Networked Option Pods Operating Instructions July 2023 v1.3

Gard pro
Operating Instructions: Networked Option Pods

Option Pods
EtherCAT® and Safety over EtherCAT® are registered trademarks and patented
technologies, licensed by Beckhoff Automation GmbH, Germany.
Description
proNet Option Pod for Interlocks and Control Stations
A network communications module to provide connection of amGardpro interlocks or I/O
Control Stations to PROFINET, EtherNet/IP (E/IP) or EtherCAT networks.
Safety I/O is communicated using PROFIsafe, CIP Safety or FSoE (Functional Safety
over EtherCAT).
Device information, supply voltage, and network statistics are available via the device
webpage.
Connector sets for data and power are available to suit daisy-chain and PoE (Power over
Ethernet). An integrated network switch facilitates ‘daisy-chain’ bus topologies.
RFID card reader and access control permissions I/O can also be integrated – see
Fortress FRANK Operating Instructions.
When configured with amGardpro modules to create a networked interlock, 3 dual

channel safety inputs are available alongside standard I/O for pushbuttons and lamps.
• Head and solenoid normally closed (NC) safety contacts are configured as the primary
dual channel safety input.
• Emergency stop NC contacts, if selected, are configured as the second dual channel
safety input.
• A third auxiliary dual channel safety input can be configured to connect a hold-to-run
device or other external safety device.
• Separate interlock head and solenoid normally open (NO) monitoring contact inputs and
interlock solenoid drive output are communicated via standard I/O.
• Up to 4 pushbutton/lamp indicators can be included per proNet Option Pod.
When configured with additional Option Pods and receptacles, proNet Control Stations
are available with both safety and standard I/O or with standard I/O only. To provide
additional I/O positions, Option Pods are added to the control station assembly up to a
3x3 arrangement.
• Dual channel safety inputs (3 maximum) or single channel safety inputs (6 maximum)
are available.
• One dual channel safety output or two single channel safety outputs are available.
• Receptacles can be selected to connect external devices to safety I/O, supporting up to
three safety interlocks or light curtains.
• Receptacles can be selected to connect to external standard I/O, allowing a control
station to support mounted stack lights, alarms or beacons.
I/O Allocation
Use the I/O allocation supplied in this document for standard configurations. Part number specific I/O allocations are available
from Fortress.
1
Commissioning and Configuration Instructions

Separate installation and configuration instructions are available for PROFINET/PROFIsafe, EtherNet/IP CIP Safety and
EtherCAT FSoE proNet Option Pods. IP addresses for E/IP units are set via a web interface, proNet Support tool or DIP
switches. IP addresses for PROFINET and EtherCAT units are set via the PLC.
• For PROFINET/PROFIsafe systems, GSDML files are available from Fortress.
• For EtherNet/IP CIP Safety control systems, EDS files are available from Fortress. The proNet Support Tool is a
downloadable application to assist with IP Addressing and Safety Ownership Reset.
• For EtherCAT FSoE Safety control systems, ESI files are available from Fortress.
Options & Ordering Information - proNet Option Pod

proNet Option Pods can be configured with amGardpro modules to create a networked interlock.
proNet Option Pod part numbers define network protocol, I/O and PF connector sets. proNet PF connector sets are detailed
later in this document. This document contains information specifically related to proNet Option Pods, information relating to
I/O including Emergency Stops and pushbuttons is contained in the separate Fortress Option Pod Operating Instructions.
To generate a full part number containing interlock, network Option Pods, I/O and mounting options, see the amGardpro
brochure, Fortress online configurator or contact a Fortress representative.
Description Network Pushbutton Configuration Connector Set
PROFINET with PROFIsafe for interlock module ND -- -- -- -- N PF --
EtherNet/IP with CIP Safety for interlock module NH -- -- -- -- N PF --
EtherCAT with FSoE Safety for interlock module NM -- -- -- -- N PF --
PROFINET with PROFIsafe for interlock module
NK -- -- -- -- N PF --
with solenoid drive on safety output
EtherNet/IP with CIP Safety for interlock module
NS -- -- -- -- N PF --
EtherCAT with FSoE Safety for interlock module
NR -- -- -- -- N PF --
Example part number with proNet configurations highlighted – EI2A6SRP11NDETP7P7P7NPF10MPB1. An interlock
with proNet Option Pod configured with PROFINET/PROFIsafe communications, Emergency Stop, 3x white illuminated
pushbuttons and PF10 connector, with mounting plate.
(See amGardpro brochure and operating instructions for
ND ET P7 P7 P7 N PF 10
A interlock module
B information.)
C D E F G H I J K L
Figure 1: Dimensional Drawing Example Part No. – EI2A6SRP11NDETP7P7P7NPF10MPB1

202.6 58 - 68
153 40 96.6 40 131
(2 PLACES)
50 13.6 18
10 11.1 9
10 8.6
(TO ACTUATOR ENTRY CENTRE)
6.5 HOLE
(7 PLACES)
10
52.9
118
94
47
22
470
450
433.85
144
80 10 11
9 SLOT
82.19 11 (4 PLACES)
14.5 9 HOLE
(2 PLACES)
14.5
NOTE:
2 ALL FIXING POINTS ARE TO ACCUMULATE
AN INCREMENT TOLERANCE OF 0.2mm
Options & Part number Information - proNet Option Pod for Control Stations
proNet Option Pods can be used with additional Option Pods and extended I/O receptacles as networked control stations.
proNet Option Pod part numbers define network protocol, I/O and PF connector sets. For Control Stations, arrangement,
orientation of cable entry and any external I/O receptacles are also defined. proNet PF connector sets are detailed later in this
document. This document contains information specifically related to proNet Option Pods. Information relating to I/O including
Emergency Stops and pushbuttons is contained in the separate Fortress Option Pod Operating Instructions. See Fortress
Accessories Operating Instructions for information relating to receptacles.
To generate a full part number with network Option Pods, arrangement, I/O and mounting options, see the amGardpro
brochure, Fortress online configurator or contact a Fortress representative.
Pushbutton Configuration
Orientation
Control Mounting External I/O
Network Arrangement of Connector Connector
Station Plate Receptacle
Entry
Pod 1 Additional Pods
CON MPB1 -- -- -- -- -- -- - ---- PF --

Example part number – CONMPB1ND12ETP7P7P7P7P7P7P7BS0000PF10MPB1 – A Control Station with two pods with
PROFINET/PROFIsafe communication, Emergency Stop, 7x white pushbuttons, no external receptacles, PF10 connectors,
on mounting plate.
CON MPB1 ND 12 ET P7 P7 P7 P7P7P7P7 B 0000 PF 10
Network Description
ND PROFINET with PROFIsafe
A B C D E F G H I J K L
NH EtherNet/IP with CIP Safety
1 NM EtherCAT with FSoE Safety
Figure 2: Dimensional Drawing -

