‘"Mahua House" ‘8-186, Rohit Nagar Extension, Phase-t, Part-II, Opp. Sagar Public School, ‘Bhopal-462026 Ph.: +91755-4064360, B mal Deaconinaiab@gralcom eacon Website : www.beaconiab in Infralab India Pvt Lid Certificate No. : BILIPL/RA/231207M-01 Certificate Date : 18.12.2023, Mix Design For M 20 Cement Concrete As per IS Code : 10262-2019, IS: 383-2016 & IS: 456-2000 Issued to- M/s. ILIOS POWER PRIVATE LIMITED Plot No.-rd no. 70, Ashwini Layout, Jubilee Hills, Hyderabad, Telangana, India - 500033 Design, Engineering, Procurement & Supply, Construction, Erection, Testing, Commissioning, Operation and Maintenance of 10MW (AC) Solar Photovoltaic Grid-Connected Power Plant at Vijaipur, Dist. Guna, Madhya Pradesh. Ref. FOA Letter with Ref No. GAIL/NOIDA/C&P/PROJ/SOLARPLANT/23-05/50 dated 04.10.2023 Name of Project - Ref.Letter No.- Test Request Letter Date-06.11.2023 Material Identification 20mm Aggregate (4.Bag) Source - M/s. Rajlaxmi Debuild india Pvt. Ltd., Hajratpur, (MP) 10mm Aggregate (4.Bag) Source - M/s. Rajlaxmi Devbuild India Pvt. Ltd., Hajratpur (MP) Fine Aggregate (River Sand: 2 Bag) Source - Karera, Kharwanch, Jhansi (UP) Cement- OPC-53 Grade Cement (Make-Birla Uttam Cement)-18ag, Chemical Admixture :- K2-SUPLAST 520 Date of Receipt of sample: 07.12.2023 RECOMMENDATION: Mix Design -Following proportion is recommended based on three done at laboratory. : Fine Aggregate | Coarse Aggregate] Chemical ee Cement (River Sand) | (20mm &10mm) | admixture | Wate" proportion Ey etch 325 748 1291.7 1.46 146 (kg/m?) Ratio by weight 1 2.29 3.97 7 045 |Avg. Compressive Strength in 7 days (N/mm’) 28 days (N/mm2) N/mm? 1652 ‘Awaited TEE 1: The mix proporation are for aggregate at SSD conditions. Necessary Corrections in the quantity of aggregate and water are to be made for the moisture in material at site as per the IS code 2: This mis design Is applicable for only for aggregate and cement supplied for mix design. Necessary corrections are to be effected for change in properties ofthe aggregates. Nidam by asa ‘ 3. Gradation of aggregate need special care at ste Authoraised Signatory —_/ far 8 MS Beacon Infralab India Pvt Ltd TH Teel CE"Mahua Hous ‘8-186, Rohit Nagar Extension, Phase-lI, Part-ll, Opp. Sagar Public School, ‘Bhopal-462026 Ph: +91755-4064360, B mal beaconinralab@gmal.com eacon Website : www.beaconlab in Infralab India Pvt.Lid Mix Design 1L Stipulations For Proportioning: a. Grade designation M20 b. Type of cement £ OPC Cement ¢. Max. nominal size of aggregate 20mm 4d. Minimum Cement Content 5 300 kg/m? (From Table 5 of !S 456-2000) e. Max. water-cement ratio 0.50 f. Wokability 50-100mm (Slump) &. Exposure condition Moderate h. Method of concrete placing Non-Pumping 1. Degree of supervision + Good j. Type of aggregate + Crushed angular aggregate K.Max. cement content £450 kg/m? ‘As per IS 456-2000 2.Test Data For Materials: [Cement Test Results: OPC -53 Grade Cement - (Make-Birla Uttam Cement) S.No. Test Name Test Result Method of Test Remark d. [Consistency of cement 29.5% 