W-VAC Breaker Element W-VAC 3150A Breaker with Carriage

Assembly for Single Tier Switchgear

W-VAC Breaker with Carriage W-VAC Breaker with Cradle

Assembly for Single Tier Switchgear Assembly for Double Tier Switchgear

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WARNING WARNING

IMPROPERLY INSTALLING OR MAINTAINING THE CIRCUIT BREAKER ELEMENTS DESCRIBED IN

THESE PRODUCTS CAN RESULT IN DEATH, SERI-
OUS PERSONAL INJURY, OR PROPERTY DAMAGE.
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE ATTEMPTING ANY UNPACKING, ASSEM-
BLY, OPERATION OR MAINTENANCE OF THE CIR-
CUIT BREAKERS.
INSTALLATION OR MAINTENANCE SHOULD BE
ATTEMPTED ONLY BY QUALIFIED PERSONNEL.
THIS INSTRUCTION BOOK SHOULD NOT BE CON-
SIDERED ALL INCLUSIVE REGARDING INSTALLA-
TION OR MAINTENANCE PROCEDURES. IF FUR-
THER INFORMATION IS REQUIRED, YOU SHOULD
CONTACT EATON.
THIS BOOK ARE DESIGNED AND TESTED TO
OPERATE WITHIN THEIR NAMEPLATE RATINGS.
OPERATION OUTSIDE OF THESE RATINGS MAY
CAUSE THE EQUIPMENT TO FAIL, RESULTING IN
DEATH, BODILY INJURY AND PROPERTY DAM-
AGE.
ALL SAFETY CODES, SAFETY STANDARDS
AND/OR REGULATIONS AS THEY MAY BE
APPLIED TO THIS TYPE OF EQUIPMENT MUST BE
STRICTLY ADHERED TO.
THESE CIRCUIT BREAKER ELEMENTS ARE
DESIGNED TO BE INSTALLED PURSUANT TO THE
AMERICAN NATIONAL STANDARDS INSTITUTE
(ANSI). SERIOUS INJURY, INCLUDING DEATH, CAN
RESULT FROM FAILURE TO FOLLOW THE PROCE-
DURES OUTLINED IN THIS MANUAL. THESE CIR-
CUIT BREAKER ELEMENTS ARE SOLD PURSUANT
TO A NON-STANDARD PURCHASING AGREEMENT
WHICH LIMITS THE LIABILITY OF THE MANUFAC-
TURER.

Eaton Corporation
Power Components Division

All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is
desired by purchaser regarding his particular installation, operation or maintenance of particular equipment,
contact an Eaton representative.

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TABLE OF CONTENTS

PAGE
SECTION 1 INTRODUCTION

1-1 Type W-VAC, W-VACR and W-VACW Breaker Ratings ....................................................................................... 1

SECTION 2 SAFE PRACTICES

SECTION 3 RECEIVING, HANDLING AND STORAGE

3-1 Receiving ............................................................................................................................................................... 14

3-2 Handling ................................................................................................................................................................ 15
3-3 Storage .................................................................................................................................................................. 15

SECTION 4 INSTALLATION

4-1 Initial Inspection and Operation ............................................................................................................................ 22

4-2 Manual Operation Check ...................................................................................................................................... 22
4-3 Vacuum Interrupter Integrity ................................................................................................................................. 22
4-4 Insulation ............................................................................................................................................................... 22
4-5 Contact Erosion and Wipe .................................................................................................................................... 22
4-6 Primary Circuit Resistance.................................................................................................................................... 22
4-7 Nameplate ............................................................................................................................................................. 22
4-8 Electrical Operations Check.................................................................................................................................. 22
4-9 Breaker/Compartment Interface Check ................................................................................................................ 24

SECTION 5 DESCRIPTION AND OPERATION

5-1 Interrupter Assembly ............................................................................................................................................. 26

5-1.1 Vacuum Interrupter ............................................................................................................................................... 26
5-1.2 Contact Erosion Indicator (Except 3150A) ........................................................................................................... 27
5-1.3 Contact Erosion Indicator (3150A Only)............................................................................................................... 27
5-1.4 “T” Cutout Loading Spring Indicator...................................................................................................................... 28
5-1.5 Contact Wipe and Stroke ...................................................................................................................................... 28
5-1.6 Pole Unit Support Molding .................................................................................................................................... 28
5-2 Stored Energy Mechanism.................................................................................................................................... 29
5-2.1 Operation of Stored Energy Mechanism .............................................................................................................. 29
5-2.2 Charging ................................................................................................................................................................ 29
5-2.3 Closing Operation.................................................................................................................................................. 29
5-2.4 Tripping Operation................................................................................................................................................. 32
5-2.5 Trip Free Operation ............................................................................................................................................... 32
5-3 Control Scheme .................................................................................................................................................... 32
5-3.1 Timing .................................................................................................................................................................... 32
5-3.2 Secondary Disconnects ........................................................................................................................................ 32
5-3.3 Undervoltage Trip Device...................................................................................................................................... 33
5-4 Interlocks ............................................................................................................................................................... 33
5-4.1 Floor Tripping, Spring Release and Anti-Latch Interlocks .................................................................................... 33
5-4.2 Levering Interlock .................................................................................................................................................. 33
5-4.3 Anti-Close Interlock ............................................................................................................................................... 33
5-4.4 Earthing Drive Interlock ......................................................................................................................................... 33

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5-5 Miscellaneous ........................................................................................................................................................36

5-5.1 Earthing Contact ....................................................................................................................................................36
5-5.2 Operations Counter ...............................................................................................................................................36
5-6 Levering Mechanism..............................................................................................................................................36
5-7 Circuit Breaker Interfacing .....................................................................................................................................36
5-7.1 Electrical Clearances .............................................................................................................................................36

SECTION 6 INSPECTION AND MAINTENANCE

6-1 Warning ..................................................................................................................................................................37

6-2 Frequency of Inspection ........................................................................................................................................37
6-3 Inspection and Maintenance Procedures ..............................................................................................................38
6-4 Vacuum Interrupter Integrity Test ..........................................................................................................................37
6-5 Contact Erosion (Except 3150A) ...........................................................................................................................40
6-5.1 Contact Erosion (3150A Only) ..............................................................................................................................40
6-5.2 Contact Wipe (All Ratings) ....................................................................................................................................40
6-6 Insulation ................................................................................................................................................................41
6-7 Insulation Integrity Check ......................................................................................................................................41
6-8 Primary Circuit Resistance Check .........................................................................................................................42
6-9 Mechanism Check .................................................................................................................................................42
6-9.1 CloSure Test..........................................................................................................................................................42
6-10 Lubrication ..........................................................................................................................................................47
6-11 Troubleshooting Chart ........................................................................................................................................47

SECTION 7 RENEWAL PARTS

7-1 General ..................................................................................................................................................................50

7-2 Ordering Instructions .............................................................................................................................................50

FIGURES

Figure Title Page

1-1 Type W-VACR 630A Breaker Element Only Outline Dimensions (millimeters) & Weights (Kilograms) .... 3
1-2 Type W-VACR 630A Breaker Element Only Outline Dimensions (millimeters) & Weights (Kilograms) .... 4
1-3 Type W-VACR 800/1250A Breaker Element Only Outline Dimensions (millimeters) & Weights (kg) ....... 5
1-4 Type W-VACR 800/1250A Breaker Element Only Outline Dimensions (millimeters) & Weights (kg) ....... 6
1-5 Type W-VACR 800/1250A Breaker Element Only Outline Dimensions (millimeters) & Weights (kg) ....... 7
1-6 Type W-VACR 2000A Breaker Element Only Outline Dimensions (millimeters) & Weights (kg) .............. 8
1-7 Type W-VACR 2500A Breaker Element Only Outline Dimensions (millimeters) & Weights (kg) .............. 9
1-8 Type W-VAC Breaker Element Only Outline Dimensions (millimeters) and Weights (Kilograms) .......... 10
1-9 Outline and Dimensions (mm) Type W-VAC Breaker Element with Carriage
Assembly and Cradle Assembly ........................................................................................................................ 11
1-10 Outline and Dimensions (mm) Type W-VAC 3150 Breaker with Carriage Assembly.............................. 12

3-1 Typical VCP-W Tools and Accessories .......................................................................................................14

3-2 Typical Front View VCP-W Vacuum Circuit Breaker Element ................................................................... 16
3-3 Typical VCP-W Vacuum Circuit Breaker Element with Front Cover Removed ....................................... 17
3-4 Typical Rear View VCP-W Vacuum Circuit Breaker Element ................................................................... 18
3-5 Typical VCP-W Vacuum Circuit Breaker Element Escutcheon ................................................................. 19
3-6 Front and Rear External View W-VAC Breaker With Cradle Assembly for
Double Tier Switchgear ...............................................................................................................................20
3-7 Front and Rear External View W-VAC 3150A Breaker with Carriage Assembly for
Single Tier Switchgear .................................................................................................................................21

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4-1 Type W-VAC Breaker Manual Operation (Single Tier Breaker Shown) .................................................. 23

5-1 Flush Mounted Configuration...................................................................................................................... 26

5-2 Behind the Door Configuration ................................................................................................................... 27
5-3 Closeup of Type W-VAC Breaker Vacuum Interrupters and Current Carrying System ........................... 27
5-4a Type W-VAC 95 kV BIL Breaker Shown With Left Hand Cover Removed for Clarity Purposes ............. 28
5-4b Type W-VAC 3150 Ampere Breaker Closeup of Completely Enclosed Pole Units ................................. 28
5-5 Closing Cam and Trip Linkage ................................................................................................................... 30
5-6 Charging Schematic .................................................................................................................................... 31
5-7 Typical DC and AC Control Schemes. ..................................................................................................... 34
5-8 Undervoltage Trip Device Configuration..................................................................................................... 35
5-9 Closeup of Type W-VACW Breaker Vacuum Interrupters and Current Carrying System ....................... 36

6-1 Lubrication Points........................................................................................................................................ 37

6-2 Vacuum Interrupter Showing Contact Erosion Indicator With Breaker Open .......................................... 40
6-3 Vacuum Interrupter Showing Contact Erosion Indicator With Breaker Closed ........................................ 40
6-4 Breaker Shown Closed and Interrupter Erosion Satisfactory (3150A)..................................................... 41
6-5 Breaker Shown Colsed and Interrupter Erosion Unsatisfactory (3150A)................................................. 41
6-6 “T” Contact Wipe Indicator .......................................................................................................................... 42
6-7 Wipe Indication............................................................................................................................................ 42

TABLES

Table Title Page

1.1 Type W-VAC and W-VACW Vacuum Circuit Breaker Ratings .................................................................... 1
1.2 Type W-VACR Vacuum Circuit Breaker Ratings ......................................................................................... 2

5.1 Typical Opening and Closing Times Value ................................................................................................ 32

6.1 Test Voltage. ............................................................................................................................................... 39

6.2 Typical Resistance Measurements............................................................................................................. 42

7.1 Recommended W-VAC and W-VACW Spare Parts .................................................................................. 50

