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Durability of the reaction to fire performance of fire-retardant-treated wood


products in exterior applications – a 10-year report

Article in International Wood Products Journal · May 2017


DOI: 10.1080/20426445.2017.1330229

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International Wood Products Journal

ISSN: 2042-6445 (Print) 2042-6453 (Online) Journal homepage: http://www.tandfonline.com/loi/ywpj20

Durability of the reaction to fire performance of


fire-retardant-treated wood products in exterior
applications – a 10-year report

B. A.-L. Östman & L. D. Tsantaridis

To cite this article: B. A.-L. Östman & L. D. Tsantaridis (2017) Durability of the reaction to fire
performance of fire-retardant-treated wood products in exterior applications – a 10-year report,
International Wood Products Journal, 8:2, 94-100, DOI: 10.1080/20426445.2017.1330229

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Download by: [SP Technical Research Institute of Sweden], [Birgit Östman] Date: 30 June 2017, At: 04:14
INTERNATIONAL WOOD PRODUCTS JOURNAL, 2017
VOL. 8, NO. 2, 94–100
https://doi.org/10.1080/20426445.2017.1330229

Durability of the reaction to fire performance of fire-retardant-treated wood


products in exterior applications – a 10-year report
B. A.-L. Östmana and L. D. Tsantaridisb
a
Linneaus University, Building Technology, Växjö, Sweden; bSP/RISE Research Institutes of Sweden, Building Technology, Stockholm,
Sweden

ABSTRACT ARTICLE HISTORY


Fire retardants may considerably improve the reaction to fire properties of wood products, but Received 29 November 2016
the long term durability needs to be addressed. Several long term studies of fire retardant Accepted 9 May 2017
treated (FRT) wood products over time are presented. They are performed according to a
KEYWORDS
European system based on earlier Nordic and North American systems and include Durability; hygroscopicity;
accelerated aging according to different procedures and natural weathering up to 10 years. reaction to fire; weathering;
Main conclusions are: wood products
• products studied and used commercially
• The reaction to fire properties of FRT wood may be maintained after accelerated and
natural aging if the The hygroscopic properties are unchanged compared to untreated
wood for most FRT wood retention levels are high enough, but several products lose
most of their improved reaction to fire properties during weathering
• Paint systems contribute considerably to weather protection and are usually needed to
maintain the reaction to fire performance at exterior applications

Durability −classes for fire performance –


principles and methods The other case is the risk for decreased fire perform-
ance due to loss of the fire-retardant chemicals by
Fire retardants may considerably improve the reaction leaching or other mechanisms. This case is mainly rel-
to fire properties of wood products, but the long-term evant for exterior applications, for example as façade
durability in interior and exterior applications needs to claddings. Maintained reaction to fire performance
be addressed. This problem is especially evident when over time has to be verified.
simple inorganic salts are used as fire retardants. A European system with Durability of Reaction to Fire
Requirements on durability of the fire performance performance (DRF) classes has been developed in order
are not mentioned in most building codes. This is to guide the potential users to find suitable FRT wood
probably caused, in part, by a lack of awareness of products (CEN/TS 15912 2012), see Table 1. The system
the problem, but may also be due to a lack of is based on a North American system (ASTM D 2898;
procedures. ASTM D 3201) and a previous Nordic system (Nordtest
The problems with maintained reaction to fire per- Method NT BUILD 504 2003; Nordtest Method NT
formance over time have been known for a long time in FIRE 053 2003; Nordtest Method NT FIRE 054 2006).
the U.S.A and the UK, but are not so well known in the It consists of a classification system for the properties
rest of Europe. A US study on exterior exposure of over time of FRT wood and suitable test procedures.
North American products over a period of 10 years The technical specification CEN/TS 15912 (CEN/TS
(LeVan & Holmes 1986) and a literature review (Öst- 15912 2012) is currently being transformed to a full
man et al. 2001) have been published. European standard. This paper is an extended version
Two cases of the long-term durability of the fire- of a conference paper (Östman & Tsantaridis 2016a)
retardant treatment of wood products can be identified. and includes more test data.
One is the risk for high moisture content and migration The relevant initial reaction to fire class shall be ver-
of the fire-retardant chemicals within the wood pro- ified according to EN or IMO systems (EN 13501-1;
duct and salt crystallisation on the product surface. IMO FTP Code (MSC 61/67)). Maintained fire per-
These hygroscopic properties of the treated wood- formance after weather exposure shall be verified
based product can be evaluated by exposure to high according to ISO 5660 (ISO 5660-1) or the European
relative humidity. system (EN 13501-1).

