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Wärtsilä is a global leader in complete lifecycle power solutions

for the marine and energy markets. By emphasising technological


innovation and total efficiency, Wärtsilä maximises the environmental
and economic performance of the vessels and power plants of its
customers. In 2013, Wärtsilä’s net sales totalled EUR 4.7 billion with
approximately 18,700 employees. The company has operations in nearly
200 locations in 70 countries around the world. Wärtsilä is listed on the
NASDAQ OMX Helsinki, Finland.

WÄRTSILÄ ® is a registered trademark. Copyright © 2014 Wärtsilä Corporation


WÄRTSILÄ SERVICES IN KOREA

ON LAND

CONTENTS
Wärtsilä Korea Services in brief 04

Engine Services 06
IN PORT

Propulsion Services 21

Seals & Bearings Services 26

Electrical & Automation Services 27

Environmental Services 30

Service Agreements 34

Training Services 36 AT SEA

Expert Services 37

Boiler Services 45

Contact / Location 46

24 hrs Worldwide Contacts 48

WÄRTSILÄ SERVICES HAS THE WIDEST OFFERING ON THE MARKET AND SUPPORTS
YOU THROUGH ITS GLOBAL NETWORK.
Our Service offering covers your installation from spare parts, maintenance and technical support to
upgrade & retrofit and full service agreement. It means optimising persformance, ensuring eco-
efficiency, and preventing problems before they happen.
And it covers your requirements on land, in port, and at sea.

See how to improve the lifecycle efficiency of your installation at wartsila.com/services


05
WÄRTSILÄ SERVICES IN KOREA
WÄRTSILÄ SERVICES IN KOREA Performance optimization Preventing unexpected
Our customers are looking for Guaranteed performance and
Wärtsilä has operations in Korea, since mid 1970´s. Wärtsilä strategies to improve efficiency risk management are key
and reduce expenses needs for our customers
Korea Ltd. is a fully-owned subsidiary of Wärtsilä Corporation,
a Finnish engineering company focussing on the marine and
energy markets with extensive ranges of products, solutions
and services.

Wärtsilä Land & Sea Academy in Korea, which is part of


Wärtsilä Services, was established in 2007 and it has steadily
increased its reputation. It records 700 participants trained in
Korea on average every year. It provides various types of
training courses for land & sea based installations, covering
Wärtsilä products.
Wärtsilä Korea Main Office & Workshop Wärtsilä Korea Land & Sea Academy
Environmental efficiency
We are continuously broadening our range of services and Environmental legislation and
energy efficiency are key
WÄRTSILÄ CORPORATION adding valuable products and specialist services to our drivers for our customers
Wärtsilä is a global leader in complete lifecycle power solutions for the marine and energy markets. By emphasizing technological portfolio. Our lifecycle efficiency solutions are provided within
innovation and total efficiency, Wärtsilä maximizes the environmental and economic performance of the vessels and power plants the following services solutions:
LIFECYCLE EFFICIENCY
of its customers. including upgrades and conversion, to environmental
Engine Services solutions, technical information and online support.
In 2013, Wärtsilä's net sales totalled EUR 4.7 billion with approximately 18,700 employees. The company has operations in over Propulsion services
200 locations in nearly 70 countries around the world. Wärtsilä is listed on the NASDAQ OMX Helsinki, Finland Seals & Bearings Services Our service network is the broadest in the industry, consisting
Electrical & Automation Services of approximately 11,000 service professionals in more than
SHIP POWER Service Agreements 200 locations in nearly 70 countries. We offer expertise, local
Wärtsilä enhances the business of its marine and oil & gas industry customers by providing Training Services availability, responsiveness, and the most environmentally
innovative products and integrated solutions that are safe, environmentally sustainable, Environmental Services sound solutions for all customers, regardless of the
efficient, flexible, and economically sound. Our solutions are developed based on our Expert Services manufacturer of their equipment.
customers' needs and include products, systems and services. Being a technology leader, Boiler Services
and through the experience, know-how and dedication of our personnel, we are able to Wärtsilä Services in Korea provides the excellent services with
customize optimized solutions for the benefit of our clients around the world. These service solutions cover everything from basic support competent employees for all our customers 24/7.
SHIP POWER
with parts, field service and technical support to service
agreements and condition based maintenance; from wartsila.com (global)
POWER PLANTS
Wärtsilä is a leading supplier of modern, environmentally advanced, highly efficient, and installation and commissioning, performance optimization, wartsila.co.kr (local)
dynamic power plants that allow the maximum integration of intermittent renewable power
generation. We offer multi-fuel power plants, including base load generation, peaking and
load following operation, as well as dynamic system balancing and ultra-fast grid reserve.
We serve both the current and future capacity markets. In addition to the technical
SERVICES MISSION
advantages, our fast track deliveries of complete power plants, together with long-term
We create lifecycle services with our customers,
operation and maintenance agreements, provide our customers with complete solutions -
POWER PLANTS enhancing their business - whenever, wherever.
in urban areas as well as in the most demanding remote environments.

