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SERVICE MANUAL

SERVICE MANUAL SECTION

9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct.
1, 1998 to July 18, 1999— Electrical Circuit Diagrams

Model: 9200
Start Date: 10/01/1998 End Date: 07/18/1999
Model: 9400
Start Date: 10/01/1998 End Date: 07/18/1999
Model: 9900
Start Date: 10/01/1998 End Date: 07/18/1999

s08184, Formerly CTS-5273W

10/16/1998

s08184
Copyright © 10/16/1998 International Truck and Engine Corporation
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to i
July 18, 1999— Electrical Circuit Diagrams

Table of Contents

1. ELECTRICAL CIRCUIT DIAGRAMS — 9200, 9400 9900 SERIES PRO SLEEPER & SKY-RISE. . . . . . . . . . .1
1.1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Circuit Identification Chart, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Circuit Identification Chart, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Circuit Diagram Instructions, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Circuit Diagram Instructions, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Schematic Symbols, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Relay Pinout, Function Data & Sealed Relay, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lamp Bulb Chart, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . .8
Start Feed, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Accessory, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Battery, B1, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Battery, B2, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Battery, B2 (cont.), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3+1 Battery System (Deep Cycle Battery – B2 Battery), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Ground Adapter Composite, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ground Stud Composite, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ground Stud Composite, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ignition, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Panel Lights Adapter Composite, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1.3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
W/Cummins M11 & N14 Engines, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
W/Caterpillar C10, C12 & 3406E Engines, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
W/Detroit Diesel Series 60 Engines, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
W/Cummins AHD & ISM Engines, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
W/Start Motor Overcrank Protection (All Engines), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
1.4. ENGINES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Caterpillar C10 & C12 & 3406E – Cruise Control, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Caterpillar C10 & C12 & 3406E – Engine Brake, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Caterpillar C10 & C12 & 3406E – Engine Controls, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cummins AHD & ISM – Cruise Control, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Cummins AHD & ISM – Engine Brake, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Cummins AHD & ISM – Engine Controls, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cummins AHD & ISM – Engine Controls, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Detroit Series 60 – Cruise Control, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Detroit Series 60 – Engine Brake, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Detroit Series 60 – Engine Controls, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Detroit Series 60 – Engine Controls, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Cummins M11 and N14 CELECT — Cruise Control, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Cummins M11 and N14 CELECT — Engine Brake, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Cummins M11 and N14 CELECT — Engine Controls, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Cummins M11 and N14 CELECT — Engine Controls, p. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
1.5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Horton and Kysor Engine Fan With Detroit Diesel Series 60, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .39
Horton and Kysor Engine Fan With Cummins M11, N14, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E, p. 3. . . . . . . . . . . . . . . . . . . . . .41

s08184
ii 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Horton and Kysor Engine Fan With Cummins AHD and ISM, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .42
1.6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4x2 Rear Axle Oil Temperature Gauge, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6x4 Axle Forward-Rear and Rear-RearTemperature Gauge, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine Oil Pressure Gauge, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Engine Oil Temperature Gauge, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Engine Water Temperature Gauge, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Fuel Level Gauge, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Pyrometer Gauge, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Speedometer Gauge — Tachometer Gauge, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Transmission Oil Temperature Gauge, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Voltmeter Gauge, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Ether Start, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
1.7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Air Suspension Release Warning Light, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Engine Oil Pressure Warning Light, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Engine Water Temperature Warning Light, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Low Air Pressure Warning Light, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Low Fuel Level Warning Light, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Power Divider Lock (PDL) Warning Light and Buzzer, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Differential Lock Warn Light — 4x2, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Differential Lock Warn Light — 6x4, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
1.8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Cigar Lighter (Cab), p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Clock (Cab), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Electric Window — Right, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Defroster Fan(s), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Electric Windshield Wipers with Intermittent Wipe and Wash, p. 5. . . . . . . . . . . . . . . . . . . . . . . . .66
Horn, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Mirror Lights and Heated Mirrors, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Right Motorized Mirror, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Dual Motorized Mirrors (Left and Right), p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Dual Axis Motorized Mirrors, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Power Source (CB), p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Radio-CB Accommodation Package, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Radio-Cab Speakers, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Owner/Operator Spare Switch, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
1.9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Air Dryer, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
ABS/ATC (Bendix), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
ABS/ATC (Bendix), p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
ABS/ATC (Bendix), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
ABS/ATC (WABCO), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
ABS/ATC (WABCO), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
ABS/ATC (WABCO), p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Trailer Connection — Back of Sleeper Mounted, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Trailer Connection — Frame Mounted, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Two Speed Axle Wiring, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
1.10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Auxiliary Circulation Fan, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Auxiliary Radio Controls, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Bunk Fluorescent and Reading Lights, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Bunk Speakers, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to iii
July 18, 1999— Electrical Circuit Diagrams

Luggage Compartment Lights, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90


Power Salem Vent, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Power Source, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Refrigerator Wiring, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
TV/VCR Wiring, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
1.11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Back-Up Lights, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Cab and Trailer Lights Switch and Relays Wiring, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Cab Clearance and Identification Lights, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Cab Clearance and Identification Lights With Sky-Rise, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Cab Dome, Reading and Courtesy Lights, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Cab Dome, Reading and Courtesy Lights With Sky-Rise, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Daytime Running Lights (DRL) — USA, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Foglights — Cab/Front End Effects, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Headlight Switch and Dimmer Switch Wiring, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Headlights, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Panel Lights, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Park/Turn/Side Marker Lights — With DRL, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Spotlight, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Stop, Tail, Turn and Hazard Signal Lights With Flasher, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Work Light, p. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
1.12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Air Conditioner — Cab, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Heater — Cab, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Heater — Bunk Auxiliary Blower, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Heater — Bunk With Standard Temperature Control, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Heater — Bunk With Thermostat Temperature Control, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
1.13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Left Gauge Cluster (Connector 423). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Left Gauge Cluster (Connector 424). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Left Gauge Cluster — Gauge Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Left Gauge Cluster — Terminal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Left Gauge Cluster — Terminal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Right Gauge Cluster (Connector 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Right Gauge Cluster — Gauge Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Right Gauge Cluster — Terminal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Speedometer/Tachometer Module — Terminal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Speedometer/Tachometer Module — Terminal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Connector Composites (1), (2), (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Connector Composites (4), (9), (11), (15), (20), (27). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Connector Composites (40), (41), (42), (43), (48). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Connector Composites (65), (66), (70), (71), (72), (73). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Connector Composites (76), (77), (94), (100), (105), (112), (113), (115). . . . . . . . . . . . . . . . . . . . .129
Connector Composites (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148). . . . . . . .131
Connector Composites (149), (152), (161), (162), (165). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Connector Composites (166), (167), (170), (171), (180). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Connector Composite (190). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Connector Composites (196), (201), (209), (211), (214), (216). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
Connector Composites (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Connector Composites (227), (228), (229). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Connector Composites (230), (231), (235), (236), (241). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Connector Composites (243), (249), (250), (251), (252). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

s08184
iv 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (260), (267). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140


Connector Composites (268), (273), (275), (278), (282), (289). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Connector Composites (290), (291), (292), (294), (296). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Connector Composites (298), (299), (311), (312), (313), (315). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Connector Composites (316), (318), (320), (321), (322), (323). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Connector Composites (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . . . . . . .145
Connector Composites (355), (360), (363), (400). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Connector Composites (402), (403), (404), (406), (409). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Connector Composites (417), (418), (420), (421). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Connector Composites (422), (423), (424), (425), (426). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Connector Composites (427), (428), (429), (430). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Connector Composites (431), (432), (433), (434), (435). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
Connector Composites (436), (437), (438), (439), (440), (441), (442). . . . . . . . . . . . . . . . . . . . . . .152
Connector Composites (443), (444), (446), (450), (451), (453), (454). . . . . . . . . . . . . . . . . . . . . . .153
Connector Composites (455), (456), (460), (462). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Connector Composites (462), (463). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Connector Composite (463). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Connector Composite (464). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
Connector Composites (464), (465), (466), (468), (470), (471). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Connector Composites (474), (480), (483), (489). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Connector Composites (491), (492), (494), (495), (497), (498), (499), (501). . . . . . . . . . . . . . . .160
Connector Composites (502), (503), (504), (506). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
Connector Composites (509), (511), (512), (513), (514), (515). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Connector Composites (517), (520), (521), (522), (523), (524), (525), (526). . . . . . . . . . . . . . . .163
Connector Composites (528), (529), (530), (531), (560), (562), (574). . . . . . . . . . . . . . . . . . . . . . .164
Connector Composites (575), (576), (577), (578), (579), (582). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
Connector Composites (584), (585), (587), (588), (589). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Connector Composites (590), (592), (592F), (593), (594), (595), (600). . . . . . . . . . . . . . . . . . . . . .167
Connector Composites (603), (604), (605), (606), (607), (608), (610), (611). . . . . . . . . . . . . . . .168
Connector Composites (612), (613), (640), (642), (643), (659). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Connector Composites (662), (675), (676), (690). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Connector Composites (720), (753), (755), (766), (767), (768). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
Connector Composites (769), (770), (771), (774), (775), (776), (777). . . . . . . . . . . . . . . . . . . . . . .172
Connector Composites (778), (789), (790), (791), (823), (854). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
Connector Composites (904), (905), (905M), (906). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
Connector Composites (922), (923), (925). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Connector Composites (926), (935), (942). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Connector Composites (962), (963), (995–999), (1053), (1091). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Connector Composites (1093), (1094), (1095), (1097), (1098). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Connector Composites (1099), (1110), (1112), (1113), (1137), Junction Points. . . . . . . . . . .179
1.14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Power Distribution Center, Fuse and Circuit Breaker Location, p. 1. . . . . . . . . . . . . . . . . . . . . .180
Fuse and Circuit Breaker Location (Cont.), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
Relay Location, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
Pro Sleeper Fuse Index, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 1
July 18, 1999— Electrical Circuit Diagrams

1. ELECTRICAL CIRCUIT DIAGRAMS — 9200, 9400 9900 SERIES PRO


SLEEPER & SKY-RISE
1.1. INSTRUCTIONS AND CHARTS (CHAPTER 1)
Circuit Identification Chart, p. 1

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR


NUMBER NUMBER

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

5 41

6 42 FRONT AXLE - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS


PART NO.

1
RELEASE NO. DATE SHEET

P52600M 29JUL98 AE08-52011

Figure 1 Circuit Identification Chart, page 1


s08184
2 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Circuit Identification Chart, p. 2

CHAPTER 1
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR


NUMBER NUMBER

73 87 WINDSHIELD WASHER - GRAY

74 88 CLOCK/HOURMETER - LIGHT GREEN

75 HEATER BLOWER MOTOR - LIGHT GREEN 89

76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY

77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET

78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN

79 93 AXLE SHIFT CONTROL - TAN

80 94 ANTILOCK BRAKES - GRAY

81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN

82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW

83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET

84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK

85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET

86 RADIO - ENTERTAINMENT - LIGHT GREEN

* NOTE:

NOT ALL CIRCUITS MAY BE USED.

COLORS ABOVE ARE NEW STD COLORS


FOR MAJOR HARNESSES.

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 2

Figure 2 Circuit Identification Chart, page 2

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 3
July 18, 1999— Electrical Circuit Diagrams

Circuit Diagram Instructions, p. 3

CHAPTER 1
INSTRUCTIONS

A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE


SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH

12 AND/OR 12

30 86
SINGLE IN-LINE CONNECTORS
87 INDICATES DISPLAYED AS SHOWN WITHOUT
A 87 85 CASE GROUND CONNECTOR NUMBER.
RELAY-SUPPRESSED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED


CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION

CIRCUIT
WIRE GAUGE &
16PK
NUMBER
COLOR
13

BUSS IN FUSE
CIRCUIT BREAKER
PRINTED LOCATION IN
CONNECTOR
CIRCUIT
IN FUSE/CIRCUIT
INSTRUMENT BREAKER
CLUSTER CONNECTOR
A
F1

VOLTMETER B 20A

FUSE RATING

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE


DISTRIBUTING CURRENT TO TWO CIRCUITS.

60 55A/60 55
16OR 16OR 16OR

55A
16OR
FLASHER

E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE


CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE CONTACT
16LTGN CONNECTION 12B INTERNAL ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19 16BN
DOWN

UP

INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H PIG-TAIL
16LTGN 16LTGN 14LTGN
16LTGN

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 3

Figure 3 Circuit Diagram Instructions

s08184
4 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Circuit Diagram Instructions, p. 4

CHAPTER 1
INSTRUCTIONS

F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS


WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.

A B C D E F G H J K
J6
STUD
OR BUS ADAPTER GROUND JUNCTION
ADAPTER

THIS VEHICLE USES BUSSED CONNECTORS


AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.

G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).


ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN
GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.

GROUND CIRCUITS ARE DESCRIBED THUS:


11-G 97-G

11-GA 97-GA

11-GB 97-GB
SUFFIX SUFFIX

G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT


INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT

COMMON GROUND DEDICATED GROUND


CIRCUIT NUMBER CIRCUIT NUMBER

H - ABBREVIATIONS: COLOR,NOUN AND ENGINE


COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA LT GN - LIGHT GREEN ACCESSORY GROUND
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
BL - BLUE IGNITION
PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED
B L - LEFT
GD - GOLD SIL - SILVER BATTERY
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE
ENG - ENGINE R - RIGHT
YL - YELLOW FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 4

Figure 4 Circuit Diagram Instructions

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 5
July 18, 1999— Electrical Circuit Diagrams

Schematic Symbols, p. 5

CHAPTER 1
SCHEMATIC SYMBOL CHART

SYMBOL DESCRIPTION SYMBOL DESCRIPTION


MALE/FEMALE IN-LINE CONNECTION
ALARM-ELECTRONIC
FEMALE TERMINAL

MALE TERMINAL

GROUND SOLENOID-GENERAL USAGE

FUSE / CIRCUIT BREAKER

TYPE 1 TYPE 2 OR 3

A A
CIRCUIT BREAKER
MOTOR-ELECTRIC
B B

DIODE

CIGAR LIGHTER
LIGHT EMITTING DIODE (LED)

FUSIBLE LINK

RESISTOR
HORN

SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED

JUNCTION POINT
SPEAKER-SOUND SYSTEM

SPLICE

SWITCH-PUSH BUTTON

FLASHER-TURN SIGNAL,HAZARD

SWITCH-PRESSURE

SWITCH-MANUAL/MECHANICAL MAGNETIC SWITCH

SWITCH-WITH LIGHT LIGHT-SINGLE FILAMENT

30 86 LIGHT-DOUBLE FILAMENT

RELAY-SUPPRESSED
87
A 87 85

ACCELERATOR POSITION SENSOR SENDER-OIL,WATER,FUEL,TEMPERATURE

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 5

Figure 5 Schematic Symbols

s08184
6 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Relay Pinout, Function Data & Sealed Relay, p. 6

CHAPTER 1
RELAY PINOUT AND FUNCTION DATA
SEALED MINIATURE RELAY DATA

DATA RELAY AND FUNCTION DATA

RELAY SCHEMATIC TYPICAL RELAY(INSERTION END)


1 5 ENERGIZING COIL
30 86

87 86
87 85 30 87 NORMALLY OPEN
A CONTACT
3 4 2 COMMON
CONTACT 87A NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL

CABLE INSERTION END RELAY INSERTION END


85
A/2 A
C/4 E/1 C
E 87
D
D/3
30 87A
B/5 B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET

SEALED MINIATURE RELAY DATA


RELAY SCHEMATIC

30 86

ENERGIZING COMMON
COIL 30 86 CONTACT
87
NORMALLY OPEN A 87 85
COIL

85 87A 87 FUNCTION
NORMALLY CLOSED ENERGIZING
COIL COIL WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (INSERTION END)

NOTE:
THE RELAY IS PRINTED WITH 30 86
86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.

