Classic Cross-trainer CLSX-0XXX-01

Customer Support Services

PARTS MANUAL rev 11 Jul 2008

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Contents S/N CLSX100000 and up

Drive Belts and Alternator ........................................................................................... 4

Console Support Assembly ........................................................................................... 5
Console Assembly ..................................................................................................... 6
Roller Assembly........................................................................................................ 7
Crankshaft Assembly.................................................................................................. 8
Drive Linkage Assembly .............................................................................................. 9
Anti-lift Bracket and Outer Pedal Covers ........................................................................10
Brackets and Frame Assembly......................................................................................11
Clevis and Front Frame Covers ....................................................................................12
Pedal Lever Assembly ...............................................................................................13
Rocker Arm Covers ..................................................................................................14
Rocker Arm Assembly................................................................................................15
Rear Drive Shrouds w/Decals.......................................................................................16
Upper Arm/Heart Rate Assembly ..................................................................................17
Cables ..................................................................................................................18

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Miscellaneous S/N CLSX100000 and up

Description Part No.

OPERATION MANUAL (CD) 0KCD-02003-0000

SERVICE MANUAL M051-00K61-A097

ARCTIC SILVER TOUCH UP PAINT: 0017-00008-0204

SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR 0017-00008-0205
.33 OZ PEN 0017-00008-0206

STEALTH GRAY TOUCH UP PAINT

(FOR ROCKER ARMS):

.5 OZ BOTTLE W/APPLICATOR 0017-00008-0199

SPRAY CAN
0017-00008-0198

ACCESS PANEL ASSEMBLY AK61-00190-0000

PANEL ASSEMBLY CONSISTS OF:

1) AK32-00020-0002 COAX CABLE
2) AK32-00078-0001 POWER CABLE
3) 0K61-01373-0000 ACCESS BRACKET
4) 0017-00021-2846 F-TYPE CONNECTOR
5) 0017-00042-0754 PLASTIC GROMMET

HARDWARE BAG AK61-00222-0000

Model CLSX-0XXX-01 has both telemetry and Lifepulse sensors for heart rate.

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Drive Belts and Alternator S/N CLSX100000 and up

Alternator Pivot Bolt

0017-00101-0964
Alternator Intermediate Bracket
0017-00009-0841 0K61-02400-0001 Alternator Strap
Alternator w/Flywheel Bolt-2
Assembly 0017-00101-0986
AK61-00250-0001

Alternator Flywheel Flange Lock Nut

0K61-02500-0001 0017-00103-0188

Lock Nut
0017-00103-0117

Alternator Strap
w/Insert
0K61-02601-0000
Alternator Belt
Drive Belt
0K53-01184-0000
0K61-02701-0000

Intermediate
Pulley Bolt
0017-00101-1651 Intermediate Pulley Assy
AK61-00061-0000

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Console Support Assembly S/N CLSX100000 and up

Mounting Screws (8)

(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062

Main Cable
AK61-00136-0000 Bullhorn Grip 11.75” (2)
0K62-01136-0002

Console Cap Console Support

0K61-01283-0001 Assembly
AK61-00500-0015

Polar Cable
Bolt-2 AK36-00021-0003
0017-00101-1645

Flat Washer-2
0017-00104-0192

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Console Assembly S/N CLSX100000 and up

Overlay
Console Board - Upper
Bezel
A084-92219-A023

Phillips Pan Screws(13)

0017-00101-1650

Console Case Assembly

AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000

Cable

Lower display PCB

B084-92222-B0000

Phillips Pan Screws(13)

0017-00101-1650 Battery Door
0K63-01029-0001

Part Nos.
Language Overlay/Bezel/
Console Assembly
Switch Assembly
Eng/Eng AK61-00206-0001 AK61-00207-0001
Eng/Met AK61-00206-0002 AK61-00207-0001
Spn/Met AK61-00206-0004 AK61-00207-0004
Frn/Met AK61-00206-0007 AK61-00207-0007

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Roller Assembly S/N CLSX100000 and up