STRATEGIC GOAL
SERVICES Our customers recognize Wärtsilä as their services
Wärtsilä supports its customers throughout the lifecycle of their installations by optimising partner: competitive, trusted and easy to deal with.
efficiency and performance. We provide the most comprehensive portfolio of services and
the broadest service network in the industry, for both the energy and marine markets. We
are committed to providing high quality, expert support and the availability of services in
the most environmentally sound way possible, wherever our customers are located.
SERVICES
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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES 2-STROKE ENGINE OVERHAUL OUR SERVICES 2-STROKE ENGINE FITNESS PACKAGES
- Cylinder liner overhaul and RT-flex engine control system check
inspection - WECS components check
- Cylinder cover overhaul - WECS and Flex-View SW Check /
- Fuel pump overhaul and injection Upgrade & Update
timing - Cabling and communication
- Piston / Gland Box overhaul check.
- Engine control system - Crank angle mechanical
maintenance YOUR BENEFITS component and signal check YOUR BENEFITS
- Engine performance check and Improve vessel operation efficiency through planned maintenance Trouble-free operation of the electronic components of “intelligent” engines
evaluation Ensure operation sustainability and engine risk reduction through pre- Electronic cylinder lubrication system No surprises and early warnings about the piston-running condition
- Bearing overhaul and inspection inspection check: Preventive maintenance and checks according to the equipment manuals
- Exhaust valve overhaul - Lubrication pump condition check
Immediate response for parts and man power arrangement Onboard checks during a normal port stay without any off-hire needs
- Cooler cleaning and overhaul - Measurement of the injected
- Camshaft overhaul
Technical support from respective engine maker experts
Reduce fuel and lubricating oil consumption by improving the running cylinder oil amount at each pump
- Gear train maintenance - Lubrication quill tightness and
- And more in accordance with conditon OUR CAPABILITIES
opening pressure check
maintenance manual Technical guidance after performance checks and evaluation We offer custom-made packages that fit your needs and available time during
- Cabling and Software check
requirements; please contact us - Charging of Nitrogen
the vessels’ port stay. The work scope will be agreed and communicated prior
for further information. accumulators. to the service.
OUR CAPABILITIES
Our service can cover We provide full package services for Wärtsilä 2-stroke engines and other Our engineers will visit your vessel with all needed tools to perform the agreed
Engine and Turbocharger performance
Wärtsilä product engines; makes. We ensure the reliable performance of our customers installations, check work.
- All RD, RN, RL, RT type from regular running hour based maintenance to accidental repair. - Performance is compared with
- All RT-Flex and W-X type We are confident in achieving the highest levels of satisfaction as an engine earlier measurements. The reports are made with standardized templates and measuring sheets
- All ZA type, WICHMANN type maker by providing the utmost level of quality and service to our clients. - Improvements and solutions are allowing a proper follow-up of the engine condition over time.
- All GMT type identified.
Recommendations are added after each inspection for required actions and
All other makes Piston running condition check improvement proposals.
- Piston ring and cylinder liner
condition check
- Piston ring groove wear
measurement
- Piston centering check.
- Expertise in Piston Underside
Inspection.
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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES RETROFIT PULSE LUBRICATION SYSTEM (RPLS) OUR SERVICES CLU (CYLINDER LUBRICATION) 1-E UPGRADE
Installation of the main component Modifications of existing system
includes : - Removal of the mechanical
- Pulse lubricating module components which control the old
consisting of a dosage pump with load indicator dependent cylinder
electronically controlled timing lubrication system
- New lubricator quills - Removal of the former control
- Filter and measuring system valve
- Servo oil supply unit YOUR BENEFITS YOUR BENEFITS
- Control system RPLS reduces CLO (Cylinder Lubricating Oil) consumption by 30 to 50 percent CLU-1E system Optimized cylinder lubrication curve based on the engine power and not on
- Crank angle sensors leading to a remarkable reduction of total operation costs. The system also - The new electronic lubrication the load indicator only
- Pipe & electrical work guarantees accurate metering and precise injection of cylinder oil into the piston control system is installed in an Improved specific cylinder oil feed rate
ring package and the environmental benefits of reduction in solid particle engine room mounted cabinet. Reduction of cylinder oil costs & carbon deposits
Commissioning
- Parameter set in RPLS FlexView
emissions due to reduced lube oil consumption. Improved reliability and increased safety
- A new proportional valve Simple installation, eliminating weak mechanical parts
software controlled by the CLU-1E system
- Cylinder oil consumption adjusts the load dependent
measurement OUR CAPABILITIES cylinder oil pump speed.
- Piston / Liner inspection We have highly qualified and skillful RPLS installation teams with lots of retrofit OUR CAPABILITIES
experiences for Wartsila All RTA engine type on numerous vessels (over 100 - The CLU-1E is a stand-alone We offer the full retrofit package including materials, installation, commissioning
installation) system, independent from the and crew instructions.
With only one contact, you can cover your entire retrofit workscope including existing Remote Control System
dismantling of existing systems, piping remake, fitting of new components, (RCS)
electrical work, and recommissioning of new RPLS systems including training
of operators. - Engine speed and load indicator
We maximize the satisfaction of our clients. signals are used to calculate the
actual engine power and the
RPLS can be installed during normal service hours of the engine and / or at optimal cylinder oil feed rate.
port with no off-hire time
Installation
- 15 hours engine stand-still for CAS (Crank Angle Sensor) installation
- Engine speed and load indicator
- 7 days sailing with 4 men onboard for installation signals are used to calculate the
- 24 hours engine stand-still for pre-commissioning, switch over and actual engine power and the
commissioning optimal cylinder oil feed rate.
- Short commissioning voyage from port to port for validation and eventual fine-
tuning of the system

Alternatively RPLS can also be installed during dry-docking of the vessel.