CONTACT B. A.-L. Östman birgit.ostman@lnu.se Linneaus University, Building Technology, Lückligs Plats 1, Växjö SE-351 95, Sweden
© 2017 IWSc, The Wood Technology Society of the Institute of Materials, Minerals and Mining
INTERNATIONAL WOOD PRODUCTS JOURNAL 95

Table 1. Requirements for DRF classes of FRT wood products according to CEN/TS 15912 (CEN/TS 15912 2012).
Performance requirements for different end uses
DRF class Intended use Fire class initial Hygroscopic properties Fire performance after weather exposure
ST Short term Relevant fire class … …

Interior, dry applications Relevant fire class Limited moisture content …


Minimum visible salt

Interior, humid applications Relevant fire class Limited moisture content …


Minimum visible salt

Exterior applications Relevant fire class Limited moisture content Maintained fire performance
Minimum visible salt
Note: Further details are given in CEN/TS 15912.

Experimental
Hygroscopic properties
The hygroscopic properties of wood products have
been determined according to Nordtest Method NT
BUILD 504 (2003) or the equivalent (CEN/TS 15912
2012). The method includes the calculation of equili-
brium moisture content at two climates, 70% RH at
25°C and 90% RH at 27°C. The requirement for DRF
class INT is moisture content below 28% in a humid
climate. Untreated wood has moisture content below
20% in a humid climate. In addition, possible salt crys-
tallisation on the wood surface and the exudation of
liquid in wet climates is observed. Figure 1. Natural weathering field outside Stockholm, Sweden.
The fire-retardant-treated panels are exposed both vertically
(90°) and at 45° slope.
Accelerated and natural weathering
For DRF class EXT, the durability of the fire perform- Mass loss during accelerated and natural
ance at exterior applications has been studied by accel- weathering
erated aging according to Nordtest Method NT FIRE The mass of the FRT wood panels has been measured
053 (2003) or the equivalent (CEN/TS 15912 2012). after conditioning at 50% RH at 23°C, both initially and
Both Method A, exposure to 12 one-week cycles of after the weathering procedures and is expressed in
simulated rain and drying, and Method B, exposure percentage of the total panel mass. Mass loss indicates
to 6 one-week cycles of the same but with added UV a loss of chemicals during the weather exposure
radiation, have been used. procedure.
Natural field exposure has been performed with
wood panels facing south, both at vertical (90°) and
at 45° slope. In both cases, the rear sides of the panels
were open. The test field is in the Stockholm area, Swe- Wood products tested
den, see Figure 1. Results are presented for 1, 2, 3, 5 and The wood products tested are all wood panelling pro-
10 years of exposure. ducts, mainly spruce, vacuum pressure impregnated
with different fire-retardant chemicals. Untreated
wood panelling has been used as a reference. The initial
Fire performance
reaction to fire performance for the FRT wood
The reaction to fire performance has been determined products has been determined or estimated to be
according to ISO 5660 (ISO 5660-1) at 50 kW m−2. equivalent to class B or at least class, C according to
Duplicate tests have been run in most cases; the repeat- the Euroclass system (EN 13501-1). Untreated
ability of these tests was found to be very good. Based wood is Euroclass D. These initial data have been
on the these test data, the time to flashover in the room used as a reference for the fire performance after
corner test has been predicted (Östman & Tsantaridis weathering.
1994b) and used as predicted reaction to fire class Two main sets of wood products have been studied:
according to the European system (EN 13501-1). one set of commercial FRT wood products X, Y, Z, CI
96 B. A.-L. ÖSTMAN AND L. D. TSANTARIDIS

Table 2. Commercial FRT wood products – Set 1.


