Thru Tubing Completion and In... Roducts and Services

4102 Highway 90 West, New Iberia LA 70560
Phone: (337)-606-0031 i Fax: (337)-606-0039 i E-Mail: tts@thrutubingsystems.com
Table of Contents
Table of Contents .......................................................................................................... 1
Introduction ..................................................................................................................... 3
Mission Statement......................................................................................................... 3
TTS Field Services ............................................................................................................ 4
Sand Control Systems .................................................................................................. 5
Series 5012 Retrievable Gravel Pack Packer ................................................................... 5
Series 5000 Thru-Tubing Frac Pack System..................................................................... 7
Frac Pack .......................................................................................................................... 8
Thru-Tubing Circulating Pack ............................................................................................ 9
TTS Thru-Tubing Wash Down Gravel Pack .................................................................... 10
Wash Down Gravel Pack ................................................................................................ 11
TTS Thru-Tubing Gravel Pack Vent Screen Installation .................................................. 12
Vent Screen .................................................................................................................... 13
TTS Thru-Tubing Gravel Pack Screen Hang-Off ............................................................. 14
Screen Hang-Off ............................................................................................................. 15
TTS Thru-Tubing Perforating Gun and Screen Deployment ........................................... 16
Workover / Completion Systems ............................................................................. 17
TTS Tubing Patch Straddle Pack Installation .................................................................. 17
Tubing Patch ................................................................................................................... 18
TTS Thru-Tubing Gas Lift / Velocity String Installation .................................................... 19
Tubing Patch ................................................................................................................... 20
Series 5200 Controlled Volume Displacement System (CVDS)* .................................... 21
Controlled Volume Displacement System (CVDS) .......................................................... 22
Product Information – Packers ................................................................................ 23
Series 5011 Retrievable Dual Seal Bore Tubing Packer ................................................. 23
Series 5011 Retrievable Straddle Pack System .............................................................. 24
Series 5011 Retrievable Packer Accessories.................................................................. 25
Thru-Tubing Systems, Inc. products and services are subject to standard terms and conditions. Unless noted otherwise, trademarks and service marks noted
herein are the property of Thru-Tubing Systems, Inc. © 2003. Thru-Tubing Systems, Inc. All rights reserved.
1
In some International areas TTS products are available through authorized service providers.
Series 5011 Retrievable Packer Setting Assemblies....................................................... 26

Series 5014 Retrievable Bridge Plug (RBP) .................................................................... 27
Series 5011 Retrievable Cement Retainer (Sliding Sleeve) ............................................ 28
Series 5100 Inflatable Packer ......................................................................................... 29
Series 4800 Control Set High Expansion Packer ............................................................ 30
Series 4800 - Controlled Set High Expansion Cement Retainer ..................................... 31
Series 1000 - Positive Displacement Bailer..................................................................... 32
Series 9306 - Spiral Thru Tubing Bridge Plug ................................................................. 33
X-Span ............................................................................................................................. 34
Explosive Setting Tool .......................................................................................................................................... 34
Setting Sleeve ........................................................................................................................................................ 34
Explosive Setting Tool .......................................................................................................................................... 34
Connecting Rods.................................................................................................................................................... 34
Collet Assembly..................................................................................................................................................... 35
Connecting Rods.................................................................................................................................................... 35
X-Span Patch Securely in Place............................................................................................................................. 35
Tubing Patch Specifications ............................................................................................ 37

Casing Patch Specifications ............................................................................................ 38
ACE Mix Cement Kits ...................................................................................................... 39
ACE Mix Cement (6 gallon) Kit Mixing Procedure ........................................................... 41
Series 8300 - Gravity Bailer ............................................................................................ 44
Series 4010 - Wireline Pressure Setting Tool (Power Charge) ....................................... 50
Series 4020 - Hydrostatic Setting Tool (Non-Explosive).................................................. 51
Series 4200 - Fixed Slip Magna-Range Plug (Pressure Rated) ...................................... 52
Cast Iron Bridge Plug ...................................................................................................... 53
Cast Iron Cement Retainer .............................................................................................. 54
Series 7800 - ACE Umbrella Plug ................................................................................... 55
Tech Unit - 7800 ACE Umbrella Plug .............................................................................. 57
Series 1200 – Auto Release Tool .................................................................................... 61
TTS Rental Equipment .................................................................................................... 62
2
Introduction
Thru-Tubing Systems, Inc. (TTS) is an engineering, manufacturing, and service company
specializing in thru-tubing workover, completion and sand control systems. TTS offers a variety of
thru-tubing packer systems from retrievable dual seal bore type to compression set, tension set,
inflatable and permanent seal bore types. TTS has developed many innovative applications
designed to allow the oil and gas operator to successfully conduct wellbore remedies using a coil
tubing and/or wireline unit. These services and related components are designed to give the
operator a viable option to conventional rig type workovers for many remedial wellbore operations.
Mission Statement
Thru-Tubing Systems, Inc. will strengthen the company’s position as a value leader in the field
by continuing to develop innovative systems and services that lead the industry in the field of thru-
tubing and non-rig workover and completion technologies. TTS will offer its customers sound
advice along with innovative and cost efficient quality services and equipment. This will be done to
allow its customers the ability to successfully take advantage of and achieve the cost savings
these technologies offer.
3
TTS Field Services
When it comes to thru-tubing products and services, TTS personnel have both a reputation
for and a history of excellence in downhole tool design, technology application, on-site
execution, and customer service. Years of experience in wireline, electric line, coiled tubing,
gravel packing, cementing, and stimulation are represented among TTS personnel. TTS is
the company that you can trust to find the best solutions to your problems. Put TTS
expertise to work solving the problems faced in the life of your well.
Specialty Services offered by TTS:
Spiral Thru Tubing Bridge Plug Installation
Wireline Gravel Pack Installation
Non-explosive Service Tool Operations (setting tools and dump bailers)
Setting of Retrievable and Permanent Bridge Plugs/Packers/Cement Retainers
Positive Displacement Bailer System (PDB)
High Expansion Packer/Cement Retainer Installation
X-Span Tubing/Casing Patch Installation
Retrievable Packer Applications

Packer
Straddle Patch
Cement Retainer
Shut-in Valve Installation
Velocity String
Gas Lift
Jet Pump
Downhole Choke
GP Screen Hangoff
Perforating Gun Hangoff
Gage Hanger
Deployment of Wireline Tools using Coiled Tubing

Plugs
Packers
Cement Retainers
Dump Bailer
4
Sand Control Systems

Series 5012 Retrievable Gravel Pack Packer
The TTS Series 5012 Retrievable Gravel Pack (GP) Packer System is a specialized packer
designed to perform GP Operations in one trip. The system is deployed using coiled or jointed
tubing. Packer sealing test and/or pumping of a pre-flush treatment are optional prior to pumping
GP slurry.
Features/Benefits
i One-trip installation of packer and GP slurry.
i Crossover tool run in squeeze position, only slight pickup required to circulate out excess
slurry.
i Positive seal of GP Port upon completion of GP slurry.
i Straight Pull Release, no downward manipulation required.
i Modular Gage Rings allow customized applications.
i Large ID/OD ratio for larger flow area.
i Bi-Directional caged slips located below the packing system provide increased retrievability.
i Multi durometer packing system increases sealing ability.
i Once Packer is released, the tool is locked in the release position allowing the ability to work
up and down once released and not re-engage slips.
Applications
i Squeeze gravel packs
i Isolation straddles with pump-in port
Series 5011 Retrievable Gravel Pack Packer

Tubing Size Tubing Packer OD Gage Ring * ID Bore Max Slip
(in) (wt) (in) (in) (in) Range
2-3/8 4.70 1.800 1.810 1.000 2.02
2-7/8 7.80 – 8.60 2.110 2.166 1.250 2.31
2-7/8 6.50 2.225 2.290 1.380 2.45
3-1/2 9.30 – 10.20 2.700 2.725 1.625 3.00
3-1/2 12.70 – 12.95 2.500 2.531 1.380 2.76
4-1/2 10.50 - 13.50 3.650 3.750 2.000 4.10
4-1/2 15.10 3.650 3.650 2.000 4.10
5-1/2 17.0 – 23.0 4.470 4.531 2.812 4.90
NOTE: Other sizes available upon request
5
Squeeze Pack
Set Position Gravel Packing Producing
6
Sand Control System

Series 5000 Thru-Tubing Frac Pack System
The TTS Series 5000 Thru-Tubing Frac Pack System utilizes a Retrievable
Seal Bore Packer, (Model 5000); along with a perforated Frac Pack
Extension which includes a closing sleeve and removable Frac Plug
combination. The system allows for deployment in one trip via, coil tubing,
jointed pipe, electric line or slickline. This system allows for the well to be
frac packed thru tubing and still utilize a mechanical sealing and anchoring
system. After deployed into the well and the Frac Pack or Gravel Pack
applied, the well is then washed out with coil tubing if needed. The Frac
Plug is then pulled simultaneously closing the Frac Sleeve. This can usually
be done on slickline. The well is then put on production.
Applications
i Installed as primary sand control system thru tubing
i Installed as primary sand control system in mono bores
i Installed as primary sand control system in casing
i Installed to repair existing failed sand control systems thru tubing
Features/Benefits
i Allows for the ability to frac pack or high rate gravel pack the well
with a coil tubing or wireline deployed thru-tubing system. Cost
saving over other systems requiring a work over rig.
i Employs use of mechanical sealing and anchoring device as
opposed to most vent screen frac pack systems. Eliminates the
complexity and uncertainty of proper gravel pack proppant isolation
and subsequent proppant flow back associated with typical vent
screen frac pack systems.
i System simplicity; contains no reciprocation crossover tools and
workstring attachments. Eliminates the chance of sticking crossover
tools and other work sting related risk.
i Frac pack or gravel pack slurry is pumped thru the production string
as opposed to coil tubing or small workstring which limit pump rate
when deployed thru tubing. Allows for high rate pumping of frac
pack or high rate gravel pack.
7
Frac Pack
Run-In Frac Packing Producing
8
Thru-Tubing Circulating Pack

Running Circulating Producing
9

TTS Thru-Tubing Wash Down Gravel Pack
Features/Benefits
i Can be deployed on coil tubing in one trip. Does not require
subsequent trips into the well to install pack-offs or tubing stops.
i Can accommodate production-tubing movement. Conventional
thru-tubing wash down assemblies using pack-offs and tubing
stops are subject to failure under conditions where production
tubing movement is prevalent.
i Able to test sealing and anchoring components while installing.
Unlike conventional thru-tubing wash down systems, sealing and
anchoring component failures can be detected and repaired prior
to producing the well.
i Available for tubing sizes from 2-3/8” – 4-1/2”.
10
Wash Down Gravel Pack

Wash Down Set Position Producing
11

TTS Thru-Tubing Gravel Pack Vent Screen Installation
Features/Benefits
i Available for tubing sizes from 2-3/8" and up. Readily available for all popular
production tubing sizes.
i Does not require packers or attachments to production tubing with blank pipe.
Eliminates excessive pressure draw down due to long sections of blank pipe
needed in some applications where distances are excessive between the end
of the production tubing and the proposed completion interval.
i Does not interfere with future plug back completions. No required fishing of
any hardware.
i Can be deployed on coil tubing and gravel packed in one trip.
Expendable Sand Height Control Valve diverts slurry from entering and
dehydrating across vent screen while pumping slurry. Once sand out is
achieved and additional sand out pressure is applied, the ball seal will be
sheared and blown down to the bottom of the screen assembly.
i Retrieval Plug on top of vent allows flow thru BHA if vent screen should plug
up with fines. Plug can be pulled after gravel pack or at a later date. Easily
accommodates installation of sealing accessories such as packers.
12
Vent Screen
Gravel packing Production Producing
w/Plug in Place w/Plug Removed
13

