Classic Series Treadmill CLST-XXXX-02

Customer Support Services

PARTS MANUAL rev 21.02.11
CLASSIC TREADMILL CLST-0XXX-02
Contents S/N CLT100000 and up

Miscellaneous ..........................................................................................................3
Rear End Caps and Cup Holders..................................................................................... 4
Scuff Pad, Tinsel, and Frame Tag Board .......................................................................... 5
Console and Related Components .................................................................................. 6
Uprights, Handrails, and Ergo Bar .................................................................................. 7
Ergo Bar with Heart Rate Assembly ................................................................................ 8
Motor Cover, Front Cover, and End Caps .......................................................................... 9
Belt, Deck, and Rear Roller.........................................................................................10
Lift Frame, Lift Motor, and IEC Receptacle ......................................................................11
DSP Controller Assembly ............................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Line Cords and Line Cord Options .................................................................................17
Block Diagrams .......................................................................................................18

2
CLASSIC TREADMILL CLST-0XXX-02
Miscellaneous S/N CLT100000 and up

Description Part No.

OPERATION MANUAL (CD) AK58-00634-0000

SERVICE MANUAL M051-00K58-A159

HARDWARE BAG AK58-00226-0000

TOUCH UP PAINT:
SPRAY CAN 0017-00008-0204
.5 OZ BOTTLE W/APPLICATOR 0017-00008-0205
.33 OZ PEN 0017-00008-0206

ACCESS PANEL ASSY AK58-00329-0000

CONSISTS OF:
1) 120” POWER EXT. CABLE AK32-00020-0002
2) CONNECTOR MTG. PLATE 0K58-01392-0000
3) F-TYPE ADP CONNECTOR 0017-00021-2810
4) F-TYPE PANEL CONNECTOR 0017-00021-2846

INSTALLATION VIDEO M051-00K58-A160

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CLASSIC TREADMILL CLST-0XXX-02
Rear End Caps and Cup Holders S/N CLT100000 and up

Cup Holder, LT
AK58-00247-0006
(Stealth Gray)

Cup Holder, RT
AK58-000247-0005
(Stealth Gray)

Rear End Cap

0K58-01268-0000

Screws (4)
0017-00101-1772
Rear End Cap
0K58-01268-0000

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CLASSIC TREADMILL CLST-0XXX-02
Scuff Pad, Tinsel and Frame Tag Board S/N CLT100000 and up

Anti-Static Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901

Anti-Scuff Pad
0K58-01376-0000 (2)

ISO PCB
B084-92329-0000

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CLASSIC TREADMILL CLST-0XXX-02
Console and Related Components S/N CLT100000 and up
Rear Console Decal
0K58-01357-0000
Rear Console Case Console Screw (8)
0K58-01272-0000 0017-00101-1288
PCB Mounting Screw (8)
0017-00101-1275

PCB Assembly
A084-92184-A006

See Table
Switch Membrane
118E-00001-0129 Console Accessory
Magnet Disc
0K40-01070-0000 Cover
0K58-01280-0000
See Table Polar/E-Stop Cable Assy
AK58-00237-0000

Polar PCB W/Cable Assy

AK39-00064-0000

Front Console Case

0K58-01273-0001
Tether Stop Assy
AK58-00322-0000 Stop Switch
0K58-01321-0000
Micro-Switch
CD Tray, Rubber Pad 0017-00032-0185
0K58-01359-0000

Part Nos.
Language
Console Assembly Overlay
Eng/Met AK58-00580-0001 0K58-01298-0001
Eng/Eur AK58-00580-0002 0K58-01298-0001
German AK58-00580-0003 0K58-01298-0003
Spanish AK58-00580-0004 0K58-01298-0004
Japanese AK58-00582-0006 0K58-01298-0006
French AK58-00580-0007 0K58-01298-0007
Italian AK58-00580-0008 0K58-01298-0008
Dutch AK58-00580-0009 0K58-01298-0009

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 CLASSIC TREADMILL CLST-0XXX-02
Uprights and Handrails S/N CLT100000 and up

ERGO Bar W/HR Assembly
AK60-00147-0000
Handrail Mounting
Screw (4)
Console Mounting
Screw (4) 0017-00101-1774
0017-00101-1773
Bottom LT
Handrail Boot
0K58-01304-0002
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001 Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001

