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2 NEEDS OF GIS 5
5. CURRENT TRANSFORMER 16
8. INTER-CONNECTION TRANSFORMER 21
15. CONCLUSION 39
16. REFERENCE 40
INTRODUCTION:
Gas Insulated Substations are high voltage Substations that are compact, requiring little
maintenance when compared to air-insulated conventional Substations. Compressed Gas
Insulated Substations (CGIS) consist basically a conductor supported on insulators inside an
enclosure which is filled with sulfur hexafluoride gas (SF6). The compactness is with the use
of SF6 gas, which has high dielectric strength. The voltage withstand capability of SF6
Busduct is strongly dependent on field perturbations, such as those caused by conductor
surface imperfections and by conducting particle contaminants. The contaminants can be
produced by abrasion between components during assembly or operations.
The charge acquired by a particle, the equation of motion, the bounce and the drag are
discussed by several authors. The present work makes use of the equation proposed by H.
Anis, K.D.Srivastava and M.M.Morcos, it also includes the concept of random motion along
axial direction. The random motion is due to the cross sectional irregularities of the metallic
particles.
Present work analyses the movement pattern of metallic particles in Gas Insulated Substation
(GIS) or Gas Insulated Busduct (GIB). In order to determine the particle trajectories in a GIB,
an inner diameter of 55 mm and outer enclosure diameter of 152 mm were considered.
Aluminum, Copper and Silver particles of 0.2 mm/12 mm (diameter/length) were considered
to be present on the enclosure surface. The motion of the metallic particle was simulated
using the charge acquired by the particle, the gravitational force on the particle, field intensity
at the particle location, drag force, gas pressure, restitution co-efficient and the Reynold‟s
number. The distance traveled by the particle, calculated using the appropriate equations, is
found to be in good agreement with the published work for a given set of parameters. The
results are also presented for other set of parameters.
In order to determine the random behavior of moving particles, the calculation of movement
in axial and radial directions was carried out by Monte-Carlo technique. Typically for
Aluminum particle for a given Busduct voltage of 100 kV RMS, the movement of the particle
(0.25 mm/12 mm) for 1.5 s was computed to be 30.839 mm in radial and 841.12 mm in axial
directions. Similar calculations are also extended for other types of voltages. Typical results
for aluminum, copper and silver particles are presented in this thesis.
The effect of various parameters like radii and length of particles, co-efficient of restitution,
pressure in the Busduct and the applied voltage has been examined and presented. Different
metallic contaminants viz., Al, Cu and Ag have been considered for the above study.
Typically a GIB of 55mm/152mm (inner conductor diameter is 55mm and outer enclosure
diameter is 152mm) has been considered for a 132 kV system.
The thesis presents the movement pattern of metallic particles at different operating voltages
in a Gas insulated Busduct (GIB) which has been simulated with and without enclosure
coating. The purpose of dielectric coating is to improve the insulation performance. Free
conducting particles situated inside the GIS enclosure decrease high local fields caused by
conductor roughness. The coating reduces the charge on the particle colliding with the coated
enclosure, which in turn reduces the risk of breakdown due to increase of the lift-off field of
particles. The movement of a particle has been carried out not only by its electric field effect
on the particle but also considers electromagnetic field and image charge effects. The
simulated results are presented at Power frequency, lightning/switching impulse
superimposed on power frequency, triangular, square and asymmetric voltages. Particle
trajectories obtained for various voltages of aluminum, copper and silver particles are
presented and duly discussed.
1. Circuit Breakers
2. Operating mechanism of circuit breaker
3. Current transformers
4. Disconnector
5. Maintenance Earthing switches
6. Fast acting Earthing switches
7. Voltage transformers
8. SF6 Bushing
9. Gas supply and gas monitoring equipment
10. Bus Bar
11. Voltage Transformer
12. Gas supply and Monitoring eqipment
Gas Insulated Substations are used where there is space for providing the substation is
expensive in large cities and towns. In normal substation the clearances between the phase
to phase and phase to ground is very large. Due to this, large space is required for the
normal or Air Insulated Substation (AIS). But the dielectric strength of SF6 gas is higher
compared to the air, the clearances required for phase to phase and phase to ground for all
equipments are quite lower. Hence, the overall size of each equipment and the complete
substation is reduced to about 10% of the conventional air insulated substation.