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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES BOB (BLEND ON BOARD) OUR SERVICES SSUK (SLOW STEAMING UNIT KIT)
What is BOB? Scope of supply: on a turn-key basis
- The BOB system consists of a - Pre-inspection before modification
blender with a control panel, and - Engine performance analysis
an optional XRF analyzer. before and after modification
- The BOB produces the cylinder - Turbocharger shut-off valves, new
lubricating oil by blending used piping, manifold compensators,
main engine system oil with cabling, control system, and all
additives. YOUR BENEFITS other parts and materials, YOUR BENEFITS
- Instead of purchasing commercial Lower costs compared to using commercial cylinder oil including transport to ship Major savings in fuel costs and a major reduction in BSFC (brake specific
cylinder oil, the operator can use Overall lube oil consumption reduction by re-use of used system oil - Installation and commissioning fuel consumption)
main engine or auxiliary engine Optimal constant low cylinder oil feed rate by variable BN blending, matching - NOx emission measurement and Extend the load range of engine for continuous operation
system oil and add the additives. certification
the fuel sulfur content Prevent the risk of engine fouling and excessive component temperatures in
- Some modifications to the existing
piping and tank allocation will be
Engine cleanliness and reduction of deposits due to regular replenishment of case of continuous operating that is below 50% of engine load
new system oil in main & auxiliary engine Concept of upgrade kit:
necessary. (no new tank - Cutting out a turbocharger when
installations) Optional XRF analyzer: Analysis of HFO for cat fines, fuel sulfur level and all
the engine is to be operated at low
- The blended cylinder oil is pumped lubricated systems, as well as onboard analysis of used lube oil and fuel oil
load
OUR CAPABILITIES
to the cylinder oil tank or directly to analysis - Increasing of the scavenge air
We provide a total service ranging from pre-inspection of the location where the
the cylinder oil daily tank. delivery at low load for better equipment is installed, installation, commissioning, engine performance
- BOB is already approved by ABS combustion and more optimum analysis, NOx emission measurement to trouble shooting.
and Lloyds Register. OUR CAPABILITIES temperatures of engine
We provides full support and advise in required layout, installation, components We can install the upgrade kit for all RTA and RT-flex engines with multiple
BOB Solution commissioning, and piping/tank adaptations. - Fitting remotely controlled shut off turbochargers. The modified engine can be operated at any time up to its full
- Optimize the overall engine valves on the exhaust duct and air installed power for full sea speed.
lubrication performance and costs ducts
We also offer a range of support services, from operational advice and overall
- Keep constant low cylinder oil feed - Fitting a control system to operate
rate also at high fuel sulfur
lubrication optimization programs to supply of additives and system oils. The The installation and commissioning of the upgrade kit can be completed during
system supply and support services can also be packaged in an Engine the valves normal commercial operation of the ship and during normal port calls for the
contents
- Keep the engine crankcase and Lubrication Management Agreement, which will provide additional guarantees majority of engine types.
Option:
system oil clean and benefits.
- RPLS: although not included in the
standard scope of supply for the
kit, it is highly recommended that
the engine is equipped with the
Pulse Lubricating System (PLS).
This well-proven electronically-
controlled cylinder lubrication
system will ensure reliable engine
operation during prolonged slow
steaming.
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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES FAST INJECTION NOZZLE OUR SERVICES 4-STROKE ENGINE OVERHAUL
FAST fuel injection nozzles - Fuel injection pump and nozzle overhaul
(Fuel Actuated Sacless Technology) - Piston and cylinder liner overhaul
have reduced sachole volume by - Cylinder head overhaul
more than 90%. This allows to - Injection timing adjustment and
reduce emissions and fuel camshaft overhaul
consumption by improving fuel - Crankshaft replacement
injection performance. - Engine block replacement
YOUR BENEFITS - Engine control system YOUR BENEFITS
FAST nozzle has been introduced in Reduced fuel operating costs at part load operation maintenance (WECS, UNIC) Improve vessel operation efficiency through planned maintenance
2012 for newbuild Wärtsilä 2-stroke Reduced maintenance cost - And more in accordance with Maintain operation sustainability and engine risk reduction through our
engine. Increase environmental friendliness maintenance manual services
requirements; please contact us
Fast reaction for parts and flexible man power arrangement
FAST nozzle can be fitted on below for further information.
engine types irrespective of the IMO
Technical support from respective engine makers
compliance status (none, Tier 1 or OUR CAPABILITIES Our service can cover
2, if not explicitly mentioned The modification of standard nozzles to FAST nozzles and respective
Wärtsilä product engines;
otherwise in the table). installation can be installed within normal vessel schedule. Depending from port
- Wärtsilä DIESEL VASA 14 22/26
OUR CAPABILITIES
stay length and number of cylinder 2 to 4 port stays are required. 22ABC 22HF 22MD 24TS 32 32DF We provide full package services for Wärtsilä 4-stroke engines and other
- RTflex50 A minimum port stay of 20 hours is required to modify up to 3 cylinder covers 32GD 32LN 32LNGD 34SG makes . Overhauls can be done during sailing, dry docking, along side,
- RTflex58T by Wärtsilä service engineers. - Wärtsilä W175 W200 W220 W32 anchorage, etc. We ensure the reliable performance of our customers
W32GD W34DF W34SG W46 W46F
- RTflex60 The detailed schedule and work flow need to be aligned between customer W46GD W50DF W50SG W26 W38 installations, from regular running hour based maintenance to accidental repair.
- RTflex68T, Tier 2 and Wärtsilä W38B W64 W38A
- RTflex82C, Tier 2 - CREPEL CR26 We are confident in achieving the highest levels of satisfaction as an engine
- RTflex82T - GRANDE MOTORI G1K G42 G55
GMT210 GMT230 GMT300 maker by providing the utmost level of quality and service to our clients.
- RTflex84T, Tier 2
GMT320 GMT420 Through our services we strive for an economical feasible way to extend the
- RTflex96C, w/o WHR - SULZER AL20 AL20H AL25 AS25 lifetime of our customers' equipment through efficient product development to
ASL25D ASL25H ASV25D ASV25H
*For the engine not mentioned along AT25 ATL25D ATL25H ATV25D meet future operational and environmental requirements
with RTA engine, FAST nozzle ATV25H AV25 S20 S20D S20H
S20U Z40 ZA40 ZA40S ZA50S Provide right level of services to our customers by understanding their
development will be continued and - STORK WERKSPORE 150 190 210
validated solutions will be released 240 280 410 620 business.
accordingly. - DEUTZ MARINE D1822 D2016
D232 D234 D327 D350 D358 D366
D440 D441 D444 D484 D500 D501
D510 D511 D518 D528 D536 D540
D545 D601 D602 D603 D604
D604B D616 D618 D620 D628
D640 D645 D716 D816 DPA6
- SACM UD150 UD18 UD23 UD25
UD30 UD33 UD45 UDPZ UDX
All other makes
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Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES FUEL INJECTION EQUIPMENT OVERHAUL OUR SERVICES STRUCTURAL WELDING
Overhauling of injection equipment : Engine structure
- Fuel injection valves (2-S, 4-S, DF) - Bedplate and gear column crack
- Fuel pumps (2-S, 4-S) repair
- Relief valves - A-frame crack repair
- 2-Stroke fuel pumps blocks - Air receiver crack repair
- High pressure pipe - Engine modification
- Gas admission valves
YOUR BENEFITS Piping work YOUR BENEFITS
Well maintained fuel injection equipment has a great impact on engine - Engine room and deck piping We provide the optimum solution.
performance and installation operating costs. system renewal or modification With only one contact, you can cover your entire workscope including
- Charge air cooler drain system dismantling, welding, inspection by CWI ('Certified Welding Inspector
modification
according to AWS Standard'), machining and reassembling.
OUR CAPABILITIES Hull repair
By applying the latest technology, expertise and design with our state of the art - Hatch cover crack repair
equipment, we provide the highest standard of quality and warranties for all - Hull steel plate repair OUR CAPABILITIES
remanufactured components. - Water tight door crack repair Our experienced welding specialists are the leading force in carrying out the
In accordance with our overhaul procedure, only genuine spare parts are used. - Ballast tank, tank top, etc. structural repair on diesel engines in the world.
Each overhauled component will be delivered to the end customer with the All structural welding repairs are carried out in accordance with Classification
overhaul protocol and test records as hard copy files. Societies and in closer cooperation with manufacturer specific procedures.
(SRP: Specific Repair Procedure). All our welding personnel are certifided by
the leading shipping business Classification Societies.
‘We are ready to move' with a full package of the necessary parts and
equipment in our 'flying containers' wherever our customers need us to be.
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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES IN-SITU CRANKSHAFT MACHINING OUR SERVICES IN-SITU BORE AND FLANGE MACHINING
All types of crankshafts: - Realigning of bearing channels
- Main bearing journal repairs - Machining or restoring of large
- Crank pin repairs threads
- Pin and journal diameter between - Machining of flange coupling pin-
170 - 1 200mm holes
- Possibility to machine the 2-Stroke - Bearing boss machining on 2-
main bearing girders (saddles) Stroke engine columns after
without lifting the crankshaft YOUR BENEFITS welding repairs YOUR BENEFITS
- Material can be removed by You can save long auxiliary engine downtimes or minimize off-hire times of your - Restoring damaged liner sealing Line boring is often the only possibility to restore worn down or damaged bores
cutting (bits) rotating grinders or main engines. By machining the crankshaft in place without dismantling it from surfaces and flanges.
superfinish oscillating head the engine, the repair time and costs are drastically reduced. - Machining oversized bearing bores We can suggest a suitable repair method and guarantee a desirable result.
- The machining depth can be With our many years of experience in crankshaft repairs we can guarantee a
reduced by heat treatment
desirable result.
(anealing) of the overheated
surface
OUR CAPABILITIES
With our wide range of line bore machines and experience from various repairs,
OUR CAPABILITIES our innovative machining experts are able to propose a suitable repair method.
Since every damage case is unique, our engineers and machining experts In-line bores and cylindrical surfaces can be machined by a cutting bit rotating
assess the damaged components and are able to offer the best combination of on a well supported shaft.
repair methods: Machining of in-line bores from 80 mm up to 600 mm in diameter
Crankshaft heat treatment in order to lower the hardness of the overheated Maximizing the length of the machining channel up to 6 000 mm
areas Machining of flanges and sealing surfaces up to diameters of 700mm
Material removal by cutting, which is the safest method to prevent further (expandable) 120mm axial machining length possible
heating damages of the crankshaft material
Grinding of radius areas and oil inlet holes Our laser alignment equipment can be used to align the boring bar in long
Superfinish (polishing) of the final surface bearing channels and can also be used to verify the final result.

Fretting between main bearing shells and girders on large 2 - Stroke engines
can roughen up the girder surface and complicate the bearing shell exchange.
We are available to customize the machining basket to any journal size so as to
machine or polish the affected girder areas located under the fitted crankshaft.
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Engine Services Engine Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES IN-SITU MILLING AND GRINDING OUR SERVICES SITE SURVEYS
- Guide rail machining of 2 stroke - Regular surveys (Preventive
crosshead engines Maintenance)
- Machinery foundations (crane - Dry-docking Surveys
pedestals ect) - Shop test and sea trial attendance
- Rudder stock keyway machining - Damage investigations
- Engine performance evaluation
- Tribological investigations (piston
YOUR BENEFITS running) YOUR BENEFITS
In-situ machining can achieve results with a high level of accuracy within a short - Engine and shaft alignment Have real experts on site capable of solving your problems and extend the
period of time. Combined with our laser alignment measuring methods we lifetime of your equipment.
guarantee a desirable result. Receive a high quality survey report with recommendations for improvements.

