thickness of the tooth. In the absence of test values, the following can be a guide.
A. plane of action
B. plane of rotation
C. normal plane
D. Transverse plane
3. The angle between the tooth profile and a radical line at its pitch point. Involute teeth the
angle between the line of action and line tangent to the pitch circles.
A. Roll angle
B. Pitch angle
C. Helix angle
D. Pressure angle
4. The radial distance from the addendum circle to the working depth circle.
A. Total depth
B. Full depth
C. Whole depth
D. Working depth
5. The total depth of a tooth space equal to addendum plus dedendum also equal to working
depth plus clearance.
A. Full depth
B. Working
C. Whole depth
A. Medium cut
B. Under cut
C. Over cut
D. Hidden cut
7. The curve formed by the path of a point on the extension of the radius of circle as it rolls
along the curve or line.
A. Cycloid
B. Epicycloid
C. Hypocycloid
D. Trochoid
A. Normal plane
B. Pitch plane
C. Tangent plane
D. transverse plane
C. Addendum
D. Transverse plane
10. The space between the teeth measures along the pitch circle.
A. Tooth space
B. Tooth thickness
C. Backlash
D. Tooth face
A. Tooth space
B. Tooth thickness
C. Backlash
D. Tooth face
12. An arbitrary modification of a tooth profile whereby a small amount of materials is removed
near the tip of the gear tooth.
A. Chamfer
B. Tip relief
C. Under cut
A. Normal plane
B. Pitch plane
C. Tangent plane
D. Axial plane
14. A circle coinciding with or tangent to the bottoms of the tooth spaces.
A. Addendum circle
B. Pitch circle
C. Base circle
D. Root circle
15. The angel subtended at the center of the base circle from teeth origin of an involute to the
point of tangency of the generation from any point of the same involute.
A. Root angle
B. Roll angle
C. Pitch angle
D. Base angle
16. ______ gear with teeth spaced along a straight line and suitable for straight ling motion.
A. Helical
B. Bevel
C. Rack
D. Worm
17. The pitch plane, axial plane and transverse plane , all intersect at a point and mutually
perpendicular to the
A. Gear shift
B. Gear train
C. Gear wheel
D. Gear motor
19. For spur gear, the speed ratio is customary to limit the reduction of
A. 3:1
B. 4:1
C. 5:1
D. 6:1
20. For helical and hearing bone gears, the speed ratio is limited to
A. 3:1
B. 5:1
C. 6:1
D 10:1
21. They are cylindrical in form operate on parallel axes and have straight teeth parallel to the
axis.
A. Helical gears
B. Bevel gears
C. Spur gears
D. Worm gears
22. The design stress was based upon the ultimate strength of the material with a factor of
safety of about____________.
A. 2
B. 3
C. 4
D. 5
23. Safe working stress for common gear materials operating at very low velocities are usually
assumed to be _______ the ultimate strength.
A. one-forth
B. one-third
C. one-half
D. two-third
24. To avoid charring by the heat of friction, rawhide gears should not be operated of pitch line
velocities greater than_________.
A. 2500 fpm
B. 3000 fpm
C. 3500 fpm
D. 4000 fpm
25. The outside diameter of the hubs of larger gears should be ____ the bore for steel.
A. 1.5 times
B. 1.6 times
C. 1.7 times
D. 1.8 times
26. The outside diameter of the hubs of larger gears should be ____ the bore for iron.
A. 1.5 times
B. 1.8 times
C. 2.0 times
D. 2.5 times
27 .Helix angles of _____ degrees are preferred for single helical gears.
A. 10 and 18
B. 12 and 20
C. 15 and 23
D. 18 and 28
28. Helix angles of _____ degrees are preferred for double helical gears.
A. 15 and 25
B. 20 and 30
C. 25 and 40
D. 30 and 45
A. hypoid
B. herring bone
C. annular
D. rack
30. It is standard practice to assume that the thickness of the tooth measured around the pitch
circle is exactly______ of the circular pitch.
A. one-forth
B. one-third
C. one-half
D. two-third
A. Pitting
B. Honing
C. Scoring
D. Tooth breakage
32. In order to get the benefit of helical-gear action the face width should be at least _____ the
axial pitch.
A. once
B. twice
C. thrice
D. minimum
33. The outside diameter of the wrong gear measured on the central plane.
A. Addendum diameter
B. Throat diameter
C. Pitch diameter
D. Root diameter
34. For worms mating with gears having 24 teeth or more the _____ pressure angle is
recommended.
A, 14.5 degrees
B. 20 degrees
C. 22.5 degrees
D. 25 degrees
35. The axes intersect, and the teeth are curved and oblique is called;
36. A type of gear axes of non parallel and non-intersecting and the teeth are straight.
A. Hypoid gears
A. 0.2 Dwo
B. 0.3 Dwo
C. 0.4 Dwo
D. 0.5 Dwo
A. axial pitch
B. diametral pitch
C. normal pitch
D. traverse pitch
39. The service factor of heavy shock, rolling mill, and rock crushes.
A. 1.25 – 1.35
B. 1.35 – 1.50
C. 1.50 – 1.80
D. 1.75 – 2.00
A. Transverse axis
B. Conjugate axis
C. Plane rotation
D. Axis of rotation
41. The circle containing the bottoms of the tooth spaces is called
A. Addendum circle
B. Base circle
C. pitch circle
D. Root circle
A. Bottom land
B. Top land
C. Pitch surface
D. Space width
A. 1:1
B. 1:2
C. 1:3
D.1:4
44. The angle between the element of the face cone and its axis equals pitch angle plus
addendum angle.
A. Cutting angle
B. Face angle
C. Pitch angle
D. Front angle
A. Cone center
B. Vertex
C. Pitch point
D. Apothem
46. The portion of the tooth surface adjacent to the involute lying inside a radial line passing
through an imaginary intersection of the involute and the base circle.
A. Excessive cut
B. Over cut
C. Under cut
A. 14 – 1/2 deg
B. 20 deg
C. 22 – 1/2 deg
D. 25 deg
A. 1.05 Ds to 1.7 Ds
B. 1.25 Ds to 2Ds
C. 1.35 Ds to 3.0 Ds
D. 1.35 Ds to 3.0 Ds
A. 1 to 1.25
B. 1.25 to 1.50
C. 1.50 to 1.75
D. 1.75 to 2.0
50. A gear wheel with curved teeth that mesh with a worm.
A. Worm wheel
B. Rack gear
C. Spiral gear
Test 20 - Gears
1. Which type of gear is a cylinder, wheel or disk in the surface of which is cut parallel teeth?
A. Bevel gear
B. Helical gear
C. Spur gear
D. Worm gear
A. Herringbone gears
B. Miter gear
C. Internal gear
D. Spur gear
3. The distance between similar sides of adjacent teeth measured on the pitch line is called
A. Diametral pitch
B. Linear pitch
C. Circular pitch
D. Axial pitch
A. Linear pitch
B. Base Pitch
C. Diametral pitch
D. Axial pitch
A. Tooth flank
B. Tooth thickness
C. Whole depth
D. Working depth
A. Distance
B. Addendum
C. Measure
D. Surface
7. Refers to the portion of the tooth surface adjacent to the involute lying inside a radial line
passing through an imaginary intersection of the involute and the base circle.
A. Over cut
B. Under cut
C. Tip relief
A. Rack
B. Pinion
C. Worm
D. Idler
9. Which of the following gears that are of the same size and transmit motion at right angles?
A. Herringbone gears
B. Spur gears
C. Miter gears
D. Rack gears
10. The cones, which represent in bevel gears the original friction surfaces, are called
A. back cone
B. length of cone
C. pitch cone
D. cone distance
A. Back angle
B. Front angle
C. Face angle
D. Root angle
A. Top land
B. Tooth flank
C. Tooth face
D. Bottom land
13. The portion of common tangent to the base circles along which contact between mating
involutes occurs.
A. Line of action
B. Pitch line
C. Arc of action
D. Angle of action
14. The intersection between the axes of the line of centers and the common tangent of the
base circles.
A. Pitch line
B. Pitch circle
C. Pitch point
D. Pitch surface
15. The angle between the element of the face cone and its axis.
A. Face angle
B. Back angle
C. Front angle
D. Increment angle
A. Heel
B. Toe
C. Sole
D. Corner
A. Cone vertex
B. Cone distance
C. Cone radius
D. Cone center
18. Gear pump used in hydraulic system are used for
19. In machine tool drive the modulus of gears are usually selected between
A. 10 1
B. 2 1
C. 20 1
D. 5 1
20. The shape of the curve on the sides of gear tooth is termed as
A. Stub
B. Involute
C. Trochoid
D. Cycloid
21. The distance in a straight line from one side of a tooth to the side at points where the pitch
circle passes through the tooth.
A. Circular pitch
B. Pitch
C. Chordal thickness
D. Tooth length
22. The ________ of the bevel gear is equal to the altitude of the pitch cone.
A. length of cone
B. vertex distance
C. length of hub
D. thickness
23. The _________ of a worm is the distance between the center of one tooth and the center of
an adjacent tooth, measured perpendicular to the teeth.