TTS Thru-Tubing Gravel Pack Screen Hang-Off
Features/Benefits
i Features a variety of deployment vehicles. Can be deployed on coil
tubing, electric line, or slickline in one trip.
i Can be deployed on wireline or slickline and gravel packed at a later date
utilizing coil tubing and a Crossover Tool with an addition of a Perforated
Extension and Closing Sleeve run below the packer. Allows accuracy for
applications that require critical depth measurements.
i Available for tubing sizes from 2-3/8 to 4-1/2". Most popular sizes are
routinely stocked for customer convenience.
i Can be retrieved with coil tubing or slickline in one trip with standard
wireline or coil tubing fishing tools. Allows for replacement and repair of
failed components.
14
Screen Hang-Off
Retrievable Packer Permanent Packer
15

TTS Thru-Tubing Perforating Gun and Screen Deployment
Features/Benefits
i Can be deployed on coil tubing, electric line, or slickline in one trip, saving
time and expense of multiple systems.
i This system allows for gun deployment into the well followed by tubing patch
work needed to remedy tubing/casing communication. Once the tubing
straddle or patch work is completed, the guns can be fired hydraulically from
the surface with N 2 and well returned to production. (Requires no rig work.
All work done thru-tubing utilizing wireline or coil tubing or both.)
i Available for tubing sizes from 2-3/8" thru 4-1/2", allowing true one trip
deployed thru-tubing system.
i Can be retrieved with coil tubing or slickline.
i Guns are fired independent of packer setting, allowing for packer to be set
utilizing wireline or coiled tubing and guns fired after slickline or coiled tubing
is rigged down off of well.
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Workover / Completion Systems

TTS Tubing Patch Straddle Pack Installation
(Utilizing the TTS Retrievable Thru-Tubing Packer System)
Features/Benefits
i Can be installed via coil tubing, electric line, slickline or a combination,
allowing for operator flexibility and associated cost savings.
i Requires only two trips to set or retrieve on slickline or wireline; one or
two trips on coil tubing. Saves time and risk compared to conventional
tubing stop and pack-off alternatives requiring several trips to install.
i Use of two TTS Retrievable Seal Bore Packers and a Floating Seal
Assembly easily accommodate production-tubing movements caused
by downhole temperature changes due to well killing, stimulation, and
producing operations. Utilizing mechanical compression or tension set
packers, wireline pack-offs, as well as inflatables, has little tolerance to
production tubing movement. Also large I.D. /O.D. ratio packer creates
larger finished bores than competitive systems.
i Live well operations can easily be tolerated. In some cases eliminates
the need and expense of well killing operations.
i Each packer can be tested along with all connections of coil tubing as
they are run into the well. Allows for removal and replacement of any
failed components prior to attempting to flow the well.
i Superior sealing and anchoring system. Multi-durometer packing
systems hold pressure from above or below. Bi-directional caged slip
design anchors packer in both directions and can handle much higher
tail pipe loads (long patches not a problem).
17
Tubing Patch
(Straddle Pack)
Set Lower Packer Locate Seals Upper Packer Set
18

TTS Thru-Tubing Gas Lift / Velocity String Installation
Features/Benefits
i Designed for applications when desirable to deepen the Gas Lift injection
point without pulling the production tubing, allowing for Gas Lift repair or
installation using coil tubing and/or wireline without the expense of a rig.
i Live well operations can easily be tolerated, eliminating the need and
expense of well killing programs.
i Each packer can be tested along with all connections of coil tubing as
they are run, allowing for removal and replacement prior to attempting to
flow the well.
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Tubing Patch
(Thru-tubing Gas Lift Installation)
Punch Hole In Tubing Set Straddle Gas Lift
20

Series 5200 Controlled Volume Displacement System (CVDS)*
(Patent Applied For)
General
It has been necessary and/or desirable at times to place a specific volume of fluid at
a precise location in a wellbore. This is easily accomplished using wireline because
the wireline bailer contains a specific volume which can be located at a precise
depth. However, problems exist in wells with high angles, horizontal sections, cork-
screwed tubing, and when larger fluid volumes make wireline deployment impractical.
Additionally, small cement volumes placed by multiple runs in larger diameters create
a series of short individual cement plugs stacked atop one another rather than a
single homogenous plug.
The TTS Series 5200 Controlled Volume Displacement System (CVDS) offers a
remedy to these problems. The CVDS utilizes a series of polished I.D. tubulars
(existing reeled tubing strings and IF threaded pipe strings are also suitable) to
deploy a specific volume of fluid. The CVDS design and operating procedures allow
for placement of a precise volume of fluid (e.g., cement, plastic, acid) at a specific
location in the well without over displacement.
Application
i Installation of a single homogenous cement plug
i Spotting of a controlled volume in a precise interval
i Deployment of large volumes in a single trip
i Deployment of fluid in horizontal or high angle wells
i Deployment in wells with limited wireline deployment options
Features/Benefits
i Controlled displacement prevents over displacement, insuring fluids are
located at the proper interval. They can perform their desired function and not
cause irreparable damage in other intervals.
i A single homogenous cement plug eliminates the contamination zones that
occur atop each dump interval when using multiple wireline bailer runs,
therefore, yielding a higher integrity plug.
i Specific volume allows specialized pumping operations of expensive treating
agents.
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Controlled Volume Displacement System (CVDS)

Run in Displacement Circulating
Position Position
22
Product Information – Packers
Series 5011 Retrievable Dual Seal Bore Tubing Packer

General
The TTS Series 5011 Retrievable DSB Thru-Tubing Packer System is a dual seal bore packer deployable via
coiled tubing, jointed pipe, or wireline. Retrieval is accomplished by straight pull to release. It utilizes a proven
multi-durometer packing system located above bi-directional caged slips. The standard differential pressure
rating is 5000 psi at 300º F. Customizations are available for special sizes, corrosive environments, higher
temperature or pressure requirements. Available for tubing sizes 2-3/8” to 5-1/2”.
i One-trip installation, One-trip retrieve Thru-Tubing Packer.
i Straight pull to release, no downward manipulation required.
i Modular Gage Rings allow for optimizing seal gap.
i Large ID/OD ratio for larger flow area.
i Dual Bore design allows for full unrestricted ID bore on Seal Bore accessories
i Bi-Directional caged slips located below the packing system provides increased retrievability.
i Release mechanism is not affected by hanging weight or differential pressures allowing reduction of
the required release forces to aid wireline retrieving.
i Once Packer is released, the tool is locked in the release position allowing the ability to work up and
down once released and not re-engage slips.
Applications
i Straddle packs (tubing patch)
i Velocity string installations
i Thru-tubing gas lift system installations
i GP Screen, Gage, Choke or Shut-in Valve hang-offs
i Washdown gravel packs
i Thru-tubing perforating
i Thru-tubing cement retainer
i Retrievable Bridge Plug (with accessory equalizing valve/plug)
Specifications
Series 5011 Retrievable Packer System
Tubing Size Tubing Gage Ring * ID Bore Max Slip
Length (in)
(in) (wt) (in) (in) Range
2-3/8 4.70 42.62 1.810 1.000 2.02
2-7/8 7.80 – 8.60 43.94 2.166 1.250 2.31
2-7/8 6.50 39.97 2.290 1.380 2.45
3-1/2 9.30 – 10.20 45.54 2.725 1.625 3.00
3-1/2 12.70 – 12.95 42.87 2.531 1.380 2.76
4-1/2 10.50 - 13.50 53.27 3.750 2.000 4.10
4-1/2 15.10 53.27 3.650 2.000 4.10
5-1/2 17.0 – 23.0 67.22 4.531 2.812 4.90
23
Series 5011 Retrievable Straddle Pack System

Utilizing the TTS Series 5011 Retrievable DSB Thru-Tubing Packer, an isolation straddle
packer system can be installed via wireline, coiled tubing, or jointed pipe. When pressure
control is required and/or lubricator height limits running length, modular latching seal
extensions can be run in segments to achieve a straddle over a longer interval. This system
can be used to patch holes in tubing, isolate zones, provide gas lift or jet pump installation.
Features/Benefits
i Modular design allows adjustable and unlimited length
i Dual Seal Bore design provides full opening ID thru Latch Seal
i Positive Indicating Latch Seal
i Packers hold differential pressure from above and below
i Requires only two trips to set or retrieve on slickline or wireline; one or two trips on
coil tubing. Saves time and risk compared to conventional tubing stop and pack-off
alternatives requiring several trips to install.
i Use of two TTS Retrievable Seal Bore Packers and a Floating Seal Assembly
easily accommodate production-tubing movements caused by downhole
temperature changes due to well killing, stimulation, and producing operations.
i Each packer can be tested along with all connections of coil tubing as they are run
into the well.
i Superior sealing and anchoring system. Multi-durometer packing system holds
pressure from above or below.
Application
i Retrievable Tubing Patch
i Isolation Straddle
i Gas Lift Installation
i Jet Pump Installation
Specifications
Series 5011 Retrievable Straddle Pack System
Tubing Size Tubing Packer OD Gage Ring * ID Bore Length
(in) (wt) (in) (in) (in) (in)
2-3/8 4.70 1.800 1.810 1.000 42.62
2-7/8 7.80 – 8.60 2.110 2.166 1.250 43.94
2-7/8 6.50 2.225 2.290 1.380 39.97
3-1/2 9.30 – 10.20 2.700 2.725 1.625 45.54
3-1/2 12.70 – 12.95 2.500 2.531 1.380 42.87
4-1/2 10.50 - 13.50 3.650 3.750 2.000 53.27
4-1/2 15.10 3.650 3.650 2.000 53.27
5-1/2 17.0 – 23.0 4.470 4.531 2.812 67.22
NOTE: Other sizes available upon request.
24
Product Information – Packer Accessories

Series 5011 Retrievable Packer Accessories
The TTS Series 5011 Retrievable DSB Thru-Tubing Packer System offers numerous accessories to
customize the Packer System for the specific application needs.
5011-xxx-011 Anchor Latch Seal Assembly, a collet latch seal assembly for connecting straddle
extensions in long intervals. TTS uses a specially designed proprietary molded
seals to maximize seal and withstand stabbing installation.
5011-xxx-013 Locator Seal Assembly, locator seal assembly with no latch.
5011-xxx-014 Pulling Tool (Spear Type), bull dog spear used to pull Retrievable Packer.
5011-xxx-015 Anchor Latch Seal Assembly with Blow-out Plug, a standard Anchor Latch which
allows the straddle system to be run closed and opened at a later date.
5011-xxx-111 Equalizing Sleeve Subassembly, when added to the bottom of the Packer, this
subassembly creates a Retrievable Bridge Plug.
5701 series Bow Spring Centralizer (BSC), TTS manufactures both rotational and non-
rotational BSC to run in conjunction with straddle extensions.
6700 series Polished Bore Receptacle (PBR), TTS has their own profile PBR to allow full ID
opening Seal Assemblies. These PBRs thread onto pipe extensions for lengthening
straddle assemblies. Standard ‘G’ profiles are also available.
6600 series Beveled Coupling, TTS chamfers all couplings to eliminate flat surfaces on straddle
assemblies.
7000 series Blank Pipe, TTS uses N-80 grade tubing (minimum) for all straddle extensions, also
used as a debris section on bottom of packer run as bridge plug. (Available in pre-
cut lengths and threaded)
(‘xxx’ in the part number is to specify the packer size)
25
Product Information – Packer Setting Assemblies