85 87A 87 87 87A 85

FUSEBLOCK SOCKET FUSEBLOCK SOCKET


CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 6

Figure 6 Relay Pinout, Function Data & Sealed Relay

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 7
July 18, 1999— Electrical Circuit Diagrams

Lamp Bulb Chart, p. 7

CHAPTER 1
LAMP BULB CHART

BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER

AIR RESTRICTION GAUGE.............................. 2 CANDLEPOWER.......................... 57

BACK-UP LIGHTS..................................... 32 CANDLEPOWER......................... 1156

CIGAR LIGHTER...................................... 1 CANDLEPOWER.......................... 1455

CLOCK - ANALOG..................................... 2 WATTS............................ VDO-600 802

CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ 2 CANDLEPOWER.......................... 194

CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ 4 CANDLEPOWER.......................... 904

COURTESY LIGHT..................................... 21 CANDLEPOWER......................... 1142

DOME LIGHT......................................... 21 CANDLEPOWER......................... 1142

EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895

FOG LIGHT.......................................... 100 WATTS.............................. 4921-1

FRONT TURN SIGNAL

9200/9400/9900..................................... 32/3 CANDLEPOWER....................... 3157

HEADLIGHTS

9200/9400/9900 INCANDESCENT

HIGH/LOW BEAMS.............................. 65/35 WATTS............................ 6053

HALOGEN (OPTIONAL)

HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054

HEATER AND AIR CONDITIONER CONTROLS................ 3 CANDLEPOWER.......................... 168

HIGH BEAM INDICATOR............................... 0.5 CANDLEPOWER........................ 37

INSTRUMENT CLUSTER

ILLUMINATION LIGHT............................. 1 CANDLEPOWER.......................... 161

WARNING LIGHT................................. 0.5 CANDLEPOWER........................ 37

READING LIGHT...................................... 15 CANDLEPOWER......................... 1003

SIDE TURN SIGNAL - 9200/9400/9900.................. 32/3 CANDLEPOWER....................... 3157

SPEEDOMETER....................................... 1 CANDLEPOWER.......................... 161

SPOTLIGHT.......................................... 30 WATTS............................... 4405

STOP-TAIL-TURN SIGNAL.............................. 32/3 CANDLEPOWER....................... 1157

TACHOMETER......................................... 1 CANDLEPOWER.......................... 161

TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37

WORK LIGHT......................................... 35 WATTS............................... 4411

SLEEPER

DOME LIGHT......................................... 15 WATTS............................... F15T8-CW

LUGGAGE COMPARTMENT LIGHT.......................... 6 CANDLEPOWER.......................... 89

READING LIGHT...................................... 15 CANDLEPOWER......................... 1003

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 7

Figure 7 Lamp Bulb Chart

s08184
8 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)


Start Feed, p. 1

CHAPTER 2
12V POWER DISTRIBUTION - START FEED

B1 BAT 14K 14C


6RD 10RD
STUD F7-A
25A

12RD
15
B
KEY

A
SWITCH
S I

S I

S I

S
A

A
A

(40)

I
OFF
OFF

OFF

OFF
GND

FROM DRL 44
PARK BRAKE 18GY
44A
SWITCH 16GY
14PK

(CH 11,PG 7)
17

PUSH
BUTTON
START 17
14PK
SWITCH
(41) W/PUSH W/KEY
BUTTON SWITCH
START START
14PK
14PK
17A

17

START
FEED
ADAPTER
(509)
14PK
17B

2
16PK
17B
START MAGNETIC SWITCH
(CH 3,PG 1-5)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 1

Figure 8 Start Feed

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 9
July 18, 1999— Electrical Circuit Diagrams

Accessory, p. 2

CHAPTER 2
12V POWER DISTRIBUTION - ACCESSORY

B1 BAT 14K 14C 15


STUD 6RD 10RD 12RD
F7-A
25A

B
KEY SWITCH

A
(40)

S I

S I

S I

S
A

A
A

I
OFF
OFF

OFF

OFF
GND

I
10RD
14AJ

F5-B
15A

12LT BL
12
86 86 12M
TO RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 13) 426
86E 86E 12F
TO CB RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 12) 428

12LT BL
12A
14BJ 12AC
10RD 12LT BL
F6-C
30A 30 86 ACCESSORY A1
ADAPTER ACCESSORY
87
87 85
RELAY ADAPTER
A
(149) (499)
*

12LT BL
12F
10LT BL
12AD

16WH
12-GH

A3
ACCESSORY GROUND
12LT BL

12LT BL
12W

ADAPTER
12S

ADAPTER
(501) (453)
12LT BL

12LT BL
12P

12L

ONWER/OPERATOR SPARE SWITCH


RIGHT ELECTRIC WINDOW RELAY

ELECTRIC WIPER INTERMITTENT


(CH 8,PG 14)
(CH 8,PG 3)
FOG LIGHTS FUSE

HEATED/MOTO MIRRORS FUSE

(CH 8,PG 5)
(CH 11,PG 8)

(CH 8,PG 7)

W/FUSE

RELAY

* FUSE AND RELAY


LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 2

Figure 9 Accessory

s08184
10 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Battery, B1, p. 3

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION - BATTERY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

* FUSE LOCATIONS VARY -


CHECK INSIDE POWER
DISTRIBUTION CENTER
06BK B S CRANKING FOR ACTUAL LOCATION.
MOTOR
M SOLENOID
BATTERIES

STARTER COPPER
MAGNETIC BUS BAR
FUSIBLE LINKS SWITCH N/3+1 BAT

FROM 2 150A
B1 BAT B2 BAT
ALTERNATOR 04RD
MEGA FUSE STUD STUD
(CH 3,PG 1-5)
14 14A 14A
02RD 02RD 02RD

F10-A 30A
14CP 94AH
10RD 10GY TO TRAILER ABS RELAY
(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A
FROM STARTER A B
MAGNETIC
SWITCH 14AL
10RD
82K
16GY TO ELECTRIC WIPER
(CH 3,PG 1-5)
INTERMITTENT RELAY
(CH 8,PG 5)
F7-A 25A
14C 15
10RD 12RD TO KEY SWITCH
4RD
14A

(CH 2,PG 2)
F2-C 30A
14R 14S
10RD 12RD TO IGNITION RELAY
14K (CH 2,PG 10)
6RD F2-D 20A
55
12OR TO FLASHER
(CH 11,PG 14)
B1 BAT F7-D 30A
STUD 14F 70E
TO STOP LIGHT RELAY
10RD 10OR
(CH 11,PG 14)
F5-C 15A
14AM 85
16RD 16GY TO HORN RELAY
(CH 8,PG 6)

14J 88B
16RD 16LT GN TO RADIO BATTERY
FEED (CH 8,PG 13)
14L
14G
10RD
18RD TO SPEEDOMETER/
TACHOMETER MODULE
F7-C 15A (CH 6,PG 3,5,6,8,10
57H CH 7,PG 2-5
12OR TO RIGHT TURN RELAY CH 9,PG 10)
(CH 11,PG 14)
F7-B 15A
56H
12OR TO LEFT TURN RELAY
(CH 11,PG 14)
14AN
10RD TO ABS RELAY
(CH 9,PG 2)
14AJ
10RD TO A3 ACC ADAPTER RELAY
(CH 8,PG 2)
10RD
14V

14BL
14RD TO DRL FUSE (USA)
(CH 11,PG 7)
14AD
B1 BAT 16RD TO AIR DRYER FUSE
((CH 9, PG 1)
ADAPTER 14BD
(497) 12RD TO RIGHT ELECTRIC WINDOW FUSE
(CH 8,PG 3)
14BC
14RD TO CATERPILLAR RUN RELAY FUSE
(CH 4,PG 3)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED TRAILER ABS A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

3
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52026

Figure 10 Battery, B1

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 11
July 18, 1999— Electrical Circuit Diagrams

Battery, B2, p. 4

CHAPTER 2
12V POWER DISTRIBUTION - BATTERY

F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)

F8-A 10A A B TYPE 1 ONLY


14D 50A
B2 10RD 18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
BATTERY
STUD F8-B 25A A B TYPE 1 ONLY
51
14YL TO HEADLIGHT RELAY
(CH 11,PG 9)

97DL
14VT TO DATA LINK
F5-D 20A (CH 4,PG 3,6,10,14)

14W 14AA 86K


6RD 14RD 14LT GN TO POWER SOURCE
(CH 8,PG 11)
F3-C 30A
14B 68
10RD 10BN TO CAB & TRAILER TAIL RELAY
(CH 11,PG 2)
F3-D 10A
50
18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
F3-A 20A
14E 58D
10RD 12BN TO TRAILER MARKER RELAY
(CH 11,PG 2)
F3-B 20A
70
12OR TO STOP LIGHT SWITCH
(CH 11,PG 14)
F6-A 20A
14M
10RD XXX TO OWNER/OPERATOR OPTION **
10RD
14AH

F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
(CH 8,PG 1)
B2 F2-B 10A
63
BATTERY 18DK BL TO DOME & COURTESY LIGHTS
ADAPTER (CH 11,PG 5)
(498)
14N
12RD TO CLOCK FUSE
(CH 8,PG 2)
F1-D 15A
14H 14Y 63P
6RD 14RD 16DK BL TO SPOTLIGHT & READING
LIGHTS (CH 11,PG 5,13)

F1-A 30A
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
(CH 12,PG 2)

F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)

75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
* FUSE LOCATIONS VARY -
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 4

Figure 11 Battery, B2

s08184
12 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Battery, B2 (cont.), p. 5

CHAPTER 2
12V POWER DISTRIBUTION - BATTERY

14AV
* F10-D 30A
14AX
10RD 10RD TO AUX CIRCULATION FAN
B2 (CH 10,PG 1)
BATTERY TO TV/VCR WIRING
(CH 10,PG 9)
STUD
14AK 14AW
* F10-C 20A
14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)

14AU
* F10-A 30A
75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 3,5)

* FUSE LOCATIONS VARY -


CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 5

Figure 12 Battery, B2 (cont.)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 13
July 18, 1999— Electrical Circuit Diagrams

3+1 Battery System (Deep Cycle Battery – B2 Battery), p. 6

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

POWER
DISTRIBUTION
CENTER

FROM
MEGA 14A
B1
2RD
FUSE
(CH 3,PG 1-5)
ALTERNATOR

G B

14A 14AB
6RD 6RD B2
16RD
7

6RD
14A

GND
16RD
7

STUD
10 RUST
14-FL

10WH
11-GG
16RD
7

7V
ISOLATED
BATTERY
MAGNETIC
8WH

SWITCH
11-G
1/0 RD
14WH
11H

GND STUD
RIGHT
1/0 BK

DASH
PANEL

4/0BK DEEP CYCLE


+

TO BATTERY
CRANKING 1ST 2ND 3RD
MOTOR
SOLENOID - - - -
(CH 3,PG 1-5)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

6
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52026

Figure 13 3+1 Battery System (Deep Cycle Battery – B2 Battery)

s08184
14 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Ground Adapter Composite, p. 7

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

TO
ENG
GND L4
(CH 3,PG 1-4)
GROUND
ADAPTER
(506)
11-GR
11-GT
14WH DATA LINK 6-WAY
18WH (CH 4,PG 3,6,10,14)
6WH
11-GA

RIGHT
G1
GND DASH GROUND
STUD PANEL
ADAPTER
(453)
66-G
11-G 11-GA 14WH DRL RELAYS & MODULE
8WH 12WH (CH 11,PG 7)
12-GH
16WH ACCESSORY ADAPTER RELAY
G4 (CH 2,PG 2)

GROUND
ADAPTER
(456)
11-GX
11-GB 11-GC 18WH HEATED MIRRORS SWITCH
8WH 10WH
(CH 8,PG 7)

11-GAD
18WH RIGHT MOTORIZED MIRROR &
DUAL MOTORIZED MIRROR SWITCHES
(CH 8,PG 8,9)

G3
11-GAW
GND LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
STUD DASH ADAPTER 13-GAD
(CH 8,PG 3)
PANEL
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 8,PG 8)

G2
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)

13-GCP
14WH TRAILER ABS RELAY
(CH 9,PG 8,9)

*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN


INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED TRAILER ABS A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

7
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52026

Figure 14 Ground Adapter Composite

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 15
July 18, 1999— Electrical Circuit Diagrams

Ground Stud Composite, p. 8

CHAPTER 2
GROUND STUD COMPOSITE

TO
ENG
GND
(CH 3,PG 1-5)

11-GG GND POWER


DISTRIBUTION
10WH STUD CENTER

75-G
6WH

BLOWER MOTOR
11-GA

10WH
(CH 12,PG 2)
62-GP
16WH HEATER CONTROL PANEL LIGHT
GND RIGHT
DASH
(CH 11,PG 11)
STUD PANEL
57-G
18WH RIGHT TURN RELAY
(CH 11,PG 14)
56-G
11-G 18WH LEFT TURN RELAY
8WH (CH 11,PG 14)
70-G
18WH STOP LIGHT RELAY
(CH 11,PG 14)
58-G
18WH TRAILER TAIL RELAY
(CH 11,PG 2)
58-GA
18WH TRAILER MARKER RELAY
(CH 11,PG 2)
77-G
18WH AIR CONDITIONING RELAY
(CH 12,PG 1)
13-GT
18WH HEATER CONTROL RELAY
(CH 12,PG 2)
50-GB
18WH HEADLIGHT RELAY
(CH 11,PG 9)
75-GC
18WH MED SPEED RELAY
(CH 12,PG 2)
75-GB
18WH HIGH SPEED RELAY
(CH 12,PG 2)
13-GA
18WH IGNITION RELAY
(CH 2,PG 20)