OUR CAPABILITIES OUR CAPABILITIES


Over the years our machining experts have developed portable milling and We have experts specialized in marine and land based 2 - Stroke and 4- Stroke
machine frames with various heads: installations and propulsion products.
Portable plane milling machine with a maximum range of 1 700mm
Portable rotating frame for diameters up to 3500 mm. Our experts in each field are available 24/7 around the globe and ready to
assist the operators.
Different milling head arrangements allow parallel or perpendicular machining
angles to the main sliding plane, grinding heads, superfinish heads etc. Supported by a strong local technical service team and by utilizing our expert
service capabilities, our first priority is to ensure a trouble free and efficient
operation of the machinery or plant.
Tailor-made applications are possible.
Possibility to combine with in-house 2-D Laser alignment High quality and accurate reporting with action recommendations is a basis for
proper planing and follow-up of the installation.

Site surveys can also be part of Operation and Maintenance Agreements


between the operator and Wärtsilä.
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Engine Services Propulsion Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES RT-FLEX ENGINE COMPONENT RENEWAL OUR SERVICES PROPELLER / THRUSTER
RT-flex Engine component renewal CPP / FPP Service
service includes : - Installation of shafting and
- ICU (Injection control units) propeller
- FOP (Supply unit fuel injecton - Installation commissioning
pumps) - Overhaul of blades, hub, oil
- SOP (DYNEX Servo oil pump) distribution box
- IFA (Intermediate fuel accumulator) - Control system maintenance /
- PCV (Pressure control valve for rail upgrade YOUR BENEFITS
unit) - Spare parts With one contact, you can cover your entire proplusion system overhaul and
- CLU-4(-4C) (Pulse Lubrication installation.
Pump) Thruster The risk of costly reworking can be minimized when your propulsion system is
- Installation of thruster serviced by our experts.
- Installation commissioning
- Overhaul of blades, hub, oil
distribution box
YOUR BENEFITS - Spare parts OUR CAPABILITIES
Wärtsilä is offering renewed engine components on an exchange basis for RT- We have supplied and commissioned many different types of propulsion
flex engine types. products and therefore, we are able to provide an entire propulsion service
By returning used RT-flex engine components, you will receive a price package.
reduction on renewed components. This includes support, maintenance, installation and commissioning and
periodical repair by our skilled experts with exclusive use of genuine parts.
Our services can be executed at shipyards, while dry docked, under trimmed
OUR CAPABILITIES condition / afloat and underwater.
Our warehouse maintains a pool of renewed RT-flex engine components for
immediate exchange which are service tested in our qualified renewal centre.
Costs for renewed RT-flex engine components are substantially lower
compared to the cost of new components.
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Propulsion Services Propulsion Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES PROPELLER REPAIR & MODIFICATION OUR SERVICES PROPULSION UPGRADES
Propeller repair Electrical & control part upgrades
- Propeller straightening - Improvement controls and
- Propeller welding repair electrical equipment
- Propeller cleaning / cutting / - Hydraulic & digital systems
polishing / Superpolishing - Lipstronics 4000 / UNIC
propulsion control system
Trailing modification extended in old control system
- TEM (Trailing Edge Modification) YOUR BENEFITS YOUR BENEFITS
- Diameter reduction The propeller is a vulnerable piece of equipment that can be seriously damaged A retrofit optimizes the entire installation resulting in better accuracy and an up
- Replacement with a propeller of by underwater objects. For all kinds of propeller damage, we have a team of Mechanical part upgrades to date system.
new design expert technicians at your disposal. - Replacement of the OD (Oil - Decreasing fuel comsumption by optimized scheduling of pitch and shaft
- Anti-Singing modification Distributor) box
- Save fuel costs / efficiency of ship's operation costs. speed
- Replacement of pitch positioner
Non Wärtsilä makers
- Reduce working time / transportation time and costs. - Reducing maintenance costs
- Hydraulic installation / propeller
- Propeller welding repair / - Wave filter : More effective load control reduces wear
shaft seals
straightening / polishing - Propeller shaft seals - More reliable control and availability of spare parts
- TEM (Trailing Edge Modification) OUR CAPABILITIES - Environmental safe solution
- Diameter reduction and providing We have a group of class-approved welding technicians available to carry out - New hub / blade design for
a new design propeller repairs at local ship repair yards or afloat. efficiency OUR CAPABILITIES
- Anti-Singing modification Wärtsilä Korea achieved WPS CU3 certification from DNV. - Propulsion improvement package We have accumulated a considerable amount of experience over a century in
the shipping industry and also integrated know-how of propulsion systems and
We are able to cut or straighten distortions on Wartsila Korea achieved WPS control systems.
CU3 certification from DNV blades which is a way to keep propeller efficiency Our strength lies in having a global network with large installed bases and
as high as possible. possibilities to upgrade both Wärtsilä and other OEM (Original Equipment
As we are linked to a wide network, we have specialized toolboxes available at Manufacturer) equipment.
serveral of our main hubs.
Wärtsilä Korea Propulsion Services cover the following:
- Upgrade to advanced & effective versions
- Extension to old control system
- Mechanical upgrades or replacement
- Upgrades of hydraulic system
- Upgrades to new design propulsion products
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Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES UNDERWATER REPAIRS OUR SERVICES ENERGO PROFIN


Tunnel Thrusters FOR All SHIP TYPE EQUIPPED WITH FPP
- Tunnel thruster grate repairs or The Wärtsilä EnergoProFin is
inspection suitable for all new builds and
- Blade repairs, straightening and existing vessels regardless of
welding propeller make.
- Blade seal or other seal The EnergoProFin is only applicable
replacement to vessels with fixed pitch propeller
- Gear lash inspection / any YOUR BENEFITS YOUR BENEFITS
maintenance or repairs Owners and operators can maximize the performance of their assets and Wärtsilä is continuously improving the energy efficiency of propulsion solutions.
minimize costs by reducing off-hire times while, at the same time, maintaining Our aim is to reduce the fuel consumption and the operational costs of
Stern Tube Seals the equipment in accordance with recommended service intervals. seagoing vessels
- Stern tube seal inspection
Improvements in hydrodynamic efficiency can also provide faster returns on We optimize our solutions to specific customer requirements, utilizing our
- Stern tube seal overhauling and
bonding
investment. extensive marine propulsion experience and state-of-the-art, modern
techniques, such as CFD (Computational Fluid Dynamics).
Propellers
- Inspection of damaged or leaking OUR CAPABILITIES
propellers We offer a full range of underwater repairs, as an option that decreases the OUR CAPABILITIES
- Replacement of CPP blades and vessel's downtime and eliminates the need for dry-docking. The Wärtsilä EnergoProFin is designed as an integral part of the propeller. The
seals For underwater repair work, we have developed a unique procedure with the installation of the EnergoProFin will not affect the manoeuvrability of the vessel.
- Hub removal & variable standard OEM (Original Equipment Manufacturer) repair guarantee. The EnergoProFin will be delivered including all required mounting materials
components maintenance and tools. Mounting of the EnergoProFin is simple and can be performed by
- Propeller straightening the shipyards.
- Propeller welding A clear installation manual will be provided with the order. If required, Wärtsilä
- Propeller modification with new
can provide skilled service engineers for local installation support.
design
26 27