Approximate initial
FR ID Mean FR (kg m−3) Thickness (mm) Width (mm) density (kg m−3) Type of panel
0 … Tongue and groove with notched rear side
X 25–60 20 135 540 Tongue and groove with notched rear side
Y 45–110 20 135 510 Tongue and groove with notched rear side
ZA 95–190 22 130 690 Tongue and groove
ZG 170 22 130 660 Tongue and groove, factory primed
VF 70–140 20 135 520 Tongue and groove with notched rear side
CI na 21 145 410 Panel with straight edges
CM na 22 150 470 Panel with straight edges

and CM intended for exterior application; and a for- Paint systems


mer commercial product VF; see Table 2. Another
Paint systems are usually needed to maintain the fire
set of development products has also been used (Öst-
performance properties of FRT wood products for
man & Tsantaridis 2016b; Östman et al. 2006); see
exterior applications. Four different paint systems
Table 3. All wood panels used in the study were
have been used, see Table 4.
impregnated with fire retardants to different levels of
retention.
The size of the specimen for aging may have some Test results
influence on the aging due to edge effects. Eight hun-
dred mm long specimens were found to have less Hygroscopic properties
effects than shorter specimens in a pre-study (Östman The hygroscopic properties of the tested wood panels
et al. 2002). 800 mm long panels for weathering were expressed as moisture content at higher relative humid-
then used together with edge seals during both acceler- ity according to CEN/TS 15912 (2012) as a function of
ated and natural exposure procedures. The edges of the the retention level of the FR treatments are illustrated
panels were first sealed with an alkyd solvent borne pri- in Figure 2. The moisture content is unchanged com-
mer, before being sealed with a thick coat of a silicone pared to untreated wood for several FRT wood products.
sealer. Once the exposure was completed, the panels It is evident from the test data that the moisture con-
were cut in a systematic way to secure consistency tent is liable to rise when an increased amount of fire-
(with testpieces at the same position in the panels retardant chemical is added. It is, thus, important for
and excluding parts close to the edges) to be used for the producers to optimise the FR content; not only
fire and other tests. for economic reasons, but also to reach the intended

Table 3. Development FRT wood products – Set 2.


FR ID FR (kg m−3)* Thickness (mm) Width (mm) Approximate initial density (kg m−3) Type of panel
… … 20 100 540 Panel with straight edges
BS 107–347 20 100 640–830 Panel with straight edges
FP 71–228 20 100 570–670 Panel with straight edges
DQ 89–290 20 100 570–875 Panel with straight edges
BH 87–236 20 100 635–790 Panel with straight edges
MA 216 20 100 585 Panel with straight edges
SI 84–368 20 100 625–850 Panel with straight edges
FF 92–169 20 100 647–657 Panel with straight edges
PhF 413–667 20 100 826–1007 Panel with straight edges
BZ-15 78–282 20 100 470–520 Panel with straight edges
BZ-40 67–191 20 100 469–558 Panel with straight edges
BZ-30 75–229 20 100 531–544 Panel with straight edges
NF 115–206 20 100 541–711 Panel with straight edges
AF 120–251 20 100 560–677 Panel with straight edges
DF 125–556 20 100 629–1152 Panel with straight edges
LG 114–536 20 100 614–673 Panel with straight edges
NS 139–619 20 100 549–680 Panel with straight edges
Note: *Three retention levels per FR chemical, the range is given in the table.

Table 4. Paint systems used.