A. Diametral pitch
B. Circular pitch
C. Axial pitch
D. Normal pitch
24. The ________ of a worm gear is the concave surface of the gear tooth.
A. Radius
B. Throat
C. Pitch
D. Addendum
25. A type of gear, which is used for heavy duty work where a large ratio of speed is required.
A. Worm gear
B. Bevel gear
C. Spur gear
D. Miter gear
A. Pinion
B. Spur
C. Worm
D. Bolt
27. The __________ is the angle of which the teeth of a helical gear are slanted across the face
of the gear.
A. lead angle
B. helix angle
C. pressure angle
D. pitch angle
28. A ________ is one that is thicker in proportion to its length that the involute tooth.
A. hypoid
B. cycloidal tooth
C. stub tooth
D. spiral
29. Which gears are used to connect parallel shaft lying in the same plane?
A. Worm gears
B. Bevel gears
C. Herringbone gears
D. Spiral gears
30. Which gears are used to connect the shafts at an angle but lying in same plane?
A. Helical gears
C. Spur gears
D. Herringbone gears
A. 2
B.
C. 3
D. 4
32. A line drawn through all the points at which the teeth touch each other.
A. Angle of contact
B. Arc of contact
C. Path of contact
D. Arc of approach
33. The length of the gear tooth measured along an element of the pitch surface is called
A. Acting flank
B. Face width
D. Tooth face
34. The ________ is equal to the tooth thickness plus the space width
A. normal pitch
B. axial pitch
C. Diametral pitch
D. circular pitch
35. The _________ is the arc of the pitch circle where the tooth profile cuts the pitch circle when
a pair of teeth first comes in contact until they are contact at the pitch point.
A. arc of recess
B. arc of approach
C. arc of contact
D. arc of action
36. The __________ traced by the outermost corner of one tooth on the plane of the other gear.
A. cycloid
B. hypocycloid
C. epitrochoid
D. trochoid
37. An imaginary circle passing through the points at which the tooth of the meshing gears
contact each other.
A. Pitch circle
B. Base circle
C. Addendum circle
D. Dedendum circle
A. Rack gear
B. Zerol gear
C. Miter gear
D. External gear
39. The diameter of a circle coinciding with the top of the teeth of an internal gear.
A. Dedendum diameter
B. Pitch diameter
C. Base diameter
D. Internal diameter
40. It is standard practice to assume that the thickness of the tooth measured around the pitch
circle is exactly ________ the circle pitch.
A. One half
B. One third
C. One fourth
D. One fifth
41. The helix angles for the herringbone gears are used from ___________ for industrial gears.
A. 10 to 15
B. 15 to 20
C. 20 to 30
D. 25 to 45
42. The distance parallel to the axis from the pitch circle to the face of the shoulder or hub.
A. back cone
B. backing
C. crown height
D. apex distance
43. A machine that makes gear teeth by means of a reciprocating cutter that rotates slowly with
the work.
A. Gear forming
B. Gear hobber
C. Gear shaper
D. Gear cutter
44. A type of gear wheels connecting non parallel, non intersecting shafts usually at right
angles.
A. Helical gear
B. Herringbone gear
C. Hypoid gear
D. Bevel gear
45. The angle between the plane of the pitch circle and a plane tangent to the large end of the
tooth.
A. Front angle
B. Back angle
C. Dedendum angle
D. Face angle
A. Root angle
C. Base circle
D. Pitch circle
47. The depth of the tooth inside of the pitch line is called
A. Working depth
B. Dedendum
C. Total depth
D. Whole depth
48. The amount by which the Dedendum in a given gear exceeds the addendum of its mating
gear.
A. whole depth
B. clearance
C. backlash
D. working depth
49. The outside diameter of the worm gear measured on the central plane.
A. Dedendum diameter
B. Addendum diameter
C. Throat diameter
D. Pitch diameter
A. Base circle
B. Pitch circle
Test 21
A. Pyrometer
B. Carbon analyzer
C. Wet analyzer
D. Spectrometer
A. Expanded
B. Extended
C. Contraction
D. Taper
A. Side relief
B. Side cutting edge
C. Lead
D. Side rake
A. Core making
B. Machining
C. Fitting
D. Pattern
A. Cutting edges
B. None of these
C. Round nose
D. Nose
A. planer
B. broaching
C. boring
D. lathe
A. 15 – 38 teeth
B. 14 – 32 teeth
C. 12 – 30 teeth
D. 12 – 32 teeth
A. Back gear
B. Spindle
C. Anvil
D. Motor
A. Automatic feed
B. Apron
C. Compound rest
D. Saddle
A. 60/70
B. 200/250
C. 80/60
D. 100/110
A. 10 to 30
B. 10
C. 5 to 10
D. 10 to 20
A. Column
B. Vise
C. Drive motor
D. Apron
13. ME Board April 1998
In drilling soft materials use cutting as low as 40 degrees but for extremely hard material
up to degrees is recommended.
A. 80
B. 65
C. 75
D. 70
A. Broaching
B. Blanking
C. Slitting
D. Drinking
A. MIRDC
B. BOI
C. DOST
D. All of these
A. 1
B. 5
C. 20
D. F, A, O
A. Walkway shops
B. Safety notices
C. Safety goggles
D. Safety notices in markers / boards
A. Key seat
B. Cotter pin set
C. flute
D. set screw point
A. Shaper machine
B. Welding machine
C. Drill machine
D. Power saw
23. ME Board April 1998
It is a petroleum by- product used as electrodes in a electric arc furnace melting
operation.
A. Anthracite coke
B. Foundry coke
C. Graphite coke
D. Bituminous coke
A. 8 to 12
B. 10 to 5
C. 5 to 7
D. 12 to 16
A. Tapping tap
B. Bottoming tap
C. Plugging tap
D. Taper tap
A. Hermaphrodite caliper
B. Divider
C. Double VEE block
D. Trammel
A. Reboring
B. Grinding
C. Over hauling honing
D. Honing
A. Titanium carbide
B. Ceramic
C. Carbide grade
D. Cubic boron nitride
A. Cracks
B. Cold shot
C. Parting line
D. Blow/ pin holes
A. Tong
B. Morse taper
C. Chuck taper
D. Tapered key
A. Micrometer
B. Tachometer
C. Caliper
D. Pyrometer
A. Band saw
B. Drill machine
C. Saw and chisel
D. Hammer
A. Plain scriber
B. A trammel
C. Hermaphrodite caliper
D. Divider
A. Round nose
B. Center cut
C. Thread cutting
D. Square nose
A. Turret lathe
B. Engine lathe
C. Manual lathe
D. None of these
A. Speedometer
B. Dial indicator
C. Tachometer
D. Dial gage
A. Universal chuck
B. Slooter
C. Dividing head
D. Indexing
43. ME Board April 1998
Recommended best cutting angle of drill for work on steel or cast iron is
degrees.
A. 48
B. 63
C. 59
D. 50
A. All of these
B. Surround the work with clay
C. Introduce around the work rolled wet cloth
D. Put asbestos sheeting around the work
A. Shaping
B. Planning
C. Turning
D. Reaming
A. Tip removal
B. Tip under cut
C. Tip relief
D. Pressure angle cut
50. ME Board October 1995
What is the difference between the shaper and a planer?
A. Safety goggle
B. Walkway guide
C. Safety notices in markings
D. All of these
A. Bend
B. Flaring
C. Flange
D. Crush
A. Charpy test
B. Izod test
C. Description test
D. Rockwell test
A .Flaring
B. Crush
C. Flange
D. Bend
A. Dividing head
B. Slotting attachment
C. Circular pitch
D. Circular milling attachment
A. Izod test
B. Charpy test
C. Rockwell test
D. Test blocks
A. Foundry area
B. Tool and die area
C. Welding test
D. Mass production area
A. Reboring
B. Overhauling
C. Grinding
D. Boring
A. Fan
B. Carriage
C. Headstock
D. Tail stock
13. ME Board April 1993
One important skill that operates of machine tools must have an understanding of
measurements, which demands
A. Speed
B. Precision
C. Sociability
D. Neatness
A. Vice grip
B. Feeler gage
C. Torque wrench
D. Adjustable wrench
A. Shaping
B. Milling
C. Turning
D. Reaming
A. Anvil
B. Spindle
C. Motor
D. Back pressure
A. Planning
B. Shaping
C. Turning
D. Reaming
A. Dead center
B. Live center
C. Focal center
D. Work center
19. ME Board April 1990
A machine used in shaping metal means of an abrasive wheel or the removal of
metals with an abrasive is called
A. Planer machine
B. Power saw
C. Shaper machine
D. Grinding machine
A. broaching machine
B. planer
C. tool grinder
D. milling machine
A. Shaper
B. Planer
C. Drill
D. Power saw
A. Plain scriber
B. Divider
C. Trammel
D. Hermaphrodite
A. Planer
B. Shaper
C. Grinder
D. Lathe
A. Planer
B. Shaper
C. Grinder
D. Shaver
A. Lathe machine
B. Milling machine
C. Broaching machine
D. Grinding
A. Lathe machine
B. Broaching machine
C. Planer
D. Shaper
A. Broaching
B. Lapping
C. Piercing
D. Reaming
A. Feeler group
B. Tachometer
C. Micrometer
D. Caliper
A. Rolling
B. Forging
C. Casting
D. Turning
A. Collet chuck
B. Magnetic chuck
C. Four jaw chuck
D. Universal chuck
A. Collet chuck
B. Independent chuck
C. Four jaw chuck
D. Magnetic chuck
A. Mash
B. Butt
C. Mandrel
D. Wobble
A. Lathe
B. Grinder
C. Planer
D. Slotter
A. Groove
B. Lap
C. Tap
D. Flute
A. Slotter
B. Chuck
C. Dividing head
D. Indexer
A. Drilling
B. Broaching
C. Milling
D. Boring
A. Countering sinking
B. Knurling
C. Squaring
D. Performing
A. Notching
B. Piercing
C. Turming
D. reaming
A. Shaping
B. Hobbing
C. Laying out
D. Shaping
A. Dial gage
B. Dial indicator
C. Tachometer
D. speedometer
A. Caliper
B. Manometer
C. Tachometer
D. Pyrometer
A. Rolling
B. Forging
C. Tuming
D. Casting
A. Tool grinder
B. Shaper
C. Planer
D. Power saw
A. Cast iron
B. German silver
C. High carbon steel
D. High speed steel
A. Electroplating
B. Forging
C. Machining of metals
D. Press work
A. Graphite
B. German silver
C. Lead
D. Mild steel
48. Formed milling operation of cutting gears can be used for cutting which type
of gears?