Seals & Bearings Services Electrical & Automation Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES STERN TUBE SEALS & BEARINGS / BIO SEAL OUR SERVICES GOVERNOR OVERHAUL, CALIBRATION & INSPECTION
WÄRTSILÄ SEALS WOODWARD GOVERNOR
- Stern Tube Seal - SG,PSG
- Lip Seal - UG-5.7/7/8/10/15/25/40
- Face Seal - PG-16/29/58/200/300/500
- Rudder Seal - 3161
- Bulk Head Seal - PG_EG ACTUATOR
- Pot Seal - EGB-3P/10P/29/58
- Thruster Seal YOUR BENEFITS
- Water-jet Seal ELECTRICAL ACTUATOR Authorized business partner with Woodward
- Woodward proact Optimized governor tuning based on engine characteristics
STERN TUBE SEALS - Heinzmann Exchange service available for most commonly used types of governor
- LIP type stern tube seals bonding
& overhauling EUROPA/RUSSIA(PH-30/50)
- Face type stern tube seals
overhauling DIESEL KIKI(RHD6/10)
OUR CAPABILITIES
YOUR BENEFITS Governor and actuator overhaul & calibration service with test bench
- Cedervall type stern tube seal
With only one contact, you can cover your entire workscope; seals, bearings,
overhauling 1. Accumulator oil pressure checking
- Stern tube bearings / liner liners, hydraulic systems etc.
We are the most specailized seal & bearing solution provider from new 2. Speed droop check & setting
installation / inspection
- Net guard installation constructions to repairs and upgrades. 3. High & low speed setting
- Spare parts 4. Load feedback condition checking
The new Wärtsilä Bio seal ring ™ is designed for Environmental Acceptable
5. Electric & pneumatic fuel start limiter setting
WÄRTSILÄ BEARINGS Lubricants (EAL’s)
- Stern Tube Bearing We offer seal ring lifetime of at least 5 years to meet your service schedule 6. Electric shutdown device setting
- Generator Bearing without compromise 7. Hydraulic seals and needle valve setting
- Line Shaft Bearing 8. Hunting and jiggling check & adjusting
- Intermediate Thruster Bearing
- Rudder Bearing 9. Governor oil leak checking
OUR CAPABILITIES
We provide all kinds of seals & bearings for military vessels including 10. Temperature checking at normal running condition on our test bench
WÄRTSILÄ Oil and Water Lubricated
Stern Tube Solutions submarines and merchant marine vessels. We gaurantee the best quality
(Oil & Water Lubricated Stern Tubes) products and lifecycle maintenance service when our specialized engineers do
installation and repairs; shipyard installtions, docking repairs, bonding repairs,
WÄRTSILÄ OTHER PRODUCTS underwater repairs and upgrade of system
- Rudder
- Nozzles and Tunnel
- Hydraulic Couplings, Nut and Bolt

UNDER WATER SERVICE


28 29

Electrical & Automation Services Electrical & Automation Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES UPGRADES OF AUTOMATION SYSTEMS OUR SERVICES ICC / ICM


General electric works ICM(Intelligent Combustion Monitoring)
- Complete electric system Based on real-time monitoring of the
recovering from fire / sunken Cylinder pressure Wärtsilä provides an
disaster electronic mate who assists reliable and
- Power analysis service economic operation of 2-stroke diesel
- Insulation test and thrmo graphic engines at marine propulsion and power
generation plant
analysis
- Control console and cabinet YOUR BENEFITS Scope of supply YOUR BENEFITS
upgrade With only one contact, you can cover your entire workscope including electrical - Combustion pressure sensors ICM is an established means of measuring and evaluating cylinder pressure
- Electrical trouble shooting and pneumatic equipment, automation, repair, maintenance, troubleshooting - Crank angle sensors and brackets data, ICC from ensures that an engine is operated as intended with maximum
- Pneumatic system repair and and upgrades. - Controller and operator station safety and efficiency
maintenance - Cabling, brackets & consumables etc.
You will benefit from better maintenance planning and higher fuel efficiency and
Wärtsilä automation system upgrade ICC(Intelligent Combustion Control) longer lifetime of components.
- SBC -7 M/E remote control OUR CAPABILITIES After gaining positive service
We provide electrical and automation services from installations, retrofitting and experience in the field, it has been
system
commissioning with experienced engineers. decided to introduce this product as OUR CAPABILITIES
- Wärtsilä Engine control system an option on new engines in order that
Our work is supported by contracting with several automation companies and they can take advantage of the following We offer, install, commission and verify the entire ICM product line.
Wärtsilä Electrical & Automation good cooperation with other major BMS (Bridge Maneuvering System) benefits from the very beginning: Your crews can be trained at our training centre ‘WLSA Korea’ , as well as on
product suppliers. - Optimised fuel consumption over board by our experts.
- Switchboard (SWBD) We are producing own E&A products and providing commissioning service, the whole load range 12 - 24 hours engine standstill in port is required for sensor installation on engine
- Frequency Converters (VSD) - Reduced maintenance costs and
trouble shoot and upgrade service. side, cabling and operator station installation can be completed in port or on
- Power Management System downtime
- Fully automated balancing sea.
(PMS)
- Real-time data
- Intergrated Automation System
- Reduced workload for crew and
(IAS) technical department
- Alarm Monitoring System (AMS) - Maximised availability and reliability
through a safer, finely balanced
engine operation
- no changes to the WECS-9520
function checklists
- the IMO Technical File is not affected

Scope of supply
If FCM-20 Hardware 7 is not
installed, new FCM-20s need to be
mounted.
If older ABB pressure transducers
(build 2005/2006) are still installed,
transducers need to be exchanged
with new type.
30 31

Environmental Services Environmental Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES OILY WATER SEPARATION SYSTEM OUR SERVICES SELECTIVE CATALYTIC REDUCTION (SCR) / SCRUBBER
- Unit and part sales WÄRTSILÄ SOx SCRUBBER
- Installation WÄRTSILÄ NOR (NOx Reducer)
- Commissioning - Emission matter solution
- Servicing consultant
- Training - Emission measuring service
- Installation service
* Note - Commissioning and approval
Detailed product specifications can YOUR BENEFITS service YOUR BENEFITS
be found on the website. SENITEC M - and P - Series are approved according to IMO solution MPEC - Maintenance and repair service SOx-scrubbing is the most economical way to comply with IMO regulations
107(49) and the US Coast guard according to the US 46 CRF 162.050. The - Spare parts regarding SOx (Regulation 14). In SOx Emission Control Areas the savings to
units can be operated on low maintenance / operation costs, high capacity costs is immediate.
with low space requirements and the summarized advantages below: Wärtsilä fresh water scrubber solutions are fit for new buildings and retrofits, for
- Reduces sludge / bilge disposal need any engine and boiler brand. WÄRTSILÄ NOR (Nitrogen Oxide Reducer) is
- Smaller harbour fees and less maintenance based on selective catalytic reduction technology. The NOR portfolio covers
- Fouling of sludge tank can be avoided by separating discharges of solids Wärtsilä’s medium-speed engine portfolio mainly for marine applications. The
- Works in low and high temperature ranges size of the NOR is optimized in terms of modularity, performance and costs.
- Can handle 0 -100% oil NOx emissions are reduced up to 90%.
- Not sensitive to soot or cleaning chemicals
- Fully stainless steel housing - long lasting quality
OUR CAPABILITIES
Today, the Senitec M - and P - Series are the most complete sludge and bilge We provide an optimized solution for the latest emission regulations, evaluate
treatment units on the market. your vessels/plants/installations and select the appropriate equipment size. We
offer installation, commissioning, test running, maintenance and spare parts.
OUR CAPABILITIES
We offer a complete Wärtsilä Senitec oily water separation system for land and
marine based applications. Together with a design that can handle today's
tough conditions in the marine or land based environment, we can offer a
complete installation, commissioning, maintenance and training program.
Retrofitting of complete units on existing installations is possible without
interrupting operations.
32 33

