All IE Formula

SMV = Basic Time + Allowance

Observed Time × Observed Rating

Basic Time =
Standared Rating

100% TGT = Manpower × Working Minutes

SMV

TGT = 60 ÷ SAM

Manpower × Working Minutes

SMV =
100% Tgt

Avarage SMV = Total Earn Hours ÷ Total Production × 60

Planed Tgt = 100% Tgt × Planed Eff%

100% Tgt × SMV

Manpower =
Working Minutes

Planed Tgt
Planed Eff% =
100% Tgt

Operator Req = Plan TGT × SAM

Working Minutes

Alotd MP - Operator Requrement Example Operator Req= 15.63

Bulletin MP Blanching loss =
Operator Requrement Alotd MP = 17.50
Bl loss = 12%

Earn minutes
Efficiency = × 100
Available minutes

Total Output × SMV

Efficiency = × 100
Manpower × Working minute

Earn minutes = Total Output × SMV

Production Hours = Total Output × SMV ÷ 60

Man Hours = Total Manpower × Working Hour

Available minutes = Total Manpower × Working Minute

Spent minnute = Manpower × Working Minute

Produce Minute= SMV × Line Output

Shipped Minute = SMV × Shipment QTY

SAH = Standard Alocated Hour

SAH = (Total Production × SMV) ÷ 60

Factory Overhead Cost

Cost Per Minute = (Ship Minute Basis)
Earn Ship minute
 Factory Overhead Cost
Cost Per Minute = (Produce Minute Basis)
Earn Produce minute

SAM × Minute cost of the Labour

CM Cost =
Line Efficiency

Monthly Total Salary

Labour Cost per minute =
Monthly Total SAM (Produce in that month)

Line Output
Performance =
Line Terget (Planed tgt)
× 100

Earn minutes
Performance =
Available minutes - Off std.min
× 100

Line Output
Productivity =
Line Input
× 100

Elapsed Time- (TEAS + TEBS)

Watch Error % =
Elapsed Time
× 100

TEAS = Time Elapsed After Study ( Observe Time)

TEBS = Time Elapsed Before Study

UCL = Upper Controll Label

LCL = Lower Controll Label

Pitch Time
UCL =
0.85

LCL = (2 × Pitch Time) - UCL

Factory Total Manpower

MMR =
Total Utilize Machine

MMR = Man to Machine Ratio

PCS/MAN Power = Plan TGT ÷ Manpower

Man to M/C Ratio = Manpower ÷ Number of M/C

Actul min
Line tgt=
S.M.V

For example:
Operator
Working hrs
SMV
Eff%
Absent
 NEW SAMPLE OR SKETCHES

MERCH IE DEPT TECHNICAL MAINTANANCE

DEPT DEPT DEPT

- THREAD CONSUMPTION 1st - BULLETIN - MC PREPARATION FOLLOW UP

- BINDING AND TWILL TAPE C 1 MC & MAN 1 APPROVED SAMPLE - FOLDER PREPATAION FOLLOW
- FUSING CONSUMTION 1 FOLDER & 1 TECHNICAL MEETING - ATTACHMENT & WORK ADIS FOLLOW UP
1 FOOTS & ATTACHMENT - MICRO MC PLANINIG
1 NEEDLE

SAMPLE
MAKING PLANNING DEPT
Re- CHECK MACHINERY Re -3 MONTHS PLN
-FOLDERS/GAUGES
-CONSTUCTION

2nd-
PILOT
UPDATE
RUN
BULLETIN
Re- 1 ANY CHANGERS CUTTING DEPT
BULLETIN
CNFMN 1 NEXT MONTH MC PLANE Re- Bundle ticket
1 MAKE BUNDLE PLAN - KANDARI UPDATE FOR BUNDLING
1 CONFIRM FOLDERS /GUILDES - NUMBERING PLACEMENT
SAMPLE MEETING 1 SYSTEM UPDATE - NCENTIVE AND PRODUCTION MONITORING
1 TRD CONSUMPT CHK IF REQ
1 IF ANY JIG PLATES

LAYOUT
MAKE
Consider 1 MACHINES
GM PRDN 1 SKILLNESS
GM TECHNICAL 1 LINE BALANCE
MAINTAINANCE 1 MANPOWER
SECTION HEAD 1 CPU OPERATION
1 FOOT TYPE

FINAL LAYOUT ISSU

CAD DEPARTMENT
LINE SUP
Re- PATTERNS
FINISHED BOARD
IRON TEMPLET
KEEP JIG MARKERS
READY
BEFORE
FEED
1 MACHINES
1 FOLDERS
1 PATTERNS
1 GAUGES
1 READY HOURLY PRDN SHEET
1 ARRANGE MIDLINE BORD
1 IF JIG PLATES REQ
1 LINE FEEDING CHART

PERSON LINE SEWING IN PUT UP

AL DEPT FEEDING DATE

RE- IN / OUT TIME 1 TECKNICAL/MAINTANCES/IE

-ABSENTISM
-NEW EMPLOYEES TESTING
- SKILL INVENTORY
1 QUALITY-TEAM REQUIRED
1 START RECORD HOURLY PRDN
1 CHECK TARGET & OPN CODE
1 MONITOR CRITICAL AREA
1 CHECK HANDLING
1 WORK PLACE INGINEERING
1 PRODUCTION STUDY
1 CAPACITY STUDY
1 TIME STUDY
1 CRITICAL OPERATION ANALYSING

EFFICIEN
CY
1 DATA ENTRY EACH DAY.
1 ISSUE INCENTIVE & SALARY
1 GENERATE EFF REPORT
1 STYLE COMPARISON SHEET.
1 IMPROVE LOW EFF AREAS
FINISHING
DEPT
1 FINISHING MANPOWER
1 FINISHING MACHINERY REQ
1 CHECK TARGET / CAPACITY
1 PACKING & FINISHED GOOD RECORD

NEED TO KEEP
2 MONTHS BEFORE PRDN PLANE
READY TO CHECK MACHINE FOR FUTURE REQ
STYLE / MANPOWER BALANCE TO EACH LINES
ALL STY ACCESSORIES NEED TO BE IN HOUSE IN ADVANCE
MAKE FOLDER CATALOG
MAKE MACHINE CATALOG
MAKE FOOT CATALOG
MAKE NEEDLE CATALOG
MAKE ACCESSORIES ALL CATALOG
EACH DATABASE UPDATE
KEEP MASTER BULLETIN
MASTER STUDY FILE
INDUSRIAL BULLETIN IF NECESSARY.

MANPOWER1 IE OFFICER FOR EACH LINE

REQUIREMENT
1 EXE- FOR EACH 3 LINES
1 FOR CUTTING
1 FOR FINISHING
1 FOR EBRODERY / WASHING
1 FOR BULLETIN / STUDIES

DATA ENTRY - SEPARATE TEAM