UNIT I INTRODUCTION

Introduction - Economics of process selection - General design principles for manufacturability;

Geometric Dimensioning & Tolerance (GD&T) – Form tolerancing: straightness, flatness, circularity,
cylindricity – Profile tolerancing: profile of a line, and surface – Orientation tolerancing: angularity,
perpendicularity, parallelism – Location tolerancing: position, concentricity, symmetry – run out
tolerancing: circular and total–Supplementary symbols.

 FORM TOLERANCING

https://www.cobanengineering.com/GeometricDimensioningAndTolerancing/
GeometricTolerancing_FormTolerances-Straightness.asp

 PROFILE TOLERANCING

https://www.cobanengineering.com/GeometricDimensioningAndTolerancing/
GeometricTolerancing_ProfileTolerances.asp

 ORIENTATION TOLERANCING

https://www.cobanengineering.com/GeometricDimensioningAndTolerancing/
GeometricTolerancing_OrientationTolerances.asp

 LOCATION TOLERANCING

https://www.cobanengineering.com/GeometricDimensioningAndTolerancing/
GeometricTolerancing_LocationTolerances.asp

 RUN OUT TOLERANCING

https://www.cobanengineering.com/GeometricDimensioningAndTolerancing/
GeometricTolerancing_RunoutTolerances.asp

UNIT- II CAST & WELDED COMPONENTS DESIGN

Design considerations for: Sand cast – Die cast – Permanent mold parts. Arc welding – Design
considerations for: Cost reduction – Minimizing distortion – Weld strength – Weldment. Resistance
welding–Design considerations for: Spot–Seam–Projection–Flash & Upset weldment

1. Design Consideration for Die Casting

https://www.abdiecasting.com/design-geometry-considerations-for-die-casting/

2. Design Consideration for sand Cast

https://www.badgeralloys.com/news/sand-casting-design-guide-considerations/

3. Design Considerations for Permanent Mold parts

https://www.plasticstoday.com/injection-molding/injection-molding-design-10-critical-
considerations-designing-high-quality-molded
4. Arc welding – Design considerations for: Cost reduction – Minimizing distortion – Weld strength
https://pdf4pro.com/cdn/chapter-14-design-considerations-for-welding-c5709.pdf

5. Resistance welding–Design considerations for: Spot–Seam–Projection

https://www.mechtechguru.com/2020/09/resistance-welding-spot-welding-seam.html

UNIT- III FORMED & MACHINED COMPONENTS DESIGN 9 Design considerations for: Metal extruded
parts – Impact/Cold extruded parts – Stamped parts – Forged parts. Design considerations for:
Turned parts– Drilled parts – Milled, planned, shaped and slotted parts–Ground parts.

1. Design considerations for Metal Extruded Parts

https://engineeringproductdesign.com/knowledge-base/how-to-design-parts-for-direct-metal-
extrusion-and-dfm-guidelines/

2. Design Considerations for Impact or Cold Extruded Parts

Impact or cold extrusion

Cold extrusion is usually
practiced to produce parts at
room temperature. If nonferrous
parts
are produced, the process is
generally called impact
extrusion and for production of
ferrous
parts cold extrusion term is used.
Impact extrusion is a chipless
method which forces metal to
flow through an orifice by
compressive stressing and
thereby forming a part of the
desired
shape.The operation is shown
schematically in Figure M4.5.1.
Impact or cold extrusion
Cold extrusion is usually
practiced to produce parts at
room temperature. If nonferrous
parts
are produced, the process is
generally called impact
extrusion and for production of
ferrous
parts cold extrusion term is used.
Impact extrusion is a chipless
method which forces metal to
flow through an orifice by
compressive stressing and
thereby forming a part of the
desired
shape.The operation is shown
schematically in Figure M4.5.1.
https://www.studocu.com/in/document/galgotias-university/design-for-manufature-and-
assembly/m4l5-lecture-notes-5/22468492

3. Design Consideration for Stamped Parts

https://www.keatsmfg.com/metal-stamping-design-guidelines

4. Design Considerations for Forged Parts

https://www.enggarena.net/design-considerations-of-forgings/

5. Design consideration for turned parts

https://dfmpro.com/manufacturing-processes/dfmpro-for-machining/#:~:text=Turned%20parts
%20should%20be%20designed,than%20or%20equal%20to%208.

6. Design Consideration for drilled parts

https://www.efunda.com/processes/machining/drill_design.cfm
7. Design consideration for planned, shaped and slotted parts

https://www.modusadvanced.com/resources/blog/design-features-that-can-reduce-your-lead-
times-and-costs-for-machined-parts

UNIT- IV DESIGN FOR ASSEMBLY Design for assembly – General assembly recommendations –
Minimizing the no. of parts – Design considerations for: Rivets – Screw fasteners – Gasket & Seals –
Press fits – Snap fits – Automatic assembly– Computer Application for DFMA.

1. Design for Assembly

https://www.fastradius.com/resources/design-for-assembly-definition/

2. General Assembly recommendations – Minimizing number of parts

https://fractory.com/design-for-assembly-dfa/

3. Design for rivets

https://edurev.in/studytube/Design-of-Riveted-Joints/638cf52a-e055-4dec-ac3b-2d477bddaa4f_t

http://ecoursesonline.iasri.res.in/mod/page/view.php?id=127485

4. Design for screw fasteners

https://rskr.irimee.in/sites/default/files/CHAPTER%2003%2C15%20-%20Design%20of
%20Fasteners.pdf

5. Design for gaskets and seals

https://www.elastoproxy.com/gasket-design-guide/

6. Design for Interference Fit or Press fit

https://en.wikipedia.org/wiki/Interference_fit

7. Design for Snap fit

https://www.fictiv.com/articles/how-to-design-snap-fit-components#:~:text=In%20its
%20simplest%20form%2C%20a,force%20required%20to%20do%20so.

8. Design for Automatic Assembly

https://www.launchpad.build/knowledge-center/how-to-design-for-automated-manufacturing-
systems

9. DFMA

https://www.designingbuildings.co.uk/wiki/Design_for_Manufacture_and_Assembly_(DfMA)