RELIABILITY CENTERED MAINTENANCE

MODULE ONE (1) - ONLINE

ACTIVITY ONE (1) : EQUIPMENT CRITICALITY ANALYSIS

NAME: JOEL MINAFI

DATE: 02-APRIL-2023
 Sub- Criticality by Criticality after
Component DAFT Cost Rating Likelihood Required Operating Practice Required Maintenance
Component Risk Matrix Mitigation

Total Loss Cost Partial Loss Cost Time to Rebuild Failure Rate - MTBF From
CMMS Equip History
$ $ Days

Total Risk = Total Residual

Engine 500,000 Prevent overloading truck and over-revving motor Oil/Wear Debris Analysis every 500hr
66 Risk

1 in 30,000hr of
Fuel system 50,000 23 operation 9 Fill with only clean and water-free fuel Inspect and test fuel system at service, replace filters. L
(3.4yrs)

Prevent overloading tray with heavy load.

Crank and 1 in 50,000hr
100,000 14 12 Prevent over-revving the motor Oil/Wear Debris Analysis every 500hr L
pistons (5.7yrs)
No steep inclines

Prevent overheating of engine

1 in 100,000hr
Engine block 250,000 28 8 Prevent coolant system blockage/low Inspect and test oil & cooling system at service, replace filters. L
(11.4yrs)
Prevent oil low

Pressure test cooling system every 500hr

Cooling 1 in 10,000hr Fill with recommended coolant
50,000 15 12 Regular checks for faulty thermostat, water pumps & radiator fan & L
system (1.14yrs) Daily check coolant level before engine start up.
pipes and replace.

1 in 20,000hr Fill with only clean and OEM recommended oil Oil/Wear Debris Analysis sampling every 500hr
Oil system 100,000 15 16 L
(2.3yrs) Operate at acceptable oil pressure Replace oil every 500hr PM Service

1 in 30,000hr Check conditions of the ignition leads, spark plugs, coils, electrics
Ignition system 30,000 15 9 Easy start of the vehicle L
(3.4yrs) and ignition switch every 1000hr PM Service

Total Risk = Prevent excess/overload, misalignment & use of Oil/Wear Debris Analysis every 500hr service & trend wear results Total Residual
Gearbox 100,000
39 contaminated oil Replace new clean oil every 1000hr service Risk

Prevent excess load

1 in 100,000hr Oil/Wear Debris Analysis every 500hr service & trend wear results
Input shaft 20,000 15 6 Prevent poor lubrication & contamination L
(11.4yrs) Replace new clean oil every 1000hr service
Use clean OEM recommended oil

Prevent misalignment of gears

1 in 10,000hr Oil/Wear Debris Analysis every 500hr service & trend wear results
Internal gears 55,000 38 12 Avoid use of contaminated oil/low oil level L
(1.14yrs) Replace new clean oil every 1000hr service
Prevent overload

Prevent excess load

1 in 20,000hr Oil/Wear Debris Analysis every 500hr service & trend wear results
Output shaft 15,000 15 12 Prevent poor lubrication & contamination L
(2.3yrs) Replace new clean oil every 1000hr service
Use clean OEM recommended oil

Prevent misalignment of gears

1 in 30,000hr Oil/Wear Debris Analysis every 500hr service & trend wear results
Casing 50,000 60 9 Avoid use of contaminated oil/low oil level L
(3.4yrs) Replace new clean oil every 1000hr service
Prevent overload
BELOW CIRCLED IN BLUE IS THE PURPORTED REDUCED RISK OF THE ABOVE CRITICAL EQUIPMENT ANALYSIS WHEN BEST OPERATING PRACTICES AS WELL AS MAINTENANCE ARE APPLIED.