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1

1 K,A ,.·ANT
..,., ıcca>1 oı1 INNov.- , ıo1ııı1

1 IMPORTANT :

1 Before any maintenance operation, the user shall make sure that the
people can safely operate and more particularly that the unit is stopped
and cannot be started during servicing.

1 Also, alt lifting means and tools shall be suited for the operations
concerned (mainly as regards weight and geometry).

1 6.1 ROUTINE CHECKS

1 6.1 .1 CELL

Regularly check door seals. Replace every defective seal.


Working temperature:
1 Normal: 40 °
Peak : 60° max.

1 6.1.2 CANISTERS OF INJECTORS

Regularly check the injectors against plugging , and the O-rings. For dismounting, refer to the
1 section below .

6.2 SHUTDOWN OF UNIT AND MEANS OF INTERVENTION

6.2.1 CELL

IMPORTANT:
Before servicing inside the cell, take every safety measure tor the
personnel in charge and more particularly:
- The cell has been totally discharged following the unit shutdown
procedures (as the cell is not meant to be depressurized, do not forget
to open the event located at cell top);
- Two persons at least must be present on the working area, throughout
servicing time.

lf servicing inside the cell is necessary proceed as follows :


Complete cleaning of the cell;
Opening of all trap doors;
Wait a moment after the door opening before entering inside the cell in order to
perform the complete ventilation of the tank .

Chapter 6: Maintenance Page 6-3 / 4

V.0 .0 - Original lnstructions 2012/02/21 Doc. Ref: NMMAK600EN


KJ\OAN"'f
At't .f..t.t• \)T (-.. 0\11} ""'1'"fH1t.J

6.2.2 CANISTERS OF INJECTORS

When disrnounting the canisters of injectors is possible (case of the bolting mounted
canisters) , proceed as follows:
Remove the rear piping ;
Fix the lifting ring on the canister using a crane to keep it under tension ; if there is
no tapped holes provided far this purpose , plan a levelling from below (for small
sizes cells) ;
Remove all fıx ing fasteners of the can ister ;
Rernove the piping upstream ;
Recover flat seals located on each side of the can ister ;

l Handle the canister using the lifting ring ;


Clean a fırst time the assembly with the jet of water ;
Disassembly injectors only using the tool for disassembly to avoid any damage or
1 mark of the injector. it is just maintained through O-rings (and the dried pulp) and a
mallet blow on the tool for disassembly will be necessary (see sketch on Appendix
10) ;

1 - Clean injectors one by one and check their state. lf necessary, report to the spare
parts list;
- Clean ali canister bores ;
1 - Proceed to the reassembly of injectors using the purchased tool and a mallet.
it is recommended to apply a thin layer of grease on both O-rings to

J facilitate their assembly. Caution! O-rings are EP851 and an appropriated


grease must be used.

J - Reinstall the can ister of injectors proceeding in the reverse order of disassembly.

CAUTION!

J NO STEAM CLEANING.

'~
jJ
Chapter 6: Maintenance Page 6-4 / 4

v.o.o_ Original lnstructions 2012/02/21 Doc. Ret: NMMAK600EN


KAD ANT
Afııl
-
A CC l!NT O N t MN O VA ll ON

OPERATING INSTRUCTIONS
DEINKING CELL MAK-C
l
l
8: SPARE PARTS
1

1
1 Contents

1 SPARE PARTS ...... .. ....... ...... .. .... .......... ..... .. ......... .. .. .. ..... ......... .... ..... .... ........... ........... ..... ........ .......... .... 3