57-GA
16WH RIGHT SIDE TURN LIGHT
(CH 11,PG 12)
11-GAB
11-GB
16WH DOME,READING,CLEARANCE & ID LIGHTS
8WH (CH 11,PG 3-6)
38-G
18WH AIR SUSPENSION RELEASE SWITCH
(CH 7,PG 1)
43-G
18WH PDL SWITCH
(CH 7,PG 6)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 8

Figure 15 Ground Stud Composite

s08184
16 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Ground Stud Composite, p. 9

CHAPTER 2
GROUND STUD COMPOSITE

GND LEFT
DASH
STUD PANEL

75-GD
10WH HEATER CONTROL
(CH 12,PG 2)
86-GK
14WH POWER SOURCE
(CH 8,PG 11)
11-GI
10WH 11-GN
TRAILER SOCKET
(CH 9,PG 9)
10WH
PRO-SLEEPER HEATER
(CH 12,PG 4,5)
84-G
16WH CIGAR LIGHTER
(CH 8,PG 1)
86-GA
18WH RADIO
(CH 8,PG 13)
11-GD 40-GA
8WH 16WH LOW AIR SWITCH 1
(CH 7,PG 4)
40-GB
16WH LOW AIR SWITCH 2
(CH 7,PG 4)
56-GA
16WH LEFT SIDE TURN LIGHT
(CH 11,PG 12)

11-GF 52-GF
10WH 12WH HEADLIGHTS
(CH 11,PG 9)

11-GJ
18WH RIGHT SIDE CLUSTER
(CH 6,PG 1,2,9)
87-G
16WH WASHER PUMP
(CH 8,PG 5)
82-GB
16WH WASH/WIPE INTERMITTENT
11-GQ
SWITCH (CH 8,PG 5)
16WH 82-GC
16WH WIPER MOTOR
(CH 8,PG 5)
12-GF
18WH WIPER INTERMITTENT RELAY
(CH 8,PG 5)
11-GM
18WH LEFT SIDE CLUSTER
(CH 6,PG 4)
11-GL
18WH SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10
CH 7,PG 2-5
CH 9,PG 10)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52026 9

Figure 16 Ground Stud Composite

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 17
July 18, 1999— Electrical Circuit Diagrams

Ignition, p. 10

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION - IGNITION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B1 BAT
STUD
IGNITION TO
F2-C RELAY BACK-UP
6RD
14K

30A (462-R1) LIGHTS

30

87
A
(CH 11,PG 1)
14R 14S
10RD 12RD
14C 13H
10RD 12PK
F7-A

87
25A

86
12RD
15

18OR
85

71
B

18WH
13-GA
A
S I

S I

S I

F4-C
A

A
A

10A
OFF
OFF

OFF

OFF
GND

TO
S

HIGH SPEED
RELAY

12PK
KEY

13J
(462-R2)
SWITCH (CH 12,PG 2)
(40)
12PK
13

13B 13A
F4-A 12PK 12PK
10A 13AK
TO HEATER 12PK
12PK

CONTROL RELAY
13U

(CH 12,PG 2)
I1
12PK
16PK

13F
13V

13P IGNITION
12PK
ADAPTER
I2 (494)
IGNITION
ENGINE FAN

ADAPTER
(CH 5,PG 1)

(495)
18TN

18TN
18TN

13AH
13W
28B

14PK
18TN

18PK

12PK

14PK

13AB
14PK
14PK

14PK
28D

12PK
13AT

13BL

14TN
28A

28C

13X

13L

13Z
93

PDL BUZZER

PYROMETER FUSE

ECM/RUN RELAY
SPEEDO/TACH CLUSTER

RIGHT GAUGE CLUSTER

ETHER START FUSE

AIR DRYER RELAY


DRL FUSE (USA)
LEFT GAUGE CLUSTER
LEFT GAUGE CLUSTER

AUX BUNK BLOWER RELAY

2 SPEED AXLE SWITCH

(CH 9,PG 2,6)


ABS IGNITION RELAY
(CH 11,PG 10)
(CH 11,PG 7)
(CH 12,PG 3)

(CH 6,PG 11)

(CH 6,PG 7)
(CH 7,PG 6)

(CH 4,PG 3,7,10,15)


(CH 4,PG 3,6,14

(CH 9,PG 1)
(CH 6,PG 3,5,6,8,10

(CH 6,PG 1,2,9


CH 7.PG 1,4-8
CH 11,PG 15)

CH 11,PG 7)
CH 9,PG 2,5
CH 6,PG 4
CH 7,PG 2

CH 9,PG 10)
CH 7,PG 2-5

(CH 4,PG 3,6,10,14)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

10
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52026

Figure 17 Ignition

s08184
18 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Panel Lights Adapter Composite, p. 11

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. COMPOSITE

62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 5)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
(CH 11,PG 11)
62P
16DK BL HEATER CONTROL PANEL LIGHT
16DK BL

(CH 11,PG 11)


62S

62AR
16DK BL TRAILER LIGHTS SWITCH
(CH 11,PG 2)
62AS
16DK BL HEADLIGHT SWITCH
(CH 11,PG 9)
16DK BL

62AP
62W

16DK BL DOME LIGHT SWITCH


(CH 11,PG 5)
16DK BL

62AF
WASH/WIPE INTERMITTENT SW
62A

16DK BL
(CH 8,PG 5)
62AX
16DK BL HEATED MIRROR SWITCH
16DK BL

(CH 8,PG 7)
62M

62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)

L1
62AQ
PANEL CLOCK (CH 11,PG 11)
16DK BL
62AE

16DK BL
LTS FEED 62BP BUNK CONTROL PNL SWITCH
16DK BL
SEE ADAPTER (CH 10,PG 3,8,9)

CH 11, (503)
62M
16DK BL
ENGINE FAN OVERRIDE SWITCH
(CH 5,PG 3,4)
PG 11
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 8)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AZ
16DK BL DUAL MOTORIZED MIRRORS
L2 (CH 8,PG 9)
62AV
PANEL 16DK BL CRUISE/DIAGNOSTIC/ENG
LTS FEED BRAKE SWITCHES
16DK BL
16DK BL

ADAPTER (CH 4,PG 1,2,4-6,8-10,12-14)


62W

62A

62U
(504) 16DK BL SPARE SWITCH W/FUSE
16DK BL

(CH 8,PG 14)


62

62H
16DK BL SPARE SWITCH N/FUSE
(CH 8,PG 14)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
PANEL 18WH SPARE SWITCH N/FUSE
(CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
LIGHT C ADAPTER (CH 11,PG 11)

SWITCH (506)
F B 62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
18WH

16WH
62-GW

11-GS

(CH 4,PG 1,2,4-6,8-10,12-14)


12WH
11-GP

62-GAS
18WH HEADLIGHT SWITCH
(CH 11,PG 9)
62-GAR
16WH TRAILER LIGHTS SWITCH
(CH 11,PG 2)
62-GAF
11-GD 11-GK 18WH WASH/WIPE INTERMITTENT
8WH 16WH SWITCH (CH 8,PG 5)
LEFT 62-GAG
DASH 18WH WIPER SWITCH
PANEL (CH 8,PG 5)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
STUD 62-GB
18WH RIGHT SIDE CLUSTER
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 RMVD TRAILER AUX SW A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

11
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52026

Figure 18 Panel Lights Adapter Composite

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 19
July 18, 1999— Electrical Circuit Diagrams

1.3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)


W/Cummins M11 & N14 Engines, p. 1

CHAPTER 3
CHARGING AND CRANKING (12V) W/M11 AND N14 ENGINES

START
B1 FEED
BATTERY ADAPTER
STUD (509)

14PK
17B
02RD
14A
14
02RD

2 2
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES

16PK
17B
G

02RD
14A
-
+ -
01BK
06BK

06BK

06BK
04WH
2-G

FRAME 14
02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
ECM POWER
06BK

06BK

CONNECTOR
216
A C B 2
17C
08PK

04RD
-+ -
12WH
12VT

W/N14 AND W/145A


12VT
97B

97C

97-G

ALTERNATOR OR
W/M11 (2) 12,
BL FUSIBLE LINKS.
06BK

06BK

217 218 W/N14 AND W/O 145A


ALTERNATOR (1) 10,
RUST FUSIBLE LINK.

-
+ -
12VT

12VT
97A
97

4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID

4/0 BK CRANKING MOTOR


2-G
2/O
04WH

11-GA 11-GS
06WH 06BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 5,PG 2
CH 6,PG 4,9)
CAB ENGINE TO
J4 GROUND GROUND 11-GK ECM CONN
12WH (CH 4,PG 15)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52027 1

Figure 19 W/Cummins M11 & N14 Engines

s08184
20 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

W/Caterpillar C10, C12 & 3406E Engines, p. 2

CHAPTER 3
CHARGING AND CRANKING (12V) W/C10, C12 & 3406E
ENGINES

B1
BATTERY
START
STUD FEED
ADAPTER
(509)

02RD

14PK
14A

17B
2
150A
MEGA
14 FUSE
02RD

16PK
17B
2
04RD

02RD
14A
BATTERIES
14
02RD STARTER
MAGNETIC
-
+ - SWITCH

ECM (400)
06BK

06BK

52 53 65 67
14VT

14VT
-
+ - 97C
97B

14WH

14WH
97-GB

97-GJ
02RD
14

2
217 218
06BK

06BK

04RD
08 PK
17C

14VT

14VT
97A
97

-+ -
04RD
2

(2) 12, BL
FUSIBLE LINKS
4/0 BK B S
B CRANKING
M
MOTOR
SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR
2-G
04 WH 2/O
11-GA
06 WH
06 BK
11-GS

FROM SENSOR
GROUND SPLICE
11-GR (CH 3,PG 5 11-GC
12 WH CH 5,PG 3 14 WH
CH 6,PG 4,9)

RADIATOR J7 GROUND
GROUND CAB CAB ENGINE GROUND BY
J4 GROUND START MOTOR FRAME
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52027 2

Figure 20 W/Caterpillar C10, C12 & 3406E Engines

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 21
July 18, 1999— Electrical Circuit Diagrams

W/Detroit Diesel Series 60 Engines, p. 3

CHAPTER 3
CHARGING AND CRANKING (12V) DETROIT DIESEL
SERIES 60

START
B1 FEED
BATTERY ADAPTER
STUD (509)

14PK
17B
02RD
14A
14
02RD

2
150A 2
04RD
MEGA
FUSE
BATTERIES
11-G TO ECM
POWER

16PK
17B
12WH
CONNECTOR

02RD
-
+ -

14A
(CH 4,PG 11)
01BK

TO ECM
06BK

06BK

POWER
CONNECTOR
(CH 4,PG 11) 14
FRAME 02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
02RD
14

2
06BK

06BK
12RD

12RD

04RD
14A

14B

(2) 12, BL
17C
08PK

-+ - FUSIBLE LINKS
04RD
2

4/0 BK B S CRANKING
B
MOTOR
M SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR

2-G
04WH

11-GU
06BK

FROM SENSOR
11-GS

14WH
GROUND SPLICE
(CH 3,PG 5 11-GA
2/0

CH 6,PG 4,9) 06WH

J4 CAB ENGINE FRAME


GROUND GROUND GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52027 3

Figure 21 W/Detroit Diesel Series 60 Engines

s08184
22 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

W/Cummins AHD & ISM Engines, p. 4

CHAPTER 3
CHARGING AND CRANKING (12V) W/AHD AND ISM ENGINES

START
B1 FEED
BATTERY ADAPTER
STUD (509)

14PK
17B
02RD
14A
14
02RD

2 2
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
11-G

16PK
12WH

17B
G

02RD
14A
TO ECM -
+ -
POWER
CONN
01BK

(CH 4,PG 7) TO ECM


06BK

06BK

06BK

POWER
CONN
(CH 4,PG 7)
04WH
2-G

FRAME 14
STARTER
12RD
12RD

14C
14D

02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK

06BK
12RD
12RD

14B
14A

2
17C
08PK

04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK

06BK

-
+ -

4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID

4/0 BK CRANKING MOTOR


2-G
2/O BK
04WH

11-GA 11-GS
06WH 02BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 6,PG 4,9)

CAB ENGINE
J4 GROUND GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52027 4

Figure 22 W/Cummins AHD & ISM Engines

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 23
July 18, 1999— Electrical Circuit Diagrams

W/Start Motor Overcrank Protection (All Engines), p. 5

CHAPTER 3
12 VOLT CRANKING SYSTEM W/OVERCRANK PROTECTION

START
B1 FEED
BATTERY ADAPTER
STUD (509)

14PK
17B
02RD
14A
2

150A
MEGA
FUSE

16PK
17B
14
02RD
TO ALTERNATOR
02RD
14A

(CH 3,PG 1-4) 2


04RD

14
02RD STARTER
MAGNETIC
2 SWITCH
04RD

W/N14 N/145 AMP


ALTERNATOR,1 10AWG
RUST FUSE LINK
18PK
17D
8PK
17C
12BL
FL

12BL
FL

18PK
17D

B S
CRANKING
M
MOTOR
SOLENOID

CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G

11-GC
14 WH
14WH
11-GU

W/C10,C12
W/3406E
ENGINE
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52027 5

Figure 23 W/Start Motor Overcrank Protection (All Engines)

s08184
24 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.4. ENGINES (CHAPTER 4)


Caterpillar C10 & C12 & 3406E – Cruise Control, p. 1

CHAPTER 4
CATERPILLAR C10, C12 & 3406E - CRUISE CONTROL

PANEL PANEL
LTS GND LTS FEED
ADAPTER THROTTLE
ADAPTER POSITION
(506) (504) SENSOR
16DK BL
62AV

WH

RD
BK 404
99A(8V)
18VT
CRUISE 99
ON/OFF 18VT
16DK BL
62J

(435) 97AE
18VT
18WH
11-GT

7 5 2
CLUTCH
SWITCH
6 4 1 3 (PEDAL IN
8 RELEASED
POSITION)
16DK BL

99-GA
62K

18VT
18WH
62-GJ

BRAKE
SWITCH
18BK

18BK

(141)
(PEDAL IN
RELEASED
97-GC
18VT

POSITION) 294
18WH
62-GK

97-GF
97AH
18VT

97AE
18VT

18VT
97-GH
99A(8V)
18VT

18VT
FROM VEHICLE
18VT
99

24-G
ENGINE SPEED
BRAKE
97-GA

SENSOR
18VT

18GY
97-GB
18VT

ON/OFF (409)
SWITCH
(CH 4,PG 2)