A. Spur
B. Worm
C. All of the above
D. Bevel
A. Gear shaving
B. Gear shaping
C. Gear hobbing
D. Gear milling
A. 30˚
B. 60˚
C. 110˚
D. 120˚
4. The helix angle on a high speed steel twist drill for drilling cast iron is of the order of
A. 12-22˚
B. 24-32˚
C. 35-40˚
D. 40-45˚
5. Dressing is
7. Which of the following processes that hydraulic fluids act as transfer media
A. Continuous casting
B. Die casting
C. Gravity casting
D. Pressed casting
A. Feed the casting at a rate consistent at a rate consistent with the rate of solidification
B. Act as reservoir for molten metal
C. Help feed the casting until all solidification takes place
D. Feed molten metal from pouring basin to gash
13. The mould for casting ferrous materials
A. Copper
B. High carbon steel
C. Low carbon steel
D. Medium carbon steel
A. Fineness
B. Hot strength
C. Moisture content
D. Permeability
A. Angle iron
B. Bevel protector
C. Combination
D. Sine bar
A. More
B. Same
C. Less
D. More/less depending on size
21. Hacksaw blade that has the same number of teeth as given below area available. Which
one would you choose for cutting brass?
A. Cylindrical bores
B. Screw threads
C. Spherical threads
D. Taper bores
23. When large number of components are turned and parted off from bar, the chuck
generally used is the .
A. Collet chuck
B. Four jaw chuck
C. Magnetic chuck
D. Two jaw chuck
A. 30m/min
B. 40m/min
C. 50m/min
D. 80m/min
A. Drilling machine
B. Grinder
C. Lathe
D. Shaper
A. Boring
B. Counter striking
C. Drilling
D. Reaming
A. Out flow
B. In flow
C. Smooth flow
D. Solidification of the molten material
A. Mm
B. Mm per degree
C. Mm per revolution
D. Rpm
A. Shrinkage
B. Machining
C. Distortion
D. Easy withdrawal
A. Casting
B. Drilling
C. Forging
D. Turning
A. Brass
B. Granite
C. Stainless steel
D. Wood
A. Collet chuck
B. Four jaw self centering chuck
C. Magnetic chuck
D. Three jaws independent chuck
A. Foundry
B. Hot forging
C. Cold forging
D. Fitting
A. Carbon steel
B. Copper alloy
C. Copper
D. Steel at high speeds
A. Coarse grains
B. Fine grains
C. Medium grains
D. Round grains
A. Cut gears
B. Cut threads
C. Give desired direction of movement to the lathe carriage
D. Reduce spindle speeds
49. For machining the flange of a 90 below on a lathe, which of the following holding
devices is used?
A. Angle plate
B. Catch plate
C. Face plate
D. Lathe plate
A. Bevel protractor
B. Dial gage
C. Scale
D. Try square
Answer to Test 23 – Machine Shop Practice
A. Angle gage
B. Micrometer
C. Slip gage
D. Vemier caliper
A. Gear grinding
B. Gear shaping
C. Gear shaving
D. Milling
A. Counter boring
B. Counter sinking
C. Reaming
D. Spot facing
4. When the extreme outer corners of the cutting edge of a drill wear away too rapidly, it
is an indication of
A. Polish material
B. Roughen material
C. Sharpen material
D. Smooth material
7. Knurling is done .
A. Boring
B. Chamfering
C. Planning
D. Tuming
8. When cutting material in a lathe, the harder the material being cut, the tool bit should
have
9. When turning a piece of round in a lathe, the front clearance should have
A. Cutting angles
B. Large – diameter cutting
C. Small – diameter cutting
D. None of the above
A. Case hardened
B. Rubbed with emery cloth
C. Rubbed with crocus cloth
D. Stoned with an oilstone
11. When cutting material in a lathe, the harder the material being cut, the tool bit should
have
A. Any of these
B. Double tap rake
C. Less tap rake
D. More tap rake
12. A piece of cast iron held against an emery wheel will give off
A. Inserting a feeler gage between the coupling faces at various points around the
circumference
B. Inserting a thermometer
C. Rotating and measuring to nearest permanent fitting
D. Using an inside micrometer
A. Cleaned
B. Cold
C. Heated
D. Roughed
A. Carbon steel’
B. Cold – rolled steel
C. Hot – rolled steel
D. Tool steel
18. When drilling a hole in a piece of work held in a lathe chuck one would use the
A. Head stock
B. Compound rest
C. Cross-feed
D. Tailstock and drill chuck
19. When using a drill press, the work should be held with
A. A pair of pliers
B. A vise or clamp
C. Gloves on
D. The hand
23. The best file to use when finishing sharp corners or slots and grooves is the:
A. Jeweler’s file
B. knife file
C. mill file
D. square file
a. That is dirty
b. With a tang
c. Without a handle
d. Without oiling
A. Size
B. Shape
C. Type of teeth
D. All of the above
26. When filling a piece of metal in a lathe o\if short strokes are used the finished piece
will probably
A. Be cut of round
B. Be perfect
C. Have a small flat areas on the surfaces
D. A and c
27. The best procedure when filling a piece of metal in a lathe is to take .
29. Small pieces of metal clogged between the teeth on a file are called
A. Bumps
B. Clogs
C. Flats
D. Pins
30. Finishing off a piece of metal with a real smooth finish can be done by
A. Draw- filling
B. Flat-filling
C. Milling-filling
D. Side-filling
31. For finishing a piece of work to size the file use is the
A. Crossing file
B. Double – cut fine - tooth file
C. Mill file
D. Single – cut fine – tooth file
A. Small tubing
B. Conduit
C. Sheet metal under 18 gage
D. Any of the above
35. A hacksaw blade with 18 teeth per inch is best suited for cutting
A. Aluminum
B. Cast iron
C. Solid iron
D. Any of the above
A. Set the blade in the frame with the teeth facing toward you
B. Turn the blade at right angles to the frame
C. The teeth pointing backward
D. The teeth pointing forward
38. A hacksaw blade with 34 teeth per inch should be used for cutting
A. Brass
B. Cast iron
C. Heavy
D. Thin wall tubing
A. Caliper
B. Micrometer
C. Pyrometer
D. Tachometer
A. Brass
B. Cast iron
C. Tool steal
D. Any of the above
A. One positions
B. Two position
C. Three positions
D. Four positions
A. A movable back
B. Flexible ends
C. Only the back hardened
D. Only the teeth hardened
48. The flexible type hacksaw blade is best suited for work on
A. Aluminum
B. Channel
C. Tubing
D. Any of the above
A. Angle cutting
B. Grooving
C. Facing
D. Any of the above
3. When facing off a piece of material in the lathe chuck the tool bit must be set ________.
a. Above center
b. At the center
c. Below the center
d. Off center
6. A piece of mild steel held against an emery wheel eill give off
a. Bright shiny sparks
b. Green sparks
c. Light straw- colored sparks
d. No sparks
16. A piece of tool steel held against an emery wheel will give off __________.
a. White sparks with stars on the end
b. Yellow sparks
c. No sparks
d. Green sparks
17. If you use a dry grinding wheel for sharpening tool bits, dip the end of the bit in water
frequently to prevent __________.
a. Annealing the cutting edge of the bit
b. Burning your fingers
c. Hardening of the tip
d. The tip from crystallizing
22. The cutting angle on a drill for drilling mild steel should be___________.
a. 39°
b. 49°
c. 59°
d. 69°
25. When using a drill press, the work should be held with_________.
a. The hand
b. A gloved hand
c. A vise or clamp
d. Pliers
26. A tool bit for cutting a American National thread should be ground with a _________.
a. 30° angle
b. 45° angle
c. 60° angle
d. 90° angle
32. Soda added to water is used for cooling instead of plain water because__________.
a. It reduces the amount of heat generated
b. It improves the finish
c. It overcomes rusting
d. All of the above
36. The instrument used to reshape a grinding wheel that is grooved or out of round is called
a. Wheel aligner
b. Wheel dresser
c. Wheel enemy
d. Wheel cutter
37. The instruments used to remove old packing from packing glands and stuffing boxes are
called
a. Packing tools
b. Packing bits
c. Gland box cleaner
d. Packing screw
40. The tool used in precision work to smooth on enlarge holes is called
a. Drift pin
b. Reamer
c. Round out
d. Protractor
46. Back rake angle for high speed steel single point cutting tool to machine free cutting
brass is
a. 0°
b. 5°
c. 10°
d. 15°
11. Cemented carbide tipped tools can machine metal even when their cutting elements
get heated up to the temperature of __________.