1
1
1
1
1
1

'
'- Chapter 8: Spare parts
Page 8-1

'
V. O.O- Original lnstructions 2012/02/21 Doc. Ref.: NMMAK800EN

ıJ
KADA N T
AN Aı C Cl!NT O N INN 0 V A 11 0 Pıl

Document History

lnitia lization

Richard REPP ERT


-------ı

Pascal DANEL

~--
Update chart

,- - "\..:'.';'
\!GdfilD ~ ~
O.O Creation 2012/02/21

Chapter 8: Spare parts Page 8-2

V. O.O- Original lnstruclions 2012/02/2 1 Doc. Ref.: NMMAK800EN


-
KADAN T
AN I\ CC tNT O N INNOVATI O N

SPARE PARTS

Spare parts must meet the technical req uirements defineci by the manufacturer. This is
always the case with orlginal spare parts.
The shortest delivery time for obtaining spare parts is six weeks. However, this time may be
longer for some parts.
When ordering spare parts, always specify the part reference number shown on the
relevant spare part drawings and sketches, together with the reference number of the unit
(identifıcati on plate) .

it would be advisable tor customers to keep in stock a certain number of parts tor emergency
repairs.

Parts to be kept in your stock:

in our opinion , the tollowing parts at least should be kept in stock:


- A set of injectors allowing their replacement on a complete canister,
- A rupture disc.

1
1
1
1
J

Chapter 8: Spare parts Page 8-3

V. O.O- Original lnstructions 2012/02/21 Doc. Ref.: NMMAK800EN


KAD ANT
/1.N A CCE N t O N IMH O V All ON

OPERATING INSTRUCTIONS

9: DECLARATION

Contents

DECLARATION .... ....... ... ..... ... .. .................... ....... ...... ... ............ ...... ........ ......... ... ........ ............. .. ..
......... ... 3

Chapter 9: Declaration
Page 9-1 sur 3
V.0.0 - Original instructions 2010-04 -02
Re f. Doc.: NMWW900EN
AN
-
KA D A N T
ACCENT ON INN OYATIO N

Document Histo ry

lnitializa tion

~ LCSI
(4ml N~~ Pascal DANEL
~

Update chart

~t-il•hl
O.O
- ·-
Creation
·'S(-.:
- l!m!li&ll?•lil .. ·-
..

,·- -
..•, .# :•
2010-04 -02
~
- ·,;...-
...-

Chapter 9: Declaration
Page 9-2 sur 3
v.o.o_ Original instruclions 2010-04-02
Ref. Doc.: NMWW900EN
KADANT

DECLARATION

(This chapter is only valid far the equipment supplied and commissioned on the
territory of the European Union .)

The equipment designed by KADANT LAMORT bears a nameplate which is


reproduced in the Declaration of Conformity (or lntegration) contained in this
handbook.
The location of the nameplate can be found in the instructions (see specifications
sheets).
Whenever requiring our services, please specify the references shown on the
nameplate, and more particularly the type of equipment and the order reference at
KADANT LAMORT.
in conformity with Directive 2006/42/EC and its transposition into French law, some
machines from KADANT LAMORT may cali Declarations that will be included when
the equipment is meant to be used in the territory of the European Union.
There are two types of declaration:
- Declaration of conformity: "complete" machines,
- Manufacturer's declaration : "lncompletes" machines or sub-assemblies.
The Declaration of Conformity. if any, states the limits of the equipment found "in
conformity". This is valid under the conditions stipulated in the Warning section .
Besides, the customer must make sure that overall conformity is obtained after he
added such missing elements as motors, valves, guards, ete ...
lf any Manufacturer's declaration is delivered, this means that although the
equipment supplied by KADANT LAMORT complies with the general safety
obligations, the responsibility rests with the customer to ensure total conformity
under the terms of Directive 2006/42/EC. This will have to be done when
complementing the machine and/or for a complex installation and/or peripheral
equipment.
lf the equipment is supplied outside the EC, it rests with the customer to take all
necessary measures in terms of safety, to meet the local legislation requirements if
they are more restricting than Directive 2006/42/EC.
Any modification to the machine without KADANT LAMORT approval makes this
declaration null and void.
The declaration CE passed on by our company is valid as far as the installation of
the unit was made according to the advices, the drawings, sketches, the
recommendations ... contained in the present instruction manual or as far as the
client proceeded by his care to the possible adaptations made necessary by the
different concept retained by him for the installation, were said adaptations
respecting the prescriptions of the Directive 2006/42/EC .

