Instruction for Adjustment and Operation S. W.

Flow

1) Open the inlet valves on line to inject anti fouling liquid to the sea chest.

2) Run the pump andJfcijfcsthe sea water flow into the electrolysis tank.

3) After adjusting sea water flow into electrolysis tank and each sea chest,
Operate the controller power unit.

S. W. Flow Rate

Into electrolysis tank ....................................... 18.0 mJ/hr.

Low flow Signal ................ r ........................... 7.5 m5/hr.

£l*cv«trsi« T«nk
J w q -f/w s.w . pum p
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SSK S .N o.477/478

WIRING and PIPING

DIAGRAM
S W.FLOW RATE
SH1PY-ARP SUPPLY ChCCUDW
I. In to Beetrolysis tank
t. Installation work. OHAWN IV s a te : •
2. Cables, Jnction bo*s.Cable tr«vs,Pine»,Valve*, Ranee* sod
l. Delivery to * • * chest
Subsidiary Equipments fo r th is In s titu tio n w ork. ф CHUQ - KQ5AN c q :,l t p .
' ТЕ - T«“ 4Q0L6

CHUO KOSAiN Co. f LTD.

INSTRUCTION for ADJUSTMENT and OPERATION Controller Power Unit

0 Make sure the switchs off of the main switch (SO) and of the line switchs (Sl~2), and turn the
output adjusters (VR1-2), to counter clockwise.

2) Power on the main switch (SO) and make sure the pilot lamp (W) for main power glowing.

3) Power on the line switchs (SI —2), and make sure the pilot lamps (RL1~2), for line power glowing,
and adjust the output as follows by output adjustcr(VRl ~ 2).

I
4) Low flow (Abnomal) lamp shows that seawater flow rate into the electrolysis
tank is too low Control panel.

When the flow (Abnomal) lamp is light C-TEC system will be cut off automatically.
Please check pipe lines of the C-TEC system. 'v

У" , ■
Seawater 865 mJ/hr (Normal)
Use for about eight (8) months during year _______
Unit No. Output set point Ion (ppm)
AF 1/2 3.0 Amp 0.004 ppm
FE 1/2 6.5 Amp 0.008 ppm

Seawater 2,000 mVhr (Unloading)

Use for about four (4) months during year
Unit No. Output set point Ion (ppm)
AF 1/2 7.0 Amp 0.004 ppm
FE 1/2 15.0 Amp 0.008 ppm

The anode life term is drawing to a close, outputcurent(A) is toward to down from the setting value
also voltage(V) is toward to up tendency. .

In the case of anode consumed completely, the voltage is upto maximum (10V) and curent is impossibe
to adjiust even if turn adjuster fully clockwise.

In this case should be exchange anode for the new one because it is consumed completely.

CHUO KOSAN C o., LTD.

9
ANODE LIFE

Though anodes, life at output current set point is specified as follows, the setting point can be changed
according to the condition of seawater line, such as qenerating qrade of marine growth and efficiency
of heat exchanger.
The life of anodes is changeable according to value of output current.

S. W. Flow Rete (N o rm al)............................. 864 mVhr.,

S. W. Flow Rete (U nloading)........................ 2,000 mVhr.

Anode life based on the above S. W. flow rate and an output current of the separate sheet.

AF(Cu) Anode------ about 12 month (2 Set)

FE(Fe) Anode - - - - about 6.0 month (2 Set) spare anode (2 set) Total 12 month

POLE CHANGER ^ -

The polarity of the anode plate and the cathode is changed with the timer at regular intervals and
electrolyzes alternately . (For two hours)

In case the electrolysis tank is cathodic, Hydroxide is adhered to inner surface the electrolysis tank.
The electrolysi tank provide plural couples (Anode/Cathode) of pole in it.
By the above function, noadhesion of hydroxide occurs oh inner surface on the electrolysis tank.
And hydroxide generated by pole exchanging is made lesser gathered at bottom of the electrolysis tank.
The most of qathered hydroxide is discharged together with drainnnage by drain valve manual
oprating when the system output and S. W. flow rate check at of 1 or 2 times a day. л-;-*"■
:
Thus removal work of hydroxide from electrolysis tank is reduced.
By the way, no adjustment of pole changer is neccesary because the device was pre-set for pole
exchanging every few hours.

