Cane

Steam
250,000.0 kg/h 18,147.0 kg/h

4705-1
27.0 °C 2,859.30 kPa

R
13.45% Sugar 360.0 °C
13.80% ISNS
Knives Turbine 101-0

198 Fiberizer Exhaust

111-0 199 3955-1
9
Turbine Steam
0 9
18.15 t/h
2
100
1
R 3-Mill Turbine 170-0 262.00 kPa
1
130.0 °C
101

Cane
Knives
R
199-1

1
110

0 1

Cane
Fiberizer
72.8 °C
111

Imbibition
Water
199-5

107.33 t/h

3802-5
69.0 °C

R
R

Bagasse
0

161
1
120 124 131 138 144 150 156
1 R
9

1
4701-1 Bagasse to Boiler

169

176
121 125 132 139 145 151 157 162 0
171
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1

2 Bagasse Out
0 0 0 0 0 0 0 0
122

126

133

140

146

152

158

163
172 174
123

127

134

141

147

153

159

164
1 1 1 1 1 1 1 1
R R R R R R R R

R 70.34 t/h

170
50.00% H2O
0.67% Sugar
173
Draft 90.0 °C
Juice
143

149

155

199-9
1

1
9

9
0

129 136
0

0 8
128 135 142 148 154 160 165
Mixed
166

180 9
R R
Juice R
Tank
0 0
R 3207-3 2nd Vapor
1 1

130 137 175

R R
200-4

167

3307-3 3rd Vapor

R 9 Cane Factory (Diffusion) BALANCED
289,802.6 kg/h
60.6 °C To 4th Condensate
Sugars International LLC
13.76% DS 197 3402-9
Receiver C:\SugarsOnline.com\ExampleModels\Cane Factory
83.18% Purity 9 Sugars International LLC (Diffusion).vsd

2/24/2004 9:59:20 AM 1
Station nos.: 100 - 199
 Juice
from Juice
Vacuum from
Filter Mills Sludge
19,838.8 kg/h 289,802.6 kg/h 170.1 kg/h
14.93% DS 13.76% DS 53.66% DS
77.53% Purity 83.18% Purity 72.74% Purity

3500-1
180-0
330-0

3rd. Vapor 2nd. Vapor 1st. Vapor

6,502.4 kg/h 11,124.6 kg/h 5,605.0 kg/h
95.8 °C Milk of Lime 110.4 °C 119.3 °C
0 8

1,400.5 kg/h Vapor

3307-1

3207-1

3107-1
Mixed 200 9

Clarifier

R
20.00% TDM 2,620.0 kg/h
Juice 309,811.5 kg/h
Tank 62.8 °C
13.85% DS R P

2
300 301
82.77% Purity 74.8 °C

1
0 1 0 1 0 1
302

1
Juice 0

220 1
R

0
303
210 250 260 270
0 8

230 350 9

Primary Secondary Teritiary

Heater Heater Heater Clarified
3800-8

3301-9

3201-9
3000-0
100.2 °C Juice
287,441.4 kg/h
99.2 °C
355 13.71% DS
84.22% Purity

Mud 18.00% TDM

Low Vacuum

Wash Water
1,959.6 kg/h
69.0 °C
3802-9
R

1 2 322 High
324

1 2
321 326 Vacuum
21.19% TDM
320

0 8

0
R

1
330 9

R 1
323 325
2

200-0
Vacuum Filter Cane Factory (Diffusion) BALANCED
Cake
3,271.3 kg/h
19,838.8 kg/h
96.0 °C
Sugars International LLC
25.00% TDM 14.93% DS C:\SugarsOnline.com\ExampleModels\Cane Factory
0.86% Sugar 77.53% Purity Sugars International LLC (Diffusion).vsd
10,567 CU
2/24/2004 9:59:20 AM 2
Station nos.: 200 - 399
 1st Vapor Syrup
31,018.5 kg/h 65,508.6 kg/h
191.99 kPa 70.8 °C
119.3 °C 60.02% DS
84.25% Purity
3107-5

9,713 CU
R

3500-0
Cold
2400 2000 Water
9 9

4040-5
R
61,271.5 kg/h Syrup

2,500.0 kg/h 1,737.0 kg/h

1

R
2020-1
R
Vapor Vapor
2290 0
2295
9
27,020.6 kg/h
23.37 kPa
2290-1
77.7 °C

R
2020 2060 2100
1
Cond. 1
Cond. 1
Cond.
'A' Pan 'B' Pan 'C' Pan

4000-9
R
3201-4 3201-5 3201-7

0 0 0

Syrup 78.0 °C 78.0 °C

78.0 °C Leg Line
92.00% DS 93.00% DS 94.00% DS
2010 2050 2090 Water
Magma 84.81% Purity 71.99% Purity 54.58% Purity
64,570.4 kg/h 41.00% Crystals 23.40% Crystals
9