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SECTION 1: INTRODUCTION
WARNING
The purpose of this book is to provide instructions for
unpacking, storage, installation, operation and mainte- SATISFACTORY PERFORMANCE OF THESE
nance of Types W-VAC, W-VACR, and W-VACW BREAKERS IS CONTINGENT UP-ON PROPER
Vacuum Circuit Breakers. They are a horizontal drawout APPLICATION, CORRECT INSTALLATION AND
type removable interrupting element design, unless ADEQUATE MAINTENANCE. THIS INSTRUCTION
there is an “R” in the designation.The “R” as in W-VACR BOOK MUST BE CAREFULLY READ AND FOL-
indicates a fixed breaker configuration. They were LOWED IN ORDER TO OBTAIN OPTIMUM PERFOR-
designed specifically to IEC 56 Standards for reliable MANCE FOR LONG USEFUL LIFE OF THE CIRCUIT
performance. All types can be applied in single tier or BREAKERS.
double tier switchgear applications, with the basic
breaker element applicable to retrofitting. Reliable con- TYPES W-VAC, W-VACR AND W-VACW BREAKERS
trol and protection are achieved though the use of the ARE PROTECTIVE DEVICES, AS SUCH, THEY ARE
W-VAC family of breakers. MAXIMUM RATED DEVICES. THEREFORE, THEY
SHOULD NOT UNDER ANY CIRCUMSTANCES BE
1-1 W-VAC, W-VACR AND W-VACW RATINGS APPLIED OUTSIDE THEIR NAMEPLATE RATINGS.
Table 1.1 Type W-VAC and W-VACW Vacuum Circuit Breaker Ratings
Circuit Rated Frequency Rated Short Circuit Rated Insulation Level Rated Nominal Current
Breaker Voltage Breaking Current Lighting Power Short
Type at & Short Circuit Pulse Frequency Circuit
50-60HZ Duration Withstand Withstand Making
Voltage Voltage Current
kV Hz kA Sec kV kV kA (Peak) Amperes
36W-VAC25 3.6 50/60 25 3 40 10 63 630, 1250, 2000,3150
72W-VAC16 7.2 50/60 16 3 60 20 40 630, 800, 1250
72W-VAC20 7.2 50/60 20 3 60 20 50 630, 800, 1250, 1600
72W-VAC25 7.2 50/60 25 3 60 20 63 630, 800, 1250, 1600, 2000,3150
72W-VAC32 7.2 50/60 31.5 3 60 20 79 1250, 2000
72W-VAC40 7.2 50/60 40 3 60 20 100 3150
120W-VAC16 12 50/60 16 3 75 28 40 630, 800, 1250
120W-VAC20 12 50/60 20 3 75 28 50 630, 800, 1250, 1600
120W-VAC25 12 50/60 25 3 75 28 63 630, 800, 1250, 1600, 2000,3150
120W-VAC32 12 50/60 31.5 3 75 28 79 1250, 2000
120W-VAC40 12 50/60 40 3 75 28 100 1250, 2000,3150
120W-VAC50 12 50/60 50 3 75 28 125 3150
150W-VAC16 15 50/60 16 3 95 36 40 630, 800, 1250
150W-VAC20 15 50/60 20 3 95 36 50 630, 800, 1250, 1600
150W-VAC25 15 50/60 25 3 95 36 63 630, 800, 1250, 1600, 2000,3150
150W-VAC32 15 50/60 31.5 3 95 36 79 1250, 2000
150W-VAC40 15 50/60 40 3 95 36 100 3150
150W-VAC50 15 50/60 50 3 95 36 125 3150
175W-VAC16 17.5 50/60 16 3 95 38 40 630, 800, 1250
175W-VAC20 17.5 50/60 20 3 95 38 50 630, 800, 1250, 1600
175W-VAC25 17.5 50/60 25 3 95 38 63 630, 800, 1250, 1600, 2000,3150
175W-VAC32 17.5 50/60 31.5 3 95 38 79 630, 800, 1250, 1600
175W-VAC40 17.5 50/60 40 3 95 38 100 3150
120W-VACW16 12 50/60 16 3 75 42 40 630, 800, 1250
120W-VACW20 12 50/60 20 3 75 42 50 630, 800, 1250, 1600
120W-VACW25 12 50/60 25 3 75 42 63 630, 800, 1250, 1600, 2000
120W-VACW32 12 50/60 31.5 3 75 42 79 1250, 1600, 2000
120W-VACW40 12 50/60 40 3 75 42 100 1250, 2000
150W-VACW16 15 50/60 16 3 95 42 40 630, 800, 1250
150W-VACW20 15 50/60 20 3 95 42 50 630, 800, 1250, 1600
150W-VACW25 15 50/60 25 3 95 42 63 630, 800, 1250, 1600, 2000
150W-VACW32 15 50/60 31.5 3 95 42 79 1250, 2000
150W-VACW40 15 50/60 40 3 95 42 100 1250, 2000

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Table 1.2 Type W-VACR Vacuum Circuit Breaker Ratings

Circuit Rated Frequency Rated Short Circuit Rated Insulation Level Rated Nominal Current
Breaker Voltage Breaking Current Lighting Power Short
Type at & Short Circuit Pulse Frequency Circuit
50-60HZ Duration Withstand Withstand Making
Voltage Voltage Current
kV Hz kA Sec kV kV kA (Peak) Amperes
36W-VACR16 3.6 50/60 16 3 40 20 40 630, 800, 1250,
36W-VACR20 3.6 50/60 20 3 40 20 50 630, 800, 1250
36W-VACR25 3.6 50/60 25 3 40 20 63 630, 800, 1250, 2000
72W-VACR16 7.2 50/60 16 3 60 20 40 630, 800, 1250
72W-VACR20 7.2 50/60 20 3 60 20 50 630, 800, 1250
72W-VACR25 7.2 50/60 25 3 60 20 63 630, 800, 1250, 2000
72W-VACR32 7.2 50/60 31.5 3 60 20 80 1250, 2000
72W-VACR40 7.2 50/60 40 3 60 20 100 1250, 2000
120W-VACR16 12 50/60 16 3 75 28 40 630, 800, 1250
120W-VACR20 12 50/60 20 3 75 28 50 630, 800, 1250
120W-VACR25 12 50/60 25 3 75 28 63 630, 800, 1250, 2000
120W-VACR32 12 50/60 31.5 3 75 28 80 1250, 2000
120W-VACR40 12 50/60 40 3 75 28 100 1250, 2000
120W-VACR50 12 50/60 50 3 75 28 125 1250, 2000, 2500
150W-VACR16 12 50/60 16 3 95 36 40 630, 800, 1250
150W-VACR20 12 50/60 20 3 95 36 50 630, 800, 1250
150W-VACR25 12 50/60 25 3 95 36 63 630, 800, 1250, 2000
150W-VACR32 12 50/60 31.5 3 95 36 80 1250, 2000
150W-VACR40 12 50/60 40 3 95 36 100 1250, 2000

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630A Element
630A = 105kg

Figure 1-1 Type W-VACR 630A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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630A Element
630A = 105kg

Figure 1-2 Type W-VACR 630A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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800/1250A Element
800A/1250A = 110kg

Figure 1-3 Type W-VACR 800/1250A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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800/1250A Element
800A/1250A = 110kg

Figure 1-4 Type W-VACR 800/1250A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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2000A Element
2000A = 149kg

Figure 1-5 Type W-VACR 2000A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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2000A Element
2000A = 149kg

Figure 1-6 Type W-VACR 2000A. breaker element only outline dimensions (millimeters) and weights (kilograms).

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2500A Element
2500A = 154kg

Figure 1-7 Type W-VACR up to 2500A, 50kA. breaker element only outline dimensions (millimeters) and weights (kg.).

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Up to 1250A Element
630A = 115kg
800A/1250A = 121kg

(Front View) (Side View)

(Front View)
1600A & 2000A Elements (Side View)
1600A/2000A = 160kg

Figure 1-8 Type W-VAC breaker element only outline dimensions (millimeters) and weights (kilograms).

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33.3 570 A
350 G
325 F F
373
197 202

“C” POLE
“A” POLE
“B” POLE

B
9.5
19.34

E
C
1160

D
795.7
520

480

Earthing Contacts

Rating A B C D E F G Weight Carriage

Up to 15 kV/Up to 1250A to 40kA 570 300 1226 1202 1340 165 470 29
Up to 15 kV/1600A and2000A/Up to 40 kA 719 350 1299 1275 1340 200 620 33

A
33.3 570 G
373 F F
197 202

“C” POLE

“A” POLE “B” POLE

B

D
C
E

720

355.7
80

48.3
Earthing Contacts
44.6
84.4
440 269 228.3
701 456.6
538

Rating A B C D E F G Weight Carriage

Up to 15 kV/Up to 1250A to 40kA 490 300 786 762 738 165 470 23
Up to 15 kV/1600A and2000A/Up to 40 kA 640 350 856 835 736 200 620 25

Figure 1-9 Outline and Dimensions (mm) Type W-VAC breaker element with carriage assembly and cradle assembly

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Figure 1-10 Outline and Dimensions (mm) Type W-VAC 3150 breaker with carriage assembly

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SECTION 2: SAFE PRACTICES
W-VAC, W-VACR, and W-VACW breakers are
equipped with high speed, high energy operating mech-
anisms. They are designed with several built-in inter-
locks and safety features to provide safe and proper
operating sequences.
WARNING
TO PROTECT THE PERSONNEL ASSOCIATED WITH
INSTALLATION, OPERATION, AND MAINTENANCE
OF THESE BREAKERS, THE FOLLOWING PRAC-
TICES MUST BE FOLLOWED:
• Only qualified persons, as defined in the local electri-
cal code who are familiar with the installation and main-
tenance of medium voltage circuits and equipment,
should be permitted to work on these breakers.
• Read these instructions carefully before attempting
any installation, operation or maintenance of these
breakers.
• Always remove the removable breakers from their
enclosures or disconnect the fixed primary connections
associated with fixed breakers before performing any
maintenance. Failure to do so could result in electrical
shock leading to death, severe personal injury or prop-
erty damage.
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• Do not work on a breaker with the secondary test cou-
pler engaged or fixed secondary connections made.
Failure to disconnect the test coupler could result in an
electrical shock leading to death, personal injury or
property damage.
• Do not work on a closed breaker or a breaker with
closing springs charged. The closing spring should be
discharged and the main contacts open before working
on the breaker. Failure to do so could result in cutting or
crushing injuries.
• Do not use a drawout circuit breaker by itself as the
sole means of isolating a high voltage circuit, Remove
the breaker to the Disconnect position and follow good
lock-out and tagging rules, as well as all applicable
codes, regulations and work rules.
• Do not leave a drawout breaker in an intermediate
position in the cell. Always have the breaker either in the
Test or Connected position. Failure to do so could result
in a flash over and possible death, personal injury or
property damage.
• Always remove the maintenance tool from the breaker
after charging the closing springs.
• Circuit breaker elements are equipped with safety
interlocks. Do Not remove, interfere with or in any
manner defeat them. This may result in death, bodily
injury or equipment damage.
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SECTION 3: RECEIVING, HANDLING AND
STORAGE
The entire W-VAC family of circuit breakers is subjected
to complete factory production tests and inspection
before being packed. They are shipped in packages
designed to provide maximum protection to the equip-
ment during shipment and storage, and, at the same
time, to provide convenient handing. Accessories, such
as the maintenance tool and levering crank are shipped
separately.
3-1 RECEIVING
Until the breaker is ready to be delivered to the
switchgear site for installation, DO NOT remove it from
its container. If the breaker is to be placed in storage,
maximum protection can be obtained by keeping it in its
container.
Upon receipt of the equipment, inspect the container for
any signs of damage or rough handing. Open the con-
tainer carefully to avoid any damage to the contents.
Figure 3-1 Typical tools with lifting yoke shown in use
When opening the container, be careful that any loose
items or hardware are not discarded with the packing
material. Check the contents of each package against
the packing list.
Examine the breaker for any signs of shipping damage
such as broken, missing or loose hardware, damaged or
deformed insulation and other components. File claims
immediately with the carrier if damage or loss is detect-
ed and notify the nearest Eaton Sales Office.
Tools and Accessories
Maintenance Tool: Used to charge the closing springs.
(Style 8064A02G01)
Lifting Yoke: Optional item used to lift the breaker.
(Style 8794C67G01 for up to 1250A breakers)
(Style 8794C68G01 for 1600A, 2000A breakers)
(Style 1C95990G01 for 3150A breakers)
Primary Disconnect Plier: Used to install and remove
breaker primary disconnects.
(Style 591C901G02)
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3-2 HANDING
WARNING
DO NOT USE ANY LIFTING DEVICE AS A PLAT-
FORM FOR PERFORMING MAINTENANCE, REPAIR
OR ADJUSTMENT OF THE BREAKER OR FOR
OPENING, CLOSING THE CONTACTS OR CHARG-
ING THE SPRINGS. THE BREAKER MAY SLIP OR
FALL CAUSING SEVERE PERSONAL INJURY.
ALWAYS PERFORM MAINTENANCE, REPAIR AND
ADJUSTMENTS ON A WORKBENCH CAPABLE OF
SUPPORTING THE BREAKER.
The circuit breaker shipping containers are designed to
be handled either by use of a rope sling and overhead
lifting device or by a fork truck. If containers must be
skidded for any distance, it is preferable to use roller
conveyors or individual pipe rollers.
Once a breaker has been inspected for shipping dam-
age, it is best to return it to its original shipping container
until it is ready to be installed in the Metal-Clad
Switchgear.
When a breaker is ready for installation, a lifting yoke in
conjunction with an overhead lifter or portable floor lifter
can be used to move a breaker. In some instances, this
is preferable to rolling the breaker on the floor using self
contained wheels when provided on the cradle or car-
riage. If the breaker is to be lifted, position the lifting
yoke over the breaker and insert lifters into the breaker
side openings with the lifting hole toward the inter-
rupters. Once the lifting yoke is securely seated in the
lifting holes, the breaker can be carefully lifted and
moved.
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3-3 STORAGE
If the circuit breaker is to be placed in storage, maxi-
mum protection can be obtained by keeping it in the
original container.
Before placing it in storage, checks should be made to
make sure that the breaker is free from shipping dam-
age and is in satisfactory operating condition.
The breaker is shipped with its contacts open and clos-
ing springs discharged. The indicator on the front panel
should confirm this. Insert the maintenance tool in the
manual charge socket opening (Figures 3-2 and 4-1a).
Charge the closing springs by pumping the handle up
and down about 38 times until a crisp metallic "click" is
heard. This indicates that the closing springs are
charged and is shown by the closing spring "charged"
(yellow) indicator. Remove the maintenance tool. Push
the "manual close"button. The breaker will close as
shown by the breaker contacts "closed" indicator. Push
the "manual trip" button. The breaker will trip as shown
by the breaker contacts "open" indicator. After complet-
ing this initial check, leave the closing springs "dis-
charged" and breaker contacts "open"
(Figures 3-2, 4-1c and d).
Outdoor storage is NOT recommended. If unavoidable,
the outdoor location must be well drained and a tempo-
rary shelter from sun, rain, snow, corrosive fumes, dust,
dirt falling objects and excessive moisture must be pro-
vided. Containers should be arranged to permit free cir-
culation of air on all sides and temporary heaters should
be used to minimize condensation. Moisture can cause
rusting of metal parts and deterioration of high voltage
insulation. A heat level of approximately 400 watts for
each 3 cubic meters of volume is recommended with the
heaters distributed uniformly throughout the structure
near the floor.
Indoor storage should be in a building with sufficient
heat and circulation to prevent condensation. If the
building is not heated, the same general rule for heat as
for outdoor storage should be applied.
Instruction Book
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1 2 3