Snap Ring
0017-00100-0152

Flat Washer
0017-00104-0417

Roller Bearing Assembly

GK61-00002-0026

Shaft Collar Allen-Head

0K61-01260-0000 Cap Screw
0017-00101-1645

Set Screws
0017-00101-0314
Arm Extension
0K61-03004-0000

Crank Cover
0K61-03100-0002

Locking Nut
0017-00103-0025

Bolt
0017-00101-1606
Crank Arm & Spindle assy.
AK61-00064-0001
Set Screw
Square Key
1/4-20x5
0K53-01122-0000
0017-00101-0333

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Crankshaft Assembly S/N CLSX100000 and up

Crankshaft Assembly
AK61-00157-0002
Hex Bolts (4)
0017-00101-1551
Poly-V Crank Pulley
0K61-02409-0000

1.00” Dia. Pillow Block (2)

0K53-01181-0000
Crankshaft Plate
0K61-02302-0001

Torx screw
0017-00101-1282
Flat Washer
0017-00104-0168

Crankshaft w/plate
0K61-01360-0002

Retaining Ring (2) Locking Nut (4)

0017-00100-0152 0017-00103-0019

Magnet-Standoff Assy.
AK62-00186-0000

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Drive Linkage Assembly S/N CLSX100000 and up

Drive Linkage Assembly Black Bearing

GK61-00002-0020 Front Side
Flat Washer
Control Link 0017-00104-0164
Sleeve
Spherical Washer 0K61-01261-0000
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000

Wave Washer
Spring
0017-00009-1084
Locking Nut
Flat Washer 0017-00103-0286
0017-00104-0164
Silver Bearing
Back Side

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Anti-lift Bracket and Outer Pedal Covers S/N CLSX100000 and up

Right Link Cover with

ink transfer decal
AK61-00214-0001

Allen Head Bolt

0017-00101-1645

Phillips Pan Screw

0017-00101-0991

Roller Retainer Plate

Left Link Cover with 0K61-04114-0000
ink transfer decal
AK61-00214-0002

10

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Frame Assembly S/N CLSX100000 and up

Pillow Block
Bearing Washers
0017-00104-0192

Pillow Block
Bearing Nuts
0017-00103-0025
Extrusion Cover
0K61-06121-0008
Pillow Block
Screw (14)
Bearing Bolts
0017-00101-1282
0017-00101-1635

Resistor Bracket
w/cable assy.
AK61-00127-0000

Control PCB
AK61-00145-0000

Screw (14)
0017-00101-1282

11

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Clevis and Front Frame Covers S/N CLSX100000 and up

Grommets-14
0017-00042-0754

Clevis Cover Screw-2

0017-00101-1242

Stabilizer Cap-4
0K61-01284-0001

Leg Leveler-4
AK61-00035-0000

Wheel Shaft
0K61-01300-0000
Clevis Cover-2
AK61-00062-0001 Wheel-2
0017-00042-0674
Wheel Cap-2 Wheel & Cap Kit
0017-00042-1066 GK61-00002-0011

6V Battery
0017-00003-0685

Front Cover-LT
0K61-06240-0002
Phillips Screw-18
0017-00101-1242

Front Cover-RT
0K61-06250-0002

12

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Pedal Lever Assembly S/N CLSX100000 and up

Screw Pedal Kit

Tape-4 pieces
0017-00101-1242 GK61-00002-0054 Locking Nut-2
0K61-04115-0002
0017-00103-0137

Pedal Lever
Inside Cover-LT Clevis Shaft-2
Push-On Clip-4 0K61-01076-0000
0K61-06300-0004
0017-00009-1143
Inside Cover-RT Bolt-2
0K61-06320-0004 0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001

O-Ring
0017-00041-0053

Rocker Seal
0K61-01359-0003

BEVELED WASHER
0K61-01356-0000

13

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Rocker Arm Covers S/N CLSX100000 and up

Rear Rocker
Arm Cover
0K61-06341-0003
Polar Receiver
AK40-00045-0001

Insulator Receiver Tube

Front Rocker 0K36-01059-0002
Arm Cover
0K61-06340-0003 Front Deadshaft Cover
0K61-06350-0003
Rear Deadshaft Cover
0K61-06351-0003
Rear Rocker
Arm Cover
0K61-06340-0003
Front Rocker
Arm Cover
0K61-06341-0003 Phillips Pan Screw-18
0017-00101-1242