Extremely high dielectric properties of SF6 have long been recognized. Compressed SF6
has been used as an insulating medium as well as arc quenching medium in electrical
apparatus in a wide range of voltages.
Gas Insulated Substations (GIS) can be used for longer times without any periodical
inspections. Conducting contamination (i.e. aluminum, copper and silver particles) could,
however, seriously reduce the dielectric strength of gas-insulated system.
A metallic particle stuck on an insulator surface in a GIS will also cause a significant
reduction of the breakdown voltage.
Gas insulated Substations have found a broad range applications in power systems over the
last three decades because of their high reliability Easy maintenance, small ground space
requirements etc...
Because of the entire equipment being enclosed in enclosures, filled with pressurized SF6
gas, installation is not subject to environmental pollutions, as experienced along coastal
areas or certain types of industries.
a) Such installations are preferred in cosmopolitan cities, industrial townships, etc., where
cost of land is very high and higher cost of SF6 insulated switchgear is justified by saving
due to reduction in floor area requirement. It is not necessary that high voltage or extra
high voltage switchgear to be installed out doors.
b) Since most of the construction is modular and the assembly is done in the works, one site
erection time both for supporting structures and switchgear is greatly reduced.
Explaination:
The SF6 Gas Insulated Substation (GIS) contains the same compartments as in the
conventional outdoor substations. All the live parts are enclosed in metal housings filled with
SF6 gas. The live parts are supported on cast resin insulators. Some of the insulators are
designed as barriers between neighboring modules such that the gas does not pass through
them. The entire installation is sub divided into compartments which are gas tight with
respect to each other. Thereby the gas monitoring system of each compartment can be
independent and simpler.
The enclosures are of non magnetic materials such as aluminum or stainless steel and are
earthed. The gas tightness is provided with static „O‟ seals placed between the machined
flanges. The „O‟- rings are placed in the grooves such that after assembly, the „O‟-rings are
get squeezed by about 20%. Quality of the materials, dimension of grooves and „O‟-seals are
important to ensure gas tight performance of Gas Insulated Substation.
Gas Insulated Substation has gas monitoring system. Gas inside each compartment should
have a pressure of about 3kg/cm2.The gas density in each compartment is monitored. If the
pressure drops slightly, the gas is automatically trapped up. With further gas leakage, the low
pressure alarm is sounded or automatic tripping or lock-out occurs.
Sulfur Hexafluoride (SF6) is an excellent gaseous dielectric for high voltage power
applications. It has been used extensively in high voltage circuit breakers and other
switchgears employed by the power industry. Applications for SF6 include gas insulated
transmission lines and'gas insulated power distributions. The combined electrical, physical,
chemical and thermal properties offer many advantages when used in power switchgears.
Some of the outstanding properties of SF6 making it desirable to use in power applications
are:
V High dielectric strength
V Unique arc-quenching ability
V Excellent thermal stability
V Good thermal conductivity
General Information:
Elimsan SF6 circuit breaker is equipped with separated poles each having its own gas. In all
types of the circuit breakers, gas pressure is 2 bars (absolute 3 bars). Even if the pressure
drops to I bar, there will not be any change in the breaking properties of the circuit breaker
due to the superior features of SF6 and Elimsan's high safety factor for the poles. During
arcing, the circuit breaker maintains a relatively low pressure (max 5-6 bars) inside the
chamber and there will be no danger of explosion and spilling of the gas around. Any leakage
from the chamber will not create a problem since SF6 can undergo considerable
decomposition, in which some of toxic products may stay inside the chamber in the form of
white dust. If the poles are dismantled for maintenance, it needs special attention during
removal of the parts of the pole. This type of maintenance should be carried out only by the
experts of the manufacturer. (According to ELIMSAN Arcing Products and Safety
Instruction for Working on SF6 Circuit Breakers)
closed. Thus, circuit breaker will be ready for opening. The mechanical operating cycle of the
circuit breaker is (OPEN-3 Min CLOSE/OPEN-3 Min- CLOSE/OPEN) or (OPEN-0.3 sec-
CLOSE/OPEN-3 Min CLOSE/OPEN). The second cycle is valid when the circuit breaker is
used with re-closing relay. In that case, after the closing operation, the closing springs are
charged by the driving lever or by driving motor (if equipped). Thus, the circuit breaker will
be ready for opening and re-closing.