2
Example Part No. – CONMPB1ND12ETP7P7P7P7P7P7P7BS0000NPF10MPB1
THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd. TITLE: SCALE: 0.40 ISSUE: 0
THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE
DISCLOSED TO ANY 3rd PARTY WITHOUT OUR SPECIFIC, WRITTEN APPROVAL. CON-MPB1-ND-12-ETP7P7P7-P7P7P7P7-B-00-00-PF10 RELEASE LEVEL: Approved For Production
DO NOT SCALE. IF IN DOUBT ASK!
ALL DIMENSIONS ARE IN mm (UOS) DWG NO: ITM-00629826_CON_ND12_ETP7 DATE: 10-07-23
9
FORTRESS
REMOVE ALL SHARP EDGES,
BURRS AND FLASH PART NO: CONMPB1ND12ETP7P7P7P7P7P7P7B0000PF10 DRAWN BY: James Beal
ORIGINAL SIZE MATERIAL: UNSPECIFIED CHECKED BY: Stuart Lumsden
www.fortress-safety.com
A3 FINISH: UNSPECIFIED GENERAL TOLERANCE: 0.1 / 0.5 SHEET: 1 OF 1
3
1 S/C1 1 RX+3 1 24V SUPPLY 1 S/C1 1 2 (TX+)
3S/C1 3 TX+ (A coded) 3 S/C1 3 2 (TX-) 3 2
2 S/C2 2 RX-4 2 0V 2 S/C2 2 1 (RX+)
4S/C2 4 4 S/C2 4 1 (RX-) 4 1
5
3
CASE/EARTH
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5
3 TX+5 FUNCTIONAL 3
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4
5
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PF07 4
5
4
5 FUNCTIONAL EARTH
Left position:
Right position: 5
4 pin M124female
5pin
pin M12 5 male
S/C2
data in
Middle position: 4 pin M12 female data out
Female Female
CASE/EARTH
dual power 4
input pin
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External safety 7
6 TX-
External switch Data in Data ou
device 5 pin female
8 for safety device Female M12 5 pin cable Female M124 pin
ca
Note:
M12Data connections
cable External
thread are described below as Data In and Data out. Where other terminology
safety 7
inputs is used,
External for example
switch
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PF11
Top left position:
device 8 5 pin M12 female for external safety M12 cable
Portal
(Afor PROFINET
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5 pin M12 female fordevice
device
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(A coded) inputs for external safety
thread
Part No. Bottom leftAIDA
Description position:
inputs. 4 pin M12 female data in device inputs
Bottom right position: 5 pin 7/8
(A coded)
Top right position:
Data
4 pin M12 female data out
Bottom left position: 4M12
pin M12cable thread
female data
4 pin M12Top
femaleright
in (D coded)
AIDA Power Top right position: position:
data out 5 pin 7/8
5(A coded)
PF09 PF11
Top left position:
Bottom 5 pin M12
right position: female
5 pin M12 formale
external
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power in Bottom rightBottom
position: left pin M12 male dual
position: 4 power
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device inputs D Top leftD 4 pinEM12 female
PF07 PF10
Left position: 4 pin M12 female data in position:
Top left position: dataM12
4 pin out fem
Bottom left position: 4 pin M12 female data in
Middle position: 4 pin4 pin M12 A
M12 female data out Bottom right
A position:
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Top right position:
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A
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Bottom
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A AB DD
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INTERNAL
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CONNECTION
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PF07 PF09
2 (TX+)Top left position:
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1
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1 (RX+)Bottom left position: 2 0V
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E
3 3 2 (TX-)
2 (TX-)Top right position: 3 out
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A TWISTED TWISTED QD D D
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TWISTED
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3 3S/C1 TX+ 3 (D
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TWISTEDEARTH E
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INTERNAL5 CASE/EARTH
4 1 (RX-) 4 1 (RX-) 4 +24V
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Bottom left position: D4 pin M12 female data
QD 5
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5 FUNCTIONAL
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Top5left position: 56 pin M12 female for external
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device inputs
55pin
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femalefor
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device 2
device (TX+)
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inputs 1 +24V External switch Data TWISTED
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powerdata
in out
PAIRS Bottom PAIRS 4
left position: pin M12 PAIRS
female AIDA DATA
data in CONNECTION AIDA POWER QD QDTop
Top left
left position:
position: QDou
device 8 for safety device Bottom
M12 PAIRS
cable right position:
M12 cable5 pin 7/8 female
PAIRS
M12 cable dual power
12S/C1S/C2 TopM12rightcable 1Bottom
position:Bottom
thread 2 left
2 (TX+) left position:
position:
14 (RX+)
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2 (TX+) pin
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female
1 +24V data
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Bottom
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right
INTERNAL
male
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position:
power in
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(A coded) Top Topright
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pinTWISTED
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right
right
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position:
CONNECTION
INTERNAL
QD 2 (TX-)2
TWISTED INTERNAL
2 QD 2 1 (RX+) 2 1 (RX+) 0V PAIRS
QD
PAIRS PAIRS
QD
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PAIRSBottom
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TWISTED position: 55pin
PAIRS pinM12 M12
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maledual
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powerinin (A coded)1 2 (TX+) TWISTED
2 1 (RX+) TWISTED
2 1 (RX+) INTE
2 1 1 0V
3
QD
TWISTED
4S/C1 S/C2 3 QD 4 1 (RX-)
2 (TX-) 1 RX+ 3 2 (TX-) 4 1 QD 1 (RX-)
24V SUPPLY 3 0V 4 +24V 1 S/C1 QD 1 2 (TX+)1 2 (TX+) 1 QD 2 (TX+) +24V QD
2 1 (RX+) 2 PAIRS PAIRS 0V CON
1 S/C1
PAIRS 2 0V CONNECTION
PF0941
PAIRS
5S/C2CASE/EARTH 2 S/C2 TWISTED
4 1Left (RX-) 2 RX- 4
A 1
D
TWISTED
(RX-) 4 +24V 5 INTERNAL
CASE/EARTH
2 S/C2 31 (RX+) 22(TX-)
QD
1 (RX+)
D
1 (RX+) 3 2 22(TX-)
2 TWISTED
QD
0V
H
TWISTED 3
PF07 QD QD
PF10
Top left1position: 2 (TX+)
QD 1 position:
2 (TX+) 4 pin M12 female data
1
in
+24V 3 S/C1 3 2 (TX-) 4 pin M12 3 1
female
PAIRS
2 (TX-) 2
data (TX+)
in 3 0V PAIRS+24V
1
DD
2 (TX+) 3 2 (TX-)
AA
5 CASE/EARTH
3 S/C1 PAIRS Middle
3 TX+
position: 4 pin M12 PAIRS
female
3
data out 5 CASE/EARTH CONNECTION Bottom left 4
position: 1 3(RX-)
4 pin2 (TX-)
M12 female 4
data out 3 1 CASE/EARTH
(RX-) 4
4 S/C2 4 1 (RX-) 5 pin M12 4 male 1 (RX-) 4 +24V
G
4 power input
Female 4 pin 2 position:
1 (RX+)
D 1 22 0V
4
2Female1 (RX+) 5 pin 145 S/C2 Right position:
2 1 (RX+) 5 pin M12 male
1 Female
2
dual
(TX+) 2 4 0V pin Male
1 5 pin
+24V 4 Top right
1 (RX-) 4 5 pin 11M12
(RX-) 2 2(TX+) dual1power
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Female
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Female
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CASE/EARTH
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in(TX-) Female D 4 pin
Data
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E
FUNCTIONAL
out 0V Male
EARTH
safety 5 pin Dual
5 CASE/EARTH
power in Female 5 pinBottom left
Bottom right
3Female
position:
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female
1 3(RX+)
dual power
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13
5
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3 2 (TX-) left position: 6 5TX- pin M122female 1 for external
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2
5 pin 1
female (RX+) 4 pin Female 4 pin 5 pin
DD EE
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for safety M12 cable 7 device inputs M12 cable M12 Dual4power pin Fema
PF11
Top left position: M12 female data out
Bottom External
3left
safety
2position: 4 pin M12 female datadata in External switch 4Data 1in(RX-) 5 pin37/8
Data 2out4(TX-) 1 Female
(RX-) 3 in2 4 (TX-) +24V
for4safety
inputs
1 (RX-)
device device M12
Bottom 4position:
cable
(TX-)
left
thread
1 (RX-) 4 pinM12 M123cable
female2 (TX-)
thread
4in +24V M12 cable 3 0V
thread
Female
for safety
Bottom
device 4 pin right
M12 position:
Data cable Female
in M12D
4 pinfemale
cableData E
dual power out 5
out
M12 cablepin Dual
M
D D E E
8 4 pin
A D D
Top left Top right
position: position: 4 pin M12
M12 female
female data out
data out
G
Top right position: 5 pin 7/8 male dual power in 5 CAS
inputs
M12 M12cable cable
thread
M12
thread
Bottom
4 thread
cable
Bottom
right
(A coded)(D
1 thread
(RX-)
coded)
right position: 5 pin M12
(D coded)
position:
thread
5 pin(D7/8
4 male1dual
female
coded)
(RX-)
(D coded) 5
power
dual power
inthread
CASE/EARTH
(A
4
out (A coded)
coded)
+24V inputs
M12 cable
Data
M12thread
in
D thread
M12
cable (D coded)M12 cable
Data
cable
out
D4
thread
(D coded)
1
D
(RX-)
M12
Dual
7/8
thread
cable
F
(A
power
cable
coded)
4 1
out (RX-)
7/8 c7
D
Female 4 pin Male 5 pin
PF11
Female 45 pin in in 5 CASE/EARTH thread Female thread 4thread
pin Female 4 pin Malethrea5 pin
(A coded)
(A coded)
Data in AA
Top right position:
Female
Bottom
TopData 4left pin
left position:
out A Female
position:
pin 7/8 4male
DD pin M12
4 pinD
dualfemale
M12Dual
4 pin
powerdata
femalepower DD
datainout Male 5 pin
(A coded)
EE
(D coded) Data(D in coded)(D coded)Female DD
DData 4 (D
threadthread
outcoded)
pin H Female DD Dual pow
4 pin
t
M12 cable thread Data in Bottom
D M12
right position:
cable thread DData
5 pin M12
7/8 female
out data in E cable dual thread
power out
Dual power in D TopM12 D
cable pin M12M12
4Data in E cable Data F M12
out cable
PF07 PF10 G
left position: female data in
D
Left position: 4 pin M12 female
4D E
(D coded) Top right position: 5 pin 7/8
(A male out dual power in
coded)
PF10
left(D coded) Topthread
Bottom left position: 4 pin M12 female data out
PF13 PF13
Middle position: 4 pin M12 female data
inM12 cable thread thread thread
PF10
TWISTEDTopM12 Top cable thread
position: M12 cable thread 5M12
pin M12cable in M12 4cable
D
pin M12 female dataINTERNAL Left dualposition: pin
in M12 fe
H
left position: TWISTED
Right 4 pin5M12
position: pin female
M12 TWISTED
male data
dual in input
power right position: Left position: male 4 pin M12
powerfemale data
QD QDposition: 4 pin QD out QD
PAIRS Bottom (DBottom
coded)
left left
PAIRS position: M12
(D female
4 pincoded)
PAIRS M12 datafemale (A coded)
dataCONNECTION
out (D right
Bottom coded)position: pin M12(D
Middle 5position:
thread femalecoded)
4Middle
pindual
M12 female
position:
power
thread
out 4 (A
data pin coded)
out M12 fe
Top rightTopposition: 5 pin M12 maleM12 dual power in power in TWISTED Right position: 4Right
pin 7/8 special male single
7/8 pow
1right2 position: 1 5 pin 2 (TX+) male dual E (D coded) position: 4 pin spe
1 S/C1
A (TX+)
D D 1 +24V
DTWISTED PAIRSQD D
TWISTED
G E QDCONNECTION (D coded)
INTERNAL
H
D G
D
QD QD QD
H
Bottom right
Bottom position:
right 5 pin
position: TWISTED M12 female
5 pin dual
M12 female power out
dual power out Q
2 S/C2QD TWISTED
TWISTED 2
TWISTED 1 (RX+) TWISTED
TWISTED
2 1 (RX+) 2TWISTED
INTERNAL TWISTED
0V INTERNAL
INTERNAL
QD
TWISTED PAIRS
QD D
INTERNAL INTERNAL
QD QD QD PAIRS
QD QDQD QD QDQD
D E 3PAIRS
QD
3 S/C1 PAIRS
PAIRS3 2 (TX-)
PAIRS
1 23
PAIRS
PAIRS D2 (TX-) CONNECTIONPAIRS
0V CONNECTION
CONNECTION
PAIRS
1 2 (TX+)
PAIRS
1 2 1(TX+)
CONNECTION
1 0V
CONNECTION
ER 1 2 (TX+) 1 2 (TX+) +24V 1 +24V
D D D E GE
fety device
PF10 4 S/C2 11 S/C1 S/C1
1 2 (TX+) Top left position:
PF09 1 (RX-) 112 212(TX+)
(TX+)5 pin M12 female1 for +24V
(TX+) inputs 2 11
external safety
0V 422(TX+) (TX+) 11 +24V+24V 2 12
PF11(RX+)1 (RX+)
Bottom left position: 24 pin 1 M122(RX+) TWISTED
female Ddata in 2 F20VQD
TWISTED TWISTED
TWISTED
PRONET CON
2 14 (RX+) 4 1 (RX-) +24V 2 1 (RX+) 0V 0V
(RX+) device Top left position: QD
4 pin QD
M12 female data out QD
PAIRS
PAIRS PAIRS
PAIRS
FORTRESS
Bottom left position: 4 pin M12 female data in 3 23 (TX-) 2 (TX-) 2 (TX-) 35 pin 2
3 position: 3(TX-) 0V dual power 3 out 3CASE/EARTH0V
D D PRON
Bottom right 7/8 female
22 S/C2 S/C2 QDTop right 2 2 11(RX+) (RX+) 22QD 511(RX+)CASE/EARTH 22 0V
(RX+) 0V 4 1 (RX-) Top right 4position:
J
3 2 (TX-) 3 2 (TX-) 3 0V
5 CASE/EARTH TWISTED TWISTED TWISTED INTERNAL
D D DG H
QD position: QD4 pin M12 female data out 5 pin 7/8 male dual power in
4 1 (RX-) 1 (RX-) 4 1114(RX-)
D
+24V 4 +24V
FORTRESS
PAIRS 4 1 (RX-) Bottom PAIRS 1 (RX-)5 pinPAIRS
right 4position: CONNECTION 2 2 (TX+)
(TX+) 1 1 2 2(TX+)
(TX+)
N
Female 5 pin 133 S/C1
S/C1
S/C1Female14 pin
D4 pin 2 (TX+) 33 Female22D (TX-)
(TX-)
1 24(TX+)
M12 male 4
F
dual +24V
pin 5 33CASE/EARTH
power in
E
Male1 22+24V(TX-)
5(TX-)
pin 33 0V 0V TWISTED D D
TWISTED 5 CASE/EARTH E
INTERNAL
THE 4COPYRIGHT
+24V
F
5 CASE/EARTH OF THIS
INTERNAL
DRAWI
DG F
THE5CONTENT OF THIS DRAWING
E
QD QD 2 2 QD 11(RX+) (RX+) +24V
QD 2 2 1 1(RX+)
(RX+)
H www.fortressinterlocks.com THE COPYRIG
D
PAIRS PAIRS CONNECTION
D
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Operating Instructions: Networked Option Pods Top right position: 4 pin 7/8 male dual power in
Top left position:

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Bottom right Bottom
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4 PAIRS 2 (TX-) GROUND 2 2 3150V(RX
S/C1 1 2 1 2 (TX+) 1 +24V
4 S/C2 1 Bottom
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5 CASE/EARTH 3 22(TX-) 4 3 31 2 2 3 2 (TX
PF16 1 (RX+)TWISTED TWISTED 1 INTERNAL 3 3 4
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PF17
Top left position: 4 pin m12 female data in
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ition: 44pin
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PF17
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Bottom right position: 5 pin 7/8 thread
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PAIRS PAIRS
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48 pinS/C2 for external safety deviceBottom right
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8 pin M12 7/8
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PF17 DD DD A EE D
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Top left position: female for external safety device outputs 2 1
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54 pinS/C1 1
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Bottom 223
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(TX+)
TX+
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5 22 (TX+)
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CASE/EARTH position: 41 1
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Top
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TWISTED Top left position: 4
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right position: 4 pin m12 female data out Top right position: 4 pin m12
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TWIS
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65position:
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Bottom 5 pin m12 male dual power in
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CTION
Top
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Bottom
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41 (RX-)
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7 0V4 pin 3 AIDA Power Top right position: 4 pin m12 female data
- Top right 5position
DATA 1 1- 1 1 255(TX+) pinCAS
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Top right position: 4 pin m12 female data out
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33 SAFETY
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(RX-) 44 QD 0V Top
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44 QD leftposition:
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4(TX-)S/C2 External
External safety
safety 3 TWISTED
CASE/EARTH INTERNAL
AIDA POWER
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M
TWISTED TWISTED TWISTED INTERNAL
Power over Ethernet base INTERNAL CONNECTION
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3 S/C2 14 (RX+) 13 (RX-) 2 40V 2 0V 4 +24V 4 QD 2 PAIRS
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34 20V(TX-)
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and (A
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1 (RX-) 4 +24V Data in TWISTED
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over (A
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4INTERNAL
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device QD PAIRS QD PAIRS QD CONNECTION
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thread outputs M12 M12
cable cable M12
thread M12
cable cable M12 M12
cable 3
2 (TX+)
cable 2 (TX-) 1 2 3 2 (TX-) 3
1 inputs
5 1
aletysafety PAIRS PAIRSfemale PAIRS CONNECTION thread thread 2 1 (RX+) 1 2
24 pin M12 connector for PoE Data and
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puts
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ts & 1&&power
power 1SAFETY
powerSAFETY M12
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2 (TX+) 1 12Data Top right
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single thread
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in
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3
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op GROUND
left position:
SAFETY OUTPUT 4 TWISTED
pin m1234 female data 3 4 2in 1(TX-) QD374QD 0V+24V
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left position: 4 pin m12 female data QDTWISTED
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ottom left4 left position:
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m12 pin female female
data data
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GROUND Bottom left PAIRS
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pin1pin
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right positionleft position: 4 pin
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singleS/C4 power out
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DATA
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Top right position female single in CASE/EARTH
DD
CASE/EARTH
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right right position
position: pinmale OUTPUT female
single single
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TWISTED TWISTED TWISTED INTERNAL 1
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male Bottom
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M12 cable SCALE: SHE
D1cable M12 cable
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PAIRS 1 SAFETY CONNECTION
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ANY
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3rd PARTY
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1 3 4 3
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3 3
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K
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TWISTED 4 TWISTED
TWISTED INTERNAL
INTERNAL INTERNAL
4 GROUND1M12
(RX-) 1 (RX-) 1 (RX-) M12 4 cable +24V 4QD+24V
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2 515(RX+)
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3
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cable 44 11(RX-) 6 5
FORTRESS
(RX-) 7/8 cable 44 11(RX-) (RX-) CONNECTION 44 +24V +24V 4 4 +24V
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2 device outputs QD TWISTED
CASE/EARTH 1 M12 cable 1QD thread INTERNAL - 5 5QD 5 CASE/EARTH INTERNAL55
threadM12 1 2cable - M12 cable1
0V
TX- thread PAIRS (TX+) PAIRS
thread 2 (TX+) CONNECTION --CONNECTION --
3
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thread QD thread QD QD
77
11 22 4 5 1 (D 2 coded) 1PAIRS
thread1
2 1 (RX+) 1
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FORTRESS
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ALL DIMENSIONS ORI
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2 15 4 23(TX+)
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CONTENT OF THIS 1 DRAWING 5 3 IS 5 CONFIDENTIAL
1 1 AND NOT
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FUNCTIONAL EARTH 2 5 4 DISCLOSED 2
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External safety for 4 1 (RX-)
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Data out
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2+24V 4 4 +24V
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44 33 4 3 3 32 2 2 32 44 33
4
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M12cable cable 3
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3 7/8 3 cable
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FORTRESS
4 2 7/8cable cable 2 2 3
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outputs 2 (RX+)
(TX-) M1232 21 (RX+)
cable
(TX-) thread
1thread
1 2 (TX+)
2 M12
(TX+)
3 0V
thread
thread
CASE/EARTH M12 thread
thread 2 3 CASE/EARTH
cable
3 0V thread
thread
TWISTED
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INTERNAL4 INTERNAL
pin INTERNAL Female 4(D pincoded)
(D coded) Female 5 pin Male 5 pin 1 2
QD
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in 43 +24V CASE/EARTH
1 2
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thread 12 (RX-)
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in 2 2 1 (RX+) 1 thread
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(RX+) CASE/EARTH
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4 4
5
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1 -
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1 2 (TX+) 1 -
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1 (RX-)
5 -
L5 L L-L 1 5 52 MM M5M -
thread 5 -
4 pin PRONET CONNECTOR SETS SALES DRAWING SD-00013
2
31 CASE/EARTH
X-)
(TX-)
3 2 (TX-)
2 (TX-) 3 23(TX-)
3
2 (TX-)
2 (TX-) 5 Female 3 CASE/EARTH
3 CASE/EARTH
3 CASE/EARTH Female 4 pin
3 CASE/EARTH Female 5 pin 3 CASE/EARTH
CASE/EARTH
Male 5 pin 2 5 4 1 2 DWG NO:
1 2
Applicable units: PROFINET / PROFIsafe