a. 1650°C
b. 1400°C
c. 1000°C
d. 1800°C
16. Two major factors, which determined the rpm of milling cutter, are the material being
cut and __________.
a. Number of teeth in cutter
b. Diameter of cutter
c. Time allowed to complete the job
d. Depth of cutter
17. Gear pumps used in hydraulic system are used for _________.
a. Low and medium pressure
b. Medium and high pressure
c. Low and high pressure
d. None of the above
18. Electron beam machining process is quite suitable for a material having
a. High melting point and high thermal conductivity
b. High melting point and low thermal conductivity
c. Low melting point and low thermal conductivity
d. Low melting point and high thermal conductivity
23. The size of abrasive grains in an abrasive a jet machining varies from
a. 60 to 100 microns
b. 10 to 50 microns
c. 1 to 5 microns
d. 110 to 150 microns
25. Twist drills are usually considered suitable for machining holes having a length less
than
a. Two times their diameter
b. Five times their diameter
c. Ten times their diameter
d. Fifteen times their diameter
28. In quick return mechanism of shaping machine the ram stroke length is proportional
to
a. Slotter arm length
b. Crank length
c. Ram length
d. None of the above
29. The usual ratio of forward and return stroke in quick return mechanism of shaping
machine is
a. 3:2
b. 6:8
c. 3:1
d. 5:2
30. The amount of metal removed by honing process is less than _________.
a. 0.125 mm
b. 0.255 mm
c. 0.015 mm
d. 0.315 mm
31. The type and number of bearings to be used for spindles of machine tool depending
on
a. Type of spindle
b. Type of machine tool
c. Load on the bearing
d. None of the above
32. If there is no fit, a liberal tolerance of the order of _____ in machining work could be
permitted
a. ± 0.020
b. ± 0.010
c. ± 0.09
d. ± 0.05
33. A tolerance where the size of a part is permitted to be either larger or smaller than
the given dimension
a. Bilateral
b. Unilateral
c. Lateral
d. None of the above
34. A tolerance where the size of a part may be larger only or smaller only, than the
given dimension
a. Bilateral
b. Unilateral
c. Lateral
d. None of the above
37. When the hole is smaller than the shaft it will take force or pressure to put the cold
part together. The allowance is said to be negative and is termed as
a. Negative fits of metal
b. Positive fits
c. Interchangeable
d. Interference of metal
39. It is the irregularities or departures from the nominal surface of greater spacing than
roughness
a. Roughness
b. Lay
c. Smoothness
d. Waiveness
43. The outbreak of fire can be avoided by preventing which of the following?
a. Fuel
b. Oxygen
c. Heat
d. Any of the above
44. The square head of a combination set is used for making or checking which measure
of an angle?
a. 90° only
b. 90° and 45°
c. 45° only
d. Any angle between 0-180°
48. For general work, the cutting angle of a cold flat chisel is ground at an angle of
a. 35°
b. 60°
c. 70°
d. 80°
49. A new hacksaw blade should not be used in old cut because
a. The blade is very costly
b. The blade have very sharp teeth
c. The space is not sufficient to play the new blade in the old cut
d. None of the above
3. In which screw thread the side is equal to the width of flat, width of space equals
0.5p is termed as
a. Acme
b. Buttress
c. Knuckle
d. Square
12. Limit gage is made to the __________ sizes of the work to be measured
a. Actual and nominal
b. Minimum and maximum
c. Nominal and lower limit
d. Nominal and upper limit
18. When an external gear is meshed with an internal gear, the gears will rotate in
a. Opposite direction
b. Same direction
c. Will not rotate
d. None of the above
20. The usual ratio of soluble oil and water used in coolant is
a. 1:10
b. 1:20
c. 10:1
d. 20:1
21. For a given rpm, if the diameter of a twist drill increases, then cutting speed will
a. Decrease
b. Increase
c. Same
d. None of the above
22. An advance motion along the longitudinal axis of a twist drill is called
a. Cutting speed
b. Feed
c. Speed
d. None of the above
24. For grinding materials having low tensile strength which of the following abrasives is
used?
a. Aluminium
b. Corundum
c. Emery
d. Silicon carbide
26. Which center is used for supporting open end of pipes, shells etc. while turning or
thread cutting in a lathe?
a. Ball center
b. Half center
c. Female center
d. Pipe center
27. When outside diameter of a job is turned in relation to the internal hole, the job
should be held ___________.
a. Between centers
b. In three jaw chuck
c. On face plate
d. On lathe mandrel
31. For the accurate measurement of bores, the best instrument to use is
a. Dial test indicator
b. Inside micrometer
c. Plug gauge
d. Vernier caliper
32. Under sine principle the length of sine bar takes the place of __________.
a. Adjacent
b. Height
c. Hypotenuse
d. Opposite
37. For cutting gear teeth in a shaper, the __________ tool is used.
a. Form
b. Gooseneck
c. Round nose
d. “V” shaped
38. Shaper tool bit should not extend in tool holder beyond
a. 5 mm
b. 15mm
c. 25mm
d. 50mm
40. A tipped tool is more useful than high speed steel tool because
a. It can resist more heat
b. It can keep the cutting point sharp
c. Cutting speed can be increased
d. All of the above
45. The clamp block used in a slotter to support the end of the trap is made of
a. High carbon steel
b. High speed steel
c. Lead wood
3. In a standard dividing head, the ration between the worm wheel and the worm is
a. 10:1
b. 20:1
c. 30:1
d. 40:1
5. There are two different movements of the crank in which type of indexing?
a. Angular
b. Compound
c. Differential
d. Simple
11. If the clearance of a cutting edge is 5°, the lip angle is 75°, the rake angle will be
a. 10°
b. 70°
c. 80°
d. 60°
12. The approximate hardness of high speed steel and mill cutter is;
a. 45 HRC
b. 52 HRC
c. 62 HRC
d. 72 HRC
14. Where does the feed motion take place in a slotting machine?
a. During the cutting motion
b. After each forward stroke
c. At the end return motion
d. After each double stroke
15. Which of the following conditions may cause error during knurling?
a. Clamped length of tool too short
b. Surface speed too low
c. Too much longitudinal feed
d. Unnecessary support with tail stock center
16. Mark the milling method during which the formation of chatter marks is very likely
a. During down cut milling with a straight too cutter
b. During face milling with a straight tooth cutter
c. During up cut milling with a straight tooth cutter
d. While using spiral tooth cutter
20. A grinding wheel, which has got the marking “C”, is made with what abrasive?
a. Aluminum oxide
b. Silicon carbide
c. Combination of “A” and “B”
d. Corundum
25. Which of the following is used to clean the gage blocks before and after use?
a. Brush
b. Chamois leather or linen cloth
c. Cotton waste
d. None of the above
27. Mark the cuter which works simultaneously with the up cut and down cut process.
a. Semi-circular milling cuter
b. Shell and milling
c. Side milling cutter
d. Plain milling cutter
28. What happens if the job is loosely fitted between centers in cylindrical grindings?
a. The job will be cut out of round
b. The job will be thrown out
c. The job will be oversize
d. The job will not rotate
31. Which of the following has its angle 30° and is used for giving sharp impression on
soft metals?
a. Center punch
b. Dot punch
c. Prick punch
d. Hollow punch
32. Which of the following has its angle 60° and is used for dotting after marking the lines
on general works?
a. Center punch
b. Dot punch
c. hollow punch
d. prick punch
33. Which of the following has its angle 90° and is used to give deep marks for the
location of drill?
a. Center punch
b. Dot punch
c. Hollow punch
d. Prick punch
35. Reason why cast iron is selected for the manufacture of surface plate.
a. It is easy for machinery
b. It is cheaper
c. It has less wear and tear
d. All of the above
36. Common measuring tools are
a. Steel rule
b. Vernier caliper
c. Micrometer
d. All of the above
37. It is an operation of stretching and spreading over the metal by means of the .. of the
hammer
a. Peening
b. Swaging
c. Bending
d. Upsetting
41. A holding device, which is used to hold, or grip work piece, while filling, chipping or
any other bench work or while machining or drilling them.
a. Vise
b. Clamp
c. Grip
d. Pressed
42. A multi pointed hand anything tool used to remove material from metallic and non-
metallic work pieces to match with drawing, shape and size.
a. Cold chisel
b. File
c. Hacksaw
d. None of the above
43. A side cutting tool used for accurately finishing the straight or tapered holes already
drilled or bored.
a. Reamer
b. Swaging
c. Peering
d. Tapping
46. A machine element inserted at right angle to the axis of shaft is known as
a. Fastener
b. Cotter
c. Key
d. Clamp
49. A type of iron, which contains 3 to 3.5% carbon either in, combined form or in …
state
a. Wrought iron
b. Cast iron
c. Pig iron
d. Gray iron
50. Which of the following furnance used for manufacture of cast iron?
a. Cupola furnance
b. Crucible furnance
c. Electric furnance
d. All of the above
1. A product of paddling furnace, which contains less than 0.10% carbon, is called:
A. wrought iron
B. cast iron
C. pig iron
D. gray cast iron
3. Which of the following gives greater hardness, cutting toughness and fine grain structure?
A. Chromium
B. Nickel
C. Tungsten
D. Vanadium
4. Which of the following provides greater hardness, cutting toughness and resistance to wear
and tear?