7 2 5

1 3 6 4
18VT
97AL

CRUISE
SET/
97AB
97AA

18VT
18VT

RESUME
(436)
F K I V R J A B 190
16WH
97-GA
97AA
16VT

16VT

97AB
97AL

16VT

99A(8V)

97AK
16VT

16VT
97AH

97AE
16VT

16VT

16VT

16VT
97AJ
99
16WH
97-G

45 44 35 5 22 59 66 4 33 32

ECM (400)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 1

Figure 24 Caterpillar C10 & C12 & 3406E – Cruise Control

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 25
July 18, 1999— Electrical Circuit Diagrams

Caterpillar C10 & C12 & 3406E – Engine Brake, p. 2

CHAPTER 4
CATERPILLER C10, C12 & 3406E - ENGINE BRAKE

PANEL
LTS FEED
ADAPTER
(504)

16DK BL
62AV
62N
16DK BL

J1939 TERM ENGINE


J1939 5 7
BRAKE
RESISTOR BACKBONE TO
ON/OFF

16GY
24A
(1098) (1097) SPLICE 4 6
(CH 4,PG 1) 8 SWITCH
C B A B C A (434)
24-G
18GY

62-GN
98SHD

98SHD
20GN

20GN
98GN(-)
98GN(-)

98YL(+)
98YL(+)
20YL

20YL

16WH
20

20

16GY

62L
24A

16DK BL

98SHD
16WT
TO ABS/ATC ENGINE
5 2 7
CONTROL MODULE BRAKE
(CH 9,PG 2,7)
4 6 1 3
SELECTOR
8 3,1,2
14WT
11-GC

SWITCH
(433)
62-GL
J1922 16WH
START CONNECTION
MOTOR (403)
GROUND
16GY

16GY
24AE

24AF

18WH
11-GT

CENTER
FRONT & REAR SOLENOID
SOLENIODS
98Z(+)

98Y(-)
16 BK

16 BK

190 M L
98SHD
16WH
16LT GN

98YL(+)
16YL
98GN(-)

GRAY
W/3406E PANEL
16TN
24AE
16TN

24AF

LTS GND
ADAPTER
ECM CONN (506)
34 42 50 1 14 40 23
(400)

W/ J1939 W/ J1922
DATA LINK DATA LINK

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 2

Figure 25 Caterpillar C10 & C12 & 3406E – Engine Brake

s08184
26 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Caterpillar C10 & C12 & 3406E – Engine Controls, p. 3

CHAPTER 4
CATERPILLAR C10, C12 & 3406E - ENGINE CONTROLS

B1 BATTERY 97C
14BC
ADAPTER 14RD 16VT
(497) F6-D
20A
IGNITION
13Z
RUN 30 86
12PK ADAPTER
RELAY (494)
87
(201) A 87 85
TO SPEEDO/ *
13-GZ 11-GT
TACH MODULE 97L 16WH 18WH
(CH 6,PG 8, 14VT
CH 7,PG 2,3) PANEL
LIGHT
DATA LINK ADAPTER
(137) (506)
PWR

GND
NEG

POS
18GY

18GY

11-GR
47/48(+)

47/48(-)

14WH BAT STUD


F5-D
14BK

14BK

14AA 14W
98A(+)

97DL
98C(-)

14VT 14RD 06RD


20A
DATA LINK 423
POSITIVE 28A
(514) 18TN 13V
FROM
16PK FUSE
28D
A
18TN F4-A
B (CH 2,PG 10)
A
C
B
LEFT GAUGE
C INSTRUMENT
CLUSTER
SERV/ WARN
CHECK ENG
ENG LOW COOLANT
DATA LINK
NEGATIVE LEVEL SWITCH
(515) (402)
423
18BK
98(+)
18BK
98B(-)
14VT
97L

97AZ
18VT

97AT
18VT

DASH
Q S T N U CONN
(190)

97L
16GY

16GY
34-G

14VT
34
97AT
16VT
16BK

97AZ
16VT
16BK

98(+)
98B(-)

ECM 70 9 8 67 65 29 28 49 54
(400)
* RELAY LOCATIONS VARY- 97-GB
ENGINE BLOCK
CHECK INSIDE POWER 14WH
GROUND
97-GJ
DISTRIBUTION CENTER 14WH (CH 3,PG 2)
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 3

Figure 26 Caterpillar C10 & C12 & 3406E – Engine Controls

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 27
July 18, 1999— Electrical Circuit Diagrams

Cummins AHD & ISM – Cruise Control, p. 4

CHAPTER 4
CUMMINS AHD AND ISM - CRUISE CONTROL

97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)

294

16DK BL
62AV
62J
16DK BL
18BK

2 5 7

3 1 4 6
8
16DK BL
62K

CRUISE 97-GB
ON/OFF 18VT
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ

(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK

VEHICLE
294 SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT

97AA
18VT

97AB
18VT

PANEL
97AE
18VT

LTS GND
ADAPTER
(506)
DASH
CONN R J K I
(190)
97AK
16VT

16VT
97AJ
97AE

97AA
18VT

18VT

97AB
18VT
97AH
18VT

ECM
CONN 2 23 24 14 (1093) 21 22

(1091)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 4

Figure 27 Cummins AHD & ISM – Cruise Control

s08184
28 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cummins AHD & ISM – Engine Brake, p. 5

CHAPTER 4
CUMMINS AHD AND ISM - ENGINE BRAKE

PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE

16DK BL
62AV
(CH 4,PG 6)

62N
16DK BL
18GY

16DK BL
24-G

62L
24AD
18GY

ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
(433)

18WH
62-GL

62-GN 11-GT
18WH 18WH

PANEL
LTS GND
ADAPTER
(506)
18GY

18GY

18GY
24AP

24AE
24AF

J1939 TERM J1939 J1939 CAP


RESISTOR BACKBONE DIAGNOSTIC
(1098) (1097) (1095)

C B A C B A B C A

FRT & REAR


SOLENOID
20GN

20GN

20GN
98GN(-)

98GN(-)

98GN(-)
98YL(+)

98YL(+)

98YL(+)
20YL

20YL

20YL
98SHD

98SHD

98SHD
20

20
20

98GN(-)
20GN
REAR
SOLENOID
98SHD
20
98YL(+)
20YL Q L M (190)

W/ AHD
20GN

98SHD
98GN(-)

98YL(+)
20YL

ENGINES
20

18GY

18GY

18GY
24AP

24AE
24AF

ONLY

ECM
37 36 46 32 31 22 CONN
(1091)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 5

Figure 28 Cummins AHD & ISM – Engine Brake

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 29
July 18, 1999— Electrical Circuit Diagrams

Cummins AHD & ISM – Engine Controls, p. 6

CHAPTER 4
CUMMINS AHD AND ISM - ENGINE CONTROLS

BATTERY
FROM FUSE
ADAPTER 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
(498) CRUISE

DATA LINK (+)


CONTROL

DATA LINK (-)

10RD
97-GC

14AH
18VT

FEED 12V
(CH 4,PG 4)

GROUND
FROM
16PK
13V

24-G ENGINE
DATA 18GY
BRAKE

14RD
14AA
LINK B A E C (CH 4,PG 5)
(137)
FROM
F5-D 99-GA THROTTLE
18TN

18TN
28A

18VT
28D

20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK

14BK

97DL
SENSOR
(CH 4,PG 7)
LEFT 14VT
423 GAUGE FROM
11-GT
CLUSTER 18WH
97-GH
18VT
CLUTCH
PANEL LTS SWITCH
STOP (CH 4,PG 4)
ENG GND ADAPTER
A
(506) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED

97-GF
CHECK POSITIVE

18VT
ENG C
ENG
97-GE
18VT

(514) (141)

97-GA
18VT
423

DIAGNOSTIC
ON/OFF (141)
16DKBL
62R

SWITCH
62AV (241)
16DKBL

97AL
2 5 7

18VT
DATA A
1 3 4 6
LINK B
8
NEG
PANEL (515) C
18WH
62-GR

LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY

18 GY
47/48(-)
16BK

97AM
98(+)

97-GA
18VT

18VT

PANEL
97AP
97AZ

97AT

TO SPEEDO/
98B(-)
16BK
18VT

18VT

18VT

LTS GND DASH


TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3) (506) (190)
N U H S T G V F
97-GA
18VT
97AM
97AP
97AZ

97AT

97AL
98(+)
98B(-)
18BK

18BK
18VT

18VT

18VT

18VT

16VT

ECM
CONN
(1091)

5 16 6 27 26 44 10 1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 6

Figure 29 Cummins AHD & ISM – Engine Controls

s08184
30 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cummins AHD & ISM – Engine Controls, p. 7

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CUMMINS AHD AND ISM - ENGINE CONTROLS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

(675)
14C 14C 14C
12RD A 12BL 12RD
TO
14D 14D 14D
BATTERY
B (CH 3,PG 4)
12RD 12RD 12RD

11-G C 11-G 11-G


12WH 12BN 12WH
11-GCL
12WH
ECM POWER
CONNECTOR
(1094)

11-GCH
18WH
18RD

11-GCK
18WH
14CF

18WH
11-GCG

11-GCJ
14CH
18RD

18WH

18WH
14CG

11-GCF
18RD
18RD

18RD
14CK
14CJ

ECM
CONN 18 28 17 8 7 29 30 50 40 39
(1091)

THROTTLE POSITION
SENSOR IGNITION
ADAPTER
(494)
12PK
13Z

IDLE THROTTLE

F6-D
5A

LOW COOLANT
LEVEL SWITCH
(249)
F D E A B C 267
20PK
13D

NO LIQUID
PRESENT
C A
18WH

99A(5V)
18VT
18VT

18VT

18VT
99-G
99C

99B
99-GA

99
18VT

B D
2-P LIQUID
PRESENT
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 6)
34B(5V)

16TN
16TN

16TN

16TN
99A(5V)

34-G
18VT

18PK

34A
13D

34
18VT

18VT
99-G
18VT

18VT
99C

99B

99

ECM
CONN 3 13 49 47 48 38 (1093) 7 19 5 6
(1091)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

7
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52028

Figure 30 Cummins AHD & ISM – Engine Controls

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 31
July 18, 1999— Electrical Circuit Diagrams

Detroit Series 60 – Cruise Control, p. 8

CHAPTER 4
DETROIT SERIES 60 - CRUISE CONTROL

PANEL LIGHTS
FEED ADAPTER
TO SPLICE (504)
(CH 4,PG 11)

97-GB
18VT

16DK BL
62AV
97-GH
18VT
CRUISE
ON/OFF
(435)
62J
16DK BL

2 5 7
97-GF
18VT

3 1 4 6
97-GB
8 18VT

16DK BL
97-GC
18VT 62K

294
18BK

18BK

5 2 7 CRUISE
SET/
18WH
62-GJ

4 6 1 3
8
RESUME
(436)
VEHICLE
CLUTCH SPEED
SENSOR
97AE
18VT

SWITCH
(250)
97AA
18VT

97AB
18VT

18WH
62-GK

BRAKE
SWITCH
W/PEDAL
RELEASED
(141)
18WH
97AH

11-GT
18VT
18VT
97AL

PANEL
DASH LIGHTS
CONN F R J K I GROUND
(190) ADAPTER
(506)
(557) 97AK
(556) 97AJ
18VT

18VT
(544) 97AE
18VT

(541) 97AB
(545) 97AA

18VT
18VT
(531) 97AH
18VT
(543) 97AL
18VT

ECM
G2 J2 F2 G3 J1 E2 E3
CONN
(273)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 8

Figure 31 Detroit Series 60 – Cruise Control

s08184
32 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Detroit Series 60 – Engine Brake, p. 9

CHAPTER 4
DETROIT SERIES 60 - ENGINE BRAKE

PANEL LIGHTS
FEED APADTER
(504)

16DK BL
62AV
62X
16DK BL

16DK BL
62Z
24AD
18GY

ENGINE ENGINE
2 5 7 BRAKE 5 2 7 BRAKE
ON/OFF SELECTOR
1 3 4 6
8 SWITCH
4 6 1 3
8
3,1,2
(434) SWITCH
(433)
18GY

18WH
24-G

62-GZ

62-GX
18WH
18GY

18GY
24AE

24AF

TO SPLICE
(CH 4,PG 11)
18WH
11-GT

TO ABS/ATC PANEL
CONTROL MODULE LIGHTS
(CH 9,PG 3,7)
GROUND
ADAPTER
(506)
J1922
CONNECTION DASH
(403)
CONN M L
(190)
(800) 98Z(+)

(801) 98Y(-)
16 BK

16 BK

(583) 24AE
18GY

(979) 24AF
18GY

ECM
ECM COMMUNICATIONS CONN
A B CONNECTOR K2 K3 (273)
(406)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 9

Figure 32 Detroit Series 60 – Engine Brake

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 33
July 18, 1999— Electrical Circuit Diagrams

Detroit Series 60 – Engine Controls, p. 10

CHAPTER 4
DETROIT SERIES 60 - ENGINE CONTROLS

B2 BAT STUD
PANEL
IGNITION LIGHTS
14W
6RD

ADAPTER

DATA LINK (+)


FEED

DATA LINK (-)


(494) ADAPTER

FEED 12V

GROUND
(504)
12PK
13Z

14RD
14AA

DATA LINK
F5-D (137)
F6-D
5A 20A
97DL

16DK BL
62AV
14VT

14WH
11-GR
14BK

14BK
98A(+)
98C(-)

FROM
FUSE
F4-A
(CH 2,PG 10) A
DATA LINK

16DK BL
A

62Q
B
NEGATIVE
B
(515) C
16PK

14WH
13V

11-GR

C
TO
20PK
13D

SPEEDO/ 47/48(-) ENGINE


18GY
TACH 2 5 7
OVERRIDE
MODULE 47/48(+) DIAG
18GY 1 3 4 6
(CH 6,PG 3,4 DATA LINK 8 ON/OFF
18TN
28D

CH 7,PG 2,3,5)
POSITIVE (260)
LEFT (514)
GAUGE
423 CLUSTER
97-GD
18VT

STOP
ENG
TO
SPLICE
(CH 4,PG 11)
WARN
2-P ENG
18WH
62-GQ
14WH
11-GR
97AU
18VT
16BK

16BK
98B(-)

98(+)

423
97AP
97AT
18VT

18VT

DASH
U H S T O CONN
(190)
16PK
(439) 13D

18WH
11-GT
18BK

(528) 97AU
(509) 97AP

18BK
(419) 97AT

18VT
18VT

18VT
(900) 98(+)
(901) 98B(-)