GSDML File: GSDML for Feature Enabled Units.
Bits
Description
0 1 2 3 4 5 6 7
Slot 2 / Non-Safe Outputs (1 Byte)
Lamp is illuminated when bit is
Byte 0 Lamp 1 Lamp 2 Lamp 3 Lamp 4 Lamp 5 Lamp 6 Lamp 7 Lamp 8
set
Slot 2 / Non-Safe Inputs (1 Byte)
Byte 0 Bit is set when button is pressed Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 Button 7 Button 8
Slot 2 / Solenoid Drive (1 Byte)

Interlock solenoid is energised Solenoid
Byte 0 - - - - - - -
when the bit is set Drive*
Slot 2 / Gate Monitor (1 Byte)
Bit is set when the actuator is out
Head
Byte 0 of the interlock head or first key - - - - - - -
Monitor*
is operated
Slot 2 / Solenoid Monitor (1 Byte)
Bit is set when interlock is Solenoid
Byte 0 - - - - - - -
unlocked Monitor*
Slot 3 / Extending Outputs 1 (2 bytes)
Byte 0-1 Reserved - - - - - - - -
Slot 3 / Extending Inputs 1 (2 bytes)
Byte 0-1 Reserved - - - - - - - -
Slot 4 / Extending Outputs 1 (2 bytes)
Byte 0-1 Reserved - - - - - - - -
Slot 4 / Extending Inputs 1 (2 bytes)
Byte 0 Reserved - - - - - - - -
Slot 5 / RFID Data (8 bytes)
Byte 0-7 RFID Data*** Unique ID
Slot 6 / Access Control Inputs (2 bytes)
Reserved Access Control
Byte 0-1 - - - - - - - -
Inputs***
Slot 6 / Access Control Outputs (1 Byte)
Byte 0 - - - - - - - -
Outputs***
Slot 1 / Safety Inputs (3 Bytes)
Head/ Head/
Bit is reset when the relevant Aux Aux ESTOP ESTOP
Byte 0 Solenoid* Solenoid* - -
safety signal is broken Ch1**** Ch2**** Ch1 Ch2
Ch1 Ch2
Head/ Head/
Aux Ch1 Aux Ch2 ESTOP ESTOP
Byte 1 Solenoid* Solenoid* - -
Qualifier Set (QS) bit is reset QS QS Ch1 QS Ch2 QS
Ch1 QS Ch2 QS
when the relevant safety signal
is invalid (latching) Safety Safety
Byte 2 Output Ch1 Output Ch2 - - - - - -
QS QS
Slot 1 / Safety Outputs (3 Bytes)
Safety Output is enabled when Safety
Byte 0 - - - - - - -
bit is set Output **
Head/
Byte 1 Qualifier Reset (QR) bit to Solenoid - Aux QR - ESTOP QR - - -
reset the relevant Qualifier Set QR
bit if an invalid state has been
experienced Safety
Byte 2 - - - - - - -
Output QR
Configured dual channel safety inputs (for example safety inputs byte 0 bit 0&1) will always move synchronously.
*I/O allocation when a proNet Option Pod is configured with amGardpro Interlock with associated head and solenoid contacts.
**I/O allocation default is dual channel safety output. Can be configured with amGardpro interlock as a single channel solenoid drive safety output on bit 0.
***For more information on RFID and permissions management for Access Control I/O see Fortress FRANK Operating Instructions.
****Aux I/O is determined by external connected device or custom configuration – contact Fortress for further information.
6
Applicable units: EtherNet/IP CIP Safety