Environmental Services Environmental Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES BALLAST WATER TREATMENT (BWT) OUR SERVICES EMISSION MEASUREMENTS
We provide a total solution for Measurement of Emission
evironmental equipments and according to IMO Technical NOx
services. code 2008 ANNEX VI Simplified on-
board verification
WÄRTSILÄ BALLAST WATER
TREATMENT Measuring equipment and
measuring procedures fulfill the IMO
- Ballast water matter consultant YOUR BENEFITS and class requirements for YOUR BENEFITS
- Installation and retrofitting service The system is purpose-built and optimized for the treatment of ballast water, amendments of the technical file in Verification of compilance with applicable emission legislations after
- Commissioning and approval with all active components fitted within the same housing. This allows for an case of Tier I / II upgrades, changes modifications, upgrades and legislation changes and prototype Fuel
service easy installation, and since both treatment process steps are handled in a of engine tuning or changes of IMO Emission measurements also support engine condition and performance
- Maintenance and repair service controlled components.
single unit, it offers a high degree of predictability for any pressure drops. checks.
No extra pipes are required to join the two treatment units, which means no
Emission concentration measuring
additional pressure losses.
ranges:
- Nitrogen Oxides (NOx) up to 2'500 OUR CAPABILITIES
ppm A multihole sampling probe is inserted into the exhaust manifold to measure
OUR CAPABILITIES - Sulphur Oxides (SOx) up to 3'000 gas concentration.
Our service team can install BWT systems during sailing without interfering with ppm The exhaust gas sample is extracted via a heated filter and a heated sampling
the ship's schedule and onboard daily operation. - Carbon Dioxide (CO2) up to 20% line into the conditioning unit where the humidity is removed. From there the
We can inspect vessels and provide recommendations for optimized vol concentrations of the individual exhaust components: NOx, SOx, CO, CO2 and
installations. - Carbon Monoxide (CO) up to O2 are measured by the portable analyzer HORIBA PG-250.
We provide a total service package, such as pipe work, installation of the unit, 5'000 ppm The analyzer is calibrated before and after the measurements with zero and
welding, electrical installation, commissioning and crew training on site. - Oxygen (O2) up to 25% vol span calibration gases corresponding to the measured ranges.
Typically the emissions are measured on 25%, 50%, 75% and 100% engine
In case a continuous emission
load steps.
monitoring is required, Wärtsilä can
A detailed report with the measuring results and description of the measuring
offer the Continuous Emission
Monitoring System (CEMS) with full procedure is issued after each measurement.
reporting capabilities in accordance
with customer / authority
requirements. Alternatively, a
simpler analyzer / feedback system
(e.g. after treatment systems) can
be offered.
34 35

Service Agreements Service Agreements

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES SERVICE AGREEMENTS AGREEMENTS


Supply Agreement SUPPLY AGREEMENT MAINTENANCE AGREEMENT
- Parts
- Information 1. Parts 1. Power plant agreement
- Workshop Services - 24/7 global logistics of spare parts - Long-term service agreements with fixed fees for the
- Shortened lead time duration of the agreements
Technical Management Agreement - Correct spare parts - Spare parts and /or labour supply for maintenance
- Inspection work
2. Information - There can be performance guarantees
- Spare parts YOUR BENEFITS - Online services Manpower - Inspection, technical support, spare parts, training /
- Techincal support By entrusting your systems to us, you can free yourself from many day-to-day
- Training & competence
- Availability to a global network of trained and skilled competence
operational or maintenance concerns, with confidence that your assets are in service professionals with the right tools
expert hands and performing to the highest possible, sustainable standard. - On board / On site manpower supply 2. Marine agreement
Maintenance Agreement
- Long-term service agreements with fixed fees for the
- Manpower & Parts
duration of the agreements
- Performance Guarantee
OUR CAPABILITIES - Spare parts and/or labour supply for maintenance
- Global coordination & supply
- Day-to-day operation work
- Power Plant Agreement
- Scheduled and unscheduled maintenance TECHNICAL MANAGEMENT AGREEMENT - There can be performance guarantees
- Marine Agreement
- Global agreements
- Sufficient level of stock and tools 1. Inspection
- Risk management
Asset Management Agreement - Logistics management and security - Regular inspections expert assistance & monthly
- Operations & Maintenance - Technical support reporting
- Manpower & Crew - Planning and administration ASSET MANAGEMENT AGREEMENT
- Equipment Installation - Establishment of operational infrastructure 2. Spare parts
- Power plant agreement - Exchange program 1. Power plant agreement
- Human resources, health & safety management
- Marine agreement - Remanufacturing - Full operation management & maintenance services
- Recruitment and training of local personnel - Supply of required manpower, parts and knowledge to
3. Technical support be able to take full responsibility for the operation of a
- Maintenance planning, online condition monitoring plant
- Software updates and 24/7 technical support (call-in) - Performance guarantee
- Responsibility for unscheduled maintenance and
4. Training & competence breakdowns
- Training agreements: A global network of training - Risk management
centres
- Competence development at Wärtsilä Land & Sea 2. Marine agreement
Academy (WLSA) - Wärtsilä provides manpower as a part of the crew
- Supply of required manpower, parts and knowledge to
be able to take full responsibility for the operation of the
engine room
- Performance guarantee
- Responsibility for unscheduled maintenance and
breakdowns
- Risk management
36 37

Training Services Expert Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES PRODUCT & OPERATOR TRAINING, TRAINING AGREEMENTS OUR SERVICES MEASURING SERVICES
We provide a wide range of education - Torsional vibration measurements
services. - Axial (structural) vibration
- In-class training, hands-on and measurements
simulation - Portable 3D measurements
- Wärtsilä 2-Stroke Engine Courses (metrology)
- Wärtsilä 4-Stroke Engine Courses - Portable cylinder liner roundness
- Engineering Courses (NDE, measurement
Welding) YOUR BENEFITS - Noise measurements YOUR BENEFITS
- Electrical & Automation Courses Our training facility is located near the biggest shipyards and engine builders - Stress measurements (strain Our wide range of measuring services supports;
- Cylmate Intelligent Combustion ideally for training your crew before taking over new building installations. gauge) verification of calculated temperature, pressure, vibration levels,
Monitoring / ICM - Shaft power measurements
There can be no margine for error, and our full scale simulators and model troubleshooting, engine performance evaluation and preventive maintenance
- Environmental Courses (SENITEC) - Fuel consumption (coriolis
engines will allow your crew members to fine tune their skills. planning
- Seals & Bearing Courses massflowmeters)
- Oil and water ultrasonic flow
To find out more about our training measurements
solutions please refer to our WLSA- OUR CAPABILITIES - Cylinder pressure measurements OUR CAPABILITIES
Korea Training Brochure or you may We guarantee that your investments in employee development will translate (gas and diesel) Our experts and our portable measuring and data acquisition equipment can
contact us directly at into solid business results. We have a large range of training solutions and we - Data aquisition: temperature, be dispatched worldwide.
+82 51 329 0500. can also define programs that meet the specific requirements of your pressure, signals
organization and installations. The various measurements are supported by our calculation Software for:
Our professional instructors will teach and demonstrate the necessary skills to - Torsional Vibration Calculations (Torsvib)
your employees to become competent and confident in their daily work. We - Engine and Shaft dynamics (EnDyn)
fulfill international training standards in accordance with ISO, IMO and STCW95 - Engine Performance (Win GTD)
requirements and permanently monitor delivery standards.
The recorded data can be visualized with Fluke Scope View and Dasilab