8 7

➀ Front Panel ➄ Operation Counter

➁ Manual Charge Socket ➅ Rating Nameplate
➂ Open-Closed Indicator ➆ Manual Open Button
➃ Spring Charged/Discharged Indicator ➇ Manual Close Button

Figure 3-2 Type W-VAC breaker element faceplate

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15

1
13
2
12

4
14

5
11

10

16
9

8
6 7
➀ L.H. Closing Spring ➈ Charging Motor
➁ Anti-pump Relay ➉ Charging Pawl
➂ Auxiliary Switch 11 Ratchet Wheel
➃ Motor Cutoff Switch 12 R.H. Closing Spring
➄ Closing Cam 13 Opening Spring
➅ Spring Release (Close Coil) Assembly 14 Manual Charge Socket
➆ Shunt Trip Assembly 15 Secondary Disconnect
➇ Position Switch 16 Operation Counter

Figure 3-3 Front external view of W-VAC breaker element

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2 4

3
5

➀ Secondary Disconnect ➅ Contact Loading Spring “Wipe Spring”

➁ Lifter Yoke Opening ➆ Operating Rod
➂ Support Insulator ➇ Drive Insulator
➃ Primary Disconnect ➈ Flexible Connector
➄ Vacuum Interrupter

Figure 3-4 Rear external view of W-VAC breaker element

IB131009EN
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2
1

4
9
7
5

6
Side View

4
Rear View

➀ Mechanism Enclosure ➅ Carriage Wheel

➁ Support Insulator ➆ Shoot Bolt Lever
➂ Primary Disconnect ➇ Shutter Operator
➃ Levering in Screw ➈ Levering Device Socket
➄ Carriage

Figure 3-5 Side and rear external view W-VAC breaker with carriage assembly for single tier switchgear

IB131009EN
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Front View

Rear View

➀ Mechanism Enclosure ➅ Cradle Wheel

➁ Support Insulator ➆ Shutter Operator
➂ Primary Disconnect ➇ Levering Device Socket
➃ Levering in Screw ➈ Shoot Bolt Lever
➄ Cradle ➉ Earthing Contact

Figure 3-6 Front and rear external view W-VAC breaker with cradle assembly for double tier switchgear

IB131009EN
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Front View 6

3
1

5
4

Rear View
➀ Mechanism Enclosure ➅ Carriage Wheel
➁ Support Insulator ➆ Shoot Bolt Lever
➂ Primary Disconnect ➇ Shutter Operator
➃ Levering in Screw ➈ Levering Device Socket
➄ Carriage

Figure 3-7 Front and rear external view W-VAC 3150A breaker with carriage assembly for single tier switchgear

IB131009EN
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SECTION 4: INSTALLATION
BEFORE PLACING THE BREAKER IN SERVICE,
CAREFULLY FOLLOW THE INSTALLATION PROCE-
DURE GIVEN BELOW. NOT FOLLOWING THE PRO-
CEDURE CAN FAIL TO UNCOVER SHIPPING DAM-
AGE THAT MAY RESULT IN INCORRECT BREAKER
OPERATION LEADING TO DEATH, BODILY INJURY,
AND PROPERTY DAMAGE.
4-1 INITIAL INSPECTION AND OPERATION
Before attempting to put the breaker in service, it should
be carefully examined and operated manually and elec-
trically. Examine a breaker for loose or obviously dam-
aged parts.
4-2 MANUAL OPERATION CHECK
Place the maintenance tool into the manual charge
socket opening and charge the closing springs with
about 3 up and down strokes of the handle. When
charging is complete, the closing crank goes over center
with an audible "click" and the springs Charged /
Discharged indicator shows "Charged".
NOTICE
If the springs are to be charged on a closed breaker,
no click is heard at the end of charging operation.
Discontinue charging and remove the maintenance
tool as soon as "Charged" flag is fully visible.
Continued attempts to further charge may result in
damage to the mechanism. Remove the mainte-
nance tool. Close and trip the breaker several
times (Figure 4.1).
4-3 VACUUM INTERRUPTER INTEGRITY
Using a dry lint free cloth or paper towel, clean all the
insulating surfaces of the pole units. Conduct a vacuum
interrupter integrity check as described in Section 6.4.
4-4 INSULATION
Check breaker primary and secondary insulation per
Section 6.7.
4-5 CONTACT EROSION AND WIPE
Manually charge the closing springs and close the
breaker. Check contact erosion and wipe as described
in Section 6.5.
4-6 PRIMARY CIRCUIT RESISTANCE
Check the primary circuit resistance as described in
Section 6.8 The resistance should not exceed the val-
ues specified. Record the values obtained for future ref-
erence.
4-7 NAMEPLATE
Compare the breaker nameplate information with
switchgear drawings for compatibility.
4-8 ELECTRICAL OPERATIONS CHECK
After going through the above steps, the breaker is now
ready to be operated electrically. It is preferred that this
check be made with a drawout breaker in a test position
or by using a test cable.
CAUTION
EXAMINE THE INSIDE OF THE CELL BEFORE
INSERTING OR MOUNTING THE BREAKER FOR
EXCESSIVE DIRT OR ANYTHING THAT MIGHT
INTERFERE WITH THE BREAKER TRAVEL OR
INSTALLATION.
WARNING
EXTREME CAUTION MUST BE EXERCISED TO
INSURE THAT PRIMARY CIRCUITS ARE NOT ENER-
GIZED WHILE CHECKS ARE PREFORMED IN THE
BREAKER COMPARTMENT. FAILURE TO DO SO
MAY RESULT IN PERSONAL INJURY OR DEATH.
When testing the breaker electrically, a TEST position
is accomplished with drawout breakers using several
methods. The method used depends on the switchgear
structure approach being utilized.
a1) If the breaker is being used in the behind the door
configuration, the structure mounted secondary contact
blocks can be manually engaged with the breaker's sec-
ondary contacts. This is accomplished with the breaker
still inside the structure and the primary contacts dis-
connected.
a2) If the breaker is being used in a flushmounted con-
figuration, the breaker must be moved to the discon-
nected position for testing. It is recommended that a test
cable be used to connect the female and male sec-
IB131009EN
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a. Inserting the maintenance tool into b. Lifting shoot lever permits insertion
the manual charging socket of levering crank

c. Manually closing the breaker d. Manually tripping the breaker

Figure 4-1 Type W-VAC breaker manual operation (single tier breaker shown)

IB131009EN
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ondary contacts when in the disconnected position. The
structure mounted secondary contact blocks are perma-
nently mounted and cannot be moved out for direct con-
nection with the breaker mounted secondary contacts.
b) For the behind the door configuration, carefully load
the breaker into the structure until it reaches the Test
position. For the flush mounted configuration, carefully
move the breaker toward the structure until it reaches
the Test position.
c) If a lifting yoke was used to move and/or load the
breaker, remove the yoke at this time.
d) For the behind the door configuration, manually
engage the secondary contact blocks by pulling the
movable blocks forward as far as possible. For the flush
mounted configuration, connect the test cable to both
the breaker and structure secondary contact blocks. As
soon as control power is available, the motor will
charge the closing springs.
e) Close and trip the breaker several times to verify the
closing and tripping operations
f) Conclude by closing the breaker.
4-9 BREAKER / COMPARTMENT INTERFACE CHECK
The following interlocks are provided to insure safe and
correct operation:
a) Floor Tripping and Spring Release Interlock:
This optional interlock closes and trips the breaker if the
closing springs are charged as the breaker is moved
from the Test position to the Withdrawn position and
vice versa.
b) Levering Interlocks:
1. Carriage Assembly Version: This version is used for
single tier switchgear configurations. The levering
crank can only be engaged when the breaker is
open and the shoot bolt lever is lifted (Figure 4-1b)
The breaker will not close manually or electrically
while the levering crank is engaged.
2. Cradle Assembly Version: This version is used for
double tier switchgear configurations. The levering
crank can only be engaged when the breaker is
open and the horizontal shoot bolts are engaged
(fully extended). The breaker will not close manually
or electrically while the levering crank is engaged.
c) Anti-Close Interlock: This interlock prevents releasing
the closing springs electrically or manually if the breaker
is already closed (drawout and fixed configurations).
d) Anti-Latch Interlock: This interlock prevents the
breaker from being closed between the Connected and
Test positions.
e) Shutter Drive Interlock:
The metallic switchgear shutters are independently
operated permitting them to be locked in the open posi-
tion for servicing the primary disconnects. The locking
system is disabled when the breaker is being connected
permitting the shutters to operate in the normal manner.
f) Earthing Drive Interlock:
If the switchgear is equipped with an earthing switch,
the breaker can only be inserted into the switchgear if
the earthing switch is open.
Check for the correct operation of the interlocks just
described by starting with the breaker in the Test posi-
tion and completing the following steps:
Step 1: Engagement of Levering Crank:
1. For the single tier configuration carriage assembly
version, the shoot bolt should be fitted into the first
slot of the interlock plate located on the floor of the
switchgear. Charge the closing springs and close
the breaker. The slider cannot be pushed far
enough to engage the levering crank.
2. For the double tier configuration cradle assembly
version, the horizontal shoot bolts should be fitted
into the slots of interlock plates located at the sides
of the switchgear. Charge the closing springs and
close the breaker. The slider cannot be pushed far
enough to engage the levering crank.
Step 2 :
Open the breaker, engage the levering crank and lever
the breaker into the Connected position. Remove the
levering crank.
Step 3:
Close the breaker. The motor starts charging the closing
springs if control power is available.
Step 4:
Open the breaker, engage the levering crank and
attempt to close the breaker manually or electrically.
The breaker will go trip free (spring discharge but break-
er does not close).
Step 5:
Lever the breaker out approximately half way towards
the Test position. Remove the levering crank and
attempt to close the breaker by pushing the manual
close button. The breaker will go trip free. Lever the
breaker all the way into the Test position. The sec-
ondary disconnects will disengage automatically.
IB131009EN
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Step 6: Withdraw Breaker from Test Position:

1. For the single tier configuration carriage assembly
version, lift the shoot bolt lever and pull the breaker
out. The breaker will close and trip as it comes out
from the Test position.