1S: 4031 (Part-4)-1988 - Soundness of Cement (By Le 10 Is: 3) 5 2 cereal mm 1031 (Part-3)-1988 Max.10mm Fineness of Cement (Blain Air 7 > 3 Parmeabity Method) 292 m'/kg 1S: 4031 (Part-2)-1999 ‘Min.225m"/kg 4 Density of Cement 3.15 g/cc | 1514031 (Part-11)-1988 = ial and Final Setting Time of TT-170 mint. : Min 30mint. 2 ICement resem mane | ea eh Max.600mint 127.0 6 [Compressive strength 3 days 325.MPa igs aaa Min.27.0Mpa z [Compressive strength 7 days 43.5 MPa Min37.0Mpa [Aggregate Test Results 20mm - S.No. Test Name Test Result Method of Test Remark 1 Impact Value 16% 15:2386( Part-4)-1963 | 530% as per IS:363-2016 2 Flakiness Index 16.32% ‘Combined Fakiness & 1S:2386 (Part-1)-1963 | Elongation Index <40% as per 3 Elongation Index 14.75% 15:383-2016 4 Specific Gravity 2.83 18:2386 (Part-3)-1963 5 Water absorption 1.86% 52% as per MORTH [Aggregate Test Results 10mm - 1 Impact Value 17% 15:2386{ Part-4)-1963 | _<30% as per 1S:383-2016 RPT eed‘"Mahua House” ‘A-156, Rohit Nagar Extension, Phase-ll, Part-ll, Opp. Sagar Public School, Bhopal-462026 Ph.: +91755-4064360, Email: beaconinfralab@gmail.com Beacon 4. Target Strength for Mix proportioning: Frck= fek+1.65%s oR (Whichever is highe! Pek = feksX Where r) fick = target average compressive stength at 28 days fck = characteristic compressive strength at 28 days and, fek = 20 XeFactor based on grade of Concrete. == = standard deviation (N/mm?) Therefor mean target compressive strength 5S 4 26.60 Website : www beaconlab i Infralab India Pvt.Ltd 2 Flakiness index 17.45% Combined Flakiness & = 15:2386 (Part-1)-1963 | Elongation Index <40% as per [ees Elongation index 15.03% 15383-2016 4 Specific Gravity 275 1:2386 (Part-3)-1963, 5 Water absorption 1.92% 52% as per MORTH Fine Aggregate (River Sand) Test Results - 1 Specific Gravit 2.63 : 2 18:2386 (Part-3)-1963, 2 Water absorption 1.14% 52% as per MORTH Chemical admixture -K2-SUPLAST 520 1 Specific Gravity 112 3.Sieve analysis : a. Sieve analysis for coarse aggregate: ‘Analysis of coarse aggregate Pe of Diff 15 Sieve, (mm) |_{12ctions(% age of passing) ercentage of Diferent fractions | roes194 age| Speciied as periS 363 " a Z —_ Tomm] of passing :2016 mm mm mm (60%) (4056) 0 100.00 100.00 60.00) 40.00_|_ 100.00 100 20 88.52 100.00 53.11 40.00) 93.11 90-100 10 2.65 89.35 159 35.74 37.33 25-55 475 1.36 4.02 0.82 1.61 2.42 0-10 b. Sieve analysis for fine aggregate (River Sand): ISSieve Specified as per IS (mm) see passing (Send) 383 for Zone-2 10 100.00 100 475 96.58 90-100) 2.36 $5.23, 75-100 1.18 72.10) 55-90 06 43.56, 35:59) 03 12.03 0.15 352 (S-10262-2019 Section No.-1) N/mm? Section No.