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GEARBOX
Louver 23A
23A-1
AUTOMATIC GEARBOX
General information 23A
AUTOMATIC
VEHICLE TRANSMISSION ENGINE DOWN BOX FINAL DRIVE
TYPE
Weight: 70 kgs
1 st 2 nd 3 rd 4th
TOWING
TOWING WEIGHT
23A-2
AUTOMATIC GEARBOX
Consumables 23A
DESCRIPTION COMPONENT CONCERNED
– self-locking nuts,
– gaskets,
– rubber seals.
Oil
The DP0 automatic gearbox is greased for life and does not require any maintenance.
Oil specified:
ELF RENAULTMATIC D3 SYN (to be ordered from ELF) Standard DEXRON III.
Capacity in litres
Mechanism
Total volume 6
23A-3
AUTOMATIC GEARBOX
Draining 23A
Special notes:
TIGHTENING TORQUES (in daNm)
The plug has two functions:
Drain plug 2.5
Filler spout 3.5 – draining (by removing the filler spout (A)),
23A-4
AUTOMATIC GEARBOX
DPO
Filling - Levels 23A
FILLING
23A-5
AUTOMATIC GEARBOX
Hydraulic distributor 23A
SPECIAL TOOLING REQUIRED
B.Vi. 1462 Ball plate adjusting screw
REMOVAL
Remove:
– the air filter hose,
– the four hydraulic distributor cover retaining bolts (A)
(be careful as oil may run out).
23A-6
AUTOMATIC GEARBOX
Hydraulic distributor 23A
REFITTING – remove bolt (F),
– fit the ball plate and its bracket by placing the roller in
Position the hydraulic distributor and reconnect the the hollow sector corresponding to 1st gear hold (1),
solenoid valve connectors.
● Fit:
– the distributor, precentring it using bolts (4) and
(5).
– the other bolts.
23A-7
AUTOMATIC GEARBOX
Removal - Refitting 23A
SPECIAL TOOLING REQUIRED
Mot. 1040-01 Sub-frame support cradle
T. Av. 476 Ball joint extractor
EQUIPMENT REQUIRED
Engine retaining device
Hydraulic jack
Wheel bolt 9
REMOVAL
Remove:
– the battery,
– the front wheels,
– the air filter unit,
– the battery tray.
Disconnect:
– the MFS (Multifunction Switch) cable ball joint (1),
– the MFS cable (2) by releasing the sleeve stop.
23A-8
AUTOMATIC GEARBOX
Removal - Refitting 23A
Disconnect the modular connector (1) by releasing the Remove:
connector slide mechanism. – the engine wiring mounting bolts,
– the wiring mounting (2),
– the TDC sensor (3).
IMPORTANT:
Fit the hose clamps and disconnect the exchanger.
Protect the connector by sliding it into a
waterproof plastic bag.
Disconnect the oxygen sensor.
Remove:
– the left-hand drive shaft,
– the right-hand drive shaft,
– the steering box mountings (attach it so that it does
not obstruct anything else, without damaging the
power assisted steering pipes).
23A-9
AUTOMATIC GEARBOX
Removal - Refitting 23A
Disconnect the speed sensor connector. Attach the cooling assembly and remove the engine
sub-frame.
Remove:
– the starter motor, Rotate the crankshaft in a clockwise direction to
– the torque reaction arm, access the three drive plate / converter connecting
– the exhaust downpipe. bolts and remove them.
23A-10
AUTOMATIC GEARBOX
Removal - Refitting 23A
REFITTING
23A-11
AUTOMATIC GEARBOX
Differential output seal 23A
SPECIAL TOOLING REQUIRED
B. Vi. 1459 Tool for fitting the right-hand
driveshaft seal
B. Vi. 1460 Tool for fitting the left-hand
driveshaft seal
Shock absorber base bolt 18 Warning: do not drop the spring of the seal into the
automatic gearbox.