Auxiliary Switch:
The auxiliary switch mounted on the circuit breaker has 12 contacts. One of them is for
antipumping circuit, four of them are allocated for opening and closing coils. The remaining
7 contacts are spare. Three of them are normally opened and four are normally closed. When
it is necessary, the number of the contacts can be increased.
Commissioning:
The outer surfaces of epoxy insulating tubes of the poles are to be wiped out with a clean and
dry cloth. The wiring and connections of the auxiliary circuit are to be carefully examined.
DC voltage should be checked to see whether it is suitable for coil and motor or not (if
equipped). The opening-closing coils are to be operated 15-20 times and the accuracy of the
MARUDHAR ENGINEERING Page
GAS INSULATED SUBSTATION
relay circuit is to be checked before energizing the circuit breaker. The circuit breaker is to be
mounted with two MI2 bolts through its anchoring shoes. It should not move during
operation. No excessive load should be exerted to the poles and if possible flexible cables
should be used. The incoming and outgoing contacts must have clean surfaces and their
contact resistance should be as low as possible. When connecting the circuit
breaker to protection system and auxiliary supply, the cable cross sections should be
according to the table given. The circuit breaker must be grounded through at least 16 mm
steel tape (by cable shoe). After all, the following procedure must be performed:
1. Open the isolator of circuit breaker,
2. Prepare the circuit breaker for closing operation by driving mechanism,
3. Close the isolator of circuit breaker firmly,
4. Send the closing signal to the circuit breaker,
Current tansformer:
Current transformers are used in electrical grids for measurement and protective applications
to provide signals to equipment such as meters and protective relays by stepping down the
current of that system to measurable values. Their role in electrical systems is of primary
importance because the data sent by current transformers represent the heartbeat of the entire
system.
RHM International‟s proprietary dry type Current Transformers are unique as they provide a
rugged, reliable option for high voltage metering and protection operations up to 550 kV.
Our high quality Current Transformers are based on a unique U-shaped bushing design for
the primary winding. The bushing is a very fine capacitance graded insulator. In a new
approach to dry designs, our advanced proprietary HV DryShieldTM composite insulation
system uses reliable materials like PTFE (Polytetrafluoroethylene) and silicon rubber to
provide a low stress, uniform field distribution between the conductor and the outside
structure.
The primary and secondary windings are independently sealed resulting in a totally weather
resistant design. Oil or gas is not required for insulation. Therefore, our environmentally
friendly Current Transformers completely eliminate the risk of explosion and toxic leaks.
Considering the difficulty for our customers to schedule circuit outages for routine upgrades
and maintenance, the high cost of maintenance, and environmental issues, RHM
International‟s Current Transformers provide exceptionally low cost of ownership and offer
you peace of mind as they are truly maintenance free.
Customer benefits:
• Totally safe – no risk of explosion
• Totally maintenance free – exceptional low cost of ownership
• Environmentally friendly – no risk of toxic leak and recyclable insulation materials
• 2 to 3 times lighter than conventional oil or gas based products
• Mature and Innovative with unmatched quality records – not a single failure in 20 000 HV
DryShieldTM equipped products in the field
• A new approach to dry design without the limitations of conventional dry Current
Transformers
• All products are developed and manufactured in an ISO 9001 certified plant and compliant
to IEC and IEEE international standards.