Series 5011 Retrievable Packer Setting Assemblies
The TTS Series 5011 Retrievable DSB Thru-Tubing Packer System offers numerous setting options to
customize deployment of the Packer System for the specific application needs.
Multi-stage Power Charge Wireline Setting Tool, Standard multi-stage power charge setting tool
patterned after the original “GO” style tools. All TTS tools are adaptable to similar style tools available from
vendors such as Owen Oil Tools, HPI, etc. Packers are also adaptable to Baker style setting tools.
Series 5003 Hydraulic Setting Tool, multi-stage hydraulic setting tool uses applied pressure to workstring
to generate required force to set packer.
Series 3300 Big Bore Hydraulic Setting Tool, specially designed multi-stage hydraulic setting tool
providing full ID equal to the packer ID. This system is can be left in hole atop a lower packer (s) and
produced through without a reduction in flow ID. This is used when it is desired to set multiple packers in a
single trip. It is also used for additional flow area for subsequent pumping operations such as gravel
packing, cementing, acidizing.
26
Product Information – Retrievable Bridge Plugs

Series 5014 Retrievable Bridge Plug (RBP)
The TTS Series 5014 Retrievable Bridge Plug System is deployable via coiled tubing, pipe, or wireline.
Retrieval is accomplished by a straight pull to equalize and again to release. It utilizes a proven multi-
durometer packing system located above bi-directional caged slips. The standard differential pressure rating
is 5000 psi at 300ºF. Customizations are available for special sizes, corrosive environments, and higher
temperature and pressure requirements. Available for tubing sizes 2-3/8” to 4-1/2”.
Features/Benefits
i One-trip installation, One-trip retrieve Bridge Plug.
i Straight pull to equalize and release, no downward manipulation required.
i Pressure Equalizing Valve opens before release occurs.
i Bi-Directional caged slip design located below the packing system provides increased retrievability.
i Standard external fishing neck for reliable latching.
i Release mechanism is not affected by differential pressures allowing reduction of the required
release forces to aid wireline retrieving.
i Once RBP is released, the tool is locked in the release position allowing the ability to work up and
down once released and not re-engage slips.
Applications
i Temporary abandonment
i Zonal Isolation
i Wellhead change out
i Storm Choke
i Deployment Plug
i Depth Locator for subsequent operations
i Selective testing/production
Series 5011 Retrievable Bridge Plug System

2-3/8 4.70 1.800 1.810 1.000 2.02
2-7/8 7.80 – 8.60 2.110 2.166 1.250 2.31
2-7/8 6.50 2.225 2.290 1.380 2.45
3-1/2 9.30 – 10.20 2.700 2.725 1.625 3.00
3-1/2 12.70 – 12.95 2.500 2.531 1.380 2.76
4-1/2 10.50 - 13.50 3.650 3.750 2.000 4.10
4-1/2 15.10 3.650 3.650 2.000 4.10
5-1/2 17.0 – 23.0 4.470 4.531 2.812 4.90
27
Product Information – Cement Retainer

Series 5011 Retrievable Cement Retainer (Sliding Sleeve)
General
The TTS Series 5011 Retrievable Cement Retainer (Sliding Sleeve) is a dual seal bore packer
with a positive closing sliding sleeve valve deployable via coiled tubing, jointed pipe, or
wireline. Retrieval is accomplished by straight pull to release. It utilizes a proven multi-
durometer packing system located above bi-directional caged slips. The standard
differential pressure rating is 5000 psi at 300º F. Customizations are available for
special sizes, corrosive environments, higher temperature or pressure requirements.
Available for tubing sizes 2-3/8” to 5-1/2”.
i One-trip installation/pumping on pipe. Separate trips using wireline.

i One-trip retrieve. Straight pull to release, no downward manipulation required.
i Bi-Directional caged slips located below the packing system provide increased
retrievability.
i Sliding Sleeve Valve System is positively closed by running tool removal to prevent
cement flow back from below and hold excess hydrostatic head from above.
i Re-entry
i Release mechanism is not affected by hanging weight or differential pressures
allowing reduction of the required release forces to aid wireline retrieving.
i Once Retainer is released, the tool is locked in the released position allowing the
ability to work up and down once released and not re-engage slips.
Applications
i Cement Retainer
i Treatment Isolation
Specifications
Series 5011 Retrievable Cement Retainer
2-3/8 4.70 1.800 1.810 1.000 2.02
2-7/8 7.80 – 8.60 2.110 2.166 1.250 2.31
2-7/8 6.50 2.225 2.290 1.380 2.45
3-1/2 9.30 – 10.20 2.700 2.725 1.625 3.00
3-1/2 12.70 – 12.95 2.500 2.531 1.380 2.76
4-1/2 10.50 - 13.50 3.650 3.750 2.000 4.10
4-1/2 15.10 3.650 3.650 2.000 4.10
5-1/2 17.0 – 23.0 4.470 4.531 2.812 4.90
NOTE: Other sizes available upon request.
28
Product Information - Packers

Series 5100 Inflatable Packer
General
The TTS Series 5100 Inflatable Packer is a retrievable 2:1 expansion ratio large bore inflatable
packer system. It can be deployed on coiled tubing and set hydraulically. The Series 5100 is
retrieved by straight pull with either coiled tubing or wireline. It utilizes a proprietary packing element
system that allows for up to 5000-psi differential pressure rating at temperatures up to 300º F. It is
used in conjunction with a Gravel Pack Crossover Tool to create a Thru-Tubing Circulating Gravel
Pack System (patent pending).
Application
i Thru-Tubing Gravel Pack Packer (circulating or squeeze type)
i Straddle Packer (Tubing Patch)
i Sand Screen Installation
i Retrievable Bridge Plug
i Cement Retainer
i Slimhole or Thru-Tubing Production Packer
i Thru-Tubing Gas Lift Installation
i Stimulation Packer
Specifications
Series 5100 Inflatable Packer

Tubing Size API CASING SIZE MAX SETTING MIN. PACKER
(in) O.D. (in) I.D. (in) I.D. (in)
1.810 2-3/8 to 3-1/2 3.62 .875
2.225 2-7/8 to 5 4.38 1.125
2.440 3-1/2 to 5-3/4 5.12 1.125
29
Product Information
Series 4800 Control Set High Expansion Packer
Also known as the “Patch thru a Patch”, the High Expansion Packer was designed to travel
through an existing casing or tubing patch or other ID restriction(s) and set in a larger ID tubular
below. This system incorporates a variation of TTS’ “fixed slip” system design to ensure each slip
segment is separated, properly aligned with the packer axis, and evenly spaced around the packer
body. Further design features of the slips and packer body allow for increased extension of the
slip into larger diameters than previously possible.
Thru Tubing Systems is further pleased to introduce the Controlled Set System, another
improvement to the Packer/Plug product line. The concept of this new feature is to have a control
mechanism for sequentially setting each of the packer components. This ensures the elastomer is
sufficiently energized prior to setting the lower slips. Precise, repeatable energizing of the packing
element enables TTS to achieve a hydraulic seal from both directions.
The High Expansion Packer can be coupled with TTS’ Anchor Latch Seal Assembly and Polished
Bore Receptacle to create a variable length straddle system capable of isolating intervals below
restrictions and still provide relatively large flow area for zones below. This system can be
installed via coiled tubing, electric line, or wireline.
Specifications
Series 4800 Controlled Set High Expansion Cement Retainer
Setting Range (in)
Part Number OD (in) ID (in)
Min Max
4800-181-A-001 1.81” .75” 2.176” 2.441”
4800-219-A-001 2.19” 1.06” 2.630” 3.000”
*US Patent 7,578,353 B2
30
Series 4800 - Controlled Set High Expansion Cement Retainer
The High Expansion Cement Retainer was designed to travel through an existing casing or tubing patch or other
ID restriction(s) and set in a larger ID tubular below while maintaining a sufficient thru-bore for pumping. This
system incorporates a variation of TTS’ “fixed slip” system design to ensure each slip segment is separated,
properly aligned with the packer axis, and evenly spaced around the packer body. Further design features of the
slips and packer body allow for increased extension of the slip into larger diameters than previously possible.
This system can be installed via coiled tubing, electric line, or wireline. Multiple options are available for the
cement valve; a sliding sleeve valve can used to run in one trip on coil, a flapper valve can be used for a two trip
system on wireline.
Specifications
Series 4800 Controlled Set High Expansion Cement Retainer
Setting Range (in) Pressure
Part Number OD (in) ID (in) Rated (psi)
Min Max
4800-181-A-001 1.81” .75” 2.176” 2.441” 3000
4800-219-A-001 2.19” 1.06” 2.630” 3.000” 3000
*US Patent 7,578,353 B2
31
Series 1000 - Positive Displacement Bailer
The Thru Tubing Systems Positive Displacement Bailer System is utilized to ensure placement of cement at a
precise depth. The TTS system is constructed of a series of internally flush bailer sections used to carry the cement
into the well. A weight bar is released which drives a swab piston through the bailer ID swabbing the contents at the
working depth. The contents of the bailer are effectively isolated from the wellbore fluids during trip time. When
used with a suitable designed cement (kit) system, such as ACE Mix, the PDB reduces the possibility of cement
stringing uphole as wireline is returned to the surface.
Total bailer length can be adjusted by varying the number of bailer sections to achieve the desired tool length or
cement volume. Optional actuators are available to make the system non-explosive, if desired. The bailer system is
compatible with commonly used e-line equipment.
Features/Benefits
i Bailer contents isolated from well fluid – reduces opportunity to contaminate cement
i Swab Piston – insures entire contents of bailer are expended
i Fluid Sample – system design collects a fluid sample at setting depth
i Adaptable – fits all commonly available wireline systems
i Non-Explosive – initiator can be non-explosive eliminating need for radio silence and offering
increased safety in operations
Specifications
Series 1000 – Positive Displacement Bailer
System Part Number OD (in) Capacity (Gals/ft)
1000-175-A-001 1.75 .076
1000-213-A-001 2.13 .125
1000-250-A-001 2.50 .183
1000-300-A-001 3.00 .280
32
Series 9306 - Spiral Thru Tubing Bridge Plug