Module: Safety and Standard
Standard IO Size (Bytes): 17 Input 7 Output
Safety IO Size (Bytes): 3 Input 3 Output
EDS File: RFID177
Bits
Description
0 1 2 3 4 5 6 7
Standard Inputs (17 Bytes)
Bit is set when button is
Byte 0 Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 Button 7 Button 8
pressed
Byte 1-4 Extended Inputs - - - - - - - -
Bit is set when the actuator is
Head
Byte 5 out of the interlock head or first - - - - - - -
Monitor*
key is operated
Bit is set when interlock is Solenoid
Byte 6 - - - - - - -
unlocked Monitor*
Byte 7-14 RFID Data*** Unique ID
Byte 15-16 - - - - - - - -
Inputs***
Standard Outputs (7 Bytes)
Lamp is illuminated when bit

Byte 0 Lamp 1 Lamp 2 Lamp 3 Lamp 4 Lamp 5 Lamp 6 Lamp 7 Lamp 8
is set
Byte 1-4 Extended Outputs - - - - - - - -

Interlock solenoid is energised Solenoid
Byte 5 - - - - - - -
when the bit is set Drive*
Byte 6 - - - - - - - -
Outputs***
Safety Inputs (3 Bytes)
Bit is reset when the relevant Head/ Sole- Head/ Sole- Aux Aux ESTOP ESTOP
Byte 0 - -
safety signal is broken noid* Ch1 noid* Ch2 Ch1**** Ch2**** Ch1 Ch2
Head/ Head/ So-

Aux Ch1 Aux Ch2 ESTOP ESTOP
Byte 1 Solenoid* lenoid* Ch2 - -
Qualifier Set (QS) bit is reset QS QS Ch1 QS Ch2 QS
Ch1 QS QS
when the relevant safety signal
is invalid (latching) Safety
Safety Out-
Byte 2 Output Ch1 - - - - - -
put Ch2 QS
QS
Safety Outputs (3 Bytes)
Safety Output is enabled when Safety

Byte 0 - - - - - - -
bit is set. Output **
Qualifier Reset (QR) bit to Head/ Sole- Aux ESTOP

Byte 1 - - - - -
reset the relevant Qualifier Set noid QR QR QR
bit if an invalid state has been Safety Out-
Byte 2 experienced - - - - - - -
put QR
7
Applicable units: EtherCAT FSoE

ESI File: ESI_Fortress_amGard_proNet
Bits
Description
0 1 2 3 4 5 6 7
Slot 1 / Safety Inputs
Head/ Head/
Input Bit is reset when the relevant safety Aux Aux ESTOP ESTOP
Solenoid* Solenoid* - -
Channel x signal is broken Ch1**** Ch2**** Ch1 Ch2
Ch1 Ch2
Qualifier Set (QS) bit is reset when Head/ Head/
Qualifier Input Aux Ch1 Aux Ch2 ESTOP ESTOP
the relevant safety signal is invalid Solenoid* Solenoid* - -
Channel x QS QS Ch1 QS Ch2 QS
(latching) Ch1 QS Ch2 QS
Qualifier Qualifier Set (QS) bit is reset when Safety Safety
Output the relevant safety signal is invalid Output Output - - - - - -
Channel x (latching) Ch1 QS Ch2 QS
Slot 1 / Safety Outputs
Output Safety Output is enabled when bit is Safety

- - -
Channel x set Output **
Error Reset Qualifier Reset (QR) bit to reset the Head/
ESTOP
Input relevant Qualifier Set bit if an invalid Solenoid - Aux QR - - - -
QR
Channel x state has been experienced QR
Error Reset Qualifier Reset (QR) bit to reset the Safety

Output relevant Qualifier Set bit if an invalid Output - - - -
Channel state has been experienced QR
Slot 2 / Standard Inputs

Button(s) Bit is set when button is pressed Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 Button 7 Button 8
Button(s) - - - - - - - -
Bit is set when the button is pressed
Extended - - - - - - - -
Slot 2 / Standard Outputs
Lamps Lamp is illuminated when bit is set Lamp 1 Lamp 2 Lamp 3 Lamp 4 Lamp 5 Lamp 6 Lamp 7 Lamp 8
Lamps - - - - - - - -
Lamp is illuminated when bit is set
Extended - - - - - - - -
Slot 3 / Interlock Standard Inputs
Bit is set when the actuator is out
Head
Gate Monitor of the interlock head, or first key is - - - - - - -
Monitor*
operated
Solenoid Solenoid
Bit is set when interlock is unlocked - - - - - - -
Monitor Monitor*
Slot 3 / Interlock Standard Outputs
The solenoid is energised when the Solenoid
Solenoid Drive - - - - - - -
bit is set Drive*
Slot 4 / RFID Data (8 bytes)
Byte 0-7 RFID data*** Unique ID
Slot 5 / Access Control Inputs
Byte 0-1 Reserved Access Control Inputs*** - - - - - - - -
Slot 5 / Access Control Outputs
Byte 0 Reserved Access Control Outputs*** - - - - - - - -
8
Head Monitor and Solenoid Monitor – Shows the locking state of the unit via standard inputs. These correspond to the LED
indication on the front of the interlock solenoid body. E.g. When the gate is unlocked, the solenoid monitor bit is high. When
actuator is out or key is turned, the head monitor bit is high.
Solenoid Drive – When bit is set high the solenoid is powered; the type of unit will determine whether the unit unlocks or
locks (Power to Lock / Power To Unlock).
Safety Inputs (Byte 0) – Provides state of safety channels for solenoid / head of interlock, E-Stops and any external safety
devices connected to the unit.
Safety Inputs (Byte 1) – These show the state of the ‘qualifiers’, which indicate the detection of any safety fault that the unit’s
safety processor detects between the two channels (synchronicity and short-circuit detection). Under normal conditions the
qualifier bits are high. Where the qualifier is low (passivated), the corresponding safety channels in byte 1 will not go high until
the qualifier is reset (high). The qualifiers can be reset by power cycling the units, or by using the Safety Outputs (Byte 1).
Safety Outputs (Byte 1) – Clears a safety fault (rising edge), resetting the qualifiers high and allowing the safety channels to
go high again.
Important:
This product is designed for use according to the installation and operating instructions enclosed. It must be installed
by competent and qualified personnel who have read and understood the whole of this document prior to commencing
installation. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment
may be impaired. Any modification to or deviation from these instructions invalidates all warranties. Fortress Interlocks
Ltd accepts no liability whatsoever for any situation arising from misuse or misapplication of this product. The unit is a
component to be added to a permanent electrical installation meeting the requirements of the applicable global and/or
regional standards and regulations. The voltages used within the proNet Interface and connected equipment must all
be PELV or SELV circuits.
BEWARE OF INTENTIONAL MISUSE CAUSED BY OPERATORS WANTING TO BYPASS SAFETY SYSTEMS. THE
INSTALLER SHOULD ASSESS THE RISKS AND MITIGATE AGAINST THEM.
The installation and operation of the unit must take into account the requirements of ISO 14119. Safety functions should be
validated to ISO 13849-1 and/or evaluated in accordance with IEC 62061.
IF YOU HAVE ANY QUESTIONS OR QUERIES OF ANY NATURE WHATSOEVER PLEASE CONTACT THE SUPPLIER
WHO WILL BE PLEASED TO ADVISE AND ASSIST.
Technical Specification proNet Option Pod proNet Control Station

Housing Materials Zinc alloy to BS1004A
Paint Finishes Gloss powder coat on passivated bodies
Ingress Protection IP67 (IP65 with buttons)
Ambient Temperature -5°C to + 40°C (23°F to 104°F)
Supply Voltage 24V DC +/- 10%
Min Supply Current 150mA at 24V
400mA + number of 2 x 2 Unit 500mA + number of external I/O receptacle
Max Supply Current
external I/O receptacle 3 x 3 Unit 1A + number of external I/O receptacle
Max Output per External I/O Receptacle 500mA
Max. Altitude 2000m
Maximum Relative Humidity 80% at ≤31°C; 50% at 40°C
Transient Overvoltages Installation Category III
Pollution Degree (IEC 664) Degree 2
Vibration Tested in accordance with: GS-ET-19
Environment Type Indoor & Outdoor
Power Over Ethernet Specification