Paint number Paint type Number of coats Total amount (g m−2) Comments
1 Alkyd 4* 530–650** One coat primer oil, One coat alkyd primer, two
alkyd top coats (all products solvent borne)
3 Red paint 1 200 Swedish red paint (water based)
4 Linseed oil 3 400–550** Two coats with diluted paint, 30 and 15%
respectively, one top coat of undiluted paint
6 Wood oil 2 180–200** Pigmented oil
Notes: *Only two top coats on factory-primed panel, total amount 250 g m−2; **the higher amount on panel type Z.
INTERNATIONAL WOOD PRODUCTS JOURNAL 97

Figure 2. Moisture content at high RH vs retention for FR chemicals and for untreated pine sapwood. Set 1 to the left and Set 2 to
the right.

fire performance with a safety margin to maintain the Durability of reaction to fire performance
fire performance during service life of the product
The reaction to fire performance is reduced after both
and avoid jeopardising the moisture resistance.
accelerated aging and natural field exposure for most of
the FRT products. Only a few FRT products maintain a
Comparisons of reaction to fire performance
high fire performance after accelerated and natural
before and after weathering
exposures. The best performance is found at high
The reaction to fire performance has been determined in retention levels and for FRT products with paint as a
the cone calorimeter ISO 5660 (ISO 5660-1) at protective surface coat. Among the paints, the linseed
50 kW m−2. All results for both the initial reaction to oil paint (number 4) and the factory-primed product
fire performance and the reaction after accelerated ZG were found to maintain the reaction to fire per-
aging and natural weathering are summarised and com- formance for a period of up to 3 years. During the
pared in Figures 3–6. The comparison is based on pre- weathering exposure, the other FRT products were
dicted time to flashover (Östman & Tsantaridis 1994). found to have degraded somewhat, regardless of
Several products exhibit high initial reactions to fire per- whether or not a protective coat was used. For products
formance, but these reactions may be reduced over time with a low retention of FR chemicals and a low initial
during both accelerated and natural weathering. fire class, the maintenance of the fire performance
A comparison of natural weathering exposure at could not be evaluated.
both a 90° and a 45° slope is presented in Figure 4. The accelerated aging thus seems to be equivalent to
No major difference can be observed. maximum 5 years of natural field exposure. However, it
Comparison of accelerated weathering exposure should be noted that the field exposure also includes a
according to Method A and Method B is presented in certain degree of acceleration. The 45o exposure was
Figures 5–6. No major difference can be observed. intended to include some acceleration, but no major

Figure 3. Results for data set 1. Reaction to fire performance (as predicted time to flashover) before and after accelerated aging
according to NT FIRE 053 Method A, and after natural weathering at a 45° slope over a period up to 10 years. Untreated spruce (0)
and FR-treated (X, Y, ZA, ZG and VF) spruce. Surface coatings with paints number 1, 3, 4 and 6 are included.
98 B. A.-L. ÖSTMAN AND L. D. TSANTARIDIS

difference to the vertical (90o) orientations was found.


This absence of any major difference may be explained
by the lack of protection on the rear sides of the vertical
panels, which left them open to weather exposure. On
the other hand, the panels at a 45o slope were at least
partly protected on the rear side from direct influence
of rainfall and snow. In a real end use, for example as a
facade cladding, the rear side is totally protected. Such
conditions will need to be studied further before a
clearer understanding of accelerating factors can be
reached.

Figure 4. Results for data set 1. Reaction to fire performance Mass loss during weathering
(as predicted time to flashover) before and after accelerated
aging according to NT FIRE 053 Method A, and after natural The mass loss during accelerated aging and natural
weathering with wood panels set at both a vertical (90°) and weathering may be used as an indicator of the main-
a 45° slope over a period of up to 10 years. Untreated spruce tained reaction to fire performance over time. Mass
(0) and treated (CI and CM) spruce. loss data are presented in Figures 7–8. From these

Figure 5. Results for data set 2a. Reaction to fire performance (as predicted time to flashover) before and after accelerated aging
according to NT FIRE 053 Method A and B, and after natural weathering at a 45° slope over a period of up to 10 years. Untreated
spruce (0) and FR-treated (BS, DQ and BH) spruce. Surface coatings with paints number 1 and 4 are included.