Main Characteristics:
1. Performance:
2. Environmental Condition:
• Measurement of capacitance and Dielectric Dissipation under Um/√3 and 10kV, the
Dielectric dissipation factor (tanδ) is less than 0.004
• Short-time current tests: Thermal short-time current (Ith): 50 kA, 3s Rated dynamic current
(Idyn): 125 kA (peak value)
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GAS INSULATED SUBSTATION
• Temperature-rise test: 75 K
• Mechanical tests (see table 2)
• Determination of errors
• Insulation and thermal stability test (36h according to standard but tested 72h for 550kV)
4. Routine tests: Before leaving the factory the following routine tests are
carried out:
on primary winding:
• Power-frequency withstand test
• Power-frequency withstand test between sections of primary
• Partial discharge measurement
• Capacitance and dielectric dissipation factor measurement
• Verification of terminal markings
on secondary windings:
Introduction:
Since gas insulated transformer does not need the conservator, the height of transformer room
can be reduced. In addition, its non-flammability and non tankexplosion characteristics can
remove the fire fighting equipment from transformer room. As a result, gas insulated
transformer, gas insulated shunt reactor and GIS control panels can be installed in the same
room. With such arrangement, a fully SF6 gas insulated substation can be recognized
The gas-forced cooling type was considered to be available for up to approximately 60MVA,
while all other gas insulated transformer with higher ratings are liquid cooled. But the liquid
cooling type has the disadvantage of a complex structure for liquid cooling. Thus, TOSHIBA
began development of gas forced cooling type gas insulated transformer, making best use of
accumulated experience, latest analyzing technique and the results of innovative research
activities. As a result, TOSHIBA has delivered 275kV- 300MVA gas cooled and gas
insulated transformer, of which its structure is as simple as the oil immersed type and is the
largest capacity gas insulated transformer in the world.
The task of an earthing switch is to earth de-energised parts of the switchgear and – in the
case of multi-pole earthing switches – to short-circuit them at the same time.
Application:
Disconnectors and earthing switches are suitable for indoor installations up to 36 kV. Due to
their cast-resin ribbed insulators, the disconnectors and earthing switches can also be used
with high air humidity and occasional condensation, e.g., in tropical areas.
The devices are protected against corrosion. Steel parts are either galvanised and yellow-
passivated, or electrostatically coated with epoxy-resin powder over a phosphate layer.
The switching devices can be installed in any position with horizontal shaft. Designs for
installation with the shaft in vertical position are also available.
Endurance:
Normally, disconnectors and earthing switches are operated very rarely. Therefore they are
not designed for a high number of operating cycles. The mechanical endurance and the
contact endurance are:
– 5,000 operating cycles for the disconnector
– 1,000 operating cycles for the earthing switch.
The task of 3DD/3DE earthing switches is to earth deenergised parts of the switchgear and –
in the case of multi-pole earthing switches – to short-circuit them at the same time.
Short-circuit capability:
The short-circuit capability of closed disconnectors and earthing switches is tested according
to VDE. Due to the loopless circuit, the disconnectors need not be interlocked against being
opened by short-circuit forces.
Sufficient interlocking is guaranteed for motor operating mechanisms as well as for self-
blocking manual operating mechanisms (e.g., spherical joint mechanism). For earthing
switches built on a disconnector, the mechanical interlock between the disconnector and the
earthing switch is a simple means to exclude the disadvantages of the energy direction with
opening force effect.
Description
Operating mechanisms
The motor operating mechanism – provided for disconnectors and earthing switches type 3D
– mainly consists of a DC compound-wound motor, degree of protection IP00, which drives
the eccentric shaft of a free-wheeling mechanism via a single-step spur gearing. The free-
wheeling mechanism makes the crank (2) rotate counter-clockwise. The crank is linked with
the drive lever through a short drive rod, and the drive lever is connected with the operating
shaft (4).
A 180° turn of the crank produces a switching angle of 90° at the operating shaft. In the end
positions of the switching device, the drive motor is de-energised via built-in position
switches. If an AC motor operating mechanism is required, a rectifier is installed additionally.
The time from initiation of the command until reaching the end position or arrival of the
feedback (total operating time) is 3 s as a maximum at the lowest value of the operating
voltage.
Instead of being operated by a motor, the operating shaft can also be actuated manually.
Operation by means of a switching rod depends on the mounting position and the
accessibility. Switching rods are made of glass-fibre reinforced polyester tube and can be
used in switchgear with rated voltages above 1 kV. These switching rods are used to actuate
the switching rod lever (available as an accessory) mounted on the operating shaft.
Switching rod levers made of insulating material are always used where the necessary
minimum distances are not reached. For fixing in the end positions, an elastic latch is always
provided for switching rod actuation (see interlocks).
Interlocks
Latch:
For disconnectors and earthing switches a latch can be supplied, which latches tight in the
end positions in an elastic way. Such a latch must be provided when these switching devices
are operated manually with a switching rod.
Mechanical interlocking:
Disconnectors with built-on earthing switch can be equipped with a mechanical interlock if
the earthing switch is actuated by means of a switching rod.