Chapter 9: Declaralion Page 9-3 sur 3

v.o.o- Original instructions 2010-04-02 Ref. Doc.: NMWW900EN


Model D I A . Rev 2

DECLARATlON OF INCORPORATION

THE MANUFACTU RER, UNDERS IGNED :


(ANNFX il B · Dircc tı vc 2006/42/EC )
\
\

KADANT LAMORT SAS


39 nı c de la r-ontaiııe Ludot - CS 30046
S1302 VITR Y-LE-F RANCO IS CEDEX
FRANC E
Also aut lı or i sed to conıpil e the ıec hııi ca l fil e,

Declares th at th c new partl y co ıııpl eted ııı achine ry h e re iııa fter described:

MA K- C, multi-aeralion cubic deinking celi, whose


supplied parıs are mainly composed of one or several
celi tank(s) and a certain number of canisters of
injecıors, depending on ıhe number of cell(s) aerations,
ıviıh connecıion piping upstream ıhe canisters also
provided;

Conforms to:
The following relevant regulatory provisions defıned by annex I of European Directive 2006/42/E
C.
The relevance depends essentially on the scope ofsupply ofthe manufacturer defıned in the sale
contract.
§ 1.1 General remarks.
§ 1.3 Protection against mechanical hazards.
§ 1.4 Required characteristics of guards and protective devices.

Accordingly, the undersigned manufacturer assumes no responsibility for the requirements


of§ 1.2, 1.5, 1.6 and 1.7.
However, the partly completed machinery is nonetheless fıtted with a manufacturer's identifıcat
ion nameplate , of which
the image is reproduced above, and accompanied by assembly instructions complying with
annex VI of directive
2006/42/EC.
The relevant technical documentation has been compiled in conformity with annex VII B of directive
2006/42/EC.
The undersigned manufacturer undertakes to provide the relevant information relating
to the partly completed
machinery , following a duly reasoned request from the national authorities .
WARNfNG: The partly completed machinery must not be put into service before the final machinery
into which it is to
be incorporated has been declared in conformity with the relevant provisions of annex
I of European Directive
2006/42/EC.

Done in Vitry-Le-François, on February 11 , 2014


Mr. Alain Serres
President
KAD ANT

OP ERA TING INST .RUCTIONS


1 1

DElN.KING CELL -M,AK-C

10: APPENDICES
l
1

l Contents

1 APPENDIX 1 - HANOUNG SKETCH


APPENDIX 2 - SPP.CE REQUIREMENT SKETCH

1 APPENDIX 4 - FOUNOATJON GUIOE SKETCH


t-WEN DIX 5 - SKETCH OF SPARE PP.RTS
APPENDIX 6 - SPECIFICATION OF THE CH EJıAICAL SPIT fılAXI EA M'CHOR
1 APPENDIX 7 - CARBON E LORRAIN E DOCUMENTlfflON: RUPTURE OISCS
APPENDIX 8 - MOUNTING SKETCH OF RUPTURE DISC