A. Chromium
B. Tungsten
C. Nickel
D. Vanadium
5. Which of the following raises the tensile strength, protects from carbon corrosion and
improves wearing property?
A. Cobalt
B. Nickel
C. Molybdenum
D. Tungsten
7. ________ improves the cutting quality and gives excellent magnetic property in the steel.
A. Cobalt
B. Molybdenum
C. Nickel
D. Chromium
10. It is a process to reduce some brittleness and to induce some toughness in the steel part.
A. case hardening
B. normalizing
C. annealing
D. tempering
11. It is a process to soft the steel part y removing the internal stress.
A. normalizing
B. annealing
C. tempering
D. hardening
13. It is a process for making the outer surface harder of the steel part.
A. flame hardening
B. hardening
C. case hardening
D. carburizing
14. It is a case hardening process by which the carbon content of the steel near the surface of a
part is increased.
A. nitriding
B. tempering
C. carburizing
D. flame hardening
15. It is a case hardening process in which work piece is heated in a stream of ammonia at 500
to 550°C.
A. carburizing
B. nitriding
C. tempering
D. normalizing
18. The relation between two mating parts with reference to ease the assembly is called:
A. allowance
B. clearance
C. tolerance
D. fit
20. ________ is the difference between the high and low limit of a size.
A. clearance
B. allowance
C. tolerance
D. fit
22. It is an operation of finishing the flat and cylindrical surfaces to a fine degree of accuracy.
A. lapping
B. shaping
C. planing
D. honing
23. It is an operation of finishing the cylindrical surfaces to a fine degree of accuracy by means
of abrasive sticks.
A. lapping
B. planing
C. shaping
D. honing
24. It is a device, which hold the job in position and guide the cutting tool.
A. clamp
B. jig
C. vise
D. grip
26. The movement of the belt upon the face rim or outer of the driver and driven pulleys within
the area of arc of contact is called:
A. slip
B. creep
C. crowning
D. dressing
28. It is the outer surface on face or rim of the pulley and made in convex for to keep the belt in
center when it is in motion.
A. crowning
B. dressing
C. creep
D. slip
29. To avoid slip or creep, the resin powder or paste is poured in between the outer surface of
pulley and belt for increasing the tension. This procedure is known as:
A. crowning
B. dressing
C. creep
D. slip
A. bevel gears
B. hypoid gears
C. helical gears
D. worm gears
31. It is used to transmit motion at high speed with heavy load without producing noise.
A. worm gears
B. herringbone gears
C. bevel gears
D. spur gears
32. It is used to connect and disconnect the driving and driven units.
A. brakes
B. springs
C. clutch
D. coupling
33. It connects the shafts with soft materials such as rubber, leather and canvass.
A. universal coupling
B. flexible coupling
C. rigid coupling
D. Oldham coupling
34. What is used to connect the shafts whose axes are intersecting?
A. rigid coupling
B. Oldham coupling
C. flexible coupling
D. universal coupling
35. It is generally used on high speed with light load because it has point contact.
A. ball bearing
B. roller bearing
C. metal bearing
D. wood bearing
36. It is generally used on high speed with heavy load because it has line contact.
A. plastic bearing
B. metal bearing
C. roller bearing
D. ball bearing
37. It is a process by which the length of a work piece is increased by reducing its cross-
sectional area.
A. drawing out
B. drifting
C. jumping
D. upsetting
A. upsetting
B. drawing out
C. drifting
D. jumping
39. Refers to the process by bulging on one end of a work piece to bring a required shape.
A. bending
B. upsetting
C. drifting
D. jumping
40. It is a process of enlarging and smoothing the punched hole by means of tapered drifts of
various sizes and shapes.
A. drifting
B. jumping
C. drawing out
D. upsetting
41. It is a machine tool used to remove metal from a work piece to give it the required shape
and size.
A. drill press
B. lathe
C. shaper
D. planer
42. It is a set of gears fitted in different positions on a plate, which are controlled by a lever.
A. gear train
B. stud gear
C. tumble gear
D. differential gear
43. It moves on the lathe bed with cutting tool according to the rotation of lead screw or by the
hand traversing wheel.
A. Apron
B. compound rest
C. saddle
D. mandrel
44. It acts the carriage or compound rest through the mechanism lifted inside the ________.
A. saddle
B. Apron
C. compound
D. mandrel
45. It gives the cutting tool longitudinal feed, cross feed or angular feed.
A. compound rest
B. Apron
C. saddle
D. carriers
46. A holding device used to hold the job properly when turning the outer surface truly with the
finished hole called:
A. clamp
B. fixture
C. jig
D. mandrel
A. dead center
B. live center
C. below center
D. above center
A. dead center
B. live center
C. above center
D. below center
49. It is a machine tool used to produce flat surfaces, which may be horizontal, vertical or
inclined.
A. planer
B. slotter
C. shaper
D. milling
A. slide rake
B. top rake
C. side clearances
D. front clearance
Answer:
A. front clearance
B. side clearance
C. side rake
D. none of the above
A. side rake
B. side clearance
C. front clearance
D. top rake
A. front clearance
B. side clearance
C. side rake
D. top rake
4. It is a reciprocating type machine tool used for machining flat, cylindrical and irregular
surfaces.
A. planer
B. shaper
C. slotter
D. lathe
A. production slotter
B. puncher slotter
C. tool room slotter
D. none of the above
A. planer
B. shaper
C. slotter
D. lathe
7. It is a machine tool used to machine plane curved surfaces, slots, grooves, teeth, with a fast
rotating multipoint cutter.
A. milling
B. planer
C. shaper
D. grinder
8. It is also known as conventional milling in which the rotation of the cutter is in the direction
opposite to the direction of the table movement.
A. down-milling
B. up-milling
C. straddle milling
D. gang milling
9. It is also known as climb milling in which the rotation of the cutter and the movement to the
table is in the direction.
A. gang milling
B. down-milling
C. up-milling
D. straddle milling
10. It is an operation of milling the complex surfaces with the help of a group of cutters mounted
on the same arbor.
A. gang milling
B. straddle milling
C. climb milling
D. down-milling
11. It is an operation of milling two opposite sides of work piece at a time by using two side
milling cutters on the same arbor.
A. gang milling
B. straddle milling
C. side milling
D. face milling
12. It is an attachment to the milling machine, which helps to divide the job periphery into a
number of equal divisions.
A. indexing
B. dividing head
C. slotting
D. universal spiral
13. It is an operation to produce narrow slots or grooves using slitting saw milling cutter.
A. saw milling
B. form milling
C. end milling
D. side milling
15. It is an operation to divide the periphery of the job into number of equal parts accurately.
A. dividing head
B. indexing
C. slotting
D. none of the above
16. The angle formed between the face of a tool and the work surface or the tangent to the work
piece at the point of contact with the tool called:
A. clearance angle
B. cutting angle
C. rake angle
D. wedge angle
17. It is a device, which is used to change the piece of a piece by removing material in the form
of chips.
A. cutting tool
B. machine tool
C. chisel
D. hacksaw
18. The angle formed the face and the normal to the work piece at the point of contact with the
tool.
A. clearance angle
B. cutting angle
C. wedge angle
D. rake angle
19. The angle formed between the face and the clearance surface.
A. wedge angle
B. rake angle
C. clearance angle
D. cutting angle
20. The angle formed between the clearance surface and the work surface or the tangent to the
work piece at the point of contact with the tool.
A. clearance angle
B. wedge angle
C. rake angle
D. cutting angle
21. The best method of avoiding accident is by observing ________ related to a machine and
work piece.
A. emery
B. opponent
C. safety precautions
D. cleanliness
22. The size of try square is measured from the inner edge of stock to the end of its _______.
A. base
B. blade
C. edge
D. body
A. 30°
B. 45°
C. 60°
D. 90°
A. hard wood
B. soft wood
C. steel
D. cast iron
25. The size of bench vise is measured from the ________ of its jaws.
A. width
B. length
C. thickness
D. curvature
A. positioning to teeth
B. arrangement of teeth
C. setting of teeth
D. none of the above
28. The size of a flat file is measured from ________ to heel of the fire.
A. edge
B. base
C. tip
D. body
A. one
B. two
C. three
D. four
30. Reamer should also be turned in ________ direction when taking it out.
A. same direction
B. opposite direction
C. clockwise
D. counterclockwise
31. It is the distance measured parallel to the axis from a point on a screw thread to the
corresponding point on the next thread.
A. lead
B. pitch
C. linear
D. chord
A. cast iron
B. cast steel
C. aluminum
D. stainless steel
A. 0.10% to 0.50%
B. 0.70% to 1.50%
C. 3% to 7%
D. 5% to 10%
A. annealing
B. normalizing
C. tempering
D. nitriding
35. Hatchet stop is attached to measure the accurate reading by applying ________ pressure
irrespective of user’s skill and strength.
A. atmospheric
B. gage
C. uniform
D. variable
A. drilling hole
B. reaming hole
C. tapping hole
D. plugging hole
37. ________ gage is used to check the clearance between the mating parts.