High quality reporting is provided with every measuring job containing actual
findings and possible counter measures for improvement.
38 39

Expert Services Expert Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES BORE - LASER ALIGNMENT OUR SERVICES PLANE - LASER ALIGNMENT
- Alignment check of bearing Straightness measurement of one axis:
channel - Engine bedplate SAG measurement
- Measurement of bore shape and - Guiderail straightness
Inclination
- Measurement of cylinder liner Flatness measurement of a plane:
roundness - Bedplate height alignment
- Alignment engine to tailshaft - Crane pedestal alignment
bearings YOUR BENEFITS measurement YOUR BENEFITS
High accuracy fast alignment measurements are used to verify the theoretical - Inspection of machined large High accuracy fast alignment measurements are used to verify the theoretical
calculated values. components calculated values.
Laser alignment gives correct results even when the vessel is under floating - Engine foundation measurement Laser alignment gives correct results even when the vessel under in floating
- Rectangular alignment axis
condition. condition.
- plane
We are able to provide full alignment packages including bore alignment We are able to provide the full alignment packages including plane alignment
measurements. Steering gear - propeller shaft measurements.
alignment

OUR CAPABILITIES OUR CAPABILITIES


All equipment is portable and can be installed on site. Plane measurements: The laser can be rotated 360 degrees by a rotating
By moving the receiver to different positions, it is possible to measure the mirror. By moving the receiver within the plane, the distance relative to the
height deviation to the reference line. rotation plane is recorded.

The bore centre is determined by rotating the analogue distance gauge Axis Plane Alignment is possible after removing the rotating mirror. The laser
attached to the receiver around the bore. In case a full rotation is not possible direction becomes rectangular to the rotation plane.
due to some obstruction, the centre can also be determined by a smaller
rotation angle. The three dimensional shape of the measured plane can be visualized.
Straightness measurements are possible up to 30 meters and flatness
Maximum measuring distance is 30m with a laser accuracy of 0.005mm/m. measurements are possible up to 10 meters.

Bore laser alignment measurements can be combined with other alignment Flatness measurements can provide corrections for In-Situ machining.
measurements, such as, bearing reaction measurements (Jackup tests)
crankshaft deflection measurements, Pianowire or laser straightness
measurements in order to get the overall picture of the installation.
40 41

Expert Services Expert Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES SHAFT - LASER ALIGNMENT OUR SERVICES MATERIAL AND DAMAGE INVESTIGATIONS
Shaftline straightness measurement Metallurgical analysis:
Camshaft alignment - Specimen preparation, cutting, hot
Crankshaft straightness embedding
- Specimen polishing, etching
Coupling measurement Sag & Gap: - Microstructure analysis with
- Hot coupling condition check metallurgical software
between generator engine and - High definition pictures up to
alternator YOUR BENEFITS 1'000x magnification YOUR BENEFITS
- Alignment of every rotating flange High accuracy fast alignment measurements are used to verify the theoretical Dedicated material experts who have access to Wärtsilä's know-how, drawings
connection calculated values. Mechanical testing: and specifications provide metallurgical and damage investigations within a
Laser alignment gives correct results even when the vessel under in floating - Tensile strength test (Force - short period of time by using modern well maintained equipment.
Elongation graph)
condition.
- Impact test: Charpy
We are able to provide the full alignment packages including shaft alignment, - Hardness (Rockwell, Brinell,
measurements. Vickers, Micro-Vickers) OUR CAPABILITIES
- Hardness profile (Micro-Vickers) Metallurgical & Replica Analysis : Metallurgical microscope (50x - 1'000x
magnification) and image analysis software is used to report the component
OUR CAPABILITIES Chemical analysis: condition. A portable microscope camera (up to 300x magnification) and
Measurement of shaftline shape by use of laser, V-blocks and angle - Optical emission spectrometer surface replicas enable on site inspections of components that cannot be
transmitters element analysis moved to the laboratory.
By moving the receiver to different positions it is possible to measure the - SEM - EDS material analysis
height deviation from the reference laser line to the shaft surface. Mechanical Testing : Mechanical properties of components can be tested
The Shaft centre is determined by measuring the shaft diameter. Replica analysis according to ISO and ASTM standards.
Different shaft diameters can be compensated by shims.
Non destructive examination : UT, PT, MT.
Non Destructive Examination : Liquid Penetration, Magnetic Particle and
A coupling condition check is carried out by attaching a laser and receiver on Root Cause Analysis Reports
Ultrasonic testing can help to identify defects before they cause problems
each flange. By rotating both flanges by several degrees the SAG and GAP without destroying the component or sample.
values are calculated.
Root Cause Analysis (RCA) : Documentation of the RCA is done by use of Apollo
RCA Software.
42 43

Expert Services Expert Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES 3D MEASURING SERVICES OUR SERVICES THERMOGRAPHIC ANALYSIS


Measuring Range: - SOLAS conformity check (220 )
X : 1'200 mm (Horizontal Axis) - Detection of overheated electrical
Y : 2'000 mm (Horizontal Axis) connections and components
Z : 1'000 mm (Vertical Axis) - Detection of overheated bearings
- Level monitoring of storage and
Resolution: 0.005 mm sludge tanks

Maximum weight for measuring object YOUR BENEFITS YOUR BENEFITS


is limited to 2'500 kg. Simple and easy access to a large 3D coordinate measuring machine. Quick identification of machinery installations for fulfillment of the SOLAS
Consultations with our measuring experts regarding the measuring requirements in regard to surface temperatures and shielding which can be
procedure and results. carried out without disturbance of ongoing machinery operaton.
High quality measuring reports with drawings, dimensions and measuring A bad connection results in increased resistance and the current flow
results are available. generates excessive temperature that can be detected with infrared
thermography.
If not rectified, this connection or component might break and cause much
OUR CAPABILITIES bigger damage.
Our Quality Department operating the 3D coordinate measuring machine has
acquired wide experience in measuring remanufactured and new components,
such as pump components, Injection components and large engine parts. OUR CAPABILITIES
We offer our measuring services to external customers for their quality Our trained and certified experts can carry out accurate thermography
assurance, claim or damage investigations. measurements and report results with recommendations for immediate
Located in a climate-controlled room with a 3 tonne overhead crane, rectification. Rectifications can also be carried out by our electrical experts
supported by air dampers, our 3D measuring machine achieves the highest upon availability of required spare parts.
level of precision. A thermal imaging camera is a reliable non contact instrument which is able to
scan and visualize the temperature distribution of entire surfaces of machinery
and electrical equipment quickly, accurately and safely.
44 45

Expert Services Boiler Services

Engine Services Engine Services


Propulsion Services Propulsion Services
Seals & Bearings Services Seals & Bearings Services
Electrical & Automation Services Electrical & Automation Services
Environmental Services Environmental Services
Service Agreements Service Agreements
Training Services Training Services
Expert Services Expert Services
Boiler Services Boiler Services

OUR SERVICES 24/7 SUPPORT OUR SERVICES BOILER SERVICES


We provide a wide range of support - Inspection service
services. - Burner service
- 24/7 Service Call Support - Boiler repair
- Technical Support - Custom replacement boilers
- Logistics Support - Low sulfur fuels
- Warranty Management Support - boiler system conversions
- Service agreement
YOUR BENEFITS - Tailored solutions YOUR BENEFITS
We are committed in taking excellent care of you by providing technical - Spare parts In order to operate a boiler plant as economical and environmentally friendly as
support and by managing warranty claims in a professional manner. possible a proper adjustment of the burner is essential. Whether the required
By knowing our products and your machinery history and specification we are service is a simple adjustment or an advanced commissioning of the plant we
your ideal partner to support you technically and logistically during the complete have the engineers with the experience to perform the job.
lifespan of your installations.