*
TTS’ Spiral Thru-tubing Bridge Plug is designed to run through a smaller pipe size or
tubing restriction and set in larger ID casing below. The main application is for zonal
isolation or abandonment as a base for a cement plug. Other possible uses include,
depth control marker for subsequent gravel pack, whipstock, or perforating
operations. Deployment of this patented plug system is possible using wireline or
coiled tubing.
The plug system consists of a heavy duty anchor and an expanding steel frame
covered with high expansion elastomer. The anchor holds the plug system in place
as the steel frame is opened by compression until it engages the elastomer against
the casing ID wall. The annular area between the plug body and the casing ID is
completely blocked off by overlapping steel bands that also support the elastomer
cover.
Total length of the TTS Spiral Plug system (plug and setting tool) is a maximum of
13.5’ long. This is short relative to currently marketed plug systems that may reach in
excess of 30’ in length with their required setting tool. TTS has developed a special
setting mechanism that allows deployment by commonly used power charge setting
tools and used by service companies in their existing plug setting operations.
Features/Benefits
i Robust design
i Short Overall Length
i Compatible with all wireline systems
Specifications
Series 9306 - Spiral Thru Tubing Plug
ID Setting Range
Casing Weight (working)
Tubing Plug Plug Length
Size (ppf) Min Max Size OD (left- in-hole)
5” 11.5 - 21. 4.154” 4.560” 2-7/8” 2.25” 74”
5-1/2” 9. – 26. 4.548” 5.192” 2-7/8” 2.25” 74”
7” 20. – 35. 6.004” 6.456” 2-7/8” 2.28” 80”
7” 20. – 35. 6.004” 6.456” 3-1/2” 2.69” 80”
Spiral can be utilized in any tubular ID that falls within the listed range.
* US Patent No. 7,104,323 B2
33
X-Span
Multi Dimensional Seal
Running in Hole
i X-Span Patch can be conveyed on:
o E-line
o Tubing
o Drill Pipe
o Coil Tubing Slickline
o Snub Pipe
i Setting Tool can be set:

o Explosively
o Hydraulically (¢7” Casing)
Explosive Setting Tool

Setting Sleeve
Explosive Setting Tool
Connecting Rods
Setting the Patch

i Setting Tool is Initiated:
o Electrically
o Mechanically
Bar Drop
o Intelligent Firing System
o Hydraulically
Ball Seat or Positive Pressure
34
X-Span
Shearing the Collet

i Connecting rods are pulled upward
i Collet is sheared once X-Span Patch is fully
engaged
Connecting Rods
Collet Assembly
X-Span Patch Securely in Place
Pulling Out of the Hole

i Once collet is sheared, the setting tool is
pulled out of the hole
i X-Span Patch is securely in place
35
X-Span
Advantages
i Metal to metal primary seal
i Highest pressure ratings
i Custom Patches
i Premium Alloys
Application
i Zonal isolation (Water Shutoff)
i Leaks
o Collar
o Liner Tops
i Corroded tubing or casing
i Hang-Offs / Profile Nipples
i Gravel Packs / Sump Packers
i Polished Bore Receptacles
i Horizontal applications
i Hostile environment applications
i Geothermal applications
36
X-Span
Tubing Patch Specifications
Tubing Patch Specifications

TUBING O.D. (in) TUBING I.D. (in) PATCH O.D. (in) PATCH I.D. (in) BURST (psi) COLLAPSE (psi)
2-3/8 1.995 1.812 1.437 6,380 7,850

2-7/8 2.259 2.062 1.625 5,780 7,100
2-7/8 2.323 2.125 1.750 5,440 6,690
2-7/8 2.441 2.250 1.875 6,110 6,410
3-1/2 2.750 2.580 2.125 5,390 5,660
3-1/2 2.992 2.812 2.375 4,900 5,250
3-1/2 3.068 2.875 2.375 4,900 5,290
4-1/2 3.920 3.780 3.375 4,000 4,990
4-1/2 3.958 3.800 3.375 4,000 4,990
4-1/2 4.000 3.800 3.375 4,000 4,990
4-1/2 4.090 3.875 3.375 4,000 4,990
37
X-Span
Casing Patch Specifications
Casing Patch Specifications

TUBING O.D. (in) TUBING I.D. (in) PATCH O.D. (in) PATCH I.D. (in) BURST (psi) COLLAPSE (psi)
5 4.276 4.080 3.500 4,590 5,740
5 4.408 4.188 3.500 4,590 5,740
5-1/2 4.670 4.520 4.000 4,080 5,130
5-1/2 4.778 4.600 4.000 4,080 5,130
5-1/2 4.892 4.700 4.000 4,080 5,130
5-1/2 4.950 4.790 4.250 3,870 4,840
5-1/2 5.044 4.857 4.250 3,870 4,840
6-5/8 5.791 5.600 5.000 3,340 4,180
6-5/8 5.921 5.687 5.000 3,340 4,180
6-5/8 6.049 5.850 5.250 3,200 3,990
7 5.920 5.687 5.000 3,340 4,180
7 6.004 5.850 5.250 3,200 3,990
7 6.094 5.930 5.250 3,200 3,990
7 6.184 6.028 5.500 3,060 3,830
7 6.276 6.110 5.500 3,060 3,830
7 6.366 6.160 5.500 3,060 3,830
7 6.456 6.281 5.750 2,940 3,680
7 6.538 6.355 5.750 2,940 3,680
7-5/8 6.625 6.438 5.750 2,940 3,680
7-5/8 6.765 6.593 6.000 2,825 3,535
7-5/8 6.875 6.687 6.000 2,825 3,535
7-5/8 6.696 6.781 6.250 2,720 3,410
7-5/8 7.025 6.835 6.250 2,720 3,410
8-5/8 7.511 7.328 6.500 4,180 4,420
8-5/8 7.625 7.438 6.500 4,180 4,420
8-5/8 7.725 7.531 6.750 3,630 3,360
8-5/8 7.825 7.625 6.750 3,630 3,360
8-5/8 7.921 7.687 6.750 3,630 3,360
8-5/8 8.017 7.781 7.000 3,910 4,135
8-5/8 8.097 7.844 7.000 3,910 4,135
9-5/8 8.535 8.285 7.500 3,670 3,880
9-5/8 8.681 8.500 7.750 3,560 3,760
9-5/8 8.755 8.500 7.750 3,560 3,760
9-5/8 8.835 8.625 7.750 3,560 3,760
9-5/8 8.921 8.671 7.750 3,560 3,760
38
ACE Mix Cement Kits

TM
ACE Mix High Shear Bond Cement Kits are designed to maximize bonding and sealing ability under harsh down-
hole conditions. They provide sufficient fluid time to “round-trip” a bailer, while maintaining reasonable initial set times
and excellent API fluid loss properties as well.
™
The standard ACE Mix kit is packaged in two pails (dry blend and mix water) to yield 6 gallons of 16.4 ppg cement
o o
slurry for BHT 100 F – 300 F (a single pail kit without water is available for export or remote locations). The dry blend
portion of the kit is divided and packaged into two separate 3 gallon bags inside the dry blend pail. This allows the kit
to be mixed and used as two - 3 gallon batches, if preferred. The dry blend portion of the kit can be ordered packaged
in a single 3 gallon pail to cut in half the weight to be lifted for safer handling operations.
TM
The ACE Mix product line is organized around a single base cement kit that provides a high density, high shear
bond, expanding cement slurry. This expanding, High Shear Bond formula is now available as the “standard” kit, not
TM
special order. The performance of ACE Mix exceeds performance of other standard kits available in head to head
tests (see chart below).
Relative Shear Bond and Anchor Strength
400
350
Relative Strength Percent
300
250
200
200 Deg F
150
280 Deg F
100
50
0
Kit I Kit 2 ACE Mix
PRODUCTS TESTED
TM
The base ACE Mix kit is also designed to allow for the addition of specific application add-ins or “wild cards”.
These add-ins specially enhance the performance of the kit for the unique condition. In this manner, the base
cement kit adapts to the unique application requirement eliminating the need for numerous specialty kits. Simply
o
select the proper Wild Card for the application and add to the base kit. For example, if the application is for 350 F,
add the HTE wild card for Hi-Temp applications. There is no need to carry multiple kit versions and increase the
amount of inventory. Wild Card add-ins are available for a wide variety of applications, with more under
development as additional customer needs and requirements are encountered.
39
Description of Wild Card Add-ins Available For Use With ACE Mix Kits:
i HTE – High Temp Extender

o o
o Additives for extending operating temperature range from 300 F to 400 F.
i LTX – Low Temperature Expansion

o
o Standard expansion agents require minimal temperature of 200 F to cause expansion of cement
o
during cure cycle. This patented additive causes ACE Mix to expand at low temperatures from 100
o
F to 200 F increasing Shear Bond.
i SSW – Saturated Salt Water

o Certain brine and bromide fluids can cause problems for proper cement bailing, curing, and/or
strength development. This additive prevents flash set in the bailer and regulates cure time in a high
salinity environment. Slurry density is increased to 17.2 ppg using this additive.
i HD-18 - High Density 18 ppg

o Increases the slurry density to 18 ppg for use in heavy well fluids.
Kits are manufactured using strict acceptance criteria for all material components. Each criterion is verified by
laboratory testing and documented. Additionally, each batch of cement kits is manufactured according to specific
quality control procedures for the manufacturing process. Again, laboratory testing of each batch of kits is performed
and documented. Samples of each kit batch are maintained at the lab for an extended time period for future
verification. Information is kept by Lot number to provide component traceability of individual chemical components
used in the manufacture of the kits. Kit performance numbers (fluid time, initial set, 12 hr and 24 hr compressive
strength and API fluid loss) are included with each kit.
Additional Special Application Kits Available
i ETT – Extended Trip Time

o Provides extra rig-up and/or run time by delaying initial set of cement.
i LCM – Lost Circulation Material
o Bridging Material is added to the kit to assist bridging in slotted liners, etc.
i LTC – Low Temp Cure
o o
o Enables curing of slurry at BHT of 60 -100 F.
i XHT – Extreme High Temp
o
o Extends operating range to BHT of 425 F
40
ACE Mix Cement (6 gallon) Kit Mixing Procedure

Kit design: One pail containing Premium Class “H” Cement with proprietary blend of additives separated into
two bags each yielding 3 gallons of slurry packaged in a seven gallon pail. Also included in kit
are Defoamer, Retarder, ½ gallon pail, and a 60 cc (ml) syringe. Domestic kits have a second
pail containing required amount of water.
Slurry Density: 16.4 lb/gal

Kit Yield: 6 US gallons
Water Requirement: 3.0 US gallons (11.4 liters) Fresh Water
1. Measure BHT accurately prior to running cement.

o
2. For best results, the temperature of the dry blend and water solution needs to be 70 F or above
prior to mixing. Storage indoors recommended.
3. For best results, use high speed mixer with rpm > 550 (under load) to sufficiently shear cement
while blending.
4. The kit may be mixed in a 3 gallon or a 6 gallon batch, follow guidelines related to desired batch
size.
5. The ACE Cement Kit is designed to allow addition of specialty add-in components (known as
“Wild Cards”, see Table 3) to accommodate unique well conditions without having to purchase a
separate special kit. Wild Cards come in packet form with their own mixing instructions stating
proper mixing order and any required change in water or retarder concentration. If using a Wild
Card, read and follow the instructions provided with the Wild Card product to insure proper
mixing order and procedure.
Mixing Procedure:
Step 1: Open the cement pail and remove the containers of defoamer, retarder, ½ gallon pail, and 60cc
(ml) syringe.
Step 2: Add the required amount of water to a clean mixing pail (6 gallon or larger). If mixing a full six
gallon batch, use the entire contents of the water pail provided (domestic kit only). If desired, 3
gallon batches may be mixed. To mix in 3 gallon volume increments, scoop out three ½ gallon
pails of the mix water and place into the mixing pail.
NOTE: Export kits will require 3.0 US gallons (11.4 liters) of water for a 6 gallon batch or 1.4 US
gallons (5.7 liters for a 3 gallon batch).
Step 3: Shake the container labeled “defoamer” and pour the entire contents (for 6 gallon batch) or one-
half of the contents (for 3 gallon batch) into the water pail. Mix for two minutes until blended well.
Step 4: Determine the amount of retarder necessary from table 1, shown below. Add only the retarder
amounts listed for that temperature range and batch size. Shake the bottle of retarder, and then
add the total amount of liquid retarder listed for the temperature application to the water using the
60 cc (ml) syringe.
41
Table 1: Retarder Amounts vs. Temperature