2. For the double tier configuration cradle assembly

version, retract the horizontal shoot bolts and pull
the breaker out. The breaker will close and trip as it
comes out from the Test position.

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Instruction Book
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SECTION 5: DESCRIPTION AND

OPERATION

Eaton Type W-VAC and W-VACW are horizontal

drawout circuit breakers while the W-VACR is a fixed
circuit breaker. They are all designed specifically to IEC
56 and KEMA certified to IEC Standards, includ- ing
their earthing system.

W-VAC and W-VACW breakers are both available in

three mounting configurations. These include single tier
designs and double tier designs for use in medal-clad
switchgear, and a basic element design for use in retro-
fitting. For the single tier design, the basic breaker ele-
ment is mounted on a carriage assembly. The basic
breaker element is mounted on a cradle assembly for
the double-tier design. The carriage assembly and the
cradle assembly both incorporate the racking mecha-
nism and required safety interlocks. The W-VACR fixed
circuit breaker is available for a single tier configuration
only.

For drawout breakers, the basic breaker element, the

breaker element with a carriage assembly, and the
breaker element with a cradle assembly are designed to
accept a variety of faceplates or covers. This permits
the breakers to be very flexible with respect to the type
of structure used to form the final switchgear assembly.
Possibility 1 : The basic breaker element, by itself, is
used for retrofitting purposes (Figures 3-3 and 3-4).
Possibility 2: The basic breaker element combined with
a carriage assembly is used for single tier switchgear.
The breaker and carriage combination, however, can be
utilized in a flush mounted configuration (Figure 5-1) or
a behind the door configuration. The flush mounted
design cover forms a deadfront design with the struc-
ture, once the breaker is racked into the fully connected
position.
Possibility 3 :The basic breaker element combined with
a cradle assembly is used for double tier switchgear.
This combination is only for use in a behind the door
configuration (Figure 5-2).
Figure 5-1 Flush mounted configuration.
vide long trouble free service with a minimum of mainte-
nance.
The primary insulation used throughout both breaker
designs is flame retardant and track resistant glass poly-
ester.
5-1 INTERRUPTER ASSEMBLY
Vacuum interrupters are mounted vertically and support-
ed from the fixed stem clamped to the top conductor
(Figure 5-3 for W-VAC) and (Figure 5-9 for W-VACW).
The current transfer system consists of a series of tin-
plated, high-conductivity copper leaf conductors that are
pressed onto the movable interrupter stem.This pro-
vides a multipoint contact resulting in low electrical and
thermal resistance. Since the current transfer from the
movable stem to the breaker main conductor is a non-
sliding design, no maintenance is required.

W-VAC breakers utilize Eaton vacuum inter- rupters to
close and open the primary circuit. The mech- anism is
a front mounted, spring stored energy type, which is
common to all ratings. This one front mounted
mechanism is easy to inspect, accessible for servicing
and requires a minimum of spare parts. Because of the
inherent long life characteristics of the vacuum inter-
rupters and the highly reliable spring stored energy
mechanism, W-VAC and W-VACW circuit breakers pro-
5-1.1 VACUUM INTERRUPTER
All the circuit breakers utilize vacuum interrupters for
interruption and switching functions. The primary differ-
ence between the different breaker types is the vacuum
interrupter configuration, which results in different rat-
ings (Tables 1.1 and 1.2). Vacuum interruption offers
the advantages of enclosed interrupters, reduced size
and weight, short interrupting time, long life, reduced

IB131009EN

Figure 5-2 Behind the door configuration.
Figure 5-3 Closeup of Type W-VAC breaker vacuum
interrupters and current carrying system.
Instruction Book
Page 27
maintenance, and environmental compatibility.
Arc interruption is simple and fast. In the closed posi-
tion, current flows through the interrupter. When the
contacts are opened, the arc is drawn between the con-
tact surfaces. It is rapidly moved around the slotted con-
tact surfaces by a self-induced magnetic force which
prevents gross contact erosion as well as the formation
of hot spots on the contact surfaces. The arc burns in an
ionized metal vapor which continually leaves the contact
area and condenses on the surrounding metal shield.
At current zero, the arc is extinguished and vapor pro-
duction ceases. Very rapid dispersion, cooling, recombi-
nation, and deionization of the metal vapor plasma,
together with the fast condensation of metal vapor prod-
ucts, cause the vacuum to be quickly restored. Hence,
the opened contacts withstand the transient recovery
voltage.
5-1.2 CONTACT EROSION INDICATOR
(EXCEPT 3150A)
The purpose of the contact erosion indicator is to moni-
tor the erosion of the vacuum interrupter contacts, which
is very minimal over time with Eaton vacuum
interrupters utilizing copper-chrome contact material. If
contact erosion reaches 1/8 inch, the interrupter must
be replaced. A contact erosion indicator mark is located
on the moving stem of the interrupter (Figures 6-2 and
6-3). In order to determine if the contacts have eroded
to the extent that the interrupter must be replaced, close
the breaker and observe the erosion mark placed on
each moving stem from the rear of the breaker. If the
mark on the interrupter stem is visible, the interrupter is
satisfactory. If the mark is no longer visible, the inter-
rupter assembly must be replaced.
5-1.3 CONTACT EROSION INDICATOR
(3150A ONLY)
The purpose of the contact erosion indicator on 3150
ampere circuit breakers is the same as just described in
paragraph 5-1.2 for other W-VAC breakers. The method
used to check for contact erosion on 3150 ampere
breakers is, however, different.
In order to determine if the contacts of a 3150 ampere
breaker have eroded to the extent that the interrupter
must be replaced, close the breaker and observe the
erosion mark on the right inside of the pole unit support
(Figure 6-4). Use the erosion gauge (supplied with the
breaker) to inspect the erosion level of the interrupter. If
the pointer portion of the erosion gauge is aligned or
above the erosion mark, the interrupter assembly must
be replaced (Figure 6-5).
Instruction Book
Page 28

5-1.4 "T" CUTOUT LOADING SPRING INDICATOR

The "T" cutout loading spring indicator is an additional

method provided to indicate conditions within the inter-
rupter, as well as the overall system condition. The visi-
ble "T" indicator is used to indicate whether the loading
springs are maintaining the proper contact pressure to
keep the contacts closed. Severe contact erosion or an
adjustment need after an interrupter replacement would
result in an unacceptable indication from the "T" indica-
tor (Figure 6-4).

5-1.5 CONTACT WIPE AND STROKE

Contact wipe is the indication of (1) the force holding the

vacuum interrupter contacts closed and (2) the energy
available to hammer the contacts open with sufficient
speed for interruption.
Stroke is the gap between fixed and moving contacts of
a vacuum interrupter with the breaker open.
The circuit breaker mechanism provides a fixed amount
of motion to the operating rods. The first portion of the Figure 5-4a Type W-VAC 95 kV BIL breaker shown
motion is used to close the contacts (i.e. stroke) and the with left hand cover removed for clarity purposes. All
remainder is used to further compress the preloaded three covers must be in place before application.
wipe spring. This additional compression is called wipe.
Wipe and Stroke are thus related to each other. As the
stroke increases due to the erosion of contacts, the wipe
decreases. A great deal of effort has been spent in the
design of all Eaton vacuum breakers, in order to
eliminate the need for field adjustments of wipe or
stroke.

THERE IS NO PROVISION FOR IN SERVICE

ADJUSTMENTS OF CONTACT WIPE AND STROKE.
ALL SUCH ADJUSTMENTS ARE FACTORY SET
AND SHOULD NOT BE ATTEMPTED IN THE FIELD.

5-1.6 POLE UNIT SUPPORT MOLDING

WARNING

DO NOT PLACE THE BREAKER IN ITS COMPART-

MENT WITHOUT ALL PARTS OF THE POLE UNIT
SUPPORT MOLDING BEING IN PLACE. THE
ABSENCE OF A COVER ON ALL 95 KV BIL RATED
BREAKERS FROM 630 THROUGH AND INCLUDING
1250 AMPERES CAN CAUSE A CATASTROPHIC
FAILURE RESULTING IN DEATH, SEVERE PERSON-
AL INJURY OR PROPERTY DAMAGE. Figure 5-4b Type W-VAC 3150 ampere breaker close-
up of completely enclosed pole units

IB131009EN

W-VAC, WVACR, and W-VACW designs utilizes contin-
uous glass polyester moldings to support individual pole
units. All 95 KV BIL 630 through 1250 ampere rated
breakers require an additional cover to be added to the
support molding, resulting in the support molding being
enclosed on all four vertical sides (Figure 5-4a).
All 3150 ampere breakers, no matter what the rated
voltage or BIL level, utilize continuous one piece glass
polyester moldings to support and enclose individual
pole units (Figure 5-4b). No additional covers are
required as just described for 95 KV BIL 630 through
1250 ampere rated breakers.
5-2 STORED ENERGY MECHANISM
WARNING
KEEP HANDS AND FINGERS AWAY FROM THE
BREAKER'S INTERNAL PARTS WHILE THE BREAK-
ER CONTACTS ARE CLOSED OR THE CLOSING
SPRINGS ARE CHARGED. THE BREAKER CON-
TACTS MAY OPEN OR THE CLOSING SPRINGS DIS-
CHARGE CAUSING A CRUSHING INJURY. DIS-
CHARGE THE SPRINGS AND OPEN THE BREAKER
BEFORE PERFORMING ANY BREAKER MAINTE-
NANCE, INSPECTION OR REPAIR.
The spring stored energy operating mechanism is
arranged vertically in front of all circuit breakers. It
includes all the elements for storing the energy, closing
and tripping of the breaker, as well as manual and elec-
trical controls. The manual controls are all front accessi-
ble. Motion to close and open the interrupter contacts is
provided through operating rods connecting the mecha-
nism pole shaft to the bell cranks of the interrupter
assemblies.
5-2.1 OPERATION OF STORED ENERGY
MECHANISM
The mechanism stores the closing energy by charging
the closing springs. The mechanism may rest in any one
of the four positions shown in figure 5.5 and as follows:
a. Breaker open, closing springs discharged
b. Breaker open, closing springs charged
c. Breaker closed, closing springs discharged
d. Breaker closed, closing springs charged
IB131009EN
Instruction Book
Page 29
5-2.2 CHARGING
Figure 5-6 is a schematic view of the spring charging
parts of the stored energy mechanism.
The major component of the mechanism is a cam shaft
assembly which consists of a drive shaft to which are
attached two closing spring cranks (one on each end),
the closing cam, drive plates, and a free-wheeling ratch-
et wheel. The ratchet wheel is actuated by an oscillating
mechanism driven by the motor eccentric. As the ratchet
wheel rotates, it pushes the drive plates which in turn
rotate the closing spring cranks and the the closing cam
with it.
The closing spring cranks have spring ends connected
to them, which are in turn coupled to the closing springs.
As the cranks rotate, the closing springs are charged.
When the closing springs are completely charged, the
spring cranks go over dead center, and the closing stop
roller comes against the spring release latch. The clos-
ing springs are now held in the fully charged position.
Closing springs may also be charged manually. Insert
the maintenance tool in the manual charging socket
(Figure 4.1a). Move it up and down approximately 38
times until a clicking sound is heard, and the closing
springs charging indicator indicates "Charged". Any fur-
ther motion of the maintenance tool will result in free
wheeling of the ratchet wheel.
5-2.3 CLOSING OPERATION
Figure 5-5 shows the position of the closing cam and
tripping linkage. Note that in Figure 5-5a in which the
breaker is open and the closing springs are discharged,
the trip "D" shaft and the trip latch are in the unlatched
position as in Figure 5-5b.
The closing springs can be released to close the break-
er by moving the spring release latch out of the way.
This is done electrically or manually by depressing the
spring release lever, which turns the spring release latch
out of the way of the closing stop roller. The force of the
closing spring rotates the cam shaft through the spring
cranks. The closing cam, being attached to the cam
shaft, in turn rotates the pole shaft through the main link
to close the breaker.
In Figure 5-5c the linkage is shown with the breaker in
the closed position before the closing springs have been
recharged. Interference of the trip "D" shaft with the trip
latch prevents the linkage from collapsing, and the
breaker is held closed.
Figure 5-5d shows the breaker in the closed position
after the closing springs have been recharged. Note that
the spring charging rotates the closing cam by one half
Instruction Book
Page 30

