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Contact us

ABB ABB Partner locations

© Copyright ABB. 04-2012 Sundheim-Madison


Singapore Genoa
2 Ayer Rajah Crescent Via al Molo Giano ABB University (world wide network)
Singapore 139935 16128 Genoa
Singapore Italy Contact:
Phone: +65 6776 5711 Phone: +39 010 2752 311 marine.academy@no.abb.com

ABB ABB
Helsinki Ulsteinvik
Merenkulkijankatu 1 Stålhaugen 5
00981 Helsinki 6065 Ulsteinvik
Finland Norway
Phone: +358 10 2211 Phone: +47 2287 2000

ABB ABB ABB Marine Academy


Rotterdam Beijing
George Hintzenweg 81 Universal Plaza, 10 Jiuxianqiao Lu Linking people and technology
3068 AX Rotterdam Chaoyang District
Netherlands Beijing, 100015, P. R. China
Phone: +31 10 407 8867 Phone: +86 10 84566 688/64233 110
Welcome to ABB Marine Academy Training paths

During my 18 years at ABB I have seen how important customers’ corporate management in reaching their safety

EXPERIENCE
Coaching & problem-based
training and competence management is for our and reliability KPIs, and their targets for cost and growth. workshops
customers. I have spent most of my time on cruise Training for performance
improvement and knowledge
vessels, oil rigs and ice breakers performing trouble- In practice, this means we have improved our training sharing. This type of training
shooting, maintenance and commissioning. We all know portfolio. We offer more product and system courses, and requires long experience and
is preferably executed onboard
what can go wrong if the right competence is missing, but better options for on-site training and coaching. We have also Level 2 – advanced or using simulators.
also how well things work when the crew is well trained. improved our training material to support trainees after the s ystem courses 
Learn how to operate 
completion of their course, and we have linked our courses to the systems in a optimum 
way and to handle different 
The crew I have worked with over these years all have a clear training path. I hope you will recognize these
situations occuring. Training 
something in common – they are motivated professionals improvements when using our services. conducted through simulators 
Level 1 – product courses and workshops with focus
who need to do their job safely and efficiently, and they Focus on more in-depth on hands-on operation.
need to keep up with changing work requirements and I look forward to hearing from you either by direct contact or k nowledge of equipment
a nd hands-on exercises.
operational technologies. At the same time, our customers’ via our customer satisfaction surveys, which we follow closely. Preferably conducted
corporate management needs to ensure safe and reliable through classroom training
with demo equipment in a 
operations through competence management programs – Yours sincerely Basic courses controlled environment,
Courses to familiarize  but can also be arranged
while managing the company’s cost structure and growth
with diesel electric  a s onboard training.
strategy. system or improve
focus on safe working
conditions. Instruction
With that in mind, ABB Marine Academy has set itself two through classroom training
E-learning or on customer premises.
targets: first, we want to provide our customers’ crew with Jukka-Pekka Hellgren Basic introduction: Marine  Courses can be tailored
the right kind of training that enables them to do their job Global Training & Competence Manager diesel electric system. to meet customer needs.
CUSTOMIZATION
safely and better; and second, we need to support our ABB Marine
Our courses have been designed based on participant experience and level of content customization. This creates a training path for the students.

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Contents

1. Electrical systems..........page 7 3. Azipod® propulsion..........page 25


Marine power plant basics for technical staff Azipod® V technical training course
General course for deck staff Azipod® C technical training course
Propulsion system course Azipod® X technical training course
Drilling system course Azipod® vessel officer of the watch course
Azipod® vessel master course
2. Electrical products courses..........page 13
ACS6000c NTY cycloconverter 4. Automation..........page 33
ACS6000 SD/AD marine drive course Automation operation course
SAMI Megastar marine drive course Automation maintenance & troubleshooting
STADT marine drive course PMS800 course for power management system process
PSR-cycloconverter marine drive course DEGO II and III electronic governor systems
Drilling drive system course
MV power distribution system – general course 5. Safety..........page 39
MV power distribution system – ZS1 Unigear course High voltage safety course
LV power distribution system course Azipod® space safety course

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1. Electrical systems

Marine power plant basics for technical staff........................ 8


General course for deck staff............................................... 9
Propulsion system course.................................................. 10
Drilling system course....................................................... 11

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Marine power plant basics for technical staff General course for deck staff

Prerequisites and recommendations: None Prerequisites and recommendations: None

Course objectives: Upon completion of this course the Course objectives: The goal of the course is to familiarize the
participants will have an understanding of a marine power participants with ABB diesel electric Azipod® propulsion basic
plant’s design and function and an understanding of the features including remote control system, power plant and
ABB propulsion system. distribution to Azipod® units.