1 APPENDIX 9 - PRINCIPLE SKETCH OF iNLET PIPING SUPPORT


P.PPENDIX 10 - MOUNTING AND DISMOUNTING AC INJECTORS

1
1
1
j
J
1
Chapter 1 o: Appendices

~
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- - - - - - - - - - - - - -
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- - - - -
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4AT03 - - - - -
- - - - - - - - - - - - - - -
5AT03 - -
- -- - - -
MAK-C 3 A T04 - - - -
- - -
- 4A ro, 3310 750 4800 - - -
4300 1400 50 6155 1700 650 4300 1400 50 4400 1700 850 4300 1400 50 9225 1700 2940
5AT04 - 570 408 ~
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"' MAK-C 3 ATO 3230 525 775
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4 ATO 5045 1
1300 7215 6300 1900 50 9020 2300 1920 6050 900 50 6375 2300 1150 6050 900 50 1232( 2300 3300 540 575 855
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6305 8800 2100 3480
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625 895 .
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Tronsrıetteurs ?l ' (x3) Rupture d~c
Tür Skht olos Tronsrıitters Brechskherun
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DN80 - ? 88,9 DN80 - ? 88,9
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Entree d'ıılr Vldonge


K&DANT Space requirement MAK-C5A528
Entrees de pô t, Recyclııgesde lo pôte Sortle pO. te occepte b Sortle des rıousses
Stock recirculo tions Accept outlet Fooı, outlet Alr inlet Duı,p Platzbedarf
Stock inlets Espacio requerido
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151 8 X 480 =3840 of:f\N lilf I \
8 X 480 =3840
Coule r du mortie r sans retrait entre le beton
et la face lnferle ure du 151
cı::Rilflt
f\Nt\L I cı::Rilf\tD
chı'.issis pour obteni r une surfac e de
contac t "parfa ite" . i\G I
ı: t-ı DG\.)tL sı::GL,ı:,.0sıGi\
Pour the anti shrink age mortar betwe en concre
le and the lower side of
TOP VIEW f\t,\t\L I
the frame fora "perfe ct" contac t surfac e.
cı::Rilf\CP-DO
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CHAR GES- LOAD S-BE LAST UNGE N-CA RGAS
-
Juste sous la semelle m~taltlque de la piece
en eppul R ôa l lsıı t l o ıı do in dnllQ · Ep . mini. pour mlso on p lı:ıco oes crıovıl hıs 220 mm
Just under the metal sole plate of the res\lng Evlıor
pert 0 ® tou t te rrnllloge ou dro ı t des t.rous de scıt llenı enı
Gerade unter der Metalls ohlplatt e des eufliege Bod plnto · Mln. thlcknoss
nden Telis newton newlon ıo placo tho bo l ıs ~20 mm
Justo bajo la pleca melallca de lıı pieze apoyan
do Avo ıd p u tt ıng reiıı to rc ıng bors at fi"ng Mle ıoco
ı ıon
Cherge statique sur le masslf (vertlca le vers DurchlQhrung der Plelle
le bas) Mln . D ı c~e zum A n b rıng;t n d•r Dubel no mm
Static load on concrel e block (vertlca l downwa t-gl,c tıı SQwtttı run g ı m Buı :ctı tıer
rds) 'verıın.leıungslOCn.f 5' '"' ••rmeıı.ı•,
,
Ruhend e Belaslu ng aut dem Betonso ckel (senkre
cht nech unlen) 43425 415100 Reslsla nco min i du beton - Minimu m ras ıs tance
of concrete :ıs MPI\
Carga estatica sobre maclzo (vertlca l hacia Mlndes lw lderstan d des Boto ns - R es ı s l encıo
abajo) mın i mo l del ho rmıg0n :ıs MP ı,
Charge dyneml que sur le massı! (vertica le vers (Moyen ne de in reslslen ce ı\ la com pre sslon
le bas) du bö ton 119& de 28 lours sur &prouveııes cyhn
Oynam lc load on concret e block (vertica l downwo d rıq uııs \
rds) (Averag e of reslste nce lo co nıpress lon of 28-do
y old con cra te w ıth cyıınarıcııl test pıec-.ısı
Dynam lsche Belaslu ng aut dem Betons ockel
(senkre cht nach unten) 48200 460760 (Ourchschn itt des Presswiderstıınds von 28 -Tııg
ıı-Beton mı t ıylınd r ıschen Proben
Carga dlntım ica sobre maclzo (ver\lcal hacla (Prome dlo de le re slstenc l ıı a la compre sl0n )
abajo) hocho en probııtos cltlnd rlc ı:ıs de ho r m ıı;ıon de
Charge dynami que sur le masslf (horlzon tale 28 dltıs do edııd l
dans toutes les dlreclio ns) Minimu m non applicabhı \ d&fın ıtion clııın ı \
Oynam ic load on concrel a block (horlzonıaı
ıowords any d i rect l oıı) ııo ı applı c eble Cotııs en mm
4343 )( to be deflnıtd by cus tonı\ilr
Dynam lsche Belastu ng aut dem Beton socke 41510 nlcht ıınwel\d
Dım;ınsıons ın mm
l (waage rechl in ellen Rlclıtung e ıı) # Maxlmu nı bar ' du rch Kundıın zu dııhn ı;ırıın
Carga ciln/ım l ca sobre mac lzo (horlzonıel en
todas la s dlrec clones) Mo ~:ehlen ı n mm
no epllceb le o do fl n ır por el cll;ı n tıı
ri Ce ı,Laıı n ı ıt.ll1 ı ııbir ııııCU n• ınoo.tıt-.-\lol\ Oimıınsıon;ıs on n,nı
ı.ı. t n\f...
Elfort total sur la p&riphô rle (vertlca l vers le
haut) C •ıı,lıın••t '- ~..,._ .. ~o-_"rolt•t ~,....t_... ~,>oo~ .,."'--...,ıı..tOo~•
Overall sırei n on the perlphe ry (vertlcal upward ~ C\ı ıı.ı,~..-• --)~~ .....
s) ~~---~~ .ııl \.4'4
, ı .,., ... - - . ~ .. .,,.,.__ .......,.,_...., ...--,.:_ ,
Gesamlb eens pruchuııg aut der Perlphe
rla (senkre c ııı nech oban) 83324
Esfuerz o total sobre la perlferlo (vertlca l hacla
errlbo ) (&OJi.:~A ) ) l f!,\I U...\(L\ı'fı.1 -.
Surface d 'e ppul lheorlque par mııss lf en mm
= Gu lde de fondst lons
' K& DA NT
Theore ticel contacı area per concrel e block MAK -C 5A5 28
in mm '
Theore lische SlützflA che je Betons ockel in 6 o Founda tı ons guıd e
mm• 3.29 10
~ S,p,rl "" 13.6 10 Funda men te Leitsk lzzu
do"''""'''" po, m""" ,, mm•
Vlo '"" 23"W '3 160F -1301 044 -05I 8
~
o