Figure 6. Results for data set 2b. Reaction to fire performance (as predicted time to flashover) before and after accelerated aging
according to NT FIRE 053 Method A and B, and after natural weathering at a 45° slope over a period of up to 10 years. Untreated
spruce (0) and FR-treated (NF and AF) spruce. Surface coatings with paints number 1 and 4 are included.
INTERNATIONAL WOOD PRODUCTS JOURNAL 99

. The fire properties of FRT wood may be maintained


after accelerated aging and natural weathering if the
retention levels are high enough, but several FRT
wood products lose most of their improved reaction
to fire properties during weathering.
. Paint systems contribute considerably to protection
against the weathering and are usually needed to
maintain the reaction to fire performance of the
FRT wood panels at exterior applications.
. The mass loss during accelerated aging and natural
weathering may be used as an indicator of the main-
Figure 7. Reaction to fire performance (as predicted time to tained reaction to fire performance over time.
flashover) vs mass loss during accelerated aging of FRT and
untreated wood according to NT FIRE 053 Method A (Nordtest Suggestions for further work:
method NT FIRE 053 2003).
. There is a need to develop new FRT wood products
with improved durability of the reaction to fire per-
formance at exterior applications.
. More experience with correlation of natural field
testing and accelerated aging methods is needed.
The relationship between accelerated and natural
weathering in different climates should be studied
by international cooperation in order to further
develop the conditions for accelerated weathering.

In the meantime, requirements for the long-term


durability of the fire performance of FRT wood pro-
ducts should be included in product specifications, cer-
tification documents and in national building
regulations in order to support the use of reliable
Figure 8. Mass loss during natural weathering of FRT and FRT wood products. Such requirements are especially
untreated wood over a period of up to 10 years. important for wood products intended for exterior use.

findings, it is evident that, compared with untreated Disclosure statement


wood products, all FRT wood products are highly sus-
No potential conflict of interest was reported by the authors.
ceptible to mass loss during weathering.

Notes on contributors
Conclusions and suggestions for further Dr. Birgit A.-L. Östman has a long experience in fire
work research with a specific focus on fire safety in timber build-
ings. Activities cover aspects from reaction to fire, fire resist-
The main conclusions are as follows: ance and active fire protection to building regulations and
industrial applications. She has until recently been active at
. A system with Durability of Reaction to Fire per- SP Wood Technology, Stockholm, Sweden. She has been
formance (DRF) classes to evaluate the long-term coordinating major national and international projects and
fire performance of fire-retardant-treated (FRT) is an expert in international standard committees for fire
safety within ISO, ASTM and CEN. Her publications include
wood products at humid and exterior conditions numerous scientific papers in previewed journals, proceed-
has been developed. It provides a useful supplement ings and research reports. The latest major publication is
to requirements on the fire performance in national the very first European guideline on Fire safety in timber
building codes and helpfully instructs potential buildings.
users in finding suitable and reliable FRT wood pro- Dr. Lazaros D. Tsantaridis has a long experience in fire
ducts for different end-use applications. research with specific focus on fire safety in timber buildings.
. The hygroscopicity in terms of moisture content at Activities cover reaction to fire and industrial applications.
He is working at RISE Wood Building Technology (former
high relative humidity of sufficiently durable FRT
SP), Stockholm, Sweden. He has participated in national
wood products is about the same as for untreated and international projects. His publications include several
wood products, but much higher for wood products scientific papers in previewed journals, proceedings and
treated with simple inorganic salts. research reports.
100 B. A.-L. ÖSTMAN AND L. D. TSANTARIDIS

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