Main topics: Main topics:


- Marine power plant overview - Diesel electric Azipod ® propulsion system main components
- Regulation principles and their functions
- Frequency converters - Power generation, distribution and consumers
- Motors & generators - Azipod® propulsion system terminology
- Basic electrical occupational safety and - Frequency converter propulsion with power plant overview
risk assessment - Azipod® units technical overview
Level: Basic - Azipod® system overview (if required) Level: Basic - Alarm conditions
- Remote control units and operation
Duration: 4 days (+½ day for Azipod ® if required) Duration: 4 days - Bridge backup/emergency operation
- Azipod® occupational safety basics
Student profile: Engine and electro-technical personnel at Student profile: Deck personnel at the support, operational
the support and operational levels and management level

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Propulsion system Drilling system

Prerequisites and recommendations: The participant should Prerequisites and recommendations: Drilling drive system
understand the fundamentals of vessel operation, and have course from ABB or similar knowledge is advisable.
basic knowledge of Windows XP. Completion of ACS6000
SD/AD marine drive course or similar knowledge is advisable. Course objectives: Upon completion of this course the
participants will be able to explain the ABB drilling system
Course objectives: Upon completion of this course, students project configuration and functions of different components.
will be able to understand the function of electrical propulsion The participants will be able to trace alarms from the process
control systems and operate the maintenance station. panel down to drives and control components. System
backup and recovery will also be discussed.
Main topics:
- Electrical propulsion system overview Main topics:
- Operation of maintenance station - System structure and project configuration of ABB drilling
- Software introduction drive system
- Fault tracing and troubleshooting - Project download and signal tracing
Level: 2 - Advanced Level: 2 - Advanced - Download DSU/BRU/LCU configuration
- Perform DW/MP/TD start/stop simulation and fault tracing
Duration: 4 days Duration: 4 days - System backup and recovery

Student profile: Electro-technical personnel at the support Student profile: Electro-technical personnel at the support or
and operational level operational level

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2. Electrical products courses

ACS6000c NTY cycloconverter.......................................... 14


ACS6000 SD/AD marine drive course................................ 15
SAMI Megastar marine drive course................................... 16
STADT marine drive course............................................... 17
PSR-cycloconverter marine drive course............................ 18
Drilling drive system course............................................... 19
MV power distribution system – general course.................. 20
MV power distribution system – ZS1 Unigear course.......... 21
LV power distribution system course.................................. 22

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ACS6000c NTY cycloconverter ACS6000 SD/AD marine drive

Prerequisites and recommendations: Marine power plant Prerequisites and recommendations: Marine power plant
basic course for technical staff in ABB propulsion and high basic course for technical staff in ABB propulsion and high
voltage safety course or similar knowledge is advisable. voltage safety course or similar knowledge is advisable.

Course objectives: Upon completion of this course, students Course objectives: Students will be able to understand the
will be able to understand the drive topology and operation. drive topology, be able to locate hardware components, to
Students will be able to locate the hardware components, verify and replace the drive’s parts, and to perform preventive
test, measure, troubleshoot and replace the drive’s parts maintenance. They will understand the function of propulsion
when needed, and understand the function of propulsion and and drive control (5 day course).
drive control.
Main topics:
Main topics: - Function and operation of ACS6000 AD/SD drive
- Overview of cycloconverter operation principle - Function of DriveWindow software
- Control system and power system hardware - Preventive maintenance
Level: 1 - Product - Operation and different drive modes Level: 1 - Product - Functional description of the propulsion system
- Propulsion control software (5 day course)
Duration: 5 days - Cooling principle Duration: 4 days (1 extra day propulsion for LNG customers)
- Software tools
Student profile: Marine electrical engineers and electricians - Hands-on training Student profile: Marine electrical engineers and electricians
at the support and operational levels - Preventive maintenance, troubleshooting and repair at the support and operational levels
This course has been
- Life cycle information certified in accordance
with “DNV Standard for
Certification of Learning
Programmes - 3.201”