Required Retarder Amount
BHT (F) (3) Gallon Batch (6) Gallon Batch
100-149 None None
150-190 11 cc (ml) 22 cc (ml)
191-200 27 cc (ml) 54 cc (ml)
201-210 44 cc (ml) 87 cc (ml)
211-220 60 cc (ml) 119 cc (ml)
221-230 76 cc (ml) 152 cc (ml)
231-240 103 cc (ml) 206 cc (ml)
241-250 136 cc (ml) 271 cc (ml)
251-260 179 cc (ml) 358 cc (ml)
261-270 206 cc (ml) 412 cc (ml)
271-280 239 cc (ml) 477 cc (ml)
281-290 255 cc (ml) 510 cc (ml)
291-300 271 cc (ml) 542 cc (ml)
Step 5: Mix until the retarder is completely dissolved, but a minimum of five minutes. This is now your
mix water to be used to make the desired amount of 16.4 lb/gal slurry.
Step 6: If mixing total contents of kit, add both dry blend bags (sequentially) to the mix water containing
retarder while high speed stirring. To mix a 3 gallon batch, add only one bag of the dry cement
blend to the mix water containing retarder, while it is being stirred. Take care in adding the
cement blend slowly (over a time period of approximately three minutes) into the mix water to
allow for proper hydration of the cement and to prevent screening out of lumps of cement.
Step 7: After completing Step 6, stir with high speed mixer (recommend to use pneumatic type) for 10-
minutes.
Step 8: Pour the cement slurry through a screen or grate to ensure that there are no large particles left un-
mixed in the slurry. Verify density with a mud scale. Note: A non-pressurized mud balance may
cause the slurry density to appear slightly (+/- .2 ppg) less than the actual density. If it is desirable to
mix cement slurry to a lower or higher density, call TTS for Technical Support and information. Note:
The slurry will be thicker than 16 # slurry.
42
Table 2: Fluid Time, Compressive Strength and Fluid Loss Data (Sample)
Time For 500 12 hour 24 hour strength API Fluid Loss
Temp.(°F)
psi (hrs:min) strength (psi) (psi) (mls)
150 6:52 1388 2550 62
180 6:41 1476
76 2600 60
190 5:37
5:37 2077
77 3100
100 60
210 8:35
8:35 1935
1935 3500 58
230 7:13 2191 3600 56
250 9:48 1125 3100 58
265 7:47 1843 3000 60
280 6:03 1628 4323 58
300 6:28 3442 6055 60
Table 3: Wild Card Add-ins for ACE Mix Cement Kit

(see product info for more detailed information)
Designation Name Application
o
Increases BHT operating range from 300 F to
HTE High Temp Extender o
400 F
Patented additive causes expansion of cement
LTX Low Temp Expansion o
at BHT < 200 F during cure
Allows cement to run and cure properly in high
SSW Saturated Salt Water
salinity well fluid
HD-18 High Density Increases slurry density above 18 ppg
Table 4: Specialty Cement Kits available

(see product info for more detailed information)
Designation Name Application
Increases slurry fluid time to allow for longer rig-
ETT Extended Trip Time
up and/or run times
o o
LTC Low Temperature Cure Causes curing at BHT of 60 F to 100 F
LCM Lost Circulation Material Assists bridging in slotted liners, etc.
43
Series 8300 - Gravity Bailer

TTS Series 8300 Gravity Bailers are thin wall carbon steel tubulars used to convey cement, resin,
sand, and/or other materials into the wellbore via wireline. Stainless steel material is available by
special order. The standard bailer string version utilizes a blow-away aluminum bottom with blasting
cap to open the lower end of the bailer string and “dump” the contents atop plugs, etc.
The bailer system can become explosive-free using one of TTS’ Non-Explosive Bailer Actuators.
Ask a TTS representative for details.
Item Description Bailer size / Capacity / Part Number

Bailer OD 1-3/8” 1-5/8” 2” 2-1/8” 2-3/8”
Capacity/10’
.67 gallons .95 gallons 1.37 gallons 1.52 gallons 1.86 gallons
Section
Top Window Sub
1A 8300-138-030 8300-163-030 8300-200-030
(GO)
Top Window Sub
1B 8300-138-130 8300-163-130 8300-200-130
(Schl)
2 10’ Bailer Section 8300-138-011 8300-163-011 8300-200-011 8300-213-011 8300-238-011
3 Blast Sub 8300-138-031 8300-163-031 8300-200-031
4 Blasting Cap Wt. Owen p/n DMP-3500-025 or Titan p/n 7110-000-039
5 Detonator Owen p/n DET-3050-115 or Austin A-96L or equivalent

Aluminum Bailer
6 8300-138-033 8300-163-033 8300-200-033
Bottom
Bottom Fill Sub
7 8300-138-032 8300-163-032 8300-200-032
(optional)
44
Tubing Bailer Capacity
2-3/8”
7
6 2-1/8”
2”
5
US Gallons
4
1-5/8”
3
1-3/8”
0
10' 20' 30' 40'
Bailer Length in Feet
Bailer
Size 1-3/8" 1-5/8" 2" 2-1/8" 2-3/8"
10' 0.67 0.95 1.37 1.52 1.85
20' 1.34 1.9 2.74 3.04 3.7
30' 2.01 2.85 4.11 4.56 5.55
40' 2.68 3.8 5.48 6.08 7.4
45
BAILER OD (IN)
1- 1- 1- 2" 2- 2- 3"
3/8" 1/2" 5/8" 1/8" 3/8"
TUBING DATA BAILER VOLUME - US GALLONS
PER TEN FOOT SECTION
OD WEIGHT ID DRIFT CAPACITY NIPPLE ID 0.67 0.72 0.95 1.37 1.52 1.85 3.10
(#/FT) (IN) (IN) (GAL/FT) X XN R RN

PIPE FILL IN FEET/10' BAILER
(IN) SECTION
2-
3.25 1.751 1.657 0.125 1.625 5.36 5.76 7.59 - - - -
1/16"
2-3/8" 4.70 1.995 1.901 0.162 1.875 1.791 4.13 4.43 5.85 - - - -
2-3/8" 5.95 1.867 1.773 0.142 1.710 1.560 4.71 5.06 6.68 - - - -
2-7/8" 6.50 2.441 2.347 0.243 2.313 2.205 2.76 2.96 3.91 5.64 6.25 - -
2-7/8" 7.90 2.323 2.229 0.220 2.188 2.010 3.04 3.27 4.31 6.22 6.90 - -
2-7/8" 8.70 2.259 2.165 0.208 2.125 1.937 3.22 3.46 4.56 6.58 7.30 - -
3-1/2" 9.20 2.992 2.867 0.365 2.813 2.666 1.83 1.97 2.60 3.75 4.16 5.07 -
3-1/2" 10.20 2.922 2.797 0.348 2.750 2.635 1.92 2.07 2.73 3.93 4.36 5.31 -
3-1/2" 12.95 2.750 2.625 0.309 2.562 2.329 2.17 2.33 3.08 4.44 4.93 6.00 -
4" 9.50 3.548 3.423 0.514 1.30 1.40 1.85 2.67 2.96 3.60 6.04
4" 11.00 3.476 3.351 0.493 1.36 1.46 1.93 2.78 3.08 3.75 6.29
4-1/2" 12.75 3.958 3.833 0.639 3.813 3.725 1.05 1.13 1.49 2.14 2.38 2.89 4.85
4-1/2" 13.50 3.920 3.795 0.627 3.688 3.456 1.07 1.15 1.52 2.19 2.42 2.95 4.94
4-1/2" 15.50 3.640 3.515 0.541 3.688 3.456 1.24 1.33 1.76 2.53 2.81 3.42 5.73
5" 13.00 4.494 4.369 0.824 4.313 0.81 0.87 1.15 1.66 1.84 2.25 3.76
5" 15.00 4.408 4.283 0.793 4.125 0.85 0.91 1.20 1.73 1.92 2.33 3.91
5" 18.00 4.276 4.151 0.746 4.000 0.90 0.97 1.27 1.84 2.04 2.48 4.16
5-1/2" 15.50 4.950 4.825 1.000 4.562 0.67 0.72 0.95 1.37 1.52 1.85 3.10
5-1/2" 17.00 4.892 4.767 0.976 4.562 0.69 0.74 0.97 1.40 1.56 1.89 3.17
5-1/2" 20.00 4.478 4.653 0.818 4.313 0.82 0.88 1.16 1.67 1.86 2.26 3.79
5-1/2" 23.00 4.670 4.545 0.890 4.313 0.75 0.81 1.07 1.54 1.71 2.08 3.48
46
BAILER OD (IN)
1-3/8" 1-1/2" 1-5/8" 2" 2-1/8" 2-3/8" 3"
CASING DATA BAILER VOLUME PER TEN FOOT SECTION

OD WEIGHT ID DRIFT CAPACITY 0.67 0.72 0.95 1.37 1.52 1.85 3.10
(IN) (#/FT) (IN) (IN) (GAL/FT) PIPE FILL IN FEET/10' BAILER SECTION
4-1/2" 9.50 4.090 3.965 0.683 0.98 1.05 1.39 2.01 2.23 2.71 4.54
4-1/2" 11.60 4.000 3.875 0.653 1.03 1.10 1.46 2.10 2.33 2.83 4.75
4-1/2" 13.50 3.920 3.795 0.627 1.07 1.15 1.52 2.19 2.42 2.95 4.94
4-1/2" 15.10 3.826 3.701 0.597 1.12 1.21 1.59 2.29 2.55 3.10 2.57
5" 11.50 4.560 4.435 0.848 0.79 0.85 1.12 1.61 1.79 2.18 3.65
5" 13.00 4.494 4.369 0.824 0.81 0.87 1.15 1.66 1.84 2.25 3.76
5" 15.00 4.408 4.283 0.793 0.85 0.91 1.20 1.73 1.92 2.33 3.91
5" 18.00 4.276 4.151 0.746 0.90 0.97 1.27 1.84 2.04 2.48 4.16
5" 21.00 4.154 4.029 0.704 0.95 1.02 1.35 1.95 2.16 2.63 4.40
5-1/2" 14.00 5.012 4.887 1.025 0.65 0.70 0.93 1.34 1.48 1.81 3.02
5-1/2" 15.00 4.974 4.849 1.009 0.66 0.71 0.94 1.36 1.51 1.83 3.07
5-1/2" 15.50 4.950 4.825 1.000 0.67 0.72 0.95 1.37 1.52 1.85 3.10
5-1/2" 17.00 4.892 4.767 0.976 0.69 0.74 0.97 1.40 1.56 1.89 3.17
5-1/2" 20.00 4.778 4.653 0.931 0.72 0.77 1.02 1.47 1.63 1.99 3.33
5-1/2" 23.00 4.670 4.545 0.890 0.75 0.81 1.07 1.54 1.71 2.08 3.48
6-5/8" 20 6.049 5.924 1.493 0.45 0.48 0.64 0.92 1.02 1.24 2.08
6-5/8" 24 5.921 5.796 1.430 0.47 0.50 0.66 0.96 1.06 1.29 2.17
6-5/8" 28 5.791 5.666 1.368 0.49 0.53 0.69 1.00 1.11 1.35 2.27
7" 17 6.538 6.413 1.744 0.38 0.41 0.54 0.79 0.87 1.06 1.78
7" 20 6.456 6.331 1.701 0.39 0.42 0.56 0.81 0.89 1.09 1.82
7" 23 6.366 6.241 1.653 0.41 0.44 0.57 0.83 0.92 1.12 1.87
7" 26 6.276 6.151 1.607 0.42 0.45 0.59 0.85 0.95 1.15 1.93
7" 29 6.184 6.059 1.560 0.43 0.46 0.61 0.88 0.97 1.19 6.72
7" 32 6.094 5.969 1.515 0.44 0.48 0.63 0.90 1.00 1.22 2.05
7" 35 6.004 5.879 1.471 0.46 0.49 0.65 0.93 1.03 1.26 2.11
7" 38 5.92 5.795 1.430 0.47 0.50 0.66 0.96 1.06 1.29 2.17
47
BAILER OD (IN)
1-3/8" 1-1/2" 1-5/8" 2" 2-1/8" 2-3/8" 3"
CASING DATA BAILER VOLUME PER TEN FOOT SECTION