ECM PANEL
B3 B1 B2 C1 C2 G1 CONN LIGHTS
(273) GROUND
ADAPTER
DDC REF NUMBERS (506)
ARE REFERED TO
IN THE REPAIR MANUAL.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 10

Figure 33 Detroit Series 60 – Engine Controls

s08184
34 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Detroit Series 60 – Engine Controls, p. 11

CHAPTER 4
DETROIT SERIES 60 - ENGINE CONTROLS

97-GE
18VT
THROTTLE POSITION SENSOR FROM
ENGINE
FROM BRAKE
97-GH 24-G
CLUTCH 18VT 18GY ON/OFF
SWITCH SWITCH
97-GE
18VT

(CH 4,PG 8) (CH 4,PG 9)

IDLE IDLE THROTTLE FROM FROM


97-GF 97-GB
TIME BRAKE 18VT 18VT
CRUISE
N.C. SWITCH SWITCH
(268) (CH 4,PG 8) (CH 4,PG 8)

FROM
97-GD
18VT ENGINE
OVERRIDE
SWITCH

97-GA
18VT
16WH
99-GA

(CH 4,PG 10)

DASH
CONN
267 E D A B C F
(190)
V
97AV
18VT

LOW COOLANT
99A(5V)
18VT

97-GA
18VT

18VT

16VT
18VT
99R
99B

99

PROBE
DASH (278)
CONN
(190)
34-G
P D C A B 16TN

DEDICATED
DDEC III
16TN
34

SWITCH GROUND
(916) 99A(5V)
18VT
(524) 97AV
18VT

18VT

18VT
(451) 99B

18VT
(952) 99R

(417) 99

(115)

16VT
(953) 97-G

ECM
H2 E1 C3 D2 A3 H3 CONN
(273)
16WH
97-G

11-GA
E
12WH
B 11-GB
ECM POWER 12WH
12WH
11-G

CONNECTOR D 11-GC
12WH
(676) 14D 14D
15A
14A
C
12RD 12RD 12RD
14C 14C 14B
A 12RD 12RD 12RD
15A
675
12RD

12WH
14A

11-G

BATTERY
+ -

DDC REF NUMBERS


ARE REFERED TO
IN THE REPAIR MANUAL.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 11

Figure 34 Detroit Series 60 – Engine Controls

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 35
July 18, 1999— Electrical Circuit Diagrams

Cummins M11 and N14 CELECT — Cruise Control, p. 12

CHAPTER 4
CUMMINS M11 AND N14 CELECT - CRUISE CONTROL

97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 14) 97-GH
18VT
LTS FEED
ADAPTER
(504)

294

16DK BL
62AV
62J
16DK BL
18BK

2 5 7

3 1 4 6
8
16DK BL
62K

CRUISE 97-GB
ON/OFF 18VT
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ

(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK

VEHICLE
294 SPEED
SENSOR
(250)
18WH
11-GT
97AH
18VT

97AA
18VT

97AB
18VT

PANEL
97AE
18VT

LTS GND
ADAPTER
(506)
DASH
CONN R J K I
(190)
97AK
16VT

16VT
97AJ
97AE

97AA
18VT

18VT

97AB
18VT
97AH
18VT

ECM
4 2 22 12 3 7
CONN
(252)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 12

Figure 35 Cummins M11 and N14 CELECT — Cruise Control

s08184
36 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cummins M11 and N14 CELECT — Engine Brake, p. 13

CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE BRAKE

PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE

16DK BL
62AV
(CH 4,PG 14)

62N
16DK BL
18GY

16DK BL
24-G

62L
24AD
18GY

ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
(433)

18WH
62-GL

62-GN 11-GT
18WH 18WH

PANEL
LTS GND
ADAPTER
(506)
18GY

18GY
24AE
24AF

REAR
SOLENOID FRT & REAR
SOLENOID
TO ABS/ATC
CONTROL MODULE
(CH 9,PG 3,7)

J1922
CONNECTION L M (190)
(403)
98Z(+)

98Y(-)

18GY

18GY
24AE
18 BK

18 BK

24AF

J1922
CONNECTION
P N
(251)
28 5 (252)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 13

Figure 36 Cummins M11 and N14 CELECT — Engine Brake

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 37
July 18, 1999— Electrical Circuit Diagrams

Cummins M11 and N14 CELECT — Engine Controls, p. 14

CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE CONTROLS

BATTERY
FROM FUSE
ADAPTER 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
(498) CRUISE

DATA LINK (+)


CONTROL

DATA LINK (-)

10RD
97-GC

14AH
18VT

FEED 12V
(CH 4,PG 12)

GROUND
FROM
16PK
13V

24-G ENGINE
DATA 18GY
BRAKE

14RD
14AA
LINK B A E C
(CH 4,PG 13)
(137)
FROM
F5-D 99-GA THROTTLE
18TN

18TN
28A

18VT
28D

20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK

14BK

97DL
SENSOR
LEFT 14VT (CH 4,PG 15)
423 GAUGE FROM
11-GT
CLUSTER 18WH
97-GH
18VT
CLUTCH
PANEL LTS SWITCH
STOP
(CH 4,PG 12)
ENG GND ADAPTER
A
(506) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED

97-GF
CHECK POSITIVE

18VT
ENG C
ENG
97-GE
18VT

(514) (141)

99-GA
97-GD

18VT
18VT

423

DIAGNOSTIC IDLE/
ON/OFF DIAGNOSTIC (141)
16DKBL

16DKBL
62Q
62R

SWITCH SWITCH (243)


62AV (241)
16DKBL

97AL
2 5 7 5 2 7

18VT
DATA A
1 3 4 6 4 6 1 3
LINK B
8 8
NEG
PANEL (515) C
18WH
18WH

62-GQ
62-GR

LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY

18 GY
47/48(-)
16BK

97AM

97AU

97AV
98(+)

97-GA
18VT

18VT

18VT

18VT

PANEL
97AP
97AZ

97AT

TO SPEEDO/
98B(-)
16BK
18VT

18VT

18VT

LTS GND DASH


TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3) (506) (190)
N U H S T G O P V F
97-GA
18VT
98(+)
98B(-)
18BK

18BK

97AM

97AU
97AP

97AV
97AZ

97AT

97AL
18VT

18VT

18VT

18VT

18VT

18VT

16VT

ECM (251) V
CONN
98W(-)

98X(+)
18BK

18BK

16VT
97-G

(252)

1 25 16 8 27 23 14 10 13

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 14

Figure 37 Cummins M11 and N14 CELECT — Engine Controls

s08184
38 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cummins M11 and N14 CELECT — Engine Controls, p. 15

CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE CONTROLS

ECM POWER
CONNECTOR*
(216) IGNITION
ADAPTER
12VT

12VT
97C
97B

(494)

(217) (218)

12PK
13Z
12WH
97-G
12VT

12VT
97A
97

F6-D
TO TO 5A TO
CRANKING ENGINE ENGINE
MOTOR GROUND GROUND
SOLENOID (CH 3,PG 1) (CH 3,PG 1)
(CH 3,PG 1)

THROTTLE POSITION
SENSOR

20PK
13D

IDLE THROTTLE

2-P

LOW COOLANT
LEVEL SWITCH
(249)
F D E A B C 267 NO LIQUID
PRESENT
C A
16PK
13D
18WH

99A(5V)
18VT
18VT

18VT

18VT
99-G
99C

99B
99-GA

99
18VT

B D
LIQUID
PRESENT
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 14)
34B(5V)

16TN
16TN

16TN

16TN
99A(5V)

34-G
18VT

34A

34
18VT

18VT
99-G
18VT

18VT
99C

99B

99

12WH
11-GK

21-WAY
ECM ECM
9 6 19 11 18 CONN CONN A J K L M G
(252) (251)

* NOTE: CONNECTS TO CUMMINS ENGINE HARNESS.


REFER TO CHAPTER 3, PAGE 1.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52028 15

Figure 38 Cummins M11 and N14 CELECT — Engine Controls

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 39
July 18, 1999— Electrical Circuit Diagrams

1.5. FANS (CHAPTER 5)


Horton and Kysor Engine Fan With Detroit Diesel Series 60, p. 1

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HORTON AND KYSOR ENGINE FAN W/DETROIT DIESEL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SERIES 60

13U 13 FROM KEY


F9-A
12PK 12PK SWITCH
(CH 2,PG 10)
10A
16TN
23

2-R
14TN
23

227
16RD

FAN
SOLENOID
N.O. HORTON
N.C. KYSOR

SOLENOID FAN
16BK

ON OFF
227
OFF ON
16TN
23D

ECM CONNECTOR A2 F1
(273)
16TN
23C

228
16BK

W/O AIR CONDITIONING


A/C
PRESSURE
SWITCH
14BK

OPEN 300 PSI


CLOSE 210 PSI
16BK

228
23-GB
16TN

97-G
16VT ECM POWER
CONNECTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

1
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52029

Figure 39 Horton and Kysor Engine Fan With Detroit Diesel Series 60

s08184
40 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Horton and Kysor Engine Fan With Cummins M11, N14, p. 2

CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CUMMINS M11, N14
CELECT W/ & N/ A/C

ELECT
ENGINE ECM ECM
X HARN 10 (252) C (251)
(190)

97-GA 97-G
18VT 16VT
23-GB
16TN

228-B
W/N14
23
16TN

16TN
23D
16BK

A/C
14BK

PRESSURE
WITHOUT SWITCH
AIR OPEN 300 PSI
CONDITIONING CLOSE 210 PSI
16BK

228-A

227
16RD
16TN
23C

23-GA
B
16TN 16BK
FAN
SOLENOID
ECM N.O. HORTON
T (251) N.C. KYSOR
14WH
11-GU

ENGINE
GROUND
SOLENOID FAN

ON OFF

OFF ON

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52029 2

Figure 40 Horton and Kysor Engine Fan With Cummins M11, N14

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 41
July 18, 1999— Electrical Circuit Diagrams

Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E, p. 3

CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CAT C10, C12 & 3406E
W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH

ECM
5 41 11
(400)
2-M
VIOLET 23A 23A
W/C10,C12
16WH

16TN 16TN
97-G

TO
WITHOUT MANUAL PANAL FEED
16TN

16TN
23C

23A
FAN OVERRIDE
SWITCH
ADAPTER
11-GC 23-GA
14WH 16WH (503)
(CH 2,PG 11)
16WH
23-G

START 23B
MOTOR 16TN
GROUND 2-N 62M
16DK BL
228 B A B A 227

BATT GRD
ENGINE FAN (7) (5) (1)

OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK

(6)

A/C
14BK

PRESSURE
SWITCH 23B
OPEN 300 PSI 16TN
CLOSE 210 PSI
16BK

16WH
11-GR

16WH
23-GY

WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND

16RD

FAN
SOLENOID
N.O. HORTON
N.C. KYSOR

SOLENOID FAN

ON OFF

OFF ON

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52029 3

Figure 41 Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E

s08184
42 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Horton and Kysor Engine Fan With Cummins AHD and ISM, p. 4

CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CUMMINS AHD & ISM
W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH

ECM
(1093) 18 17 13 12

2-M
23A 23A
16TN 16TN

TO
PANAL FEED
16WH

WITHOUT MANUAL
23-GB

23-GA
16TN

16TN

16TN
23C

23A
FAN OVERRIDE
SWITCH
ADAPTER
(503)
(CH 2,PG 11)

23B
16TN

2-N 62M
16DK BL
228 B A B A 227

BATT GRD
ENGINE FAN (7) (5) (1)

OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK

(6)

A/C
14BK

PRESSURE
SWITCH 23B
OPEN 300 PSI 16TN
CLOSE 210 PSI
16BK

16WH
11-GR

16WH
23-GY

WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND

16RD

FAN
SOLENOID
N.O. HORTON
N.C. KYSOR

SOLENOID FAN

ON OFF

OFF ON

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52029 4

Figure 42 Horton and Kysor Engine Fan With Cummins AHD and ISM

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 43
July 18, 1999— Electrical Circuit Diagrams

1.6. GAUGES AND SYSTEMS (CHAPTER 6)


4x2 Rear Axle Oil Temperature Gauge, p. 1

CHAPTER 6
4X2 REAR AXLE OIL TEMPERATURE GAUGE

FROM
FUSE
F4-A
(CH 2,PG 10)

16PK
13V
18TN
28C

420
REAR AXLE
TEMPERATURE GAUGE

I
G

420 420
18WH
11-GJ
18TN
32

3
16WH
11-GQ

J4
14RD
14BN
32-G

CAB
32

GND

(298)
10WH
11-GF

GROUND LEFT
14RD
14BN

DASH
STUD PANEL

REAR AXLE
TEMPERATURE
SENDER

GROUNDS TO
AXLE HOUSING

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 1

Figure 43 4x2 Rear Axle Oil Temperature Gauge

s08184
44 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

6x4 Axle Forward-Rear and Rear-RearTemperature Gauge, p. 2

CHAPTER 6
6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE
GAUGE

FROM
FUSE
F4-A
(CH 2,PG 10)

16PK
13V
18TN
28C

FORWARD-REAR AXLE 420 REAR-REAR AXLE


TEMPERATURE GAUGE TEMPERATURE GAUGE

I I
G G

S S

420 420 420


18WH
11-GJ

18TN
32A
18TN
32

3 3
16WH
11-GQ

J4
J4
14RD

32-GA
14BN
32A

CAB
14RD
14BN
32-G

CAB
32

GND
GND
(299)
(298)
10WH
11-GF

14RD

14BN

LEFT
GROUND
14RD
14BN

DASH
STUD PANEL

REAR-REAR
FORWARD-REAR AXLE
AXLE TEMPERATURE
TEMPERATURE SENDER
SENDER

GROUNDS TO
GROUNDS TO AXLE HOUSING
AXLE HOUSING

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 2

Figure 44 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 45
July 18, 1999— Electrical Circuit Diagrams

Engine Oil Pressure Gauge, p. 3

CHAPTER 6
ENGINE OIL PRESSURE GAUGE

FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE OIL S C
(CH 2.PG 10) (CH 2,PG 3)
PRESSURE
GAUGE S C
(-) (-)

16RD
16PK
13V

14J
(424)

18RD
18TN
18TN
18TN

18TN

18TN

14G
35C(+)
35S(+)

28B
35C(-)
35S(-)

(422) (421)

SPEEDOMETER/
TACHOMETER
MODULE

(421) 421
18WH
11-GL
18GY

18GY
47/48(+)

47/48(-)

16WH
11-GQ

FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE


DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE GAUGE.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 3