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SAMI Megastar marine drive STADT x-AC-y-z Drive

Prerequisites and recommendations: Marine power plant Prerequisites and recommendations: Marine power plant
basic course for technical staff in ABB propulsion and high basic course for technical staff in ABB propulsion or similar
voltage safety course or similar knowledge is advisable. knowledge is advisable.

Course objectives: The goal of this course is to teach Course objectives: Upon completion of this course,
students to operate, maintain and trouble-shoot Megastar W students will be able to locate the hardware components,
in marine applications. Students will learn how the Megastar to verify and replace the drive’s parts and to perform
is connected to the vessel automation system. The training preventive maintenance.
covers the following types and constructions:
- SAMI Megastar W – single/parallel drive Main topics:
- Drives with APC-controller - In-depth theory of the Stadt x-AC-y-z drive principles
- Hardware description
Main topics: - Software introduction
- Hardware and software overview - Water cooling system
Level: 1 - Product - Component and board functions Level: 1 - Product - Operation
- Reading and interpreting circuit diagrams and part lists - Fault-tracing and troubleshooting
Duration: 4 days - Control panel functions Duration: 4 days
- Preventive maintenance
Student profile: Marine electrical engineers and electricians - Fault tracing Student profile: Engine and electro-technical personnel
at the support and operational levels - Replacing HV – components at the support and operational level. Shoreside technical
- Using the PC-tools for the Megastar personnel at the operational level.

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PSR-cycloconverter marine drive Drilling drive system course

Prerequisites and recommendations: Marine power plant Prerequisites and recommendations: Basic knowledge of
basic course for technical staff in ABB propulsion. High electronics, AC drive, process control system and experience
voltage safety course or similar knowledge is advisable. with Microsoft Windows is advisable.

Course objectives: Students will be able to understand the Course objectives: Upon completion of this course the
drive topology and operation. Students will be able to locate participants will able to locate hardware components, verify
the hardware components, test, measure, troubleshoot and and replace ACS800 liquid-cooled supply, inverter and cooling
replace the drive’s parts when needed. They will understand units. The participants will also be able to perform basic
the function of propulsion and drive control. trouble-shooting of the AC800M drilling drive control system.

Main topics: Main topics:


- Overview of cycloconverter operation principle - Construction and function of ACS800LC marine drive
- Control and power system hardware - Function of DriveWindow software
- High speed circuit breakers (operation and maintenance) - System function of ABB drilling drive system
Level: 1 - Product - Excitation system (brush/brushless) Level: 1 - Product - AC800M control system and software
- Operation and different drive modes - Preventive maintenance
Duration: 4 days - Propulsion control software Duration: 5 days - System recovery
- Cooling principles
Student profile: Marine electrical engineers and electricians - Software tools Student profile: Electro-technical personnel at the support or
at the support and operational levels - Hands-on training operational level
This course has been
- Preventive maintenance, troubleshooting and repair certified in accordance
with “DNV Standard for
Certification of Learning
Programmes - 3.201”

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MV power distribution system – general MV power distribution system – ZS1 Unigear

Prerequisites and recommendations: Marine power plant Prerequisites and recommendations: None. Marine power
basic course for technical staff in ABB propulsion. High plant basic course for technical staff in ABB propulsion and
voltage safety course or similar knowledge is advisable. high voltage safety course or similar knowledge is advisable.