OD WEIGHT ID DRIFT CAPACITY 0.67 0.72 0.95 1.37 1.52 1.85 3.10
(IN)
(#/FT) (IN) (IN) (GAL/FT) PIPE FILL IN FEET/10' BAILER SECTION
7-
24 7.025 6.900 2.014 0.33 0.36 0.47 0.68 0.75 0.92 1.54
5/8"
7-
26.4 6.969 6.844 1.982 0.34 0.36 0.48 0.69 0.77 0.93 1.56
5/8"
7-
29.7 6.875 6.750 1.928 0.35 0.37 0.49 0.71 0.79 0.96 1.61
5/8"
7-
33.7 6.765 6.640 1.867 0.36 0.39 0.51 0.73 0.81 0.99 1.66
5/8"
7-
39 6.625 6.500 1.791 0.37 0.40 0.53 0.77 0.85 1.03 1.73
5/8"
8-
28 8.017 7.892 2.622 0.26 0.27 0.36 0.52 0.58 0.71 1.18
5/8"
8-
32 7.921 7.796 2.560 0.26 0.28 0.37 0.54 0.59 0.72 1.21
5/8"
8-
36 7.825 7.700 2.498 0.27 0.29 0.38 0.55 0.61 0.74 1.24
5/8"
8-
38 7.775 7.650 2.466 0.27 0.29 0.39 0.56 0.62 0.75 1.26
5/8"
8-
40 7.725 7.600 2.435 0.28 0.30 0.39 0.56 0.62 0.76 1.27
5/8"
9-
36 8.921 8.765 3.247 0.21 0.22 0.29 0.42 0.47 0.57 0.95
5/8"
9-
40 8.835 8.679 3.185 0.21 0.23 0.30 0.43 0.48 0.58 0.97
5/8"
9-
43.5 8.755 8.599 3.127 0.21 0.23 0.30 0.44 0.49 0.59 0.99
5/8"
9-
47 8.681 8.525 3.075 0.22 0.23 0.31 0.45 0.49 0.60 1.01
5/8"
9-
53.5 8.535 8.379 2.972 0.23 0.24 0.32 0.46 0.51 0.62 1.04
5/8"
10-
32.75 10.192 10.036 4.238 0.16 0.17 0.22 0.32 0.36 0.44 0.73
3/4"
10-
40.5 10.050 9.894 4.121 0.16 0.17 0.23 0.33 0.37 0.45 0.75
3/4"
10-
45.5 9.950 9.794 4.039 0.17 0.18 0.24 0.34 0.38 0.46 0.77
3/4"
10-
51 9.850 9.694 3.959 0.17 0.18 0.24 0.35 0.38 0.47 0.78
3/4"
10-
55.5 9.760 9.604 3.887 0.17 0.19 0.24 0.35 0.39 0.48 0.80
3/4"
11-
42 11.084 10.928 5.012 0.13 0.14 0.19 0.27 0.30 0.37 0.62
3/4"
48
11-
47 11.000 10.844 4.937 0.14 0.15 0.19 0.28 0.31 0.37 0.63
3/4"
11-
54 10.880 10.724 4.830 0.14 0.15 0.20 0.28 0.31 0.38 0.64
3/4"
11-
60 10.772 10.616 4.734 0.14 0.15 0.20 0.29 0.32 0.39 0.65
3/4"
13-
48 12.715 12.559 6.596 0.10 0.11 0.14 0.21 0.23 0.28 0.47
3/8"
13-
54.4 12.615 12.459 6.493 0.10 0.11 0.15 0.21 0.23 0.28 0.48
3/8"
13-
61 12.515 12.359 6.390 0.10 0.11 0.15 0.21 0.24 0.29 0.49
3/8"
13-
68 12.415 12.259 6.289 0.11 0.11 0.15 0.22 0.24 0.29 0.49
3/8"
13-
72 12.347 12.191 6.220 0.11 0.12 0.15 0.22 0.24 0.30 0.50
3/8"
49
Series 4010 - Wireline Pressure Setting Tool (Power Charge)
The Pressure Setting Tool is used to provide the stroke and force required to set bridge plugs, packers, cement
retainers, and other tension bolt/shear ring released devices via wireline. An electrically activated power large (gas
generator) produces a sufficient volume of high pressure gas. This gas pressure, acting upon the piston area,
provides the required amount of force to sever tension bolts or shear rings that commonly attach the downhole
tools to the setting tool.
In some models, the tool is made available in a multi-stage version. The addition of a stage increases the piston
area to generate additional force using he same power charge, thus allowing higher tension bolt/shear ring values
to be used if required. Tools are rated to 15,000 psi at 400° F.
Features/Benefits
i Self Bleeding - relieves gas charge by-products downhole increasing safety and eliminating manual
bleeding of trapped pressure on surface
i Fluid Metered – reduces and controls speed of setting cycle
i Long Stroke – sufficient length to set tools requiring additional stoke
i Adaptable – fits most commonly available plugs
i Treated Surface – all exposed surfaces of a tool are specially treated for increased durability and
decreased friction.
Specifications
Series 4010 - Wireline Pressure Setting Tool
Tool Max. Stroke Max. Shear
Part Number Description
Length (in) (in) Value (lbs)
4010-150-A-001 1-1/2” Single Stage 52.56 6.00 13,000
4010-169-A-001 1-11/16” Single Stage 78.19 10.31 13,000
4010-169-A-003 1-11/16” Multi Stage 95.06 10.31 26,000
4010-213-A-001 2-1/8” Single Stage 73.70 10.13 15,000
4010-213-A-003 2-1/8” Multi Stage 91.06 10.13 30,000
Power Charge Selection

o
1-1/2” Tools 1-1/2” Hi-Temp (425 F) Owen p/n JEC-5302-041
o
1-1/2” Low Temp (250 F) Owen p/n JEC-5302-054
o
1-11/16” Tools 1-11/16” Hi-Temp (425 F) Owen p/n JEC-5332-024
o
1-11/16” Low Temp (250 F) Owen p/n JEC-5332-124
o
2-1/8” Tools 2-1/8” Hi-Temp (425 F) JEC 5334-104
o
2-1/8” Low Temp (250 F) JEC 5334-103
50
Series 4020 - Hydrostatic Setting Tool (Non-Explosive)
The TTS Series 4020 Hydrostatic Setting Tool is a non-explosive setting tool used to provide the stroke and force
required to set bridge plugs, packers, cement retainers, and other tension bolt/shear ring released tools. The tool
utilizes a non-explosive actuator to allow bottomhole pressure (BHP) to enter the tool. The BHP acting upon the
internal piston area generates the required amount of force to sever tension bolts or shear rings that commonly
attach the plug/packer to the setting tool, all without the use of explosives. The Hydrostatic Setting Tool eliminates
the dangers associated with handling explosives and the lost time and inconvenience of the imposed radio silence
required when explosives are utilized. Additionally, the logistics of acquiring, permitting, and shipping explosives is
eliminated, making operations in remote areas easier.
Tools are designed as modular multi-stage version. Depending on BHP and the shear value requirement, an
additional stage(s) may be required. The addition of a stage increases the piston area to generate additional force
from the BHP, thus allowing higher tension bolt/shear ring values to be used or a lower BHP requirement. The
lower end of the setting tool emulates the explosive version allowing the same setting sleeves to be used for both
models.
Features/Benefits
i Non Explosive – easily, legally transported anywhere in the world.
i Self-contained – tool carries its own clean fluid
i Modular – allows variable number of stages to optimize BHP to force required
i Fluid Metered – reduces speed of setting cycle
i Long Stroke – sufficient length to set tools requiring additional stroke
i Adaptable – fit most commonly available plugs
Non-Explosive Actuator Options