➁ ➉➂ ➆
11 ➇
➀
➃

12

➈ ➄

Figure 5-5a Breaker open and closing spring Figure 5-5b Breaker open and closing spring
discharged discharged

Figure 5-5c Breaker closed and closing Figure 5-5d Breaker closed and closing
spring discharged spring charged

➀Pole Shaft ➄Shunt Trip Lever ➈Operating Rod

➁Main Link ➅Shunt Trip Coil ➉Main Link Roller
➂Banana Link ➆Cam Shaft 11 Trip Bar “D” Shaft
➃Trip Latch ➇Closing Cam 12 Trip Latch Reset Spring

Figure 5-5 Closing cam and trip linkage

IB131009EN
 Instruction Book
Page 31

12

➃
➂ 11

➇
14
➉
➈
➀

13

Breaker Open, Springs Discharged Breaker Closed, Springs Charged

➀ Pole Shaft ➇ Cam Shaft

➁ Anti-Close Interlock ➈ Motor Ratchet Lever
➂ Spring Release (Close) Latch ➉ Drive Pawl
➃ Spring Crank 11 Ratchet Wheel
➄ Closing Spring 12 Holding Pawl
➅ Closing Spring Fixed End 13 Spring Release (Close) Clapper
➆ Spring Release (Close) Coil 14 Spring Release Latch (Close Roller)

Figure 5-6 Charging schematic

IB131009EN
Instruction Book
Page 32
turn. Since the cam surface in contact with the main link
roller is cylindrical in this region, the spring charging
operation does not affect the mechanism linkage.
Since the primary contacts are completely enclosed in
the vacuum interrupter and not adjustable in any way, a
"Slow Close" capability is not provided with W-VAC and
W-VACW breakers.
5-2.4 TRIPPING OPERATION
When the trip "D" shaft is turned either by the trip button
or trip coil, all links return to the original "open" condition
shown in (Figure 5-5a).
5-2.5 TRIP FREE OPERATION
When the manual trip button is held depressed, any
attempt to close the breaker results in the closing
springs discharging without any movement of the pole
shaft or vacuum interrupter stem.
5-3 CONTROL SCHEME
There are two basic control schemes for all the circuit-
breakers, one for DC control and one for AC control
voltages or more than one tripping element, but the prin-
cipal mode of operation is as follows:
As soon as the secondary disconnects engage, the
spring charging motor automatically starts charging the
closing spring, provided control power is available.
When the springs are charged, the motor cut off LS1/bb
switch turns the motor off. The breaker may be closed
by making the control switch close (CS/c) contact.
Automatically upon closing of the breaker, the motor
starts charging the closing springs. The breaker may be
tripped any time by making the control switch (CS/T)
contacts.
Note the position switch (PS) contact in the spring
release circuit in the scheme. This contact remains
made while the breaker is being levered between the
TEST and CONNECTED positions. Consequently, it
prevents the breaker from closing automatically, even
though the control switch close contact may have been
made while the breaker is levered to the CONNECTED
position.
When the CS/C contact is made, the SR closes the
breaker. If the CS/C contact is maintained after the
breaker closes, the Y relay is picked up. The Y/a contact
seals in Y until CS/C is opened. The Y/b contact opens
the SR circuit, so that even though the breaker would
subsequently open, it could not be reclosed before
CS/C was released and remade. This is the anti-pump
function.
5-3.1 TIMING
The opening and closing times for the circuit breakers
vary depending upon the control voltage and the power
rating. However, the typical values are as follows in
Table 5.1.
Table 5.1 Typical Opening and Closing Times
Event Time in Milliseconds
Closing Time
75
(From Initiation of Close
Signal to Contact Make)
Opening Time
(Initiation of Trip Signal 45
to Contact Break)
Reclosing Time
(Initiation of Trip Signal
190
to Contact Make)
5-3.2 SECONDARY DISCONNECTS
The drawout breaker control wiring is arranged to con-
nect a 25 point male plug as standard with a corre-
sponding female plug mounted in the switchgear com-
partment. An additional 25 point plug is optional and can
be supplied when an additional auxiliary switch beyond
the standard is supplied. The fixed circuit breaker uti-
lizes a similar fixed secondary connection scheme.
The drawout breaker plugs are mounted in small enclo-
sure located on the upper left front portion of the basic
breaker element (Figure 3-4). This male plug automati-
cally connects or disconnects with a structure mounted
female plug as the breaker is racked into or out of the
connected position.
If the drawout breaker is being used in a flush mounted
configuration, the breaker must be moved to the discon-
nected position for testing. It is recommended that a test
cable be used to connect the female and male sec-
ondary contacts when in the disconnected position. The
structure mounted secondary contact blocks are perma-
nently mounted and cannot be moved out for direct con-
nection with the breaker mounted secondary contacts.
The behind the door drawout design utilizes movable
carriage mounted female plugs in the structure. A
"TEST" position is available within the structure. Once
the breaker is racked out to the test position, the struc-
ture mounted secondary plug carriage can be manually
unlatched, and pulled forward until the female plugs
mate with the breaker mounted male plugs. To disen-
gage the secondary plugs from the "TEST" position,
simply push the carriage to the rear.
IB131009EN

5-3.3 UNDERVOLTAGE TRIP DEVICE
The undervoltage trip device for all circuit breakers is an
electromechanical device that operates to open the
breaker at 35% or less of the voltage rating of the trip
coil. The device does not open the breaker at values
above 70% of the voltage rating of its trip coil. It may
operate, however, to open the breaker when the voltage
across the trip coil is greater than 35%, but less than
70% of the voltage rating of its trip coil. The breaker can
be closed as long as the voltage to the trip coil is main-
tained at 85% or above the rated level. The undervolt-
age trip device is available only as an instantaneous
type with rated voltages of 48VDC, 125VDC, and
250VDC.
For a basic understanding of the operation of the under-
voltage trip device refer to Figure 5-8, the following
operation description and the specific items identified in
the Figure 5-8:
1.) With the breaker closed and sufficient voltage on the
Undervoltage Trip Device coil, the moving clapper (1) is
held to the stationary yoke (2) by the magnetic force
produced by the coil (3) against the extension springs
(4) pulling the moving clapper apart from the yoke.
2.) The moving clapper is connected to the mechanism
Trip D Shaft Lever (5) by a slotted link (6).
3.) When the voltage to the Undervoltage Trip Coil goes
down as described earlier, the extension springs force
overcomes the reduced magnetic force and pulls the
moving clapper up. The slotted link in turn upsets the
Trip D Shaft and the breaker trips open.
4.) As the breaker opens, the reset lever (8) connected
to the pole shaft lever (7) operates to reset the moving
clapper. As long as the breaker remains open, the reset
lever holds down the moving clapper to the yoke.
5.) When the breaker closes, the reset lever moves
away from moving clapper. If the Undervoltage Trip
Device coil has at least 85% of the rated voltage
applied, the moving clapper is held to the yoke by the
magnetic force,even though the reset lever has moved
up.
5-4 INTERLOCKS
WARNING
NEVER DISABLE OR DEFEAT ANY INTERLOCKS.
HAZARDOUS VOLTAGES WILL CAUSE DEATH,
IB131009EN
Instruction Book
Page 33
SEVERE PERSONAL INJURY OR PROPERTY DAM-
AGE.
All W-VAC and W-VACW breakers are equipped with
several interlocks. These interlocks permit proper and
safe breaker operation.
5-4.1 FLOOR TRIPPING, SPRING RELEASE AND
ANTI-LATCH INTERLOCKS
These interlocks are operated by the inter- action
between the floor tripper rollers on the breaker bottom
and the carriage or cradle assemblies. The functions
performed are as follows:
1. The breaker is held mechanically trip free during
racking. The latch check switch is also held open,
thus preventing any electrical close signal from clos-
ing the breaker.
2. The breaker is permitted to be with drawn in the
safe mode (breaker open, springs discharged) when
bringing the breaker to the Withdrawn position or to
the Connected position.
The outlined functions are accomplished by pushing up
the tripper rollers, which in turn rotates the Trip D Shaft
or Spring Release Latch.
5-4.2 LEVERING INTERLOCK
The purpose of this interlock is to prevent the levering
crank from being engaged when the breaker is closed.
An interference device on the cradle or carriage, which
is positioned by the breaker operating shaft, prevents
the levering crank from being inserted with the breaker
in the Closed position.
5-4.3 ANTI-CLOSE INTERLOCK
This interlock prevents releasing the closing springs
electrically or manually, if the breaker is already closed.
On a closed breaker the interlock lever moves toward
the rear. In this position the movement of the spring
release clapper does not lift the lever, thus the spring
release latch cannot be moved. This interlock applies to
the fixed W-VACR circuit breaker also.
5-4.4 EARTHING DRIVE INTERLOCK
The earthing drive mechanism operates an interference
device to prevent insertion of the breaker when the
earthing switch is closed.
Instruction Book
Page 34

Figure 5-7 Typical DC and AC control schemes

IB131009EN
 Instruction Book
Page 35

➁
➀ ➇

➁
➅
➆

➀ Moving Clapper ➄ Trip D Shaft Lever

➁ Stationary Yoke ➅ Slotted Link
➂ UV Trip Device Coil ➆ Pole Shaft Lever
➃ Extension Springs ➇ Reset Lever

Figure 5-8 Undervoltage trip device configuration

IB131009EN
Instruction Book
Page 36

5-5 MISCELLANEOUS

5-5.1 EARTHING CONTACT (DRAWOUT TYPE)

The earthing contact is an assembly of spring loaded
fingers providing a means for earthing the breaker chas-
sis when it is inserted into the switchgear compartment.
An extension of the switchgear earth bus is secured to
the compartment in such a position to engage the earth-
ing contact when the breaker is racked into the struc-
ture. It remains engaged until the breaker is withdrawn.

5-5.2 OPERATIONS COUNTER

All breakers are equipped with a mechanical operations

counter. As the breaker opens, the linkage connected to
the pole shaft lever advances the counter reading by
one (Figures 3-2 and 3-3).

5-6 LEVERING MECHANISM

The purpose of the levering device is to move the break-

er into and out of the CONNECTED position. For W-
VAC and W-VACW breakers, the mechanism is com-
prised of a drive screw and nut. The mechanism is a
part of the carriage assembly or the cradle assembly,
not the basic breaker element (Figures 3-5,3-6 and 3-7).
The levering device MUST be operated by the use of an
approved levering tool. The tool must be approved to
ensure the proper operation of interlocks. If an unap-
proved tool is used, damage may occur to various com-
ponents.
Figure 5-9 Closeup of Type W-VACW breaker vacuum
interrupters and current carrying system
circuit breaker and its assembly structure, whether the
circuit breaker being used is a drawout or fixed configu-
ration. These electrical clearances must be in keeping
with the applicable IEC Standard and the specific with-
stand voltage level of the application.