Wheel bolt 9
Steering ball joint nut 4
REFITTING
Drain plug 2.5
Fitting the seal is carried out using B. Vi.1459 for the
right-hand side and, B. Vi. 1460 for the left-hand side.
The relevant driveshaft must be removed to replace a
differential output seal. Guide the assembly until the tool is touching the
automatic gearbox housing.
Put the vehicle on a two-post lift. TIGHTEN ALL NUTS, BOLTS AND STUDS TOTHE
RECOMMENDED TORQUE.
Disconnect the battery.
Fill the automatic gearbox and check the level (see
Drain the automatic gearbox through the plug (A). relevant section.)
23A-12
AUTOMATIC GEARBOX
Converter seal 23A
SPECIAL TOOLING REQUIRED
B. Vi. 1457 Tool for fitting the converter seal
Mot. 587 Seal extractor
REMOVAL
Using tool Mot. 587, remove the seal, taking care not
to scratch the contact surfaces.
REFITTING
23A-13
AUTOMATIC GEARBOX
Multifunction switch 23A
TIGHTENING TORQUES (in daNm)
REMOVAL
Remove:
– the air filter hose,
– the engine wiring mounting (1).
Remove:
– the lever and the two multifunction switch mounting
REFITTING
bolts,
– the three modular connector plate mounting bolts (3),
Place the multifunction switch in position D.
23A-14
AUTOMATIC GEARBOX
Multifunction switch 23A
ADJUSTMENT
23A-15
AUTOMATIC GEARBOX
Sensors 23A
Special note on REMOVAL:
TIGHTENING TORQUES (in daNm)
When replacing a sensor, systematically remove the
Input speed sensor mounting bolt 1
modular connector (see Section on removing / refitting
Output speed sensor mounting bolt 1 the automatic gearbox).
23A-16
AUTOMATIC GEARBOX
Solenoid valves 23A
The solenoid valves are removed after removing the
hydraulic distributor (see relevant Section).
1 Modulation
solenoid valve Lock-up solenoid valve
2 Lock-up LOCK UP solenoid valve
solenoid valve (converter lock-up)
3 Sequence
solenoid valve 4 Sequence solenoid valve
4 Sequence
solenoid valve 3 Sequence solenoid valve
5 Sequence
solenoid valve 1 Sequence solenoid valve
6 Sequence
solenoid valve 2 Sequence solenoid valve
7 Sequence
solenoid valve 6 Sequence solenoid valve
8 Sequence
solenoid valve 5 Sequence solenoid valve
23A-17
AUTOMATIC GEARBOX
Computer 23A
REPLACING THE COMPUTER
Programming procedure for the accelerator pedal full load and no load positions.
When replacing the automatic gearbox computer, the full load and no load accelerator pedal positions must be
programmed in using the following procedure:
– Shift the selector lever to P or N and keep the engine switched off.
CLIP:
NXR:
The automatic gearbox oil ageing value from the computer to be replaced must be entered in the new computer
when the automatic gearbox computer is replaced. Use the following procedure:
CLIP:
NXR:
– From the memory of the computer to be replaced, read the oil ageing value using the "Read oil counter" command.
– Replace the computer.
– Enter the oil ageing value in the memory of the new computer using the "Write oil counter" command.
– Check that it has been entered using the "Read oil counter" command.
23A-18
AUTOMATIC GEARBOX
Modular connector 23A
TRACK NUMBERING
2
1 - GREEN connector (Multifunction switch)
23A-19
AUTOMATIC GEARBOX
Line pressure tapping 23A
23A-20
AUTOMATIC GEARBOX
Selector control 23A
REMOVING THE GEAR SELECTOR LEVER
23A-21
AUTOMATIC GEARBOX
Selector control 23A
REMOVING THE CONTROL CABLE
Turn the ring (B) to remove the cable from the cable
sleeve stop.
REFITTING
23A-22
AUTOMATIC GEARBOX
Selector control 23A
REMOVING THE GEAR SELECTOR LEVER KNOB REFITTING
Place the vehicle on a lift. Refit the gear lever knob and the mounting bolt.