Figure 45 Engine Oil Pressure Gauge

s08184
46 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Engine Oil Temperature Gauge, p. 4

CHAPTER 6
ENGINE OIL TEMPERATURE GAUGE

FROM
FUSE
F4-A
(CH 2,PG 10)

16PK
13V
18TN
28A
423

I
ENGINE OIL 423
11-GM 11-GQ
TEMPERATURE G 18WH 16WH
GAUGE
S

10WH
11-GF
LEFT
DASH
PANEL
423
GROUND
STUD
18TN
30

W/SERIES 60 W/N14 W/M11, AHD & ISM W/C10, C12


& 3406E

2 2 2
2
W/9900 W/9200,
16TN

9400 ENGINE
30

ENGINE
16TN

ENGINE OIL
16TN

ENGINE
30
16TN

OIL TEMP
30

OIL
30

TEMP OIL
TEMP TEMP SENDER
SENDER
16TN

229 (315)
30A

SENDER SENDER
16TN

229
30B

(315) 229 (315) (315) 229 (315) 30


30 30 18TN
30 18TN 30
18TN
18TN 18TN

30-G
30-G 30-G 18WH
30-G 18WH 18WH 30-G
18WH 18WH
16WH
30-GA
30-GA
16WH
16WH

30-GB
16WH

30-G

16WH
30-G

14WH
11-GU

14WH

11-GC
14WH
14WH

11-GU
11-GU

ENGINE ENGINE CYLINDER


GROUND ENGINE HEAD
GROUND GROUND GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 4

Figure 46 Engine Oil Temperature Gauge

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 47
July 18, 1999— Electrical Circuit Diagrams

Engine Water Temperature Gauge, p. 5

CHAPTER 6
ENGINE WATER TEMPERATURE GAUGE

FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE WATER S C
(CH 2,PG 10) (CH 2,PG 3)
TEMPERATURE
GAUGE S C
(-) (-)

16RD
16PK
13V

14J
(424)

18RD
18TN

18TN
18TN

18TN

18TN
29C(+)

14G
29S(+)

28B
29C(-)
29S(-)

(422) (421)

SPEEDOMETER/
TACHOMETER
MODULE

(421) 421
18WH
11-GL
18GY

18GY
47/48(+)

47/48(-)

16WH
11-GQ

FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE


DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE GAUGE.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 5

Figure 47 Engine Water Temperature Gauge

s08184
48 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Fuel Level Gauge, p. 6

CHAPTER 6
FUEL LEVEL GAUGE

FROM FROM
(+) (+)
FUSE FUSE
FUEL S C
F4-A F5-C
LEVEL (CH 2,PG 10) (CH 2,PG 3)
GAUGE S C
(-) (-)

16RD
16PK
13V

14J
(420)

18RD
18TN

18TN

18TN

18TN

18TN

14G
36C(+)
36S(+)

28B
36C(-)
36S(-)

(422) (421)

SPEEDOMETER/
TACHOMETER
MODULE

421 421
18WH
18TN

11-GL
36

3
16WH
11-GQ
14RD
36

FUEL
LEVEL
10WH
11-GF

SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)

GROUND LEFT
DASH
STUD PANEL
14BN
36-G

J4
CAB
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 6

Figure 48 Fuel Level Gauge

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 49
July 18, 1999— Electrical Circuit Diagrams

Pyrometer Gauge, p. 7

CHAPTER 6
PYROMETER GAUGE

PYROMETER
IGNITION
G
ADAPTER
(494)
13AB A D
14PK

*
F10-A
10A
(423)
18TN

18TN
25

18TN
25A

25B
(15)
18RD

18BN
18BL

18WH
25-GA

I A D
PYROMETER
CONTROL
MODULE G
18RD

18YL

18GN

(492) 15
18WH
16RD-ALUMEL

16YL-CHROMEL

25-G

GROUND
ADAPTER
(454)
(491)
20YL-CHROMEL
20RD-ALUMEL

EXHAUST
THERMO
COUPLE
* FUSE LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 7

Figure 49 Pyrometer Gauge

s08184
50 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Speedometer Gauge — Tachometer Gauge, p. 8

CHAPTER 6
SPEEDOMETER GAUGE - TACHOMETER GAUGE

FROM FROM
FUSE FUSE
F4-A F5-C
(CH 2,PG 10) (CH 2,PG 3)

16RD
16PK
13V

14J
WITH
DIGITAL
ODOMETER
18RD
ONLY
18TN

14G
28B

(421)

TACHOMETER SPEEDOMETER
GAUGE GAUGE
RPM MPH

(421)
18WH
11-GL
18GY

18GY
47/48(+)

47/48(-)

16WH
11-GQ

FROM
ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF

LEFT
DASH
PANEL
GROUND
STUD

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE


DATA FROM THE ECM FOR THE SPEEDOMETER
GAUGE, TACHOMETER GAUGE, ENGINE OIL
PRESSURE GAUGE & WARNING LIGHT, ENGINE
WATER TEMPERATURE GAUGE & WARNING LIGHT.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 8

Figure 50 Speedometer Gauge — Tachometer Gauge

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 51
July 18, 1999— Electrical Circuit Diagrams

Transmission Oil Temperature Gauge, p. 9

CHAPTER 6
TRANSMISSION OIL TEMPERATURE GAUGE

FROM
FUSE
F4-A
(CH 2,PG 10)

16PK
13V
18TN
28C

420

I
TRANSMISSION
G
OIL
TEMPERATURE
S GAUGE

420 420
18WH

18TN
11-GJ

31

2
16WH
11-GQ

16TN
31

(235)
31 TRANSMISSION
18TN
OIL
10WH

TEMPERATURE
11-GF

LEFT
DASH SENDER
31-G
PANEL 18WH (236)
GROUND
STUD
16WH
31-G

W/3406 W/M11,N14,
SERIES 60
11-GC 11-GU
14WH 14WH

CYLINDER ENGINE
HEAD GROUND
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 9

Figure 51 Transmission Oil Temperature Gauge

s08184
52 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Voltmeter Gauge, p. 10

CHAPTER 6
VOLTMETER GAUGE

FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
VOLTMETER S C
(CH 2,PG 10) (CH 2,PG 3)

S C
(-) (-)

16RD
16PK
13V

14J
(424)

18RD
18TN

18TN
18TN

18TN

18TN
27C(+)

14G
27S(+)

28B
27C(-)
27S(-)

(422) (421)

SPEEDOMETER/
TACHOMETER
MODULE

421
18WH
11-GL
16WH
11-GQ
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 10

Figure 52 Voltmeter Gauge

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 53
July 18, 1999— Electrical Circuit Diagrams

Ether Start, p. 11

CHAPTER 6
ETHER START

PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
(504)

12PK
13L
* F10-A

16DK BL
62AY
10A

18TN
21H

ETHER 5 7
START
SWITCH 4 6
8
(600)

PANEL
62-GAY LTS GND
THERMO 21A
18WH
ADAPTER
18BN
SWITCH 14TN
(506)
OPEN 50ÎF
18TN

CLOSE 40ÎF
2-Q
21

Ï 5Î
18TN
21A

Q N (1)
16TN

16TN
21A

21

(72)
BK

BK

* FUSE LOCATIONS VARY -


ETHER
CHECK INSIDE POWER
DISTRIBUTION CENTER CONTROL
FOR ACTUAL LOCATION. VALVE

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52030 11

Figure 53 Ether Start

s08184
54 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.7. WARNING LIGHTS (CHAPTER 7)


Air Suspension Release Warning Light, p. 1

CHAPTER 7
AIR SUSPENSION RELEASE WARNING LIGHT

FROM
FUSE
F4-A
(CH 2,PG 10)

16PK
13V
18TN
28C

420

AIR
SUSP
DUMP
420
18TN
38

AIR SUSPENSION
RELEASE VALVE
MECHANICAL
GROUNDING FUNCTION
SWITCH (SHOWN IN RUN POSITION)

SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
DASH PANEL
18WH
38-G
8WH
11-GB

RIGHT
GROUND DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 1

Figure 54 Air Suspension Release Warning Light

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 55
July 18, 1999— Electrical Circuit Diagrams

Engine Oil Pressure Warning Light, p. 2

CHAPTER 7
ENGINE OIL PRESSURE WARNING LIGHT

FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
LOW

16RD
16PK
13V

14J
OIL
PRESS 423
28A
18TN

423

18RD
18TN

14G
28B
18TN
35L

422 (421)

SPEEDOMETER/
TACHOMETER
MODULE

(421) 421
18WH
11-GL
18GY

18GY
47/48(+)

47/48(-)

16WH
11-GQ

FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE


DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE WARNING LIGHT.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 2

Figure 55 Engine Oil Pressure Warning Light

s08184
56 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Engine Water Temperature Warning Light, p. 3

CHAPTER 7
ENGINE WATER TEMPERATURE WARNING LIGHT

FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
HIGH

16RD
16PK
13V

14J
WATER
TEMP 423
28A
18TN

423

18RD
18TN

14G
28B
18TN
29L

422 (421)

SPEEDOMETER/
TACHOMETER
MODULE

(421) 421
18WH
11-GL
18GY

18GY
47/48(+)

47/48(-)

16WH
11-GQ

FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE


DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE WARNING LIGHT.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 3

Figure 56 Engine Water Temperature Warning Light

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 57
July 18, 1999— Electrical Circuit Diagrams

Low Air Pressure Warning Light, p. 4

CHAPTER 7
LOW AIR PRESSURE WARNING LIGHT

FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.

16RD
16PK
13V

14J
LOW
AIR 420
28C
18TN

420

18RD
18TN

14G
28B
18GY
40

40C
18GY
(421)

SPEEDOMETER/
TACHOMETER
16GY

16GY
40A

40B

MODULE

LOW AIR LOW AIR 421


PRESSURE PRESSURE
SWITCH 1 SWITCH 2
(460) (512)
18WH
11-GL

OPEN > 60 PSI OPEN > 60 PSI


(AT DASH PANEL- (AT DASH PANEL-
INSIDE CAB) INSIDE CAB)
16WH
16WH
40-GA

40-GB

16WH
11-GQ
10WH
11-GF

11-GD GROUND LEFT


8WH DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 4

Figure 57 Low Air Pressure Warning Light

s08184
58 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Low Fuel Level Warning Light, p. 5

CHAPTER 7
LOW FUEL LEVEL WARNING LIGHT

FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
LOW

16RD
16PK
13V

14J
FUEL
LEVEL 420
28C
18TN

420

18RD
18TN

14G
28B
18TN
36L

421 (421)

SPEEDOMETER/
TACHOMETER
MODULE

421 421
18WH
18TN

11-GL
36

3
16WH
11-GQ
14RD
36

FUEL
LEVEL
10WH
11-GF

SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)

GROUND LEFT
DASH
STUD PANEL
14BN
36-G

J4
CAB
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 05

Figure 58 Low Fuel Level Warning Light

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 59
July 18, 1999— Electrical Circuit Diagrams

Power Divider Lock (PDL) Warning Light and Buzzer, p. 6

CHAPTER 7
POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER

FROM IGNITION
FUSE ADAPTER
F4-A (494)
(CH 2,PG 10)

16PK
13V

18PK
13X
18TN
28C

420

POWER
+ DIVIDER
PDL
- LOCK
BUZZER
(562)
420
18GY
43

18GY
43B

N/BUZZER
18GY
43

W/BUZZER
18GY
43A

43B
18GY

POWER
DIVIDER
LOCK
SWITCH
18WH
43-G

11-GB GROUND RIGHT


8WH DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 6

Figure 59 Power Divider Lock (PDL) Warning Light and Buzzer

s08184
60 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Differential Lock Warn Light — 4x2, p. 7

CHAPTER 7
DIFFERENTIAL LOCK WARN LIGHT - 4X2

KEY SWITCH
(40)

I OFF
B1 S
BATTERY
STUD F7-A F4-A
25A A 10A
B I
14K 14C 15 13 13B
06RD 10RD 12RD 12PK 12PK
OFF
I
S

16PK
13V
A
S
OFF
S I

A
GND

18TN
28C
OFF
S I

INDICATOR LIGHT

420

GN
2
GN
BK

DIFFERENTIAL LOCK
CARRIER SWITCH (NO)

YL BK

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 7

Figure 60 Differential Lock Warn Light — 4x2

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 61
July 18, 1999— Electrical Circuit Diagrams

Differential Lock Warn Light — 6x4, p. 8

CHAPTER 7
DIFFERENTIAL LOCK WARN LIGHT - 6X4

B1
BATTERY
STUD

KEY SWITCH
(40)
6RD
14K

I OFF
10RD

S
14C

F7-A F4-A
A
25A B I 10A
15 13 13B 13V
12RD 12PK 12PK 16PK
OFF
I
S

18TN
28C
A
S (420)
OFF
S I

A
GND

OFF INDICATOR LIGHT INDICATOR LIGHT


I (FWD RR-AXLE) (RR RR-AXLE)
S

(420) (420)

18GY
18GY

49L
49K

DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(FWD FR-AXLE)
14BN

14WH 14WH BK BK 14BN


14GN

GROUND STUD
(RIGHT DASH PANEL)

14YL 14YL BK BK 14GN

DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(RR RR-AXLE)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52031 8

Figure 61 Differential Lock Warn Light — 6x4

s08184
62 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.8. CAB ACCESSORIES (CHAPTER 8)


Cigar Lighter (Cab), p. 1

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CIGAR LIGHTER (CAB)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B2 BAT
STUD

14W
6RD
10RD
14T

F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DK BL 14OR
LIGHT
LIGHTS (CH 11,PG 15)
(CH 11,PG 5,6)
14LT GN
84

CIGAR
LIGHTER
16WH
84-G
8WH
11-GD

GROUND LEFT
DASH
STUD PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

1
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 62 Cigar Lighter (Cab)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 63
July 18, 1999— Electrical Circuit Diagrams

Clock (Cab), p. 2

CHAPTER 8
CLOCK (CAB)

B2
BATTERY
ADAPTER
(498)

12RD
14N *
F10-A
10A
18LT GN
88F

B
ANALOG
CLOCK
(526)
G
18WH
88-GF
18WH
11-GAV

GROUND
ADAPTER
(454)

* FUSE LOCATIONS VARY -


CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 2

Figure 63 Clock (Cab)

s08184
64 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Electric Window — Right, p. 3

CHAPTER 8
ELECTRIC WINDOW - RIGHT

B1
BATTERY
ADAPTER
(497)