5-7 CIRCUIT BREAKER INTERFACING 5-7.2 INTERPHASE BARRIERS

Applicable standards require specific minimum air space

WARNING
ADDITIONS TO THE BREAKER ELEMENTS AS SUP-
PLIED BY EATON MUST BE MADE IN KEEPING
WITH APPLICABLE IEC STANDARDS. UNDER NO
CIRCUMSTANCES, HOWEVER, SHOULD
ALTERATIONS TO THE SUPPLIED BREAKER ELE-
MENT BE MADE UNLESS THE ALTERATION IS
SPECIFICALLY ADDRESSED AND PERMITTED BY
THIS INSTRUCTION BOOK. ADDITIONS, CHANGES
OR ALTERATIONS MADE THAT ARE NOT SPECIFI-
CALLY ADDRESSED IN THIS INSTRUCTION BOOK
AND NOT IN KEEPING WITH APPLICABLE IEC
STANDARDS AND ACCEPTED ELECTRICAL PRAC-
TICES COULD RESULT IN EQUIPMENT DAMAGE,
INJURY OR DEATH.
5-7.1 ELECTRICAL CLEARANCES
clearances between poles for specific withstand voltage
application levels. It is the customer’s responsibility to
insure that proper interphase barriers are in place on all
circuit breakers prior to inserting a drawout circuit break-
er into a cell, permanently mounting a fixed circuit
breaker and/or placing a circuit breaker in service.
The W-VACR fixed circuit breaker, for example, requires
that interphase barriers be in place between each pole
unit before being placed in services. It is the cus-
tomer’s responsibility to supply the appropriate bar-
riers and insure they are appropriately installed. All
interphase barriers must be designed to fulfill the IEC
requirements. They must be constructed of an appropri-
ate insulating material, such as a one-eight inch (3.2
mm) thick high strength, track-resistant, glass-mat poly-
ester.

It is the responsibility of the customer to insure that the

proper electrical clearances are maintained on the cir-
cuit breaker, in the assembly structure, and between the

IB131009EN

SECTION 6: INSPECTION AND
MAINTENANCE
6-1
WARNING
•DO NOT WORK ON A BREAKER IN THE "CON-
NECTED" POSITION.
•DO NOT WORK ON A BREAKER WITH SEC-
ONDARY DISCONNECTS ENGAGED.
•DO NOT WORK ON A BREAKER WITH SPRINGS
CHARGED OR CONTACTS CLOSED.
•DO NOT DEFEAT ANY SAFETY INTERLOCKS.
•DO NOT LEAVE MAINTENANCE TOOL IN THE
SOCKET AFTER CHARGING THE CLOSING
SPRINGS.
•DO NOT STAND LESS THAN ONE METER AWAY
FROM THE BREAKER WHEN TESTING FOR VACU-
UM INTEGRITY.
Figure 6-1 Lubrication points
IB131009EN
Instruction Book
Page 37
FAILURE TO FOLLOW ANY OF THESE INSTRUC-
TIONS MAY CAUSE DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. SEE SECTION 2-
SAFE PRACTICES FOR MORE INFORMATION.
6-2 FREQUENCY OF INSPECTION
Inspect the breaker once a year when operating in a
clean, non corrosive environment. For a dusty and cor-
rosive environment, inspection should be performed
twice a year. Additionally, it is recommended to inspect
the breaker every time it interrupts fault current.
Refer to the table on the following page for maintenance
and inspection check points.
6-4 VACUUM INTERRUPTER INTEGRITY TEST
Vacuum interrupters used in all circuit breakers are
highly reliable interrupting elements. Satisfactory per-
formance of these devices is dependent upon the
integrity of the vacuum in the interrupter and the internal
dielectric strength. Both of these parameters can be
readily checked by a one minute ac high potential test.
(See Table 6.1 for appropriate test voltage.) During this
test, the following warning must be observed:
· Apply one drop of mineral oil
at locations shown
View A-A
Instruction Book
Page 38

6-3 INSPECTION AND MAINTENANCE

PROCEDURES

No./Section Inspection Item Criteria Inspection Method Corrective Action

1. Insulation Drive Insulator No dirt Visual Check Clean with lint-free cloth
and
Molded Pole Unit Support No cracking Visual Check Replace cracked unit

Insulation Main Circuit to Ground Withstand Hipot Tester Clean and retest or replace
Integrity
Between Main Circuit Withstand Hipot Tester Clean and retest or replace
Terminals

Controls Circuit to Ground Withstand Hipot Tester Clean and retest or replace

2. Power Vacuum Interrupters Contact Erosion Visual:

Elements Visibility of Mark 1) For all breaker ratings If the mark is not visible
except 3150A, close the (except 3150A), replace pole
breaker and look for green unit assembly
mark on moving stem from
the rear of the breaker
(see Figures 6-2 & 6-3).

2) For the 3150A breaker If the erosion gauge pointer

only, close the breaker and (3150A only) is aligned or above
observe the erosion mark on erosion mark, replace pole unit
the right inside of the pole assembly
unit support (see Figure 6-4).
Use the erosion gauge to
inspect the erosion level
(see Figure 6-5).

Contact wipe visible Visual (Figures 6-6 & 6-7) Replace pole unit assembly

Adequate Vacuum See Section 6-4 Replace pole unit assembly

Dirt on ceramic body Visual Check Clean with dry lint-free cloth

Primary Disconnects No burning or damage Visual Check Replace if burned, damaged,eroded

Pole Unit Black Clips Every 1000 Operations Operation Counter Replace Black Clips

3. Control Closing and Tripping Device Smooth and correct Test closing and tripping Replace any defective device,
Circuit Including Disconnects operation by control of the breaker twice identify per trouble-shooting
power chart

Wiring Securely tied in Visual Check Repair or tie as necessary

proper place

Terminals Tight Visual Check Tighten or replace if

necessary

Motor If required Functional Test Replace brushes

Tightness of Hardware No loose or Visual and tighten with Tighten or reinstate if

missing parts appropriate tools necessary

IB131009EN
 Instruction Book
Page 39

No./Section Inspection Item Criteria Inspection Method Corrective Action

4. Operating Dust or Foreign Matter No dust or foreign Visual Check Clean as necessary
Mechanism matter

Lubrication Smooth operation Sight and feel Lubricate very sparingly

and no excessive with light machine oil
wear

Deformation or No excessive Visual and operational Remove cause and replace

Excessive Wear deformation or wear parts

Manual Operation Smooth operation Manual charging closing Correct per trouble-shooting
and tripping chart if necessary

CHARGE COULD RESULT IN AN ELECTRICAL

WARNING
APPLYING ABNORMALLY HIGH VOLTAGE ACROSS
A PAIR OF CONTACTS IN VACUUM MAY PRODUCE
X-RADIATION. THE RADIATION MAY INCREASE
WITH THE INCREASE IN VOLTAGE AND/OR
DECREASE IN CONTACT SPACING. X-RADIATION
PRODUCED DURING THIS TEST WITH RECOM-
MENDED VOLTAGE AND NORMAL CONTACT
SPACING IS EXTREMELY LOW AND WELL BELOW
MAXIMUM PERMITTED BY STANDARDS. HOWEV-
ER, AS A PRECAUTIONARY MEASURE AGAINST
POSSIBILITY OF APPLICATION OF HIGHER THAN
RECOMMENDED VOLTAGE AND/OR BELOW NOR-
MAL CONTACT SPACING, IT IS RECOMMENDED
THAT ALL OPERATING PERSONNEL STAND AT
LEAST ONE METER AWAY IN FRONT OF THE
BREAKER.
With the breaker open and securely sitting on the floor,
connect all top primary studs (bars) together and the
high potential machine lead. Connect all bottom studs
together and ground them along with the breaker frame.
Start the machine at zero potential, increase to appropri-
ate test voltage and maintain for one minute.
Successful withstand indicates that all interrupters have
satisfactory vacuum level. If there is a breakdown, the
defective interrupter or interrupters should be identified
by an individual test and replaced before placing the
breaker in service.
WARNING
AFTER THE HIGH POTENTIAL IS REMOVED, AN
ELECTRICAL CHARGE MAY BE RETAINED BY THE
VACUUM INTERRUPTERS. FAILURE TO DIS-
CHARGE THIS RESIDUAL ELECTROSTATIC
SHOCK. ALL SIX PRIMARY TERMINALS AND THE
CENTER RING OF EACH VACUUM INTERRUPTER
OF THE CIRCUIT BREAKER SHOULD BE GROUND-
ED TO REDUCE THIS ELECTRICAL CHARGE
BEFORE COMING IN CONTACT WITH THE PRIMA-
RY CIRCUIT.
To avoid any ambiguity in the ac high potential test due
to leakage or displacement (capacitive) current, the test
unit should have sufficient volt-ampere capacity. It is
recommended that the equipment be capable of deliver-
ing 25 milliamperes for one minute.
Although an ac high potential test is recommended, a dc
test may be performed if only a dc test unit is available.
In this case the equipment must be capable of delivering
5 milliamperes for one minute to avoid ambiguity due to
field emission or leakage currents and the test voltage
shall be as shown in Table 6.1.
The current delivery capability of 25 ma ac and 5 ma dc
apply when all three VIs are tested in parallel. If individ-
ual VIs are tested, current capability may be one third of
these values.
Table 6.1 Test Voltage
Vacuum Interrupter Integrity Test Voltage
Breaker Rated
Maximum Voltage ac 60 Hz dc
Up to and including
17.5 kV 27 kV 40 kV

IB131009EN
Instruction Book
Page 40

Figure 6-2 Vacuum interrupter showing contact erosion Figure 6-3 Vacuum interrupter showing contact erosion
indicator with breaker open (shown here for clarity pur- indicator with breaker closed (indicators are checked
poses only). only when breaker is closed).

WARNING 6-5.1 CONTACT EROSION (3150A ONLY)

In order to determine if the contacts of a 3150 ampere

breaker have eroded to the extent that the interrupter
SOME DC HIGH POTENTIAL UNITS, OPERATING AS
must be replaced, close the breaker and observe the
UNFILTERED HALF-WAVE RECTIFIERS, ARE NOT
erosion mark on the right inside of the pole unit support
SUITABLE FOR USE TO TEST VACUUM INTER-
(Figure 6-4). Use the erosion gauge (supplied with the
RUPTERS BECAUSE THE PEAK VOLTAGE
breaker) to inspect the erosion level of the interrupter. If
APPEARING ACROSS THE INTERRUPTERS CAN BE
the pointer portion of the erosion gauge is aligned or
SUBSTANTIALLY GREATER THAN THE VALUE
above the erosion mark, the interrupter assembly must
READ ON THE METER.
be replaced (Figure 6-5).

6-5 CONTACT EROSION (EXCEPT 3150A)

6-5.2 CONTACT WIPE (ALL RATINGS)
Since the contacts are contained inside the interrupter,
The adequacy of contact wipe can also be determined
they remain clean and require no maintenance.
by simply observing the indicator on the drive rod
However, during high current interruptions there may be
toward the front of the closed breaker. If the wipe is ade-
a minimum amount of erosion from the contact surfaces.
quate, the entire vertical portion of the indicator "T" will
Maximum permitted erosion is 3 mm. To determine con-
be visible along with all or a portion of the horizontal part
tact erosion, close the breaker and observe the vacuum
of the indicator "T" (Figures 6-6 and 6-7). If none of the
interrupter moving stem from the rear of the breaker. If
horizontal portion shows with the breaker closed, the
the mark on each stem is visible, erosion has not
wipe is not adequate, and the pole unit assembly must
reached maximum value thus indicating satisfactory con-
be replaced.
tact surface of the interrupter. If the mark is not visible,
the pole unit assembly must be replaced (Figures 6-2
and 6-3).