Cut the wires level with the terminals and remove them
from the cable sleeve.
23A-23
129A
DRIVESHAFTS
General information 29A
SPECIFICATIONS
Driveshaft seal
Engines Gearboxes
Left Right
CONSUMABLES
MOBIL OIL
180 g
55911L 611 GE 86
Part no.: 77 01 366 100
(supplied with the repair kit)
29A-1
DRIVESHAFTS
Front driveshaft 29A
SPECIAL TOOLING REQUIRED
B. Vi. 31-01 Drift punch
Rou. 604-01 Hub locking tool
T. Av. 476 Ball joint extractor
T. Av. 1050-02 Driveshaft extractor
On both sides
TIGHTENING TORQUES (in daNm)
Remove:
Driveshaft nut 28
– the track rod end nut and extract the shaft: tool
Mounting bolt for gaiter on gearbox. 2.5 T. Av. 476,
– the upper bolt of the shock absorber base.
Wheel bolts 9
Push back the driveshaft: tool T. Av. 1050-02 (if
Shock absorber base nuts 18
necessary).
Brake caliper mounting bolt 10
Remove the lower bolt of the shock absorber base and
Track rod end nut 3.7 extract the driveshaft.
REMOVAL
Remove:
– the brake assembly (suspend it from the chassis),
– the driveshaft nut: tool Rou. 604-01.
Left-hand side
29A-2
DRIVESHAFTS
Front driveshaft 29A
REFITTING
Left-hand side:
Right-hand side:
On both sides:
29A-3
DRIVESHAFTS
Left-hand
driveshaft
Front driveshaft 29A
SPECIAL TOOLING REQUIRED
T. Av. 1168 CAILLAU clip pliers
T. Av. 1256 OETIKER crimping pliers
T. Av. 1331 Tool for holding driveshaft
bearing gaiter in position
On the press, remove the spider using an extractor. Replace the spider in the position marked on removal
and refit the retaining circlip.
NOTE: mark the position of the spider before
extracting it.
29A-4
DRIVESHAFTS
Left-hand
driveshaft
Front driveshaft 29A
REPLACEMENT OF THE GAITER ON THE WHEEL Remove the gaiter and replace it with a new one.
SIDE
Divide the recommended quantity of grease between
GE 86 SEAL the gaiter and the stub axle bowl.
REMOVAL
29A-5
DRIVESHAFTS
Left-hand
driveshaft
Front driveshaft 29A
REPLACEMENT OF THE GAITER ON THE REFITTING
GEARBOX SIDE
Lubricate the driveshaft slightly in order to facilitate the
RC 462 SEAL fitting of the gaiter (position the smaller diameter of the
gaiter in the groove of the driveshaft).
1 Yoke sleeve
2 Spider Replace the spider in the position marked on removal
3 Locking spring ring and replace the locking spring ring.
4 Gaiter
5 Clips Make three crimping points at 120°° by forcing back the
metal of the splines on the driveshaft.
REMOVAL
Cut the two clips (5) taking care not to damage the
groove of the yoke sleeve.
29A-6
DRIVESHAFTS
Left-hand
driveshaft
Front driveshaft 29A
REPLACEMENT OF THE GAITER ON THE WHEEL NOTE: certain right-hand driveshafts are fitted with
SIDE vibration absorbers. Replace the whole driveshaft if
the thermoplastic gaiter is damaged.
GE 86 SEAL
Remove the gaiter and replace with a new one.
1 Stub axle bowl
2 Retaining star Divide the recommended quantity of grease between
3 Spider the gaiter and the stub axle bowl.
4 Yoke shaft
5 Thermoplastic gaiter NOTE: the volume of grease specified in the
6 Clips consumables section must be observed.
7 Spring
8 Pushrod Position the two gaiter beads in the stub axle bowl
9 Shim grooves.
10 ABS target
Set the quantity of air in the gaiter.
REMOVAL
29A-7