A. feeler
B. plug
C. tap
D. dial
A. feeler
B. plug
C. tap
D. dial
39. The difference between the high limit and the low limit of a size is called:
A. allowance
B. clearance
C. boundary
D. tolerance
40. An intentional difference between the hole and the shaft dimensions for any type of fit is
called:
A. allowance
B. clearance
C. tolerance
D. range
41. The material for laps should be ________ than the material of part to be tapped.
A. harder
B. shorter
C. softer
D. longer
42. Jigs are generally used for holding the job and ________ the tool.
A. support
B. guide
C. control
D. regulate
43. Measuring and other setting methods can be eliminated by using ________ and fixtures.
A. guide
B. support
C. jigs
D. structure
44. When two or more tools are to be used through the same hole then ________ bushes are
used in jigs.
A. positive slip
B. negative slip
C. friction
D. slip
45. The ________ gears are used for changing the plane direction.
A. spur
B. helical
C. worm
D. bevel
47. Flash point is the ______ at which the sufficient vapor is given off from the off without actual
setting fire to the oil.
A. gage temperature
B. lower temperature
C. higher temperature
D. absolute
48. When hard material; is to be drilled, the cutting edge of drill is should be ________ 118°.
A. less than
B. equal to
C. more than
D. either more than or less than
49. If the taper tank of the drill is too large as compared to the spindle hole, then ________ is
used.
A. drill socket
B. planer
C. electric drill
D. copping saw
50. What is the slip clearance angle of twist drill for generated work?
A. 3 - 6°
B. 8 - 10°
C. 12 - 15°
D. 18 - 22°
Answer:
1. A machine for shaping a work piece by gripping it in a holding device and rotating it under
power against a suitable cutting tool for turning, boring facing or threading.
a. Shaper
b. Lathe
c. Planer
d. Engine lathe
2. A machine for the removal of metal by feeding a work piece through the periphery of a
rotating circular cutter.
a. Milling machine
b. Milling planer
c. Milling cutter
d. Milling shaper
3. It is a machine tool used for cutting flat-on-flat an toured surfaces by reciprocating a single-
point tool across the work piece.
a. Planer
b. Shearing machine
c. Shaper
d. Slab cutter
4. It is a machine for the shaping of long, flat or flat countered surfaces by reciprocating the
work piece under a stationary single-point tool or tools.
a. Planer
b. Shaper
c. Lathe
d. Turret lathe
5. It is the machine used for shaping of metal or plastic by pushing or pulling a broaching
across a surface or through an existing hole in a work piece.
a. Planning
b. Shaping
c. Broaching
d. Milling
6. It is a device usually motor-driven, fitter with an end cutting tool that is rotated with sufficient
power either to create a hole or enlarge an existing hole in a solid material.
a. Drill jigs
b. until press
c. Drill chuck
d. Drilling machine
7. It is a machine tool designed to machine internal work such as cylinders, holes in castings,
and dies, type are horizontal, vertical jig and single.
a. Boring machine
b. Broaching machine
c. Drilling machine
d. Boring mil
8. It is milling method in which parts placed in a row parallel to the axis of the cutting tool end
are milled simultaneously.
a. Abreast milling
b. Angular milling
c. Helical milling
d. None of the above
9. A core drill with hardened steel shot pellets that revolve under the rim of the rotating tube,
employed ion rotary drilling in very hard ground.
a. Automatic drill
b. Double core barrel drill
c. Flat drill
d. Adamantine drill
10. The part of a machine for wood planning that carries the cutters
a. Adz stock
b. Adz Stock
c. Head Stock
d. Hell Block
11. A grinding mill of large diameter with either lumps of ore, pebbles, or steel balls at crushing
bodies the dry lead is air swept to remove mesh material.
a. Aero fall mill
b. Aero motor
c. Aerial speed
d. Ball mill
12. A tool –steel cutter used for finishing surfaces of angles greater or less than 900 with its axis
of rotation called________
a. Circular cutter
b. Helical cuter
c. Angle cutter
d. Asphalt cutter
13. Milling surfaces that are flat and at an angle to the exist of the spindle of the milling machine
called.
a. Hammer milling
b. Helical milling
c. Angular milling
d. Circular milling
15. A machine sued for forcing an arbor or a mandtel into-drilled or borred parts preparatory for
turning or grinding.
a. Automatic press
b. Bladder press
c. Arc press
d. Arbor press
17. A machine in which materials are pulverized between two toothed metal disks rotating in
opposite directions.
a. Attrition mill
b. Tumbling mill
c. Ball mill
d. Beater mill
18. A straight brace for bits whose shank comprises a coarse – pitch screws sliding in a
threaded tube with handle at the end of the device is operated by pushing the handle called.
a. Automatic capacity
b. Automatic drill
c. Automatic regulatory
d. Automatic stocker
19. A press in which mechanical feeding of the work is synchronized with the press action.
a. Dial press
b. Punch press
c. Automatic press
d. Manual press
20. A supporting member that carries a wheel and either rotates with the wheel to transmit
mechanical power to or from it, or allows the wheel to rotate freely on it called:
a. Shaft
b. Axle
c. Bushing
d. Coupling
21. A portable sanding tool having a power –driven abrasive coated continuous belt called.
a. Bench sander
b. Belt heightener
c. Gear sadder
d. Belt sander
23. Machine, which simultaneously molds and cures a pneumatic tire is called
a. Bladder press
b. Crank press
c. Automatic press
d. Manual press
25. Slightly rounding a cutting edge to reduce the probability of edge chipping is referred to as
a. Broaching
b. Butting
c. Blunting
d. Bleaching
27. Which of the following is a boring machine tool used particularly for large work piece, types
are horizontal and vertical?
a. Boring mill
b. Burrstone mill
c. Cage mill
d. Chile mill
28. A flat – ended twist drill designed to convert a cone at the bottom of a chilled hole into a
cylinder is called.
a. Churn drill
b. Core drill
c. Bottoming drill
d. Spiral drill
30. Small portable hand drill customarily used by hand setters to drill the holes is called:
a. Diamond drill
b. Spirel drill
c. Chum drill
d. Breast drill
31. ______ type shaper, the reciprocating movement of the arm is effected by __ of a rack and
pinion.
a. Gear
b. Thread
c. Screw
d. Bolt
32. Hydraulic shaper the reciprocating movement of the ram is obtained through _____
pressure.
a. Mercury
b. Oil
c. Water
d. Alcohol
42. For machining cast iron in shaper, the tool is ground with _______ rake angle.
a. Negative
b. Positive
c. 30o
d. 45o
44.
45.
46.
47.
48.
49.
50.
Answer:
1. Refers to the unit that can be moved longitudinally along the swivel table and is clamped
in position by two bolts one can either side of the base.
a. Foot stock
b. Head stock
c. Tail stock
d. Cross stock
2. An instrument used for determining the relative hardness of materials by a drop and
rebound method.
a. Scleroscope
b. Rockwell hardness tester
c. Universal testing machine
d. Brinell hardness tester
3. An instrument used for measuring the degree of surface roughness in micro inches.
a. Caliper
b. Micrometer
c. Profilometer
d. Scleroscope
4. Refers to the portion of the circumference of a grinding wheel touching the work being
ground.
a. Area of contact
b. Arc of contact
c. Angle of contact
d. Contact ratio
6. Device for holding grinding wheels of special shape or the working piece-grounded.
a. Head stock
b. Fixtures
c. Digs
d. Chuck
10. Process of increasing the cross-sectional area of a given portion or possibly whole
piece.
a. Forging
b. Upsetting
c. Spreading
d. Drawing
11. Process of lengthening a piece of stock while the cross-sectional area is reduced.
a. Lapping
b. Honing
c. Drawing
d. Upsetting
14. A very effective flux for soldering galvanized iron and zinc.
a. Soldering pastes
b. Muriatic acid
c. Zinc chloride
d. Cut acid
15. The process of checking the surface of a piece by rolling depressions into the surface.
a. Honing
b. Knurfling
c. Snagging
d. Reaming
16. The groove providing for the cutting faces of the threads or teeth, chip passage, and
lubrication.
a. Heel
b. Land
c. Flute
d. Thread relief
21. Measures the downward slope of the top surface of the tool from the nose to a rear
along the longitudinal axis.
a. Slide cutting edge angle
b. End relief angle
c. Side rake angle
d. Back rake angle
23. Measures the slope of the top surface of the tool to the side in a direction perpendicular
to the longitudinal axis.
a. Side rake angle
b. Side cutting edge angle
c. Side relief edge angle
d. End relief angle
26. It is surface finishing process by which scratches and tool marks are removed with a
polishing wheel.
a. Honing
b. Lapping
c. Polishing
d. Buffing
27. It is used for holding straight shank drills in the spindle of the machine when drilling.
a. Drill chuck
b. Chuck key
c. Floating holder
d. Magic chuck
30. Back rake angle for H.S.S. single point cutting tool to machine free cutting brass is.
a. 0o
b. 5o
c. 10o
d. 15o
31. In the list of processes given below, the chip removal process is the
a. Die casting
b. Extruding
c. Forging
d. Broaching
33. The list of process given below, the non-chip removal process is
a. Grinding
b. Spinning on lathe
c. Thread cutting
d. Milling
36. _____ carbide tipped tools can machine metal even when their cutting ____ get heated
up to the temperature of
a. 1650oC
b. 1000oC
c. 1400oC
d. 1800oC
39. ___ speed of H.S.S. twist drill to machine gray cast iron is
a. -20 m/min
b. -25 m/min
c. -30 m/min
d. 25-40 m/min
40. The recommended value of rake angle for machining aluminum with cutting tools made
up of diamond tool.
a. 0o
b. 15 o
c. 35 o
d. 45 o
42. The major factors, which determine the rpm of milling cutter, are the material being cut
and the _________.
a. Number of teeth in cutter
b. Diameter of cutter
c. Time allowed to complete the job
d. Depth of cutter
45. The recommended value of rake angle for machining with cutting tools made up of high
speed steel tool.
a. 5o
b. 10 o
c. 15 o
d. 35 o
47. Electron beam machining process is quite suitable for a material having
a. High melting point and high thermal conductivity
b. High melting point and low thermal conductivity
c. Low melting point and low thermal conductivity
d. Low melting point and high thermal conductivity
48. A process can be considered as a hot working process if the material is heated
a. Below recrystallization temperature
b. Above recrystallization temperature
c. Below normal temperature
d. Above normal temperature
49. Grinding is
a. Metal fusing operation
b. Metal powdering operation
c. Metal finishing operation
d. None of the above
Answer:
1. The recommended value of the rake angle for machining aluminum with cutting tools made up
of cement carbide tool.
