Professional Documents
Culture Documents
A REPORT ON
(SIWES)
DONE AT
WRITTEN BY
190801533
SUBMITTED TO
DEPARTMENT OF BIOCHEMISTRY
FACULTY OF SCIENCE
BACHELOR OF SCIENCE
IN BIOCHEMISTRY
ON
1
13TH OF OCTOBER 2023.
CERTIFICATION
This is to certify that the Student Industrial Work Experience Scheme (SIWES) was carried out
by Nweda Emmanuel Ikechhukwu, with the matriculation number; 190801533 according to the
requirements of the Student's Industrial Work Experience Scheme (SIWES) at Emzor
Pharmaceutical Industries Limited.
------------------------- ------------------
Nweda Emmanuel Ikechukwu Date
-------------------------- ------------------
Dr R.A. Lawal Date
(Institution based supervisor)
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DEDICATION
This report is dedicated to my heavenly Father for his divine strength, health, and provision to
continue throughout the period of the Industrial Training and the will never to give up in life, and
also to my biological parents, for their prayers, love and support.
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REPORT OVERVIEW
This Report is a summary of all the work experience I have been able to gather during my
SIWES training program at EMZOR Pharmaceutical Industries Limited.
The pharmaceutical industry produces and markets drugs licensed for use as medications.
Pharmaceutical companies are allowed to deal in generic/brand medications and medical devices.
Products are formulated into various dosage forms e.g., syrups, suspensions, etc. The dosage
forms in which the medications would be administered determine the type of processing the raw
materials will undergo.
In this report, the various processes that raw materials undergo to produce the desired finished
products are outlined and properly defined from weighing of raw materials to compounding and
packaging. However, the operating conditions of the processes are determined by the
specifications for an individual drug.
In conclusion, this report also contains some of the tests that are carried out on drug samples by
the company to ensure that they are safe for the consumption and the procedures for the various
tests conducted on drug samples are shown.
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Table of Contents
Certification 2
Dedication 3
Report overview 4
Table of Content 5-6
Chapter Two 10
2.0 Departments/Units in the Organization and their Functions 10
2.0.1 Administration Department 10
2.0.2 Production Department 10
2.0.3 Quality Control Department 10
2.0.4 Quality Assurance Department 10
2.1 Quality Assurance/Quality Control in Pharmaceutical 11
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2.2 Instrumentation/Equipment Utilized during SIWES 12
2.2.1 In-Process Laboratory Section 12
2.2.2 Chemistry Laboratory Section 13
2.2.3 Microbiology Laboratory Section 14
Chapter Three 16
3.0 Detailed work done, skills and knowledge acquired 16
3.1 Verification of raw materials weights 17
3.2 Line Clearance 17
3.3 Physiochemical analysis of finished products 17
3.4 Identification test of raw materials 17
3.5 Drug analysis (Assay) of raw materials 18
3.6 Preparation of some common reagents used in the Chemistry Lab 19
Chapter Four
4.0 Summary 20
4.1 Conclusion 21
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CHAPTER ONE– INTRODUCTION
The student industrial work experience scheme (SIWES) is an approved skill training scheme
which forms part of the minimum academic standards in various degree scheme for all Nigerian
universities to acquire skills and experience in their various course of study. Student Industrial
Work Experience Scheme was established by the Industrial training Fund (ITF) in 1973 with the
aim of bridging the gap between the skills required by the labor market and those acquired by the
graduate students.
Since its introduction by the ITF in 1973 the Scheme has gone through series of reforms. Its
management, for instance, has changed hands from the ITF to the various regulatory agencies
such as; National Universities Commission (NUC), National board for Technical Education
(NBTE) and National Commission for College of Education (NCCE), and now back to the ITF
again. These are the major stakeholders in (SIWES). Consequently, SIWES Program was
introduced into the curriculum of tertiary institutions in the country as far back as 1974 with 748
students from 11 institutions of higher learning. However, the scheme has over the years
contributed immensely to the personal development and motivation of students to be able to
understand the important connection between the taught and learnt content of their academic
program and what knowledge and skill will be expected of them in professional practice after
graduation.