A1
12RD
14BD

PANEL
ACCESSORY LTS FEED
ADAPTER ADAPTER
(499) (503)
F4-B
25A

16DK BL
12LT BL

62AL
12W
12LT GN
83

ELECTRIC
86
WINDOW
30 RELAY
87
(145)
A 87 85 * 83D
12LT GN

83C
12LT GN
12LT GN

14WH
12-GW
83A

5 2 7
DRIVER
DN
4 6 1 3
UP RIGHT
8 WINDOW
SWITCH

12LT GN
12LT GN

83D
83C

(439)

83-G 62-GAL
14WH 16WH

446 B A
16LT GN

16LT GN
83C

83D
11-GAW
14WH

73 A B
16RD

16YL

GROUND
ADAPTER
(455)
RIGHT
WINDOW
* RELAY LOCATIONS VARY -
MOTOR
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 3

Figure 64 Electric Window — Right

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 65
July 18, 1999— Electrical Circuit Diagrams

Defroster Fan(s), p. 4

CHAPTER 8
DEFROSTER FAN(S)

SINGLE DEFROSTER

SINGLE
DEFROSTER
FAN
RED
LO SPD
WINDING 313
BLACK
76F
HI SPD 16LT GN
WINDING FROM
M ORANGE SPLICE
(CH 8,PG 12)
HI OFF LO 76-G
16WH

GROUND
BLACK

DUAL DEFROSTER

RED
RED
LO SPD
WINDING 313
BLACK
76F
LEFT HI SPD 16LT GN
FROM
WINDING
DEFROSTER M ORANGE SPLICE
FAN (CH 8,PG 12)
HI OFF LO 76-G
16WH

GROUND
BLACK

LO SPD
WINDING
RIGHT
DEFROSTER
FAN HI SPD
WINDING
M ORANGE

GROUND
BLACK

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 4

Figure 65 Defroster Fan(s)

s08184
66 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Electric Windshield Wipers with Intermittent Wipe and Wash, p. 5

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. AND WASH

FROM PANEL B1
LT SWITCH BATTERY
(CH 2,PG 11) STUD FROM KEY
12
SWITCH
6RD

12LT BL
14K

(CH 2,PG 2)
F4-D 15A
TYPE I ONLY
16DK BL
62A

FROM A/C
14AL CONTROL
16RD
RELAY

12LT BL
12F
A B (CH 12,PG 1)
82H
16GY
82K

16GY
62AG
16DK BL
WIPER
16DK BL

WIPER 30 86 86 30
62S

MOTOR
18WH
INTERMITTENT 77-GS RELAY
87 87
RELAY A 87 85 85 87 A (143)
(142)
82 82A
16GY 16GY
82J

16GY
82B
16GY
82-GA
16DK BL
62AF

18WH

16DK BL
62AG
WIPER/
A WASHER
D C SWITCH
(INTER- 5 2 7
18WH

MITTENT)
12-GF

(432) 4 6 1 3
8
E
87A
16GY
F
B

WIPER
WIND- MOTOR
16GY
16GY

SWITCH
16GY

16GY

82D
82C

SHIELD
82E
82F

WASHER (431)
16WH
82-GB

PUMP
(9) B F A C (430)
16WH
87-G

GN

RD
BK

BL

62-GAG
18WH
18WH
62-GAF

L H
16WH
11-GQ

LEFT S
DASH WIND-
P X
PANEL 11-GF SHIELD
GROUND 10WH
WIPER
STUD 11-GD MOTOR
8WH
16WH
11-GK

D
82-GC
BN
16WH
430

62-GAF 62-GAG
18WH 18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

5
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 66 Electric Windshield Wipers with Intermittent Wipe and Wash

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 67
July 18, 1999— Electrical Circuit Diagrams

Horn, p. 6

CHAPTER 8
HORN

B1 BAT
STUD

6RD
14K
14AM
16RD
F5-C
15A

88B 14J
TO RADIO 16LT GN 16RD
BATTERY FEED
16GY
85

(CH 8,PG 13)


14G
TO SPEEDO/ 18RD
TACH MODULE 85D
16GY
(CH 6,PG 8)
86
30 HORN
87
RELAY
A 87 85
(463-R7)
16GY
85B

16GY
85C

1
16GY
85B

18BK

85B 76
16GY
STEERING
HORN WHEEL
(20) SLIP RING
85-G
16WH
PART OF ADJUSTABLE
18BK*

18YL

STEERING COLUMN

HORN
BUTTON
16WH
85-G

STEERING
COLUMN
16WH

J7
85-GB

CAB GROUND GROUND


* W/STATIONARY STEERING COLUMN

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 6

Figure 67 Horn

s08184
68 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Mirror Lights and Heated Mirrors, p. 7

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
MIRROR LIGHTS AND HEATED MIRRORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

A3 FROM
ACCESSORY CAB AND
ADAPTER FROM TRAILER
(501) PANEL TAIL

12LT BL
LIGHT LIGHTS

12L
SWITCH RELAY
(CH 2,PG 11) (CH 11,PG 2)

F5-A
15A

10BN
TO

68E
MOTORIZED 78C
MIRRORS 16LT GN

16DK BL
62AX
(CH 8,PG 8-10)
16LT GN
78

10BN
68D
5 2 7
HEATED
MIRROR 4 6 1 3
8
F8-C
SWITCH 15A
(438)
16BN
68C

78A
18LT GN
78-G
18WH
62-GAX
18WH
18LT GN
78B

58J
18BN
58L

18BN

444 450 451 443


18LT GN

18LT GN
18BN
18BN
78A

58B

78A
58B

(70) (70)
18GN
18GN

18YL

18YL
18WH
62-GAX
18WH
78-G

LEFT RIGHT
HEATED HEATED
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH

18WH

70 70
GROUND
18WH
11-GY

ADAPTER
444
18WH
11-GY

(456) 11-GZ
18WH 443
11-GX 11-GAE
18WH 18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

7
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 68 Mirror Lights and Heated Mirrors

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 69
July 18, 1999— Electrical Circuit Diagrams

Right Motorized Mirror, p. 8

CHAPTER 8
RIGHT MOTORIZED MIRROR

FROM
HEATED MIRROR ONE-WAY
SWITCH 78C 78C
(CH 8,PG 7) 16LT GN 16LT GN

RIGHT
MOTORIZED
MIRROR
SWITCH
L2 62AW
(437)
16DK BL
PANEL
LTS FEED 7 5 2
ADAPTER
(504) 4 6 1 3
8

62-GAV
18WH
18LT GN

18LT GN
78E
78F

18WH
(443) 78-GA
18LT GN
18WH

18LT GN
62-GAV

78E
78F

(70)
RD
BK

MOTOR
GROUND
ADAPTER
(456)

11-GAD 78-GA
18WH 18WH

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 8

Figure 69 Right Motorized Mirror

s08184
70 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Dual Motorized Mirrors (Left and Right), p. 9

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
DUAL MOTORIZED MIRRORS (LEFT & RIGHT)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

FROM
78C
16LT GN HEATED MIRROR
ONE-WAY SWITCH
(CH 8,PG 7)
78M 78C
16LT GN 16LT GN

L2
PANEL
LTS FEED
LEFT ADAPTER RIGHT
(504)

16DK BL
MOTORIZED MOTORIZED
62AZ
MIRROR MIRROR
SWITCH SWITCH
(823) 62BZ 62AW (437)
18LT GN 16DK BL

2 5 7 7 5 2

3 1 6 4 4 6 1 3
8 8

62-GBZ 62-GAV
18WH 18WH 18LT GN

18LT GN
18LT GN

18LT GN
18WH

18WH
78-GAZ

78-GA
78N

78E
78P

78F

(444) (443)
18LT GN

18LT GN
18LT GN

18LT GN
18WH

18WH
62-GAV
62-GBZ
78E

78E
78F

78F

(70) (70)
RD

RD
BK

BK

MOTOR MOTOR

78-GAZ 78-GA
18WH 18WH
18WH
11-GAD

GROUND
ADAPTER
(456)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

9
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 70 Dual Motorized Mirrors (Left and Right)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 71
July 18, 1999— Electrical Circuit Diagrams

Dual Axis Motorized Mirrors, p. 10

CHAPTER 8
DUAL AXIS MOTORIZED MIRRORS

LEFT HAND MIRROR RIGHT HAND MIRROR


U/D L/R U/D L/R

(70)
16GN

16WH

(70)
16YL
(70)

16WH
16YL
16GN

D 962F
78R 58B (70)
18LT GN 18BN

C
78P 78F
18LT GN 18LT GN

18LT GN
78F

18LT GN
B

18BN
58B

78E
78N 78E
18LT GN 18LT GN
(443F)
F
(444F)
78F
18LT GN
G
78E
18LT GN

E
78S 58B
18LT GN 18BN

963F
20LT BL/BK STRIPE

20WH

(1137)
20WH/BK STRIPE
20LT BL

20YL

20YL/BK STRIPE

SWITCH CIRCUIT FUNCTION


FUNCTION LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C)(78N+78GA) (78F+78C)(78E+78GA)
RIGHT (78N+78C)(78P+78GA) (78E+78C)(78F+78GA)
UP (78R+78C)(78P+78GA) (78S+78C)(78F+78GA)
LH RH DOWN (78P+78C)(78R+78GA) (78F+78C)(78S+78GA)

U/D
DUAL AXIS
L/R MOTORIZED
MIRROR SWITCH
(1137)
BAT
18OR
18BK
GND

H A
(1137)
A4
78-GA
GND ADAPTER 18WH
(456)
FROM
78C
HEATED MIRROR 18LT GN
SWITCH
(CH 8,PG 7)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 10

Figure 71 Dual Axis Motorized Mirrors

s08184
72 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Power Source (CB), p. 11

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
POWER SOURCE (CB)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B2
BATTERY
STUD

14W
8RD
14RD
14AA

F5-D
20A
14LT GN
86K

CB RADIO POWER CB RADIO POWER


RD
BK (RECEPTACLE TYPE)
(TERMINAL BLOCK TYPE)
14WH
86-GK
10WH
11-GI

GROUND LEFT
DASH
STUD PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

11
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 72 Power Source (CB)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 73
July 18, 1999— Electrical Circuit Diagrams

Radio-CB Accommodation Package, p. 12

CHAPTER 8
RADIO-CB ACCOMMODATION PACKAGE

FROM
FUSE
F5-B
(CH 2,PG 2)

16LT GN
428 86E
16LT GN
86E

76F
16LT GN
TO DEFROSTER
FAN(S)
(CH 8,PG 4)
76-G
16LT GN
86AE

16WH

86-GE
16WH

525
11-GAC
16WH
16WH
86-GF
16LT GN
86F

CB + - A G
14WH
11-GAB

RADIO
(PROVIDED
BY CUSTOMER)
16GN

16YL

429
14WH
11-GAB
20GN

20BK

CB
8WH
11-GB

SPEAKER

GROUND RIGHT
DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 12

Figure 73 Radio-CB Accommodation Package

s08184
74 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Radio-Cab Speakers, p. 13

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIO-CAB SPEAKERS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B1
FROM F5-C 14AM
16RD
14K
6RD BATTERY
FUSE STUD
F5-B
(CH 2,PG 2) 15A
85 TO HORN
16GY RELAY
(CH 8,PG 6)

16RD
14J
TO SPEEDO/
16LT GN

14G
86

18RD TACH MODULE


16LT GN (CH 6,PG 8)
88B

426

426
18RD

18YL

G LR+ LR- RR- RR+ LF+ LF- RF- RF+


RADIO
A B
20WH/BK
20GN/BK

20GY/BK
20VT/BK

20WH
20GN

20VT
18BK

20GY

LEFT
DASH
PANEL
GROUND 426
STUD 427 428
11-GD 86-GA 86C
8WH 18WH 18LT GN
18LT GN

18LT GN
86P

86V

86D
18LT GN
86B
18LT GN
18LT GN
18LT GN

86W
86N

86A
18LT GN
TO
SLEEPER 86AR 86AT TO
18LT GN 18LT GN
SPEAKER SLEEPER
86AS 86AU
(CH 10,PG 4) 18LT GN 18LT GN SPEAKER
(CH 10,PG 4)
18LT GN

18LT GN
86D
18LT GN

86A
18LT GN
86S

86T
18LT GN
18LT GN

18LT GN

18LT GN
86R

86U

86C
86B

489
18LT GN

18LT GN
86S

86T

530 529
18LT GN

18LT GN
86R

86U

20GN

20GN
20BK

20BK

531 528 LEFT RIGHT


20GN 20GN FRONT FRONT
+ + SPEAKER +
+ SPEAKER
LEFT RIGHT
-
- - -
20BK 20BK
REAR REAR
SPEAKER SPEAKER
CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

13
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52032

Figure 74 Radio-Cab Speakers

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 75
July 18, 1999— Electrical Circuit Diagrams

Owner/Operator Spare Switch, p. 14

CHAPTER 8
OWNER/OPERATOR SPARE SWITCH

W/FUSE
A1
B2 ACCESSORY
BATTERY ADAPTER
STUD (499)

10RD
14AR
*

12LT BL
F10-A

12S
30A
10RD
14AS

SPARE
30 86
ACCESSORY
RELAY
87
(167) A 87 85

18WH
*

12-GS
PANEL
LIGHTS PANEL
FEED LIGHTS
10RD
14AF

ADAPTER
11-GAL GROUND
18 WH
(504) ADAPTER
(506)
16DK BL
62U

SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
62-GU
18WH
14AQ
10RD

N/FUSE

OWNER/ PANEL
OPERATOR LIGHTS
CONNECTION FEED
ADAPTER
(504)
16DK BL
62H

SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
18WH
62-GH

PANEL
LIGHTS
* FUSE AND RELAY LOCATIONS GROUND
VARY- CHECK POWER ADAPTER
DISTRIBUTION CENTER FOR (506)
ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52032 14

Figure 75 Owner/Operator Spare Switch

s08184
76 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.9. CHASSIS ACCESSORIES (CHAPTER 9)


Air Dryer, p. 1

CHAPTER 9
AIR DRYER

B1 IGNITION
BATTERY ADAPTER
ADAPTER (494)
(497)

16RD
* F10-A 14AD

13AH
14PK
15A
16GY
39A

AIR DRYER 30 86
CONTROL
RELAY 87 GROUND
(146) A 87 85
ADAPTER
* (455)
13-GAD
16GY
39B

18WH

1
B.W. AD-4 BRAKEMASTER B.W. AD-9
AIR DRYER AIR DRYER AIR DRYER

1 1 1
16RD
39
16RD

14RD
39

BK

B.W.AD-4 BRAKEMASTER B.W. AD-9


AIR DRYER AIR DRYER AIR DRYER
CLOSE 50ÎF CLOSE 50ÎF (363)
CLOSE 50ÎF
14BN
16BN

16BN
39-G

39-G

J7 J7 J7
CAB CAB CAB
GROUND GROUND GROUND

* FUSE AND RELAY


LOCATIONS VARY- CHECK
INSIDE POWER DISTRIBUTION
CENTER FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 1

Figure 76 Air Dryer

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 77
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (Bendix), p. 2