IB131009EN

Erosion gauge
Erosion mark
Pointer portion of the gauge Pole unit support
is below the erosion mark
Figure 6-4 Breaker shown closed and interrupter
erosion satisfactory (3150A)
WARNING
FAILURE TO REPLACE A POLE UNIT ASSEMBLY
WHEN CONTACT EROSION MARK IS NOT VISIBLE
OR WIPE IS UNSATISFACTORY, WILL CAUSE THE
BREAKER TO FAIL TO INTERRUPT AND THEREBY
CAUSE PROPERTY DAMAGE OR PERSONAL
INJURY.
6-6 INSULATION
In W-VAC, W-VACR and W-VACW breakers, insulation
maintenance primarily consists of keeping all insulating
surfaces clean. This can be done by wiping off all insu-
lating surfaces with a dry lint free cloth or dry paper
towel. In case there is any tightly adhering dirt that will
not come off by wiping, it can be removed with a mild
solvent or distilled water. Be sure that the surfaces are
dry before placing the breaker in service. If a solvent is
required to cut dirt, use Stoddard's Solvent Eaton
55812CA or commercial equivalent.
Secondary control wiring requires inspection for tight-
ness of all connections and damage to insulation.
6-7 INSULATION INTEGRITY CHECK
Primary Circuit:
The integrity of primary insulation may be checked by
IB131009EN
Instruction Book
Page 41
Pointer portion of the gauge is
aligned or above the erosion mark
Figure 6-5 Breaker shown closed and interrupter
erosion unsatisfactory (3150A)
the AC high potential test. The test voltage depends
upon the maximum rated voltage of the breaker. For the
breakers rated 12kv. and 15 kv. the test voltages are 21
kv and 27 kv. rms respectively. Conduct the test as fol-
lows:
Close the breaker. Connect the high potential lead of
the test machine to one of the poles of the breaker.
Connect the remaining poles and breaker frame to
ground. Start the machine with output potential at zero
and increase to the test voltage. Maintain the test volt-
age for one minute. Repeat for the remaining poles.
Successful withstand indicates satisfactory insulation
strength of the primary circuit.
If a DC high potential machine is used, make certain
that the peak voltage does not exceed the peak of the
corresponding AC RMS test voltage.
Secondary Circuit:
Isolate the motor by pulling apart the two insulated quick
disconnecting terminals in the two motor leads provided
for this purpose. Connect all points of the secondary dis-
connect pins with a shooting wire. Connect this wire to
the high potential lead of the test machine. Ground the
breaker frame. Starting with zero, increase the voltage to
1500 volts rms. Maintain the voltage for one minute.
Successful withstand indicates satisfactory insulation
strength of the secondary control circuit. Remove the
shooting wire and reconnect the motor leads.
Instruction Book
Page 42

6-8 PRIMARY CIRCUIT RESISTANCE CHECK

Since the main contacts are inside the vacuum cham-

ber, they remain clean and require no maintenance at
any time. Unlike most typical circuit breaker designs, W-
VAC, W-VACR and W-VACW breakers do not have slid-
ing contacts at the moving stem either. Instead they use
a highly reliable and unique flexible clamp design that
eliminated the need for lubrication and inspection for
wear.

If desired, the DC resistance of the primary circuit may

be measured as follows: close the breaker, pass at least
100 amps DC current through the breaker. With the low
resistance instrument, measure resistance across the
studs on the breaker side of the disconnect for each
pole. The resistance should not exceed the values
shown in Table 6.2.

6-9 MECHANISM CHECK

Make a careful visual inspection of the mechanism for

any loose parts such as bolts, nuts, pins and rings.
Figure 6-6 “T” contact wipe indicator. Check for excessive wear or damage to the breaker
components. Operate the breaker several times manu-
ally and electrically. Check the closing and opening
times to verify that they are in accordance with the limits
Close the Breaker in Table 5.1.
Blue Contact Spring
6-9.1 CLOSURE™ TEST

Introduction: The CloSureTM Test is a simple yet extremely

effective means to determine and monitor the ability of the
mechanism to close the breaker contacts fully. It provides
a quantitative measure of the extra energy available in
terms of over travel in inches to close the breaker contacts
to their full extent. It may be used periodically to monitor
the health of the mechanism.

At times, circuit breakers are called upon to operate

MOC switches (mechanism operated control switches)
that place extra load upon the closing mechanism of the
circuit breaker. If this load is excessive, it can prevent
Table 6.2 Typical Resistance Measurements

Rated Resistance
Continuous (microohms)
Current
(amperes)
Figure 6-7 Wipe indicaton.
630 46
800 39
1250 39
1600 26
2000 26
2500 20
3150 10

IB131009EN

the circuit breaker from closing fully. In such a case, it
is important to determine that the circuit breaker will
close fully. The CloSureTM Test provides this assurance.
General Information: The CloSureTM Test can be per-
formed on the VCP-W, VCP-WR, VCPW-ND, DHP-VR, W-
VACR, W-VAC, and W-VACW lines of vacuum circuit
breakers Refer to Table 6.3 for a list of circuit breakers. If
the CloSureTM travel obtained is as specified, the mecha-
nism performance is satisfactory. If the CloSureTM travel
does not conform as shown in Figure 6-15, contact
Eaton for further information. (See Step 13).
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM
MAINTENANCE OR TESTS ON THE EQUIPMENT
WHILE IT IS ENERGIZED. NEVER PUT YOUR
HANDS NEAR THE MECHANISM WHEN THE CIR-
CUIT BREAKER IS IN THE CHARGED OR CLOSED
POSITION. DEATH OR SEVERE PERSONAL INJURY
CAN RESULT FROM CONTACT WITH ENERGIZED
EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE
IS PRESENT BEFORE PROCEEDING WITH THE
TASK, AND ALWAYS FOLLOW GENERALLY
ACCEPTED SAFETY PROCEDURES.
Safety Precautions: Read and understand these
instructions before attempting any maintenance, repair
or testing on the breaker. The user is cautioned to
observe all recommendations, warnings and cautions
relating to the safety of personnel and equipment.
The recommendations and information contained herein
are based on Eaton experience and judgment, but
should not be considered to be all-inclusive or cov-
ering every application or circumstance which may
arise. If further information is required, you should
consult Eaton.
Testing Procedures: Assuming that the breaker is
safely pulled out to the Test/Disconnect position in the
enclosure or placed on the workbench, follow this proce-
dure to perform the CloSureTM Test. For further instruc-
tions on disconnecting the circuit breaker consult
Section 4 of this manual. If the enclosure is equipped
with the MOC operating in the test position also, make
certain that the MOC is connected to operate.
Step 1 - On the front cover identify the status indicators.
MAKE SURE THE CLOSING SPRING STATUS INDI-
CATES “Discharged” AND THE MAIN CONTACT
INDICATOR SHOWS “Open” (Figure 6-9).
Step 2 - Remove the circuit breaker front cover. Be sure
IB131009EN
Instruction Book
Page 43
to save the original fasteners for reassembly.
Step 3 - Cut a piece of one inch wide drafting/masking
tape approximately 8 to 10 inches long.
Step 4 - Place the tape around the cam starting from the
bottom up. Make certain that the tape adheres well to
the cam surface. (See Figures 6-9, 6-10 and 6-11).
Step 5 - Mount the transparent CloSureTM Test Tool with
two bolts and washers. Refer to Figures 6-22, 6-23 and
Table 6.3 for appropriate mounting holes. Hand tighten
the bolts (Figures 6-12, 6-13, 6-22 and 6-23).
Step 6 - A Sanford® Sharpie® black fine point perma-
nent marker, item no. 30001, is recommended for this
next step. Place the marker tip in the proper hole (“C”).
Refer to Figure 6-22 and make a heavy mark on the
tape as shown in Figure 6-15.
Step 7 - Charge the closing springs with the mainte-
nance tool. Continue charging the closing springs
until a “click” is heard and the status indicator shows
“Charged” (Figure 6-14).
Step 8 - While holding the marker tip on the tape, close
the breaker (Figure 6-15).
Step 9 - Move the marker back and forth horizontally
approximately 15o in both directions to create a line on
the tape that identifies the closed rest position (Figures
6-16, 6-22 and 6-18).
Step 10 - Remove the marker from hole “C”.
Step 11 - Push the “push to open” clapper to open the
circuit breaker.
Step 12 - Inspect the circuit breaker to assure it is in the
open position and the closing springs are discharged.
Remove the transparent CloSureTM Tool. Remove the
tape from the cam and stick the tape on the front right
side sheet of the circuit breaker. Record the date of the
test and the operations counter reading on the tape
(Figures 6-19 and 6-20 and 6-21).
Step 13 - Evaluate the CloSureTM” performance by com-
paring the test tape with the illustrations in Figure 6-21.
If the marking is similar to 6-21A measure the over trav-
el “x”: If “x” is greater than or equal to 0.6 inches, the
circuit breaker performance is satisfactory. If “x” is less
than 0.6 inches or if the marking is similar to 6-21B or
6-21C, immediately contact your Eaton Rep.
Step 14 - Remove the CloSureTM Tool. Reassemble the
front cover onto the circuit breaker. Return the circuit
breaker to it’s original configuration and setup.
Instruction Book
Page 44

Figure 6-11 Attaching Tape Around to Back of Cam

Figure 6-8 Status Indicators (“A” shows the contact

status indication and “B” shows the spring indication.) A

Figure 6-12 Attaching CloSureTM Test Tool at Hole “A”

Figure 6-9 Starting Tape at Bottom of Cam

B

Figure 6-13 Attaching CloSureTM Test Tool at Hole “B”

Figure 6-10 Wrapping Tape Up Around Cam

IB131009EN
 Instruction Book
Page 45

Figure 6-14 Manually Charging Closing Springs

Figure 6-17 Move Marker 15o to Right

Figure 6-15 Manually Closing Circuit Breaker with

Marker in Hole “C”.
Figure 6-18 Move Marker 15o to Left
Cam

ClosureTM Tool

Marker

15o
15o
Figure 6-19 Remove Marked Masking Tape from Cam
Figure 6-16 Top View of Cam and Marker Interface

IB131009EN
Instruction Book
Page 46

Width

Figure 6-20 Place Tape on Right Side Panel of

Breaker

* Figure not to scale

B
* Note: Use the
Date, # of Breaker Operations, CloSureTM Distance
Date, # of Breaker Operations, CloSureTM Distance

center
of the marker
diameter
to determine “X”
distance Figure 6-23 Typical Circuit Breaker Front View with
CloSureTM Tool Attached (approximate mechanism
5 3/16” Approx

8.0 to 10 chassis width)

inches

“X” Inches
CloSureTM
Overtravel Table 6.3 ClosureTM Tool Mounting/Testing Locations by
Circuit Breaker Type
CloSureTM Distance
Breaker Approximate Upper Lower Marker
CloSureTM Position
Line Mechanism Mounting Mounting Placement
A C
Cabinet Hole Hole Hole
Figure 6-21 Illustrative Testing Tape Sample Width (inch)

A-1 20 A1 B2 C2
DHP-VR
A-2 C-2 27 A1 B1 C5
A-3 C-1C-3 C-4 C-5 C-6 VCPW-ND 20/21 A1 B2 C2
A-4
27 A1 B2 C5
VCP-W
33 A2 B2 C6
18 A1 B2 C1
VCP-WR 20 A1 B2 C2
27 A1 B2 C5
B-1 18 A1 B2 C1
B-2 W-VAC,
25 A1 B1 C4
W-VACR
Figure 6-22 Front View of CloSureTM Tool Showing 33 A2 B2 C6
Mounting/Testing Hole Locations (6352C49H01)

IB131009EN
 Instruction Book
Page 47

6-10 LUBRICATION
All parts that require lubrication have been lubricated
during the assembly with molybdenum disulphide
grease. Eaton No. 53701QB. Over a period of time, this
lubricant may be pushed out of the way or degrade.
Proper lubrication at regular intervals is essential for
maintaining the reliable performance of the mechanism.
Once a year or every 2000 operations whichever
comes first, the breaker should be relubricat- ed. The
locations shown in Figure 6-1 should be lubri- cated
with a drop of light machine oil. After lubrication,
operate the breaker several times manually and electri-
cally.
Roller bearings are used on the pole shaft, the cam
shaft, the main link and the motor eccentric. These
bearings are packed at the factory with a top grade slow
oxidizing grease which normally should be effective for
many years. They should not be disturbed unless there
is definite evidence of sluggishness, dirt or parts are dis-
mantled for some reason.
If it becomes necessary to disassemble the mecha-
nism, the bearings and related parts should be thor-
oughly cleaned. Remove old grease in a good grease
solvent. Do not use carbon tetrachloride. They should
then be washed in light machine oil until the cleaner is
removed. After the oil has been drawn off, the bear-
ings should be packed with Eaton Grease 53701QB
or equivalent.