A. 5° B. 10° C. 15° D. 25°
2. Laser beam machining process is used to machine:
A. Thicker materials B. thinner materials C. heavier materials D. stronger materials
3. The size of abrasive grains in abrasive a jet machining varies from:
A. 60 to 100 microns B. 10 to 50 microns C. 1 to 5 microns D. 20 to 40 microns
4. In collet, the included angle of taper is usually:
A. 10° B. 20° C. 30° D. 40°
5. Straight fluted drills are used to drill _________ materials.
A. Soft B. hard C. thin D. thick
6. Twist drills are usually considered suitable machining holes having a length less than:
A. Two times their diameter
B. Five times their diameter
C. Ten times their diameter
D. Twenty times their diameter
7.
8. The relative motion of work piece in planning is:
A. Rotary B. Translator C. rotary and translator D. none of
the above
9. the accuracy obtained by the grinding process can be of the order of:
A. 0.25 mm B. 0.025 mm C. 0.0025 mm D. 0.00025 mm
10. Quick return mechanism of shaping machine, the ram stroke length is proportional to:
A. Slotter arm length B. Crank length C. Ram length D. None of these
11. Usual ratio of forward and return stroke in quick return mechanism of -------ing machine is:
12. Amount of metal removed by honing process is less than:
A. 125 mm B. 225 mm C. 325 mm D. 425 mm
13. E.C.M. process normal current requirement is:
14. The voltage applied between tool (cathode) and work piece (anode) in E.C.M. process is:
A. 30 – 50 V B. 60 – 90 V C. 3 – 20 V D. none of above
15. The diameter (D) of a plain milling cutter is approximately related to arbor diameter (d) as:
A. D = 1.5d to 2d B. D = 2.5d to 3d C. D = 4.5d to 6d D. D = 5.5d to 8d
16. The type and number of bearings to be used for spindles of machine tool depend on the:
A. Type of spindle
B. Type of machine tool
C. Load on the bearing
D. None of the above
17. H.S.S. cutting tools are generally provided with:
A. Positive rake angle
B. Negative rake angle
C. Positive cutting edge angle
D. Negative cutting edge angle
18. Cemented carbide and ceramic cutting tools are usually provide with:
A. Positive rake angle
B. Negative rake angle
C. Positive cutting edge angle
D. Negative cutting edge angle
19. Coefficient of friction in anti-friction guide ways is:
A. High B. low C. medium D. none of the above
20. Nitriding process of surface treatment for steel tools is used for tools taking:
A. Light cuts B. heavy cuts C. medium cuts D. none of the
above
21. A very low cutting speeds the tool wear is due to:
A. Plowing action B. transfer C. material D. temperature
22. The mixtures of lard, cotton seed or rape-seed oils and mineral oils.
A. Cutting oils B. cooling oils C. heating oils D. emulsions
23. How is aluminum work piece marked?
A. Ball pen B. lead pencil C. crayon D. chalk
24. How the height of a bench vice is adjusted?
A. By using a wooden plate form
B. By using a wooden packing piece under the vice base
C. By using a vice adjusting fixture
D. All of the above
25. What is the material of hacksaw blade?
A. High carbon steel
B. High speed steel
C. Low tungsten steel
D. Any of the above
26. Why hacksaw blade teeth get dull?
A. Coarse pitch blade is used on hard metal B. too much speed and pressure
C. Pressure is not released in return stroke D. any of the above
27.
28. How are rivets made?
A. Cold pressing B. Rolling C. Drawing D. None of these
29. It is a case hardening process in which work piece is heated in a steam of ammonia at 500 to
550°C.
A. Quenching B. Annealing C. Tempering D. Nitriding
30. It is used to measure gap between two mating parts to set all the job and machine in
alignment and to measure clearance of piston and cylinder in automobiles.
A. Compound gauge B. Feeler gauge C. Inspection gauge D. Workshop gauge
31. The movement of belt upon the face of rim or outer surface of the driver and driven pulleys
within the area of arc of contact,
A. Slip B. Creep C. Interference D. Crowning
32. The temperature at which oil gives off sufficient vapor without actually setting fire to the oil.
A. Flash point B. Fire point C. Pour point D. Cloud point
33. It is the process by which the length of a work piece is reduced.
A. Drawing B. Drifting C. Jumping D. Upsetting
34. It cannot be forged because it will break if heated and beaten by hammer.
A. High speed steel B. Tool steel C. Carbon steel D. Cast iron
35. Is a process of enlarging and smoothing the punched hole by means of ------red drifts of
various sizes and shapes.
A. Drifting B. Drawing C. Upsetting D. Jumping
36. The process by which the length of a work piece is increase by reducing its cross-sectional
area.
A. Flattening B. Drawing out C. Swaging D. Jumping
37. -------er tools are made of what type of material?
A. Brass B. Bronze C. high speed steel D. Babbitt
38. __________ is a reciprocating type tool used for machining flat, cylindrical -----egular
surfaces.
39. ----ation to enlarge the previously drilled hole.
40. An operation to make smaller hole in exact center for lathe center.
A. Broaching B. Reaming C. Courier boring D. Center drilling
41. It is the operation of beveling the mouth of a hole.
A. Counter sinking B. Counter boring C. Spot facing D. Counter broaching
42. It is the operation of smoothing and squaring the surface around the hole.
A. Reaming B. Counter sinking C. Spot facing D. Counter boring
43. The size of abrasive grains produced by crushing process is called:
A. Grade B. Grit C. Peebles D. none of these
44. It is the combination of iron, carbon and other alloying elements.
A. Cast iron B. Brass C. Carbon steel D. Alloy
steel
45. The main purpose of __________ is to resist wear and unable it to cut the other metal.
A. Tempering B. Hardening C. Quenching D. Normalizing
46. Lip clearance angle for drilling soft materials should be __________ that for drilling hard
materials.
A. Less than B. equal to C. more than D. zero
47. It is also known as slab peripheral milling.
A. Form milling B. Climb milling C. Convex milling D. Plain milling
48. In __________, the tool is released in return stroke.
A. Shaper B. Planer C. Slotter D. Reamer
49. The process of dividing the periphery of the job in degrees.
A. Direct indexing B. Plain indexing C. Differential indexing D. Angular indexing
50. Also known as conventional milling in which the rotation of the cutter is in a ----ion opposite to
the direction of the table movement.
1. It is also known as climb milling in which the rotation of the cutter and the movement of the
table is in the same direction.
A. down milling B. up milling C. Straddle milling D. Gang milling
2. The __________ is a machine tool used to remove metal from a work piece to give it the
required shape and size.
A. Shaper B. Planer C. Lathe D. Grinder
3. It is the method of grinding cylindrical surfaces.
A. Centerless grinding
B. Plunge-cut grinding
C. Through feed grinding
D. None of the above
4. It is the angle between the side cutting edge and the longitudinal axis of the tool.
A. Side cutting edge angle
B. End cutting edge angle
C. Side relief angle
D. End relief angle
5. It is a surface finishing process and is used to produce a lustrous surface of attractive
appearance.
A. Polishing B. Buffing C. Lapping D. Glazing
6. It consists of surface irregularities, which result from the various manufacturing process.
A. Lay B. Waveness C. Flaws D. Roughness
7. __________ is formed when a shaft rotates in a bush, lines or the bore of a ---using.
A. Ball bearing B. roller bearing C. Plain bearing D.
needle bearing
8. CNC in machine shop means:
A. Computer number control
B. Computer numerical control
C. Communication network control
D. Computer network center
9. It is the time lost due to break downs, weighting for tools, minor accidents, etc.
A. Set up time B. Handling time C. Machining time D. Down time
10. Refers to the process of separating or removing the burning or combustible material from the
neighborhood of the fire.
A. Starvation B. Blanketing C. Cooling D. None of the above
11. When does a chisel get blunt?
A. When it is properly heat treated
B. When it is not properly heat treated
C. When it is properly tempered
D. When it is not properly tempered
12. What is it necessary to provide tolerance?
A. It saves the labor charges
B. It saves the material from wastage
C. It saves the time
D. All of the above
13. It is done then and there by adjusting or repairing the faults come in notice during the work.
A. Preventive maintenance
B. Predictive maintenance
C. Routine maintenance
D. Corrective maintenance
14. A __________ is used between the cutting tool and work piece to minimize the friction heat.
A. Lubricant B. Coolant C. Water D. Alcohol
15. Which of the following is NOT a function of bearings?
A. To support the shaft B. To guide the shaft
C. To give free rotation to the shaft D. to transmit power
16. It is a process of cleaning a face of grinding wheel by means of a dresser for removing the
glazing and loading of wheel and to improve the cutting action of a wheel.