IEEE Standard IEEE 802.3at
POE Type Type 2 (PoE+)
Max device current 750mA
9
Technical Specification
Performance Level (EN ISO 13849-1:2015) Up to PLe
Category (EN ISO 13849-1:2015) Up to Cat.4
SIL (according to IEC 62061) Up to SIL 3
Demand Mode (according to IEC 62061) High
DCAVG High
MTTFD >100 years
Applied Standards ISO 13849-1:2015
ISO 14119:2013
UL 508/R:2013-10
CAN/CSA-C22.2 No.14-13:2013-03
Dual Channel Safety Inputs Up to PLe / Cat.4, PFHD=2.44 E-9
Dual Channel Safety Outputs Up to PLe / Cat.4, PFHD=2.46 E-9
Single Channel Safety Inputs Up to PLd / Cat.2, PFHD= 4.47 E-9
Solenoid Drive - Single Channel Safety Output* Up to PLc / Cat.1, PFHD=1.89 E-7
*It is possible to achieve a guard locking system rated up to PLd / Cat.2 using the solenoid drive safety output, if monitoring
of the solenoid safety inputs is implemented. If a fault is detected, the safety related part of the control system shall initiate
and maintain a safe state until the fault is cleared. Consideration must be given to the application risk assessment, and the
residual risk after initiating the safe state.
10
Device Webpage
To support identification and troubleshooting, a webpage can be viewed for each Fortress proNet device to show information
such as serial number, partnumber, supply voltage and network statistics. Webpage appearance and features may vary.
To view the webpage, an IP address must first be set for the device. See the specific Fortress configuration instructions for
each network type for instructions on setting an IP address.
When a proNet device IP address has been set:

• Connect to the same network as the proNet device.
• Ensure a network adaptor is correctly configured to allow connection to the proNet IP address and subnet.
• Enter the proNet IP address into an internet browser.
In this example, the proNet device has an IP address set to 192.168.1.70 with a subnet of 255.255.255.0
proNet Indicator LEDs and DIP Switches
Fortress proNet Option Pods provide LED indication of device

status.
LEDs can be observed through the window at the base of the

proNet Option Pod.
LED indication and labeling varies between proNet Option Pod

configuration and is described within this document.
Functionality of DIP switches differ according to network

communication type. For PROFINET networks the DIP switches
are used to set the F-address. For EtherNet/IP networks DIP
switches are one of the methods to set a device IP address. For
EtherCAT FSoE networks the DIP switches are used to set the
READY
LINK 2
LINK 1
PS
SF
BF
Safe Address.
512
128
256
64
32
16
8
4
2
1
ON
11
PROFINET
LED Name LED Colour LED State Description

On PROFIsafe OK
Green
PS PROFIsafe Flashing Unit requires PROFIsafe integration
Red Flashing Passivation error; qualifier bits need to be reset
Off No Connection to PROFINET controller
On PROFINET controller connected and is in RUN state
Green
1 Flash PROFINET controller connected and is in STOP state
3 Flashes Locate PROFINET device
BF Bus Status
On Major Fault
1 Flash Station name not set
Red
2 Flashes IP address not set
3 Flashes Configuration Error
Off Unit not initialised
Green On Unit is in normal operation
SF System Status
1 Flash Diagnostic event present
Red On Unit in exception state
On The unit has power on internal 3.3V line
READY Green
Off The unit does not have power on internal 3.3V line
Off No Ethernet link present
LINK 2 Data in Amber On Ethernet link present
Flash Data Transfer

Off No Ethernet link present
LINK 1 Data out Amber On Ethernet link present
Flash Data Transfer
On some devices the LED indication of BF and SF will vary – contact technical.support@fortress-safety.com if you require additional support.
Common LED Fault States

Some LED fault states and possible solutions are described below. Note that these may not be the only resolution for a given
LED Pattern. For additional support contact technical.support@fortress-safety.com with device information including
part number, serial number, LED state and any associated diagnostic information from the PLC or controller,
including the fault codes listed under Online Diagnostics in TIA Portal.
LED Pattern Status Function Possible Solution
PS: Green Flash
Configuration
BF: Red Flash Check Station name / IP address has been set for the device.
error
SF: [Various]
A fault has been detected on a safety circuit. Check qualifier status in Safety
Inputs Byte 1 to identify affected circuit. Qualifier can be reset through
PS: Red Flash toggling the relevant bit in Safety Output Byte 1.
Passivation
BF: Green
error
SF: Green In some cases passivation may be caused by incorrect mounting of
mechanical components or momentary low voltage from a power supply. For
further information contact Fortress Technical Support.
PS: Green Flash PROFIsafe
BF: Green reintegration Check Global Acknowledgment has been sent.
SF: Green required
PS: Green Flash Check Online Diagnostics in TIA Portal. Possible F-address mismatch. Check
Diagnostic
BF: Green if an F-address has been set using the DIP switches on the device and this
event present
SF: Green Flash matches what has been set in the project.
PS: Off
BF: Red Major Fault Contact Fortress Tech Support.
SF: Red
12
EtherNet/IP
LED Name LED Colour/State Description

OFF CIP-safe communication error OR power off
GREEN CIP-safe communication active; safety signals normal
CS* CIP Safety GREEN FLASHING Unit requires CIP-safe reintegration
RED Fault occurred. Power cycle required
RED FLASHING Passivation error
OFF Unit does not have power or unit does not have an IP address
GREEN Unit is online; one or more connections established (CIP Class 1 or 3)
NS Network Status GREEN FLASHING Unit is online; no connections established
RED Fault on network
RED FLASHING One or more connections timed out (CIP Class 1 or 3)
OFF No power
GREEN Unit is controlled by a scanner in Run state
GREEN FLASHING Unit is not configured, or Scanner in Idle State
MS Module Status
RED Major Fault
Recoverable fault. Module is configured, but stored parameters differ from currently
RED FLASHING
used parameters.
OFF No power
READY
GREEN The unit has power on internal 3.3V line
OFF No Ethernet link present
LINK 2
Data in AMBER Ethernet link present
AMBER FLASHING Ethernet link with communication present
OFF No Ethernet link present
LINK 1
Data out AMBER Ethernet link present
AMBER FLASHING Ethernet link with communication present
*Note: LED will pulse amber every 3s

Some LED fault states and possible solutions are described below. Note that these may not be the only resolution for a given LED Pattern. For additional
support contact technical.support@fortress-safety.com with device information including part number, serial number, LED state and any
associated diagnostic information from the PLC or controller, including the fault codes listed under module’s connections tab in Studio 5000.
Incorrect configuration / SNN
CS, NS, MS – Check if unit configuration in Studio 5000 matches the provided values.
mismatch / Unit owned by
Flashing Green Reset the device ownership (see E/IP Configuration Instructions).
other controller
CS: Green Flash
Restart unit. Check data connection.
NS: Red Flash Connection lost / timed out
If necessary, check controls network configuration or traffic.
MS: Green Flash
CS: Green Flash
NS: Green Flash SNN not set / module not
Set SNN from Studio 5000, it may be necessary to first reset device ownership.
MS: Green & Red configured
Flash
CS: Green Flash
Check/Free up the target IP address for the device.
NS: Red IP conflict
Check controls network configuration.
MS: Red Flash
A fault has been detected on a safety circuit. Check qualifier status in Safety Inputs Byte 1
to identify affected circuit. Qualifier can be reset through toggling the relevant bit in Safety
CS: Red Flash Output Byte 1.
NS: Green Passivation error
MS: Green In some cases passivation may be caused by incorrect mounting of mechanical components
or momentary low voltage from a power supply. For further information contact Fortress
Technical Support.
CS:Off, NS:Off,
Major Fault Contact Fortress Technical Support.
MS:Red
See Fortress E/IP Configuration Instructions for information on the setup and integration of proNet EtherNet/IP devices. There is also information on the
proNet support tool for setting IP address and resetting of ownership.
13
EtherCAT
LED Name LED Colour/State Description