i Electro-Hydraulic - 7900-169-A-001
i DC Motor – 4400-169-A-001
Specifications
Series 4020 – Hydrostatic Setting Tool
Max. Area / Max.
Tool OD Max. Shear Value
Part Number Description (in)
Stroke stage BHP
(in)
2
(in ) (psi) (lbs)
1-11/16” Hydrostatic
4020-169-A-001 1.69 10.38 1.11 15,000 26,000
Setting Tool
2-1/8” Hydrostatic
4020-213-A-001 2.13 10.13 1.80 15,000 35,000
Setting Tool
51
Series 4200 - Fixed Slip Magna-Range Plug (Pressure Rated)
Magna-Range Bridge Plugs are designed to travel through tubing ID restriction(s) and set in a larger ID tubular
below. Traditional magna-range plugs have one piece cast iron slips that fracture into segments during the setting
cycle creating potential problems in setting the plug properly. Segments can be broken off while running, fail to
segment as designed, and segments may become misaligned, thereby improperly anchoring the plug body. Any
problems are only magnified as the annulus between plug body and larger ID bore increases.
TTS introduces the Fixed Slip Magna-Range Bridge Plug, representing an improvement over the traditional
Magna-Range Bridge Plug product line. The purpose of the new system is to have a mechanism for ensuring
proper deployment of the slips and guarantee accurate compression of the seal elements. It entails a unique
method of attaching each slip segment to the plug body thereby holding the slips in proper axial alignment during
setting. It also reduces frictional forces created by conventional slip design that must drag the lower slips upward
in the tubing during setting. The Fixed Slip Magna-Range lower slip is not completely opened and set until the
elastomer is sufficiently compressed. Proper placement and anchoring of the slips helps ensure proper retention
of the elastomer seal elements in the proper position to establish and maintain a pressure tight seal.
Testing has proven the Fixed Slip Magna-Range is effective in holding pressure from both directions and capable
of withstanding reverse pressure cycles. TTS is the only manufacturer to post a pressure rating on a “Magna
Range” plug.
A “BSC” model is available to accommodate a Bow Spring Centralizer with a 5/8 Sucker Rod connection (p/n
5705-150-A-002, sold separately) on the bottom of the plug, just add BSC at the end of the plug part number.
Specifications
Series 4200 Fixed Slip Magna Range Plug
Setting Range (in) Tension Stud ǻ3UHVVXUH5DWLQJ
Part Number OD (in)
Min Max (lbs) (psi)
4200-148-AC-001 1.480 1.610 1.995 8,000 5000
4200-175-AC-001 1.750 1.905 2.441 13,000 5000
4200-191-AC-001 1.910 2.156 2.765 13,000 5000
4200-219-AC-001 2.187 2.375 3.000 13,000 5000
* Patent applied for
52
Cast Iron Bridge Plug
General
Compact, and dependable, the Cast Iron Plug is easily set via wireline or pipe. Setting force is
maintained by a Ratcheting Lock Ring on top of the plug. Drilling out is easier due to the cast
material. Sufficient sand or cement must be dumped atop the plug to prevent damage from
perforating shock.
Features/Benefits
i Rated for 300q F (Nitrile).
i Available for Tubing and casing sizes from 2-3/8” to 20”.
i Pressure Rating dependent on OD.
Specifications
Cast Iron Bridge Plug
Plug O.D. ID Setting Range (in)
Pipe Size Weight (ppf)
(in) Min Max
2-3/8” 4.0 - 5.8 1.750 1.780 2.074
2-7/8” 6.4 - 6.5 2.220 2.340 2.525
3-1/2” 5.75 - 10.3 2.750 2.867 3.258
4” 5.6 - 14.0 3.140 3.340 3.732
4-1/2” 9.5 - 15.1 3.562 3.826 4.090
5” 11.5 - 20.8 3.937 4.156 4.560
5-1/2” 13.0 - 23.0 4.312 4.670 5.044
5-3/4” 14.0 - 25.2 4.700 4.890 5.290
6-5/8” 17.0 - 32.0 5.375 5.675 6.135
7” 17.0 - 35.0 5.687 6.004 6.538
7” 17.0 - 29.0 5.900 6.184 6.538
7-5/8” 20.0 - 39.0 6.312 6.625 7.125
8-5/8” 24.0 - 49.0 7.144 7.511 8.097
9-5/8” 29.3 - 58.4 8.125 8.435 9.063
10-3/4” 32.7 - 60.7 9.440 9.660 10.192
11-3/4” 38.0 - 60.0 10.437 10.772 11.150
11-3/4” 60.0 - 83.0 9.937 10.368 10.772
13-3/8” 48.0 - 83.5 11.880 12.125 12.715
16” 65.0 - 118 14.125 14.570 15.250
20” 94.0 - 133 18.375 18.730 19.124
53
Cast Iron Cement Retainer
Compact, and dependable, the Cast Cement Retainer is easily set via wireline or pipe. Setting force
is maintained by a Ratcheting Lock Ring on top of the cement retainer. On tubing models (< 4-1/2”),
the cement valve is a molded poppet seal. Poppet Seals hold from below after the pumping
pressure is reduced. On casing models ( -1/2”), the cement valve uses a balanced sliding sleeve.
The balanced sleeve seals from both directions.
Features/Benefits
i Rotationally locked for easy drillout.
i Balanced Seal Valve provides protection against re-opening.
Specifications
Cast Iron Cement Retainer
Plug O.D. Valve ID Setting Range (in)
Pipe Size Weight (ppf)
(in) Type Min Max
2-3/8” 4.0 - 5.8 1.750 Poppet 1.780 2.074
2-7/8” 6.4 - 6.5 2.220 Poppet 2.340 2.525
3-1/2” 5.75 - 10.3 2.750 Poppet 2.867 3.258
4-1/2” 9.5 - 15.1 3.593 Sleeve 3.826 4.090
5” 11.5 – 18.0 3.937 Sleeve 4.276 4.560
5-1/2” 13.0 - 23.0 4.312 Sleeve 4.670 5.118
5-3/4” 14.0 - 25.2 4.700 Sleeve 4.890 5.290
6-5/8” 17.0 – 34.5 5.375 Sleeve 5.575 6.135
7” 17.0 - 35.0 5.688 Sleeve 6.004 6.538
7-5/8” 20.0 - 39.0 6.312 Sleeve 6.625 7.125
8-5/8” 24.0 - 49.0 7.125 Sleeve 7.511 8.097
9-5/8” 29.3 – 61.1 8.125 Sleeve 8.375 9.063
10-3/4” 32.75 - 60.7 9.440 Sleeve 9.660 10.192
11-3/4” 38.0 - 60.0 10.440 Sleeve 10.772 11.150
11-3/4” 60.0 - 83.0 9.937 Sleeve 10.192 10.772
13-3/8” 48.0 – 80.7 12.000 Sleeve 12.347 12.715
16” 65. – 118 14.125 Sleeve 14.438 15.250
18” 70.59 – 87.5 16.650 Sleeve 17.088 17.250
18-5/8” 87.5 17.125 Sleeve 17.480 18.000
20” 94.0 - 133 18.375 Sleeve 18.330 19.124
54
Series 7800 - ACE Umbrella Plug

TTS introduces the Positively Deployed ACE Umbrella Plug designed to pass through small
restrictions and set in a larger ID tubular below. The ACE Umbrella Plug firmly anchors into place
a “metal petal” umbrella that functions as a cement basket to be utilized as a base for subsequent
placement (dumping) of bridging material, cement, or resin. The unique setting mechanism
positively deploys the bottom slips 12” below the running sleeve.
Features/Benefits
i Positive Deployment of the ACE Umbrella Plug from running sleeve to wellbore. The
ACE Umbrella Plug is mechanically pushed out of the running sleeve to overcome friction
forces caused by metal petals and well fluids.
i The ACE Umbrella Plug uses overlapping spring steel petals to form a cone opening to
the casing ID and provide a strong base to start the plugback operation. Metal petals are
stronger than other cloth and Kevlar baskets and also provide resistance to damage by
corrosive wellbore fluids.
i Case Hardened Slips assure placement in casing grades up to Q-125.
i A pressure balanced sliding sleeve vent valve maintains equalization across plug until it is
closed, which is easily accomplished using wireline.
i Plugs for casing up to 7-5/8” are made “with shot”, a tube that contains a small amount of
bridging material which deploys into the basket when set.
i Each plug is manufactured to accept the addition of a TTS Bow Spring Centralizer to
assist entry of the running assembly into liner tops.
i Stocked for all API casing sizes (4-1/2” thru 9-5/8”). Special tubing, casing, and openhole
sizes or Corrosive service (H 2 S, CO 2 ) models available on request.
i Standard tool running diameter is 1.63” for 7-5/8” and smaller casing; 2” for 8-5/8” and
larger casing; standard length is 13’ for vented, 6’ 6” for non-vented (7’6” for 8-5/8” and
larger)
i Plugs with custom features (e.g., length, slip range, etc.) available on order.
Tool Series Description

7800 Vented
7804 Straddle
7805 Non-vented
Why “shoot from the HIP” when you can have an ACE in the hole?
55
Series 7800 Vented ACE Thru Tubing Plugs

WS – Running
Part Number Pipe Size (in) Running OD (in)
With Shot Length (ft)
7800-163-400 4” Y 13’ 1.63” 7800-163-400
7800-163-450 4-1/2” Y 13’ 1.63” 7800-163-450
7800-163-500 5” Y 13’ 1.63” 7800-163-500
7800-163-550 5-1/2” Y 13’ 1.63” 7800-163-550
7800-163-663 6-5/8” Y 13’ 1.63” 7800-163-663
7800-163-700 7” Y 13’ 1.63” 7800-163-700
7800-163-763 7-5/8” Y 13’ 1.63” 7800-163-763
7800-163-863 8-5/8” N 13’ 2” 7800-163-863
7800-163-963 9-5/8” N 13’ 2” 7800-163-963
7800-163-400 4” Y 13’ 1.63” 7800-163-400
Series 7800 Non-Vented ACE Thru Tubing Plugs

WS – Running
Part Number Pipe Size (in) Running OD (in)
With Shot Length (ft)
7805-163-400 4” N 6’6” 1.63” 7805-163-400
7805-163-450 4-1/2” N 6’6” 1.63” 7805-163-450
7805-163-500 5” N 6’6” 1.63” 7805-163-500
7805-163-550 5-1/2” N 6’6” 1.63” 7805-163-550
7805-163-663 6-5/8” N 6’6” 1.63” 7805-163-663
7805-163-700 7” N 6’6” 1.63” 7805-163-700
7805-163-763 7-5/8” N 6’6” 1.63” 7805-163-763
7805-163-863 8-5/8” N 7’6” 2” 7805-163-863
7805-163-963 9-5/8” N 7’6” 2” 7805-163-963
7805-163-400 4” N 6’6” 1.63” 7805-163-400
These specifications are for standard service, standard dimension plugs available in stock or next day delivery.
Customer specified features, lengths, etc. can be accommodated given manufacturing time.
Export plugs are shipped in as an assembly in the setting sleeve ready to run; this is designated by an “EX” at
the end of the part number.
56
Tech Unit - 7800 ACE Umbrella Plug
Field Operating Procedures using Push Tool (7801-169-A-001) and Blasting Cap
Actuator (7801-169-A-011):
1.0 Tools Required
1.1. small screwdriver or hex key wrench set (depends on type of set screw used)
1.2. set of small pipe wrenches or chain vise grips
2.0 Assembly of Push Tool to ACE Umbrella Plug and Running Sleeve
2.1. Remove the ACE Umbrella Plug from the shipping tube. Verify the plug specifications listed on the
Plug QC Sheet match the specifications required.
2.2. Remove nylon nut and PVC protection tube from Vent Valve atop ACE Plug Running Sleeve.
2.3. Slide the Lower Linking Sleeve of Push Tool all the way up on the Upper linking Sleeve exposing
the fingers of the Collet. The bottom of the Linking Sleeve should be adjacent to the base cut of the
Collet fingers; this verifies the proper placement of the piston inside the Push Tool.
2.4. Slide the Collet over the end of the Vent Valve and over the profile atop the ACE Umbrella Plug
(Figure 1). The fingers of the Collet should slide over the raised diameter of the profile and the
leading edge shoulders inside the collet.
2.5. Slide the Lower Linking Sleeve down to the ACE Umbrella Plug Setting Sleeve. Rotate the Lower
Linking Sleeve to engage the thread in the Plug Setting Sleeve. Continue turning until Lower
Linking Sleeve is completely installed into ACE Umbrella Plug Setting Sleeve.
2.6. Secure ACE Umbrella Plug Setting Sleeve by installing a Set Screw into retaining groove of Lower
Linking Sleeve (Figure 2).
FIGURE 1
FIGURE 2
57
3.0 Attachment of ACE Plug and Push Tool String to Wireline for Installation of Detonator
NOTE: These procedures are written and provided as a guideline to assembly. They are not
intended to replace standard oil and /or wireline company operational practices or safety
procedures. Where a difference exists with such practice or procedures, standard company
procedures should be followed.
3.1. Inspect all threads on setting sleeve and Double Box Window Sub (item 2). Verify make-up and
compatibility with the Wireline Company electrical contact sub (item 1).
3.2. Attach the wireline tool string (weight bars, CCL, electrical contact sub for fluid exposed connection)
to the wireline cablehead.
3.3. Make electrical checks required to verify proper working of the wireline tool string (CCL, electrical
continuity, etc.)
3.4. Install or activate safety mechanisms required for handling and attaching explosives (safety key,
grounding switch, grounding clamps, warning signs, etc.).
3.5. Using suitable downhole wire, establish an electrical connection to the conductor on the electrical
contact sub. The wire should be long enough to extend thru the Double Box Window Sub. Insulate
the electrical connection for operation in an exposed fluid environment, (e.g., rubber boot, electrical
tape, etc.). Use nylon string or boot sleeve as necessary.
3.6. Make up the Double Box Window Sub to the wireline tool string. Pull the end of the attached wire
thru the side window of the sub.
3.7. Remove the Detonator Retainer (item 5) from the interior of the Tension Bolt (DO NOT remove the
large external nut adjacent to the thread of the Top Sub of the Tension Bolt Actuator Assembly).
Place the wires and the appropriate fluid exposed detonator into the Detonator Retainer (from the
threaded end) and install the Detonator (item 3) into the ID of the Tension Bolt until it bottoms out.
Secure into place with the Detonator Retainer. An appropriate detonator would be an Austin Powder
Oilstar A-96L or equivalent.
3.8. Pull the wire leads from the Detonator thru the bottom end of the Double Box Window Sub and out
of the side window. Thread the Top Sub of the Tension Bolt Actuator Assembly (item 4) into the
Window Sub.
3.9. Cut the Detonator leads to length and make an electrical connection from one lead to the wire
connection established in step 3.5 above. This connection must be appropriately sealed for
exposure to well fluid. Secure the other Detonator lead to the ground screw in the Double Box
Window Crossover Sub. Place excess wire back into interior of the sub and secure.
3.10. The Blasting Cap Actuator is now armed and ready to run into the well.
58
4.0 Field Operating Procedure