Handrail (2)
AK58-00256-0001
Top LT Handrail Boot
0K58-01303-0002

Handrail Screw (2)

0017-00101-1773
Handrail Boot
Screws (6)
Upright, Plug (2) 0017-00101-1770
Upright, RT
0K58-01305-0002
AK58-00311-0005
Grommet (2)
0017-00042-0326
Upright, LT Handrail End Cap (2) Upright Plug (2)
0K58-01396-0000 0K58-01305-0002
AK58-00311-0006

Upright Mounting
Screw - 0017-00101-1778 (6)
Upright Tube Cap (2) Washer - 0017-00104-0325 (6)
0K58-01302-0002
Upright Tube
Cap Screw (2)
0017-00101-1772

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CLASSIC TREADMILL CLST-0XXX-02
Ergo Bar with Heart Rate Assembly S/N CLT100000 and up

Ergo Bar with Heart Rate Assembly

AK60-00147-0000 8-16X18 PHL PAN
PLT ST BO B (2)
ERGO-BAR OVERMOLD 0017-00101-0824
ASSY: PURCH. D
AK58-00376-0001

COVER: I/R LENS SENSOR

0K58-01103-0000

Heart Rate Sensor Kit

KIT: SERV; MFG; ELECTRODES; LARGE
GK20-00002-0005 GASKET: ERGOBAR
0K58-01347-0000

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CLASSIC TREADMILL CLST-0XXX-02
Motor Cover, Front Cover and Front End Caps S/N CLT100000 and up

Motor Cover Screws (4)

0017-00101-1772 Motor Shroud Assy.
AK58-00397-0001

Felt Strip - 28”

0017-00081-0294

Front End Cap (2)

0K58-01267-0000

End Cap Screws (4)

Front Cover 0017-00101-1772
0K58-01266-0000
Screws (4)
0017-00101-1771 Bug Medallion Assembly
AK58-00245-0000

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CLASSIC TREADMILL CLST-0XXX-02
Belt, Deck and Rear Roller S/N CLT100000 and up

Striding Belt
0K58-01400-0000

Belt Limit Label, LT

M051-00K58-A101

Deck Mounting Screws (4)

0017-00101-1775
Deck
0K65-01263-0000

TECSPAK Mounting Screw (8)

0017-00101-1652 Caution Label
M051-00K58-A014
TECSPAK Spring (8)
0K40-01026-0002 Belt Limit Label, RT
M051-00K58-A100

TECSPAK Tinnerman Clip (8)

0017-00103-0198
Washer (8)
0017-00104-0072
Grommet (2)
0017-00042-1147

Screw
0017-00101-1776

Round Grommet
0017-00042-0326
Washer
0017-00104-0043

Square Grommet
0017-00042-1147

Rear Roller Guard, LF

0K58-01390-0002
Rear Roller
0K58-01002-0000

Rear Roller Guard, RT

0K58-01390-0001
Rear Roller
Adjusting Screws
0017-00101-1779
Roller Guard Screw (4)
0017-00101-1776

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CLASSIC TREADMILL CLST-0XXX-02
Lift Frame, Lift Motor and IEC Receptacle S/N CLT100000 and up

Frame Screws (2) * RECEPTACLE-ASSY:

MFG; RECESS B
0017-00101-1723
AK58-00514-0000
IEC Receptacle *
0017-00003-0949
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0K58-01419-0000

Cotter Pin
0017-00007-0208

Line Cord Lower Receptacle Brkt

(see line 0K58-01420-0000
cord page)
Clevis Pin
Frame Screws (2)
0017-00007-0214 Lift Motor
0017-00101-1723
Lift Frame 0K58-01062-0000
End Caps (4) Lift Motor Hex Bolt
Line Cord Clip 0017-00042-1076 0017-00101-1021
0017-00042-0840 Lock Nut
0017-00103-0025

Wheels (2)
0K58-01071-0000 Vinyl Cap
Phillips Screws (2) 0017-00042-1075
0017-00101-1612
Washers (2)
0017-00104-0189 Lift Frame
AK58-00220-0000
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)
0K58-01089-0000 Lock Nuts (2)
0017-00103-0285

COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000

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CLASSIC TREADMILL CLST-0XXX-02
Motor Controller Assembly S/N CLT100000 and up

DSP Motor Control Board

100-120V: AK 65-00071-0007
200-240V : AK65-00071-0009

P9 Jumper
AK58-00522-0000

Transformer Assembly (for 200-240V only):

AK58-00210-0000

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CLASSIC TREADMILL CLST-0XXX-02
Drive Motor Assembly S/N CLT100000 and up

Note: key is part of the drive motor

only, not available separately.