A. Dressing B. Polishing C. Truing D. Lapping
17. What should be the top rake angle to cut brass?
A. 0° B. 15° C. 30° D. 45°
18. It is a long, tapered punch used for loosening straight pins, taper pins, rivets and ---er small
parts being disassembled.
A. Drive –pin punch B. hand punch C. Drift punch D. center punch
19. Tool used for turning nuts or bolts.
A. Pliers B. Wrench C. Long nose D. C-clamps
20. Sharp pointed steel tool used to scribe lines on metal being laid out.
A. Divider B. Scriber C. Trammel D. Hermaphrodite caliper
21. ____________ is used to test the accuracy of holes.
A. Snap gage B. ring gage C. plug gage D. depth gage
22. ___________ consists of a hardened and ground steel bar in which two -----ened and ground
plugs of the same diameter are set.
A. Caliper B. gage block C. sine bar D. micrometer
23. __________ consists of a slide and a swivel vise mounted on the -----ound rest in place of
the tool post.
A. Milling attachment B. relieving attachment C. grinding attachment D. ------
24. __________ are hardened steel devices with a taper shank on one end and a 60 – degree
point at the other end.
A. Tailstock B. Lathe centers C. Live centers D. Dead
center
25. It is a work – holding device.
A. Arbor B. Mandrel C. Jigs D. Fixtures
26. The cutting of groove next to a shoulder on a piece of work.
A. Undercutting B. Necking C. Grooving D. Any of the above
27. The operation of producing a beveled edge at a specified angle on the end of a turned
diameter.
A. Chamfering B. Knurling C. Honing D. Undercutting
28. It is a large casting located on the left end of the bed.
A. Tailstock B. Head stock C. Carriage D. Chuck
29. A __________ is a thread that has a lead equal to pitch.
A. Right hand thread B. Left hand thread C. Single thread D. Multiple thread
30. The distance between the crest and the base of the thread, measured perpendicular to the
axis.
A. Depth of thread
B. Length of engagement
C. Depth of engagement
D. Axis of thread
31. Used to permit lever shift for vertical travel of rail:
A. Ball crank B. clamp plates C. plunger knob D. none of
the above
32. It is mounted on the top of the column and is guided in perfect alignment by the machined
dovetailed surfaces.
A. Over arm B. Spindle C. Arbor D. Saddle
33. Refers to circular milling attachment that is bottled to the top of the table of a ---n or universal
milling machine.
34. A process of removing burrs and the gates and risers left on castings after the ----ing
process.
A. Reaming B. Snagging C. Honing D. Knurling
35. ____________ supports the table on the cross rail and moves across it from right.
36.
37. A tool used for measuring diameters.
A. Protractor B. Scriber C. Caliper D. Compass
38. A fine grained, slaty silica rock used for sharpening edged tools.
A. Oilstone B. Surface grinder C. Rocky oil D. None of the above
39. Device used to prevent leakage of media.
A. Gasket B. Seal C. Shield D. Stopper
40. Flexible material used to seal pressurized fluids normally under dynamic conditions.
A. Packing B. Gasket C. Shield D. Seal
41. A hand tool used to measure tension on bolts.
A. Tensile range B. Torque wrench C. Hooke’s gage D. Spring balance
42. A hand tool used to measure engine crank web deflection.
A. Feeler gage B. Compound gage C. Distortion gage D. Dial gage
43. A device used for accurately measuring diameters.
A. Dial gage B. Feeler gage C. Caliper D. Micrometer
44. It is used to true align machine tools, fixtures and works.
A. Dial indicator B. Radial indicator C. Dial gage D. Feeler gage
45. The operation of making a cone-shaped enlargement of the end of a hole, as for recess for a
flattened screw.
A. Counter boring B. Counter sinking C. Reaming D. Drilling
46. A kind of chuck which has reversible jaws, which could be adjusted separately.
A. Independent chuck
B. Combination chuck
C. Magnetic chuck
D. Universal chuck
47. It is used for cutting long pieces of metals.
A. Planer B. Shaper C. Power saw D. Broaching machine
48. It is used for external, internal and relieving of milling cutters and taps.
A. Milling attachment B. Thread attachment C. Taper attachment D. Relieving attachment
49. The stretching or spreading of metal by hammering.
A. Peening B. ------- C. Upsetting D. -------
50. __________ is the most common of the standard tapers.
Answers to Test 34 – Machine Shop Practice
TEST 37
1. The maximum stress to which a standardized test specimen may be subjected without a
permanent deformation.
A. Endurance limit
B. Proportional limit
C. Elastic limit
D. Plastic limit
2. The modulus of elasticity is a measure of
A. Stiffness
B. Toughness
C. Resilience
D. Harness
3. Aging at moderately elevated temperature expedites the process and is called
A. Natural aging
B. Artificial aging
C. Normal aging
D. Supernatural aging
4. It is a tendency to fracture without appreciable deformation.
A. Ductility
B. Brittleness
C. Malleability
D. Plasticity
5. It is the characteristic of exhibiting different properties when tested in different directions.
A. Allotropy
B. Anisotropy
C. Isentropy
D. Isotropic
6.
7.
8.
9.
10.
11.
12. One of the following is the best conductor of electricity. Which one?
A. Graphite
B. China clay
C. Porcelain
D. Ceramics
13. Dielectrics strength of a material depends on the material’s
A. Moisture content
B. Thickness
C. Temperature
D. All of the above
14. Which medium has highest value of dielectric strength?
A. Glass
B. Mica
C. Porcelain
D. Quartz
15. Which of the following is a primary cell?
A. Mercury-oxide
B. Lead-acid
C. Nickel-iron-alkaline
D. Nickel-cadmium-alkaline
16. Which of the following contact point metals has highest melting point?
A. Silver
B. Tungsten
C. Gold
D. Copper
17. A material best suited for manufacturing of fuse wire.
A. Aluminum
B. Silver
C. Lead
D. Copper
18. The laminations are made from
A. Low carbon steel
B. Silicon sheet steel
C. Nickel alloy steel stays
D. Chrome steel sheets
19. Which of the following metals gets deposited to provide an undercut for chromium?
A. Copper
B. Silver
C. Bronze
D. Lead
20. Nickel-iron cell, the electrolyte is
A. Dilute sulphuric acid
B. Dilute potassium hydroxide
C. Dilute sodium ammonium hydroxide
D. Dilute sodium chloride solution
21.
22.
23.
24.
25.
26. Any heating and cooling of steel that produces a rounded or globular form of carbide.
A. Spheroid zing
B. Malleability
C. Graphitizing
D. Normalizing
27. Steel that has been hammered rolled or drawn in the process of manufacture.
A. Wrought steel
B. Rimmed steel
C. Killed steel
D. Stainless steel
28. Which of the following improves red hardness?
A. Boron
B. Cobalt
C. Copper
D. Columbium
29. An alloy of nickel and copper.
A. Monel
B. Iconel
C. Titanium
D. Vanadium
30. Commutator segments are made of
A. Zinc
B. Brass
C. Copper
D. Nickel
31. What are the most commonly used materials as photo cathode for the photoelectric
emission?
A. Barium and calcium
B. Cesium and rubidium
C. Arsenic and boron
D. Thorium and tungsten
32. Manganin is an alloy of
A. Copper, manganese and nickel
B. Copper, zinc and lead
C. Copper, aluminum and chromium
D. Copper, chromium and cadmium
33. Select the one that is acceptor impurity element.
A. Antimony
B. Gallium
C. Arsenic
D. Phosphorous
34. Which of the following is not a method of non-destructive testing of steel casting and
forging?
A. Radiography
B. Magnetic particle
C. Ultrasonic
D. Chemical analysis
35.
36.
37.
38.
39. The linear portion of the stress-strain diagram of steel is known as the
A. Modulus of elasticity
B. Plasticity
C. Irreversible range
D. Elastic range
40. Imperfections within metallic crystal structures may be all of the following, except
A. Lattice vacancies, or extra interstitial atom
B. Ion pairs missing in ionic crystals
C. Displacement of atoms to interstitial sites
D. Linear defects, or slippage dislocations caused by shear
41. When a metal is cold worked all of the following generally occur EXCEPT
A. Ductility decreases
B. Grains become eqiu-axed
C. Tensile strength increases
D. Slip or twinning occurs
42. Hard water is water which contains soluble salts of which of the following elements.
A. Sodium
B. Sulfur
C. Calcium
D. Chlorine
43. Which of the following metals has the highest specific heat capacity at 100 0C?
A. Aluminum
B. Bismuth
C. Copper
D. Iron
44. Aluminum pistons are either cast or
A. Ground
B. Forged
C. Pressed
D. Welded
45. Valves and piping in an ammonia system are made of
A. Iron
B. Brass
C. Copper
D. Bronze
46. Which of the following gasket materials should be used on a Freon system?
A. Metallic
B. Asbestos
C. Rubber
D. A & B