The Scheme was designed to expose students to the industrial environment and enable them
develop occupational experiences so that they can readily contribute their quota to national
economic and technological development after graduation.
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Consequently, SIWES is a planned and structured program based on stated and specific career
objectives which are geared toward developing the occupational competencies of participants.
The Company is located at Plot 3C, Block A, Aswani Market Road, Oshodi/Osolo Expressway,
Lagos State, with three other branches. However, I worked with the branch at 10, Kolawole
Shonibare Street, Ajao Estate, Isolo Lagos State. The Company Started as a small pharmacy
retail shop “Emzor Chemist Limited” in January 1977 and became one of the leading
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pharmaceutical companies in Nigeria with over50 products since its incorporation in 1984 till
date.
As QAM PP (2)
ELECT ASTM MECH ASTM
PROD
SUP/OFFICERS
IPCO MICROBIOLOGIST ANALYST ELECT SUP/OFFICERS MECH SUP/OFFICERS
Emzor Pharmaceutical Industries Limited deals with the Production of Tablets, Capsule,
Suspension, and Syrup branded and generic and active ingredients.
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Indications/Use OF SOME OF THE COMPANYS DRUGS
Paracetamol Syrup (Paracetamol BP.125mg/5ml), Emcap Suspension (Paracetamol BP.
120mg/5ml), Emprofen Suspension (Ibuprofen BP. 100mg/5ml): used to relief pains,
feverish conditions, cold symptoms, toothache.
Em-Vit.C (Ascorbic acid BP.100mg/5ml) is a nutritional supplement for good health and
also vital for the prevention and treatment of scurvy.
Emzolyn Expectorant Syrup, Emzolyn Cough (Pediatrics) Syrup, Emzolyn 4 Way Syrup
they are known as Anti tussive(Cold Suppressants).
CHAPTER TWO
2.0 DEPARTMENTS/ UNITS IN THE ESTABLISHMENT AND THEIR FUNCTIONS
There are basically six departments in Emzor Pharmaceutical Industries Limited. Some of them
are briefly outlined below.
2.0.3 Quality Control Department: This department is otherwise known as the heart of the
industry because it ensures the quality of materials used and the finished product sold out to
consumers for their consumption are up to the required standard. They are mostly concerned
with raw material, intermediate and finished product analysis in accordance with approved
specification. Quality Control is product oriented.
The quality control has the power and jurisdiction to approve or reject any component, after
adequate laboratory procedures.
The quality control department is divided into two units, they are;
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(i) Chemistry Laboratory: This section/unit carries out series of test on different products,
they test for raw materials, finished drugs, running of assay of different drugs samples, etc.
This role is very vital for the effective functioning of the company in the area of quality and
standardization.
(ii) Microbiology Laboratory: This section caries out microbial control of production
environment, Microbial analysis of raw material, intermediate and finished products
(iii) Instrumentation room: A separate instrument room, so – called control room, is
preferred, otherwise serious corrosion may spoil the costly instrument, and electric supply to
the instruments is controlled by suitable voltage regulator and inverter.
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I will like to classify this in three forms:
(I) Personnel Hygiene
(II) Product handling/safety
(III) Operational System checking
Analytical Weighing Balance: This equipment used in weighing samples (in Kg, g or mg) such
as raw material or product.
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proportional to the concentration of the substance and the wavelength of the light through the
solution”. This law is accurate for dilute solutions.
Electrical Distiller: This is used in distillation of water for analytical purpose. Distiller
functions using boiling, evaporation and condensation techniques. The water obtained is referred
to as distilled water. Distiller
Analytical Weighing Balance: This equipment used in weighing samples (in gram or
mg) such as raw material or drugs and can also be used to determine average weight of drugs.
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pH Meter: A pH meter measures essentially the electro-chemical potential between a
known liquid inside the glass electrode and the unknown liquid outside.
desiccant in the desiccator requires periodic activation and this is done by heating
in the oven at 130 degrees Celsius for about 24 hours.
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Autoclave: It is a pressurized device used to heat aqueous solutions above their boiling
point at normal atmospheric pressure to achieve sterilization. It is used to remove micro-
organisms (virus, bacteria, fungus etc.) and spores using high pressure and temperature. It is also
known as Wet Sterilization. It is used to sterilize contaminated materials.