TAPERED DRIVE MOTOR

Setscrews (2) MOTOR-DRIVE ASSY: MFG; W/LBL B
0017-00101-0333 AK58-00171-0002

Poly-V Pulley
0K58-01057-0001

Locking Nuts (4)

0017-00103-0027

Washers (4)
0017-00104-0409

Insulating Shoulder
Washers (4)
0K58-01255-0000

Insulating Pads (2) 3/8 -16X16 UNS HXW

0K58-01256-0001 FLYWHEEL: CAST-IRON; L BLT G5 ZN B
W/TAPER 0017-00101-1885
0K58-01092-0004

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 CLASSIC TREADMILL CLST-0XXX-02
Idler Arm Assembly and Static Brush S/N CLT100000 and up

Idler Arm Assembly Motor Pulley

AK58-00053-0002 0K58-01057-0001
Anti Static Brush Allen Screw
0K58-01263-0001 0017-00101-0333 Idler Pin
Tinsel Bracket Screw(2)
0017-00007-0248
0017-00101-1193

Grommet
0017-00042-0326

Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000

Idler Spring Damper

Threaded Idler Shaft 0K26-02055-0000
0K58-01084-0002 Wire Clamp
Limit Switch Idler Spring
Lock Nut: Idler 0017-00042-1072
0017-00032-0195 0K58-01085-0000
0017-00103-0324 Screw
0017-00101-1193 Limit Switch Cable
AK58-00027-0000

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CLASSIC TREADMILL CLST-0XXX-02
Leveler Assembly S/N CLT100000 and up

Leveler Assembly
AK58-00370-0000

Bracket Leveler
0K58-01083-0000

Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190

Lock Washer (4)

0017-00104-0333

Hex Bolt (4)

0017-00101-1652

Stop Nut
0K58-01099-0000

Leveling Foot
0K58-01110-0000

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CLASSIC TREADMILL CLST-0XXX-02
Front Roller Assembly S/N CLT100000 and up

Front Roller Assembly Mounting Bolt

AK58-00066-0000 0017-00101-0974

Flat Washer
0017-00104-0043

Polley V Pulley 8”
0K58-01105-0000

Lock Washer
0017-00104-0005
3.5” Front Roller
0K58-01001-0001

Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330

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CLASSIC TREADMILL CLST-0XXX-02
Line Cords and Line Cord Options S/N CLT100000 and up

Standard Line Cords

Model # Model D escription Part No.
CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE
0017-00003-0974
CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE
LINE-CORD: R/A; 96"; W/RECP
CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE
CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE
0017-00003-0781
CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE
LINE-CORD: R/A; 220V; USA
CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE
CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE
CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE
CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE 0017-00003-0696
LINE-CORD: R/A; CEE7;
CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE 103" 10A 250V
CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE
CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE
0017-00003-0890
CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE
LINE-CORD: U.K; R/A
0017-00003-0996
CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE LINE-CORD: IEC; AUSTRALIAN;
230/50

Optional Line Cords

Length
Description Part No.
(feet)
LINE-CORD: 120V; 20A; 12' 0017-00003-0947
LINE-CORD: R/A 120V 8' 0017-00003-0915
LINE-CORD: R/A; NEMA
12' 0017-00003-0980
5-20 144"
LINE-CORD: 220V; 15A 12' 0017-00003-0948

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CLASSIC TREADMILL CLST-0XXX-02
Block Diagram S/N CLT100000 and up

CBL-ASSY:
COAX; 120"
AK32-00020-0002

COAX VIDEO IN

CBL-ASSY: VOLT ON TV P.S.