Course objectives: Upon completion of this course students Course objectives: Participants will be able to understand
will be able to understand the structure and operation of the basic functioning of marine power distribution as well
marine power plant and safely operate and maintain diverse as safely operate and maintain UniGear switchgear, gas &
marine high voltage switchgears. vacuum circuit breaker, vacuum contactor and protection
relay.
Main topics:
- Switchboards Main topics:
- Functional characteristics and performance of - Marine HV distribution system
protection system - Power plant regulation principles
- Safe operation, maintenance and testing of - Functional characteristics and safety features of the
Level: 1 - Product switchgear (circuit breaker, contactor) Level: 1 - Product UniGear switchboard
- Basic trouble shooting - Structure and working principles of gas and vacuum
Duration: 5 days - Power plant regulation principle Duration: 4 days circuit breakers
- Power distribution system overview (transformers, - Operation of circuit breakers and vacuum contactors
Student profile: Electro-technical officers and marine generators and motors) Student profile: Marine electrical engineers and electricians - Operation of protective relays and interfacing to
engineers at operational level at the support and operational levels computer software (optional)
This course has been
certified in accordance
with “DNV Standard for
Certification of Learning
Programmes - 3.201”

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LV power distribution system

Prerequisites and recommendations: None

Course objectives: Participants will be able to understand


the functions of various low voltage protection devices as well
as safely operate and maintain switchgear, circuit breakers,
protection relays and softstarters. They will also be able to
manage the risks of working with electric switchgear and
adopt safe working methods in a marine environment.

Main topics:
- General marine power plant
- Generators, motors and transformers overview
- LV switchboard MNS
- Air circuit breakers and molded case circuit breakers
Level: 1 - Product - Softstarters
- Low voltage safety and hazards
Duration: 4 days - Treatment of electrical injuries and first aid

Student profile: Electro-technical personnel at the support


and operational level
This course has been
certified in accordance
with “DNV Standard for
Certification of Learning
Programmes - 3.201”

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3. Azipod® propulsion

Azipod® V technical training course.................................... 26


Azipod® C technical training course.................................... 27
Azipod® X technical training course.................................... 28
Azipod® vessel officer of the watch course......................... 29
Azipod® vessel master course............................................ 30

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Azipod® V* technical training Azipod® C technical training

Prerequisites and recommendations: Marine power plant Prerequisites and recommendations: Participants should
basic course for technical staff in ABB propulsion and have attended the marine power plant basic course for
Azipod® space safety course are strongly recommended. technical staff in ABB propulsion and Azipod ® space
safety course.
Course objectives
To describe the functions of the sub systems of Azipod® Course objectives: Upon completion of this course the
system. Importance of correct maintenance, monitoring participants will have advanced knowledge of Azipod® C
possibilities and how to troubleshoot systems and perform system, understand the functioning of propulsion and drive
adjustments on specific system components. control, operate and maintain ACS800 Azipod® C drive
systems, and trace and correct basic faults.
Main topics:
- Diesel electric Azipod® propulsion system main Main topics:
components and their functions - Azipod® C propulsion system structure
- Terminology and evolution of Azipod® propulsion - Drive control and electrical steering gear
Level: 1 - Product - Slipring unit technology and maintenance Level: 1 - Product - Construction and function of ACS800 single drive
- Power and data transmission system and ACS800LC drive
Duration: 5 days - Encoder signal fault tracing Duration: 5 days - Fault tracing methods, exchanging the parts and modules
- Hydraulic steering gear and steering angle feedback - Theory and exercises on the drive and controller PC
Student profile: Engine and electro-technical personnel at - Hydraulic pump & motor fault procedures and adjustments Student profile: Electro-technical personnel at the support tool programs
the operational and management levels - The ASU360 servo unit settings or operational level, working on Azipod® C propelled ships
- Review of safety aspects inside the Azipod®

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Azipod® X technical training Azipod® vessel operation, operational level

Prerequisites and recommendations: Marine power Prerequisites and recommendations: Experience of watch
plant basic course for technical staff in ABB propulsion and keeping on modern, preferably Azipod® vessels, and of bridge
Azipod® space safety course strongly recommended. simulator training.