- -

1 1

I I / 1

I I
/ 1

/
I I I

1 1 ■ il ■
E I I A
• 1 il r ~ h _ _ 1 11
1 /
~e I I
--
/

• : Suivant le type de montage


• : According to the type of assembly
C.ı,tiıı,Ulbıp,oo,ilt•dıt~.ı: ıt,ep.uı.H ııı ~o.;~..,....ıı..,~tıı:ı ..
/ Montage des injecteurs dans le canister
lnl C•p&anrıe doltı.utıtaua.ır.modt!'katlonrnanudtıı
~ Dorıoıı.ıpctaı■ rtıuıını-w,g mıınualy rı,.s01r•ı,,a ıs 11Mp,op.,1yoıı<Al);N,,r .,,a ,,._sı1'Cif~~o,~~,.,_...,_~

Mounting of !he injectors in the canister


Pieces de rechange
Montage der lnjektoren in den Kanister = Spare parts
Montaje de los inyectores en el canister MAK
K~ DA N T Ersatztelllen
Montaggio dei iniettori nel canister
Piezas de repuesto
JG
l oaıe: E::}-* 1010412012 I Pezzi di ricambio NMMAK0 104
'_J
L
f-----t---~--_.___ • j - _ __ J___ı___j~-+---+--t---t--r-
~.

OHEMIC L 1 .