CHUO - KOSAN C o ., Ltd.

10
Maintenance and Care of C - TEC System

Daily

1) Recording of Output Current/Voltage on System Log.

Output Current

If reading of output current is varying from current setting as per specified output set point re
adjust the system (VR).

Output Voltage

Normaly driven anode voltage is kept the setting value within a several voltage (CA. 3.0 V - 7.0 V)
is increased accordingly when the anode materials is gradually cosumed.
The conductivity of sea water is low (To River or Lake, Zero current readings and High Voltage)
and deposit is much accumelated inside of the electrolysis tank.

Note

Under sea water, if the voltage is extraordinary high or the specified current cant be obtained by
adjusters (VR) .Check anode wasted or not and accumulation of deposit inside of electrolysis tank.
It is necessary to renew anode, If heavy wasted and to remove deposit if much accumulated.

2) Blow off

Please shut the outlet valve (open inlet valve) and then fully open drain valve to remove deposit
on bottom of electrolysis tank.

3) Flow Control of C-TEC System treated Sea water

Please adjust valve opening with in specified rate of the treated sea water by means of watching
flow meter installed.

Monthly (Or Every 3 ~ 5 Month)

1) Please send the system log to us iva your company so that we can know C-TEC System is good
controlled or not.

2) Check of Flow meter.

Every 6 Month

Remove deposit if much accumulated.

CHUO KOSAN C o., LTD.

11
2 . INSTALLATION

Figure 3

(1) There must be a staight pipe on both the upstream and downsttream sides. (Refer to catalog.)

(2) Install the (flanges on both sides of the detector assembly and secure the flanges using nuts am
bolts.
Irrespective of pipe size, the distance between the flanges must be 80 1 mm.

(3) Though the pipe direction is optional, install the flowmeter so that the flow direction matches
the arrow mark on the detector assembly.

3. TEST RUN AND ADJUSTMENT

(1) Flow Rate Measurement

(D After piping is completed, (ully close the equalizingvalves to prevent any foreign matter from
entering, and run the flowmeter for ssome time.

© Then, fully open the equalizing valve and conttinuc to run the flowmeter for abut another 20
seconds to remove air from insede of the flowmeter.

© Finally, fully close the equalizing valve. The flow rate can now be measured.

(2) when the Contact Mechanism is Provided (Alarm Setting Adjustment)

(D Whensetting the contacts, always turn the power OFF.

© Remove the indicator front cover.

14
® Loosen the switch securing screw and set the setting pointer to the alarm setting flow rate
value while holding the switch holder.

@ Tighten the switch securing screw and install the front cover.

Figure 5 (Terminal Block)

Contact Spccificantions

Contact type : Micrroswitch

Contact rating : 125V АС 5A, 250V АС 2.5A

(Resistive load) : 125V DC 0.25A

Withstand voltage (between ground and each contact) : 1500V AC 1 min

(Order made: 2000V AC, 1min)

Inssulation resistance : 100M fi or more using a 500V DC megger (between terminal and case)

15
»
 CABLE GLAND 15c
SOLDERLESS TARM INAL
A IR VENT V A L V E ■
KI TA ZA WA B C - 5 A - 5 k
JIS 1 / 2 - 3

M _50A
Sch40 5k

NOTE DRAIN 40A

— — NEOPREN g a s k e t S£h40 5k
C = !~ INSULATOR
OUT 50A
Sch40 5k

DIA' AO
SSK S.Nqj.477/478
C - TEC ".SYSTEM
AF, FE Anode in
ELECTROLYSIS TANK
CHECKED.BY f DA TE
ANTI FOULING AF Anode ANTI CORRSSION FE Anode
DRAW N BY SC ALE
ANODE leng th ANODE l LENGTH
TYPE
DIA А Ф В mm Kg TYPE DIA А Ф
В mm . Kg <§> CHUb - KOSAN CO-LTD
AFT10050 100 Ф 500 34.9 FET10050 100 Ф 500 30.9 ТЕ - AF - 400L6
PA