Course objectives Course objectives: Upon completion of this training, the


Participants will be able to describe the functions of the participants will be familiar with the operational principles of
different sub-systems of the Azipod® propulsion system and diesel-electric (DE) Azipod® propulsion systems taking into
how they interact. They will understand the importance of account vessel safety, passenger comfort and environmental
correct maintenance, be able to describe the monitoring and economical requirements.
possibilities and how to troubleshooting systems and perform
adjustments on specific system components. This workshop is run in conjunction with an approved
maritime simulation center.
Main topics:
- Terminology and evolution of Azipod® propulsion Main topics:
Level: 1 - Product - ACS800 steering gear drive programming, adjustment Level: 2 - Advanced/coaching - Azipod® vessel operation with emphasis on pilot voyage
and troubleshooting and harbor maneuvers
Duration: 5 days - Electric steering gear Duration: 3-5 days - Azipod® vessel system functionalities and power plant
- Slipring unit technology and maintenance behavior in different conditions
Student profile: Engine and electro-technical personnel - Power and data transmission system Student profile: Azipod® vessel deck personnel at - Effects of power plant and propulsion system malfunctions
at the operational and management level - Encoder signal fault tracing operational level
- Steering angle feedback assembly
- Review of safety aspects inside the Azipod®

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Azipod® vessel operation, management level

Prerequisites and recommendations: Several years Main topics:


experience of Azipod® vessel operations. NOTE: the actual content of each workshop is finalized
according to the needs and requests of the company and
Course objectives the participants. Potential main topics include the following:
Upon completion of this training, the participants will have full
understanding of the operational principles of diesel-electric - Azipod® vessel operation and propulsion system behavior
Azipod® vessels taking into account vessel safety, passenger in all conditions
comfort, environmental and economical requirements - Azipod® vessel system functionalities, power plant and
and operational efficiency and maintenance needs. propulsion system malfunctions
- Azipod® vessel resource management and bridge
They will be able to utilize the flexibility of the propulsion communication
system and identify potential malfunctions of the propulsion
system, and cope with them without sacrificing vessel safety.
Clear and concise bridge communication is emphasized.
Level: 2 - Advanced/coaching
This workshop is run in conjunction with an approved
Duration: 5 days maritime simulation center.

Student profile: Azipod ® vessel deck personnel at


management level.

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4. Automation

Automation operation course............................................. 34


Automation maintenance & troubleshooting........................ 35
PMS800 course for power management system process.... 36
DEGO II and III electronic governor systems....................... 37

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Automation operation Automation maintenance & troubleshooting

Prerequisites and recommendations: None Prerequisites and recommendations: Students shall


know the fundamentals of working with automation control
Course objectives: Upon completion of this course systems. Automation operator’s course is advisable
the participants shall have an understanding of process preparation for this course.
alarms and marine automation process controls, reducing
decision time. Course objectives: Upon completion of this course
the participants will have learnt how to perform regular
Main topics: maintenance and troubleshooting on marine automation
- IAMCS philosophy, products overview systems.
- Basic configuration principles of a marine automation
system Main topics:
- Systems layout and basic system configurations and setup - 800xA IAMCS philosophy, products overview and
- Connection principles of the I/O signals to/from automation life-cycle
system - IT architectures on ferry & cruise applications
Level: 1 - Product - Operator workplaces handling Level: 2 - Advanced - Microsoft-based IT devices
- Industrial IT concepts
Duration: 3 days Duration: 5 days - PLC controller programming
- System maintenance
Student profile: Engine and electro-technical personnel Student profile: Deck, engine and electro-technical - Engineering, diagnosis and troubleshooting
at the support and operational levels personnel at support and operational level.

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PMS800 course for power management system DEGO II and III electronic governor systems

Prerequisites and recommendations: Basic knowledge of Prerequisites and recommendations: Marine power plant
power generation process. Marine power plant basic course basic course for technical staff in ABB propulsion is advisable.
for technical staff in ABB propulsion or similar knowledge is Basic electrical knowledge is required.
advisable.
Course objectives: Upon completion of this course, students
Course objectives: Upon completion of this course the will be able to understand and identify abnormal behavior of
participants will understand PMS functionalities in order to the DEGO systems, locate faults in the different units, repair
maximize productivity and troubleshoot common issues by replacement, perform calibrations and make fine tunings
to reduce decision time. to the system. They will also be able to perform basic
maintenance and repairs on ASAC actuators.
Main topics:
- System layout, hardware configurations and setup Main topics:
- Power plant process principles - Basic theory of electronic governors
- Diagnosis and troubleshooting - Generator application
Level: 1 - Product Level: 1 - Product - ASAC actuators
- ABB DEGO II and III governor concept
Duration: 2 days Duration: 3 - 5 days - Trouble shooting techniques and repair
- Practical exercises
Student profile: Deck, engine and electro-technical Student profile: Engine and shoreside technical personnel
personnel at support and operational level at operational and management level and electro-technical
personnel at operational level.