NC OR
sp cifi , ati n forı the
def nitiqn, i entifıicati n o us
bnd nstallation

1..---ı.---ı--+-------twıCC : . 8.ı---t---+----+------+--
Un
SPECIFICATIO N N° VX 1028
PREFACE

The operating loads whlch can be applled to anchors are generally dependent on th0
mechanlcal propertles of the base materlal.
in the case of concrete, it Is customary to refer to its compressive strength.
How eve r wl t h the introd uction o f BAE L 83 som e confu si on aro s e c on c erning
compressive strength and so it has become necessary to clarlfy the situat lon wlth regard
to variou s other countri es.
The BAEL 91 rul es gi ve som e ind lcation s on the choice of concrete accord ing t o
characteristi c strength to obtain and manufacturing conditions.

Cla ss of cement 45 & 45 R 55 & 55 R

Concrete manufactu rlng conditlons CC AS CC AS

16 MPa 300
fc28 20 MPa 350 325 325 300
25 MPa (1) 400 375 350
30 MPa N/A (1) (1) (1)
1
(1) Case to be justified by an appropriate study
in this table CC and AS signify:
1 - CC: eurrent eonditions of conerete manufacture;
- AS: eurrent eonditions of eonerete manufaeture with monitored self regulation .

1 Monitored self regulation essentially oeeurs due to the inereased rigour that it introduces
into the manufacturing process.
According to Euroeode 2, eompressive strength of eoncrete Is expressed in terms of

1 eharaeteristie strength defineci as being the strength value below which a max. of 5 % of
the whole possible strength measures of the specified eoncrete must be registered.
The strength must be determined according to ISO 4012 on cubie speeimens 150 mm x
150 x 150 (fek eube) or on eylindrleal speeimens i 50 mm x 300 mm (fek eyi.) 28 days
1 old, conformable to ISO i 920, manufactured and stored accordlng to ISO 2736.
Concrete is classified according to its eompressive strength which is based on the
classification per strengths measured on cylinders as indicated in Eurocode 2. Far

1 information, the table below gives the correlation between characteristic values and
average strength on eylindrieal and eubic specimens in N/mm2.

1 Average strengths on

-J Classes

C 16/20
f ckcyl. fckcube
Cylindrical
specimens
160 x 320 mm
or 150 x 300 mm
Cubic
specimens
150 x 150 mm
Cubic
specimens
200x200 mm

16 20 20 25 24
~ 20 25 25 31 29

'~
C 25/30 25 30 30 36 34
~ 30 37 37 45 43
C 35/45 35 45 45 54 51
QA.Ql5Q 40 50 50 60 57
C45/55 45 55 55 66 63
c 50/60 . 50 60- .. 60
. ..
72
' 68
-NOTA : The -underlined classes are the most usua/..

1/19

f- ·- --·-----·---·· - -- - -- - --- - - -- - - - - --- - -- -

J
SPECIFICATION N° VX 10 28

1. DESCRIPTION

1.1. Definition and composition of SPIT MAXI EA


The SP IT MAXI EA is a "chemical" fixing , th at Is to say, a ready-to-use assembly
which creates a fixi ng by means of ch emical components which set to bond a
threaded member to a hole in the supporting material.

it has two parts:

- a glass capsule containing the chemical components

- a threaded rod.

Although SPIT MAXI EA is produced in male and female versions , this document
deals only with the male version .

1
/
2

5 4 3

The glass capsule (1) contains a resin (2) mixed with fine, graded granules (3) . it
alsa contains a sealed glass tube (4) which holds a peroxide setting agent (5) •
isolated from the resin.