OFF FSoE not enabled in part number
GREEN FSoE communication active; safety signals normal
SAFE FSoE GREEN BLINKING FSoE setup incomplete or failed
RED BLINKING Passivation error
RED Hardware fault, power cycle required
OFF INIT
GREEN OP
RUN RUN
GREEN BLINKING PRE-OP
SINGLE GREEN FLASH SAFE-OP
OFF No error
ERR Error RED BLINKING Invalid configuration
RED FLASHING DOUBLE ECAT watchdog timeout
OFF No power
READY
GREEN The unit has power on internal 3.3V line
OFF No EtherCAT link present
LA IN Data in AMBER EtherCAT link present
AMBER FLASHING EtherCAT link with communication present
OFF No EtherCAT link present
LA OUT Data out AMBER EtherCAT link present
AMBER FLASHING EtherCAT link with communication present

Some LED fault states and possible solutions are described below. Note that these may not be the only resolution for a given
LED Pattern. For additional support contact technical.support@fortress-safety.com with device information including
part number, serial number, LED state and any associated diagnostic information from the PLC or controller.
Check that the safety project has been setup correctly. See EtherCAT
configuration instructions.
Safe: Green FSoE setup
Flash incomplete,
Check the Safe Address set on the device DIP switches match the Safe
Run: Green device in OP
Address set in the TwinCAT project. In the case of a mismatch between the
Error: Off mode
downloaded configuration to the physical setup, the safety project will enter an
error state and must be cleared after the mismatch has been resolved.
A fault has been detected on a safety circuit. Check qualifier status in Safety
Inputs Byte 1 to identify affected circuit. Qualifier can be reset through toggling
Safe: Red Flash Passivation the relevant bit in Safety Output Byte 1.
Run: Green error, device
Error: Off in OP mode In some cases passivation may be caused by incorrect mounting of
mechanical components or momentary low voltage from a power supply. For
further information contact Fortress Technical Support.
Safe: Green
Flash ECAT
Communication lost, check data connection.
Run: Green watchdog
If necessary, check controls network configuration or traffic.
Flash timeout
Error: Red Flash
Safe: Off
Run: Off
Major Fault Contact Fortress Technical Support.
Error: Off
Ready: Green
See Fortress EtherCAT Configuration Instructions for information on the setup and integration of proNet EtherCAT devices.
14
Electrical Specification
Max Consumption
750mA - Where an interlock is used (for more than 6 pushbuttons please contact Fortress).
400mA - Where no interlock and up to 8 pushbuttons (including E-Stop is used).
Where additional pushbuttons or external devices are required please contact Fortress.
Note: The data cable shielding should be earthed at the chassis end of the data port cable only.
DANGER [DSR-1]: The proNet interface shall be supplied by a 24V SELV/PELV power supply according to applicable global
and/or regional standards e.g. EN 60950-1 which limits the maximum voltage in case of a failure to 60V. The supplied voltage
should be within +/-10% of 24V DC.
WARNING [DSR-2]: The vibration and shock limits of the final host device shall not exceed the values given in the
environmental section of this document.
DANGER [DSR-3]: The integrity of the unit’s IP rating must be maintained and the operating environment shall be in the
limits of pollution level 2 according to applicable global and/or regional standards e.g. EN 60664.
WARNING [DSR-4]: The proNet device is designed to be used in the environment of industrial automation or process control
systems. The integrator and end-user shall check if the device is allowed to be used within the environment of the final
application.
Configuration
DANGER [DSR-5]: The user should test safety connection configurations after they are applied in an originator (safety
master) to confirm the target connection is operating as intended. (Ethernet/IP).
WARNING [DSR-6]: The user should clear any pre-existing configuration from any safety device before installing it onto a
safety network. (Ethernet/IP)
ADVISORY [DSR-7]: If you choose to configure safety connections with an SCID=0, you are responsible for ensuring that
originators and targets have the correct configurations. (Ethernet/IP).
WARNING [DSR-8]: The user should commission all safety devices with IP address prior to installing it onto a safety
network.
WARNING [DSR-9]: When a SIL 3 device is configured directly from a workstation, the user should compare the transferred
SCID and configuration data with the SCID and configuration data originally viewed in the workstation. (Ethernet/IP).
DANGER [DSR-10]: The configuration software shall assume an ASYNC parameter value of 1.
ADVISORY [DSR-11]: Unconnected digital inputs in dual channel mode will cause the device to signal the inactive safe state
for the input pair.
WARNING [DSR-12]: For PROFIsafe or FSoE devices, the minimum time between the change of a single safe digital input
and the transmission to the Safety Data is 32ms for the Head/Solenoid and E-Stop, and 88ms for the Aux channel. In the
case of an input level change at all 6 safe digital inputs at the same time the maximum safe application reaction time is 42ms
for Head/Solenoid and E-Stop, and the Aux channel is 98ms.
WARNING [DSR-13]: Configuring an originator (safety master) with connection data and/or target configuration data must be
downloaded to the target so it can be tested and verified. Only then can SCIDs from the target be confirmed. (Ethernet/IP).
DANGER [DSR-14]: Status-Bits reported by the device via CIP Safety messages shall not be used to trigger the safety
function of a device or system. (Ethernet/IP).
ADVISORY [DSR-15]: The user should assign SNN numbers for each safety network or safety sub-net that are unique
system-wide. (Ethernet/IP).
WARNING [DSR-16]: The safety-related parts of the EDS (Electronic Data Sheet) of the proNet device shall not be altered.
(Ethernet/IP).
Functional Testing
ADVISORY [DSR-17]: User testing is the means by which all downloads are validated.
WARNING [DSR-18]: The user should completely test a device’s operation before considering the signature (SCID) as being
verified. (Ethernet/IP).
DANGER [DSR-19]: To confirm correct installation operate each attached safety interfaces (e.g. E-Stop, enabling device,
non-contact switch); ensure that the safety command is received at the appropriate CIP safety controller. (Ethernet/IP).
DANGER [DSR-20]: Note any additional requirements for functional testing from attached equipment.
WARNING [DSR-21]: LEDs are NOT reliable indicators and cannot be guaranteed to provide accurate information. They
should ONLY be used for general diagnostics during commissioning or troubleshooting. Do not attempt to use LEDs as
operational indicators.
WARNING [DSR-22]: The user should visually verify that all configuration data was downloaded correctly. (Ethernet/IP).
WARNING [DSR-23]: The SCTS shall be a Time/Date stamp making the Time & Date of the configuration creation or
change. (Ethernet/IP).
15
WARNING [DSR-24]: The configuration software shall follow the CIP defined Data and Time format (IEC 1131-3) for setting
the signature. (Ethernet/IP).
DANGER [DSR-25]: After detection of a safety critical error, the proNet interface shall not be kept in fail-safe state for more
than 1 hour.
DANGER [DSR-26]: Safety critical failures which do not lead to the safe state shall be reported to Fortress Interlocks
immediately.
DANGER [DSR-27]: Replace a malfunctioning proNet interface immediately.
DANGER [DSR-28]: The unit shall not be operated more than 8h in a fault state (outside the EXECUTING/IDLE state),
indicated by red or flashing red Module Status LED, in order to make sure that all the relevant tests are executed within the
safe reaction time.
DANGER [DSR-29]: If the device is powered on and enters a fault state (does not properly enter the EXECUTING/IDLE
state), indicated by red or flashing red Module Status LED, the unit must be restarted via a power-cycle and checked for
proper operation.
DANGER [DSR-30]: The maximum operation time (mission time) of the proNet device shall not exceed 20 years. When
reaching the proof-test limit the device shall be replaced and put permanently out of order.
DANGER [DSR-31]: Only use officially released and approved firmware files provided by Fortress Interlocks.
WARNING [DSR-32]: After a proper firmware update the safety function shall be checked by the integrator or the end-user
and documented properly.
WARNING [DSR-33]: The firmware update of the proNet device shall not be performed during operation in the field.
DANGER [DSR-34]: No repair or modification of the proNet interface is allowed.
WARNING [DSR-35]: The replacement of safety devices requires that the replacement device be configured properly and
operation of the replacement device shall be user verified.
Warning [DSR-36]: When turned off (safe-state), the safety output is not pulled actively to 0V.
Warning [DSR-37]: The maximum output current at the safety output pins shall not exceeded 500 mA.
Warning [DSR-38]: The safe state of the safety outputs is “off” (high impedance). Therefore it is not allowed to connect an
external safety device or function (like a valve or break) which needs a “High” level to keep the safe state.
Warning [DSR-39]: Safety devices connected to the safety outputs must be robust against the configured output test pulses.
Warning [DSR-40]: The diagnostic test interval for the Safety Outputs is 1 hour.
Warning [DSR-41]: The maximum time between the reception of a safety telegram and setting the corresponding safety
output is 9 ms.
Danger [DSR-42]: Error-Bits reported by the T100/PS via PROFIsafe shall not be used to trigger the safety function of a
device or system (PROFINET).
ATTENTION [DSR-43]: proNet only supports address type 1 (see PROFIsafe Profile Version 2.6.1). As a result, only
the F-Destination address match is checked. The F-Source address is transferred but not checked locally on the device
(PROFINET).
ATTENTION [DSR-44]: Each safety device shall have a single physical address that is unique on the devices network.
Danger [DSR-46]: Status-Bits (SDI_x or SDO_x) reported by T100/FSoE via Safety PDU shall not be used to trigger the
safety function of a device or system.
Warning [DSR-47]: The T100/FSoE internal temperature can only be read out via non-safe SDO service and shall therefore
not be used to control any safe action on the safety controller side.
Danger [DSR-48]: Single-channel inputs of the T100 shall be used for safety applications only under special precautions. The
safe operation of a single channel input always requires additional safety measures or fault exclusions which must be consid-
ered in the overall safety system design.
Warning [DSR-49]: For CIP device, the minimum time between the change of a single safe digital input and the transmission
to the Safety Data is 38ms for the Head/Solenoid and E-Stop, and 94ms for the Aux channel. In the case of an input level
change at all 6 safe digital inputs at the same time the maximum safe application reaction time is 48ms for Head/Solenoid
and E-Stop, and the Aux channel is 104ms.
Warning [DSR-50]: To achieve SIL 3, PL e Cat 4 the digital outputs of the T100 shall be operated and connected in du-
al-channel mode [SC_75], [SC_76].
Danger [DSR-51]: Use a safe configuration tool, a specific review processes (or a combination of both) to verify that the
configuration of the T100 safe I/Os is matching the safe applications’ needs [SC_100].
Danger [DSR-52]: Use only a safe configuration tool to calculate the configuration CRC for the T100 or use the pre-tested
configurations with the approved CRCs as listed in section 5.4 of this safety manual [SC_101].
16
Warning [DSR-53]: Safety configuration requires a functional validation on application level to approve the proper operation
of the overall safety function.
Warning [DSR-54]: Documentation (and Review) of the configured iParameter for a certain safe application is mandatory and
requires the safe generation and storage of the iParameter data set as supplement for the safety assessor of the entire safety
system. [SC_100, DR_C_CFG_DEF]
Danger [DSR-55]: Status-Bits (SDI_x or SDO_x) reported by the T100/CS via CIP Safety messages shall not be used to
trigger the safety function of a device or system.
Warning [DSR-56]: The safety function implementers shall consider the implications of mixing different SIL level devices on
the network.
Warning [DSR-57]: The user should assign SNN numbers for each safety network or safety sub-net that are unique
system-wide [FRS154], [FWTS_2141_7].
Warning [DSR-58]: For CIP device, the signature should only be considered “verified” (and configuration locked) after user
testing. [SRS43], [FWTS_2141_7].
FSoE Slave and Safe Address
The FSoE Slave and Safe address are linked in the TwinCAT project and downloaded to the Safety Master. In the case of a
mismatch between the downloaded configuration to the physical setup, the safety project will enter an error state and must be
cleared after the mismatch has been resolved.
Service and inspection
Regular inspection of the following is necessary to ensure trouble-free, lasting operation:
• Correct operating function
• Secure mounting of components
• Debris and wear
• Sealing of cable entry
• Loose cable terminals or plug connectors
• WD40 lubricant or equivalent, should be applied to each mechanical element every 10,000 operations, or sooner, to ensure
smooth product operation and function. There are no user serviceable parts in this product. If damage or wear is found with
an assembly, please contact your local Fortress channel partner. The complete interlock must be replaced after 1 million
switching operations. Note any requirements for service and inspection of attached components. Should you encounter any
issues with the proNet interface or related products please contact your supplier. If you need to contact Fortress directly you
can do so: technical.support@fortress-safety.com.
Disposal
This interlock does not contain any certified hazardous materials so should be disposed of as industrial waste. Electrical items
should not be disposed of in general waste and must be appropriately recycled.
Protection Against Environmental Influences
A lasting and correct safety function requires that the device be protected against the ingress of foreign bodies such as swarf,
sand, blasting shot, etc. The device is to be mounted away from the machine, or by the use of anti-vibration mountings, in
order to avoid the effects of vibration, shock and bump.
Use in Dusty Environments: Careful product selection is required, which is best performed under the guidance of a Fortress
Representative, in order to assess the dust type and product style required.
Use in Corrosive Environments: Careful product selection is required, which is best performed under the guidance of a
Fortress Representative.
The manufacturer reserves the right to modify the design at any time and without notice.
This guide should be retained for future reference.
Fortress Interlocks Ltd, 2 Inverclyde Drive, Wolverhampton, WV4 6FB, United Kingdom, Tel: +441902349000, Web: www.fortress-safety.com July 2023 - v1.3
17