14

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Rocker Arm Assembly S/N CLSX100000 and up

Flat Washer
0017-00104-0454

Hex Bolt Shaft Split Collar

0017-00101-1635 0K61-01259-0000

Rocker Arm
AK61-00094-0003

15

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Rear Drive Shrouds w/Decals S/N CLSX100000 and up

Right Rear Cover

w/Decal
AK61-00176-0001

Left Rear Cover

w/Decal
AK61-00176-0002

Phillips Pan Screw-22 Wheel -2

0017-00101-0991 0017-00042-0674

Plug-2
0K14-01384-0000

16

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 CLASSIC CROSS-TRAINER CLSX-0XXX-01
Upper Arm/Heart Rate Assembly S/N CLSX100000 and up

Upper Arm - RT
Assembly
AK61-00178-0001 Upper Arm - LT
Assembly
AK61-00178-0002
Electrode Kit
GK20-00002-0005
Flat Washer
0017-00104-0450

Bolt
0017-00101-1645

Life Pulse Cable

AK61-00051-0000

Strain Relief Bushing

0017-00042-1078

17

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CLASSIC CROSS-TRAINER CLSX-0XXX-01
Cables S/N CLSX100000 and up

Power Control Board Cable

AK61-00135-0000

*ORANGE
CONTROL PCB
P2 B084-92218-*000
POWER RES. 12POS.MNL
2 x .75
OHM B084-92218-*002
#RED/BLK 240W
4 RPM_ALT
#RED/BLK
#GREEN

ACTAP Valt
#RED/BLK
#GREEN
7

9
ValtR

ValtR
Reed Switch
#GREEN
12 ValtR
Assembly
8 ValtR

GND *RED 10 Valt 118E-00001-0140

Valt P3
FIELD EXC FIELD RTN 11 3POS.MINI FIT
#BLK
5 GND
#BLK
2 GND GND 1

REED CONTROL
#BLK
2 N.C.
3 GND Vbat N.O.

RPM_REED

LOAD_CMD
3

RPM_ALT

RELAY_C
A_START
1 GND RPM_REED
COM

FIELD
GND

GND
Vsys
KEY
Valt
Vbat
6 FIELD MAGNET
*BLK/WHT

*YELLOW REED SWTCH

P1
11 8 7 1 9 13 10 6 4 2 5 3 12 13POS. KK-156

BLK/PURPLE
Main Cable
LIFEPULSE
AK61-00136-0000
PALM PALM
BLK BLK
6V
LEFT
RIGHT
CLEAR CLEAR RED

FINGER
FINGER

WHITE/BLK
ORANGE
YELLOW

PURPLE
BROWN
GREEN
WHITE
BLUE

GREY
2 1 1 2
PINK
RED

N.C.

N.C.
N.C.

N.C.
BLK

P2 P12
16-POS.MINI FIT JR. 19POS.LIF
P4
2 1 1 2 4POS.MINI FIT JR. UPPER KEYPAD
4 12 5 6 7 8 11 13 14 16 3 15 2 10 9 1

WHITE
GND

GND
GND

RT SIGNAL
FIELD

4
Vsys
RPM_REED
Vbat

Vbat

Valt

Vsysc
A_START

GND 1
RELAY_c
RPM_ALT

LOAD_CMD
FIELD KICK

BLK 2 GND
ST4 2
BLK
1 GND
I3 3
WHITE
3 LT
SIGNAL ST5 4

ST6 5

I0
6

ST4 7

I2 8

P6

HR Console Cable 4POS. MICROFIT

TESTER
COM
ST6

I4
9

10

AK61-00052-0002 1
TDO
I5 11

12
2 ST6
RDI
I6 13
3
GND
ST5 14
4 Vsysc
15
START
UPPER CONSOLE
B084-92219-*005 GND 16

I1 17

ST6 18

GND 19

P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.

1
DS
2 Vcc 1
RED
BERR
2 WHITE
SIGNAL
3 GND
GND 3 BLACK
4
BKPT

5
GND

6 POLAR RECEIVER
FREEZE

7 RESET
8 Dsi

9 Vcc

Polar Cable
10 Dso

AK36-00021-0003

18