Power-operated switching devices must be interlocked with the means belonging to the
operating mechanism, i.e., actuation must be prevented. For this purpose, the part without
power operating mechanism requires an auxiliary switch.
If neither the disconnector nor the earthing switch are power-operated, mechanical
interlocking is possible in connection with an electromechanical lockout. The
electromechanical lockout is then mounted on the disconnector.
Electromechanical lockout:
Electromechanical lockout devices can be installed on all disconnectors and earthing switches
without power operating mechanism. The lockout devices block the switching devices in the
end positions when the solenoid is not excited. In the intermediate position (faulty position)
the lockout is not effective. The magnet coils are suitable for continuous operation.
For operation in connection with a switchgear interlocking device 8TJ2, a poled relay is
required to prevent maloperation. Interlocks on the disconnector can be omitted.
For operation in connection with a switchgear interlocking device 8TK, no other auxiliary
contactors are required.
The opening of the line isolator or busbar section isolator is necessary for safety, but not
sufficient. Grounding must be conducted at both the upstream and downstream sections of the
device under maintenance. This is accomplished by earthing switches.
Disconnect switches are designed to continuously carry load currents and momentarily carry
short circuit currents for a specified duration.
They are designed for no-load switching , opening , or closing circuits where negligible
currents are made or interrupted (including capacitive current and resistive or inductive
current , or when there is no significant voltage across the open terminals of the switch.
Easy installation – oil or liquid purifying process is not necessary in case of gas-
insulated 60 transformer.
Easy inspection and maintenance work -Only SF6 gas pressure shall be basically
monitored during periodically inspection.
Lightning Arresters or Surge Arresters are always connected in Shunt to the equipment to
be protected, they provide a low impedance path for the surge current to the ground
Line trap also is known as Wave trap. It traps Hi-frequency communication signals
sent on the line from the remote substation and diverting them to the telecom/
tele protection panel in the substation control room (through coupling capacitor
38 and LMU).
This is relevant in Power Line Carrier Communication (PLCC) systems for communication
among various substations without dependence on the telecom company network.
Advantages of GIS:-
A GIS has many advantages over a conventional substation, including a space saving and
flexible design, less field construction work resulting in quicker installation time, reduced
maintenance, higher reliability and safety, and excellent seismic withstand characteristics.
Aesthetics of GIS are far superior to that of a conventional substation, due to its substantially
smaller size.
A GIS can even be installed in a building, if desired. When all of these advantages are taken
into consideration, a GIS is a cost effective alternative to a conventional substation that offers
many benefits to the end user.
x. Low Weight:- due to aluminum enclosure, corresponds to low cost foundations and
buildings.
xi. The dielectric strength of SF6 gas at atmospheric pressure is approximately
three times that of air.
xii. It has arc-quenching properties 3 to 4 times better than air at equal pressure.
xiii. Ability to interrupt short-line faults
xiv. Overvoltage is kept to a minimum.
xv. Minimum gas leakage (less than 0.1% per year).
xvi. The use of SF6 gas as an insulating medium in switchgear reduces the clearance
distance between active and non-active parts of a switchgear facilitating the following
advantages of gas insulated applications compared to air insulated applications:
● Less sensitivity to pollution, as well as salt, sand or even large amounts of snow
The DSES incorporates the two functions of a disconnector and a maintenance earthing
switch as a result saving the space in GIS.
The use of one moving contact for the disconnector and the earthing switch inhibits
simultaneous closed position of both switches.
Combined disconnector and earthing switch is mounted at the front, and acts via bevel
gears and an insulating shaft on the three parallel contact pins.
Depending on the direction of movement the contacts act as disconnector or earthing switch
(maintenance earthing switch).
By means of a crank handle, manual operation of the combined disconnector and earthing
switch is also possible.
Conclusion
GIS are necessary for EHV&UHV and some important areas to be studied include more
conservative designs better particle control&improved gas handling&decomposition product
management techniques Achieving&maintaining high levels of availability requires a more
integrated approach to quality control by both users and manufactures
REFERENCE
I develop my this seminar report on “ GAS INSULATED SUBSTATION” by using
following web sites.
Web Sites:-
www.wikipedia.com
www.scribd.com
www.google.com