-1 (From table 1 of IS 10262-2019) (From table 2 of IS 10262-2019)“"Mahua House” ‘4-156, Rohit Nagar Extension, Phaso-4I, Parl, Opp. Sagar Public School, “tnt tecmanere, Beacon Website : www.beaconiab in Infralab India Pvt.Ltd 5. Selection of water- cement ratio: [Maximum water-cement ratio C 050 (From Table 5 of s 456-2000) [Water-cement ratio for recommended tral 0.45 6. Selection of water content [Maximum water content for 20 mm agaregate itre(for 25 to 50 mm slump) bad Maximum water content for 20 mm Section Nore aggregatelite(for 75 to 100 mm slump) ae (fom fabless ot si0262:2018) Taken water content (litre) 146 7. Calculation of cement content: [water-cement ratio 04s [Cement content (kg/m) 325 8. Proportion of volume of coarse and fine aggregate content : Volume of coarse aggregate 0.62 Section No.-2 (From table 5 of Is 10262-2019 & for zone 2 FA & Volume of fine aggregate 038 W/C Ratio of 0.50) |W/C Ratio correction for coarse aggregate 0.010 [Corrected Volume of coarse ageregate 0.630 Section No-2 [Corrected Volume of Fine aggregate 0.370 15 10262-2019 Clause 5.5.1, Reduce Proportion of volume of coarse and fine aggregate content (For Workabilty) [Volume of coarse aggregate (0.617 Section No.-2 [Volume of fine aggregate 0.383 (From table 3 of Is 10262-2019) ‘9, Entrapped air percentage of Volume of Concrete Maximum Size of Aggregate (20mm) 1.00 % (ea lesonhuses su 10. Mix caleulations : a) Volume Of Concrete = dm’ b) Volume of entrapped air in wet concrete = 0.01 m Mass of Cement a. 6) Motu Of Carmen _ Specific Gravity of Cement ‘ 7000 SI 325, Pgeeereecost Sones = 0.103 3.45 1000 = 0103 om Mass of Water 1 2) Vokime Of water, = ‘Specific Gravity of Water 7 7000 7 us : toe _ 0.146 = 0106 0m @) Volume Of Chemical admixture = Mass of Chemical Admixture 7 1 (0.45% by mass of cementitious materi Specific Gravity of Admixture 1000 pese..©.SESOESEer umere===t Snnen = 0.001 112 7000 = 0.001"Mahua House” ‘A-156, Rohit Nagar Extension, Phase-Il, Partull, Opp. Sagar Public School, Bhopal-462026 Ph : +91755-4064360, B mal: beaconinalab@gral.com eacon Website: www-beaconiab in Infralab India Pvt.Led £) Volume Of Allin Aggregate a-(btced) ons om 8) Mass Of Coarse Aggregate = £X Volume of Coares Aggregate X Specific Gravity of Coarse Aggregate x1000 = 2917 ke h) Mass of Fine Aggregate = 1X Volume of Fine Aggregate X Specific Gravity of Fine Aggregate x1000 = 739 kg Mix calculations per unit volume : Ja. Volume of concrete (m?) 1 b. Volume of cement (m?) 0.103 fe: Volume of water (m’) 0.106 a. Volume of Chemical admixture (a) 0.001 a. Volume ofall in aggregate (m") 0.739 e. Mass of coarse agaregate (ke) 12917 f. Mass of fine aggregate (kg) 743.9 11 Percentage of coarse aggregate indivisuals to total coarse aggregate: 20 mm ageregate (%) 60 [10 mm aggregate (6) 40 12. Mix proportion for tral: Weight Ratio [Cement (e/m*) 325 1 Water (tre) 146 045 Fine Ageregate (kal) 743.9 2.29 [Coarse aggregate (ke/m") 1291.7 397 [Chemical admiure (kg/m?) 1.46 20mm 775.0 [10mm 516.7 Water-cement ratio 0.45, [Observed Slump initial mm) 35 * Aggregate in SSD Condition 13, Compressive strength (N/mm!) 1 7 days Avg, Compressive strength 1652 | ym? 2 28 days Avg. Compressive strength ‘awaited | n/mm? 14, Design summary : Fine Aggregate | Coarse Aggregate | chemi , Water ae comet (RiverSand) | (20mm & 10mm) _| admixture : Proportion by weight (ke/m?) 325 1292 1.46 146 Ratio by weight 1 3.97 5 05, Serer ee hatte