PWR EXT; 120" ACCESS
PANEL

AK32-00078-0001
CBL-ASSY:
P14 P5 SIDE-CONSOLE
P8 AK58-00031-0000
CSAFE
CARDIO THEATER 1
MESSAGE CENTER
CONSOLE
DISPLAY
CSAFE P4 P1 USED ON 97Ti &
CARDIO THEATER 2 SIDE CONSOLE
93/95T-0705 JAP &
P1 P6 7-7 SEGMENT
MAIN PWR/SCI POLAR & P7 93/95T-0706 JAP ONLY
END SESSION LIFE PULSE KEYPADS
P11 P3 P2
E STOP

TO DSP
CONTROLLER

CBL-ASSY:
H/R SENSORS
CBL-ASSY: AK58-00041-0001
EMERGENCY-STOP
AK58-00036-0000 POLAR CBL-ASSY:
RECEIVER PCB POLAR/E-STOP
AK39-00064-0000 AK58-00237-0000

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CLASSIC TREADMILL CLST-0XXX-02
Block Diagram - Continued S/N CLT100000 and up

1 6 7 8 9 10 2 3 4 5
CBL-ASSY:
CONSOLE
CBL-ASSY:
AK58-00034-0001
AUTO-XFRMR; 20"
AK58-00527-0000 AUTOX-FRMR

JUMPER; POWER; OR ANG E 11

COM
Y EL L OW

100V IN
P URP LE

BRO WN WHITE
GRE E N

BL ACK

22
WH IT E

LCD-CONS CBL-ASSY 200V IN

GR AY

BL UE
RE D 33
220/230V IN
44
240V IN
55
AK58-00522-0000 BLACK
RED
66
120VOUT

1 6 7 8 9 10 2 3 4 5 P11 P13 RED

230V OU T
NEUTR AL
120V IN
P5 P12 200-240V units 100V units
1 CIRCUIT-BREAKER:2A
2
0017-00003-0626 CIRCUIT-BREAKER:4A
3
4
5 P9 1 0017-00003-0950
DSP P7 2
3

1
CONTROLLER
2
3
4
P4
P8 P1 P6
1 2 6 5 43 2 1 1 2 34
GR EEN /YELLOW

GRN/YLW
BLAC K
WH ITE
RED
BLAC K
WHITE
BLU E
BLU E
RED

LIFT
DRIVE MOTOR
MOTOR

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CLASSIC TREADMILL CLST-0XXX-02
Block Diagram - Continued S/N CLT100000 and up

120V DOMESTIC

CBL-ASSY: CBL-ASSY:
POWER; 100-200V FILTER: LINE; 20A GRN/YLW
0017-00003-1015 JUMPER; BLK; 4"
AK58-00520-0000 AK58-00081-0000
BLACK
L L BLK

LOAD
BLK

LINE
1
GRN/YLW
2 MOV WHT
3 POWER CABLE PLUGS INTO
P7 ON THE DSP CONTROLLER WHT
N N ON/OFF

GND
HOT
NEU
WHITE
LINE FILTER SWITCH
CBL-ASSY:
MOV; FILTER CBL-ASSY:
AK58-00224-0001 JUMPER; GR/YL; 5"
AK58-00083-0000
CBL-ASSY: 12 CBL-ASSY:
HI-POT JUMPER 12 JUMPER; WHT; 6"
AK58-00263-0000 AK58-00082-0000

200-240V ONLY
FILTER: LINE; 20A
CBL-ASSY: 0017-00003-1015 CBL-ASSY:
POWER; 230-240V; LED FILTER: LINE; 10A JUMPER; BLK; 4"
AK58-00596-0001 0017-00003-0898 AK58-00081-0000 GRN/YLW

BLACK L L BLK
POWER CABLE PLUGS INTO
LOAD

BLK
LINE

1 GRN/YLW
2
P7 ON THE DSP CONTROLLER MOV WHT
WHT
N N ON/OFF
GND

WHITE
NEU

HOT

LINE FILTER SWITCH

CBL-ASSY:
CBL-ASSY: JUMPER; GR/YL; 5"
MOV; FILTER AK58-00083-0000
AK58-00224-0001
12
12 CBL-ASSY:
CBL-ASSY: JUMPER; WHT; 6"
HI-POT JUMPER AK58-00082-0000
AK58-00263-0000

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