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CHAPTER THREE
3.0 DETAILED/ACTUAL WORKDONE, SKILLS AND KNOWLEDGE ACQUIRED
The In-Process Laboratory, Chemistry Laboratory and Microbiology Laboratory
In-Process Laboratory: All Pharmaceutical Units need an In-Process Laboratory for
evaluation of Production/Products in-progress is monitored. Various test such as analysis of
water, pH, weight/ml of Intermediate and Finished Products are carried out. These tests are
carried out on Syrups and Suspensions.
3.2 LINE CLEARANCE: This process is done by In-Process Personnel. The essence is to
make sure the filling and packaging lines are free from all previous products before a new
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product and any substance that can likely be threat to the quality of the product. The environment
must be clean and temperature must be within specification.
The shippers, packets, caps are checked properly before packaging. The coding on the shippers
and packets must include batch number, manufacturing date, and expiring date.
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Action: Microbial Preservative, used to preserve the product from microbes.
Physiochemical properties: Sodium Benzoate is a white crystalline powder.
Solubility Test: Sodium Benzoate was dissolved into water, 96% ethanol.
Observation: It dissolves completely in water and sparing soluble in 96% ethanol.
Sodium Bicarbonate (NaHCO3)
Action and use: Antacid, used in treatment of electrolyte deficiency.
Physiochemical properties: A white crystalline powder. Solubility: Sodium Bicarbonate was
dissolved in water and 96% ethanol.
Observation: Soluble in water and practically insoluble in ethanol, when heated in the dry state
or in solution, it gradually changes into sodium carbonate.
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The solution was transferred into 2000ml Volumetric Flask Distilled water was added to
make up the Solution.
Shake the solution carefully not to spill out any before transferring to the reagent bottle.
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These are the list of finished products analyzed: Paracetamol Syrup, Paracetamol Drops, Em-
Vit.c Syrup, Em-Vit.c Drops, Zolat Suspension, Emzolyn Expectorant, Emzolyn Paed Cough
Syrup, Emtrim Suspension, Emgyl Suspension, Em-Vite Syrup, Em-Vite Drops and so on.
Calculation:
Quantity of Active in Sample Weighed = Quantity Weighed / wt./ml × 50 / 5
% Assay = Titre value × Equivalent weight × Factor of Iodine / Quantity of active in sample
weighed × 100
Note: Equivalent weight = 1ml of 0.05M Iodine Solution is equivalent to 8.806g of Ascorbic
Acid.
CHAPTER FOUR
4.0 SUMMARY
Having gone through the necessary training involved in student industrial work experience
scheme (SIWES) with the experience gained for three months; it is highly expedient for me to
summarize my report on the platform of what I engaged in during this period. More so, I want to
recall that during my industrial attachment at Emzor Pharmaceutical Industries Limited, I was
exposed to series of tests and assays carried out on both raw materials and finished products
which has made me to appreciate the world of science and technology.
4.1 CONCLUSION
My Student Industrial Work Experience Scheme (SIWES) training with EMZOR Pharmaceutical
Industries Limited has provided an avenue for me to understand practical aspects of the
theoretical knowledge already acquired in some of the courses I have offered so far as an
undergraduate of Biochemistry Department through the necessary verification tests carried out
on raw materials, water and drugs to ensure that they are up to the expected standard for human
use.
SIWES has made me acquainted to the work environment.
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(i) I was exposed to handle various laboratory instruments / equipment with or with no
Supervision.
(ii) Ability to safe guard the work environment in industries even unfavorable ones
(iii) Ability to survive multi-tasking conditions.
The Training has given me an opportunity to understand some of the basic principles of
chemistry which will further enhance my knowledge of the course. This training also gave me
the opportunity to interact, share knowledge and ideas with other students from different
institutions. The industrial training program was successful and it gave me the opportunity to
understand some of the principles of biochemistry, in other to make me a productive member of
the society and boosted myself esteem to face future challenges that may arise.
Some of the problems I encountered before and during the course of my SIWES attachment
include:
(i) Inability to secure a place of attachment resulting in my nine weeks rather than twelve
weeks of training.
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