4.1. Shut-in well 48 hours prior to starting plugback operations. KEEP THE WELL PRESSURE STATIC
UNTIL YOU HAVE COMPLETED THE PLUG BACK PROJECT AND THE PLUG IS TESTED.
4.2. Perform an initial inspection of the well when first arriving at the well site. Record wellhead pressure
and time. Pressure up the lubricator to well head pressure prior to opening the swab valve.
Equalization of lubricator pressure and wellhead pressure prior to opening valve is required before
each run. If the well has a full column of liquid to the surface, it also requires bleed-off of pressure
increase caused by displacement when going inhole and replacement of the fluid when coming out of
the hole.
4.3. Make a full length (same as dump bailer string) gage run, preferably with a thermometer or other
temperature recording device. Record the BHT. Locate and note fluid level if possible. Note any tight
spots. Run CCL across plug interval and determine if sufficient markers are present for accurate depth
control via CCL.
4.4. Verify dimensional data from ACE Umbrella Plug QC Sheet corresponds to well parameters (QC sheet
attached to plug shipping tube). Note dimensions for slip placement, basket location, and bottom of
the plug.
4.5. Make up ACE Umbrella Plug running assembly with a CCL. An optional Bow Spring Centralizer is
available to attach to the bottom of the plug for use in high angle wells and/or re-entry into smaller ID
(e.g., isolation packer, liner top).
4.5.1. NOTE: The ACE Umbrella running leave has a heavy wall segment approximately 2-1/2” long
immediately below the threaded end. Place wrenches only on this area when making up tool
string. Do not clamp on the thin wall tube below the heavy wall segment.
4.5.2. Run the ACE Umbrella Plug in the hole. Once at desired depth, carefully tie in with casing
collars. Locate the ACE Umbrella Plug below the setting depth and slowly pull up to the desired
setting depth. If the setting depth is not critical, it is recommended that the bottom set of slips be
set 1 foot into a perforated interval or 1 foot below a casing collar connection.
4.5.3. NOTE: The bottom end of the ACE Umbrella Plug is positively deployed one foot out the end of
the setting sleeve when set. This must be added to the setting depth to place the basket at the
desired depth.
4.5.4. Fire detonator to initiate Push Tool and release ACE Umbrella Plug at desired setting depth.
Wait 1 minute and pull off bottom at <30 fpm, monitor the weight indicator for excessive drag.
4.6. Make up dump bailer to place 1-2’ of bridging material on the spring steel basket prior to placement of
cement or resin. Additional bridging material (above the original 1-2’) is required in high angle(>25º)
wells, in cross flow environment, or when multiple open perforation zones exist. Locate the end of the
bailer 2 feet above the vent valve to dump. If the hole angle is higher than 60º and annular spacing will
allow passage of the bailer string, locate the bailer bottom 2-3 feet above the basket to dump bridging
material. NOTE: Avoid contact with the basket. Contact to the metal petal basket can cause damage.
4.7. Make dump bailer runs to place initial cement volume until it is within 12 – 18 inches below the vent
ports prior to closing the vent valve (this is the base plug). Dump cement as close to top of previous
run as possible. As with bridging material, if annular spacing allows, locate the end of the bailer 1-2
feet above the top of the previous run. Pull off bottom at < 30 fpm. Maintain this speed on all cement
bailer runs within 1000 feet of plug.
59
4.8. Wait a minimum of 18 hours after the last dump bailer run before closing the vent valve (unless using
Ultra Set Activator to eliminate waiting time, see product information on Ultra Set Activator for details).
4.9. Make up tool string consisting of CCL, weight bars, centralizer (s), and Lead Impression Block (LIB)
and run to top of plug. Set down atop vent valve to close vent, it is not necessary to beat down with
excessive force.
4.10. Make additional bailer runs as required to achieve plug height.
4.11. Wait a minimum of 24 hours after the last dump bailer run before pressure testing the cement plug
(unless using Ultra Set Activator to eliminate waiting time, see product information on Ultra Set
Activator for details).
60
Series 1200 – Auto Release Tool

The Thru Tubing Systems Auto Release Tool was designed for use with wireline deployed explosive or propellant
tools. It is installed as an integral component in an explosive or propellant tool string between the CCL and the firing
sub attached to the top of the tool body. The purpose of the tool is to guarantee separation of the expended or used
downhole tool and the basic wireline BHA (cablehead, sinker bars, CCL) used to deploy the downhole tool.
An operator may wish to jettison a downhole tool for a variety of reasons although it is primarily due to a possible
change in tool OD or shape that would make retrieval to the surface risky. This would be the case with perforating
guns, jet cutters, etc. The Auto Release Tool separates at the time of downhole tool function. It utilizes pressure from
the tool activation and/or subsequent BHP flooding into the tool after activation. The tool operation is passive from the
operator’s point of view, no subsequent firing of secondary detonators or additional surface operations must be
performed for the expended tool to be released.
Special features incorporated into the design of the Auto Release Tool eliminate possible problems that have been
encountered when utilizing other commercially available release tools. Some available tools require the lower half of
the tool string to be stuck and the top side to be pulled using the wireline unit to cause the components to separate.
One feature of the Auto Release Tool is the positive separation of the Wireline BHA from the expended tool. This is
accomplished by a shifting piston that continues to apply opposing force between the two halves and causes
separation without assistance required by pulling with the wireline unit. The Auto Release Tool works even when
deployed in a horizontal section of a well.
Another feature of the Auto Release Tool’s design is the distribution of weight and applied forces on the tool
components. The weight of the downhole tool string is supported by a set of keys set in a conventional wireline
retaining profile (1-1/2” G profile). This eliminates the possibility of an accidental loss of the tool string by forces
applied during deployment that may be exerted on other available tool releases that depend on a tension bolt to
suspend the downhole tool.
The Auto Release Tool can carry a total tool load of up to 10,000# and will run to BHP of up to 15,000 psi. The BHT
is only limited by the explosives and seals selected. The expended tool that remains in the well has an internal 1-1/2”
“G” profile. The portion of the Auto Release Tool that is returned to the surface is easily re-dressed. A replacement
fishing profile readies the tool for re-use.
Specifications
Series 1200 Auto Release Tool

OD 1.69”
MAX BHP 15,000 psi
MAX TOOL STRING WEIGHT 10,000#
LENGTH (Overall) 15.57”
LENGTH (Run-in) 14.19”
LENGTH (Left in hole) 4.71”
CONNECTION (Top/Bottom) 1-3/16”-12 / 1-3/16”-12
FISHING PROFILE 1-1/2” ‘G’ Internal
61
TTS Rental Equipment
Thru-Tubing Systems (TTS) offers a variety of wireline tools, equipment, and accessory items for short-term
or long-term rental. Whether the need is ongoing as a part of a strategy for equipment sourcing or
temporary for a special once-in-awhile type service or to cover tool unavailability due to transit logistics,
TTS can help fill the void. Equipment rental from TTS provides the source for tools that are well-maintained
and inspected after each use.
TTS also offers customer-assigned rental boxes whereby TTS handles the long-term maintenance and
inspection services of tools designated for use only by that client under a long-term agreement. This insures
familiarity of the field crews with the proper assembly and use of the equipment provided. This helps in
reducing the opportunity for problems associated within incompatibility between suppliers.
Power Charge Setting Tools:

i 1-1/2” Shorty
i 1-11/16” Single-Stage Long Stroke
i 1-11/16” Multi-Stage
i 2-1/8” Single-Stage Long Stroke
i 2-1/8” Multi-Stage
i E-4 #10
i E-4 #20
Junk Baskets
Gage Rings
Gravity Dump Bailer Systems (1-3/8”, 1-5/8”, 2”, 2-1/8”, 2-3/8”, 3”, 3-1/2”,4”,
5”)
i Firing Head
i Top Fill Window
i Bailer Joint
i Bottom Fill Sub
i Blast Sub/Cap Chamber
Bailer Clamp
Slurry Mixing System
Bottom Fill System – with TTS’ Quick Connect Fill Valve
Density Scale
Bow Spring Centralizer
Lead Impression Block
62

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4102 Highway 90 West, New Iberia LA 70560

Phone: (337)-606-0031 i Fax: (337)-606-0039 i E-Mail: tts@thrutubingsystems.com

Series 5011 Retrievable Packer Setting Assemblies....................................................... 26

Tubing Patch Specifications ............................................................................................ 37

TTS Field Services

Specialty Services offered by TTS:

Spiral Thru Tubing Bridge Plug Installation

Wireline Gravel Pack Installation

Non-explosive Service Tool Operations (setting tools and dump bailers)

Setting of Retrievable and Permanent Bridge Plugs/Packers/Cement Retainers

Positive Displacement Bailer System (PDB)

High Expansion Packer/Cement Retainer Installation

X-Span Tubing/Casing Patch Installation

Retrievable Packer Applications

Deployment of Wireline Tools using Coiled Tubing

Sand Control Systems

Series 5011 Retrievable Gravel Pack Packer

NOTE: Other sizes available upon request

Sand Control System

Thru-Tubing Circulating Pack

Sand Control Systems

Wash Down Gravel Pack

Sand Control Systems

Sand Control Systems

Sand Control Systems

Workover / Completion Systems

Set Lower Packer Locate Seals Upper Packer Set

Workover / Completion Systems

Punch Hole In Tubing Set Straddle Gas Lift

Workover / Completion Systems

Controlled Volume Displacement System (CVDS)

Product Information – Packers

Series 5011 Retrievable Dual Seal Bore Tubing Packer

NOTE: Other sizes available upon request

Series 5011 Retrievable Straddle Pack System

NOTE: Other sizes available upon request.

Product Information – Packer Accessories

5011-xxx-013 Locator Seal Assembly, locator seal assembly with no latch.

(‘xxx’ in the part number is to specify the packer size)

Product Information – Packer Setting Assemblies

Product Information – Retrievable Bridge Plugs

Series 5011 Retrievable Bridge Plug System

NOTE: Other sizes available upon request

Product Information – Cement Retainer

i One-trip installation/pumping on pipe. Separate trips using wireline.

NOTE: Other sizes available upon request.

Product Information - Packers

Series 5100 Inflatable Packer

*US Patent 7,578,353 B2

Series 4800 - Controlled Set High Expansion Cement Retainer

*US Patent 7,578,353 B2

Series 1000 - Positive Displacement Bailer

Series 9306 - Spiral Thru Tubing Bridge Plug

* US Patent No. 7,104,323 B2

i Setting Tool can be set:

Explosive Setting Tool

Explosive Setting Tool

Setting the Patch

Shearing the Collet

X-Span Patch Securely in Place

Pulling Out of the Hole

Tubing Patch Specifications

2-3/8 1.995 1.812 1.437 6,380 7,850