10~.-· .- ~ 7

6 (!!J
~11 ~12
The threaded r~d- i6l_is_po_i~ted at on~ end (7). The other end (8) terrninates in a
· tıexagö ff öf square socl<e~ ~10) in whıch the settl n{rto·oı ·enga·ge·s; it serves as a •
threaded bolt tor the final fıxıng and accomrnodates the washer (11) and nut (12) A
recess (9) on the stud acts asa rnarker to verify the anchorage depth. ·

3/19
SPECIFICA TION N° VX 1028

1.2. Designa tion

T he various anchors of the SP IT MAXI EA range are identified by the code SM


fo llowed by the nominal diameter of the stud.

S fo r SPIT
M for MAXI

The diamete r is foll owed by "i" where the stud is made from stainless steel.

Examples :

SM 20 refers to a SPIT MAXI anchor with a 20 mm diameter electrogalvanised


steel stud with an EA capsule .

SM 20 i means that the 20 mm stud is made from stainless steel.

1.3 Material

The quality of the components satisfies the following specifications:

Rmmin. Re0.2mini A%
N/mm2 N/mm2

Zinc coated steel stud


classe 5.8 NFE 25100 520 420 10%
Stainless steel stud A4-70
Z3 CND 17-11-02 NFA35 574 700 350
AISI 316 L ıso A4 20%

Zinc coated steel washer


A33 NFEN 10025 310 185
Stainless steel washer
Z7 CND 17-12-02 or Z7 CND 17-11-02 550 240
NFA35 577

Zinc coated steel nut class 5 min.


NFE25400

Stalnless steel nut


Z7 CND 17-12-02 • NFA35 575

4/19

-·· - -- - - - - - - -- - - - - - .. - - -- - - ··- - -- -- - .. - -- -
SPECIFICATION N° VX 1028

1.4. Dimensions

TABLE OF DIMENSIONS

1 THREADED STUDS CAPSULES

DIMENSION
1 STANDARD 5.8 Stalnless Steel A4 DIMENSIONS Glass capsule

DESCRIPTION CODE' DESCRIPTION CODE' d2


L+o,s da hv DESCRIPTION CODE Lp dp
-1

SM 8 050850 SM 8i 052400 8 105 15 80 MAXIEA 053850 80 9.0


MB

SM 10 050860 SM 10i 052410 10 128 25 90 MAXIEA 053860 85 10.5


M10

SM12 050870 SM 12i 052420 12 155 30 110 MAXIEA 053870 95 12.5


M12
SM 16 050890 SM 16i 052440 16 183,5 40 125 MAXIEA 053890 95 16.5
M16
SM20 655220 SM 20i 052450 20 259 50 170 MAXIEA 053900 160 23.0
M20

SM 24 655240 SM24i 052470 24 291 55 210 MAXIEA 053920 190 23.0


M24

SM30 050940 SM30i 052490 30 381 70 280 MAXIEA 053940 · 260 27.5
M30

* The codes refer to the threaded stud + nut + washer.

d2 : diameter of threaded stud da : max. recommended thickness of part be fixed


to
L : total length of threaded stud ip : total length capsule
hv : anchorage depth dp : exterior capsule 0

---- ---ı ı---

~ı~ _ _ _ _ _h_v________ ı
L
. External hexagon far anchors M8 to M16
Anchors M20, M24, M30 + all verslons of stalnless steel A4 rods wittıout external hexııgon

r
dp .

ı , .
5/19

- - -·--- - --- - - . - -- - - ---- -- - ------------


SPECIFICAT ION N° VX 1028

2. OPER ATI NG PRINCIPLE

The capsule is inserted into a suitable, clean hole and held there if necessa ry
in cei lings) .
(eg .
\
The end of the threaded rod with the socket is inserted in the male adapter which
is mounted on an electric or pneumatic drill with hammer-drill action (tor M8
and
M 1O sizes, rotary action alo ne is used).

The pointed end (7) comes into contact with the capsule. Wh en the drill is started,
the impact breaks the tube and then the capsule contai r:ı ing th e setting agent.

The rotation of the stud mixes the resin, the granules, the glass fragmen ts and
the
setting agent and creates a synthetic mortar which progressively hardens and
fixes
the stud in the supporting material. The synthetic mortar must come up at least
as
far as the surface of the wall.