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5. Safety

High voltage safety course................................................ 40


Azipod space safety course............................................... 41

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High voltage safety Azipod® space safety

Prerequisites and recommendations: None. However Prerequisites and recommendations: Satisfactory health
Marine power plant basic course for technical staff in ABB condition to be able to work inside a confined space
propulsion or similar knowledge is an advantage
Course objectives: Be able to identify the different hazards
Course objectives: This course fosters an awareness of and possible consequences when working inside the Azipod®
the risks and hazards involved in working with high voltage space; enter and work safely inside the Azipod® space;
marine electrical installations, how to deal with these risks understand duties and responsibilities of confined space
and how to improve the readiness in the case of an personnel; assist during an emergency situation.
emergency situation.
Main topics:
Main topics: - Azipod® as an engineering system
- Safety culture, rules and procedures - Occupational risks with the Azipod®
- Fundamentals of electricity and power - Confined space regulation
- Special considerations for off-shore installations - Rescue operations and duties of involved personnel
Level: Basic - Dangers of electricity and arc-faults in switchgears Level: Basic - Typical Azipod® entries and entry procedures
- Personal protective equipment - Traumatology (first aid in a confined space)
Duration: 5 days - Hazardous locations and risk management Duration: 3 days - Use of protective equipment required for safe entry
- Accident analysis and first aid - Entering and evacuating an injured entrant from
Student profile: All deck, engine and electro-technical Student profile: All deck, engine and electro-technical the Azipod® space-simulator
personnel dealing with high voltage areas. Applicable for personnel responsible for Azipod® entry operations and
This course has been This course has been
all company staff who need a basic understanding of safe certified in accordance those personnel who conduct Azipod® space maintenance. certified in accordance
with “DNV Standard for with “DNV Standard for
working practices with marine high voltage systems. Certification of Learning Certification of Learning
Programmes - 3.201” Programmes - 3.201”

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General terms and conditions ABB Marine Academy current locations

Course price includes: Cancellation


- A qualified instructor with up-to-date technical knowledge In case of cancellation please advise us as soon as possible.
and teaching experience Please note that if a participant is unable to attend the course
- Training room with infrastructure and training equipment within the cancellation period the booking can be used by
- Lunch, coffee and refreshments another person within the company.
- Training documentation - Cancellation 7 - 14 working days prior to the course
schedule: 50% of course fee will be charged
Application - Cancellation less than 7 working days prior to the
In order to arrange and supply the scope of the course, the course schedule: 100% of course fee will be charged
purchase order and time schedule should be confirmed by the
customer 4 weeks prior to the starting date of training. DEC20 and 30 course cancellation clause:
- 4-6 weeks before scheduled course: 50% of course fee
Travel and accommodation costs will be charged Marine Academy

Airline tickets, travel time, accommodation, local - Less than 4 weeks before scheduled course: 100% of
transportation of the participants and meals except lunch are course fee will be charged
not included in the price. ABB Marine Academy can assist in
Marine service centers:
handling accommodation and local transport. These expenses Requirements for training in locations other than
will be charged based on costs + 10% administration fee. ABB Marine Academy premises NAM NEU CEU MED IMA NAS & SAS
North America North Europe Central Europe Mediterranean India, Middle East & Africa Asia & Oceania
Please see ABB Marine Academy Guidelines sent together Miami Oslo Rotterdam (Academy) Genoa (Academy) Abu Dhabi Singapore (Academy)
Changes with quotation for more details. Houston Ulsteinvik (Academy) Hamburg Marseille Bangalore Shanghai
Helsinki (Academy) Madrid Durban Beijing (Academy)
ABB Marine Academy reserves the right to change names SAM, Copenhagen Athens Osaka
of instructors, and modify the program and contents within South America Aberdeen Busan
Sao Paolo Murmansk
scope of the course. Rio de Janeiro

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