70.3 °C 49.71% Crystals 9 9

15,126 CU 44,028 CU 112,535 CU

61.44% DS
84.81% Purity
2030 2070 'C' 2110
Crystallizer

76.0 °C
51.53% 52.0 °C
76.0 °C 32.39%
Crystals 41.66% Crystals
Crystals

9
R R

2200
R 3401-1 Cond.
0 1 0 1 0 1 R

'A' 'B' 'C'

2040 Molasses 2080 Molasses 2120
Cent. Cent. Cent.
22,453.4 kg/h 15,374.1 kg/h
82.55% DS 81.75% DS
69.01% Purity 53.01% Purity Molasses
32,389 CU 77,547 CU 9,885.0 kg/h
89.75% DS
9

Magma
2140

0
35.89% Purity
1
3,298.8 kg/h Magma 166,775 CU
5,997.8 kg/h
87.80% TDM
52.15% Crystals 2130
'A' & 'B' Sugar 14,794 CU
2150
Sugar 9
9,371.3 kg/h
Mingler
Cane Factory (Diffusion) BALANCED
30,669.3 kg/h 99.36% DS
99.27% DS 97.61% Purity
98.34% Purity 94.67% Crystals Sugars International LLC
95.17% Crystals 3,953 CU
C:\SugarsOnline.com\ExampleModels\Cane Factory
2,183 CU Sugars International LLC (Diffusion).vsd

2/24/2004 9:59:20 AM 3
Station nos.: 2000 - 2299
 Mill Clarified
Turbine Juice
Exhaust Exhaust 287,441.4 kg/h
1 0
355-0 99.2 °C
Steam Steam
13.71% DS
18.15 t/h 83.02 t/h 84.22% Purity Cold
262.00 kPa 262.00 kPa 3000 R
To Teritiary Heater
R
To Secondary Heater
R
To Primary Heater Water
130.0 °C 130.0 °C 260-1 250-1 210-1
7,418.1 kg/h 5.60 t/h 11.12 t/h 6.50 t/h

4040-1
R R R

R
To Pans To Diffuser To Diffuser
4720-5
199-0

2400-0 166-0 167-0

R

R 191.99 kPa 31.02 t/h 142.26 kPa 2.81 t/h 84.17 kPa 9.54 t/h
119.3 °C 110.4 °C 95.8 °C
1st 2nd 3rd 43.24 t/h 1

Vapor Vapor Vapor 28.60 kPa

4th
70.2 °C
Vapor

3107

3207

3307
9 3106 3206 3306 P 3406 P 0
3900
3955 9 9 9 9 9 9 9

1.54 t/h 3.87 t/h

8.46 t/h

4000-5
R 3100 3200 3300 3400
Flash
3950

Flash
P
Vapor Vapor P
9
R 1
1st Effect
1
2nd Effect 1
3rd Effect 1
4th Effect R
2200-0 Leg
Line

3401
P
Water
9

0 0 0 0

113.3 °C 119.3 °C 110.4 °C 95.9 °C

13.71% DS 19.83% DS 27.23% DS 39.23% DS

3201 3202 LC
3301 3302 LC

Boiler

210-1
9 9
3402 3403 LC
Feedwater
9

4600-0 3101 197-0

9
3500 From
2 1 Diffuser 0 8

Secondary Heat
250-1 3800 9

Exchanger

69.0 °C

200-8
2020-2

2000-0
3801
2060-2 3802
Sludge 9

2100-2 Syrup
65,508.6 kg/h

322-1

161-1
260-1 70.8 °C

R
60.02% DS
84.25% Purity
Cond.

Cane Factory (Diffusion) BALANCED

Sugars International LLC

C:\SugarsOnline.com\ExampleModels\Cane Factory
Sugars International LLC (Diffusion).vsd

2/24/2004 9:59:20 AM 4
Station nos.: 3000 - 3999
 Live Steam to
R
Mill Turbines
198-0 18,147.0 kg/h

4705
R 2,859.30 kPa
101.16 t/h 360.0 °C
9

2,859.30 kPa
360.0 °C R

Makeup
Water 4704 1

199.1 kg/h 0

15.0 °C R

4703

R
R
4710 Turbo Alternator
4610
4600

Boiler 4702
3101-0 9
R
Feed Water 4700 R
9

129.0 °C
0
R
Bagasse 176-9 1
4701 R

4720
R Exhaust Steam
1 2 R 3955-9
Blow down to Evaporation
9

83.02 t/h
262.00 kPa
130.0 °C
Ash

Makeup Vapor
Water
1,736.2 kg/h
101.28 kPa
20.0 °C
R
3900-1 To Evaporator Condenser

Cooling
4020 R
Warm Water Tower Cold Water

4040
From Evaporator
3900-0 4000 2295-1 To Pan Condenser
Condenser 1,645.28 t/h
9 9

From Pan 14.7 °C

2295-0 4010
condenser
4021

4031

Water
Out

Cane Factory (Diffusion) BALANCED

Sugars International LLC

C:\SugarsOnline.com\ExampleModels\Cane Factory
Sugars International LLC (Diffusion).vsd

2/24/2004 9:59:20 AM 5
Station nos.: 4000 - 4799