6-11 TROUBLESHOOTING CHART

SYMPTOM INSPECTION AREA CONTROL DEFECTS

Fails To Close

• Closing Springs not charged • Control Circuit • Control Power

(fuse blown or switch off)

• Secondary Disconnects

• Motor Cut-off Switch

(Poor or burned contacts,
Lever not operational)

• Terminals and connectors

(Poor or burned contacts)

• Motor
(Brushes worn or commutator
segment open)

• Mechanism • Pawls
(Slipping or Broken)

• Ratchet Wheel
(Teeth worn or broken)

• Cam Shaft Assembly

(Sluggish or jammed)

• Oscillator
(Reset spring off or broken)

IB131009EN
Instruction Book
Page 48

SYMPTOM INSPECTION AREA CONTROL DEFECTS

Fails To Close

• Closing Springs charged but • No Closing Sound • Control Power

breaker does not close (Close Coil does not pick up) (Fuse Blown or switch off)

• Secondary Disconnects

• Anti-Pump Relay
(Y relay N.C. contact open
or burned or relay picks up

• Close Coil
(Open or Burned)

• Latch Check Switch

(Contact open-bad switch
or trip bar not reset)

• Auxiliary Switch
(b contact open or burned)

• Motor Cut-off
(Contacts open or burned)

• Trip Coil Assembly

(Clapper fails to reset)

• Pole Shaft
(Not open fully)

• Trip Latch Reset Spring

(Damaged or Missing)

• Closing Sound • Trip Bar-D Shaft

but no close (Fails to remain reset)

• Trip Latch-Hatchet
(Fails to remain reset)

• Trip Floor Tripper

(Fails to remain reset)

• Close Latch
(Binding)

• Close Latch Roller

(Binding)

• Trip Circuit Energized

Undesirably Closes

• Control Circuit • Close Circuit

(CS/C Getting Shorted)

• Close Release Latch

(Fails to reset)

• Mechanism • Close Floor Tripper

IB131009EN
 Instruction Book
Page 49

SYMPTOM INSPECTION AREA CONTROL DEFECTS

Fails to Trip

• No Trip Sound • Control Circuit • Control Power

(Fuse blown or switch off)

• Secondary Disconnect

• Auxiliary Switch
(a contact no making,
poor or burned)

• Trip Coil
(Burned or open)

• Terminals and Connections

(Poor or burned or open)

• Trip Mechanism • Trip Clapper

(Jammed)

• Trip Bar, Trip Latch

(Jammed)

• Trip Sound • Trip Mechanism • Pole Shaft

(Jammed)

• Operating Rod Assembly

(Broken or pins out)

• Vacuum Interrupter
(One or more Welded)

Undesirably Trips

• Control Circuit • Control Power

(SD/T Switch, remains made)

• Mechanism • Trip Coil Clapper

(Not resetting)

• Trip Bar or Trip Latch

(Poor engagement of mating
or worn surfaces)

• Trip Bar Reset Spring

(Loss of torque)

IB131009EN
Instruction Book
Page 50

SECTION 7: RENEWAL PARTS 7-2 ORDERING INSTRUCTIONS

7-1 GENERAL a.) Always specify the breaker rating information and
shop order number.
In order to minimize production downtime, it is recom- b.) Describe the item, give the style number, and specify
mended that an adequate quantity of spare parts be car- the quantity required.
ried in stock. The quantity will vary from customer to
customer, depending upon the service severity and con- c.) Specify the voltage for electrical components.
tinuity requirements. Each customer should develop his
own stock level based on operating experience. Refer to d.) Specify the method of shipping desired.
Table 7.1 for guidance.
e.) Send all orders or correspondence to the nearest
Eaton sales office.
Table 7.1 Recommended W-VAC, W-VACR and W-VACW Spare Parts
Line No. Description Style Qty

W-VACR Pole Unit Assy,

Up to 12 kV, 25 kA, 75 kV BIL
1. 630/800A, 3 inch VI 4D13307G31 3
630/800A, 4 inch VI 4D13307G11 3
1250A, 3 inch VI 4D13307G32 3
1250A, 4 inch VI 4D13307G12 3

W-VACR Pole Unit Assy, 1250A,

2. 4D13307G14 3
Up to 12 kV, 40 kA, 75 kV BIL

W-VACR Pole Unit Assy, 1600/2000A,

3. 4D13307G15 3
Up to 15 kV, 25 kA, 95 kV BIL

W-VACR Pole Unit Assy, 1600/2000A,

4. 4D13307G16 3
Up to 15 kV, 31.5 kA, 95 kV BIL

W-VACR Pole Unit Assy, 1600/2000A,

5. 4D13307G17 3
Up to 15 kV, 40 kA, 95 kV BIL

W-VACR Pole Unit Assy, 630/800A,

6. 4D13307G11 3
Up to 15 kV, 25 kA, 95 kV BIL

W-VACR Pole Unit Assy, 1250A,

7. 4D13307G12 3
Up to 15 kV, 25 kA, 95 kV BIL

IB131009EN
 Instruction Book
Page 51

Line No. Description Style Qty

8. W-VACR Pole Unit Assy, 1250A, 4D13307G13 3

Up to 15 kV, 31.5 kA, 95 kV BIL

9. W-VACR Pole Unit Assy, Up to 2500A, 4D13307G65 3

15 kV, 50 kA, 95 kV BIL

10. W-VAC Pole Unit Assy, 630A, 4D13307G01 3

Up to 12 kV, 25 kA, 75 kV BIL

W-VAC Pole Unit Assy, 1250A, 4D13307G02 3

11. Up to 12 kV, 25 kA 75 kV BIL

W-VAC Pole Unit Assy, 1250A, 3

Up to 12 kV, 31.5 and 40 kA, 4D13307G03
12.
75 kV BIL

W-VAC Pole Unit Assy, 1250A, 4D13307G05 3

13. Up to 12 kV, 40 kA,
75 kV BIL

W-VAC Pole Unit Assy, 2000A, 4D13307G04 3

14. Up to 12 kV, 31.5 and 40 kA,
75 kV BIL

W-VAC Pole Unit Assy, 630A, 4D13307G01 3

15. Up to 15 kV, 25 kA, 95 kV BIL
(Plus) Cover 4D13343H01

4D13307G02
16. W-VAC Pole Unit Assy, 1250A, 3
Up to 15 kV, 31.5 kA, 95 kV BIL
4D13343H01
(Plus) Cover

17. W-VAC Pole Unit Assy, 1250A, 4D13307G03 3

Up to 15 kV, 25 kA, 95 kV BIL
(Plus) Cover 4D13343H01

IB131009EN
Instruction Book
Page 52

Line No. Description Style Qty

W-VAC Pole Unit Assy, 2000A, 4D13307G04 3

18. Up to 15 kV, 31.5 kA and
95 kV BIL

W-VAC Pole Unit Assy, 630A, 4D13307G06 3

19. Up to 17.5 kV, 25kA, 95 kV BIL
(Plus) Cover 4D13343H01

20. W-VAC Pole Unit Assy, 1250A, 4D13307G07 3

Up to 17.5 kV, 25 kA, 95 kV BIL
(Plus) Cover

21. W-VAC Pole Unit Assy, 1250A, 4D13307G08 3

Up to 17.5 kV, 31.5 kA, 95 kV BIL
(Plus) Cover

22. W-VAC Pole Unit Assy, 2000A, 4D13307G09 3

Up to 17.5 kV, 31.5 kA and
95 kV BIL

23. W-VAC Pole Unit Assy, All 3150A

3.6 kV, 25 kA 69D3312G01 3
7.2 kV, 25 kA 69D3312G02 3
7.2 kV, 40 kA 69D3312G03 3
12 kV, 25 kA 69D3312G04 3
12 kV, 40 kA 69D3312G05 3
12 kV, 50 kA 69D3312G06 3
15 kV, 25 kA 69D3312G07 3
15 kV, 40 kA 69D3312G08 3
15 kV, 50 kA 69D3312G09 3
17.5 kV, 25 kA 69D3312G10 3
17.5 kV, 40 kA 69D3312G11 3
24. W-VACW Pole Unit Assy
(continued on
next page) 12 kV, 630A, 16kA 69D3313H01 3
12 kV, 800A, 16kA 69D3313H07 3
12 kV, 1250A, 16kA 69D3313H13 3

12 kV, 630A, 20kA 69D3313H02 3

12 kV, 800A, 20kA 69D3313H08 3
12 kV, 1250A, 20kA 69D3313H14 3
12 kV, 1600A, 20kA 69D3313H23 3

12 kV, 630A, 25kA 69D3313H03 3

12 kV, 800A, 25kA 69D3313H09 3
12 kV, 1250A, 25kA 69D3313H15 3
12 kV, 1600A, 25kA 69D3313H24 3
12 kV, 2000A, 25kA 69D3313H28 3

IB131009EN
 Instruction Book
Page 53

Line No. Description Style Qty

25. W-VACW Pole Unit Assy

(continued from (continued from previous page)
previous page)
12 kV, 1250A, 31.5kA 69D3313H16 3
12 kV, 1600A, 31.5kA 69D3313H25 3
12 kV, 2000A, 31.5kA 69D3313H29 3

12 kV, 1250A, 40kA 69D3313H17 3

12 kV, 2000A, 40kA 69D3313H30 3

15 kV, 630A, 16kA 69D3313H04 3

15 kV, 800A, 16kA 69D3313H10 3
15 kV, 1250A, 16kA 69D3313H18 3

15 kV, 630A, 20kA 69D3313H05 3

15 kV, 800A, 20kA 69D3313H11 3
15 kV, 1250A, 20kA 69D3313H19 3
15 kV, 1600A, 20kA 69D3313H26 3
15 kV, 630A, 25kA 69D3313H06 3
15 kV, 800A, 25kA 69D3313H12 3
15 kV, 1250A, 25kA 69D3313H20 3
15 kV, 1600A, 25kA 69D3313H27 3
15 kV, 2000A, 25kA 69D3313H31 3
15 kV, 1250A, 31.5kA 69D3313H21 3
15 kV, 2000A, 31.5kA 69D3313H32 3

15 kV, 1250A, 40kA 69D3313H22 3

15 kV, 2000A, 40kA 69D3313H33 3

26. Charging Motor

48 VDC 449D431H23 1
100/125 VDC-110/120 VAC-50/60 Hz 449D431H21 1
220/250 VDC-220/240 VAC-50/60 Hz 449D431H22 1

27. Motor Brush Kit 8063A77G01 3

28. Spring Release Coils

48 VDC 3759A76G01 3
110/125 VDC-110/120 VAC-50/60 Hz 3759A76G02
220/250 VDC-220/240 VAC-50/60 Hz 3759A76G03

Rectifier
29. 110-120/220-240 VAC 3759A79G01 3

Anti-Pump Relay
30. 48 VDC 3759A74G03 3
110/125 VDC 3759A74G04
220/250 VDC 3759A74G05
110/120 VAC 50/60 Hz 3759A74G05
220/240 VAC 50/60 Hz 3759A74G02

IB131009EN
Instruction Book
Page 54 Effective: October 2005

Line No. Description Style Qty

Shunt Trip Coils

31. 48 VDC 692C215G01 0610 3
110-125 VDC/110-125 VAC Cap trip 692C215G02 0610
220-250 VDC/220-250 VAC Cap trip 692C215G03 0610

UV Trip Coils
32. 48 VDC 8064A19G01 1
110/125 VDC 8064A19G02 1
220/250 VDC 8064A19G03 1
120 VAC 8064A19G09 1
240 VAC 8064A19G10 1

33. Motor Cut-Off Switch 5677B02G05 1

34. Latch Check Switch 699B147G01 1

Position Switch 1 8064A03G01

35. 1
Position Switch 2 3759A93G01

36. Auxiliary Switch (Push On) 698B822H01 1

37. Trip D-Shift 694C638G01 1

38. Trip Latch (Hatchet) 699B040G03 1

Cluster Assembly
39. 630A 699B104G02 6
800/1250A 508B022G02 6
1600/2000A 5677B31G11 6

40. Cluster Assembly 3150A 692C037G01 6

41. Shock Absorber 5677B26H01 1

IB131009EN
Instruction Book Instructions for Installation, Operation and Maintenance of
Types W‐VAC, W‐VACR, and W‐VACW Vacuum Circuit
Breakers