The rate of hardening depends on the ambient temperature and the moisture in
the
concrete.

Ambient SPIT MAXI


temperature

Dry concrete Moist concrete


+ 20° C
:::?: 20 min. 40 min.
+ 10° C to 20° C 30min. 60 min.
0° C to + 10° C 1h 2h
-5° C to 0° C 5h 10 h

3. SUITABLE BASE MATERIAL

The present specific ation deals only with the use of the SPIT MAXI EA
in
reinforced or ureinforced concrete . in the case of rendered concrete, the thicknes
s
of the _render should be disregarded when calculating the penetration depth.
The
concrete must be sound without any cracks or cavities.

it is possible to use the SPIT MAXI· EA in other solid construction materials, but
the
values indicated in this specification must not be used. Please consult us regardin
g
the specific tests to be conducted in such cases.

6/19

- - - .- - . - - - - .. ... - - - - -
SPECIFIC ATION N° VX 1028

6.2. lnstallation
Orill a hole using a drill bit appropriate
to t he s ize o f t h e SPIT MAXI EA
anchor to be instal led accord ing to
the table shown below.
o"rillin g with " d iamond " bits is
possible but care must be taken to
locate the reinforcement in order to
avoid cutting them.

Type of anchor M8 M10 M12 M16 M20 M24 M30

Driling diameter (mm) 10 '12 14 18 25 28 35

drilling
depth (mm) 80 .9.0 110 125 170 210 280

Brush the walls of the hole with a


metal brush.

Blow the dust aut of the hole.

NOTE : The hole can also be cleaned


with water under pressure

lnsert the SPIT MAXI EA capsule into


the prepared hole.

~ount _th_e setting tool in the drill and


ınsert ıt ınto the hexagon or square
socket of the threaded stud.

Break t~e capsule with the end of the


stud usıng a rotation + impact action
(250 to 500 rpm) (except MB and
M1 O, rotation action only).
ı
[_

15/19

1
;;.•····

' -
1 SPEC IFICATION N° VX 10 28

l
ın se rt the stu d as far as th e end of th,e

1 ıııııııOJt
ho le (anchorage mark) . Hold it th ere(
mai ntai ning press ure o n t h e stud .
Remove t he settlng tool.

1 Walt for the res in to harden before


applying the loa~ or the tightening
torque indicated ın t he tab le shown

1 below:

1 Ambient
tem perature
SPIT MAXI

Dry concrete Moist concrete

1 ~ + 20° C
+ 10° C a + 20° C
20 min.
30 min.
40min.
60min.
0° C a + 10° C 1h 2h
ı - 5° C a 0° C 5h 10 h

1 Caution : Continual rotation of the stud after installing the anchor in the manner
described above will result in synthetic mortar coming out of the hole. This will impair
the quality of the fixing.
ı it is important to insert the stud into the hole .with rotary action only for M8 and M1 O
sizes or with rotary hammer action for other diameters to ensure thorough mixing of
the components in the capsule.

Studs inserted without rotary action will not be capable of withstanding the
maximum loads.

6.3. Checking the fixing

Tightening torques

The quality of the fixing can be verified individually or statistically after hardening by
using a torque wrench to apply the torque indicated in the following table:

Type of anchor MB M 10 M 12 M 16 M20 M24 M30

Torque in Nm
(Std/SS) 10 20 30 60 120 200 400

There should be no movement of the stud

16/19

- -- ---- ------------------------· - --·-------- ___ ______L


DISQUES de RUPTURE
RUPTURE D!SCS
BE RSTSCHEI BEN
DlSCOS de RUPTURA
0~
GRAPHILOR ®

Mise en pla ce
lns tallation
Ei nb au
lnstalac i6n

F'ii11 GR OU PE
~ C AR BO NE LO RR AI NE

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