Networked Option Pods Operating Instructions July 2023 v1.3

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Networked Option Pods Operating Instructions July 2023 v1.3

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Gard pro

Operating Instructions: Networked Option Pods

When configured with amGardpro modules to create a networked interlock, 3 dual

Commissioning and Configuration Instructions

Options & Ordering Information - proNet Option Pod

Figure 1: Dimensional Drawing Example Part No. – EI2A6SRP11NDETP7P7P7NPF10MPB1

CON MPB1 -- -- -- -- -- -- - ---- PF --

Figure 2: Dimensional Drawing -

ER 1 2 (TX+) 1 2 (TX+) +24V 1 +24V

Top right 5QDpin M12 male 5dual power in www.fortressinterlocks.com

E thread M12 cable

PF13 (D coded) (D coded)

Top left position:

Dcoded)22 D0V0VED(D coded) 4 4 G QD& Q

D D 88 INPUT INPUT S/C3 EARTH 22 GROUND

Applicable units: PROFINET / PROFIsafe

Slot 2 / Solenoid Drive (1 Byte)

Applicable units: EtherNet/IP CIP Safety

Standard Outputs (7 Bytes)

Lamp is illuminated when bit

Byte 1-4 Extended Outputs - - - - - - - -

Head/ Head/ So-

Safety Output is enabled when Safety

Qualifier Reset (QR) bit to Head/ Sole- Aux ESTOP

Applicable units: EtherCAT FSoE

Output Safety Output is enabled when bit is Safety

Error Reset Qualifier Reset (QR) bit to reset the Safety

Slot 2 / Standard Inputs

Technical Specification proNet Option Pod proNet Control Station

Power Over Ethernet Specification

When a proNet device IP address has been set:

proNet Indicator LEDs and DIP Switches

Fortress proNet Option Pods provide LED indication of device

LEDs can be observed through the window at the base of the

LED indication and labeling varies between proNet Option Pod

Functionality of DIP switches differ according to network

LED Name LED Colour LED State Description

LINK 2 Data in Amber On Ethernet link present

Flash Data Transfer

Common LED Fault States

LED Name LED Colour/State Description

Common LED Fault States

LED Name LED Colour/State Description

Common LED Fault States

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