OUR CAPABILITIES
OUR CAPABILITIES We offer a complete range of boiler services, including inspections, service,
We manage technical support in an efficient and systematic way in order to repairs, conversions, upgrades, and spare parts for any brand, including
solve technical problems. economizers and control systems. We will service any marine vessels as well
Our primary focus is on establishing customer confidence and satisfaction. as all types of industrial installations and can offer travel squads.
The long-term strategy is to provide proactive customer service based on
customer feedback and accumulated experience. Our welders are certified by the classification societies. With decades of
Every installation, not only under warranty but during its complete lifetime has experience in marine boiler services, we are able to provide customers with the
one contact person within Wärtsilä. satisfaction of knowing that their vessel’s boiler is kept in safe and efficient
Spare parts are readily available and kept in our Busan warehouse based on working order.
customer installation specification. Our logistics team operates 24/7 to ensure
on-time delivery.
46 47

WÄRTSILÄ IN KOREA WÄRTSILÄ SERVICES GLOBAL NETWORK


WÄRTSILÄ KOREA LTD.
WÄRTSILÄ LAND & SEA ACADEMY
15-36, Gangbyeon-daero
456beon-gil, Sasang-gu,
Busan, 617-831, Korea
Tel. + 82 51 329 0500
Fax. + 82 51 324 4348
24hrs Phone: +82 17 546 0202

WÄRTSILÄ-HYUNDAI
ENGINE COMPANY LTD.
173, Jayumuyeok-ro, Samho-eup,
Yeongam-gun, Jeonlanamdo
526-891, Korea
Tel. + 82 61 983 1000
Fax. + 82 61 983 1110

WÄRTSILÄ Site Office in GEOJE


4th Floor, Ieesong Building, 27,
Jangpyeong 1-ro, Geoje-si,
Gyeongsangnam-do,
656-305, Korea
Tel. + 82 55 634 2400
Fax. + 82 55 634 2401
70 Countries, 200 locations, 11,000 Service professionals
WÄRTSILÄ Site Office at DOOSAN Installed base 182,000 MW, Widest range of offering and expertise
Doosan Engine Co., Ltd.
Engine Q/C Dept. 18 Dongdan-ro
21 beon-gil, Seongsan-gu,
Changwon, Kyoungnam
Tel. + 82 55 267 4270 EXPLORE WÄRTSILÄ 180˚ AND BEYOND
Fax. + 82 55 261 8658

WÄRTSILÄ Site Office at HYUNDAI


Hyundai Heavy Industries Ltd.,
7th FL., Production Engineering Center,
Cheonha 1-dong, Dong-gu, Ulsan
682-792, Korea
Tel. + 82 52 202 7437
Fax. + 82 52 234 5916
48

WÄRTSILÄ 24HRS WORLDWIDE SERVICE CONTACTS


COUNTRY CITY NUMBERS COUNTRY CITY NUMBERS
ARGENTINA Buenos Aires 54 911 4577 8906 LITHUANIA Klaipeda 2 370 614 971 67
AUSTRALIA Huntingwood 61 418 256 339 NETHERLANDS Zwolle 31 38 425 3253
AZERBAIJAN Baku 994 50 250 4662 Drunen 31 416 388 115
BANGLADESH Dhaka 1 880 17 1300 8040 Schiedam 31 10 427 7100
Dhaka 2 880 17 1140 1945 NORWAY Rubbestadneset 47 53 422 500
BRAZIL Rio De Jaibeiro 55 21 3077 7919 PAKISTAN Lahor 92 301 820 6311
CANADA Halifax 1 902 468 1264 Karachi 92 300 201 1012
Vencouver 1 604 244 8181 PERU Lima 51 199 701 281
CHILE Valparazio 56 962 186 310 PHILIPPINES Laguna 63 918 910 8392
CHINA Hong Kong / Guangzhou POLAND Warszawa 48 604 137 495
86 400111 0056
/ Shanghai PORTUGAL Electrical Service 351 93 723 1644
CYPRUS Limassol 357 25 812 194 Mechanical Service 351 93 723 1643
DENMARK Hirtshais 45 99 569 9008 PUERTO RICO Carolina 1 787 605 0512
DOMINICAN REPUBLIC Santo Domingo 1 809 564 4440 RUSSIA St. Petersburg 7 812 448 3248
ECUADOR Quito 593 99 461 298 Vladivostok 7 4232 401 600
FINLAND Turku 358 10 709 090 SAUDI ARABIA Jeddah 966 2 651 9001
Vaasa 358 10 709 080 SINGAPORE Pandan Cresent 65 9835 8200
FRANCE Marseille / Gennevilliers 33 389 666 969 SOUTH AFRICA Cape Town 27 83 658 6789
Mulhouse / Surgeres 33 389 666 969 Durban 27 83 265 6395
GERMANY Hamburg (Engine) 49 170 187 4068 SPAIN Bermeo / Malga /
34 607 416 998
Hamburg (Propulsion) 49 172 515 8611 Las Palmas
Hamburg (Deutz Engine) 49 175 221 0365 SWEDEN Gothenburg 46 709 690 291
GREECE Piraeus / Aspropygos 30 694 459 4562 SWITZERLAND Winterthur 41 52 262 8010
GUATEMALA Guatemala 502 5204 7756 TAIWAN Taipei 886 912 121 035
HUNGARY Budaors 36 30 743 2701 TURKEY Istanbul 90 533 695 0577
INDONESIA Baesaki 62 81 190 9662 UNITED ARAB Dubai 971 50 550 8402
IRELAND Dublin 353 1 462 6700 EMIRATES Abedeen 44 7775 807 172
ITALY Trieste / Napoli / Genova 39 335 784 1217 UNITED KINGDOM Segensworth 44 7775 807 100
JAPAN Kobe 81 90 1913 0474 Montrose 44 1674 678 429
KOREA Busan 82 17 546 0202 U.S.A Ft Lauderdale / Houston 1 877 927 8745
KENYA Nairobi 1 254 733 609 279 Long Beach / New Orleans 1 877 927 8745
Nairobi 2 254 733 609 284 VENEZUELA Valencia 1 58 412 443 0444
MEXICO Veracruz 52 229 155 3299 Valencia 2 58 412 443 2222
LITHUANIA Klaipeda 1 370 614 292 30 VIETNAM Ho Chi Minh City 84 9 17 569 360

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