CHAPTER 9
ABS/ATC (BENDIX)

B1
BATTERY
STUD

6RD
14K
14AN 14AN
10RD 10RD

FROM 13V
10RD
14AE

FUSE 16PK
F4-A
(CH 2,PG 10)

18TN
28C
F10-A

16RD
TRAC

14P
30A 420
CNTL
* ANTI
IGNITION LOCK
ADAPTER F10-B
(494) 420 420 10A
*
10GY

13W
14PK
94

ABS
18GY
94E

18GY
94P
WARNING
30 86 94B
14GY
LIGHT
87 RELAY
87 30
A 85 ABS 85 (165)
IGNITION *

18GY
94BD
87
RELAY 86 87 A
16WH
94-GA

(152)
*
10GY
94K

94-GA
TRACTION
16WH

16WH
94-G

18GY
94BE

CONTROL
SWITCH
16GY
94H

(511)
282
16GY

16GY

16GY
94KC
94KA

94KB

5 6

GROUND
471 282 ADAPTER
16OR

A B C
(455)
16BK
16LT GN

16GY
16BN
16TN

B1 K2 K3 E3 C2 F2
WARNING
BATTERY

BATTERY

BATTERY

ATC LIGHT

ATC DISABLE

ABS
CONTROL
MODULE

* FUSE AND RELAY


LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 2

Figure 77 ABS/ATC (Bendix)

s08184
78 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (Bendix), p. 3

CHAPTER 9
ABS/ATC (BENDIX)

W/ J1939
DATA LINK

W/ J1922
J1939 TERM J1939 XMSN J1939 ENGINE DATA LINK
RESISTOR CONN CAP DATA LINK
(1110) (1112) (1097) LEFT FRONT
WHEEL LEFT FRONT
FROM ECM SPEED
C B A C B A C B A (CH 4,PG 2,9,13) MODULATOR
SENSOR VALVE
(290)
20GN

20GN
20GN

SHD

SHD
SHD

(403)
20YL

20YL
20YL
GN(-)

GN(-)

GN(-)
YL(+)

YL(+)
YL(+)
20

20

20

B A
GN(-)
20GN C

18BK
SHD

18BK
20
A
YL(+)
16PK/WH
16TN/WH

20YL B
289
2 1
20YL
SHD
20GN

YL(+)
GN(-)

20

16GY/WH
16OR/WH

16BN/WH
16RD/WH

16BK/WH
D3 D2 C3 B3 B2 J2 J1 H1 F1 G1

HOLD
EXHAUST
OUTPUT

SINK
INPUT

ABS
ATC GROUND

ATC SOURCE

J1922(+)
J1939(SHD)

J1939(+)

J1922(-)
J1939(-)

CONTROL
EXHAUST

OUTPUT
MODULE

INPUT
HOLD

SINK

D3 D2 E1 D1 F1 F2 F3
16LT GN/WH

16OR/WH

16GY/WH
16VT/WH
16LT BL/WH
16BN
16BL

REAR
CHASSIS 690 6 5 10 12 11 2 1
CONNECTOR
16OR/WH

16GY/WH
16RD/WH
16BN/WH

16BK/WH
16YL
16BL

A 2 1
351
TRACTION
CONTROL C LEFT
18BK

18BK

SOLENOID 1
REAR
(360) WHEEL
2
SPEED
LEFT REAR SENSOR
MODULATOR
VALVE
(353)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 3

Figure 78 ABS/ATC (Bendix)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 79
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (Bendix), p. 4

CHAPTER 9
ABS/ATC (BENDIX)

DATA DATA RIGHT FRONT


LINK LINK WHEEL
NEG POS SPEED
(515) (514) RIGHT FRONT
SENSOR MODULATOR
D D
VALVE
(291)
16BK

16BK
94J(+)
94K(-)

18BK

18BK
A
292 B
282 2 1
2 1
ECM
GND

16LT GN/WH
16DK BL/WH

16LT BL/WH
16VT/WH
16DK BL

16RD

16WH

16WH

16WH
16YL/WH

WH1

WH2

WH3
G3 G2 H3 H2 C1 E1 D1 A1 A2 A3

HOLD
EXHAUST
OUTPUT

SINK

GROUND

GROUND

GROUND
INPUT
J1587(+)
J1587(-)

EXHAUST

OUTPUT

INPUT
HOLD

SINK

ABS CONTROL MODULE


B1 C1 A1 E2 E3

16YL/WH
16RD/WH

16DK BL/WH
16BK/WH
16BN/WH

REAR
CHASSIS 690 7 9 8 4 3
CONNECTOR
16DK BL/WH
16LT GN/WH

16YL/WH
16LT BL/WH

16VT/WH

A 2 1
352
C
18BK

18BK

RIGHT
RIGHT REAR REAR
MODULATOR WHEEL
VALVE SPEED
(354) SENSOR

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 4

Figure 79 ABS/ATC (Bendix)

s08184
80 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (WABCO), p. 5

CHAPTER 9
ABS/ATC (WABCO)

FROM 13V 28C


16PK 18TN
FUSE
F4-A 420 L2
(CH 2,PG 10) PANEL LTS
ANTI TRAC FEED ADAPTER
LOCK CNTL (504)

16DK BL
FROM

62AJ
ABS POWER (420) 15 14

RELAY
(CH 9,PG 6)
11-GR
18GY

16WH
13AX
14PK

94E

MUD/SNOW
ABS SWITCH
WARNING 30 7 5 (753)
18GY
94BD

86
LIGHT 87 4 6
(166) 85 87 A 8 LEFT
* FRONT
94N WHEEL LEFT
16GY 94-GB
18WH SPEED FRONT
SENSOR MODULATOR
16WH
94-G

VALVE
(768)
16GY
94BE
16WH
11-GR

3 282
18WH
94-GC

94H 2
16GY 282 6
16GY

BLINK CODE
94H

18BK

18BK

SWITCH 3
(511) G3 G1 (767) 1
GROUND GROUND
ADAPTER ADAPTER
16GY
94BE

(455) FROM (453)


ABS POWER
16GN/YL

16BN
16BK

16BN

16BL
RELAY
(CH 9,PG 6)
(766)
10 3 7 8 9 4 3
COMMON

OUT
OUTPUT

IN
INPUT
ABS LIGHT

ATC LIGHT

ABS
CONTROL
MODULE

* FUSE AND RELAY


LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 5

Figure 80 ABS/ATC (WABCO)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 81
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (WABCO), p. 6

CHAPTER 9
ABS/ATC (WABCO)

14AN
B1
14AN 14K
10RD 10RD 6RD BATTERY
STUD
I1
13AX 13W IGNITION
14PK 14PK
ADAPTER
(494)
30
85 ABS
87
POWER RELAY
FROM A 87 86 (152)
ABS WARNING * FROM
LT RELAY ABS WARNING
94A 94-GC
*(CH 9,PG 5)
10RD 18WH LIGHT RELAY
(CH 9,PG 5)

DATA DATA RIGHT FRONT


LINK LINK WHEEL
NEG POS SPEED
F10-B F10-A (515) (514)
10A 10A SENSOR RIGHT FRONT
MODULATOR
* * VALVE
D D
(769)
14GY
14GY
94K1

94K

16BK

16BK
98J(+)
98K(-)

2
ABS
18BK

18BK

POWER A B
(755) 3 J7
CAB
(282) 2 1 (770) 1
GND

16WH

16WH
94-GA

94-GB
16GN/YL
16BN
16BK

16BL
16BN
16BK
16BK

98J(+)
14GY
14GY

98K(-)
94K
94K1

(771) (766) (771)

2 1 9 4 5 6 11 2 10 12 11
COMMON

GROUND

GROUND
OUTPUT

OUT
INPUT

IN
IGNITION

IGNITION

J1587(+)
J1587(-)

ABS CONTROL MODULE

(662)

* FUSE AND RELAY


LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 6

Figure 81 ABS/ATC (WABCO)

s08184
82 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

ABS/ATC (WABCO), p. 7

CHAPTER 9
ABS/ATC (WABCO)

W/ J1939 W/ J1922
DATA LINK DATA LINK

J1939 TERM J1939 XMSN J1939 ENGINE FROM ECM


RESISTOR CONN CAP DATA LINK (CH 4,PG 2,9,13)
(1110) (1112) (1113)

C B A C B A C B A

16BK

16BK
98Z(+)
98Y(-)
20GN

20GN

20GN
SHD

SHD

SHD
20YL

20YL

20YL
GN(-)

GN(-)

GN(-)
YL(+)

YL(+)

YL(+)
20

20

20
GN(-) (403)
20GN
SHD
20

16PK/WH
16TN/WH
YL(+)
20YL
20YL
SHD
20GN

YL(+)
GN(-)

20

6 8 7 6 7
J1939(SHD)

J1939(+)

JI922(+)
J1939(-)

JI922(-)
ATC VALVE

ATC VALVE

ABS

COMMON
COMMON

OUTPUT
OUTPUT

CONTROL
INPUT
INPUT

OUT
OUT

MODULE
IN

IN

1 2 10 12 11 5 6 3 4 7 9 8
16LT GN/WH

16RD/WH
16OR/WH

16BK/WH
16BN/WH
16LT BL/WH

16DK BL/WH
16VT/WH
16GY/WH

16YL/WH
16BN

16BL

(690) 1 2 10 12 11 5 6 3 4 7 9 8
16BN
16BK

16BN
16GN/YL

16GN/YL
16BK
16BN
16BN

16BN

1
16BL

16BL

1
16BL

(774) 3
(777) 3

2 2
18BK

18BK

18BK

18BK

LEFT REAR RIGHT REAR


WHEEL WHEEL
SPEED SPEED
TRACTION SENSOR
SENSOR LEFT REAR CONTROL RIGHT REAR
MODULATOR SOLENOID MODULATOR
VALVE (778) VALVE
(775) (776)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52033 7

Figure 82 ABS/ATC (WABCO)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 83
July 18, 1999— Electrical Circuit Diagrams

Trailer Connection — Back of Sleeper Mounted, p. 8

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRAILER CONNECTION - BACK OF SLEEPER MOUNTED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/TRACTOR ABS

B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER G2
FOR ACTUAL LOCATION. GND ADAPTER

10RD
14CP
(454)

* F10-A
30A

13-GCP
14WH

10GY
94AH
86 30 ABS
TRAILER
I2 87 RELAY
87 A
IGN ADAPTER
85 (470)
(495) *

13CP
14PK
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 2)
(CH 11,PG 14)

FROM FROM
TRAILER STOP
MARKER LIGHT
LIGHTS RELAY
(CH 11,PG 14)
RELAY
12OR

12OR

10OR

(CH 11,PG 2)
10GY
12BN

10BN
94AF
56C

57C

70C
58S

68B

LEFT
DASH
PANEL
GROUND
STUD (923) (922)
12OR
12OR

10OR
10GY

10BN
12BN

94AF
57C
56C

68B

70C
58S

(942)
10WH

(926) (925)
11-GI

11-GAN
10WH
11-GAN
10WH

12OR

12OR

10OR
10GY
12BN

10BN
94AF
56D

57D

70C
58A

68A

11-GN 11-GN 11-GAL


10WH 8WH 8WH

TRAILER
TRAILER SLEEPER TRAILER SOCKET
SOCKET GROUND SOCKET (112)
GROUND GROUND
(INSIDE CAB) (INSIDE SLEEPER)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 CHANGED WIRE GAUGE A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

8
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52033

Figure 83 Trailer Connection — Back of Sleeper Mounted

s08184
84 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Trailer Connection — Frame Mounted, p. 9

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRAILER CONNECTION - FRAME MOUNTED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/FOUR WHEEL TRAILER

B1
* FUSE AND RELAY
LOCATIONS VARY -
BAT STUD CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.

10RD
14CP
(454)

* F10-A
30A
13-GCP
14WH

10GY
94AH

ABS
TRAILER
86 30 RELAY
(470)
I2 87 *
85 87 A FROM
IGN ADAPTER TRAILER
(495) TAIL
LIGHTS
13CP
14PK RELAY
(CH 11,PG 2) FROM TRAILER
MARKER LIGHTS
RELAY
(CH 11,PG 2)

FROM FROM TURN


STOP RELAYS
LIGHT (CH 11,PG 14)
RELAY
12OR
12BN

120R
10OR

56C
58S

57C
10BN

(CH 11,PG 14)


70C

10GY
68B
94AF

922 923
TO TRAILER
SOCKET
GROUND
12OR
12BN

120R
10OR

56C

57C
58S
10BN
70C

10GY
68B
94AF

(INSIDE SLEEPER)
(CH 9,PG 8)

925 926
8WH

10RD

10BL

12GN
12BN
12BK

12YL

318 316
8WH

12GN
10RD

10BL

12BN
12BK

12YL

FOUR WHEEL
TRAILER
S A T C L R JUNCTION
BLOCK
(113)
FOUR WHEEL
8WH

12OR

12OR
10OR
11-GN

10GY

12BN

12BN
94AF

TRAILER
58R

56C

57C
68B
70C

JUNCTION
BLOCK
GROUND TRAILER
SOCKET
(112)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 RELAY WAS SWITCH A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

9
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52033

Figure 84 Trailer Connection — Frame Mounted

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 85
July 18, 1999— Electrical Circuit Diagrams

Two Speed Axle Wiring, p. 10

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TWO SPEED AXLE WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

I2
IGNITION
ADAPTER FROM FROM
(495) FUSE FUSE
F4-A F5-C

14TN
93
(CH 2,PG 10) (CH 2,PG 3)

TWO
SPEED
AXLE
SWITCH

16RD
16PK
13V

14J
(417)
16TN
93A

18RD
18TN

14G
28B
18TN
93B

(421)

VOLTAGE PRESENT SPEEDOMETER/


FOR LOW SPEED TACHOMETER
SETTING MODULE

421
18WH
11-GL
16WH
11-GQ
10WH
11-GF

GROUND LEFT
DASH
STUD PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

10
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52033

Figure 85 Two Speed Axle Wiring

s08184
86 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)


Auxiliary Circulation Fan, p. 1

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AUXILIARY CIRCULATION FAN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B2
BATTERY
STUD
14AK
6RD
10RD
14AV

* F10-D
30A
10RD
14AX

942
10RD
14AX

582-A 582-B
10A
16LT GN
76L
16LT GN
76K

AUXILIARY
642 CIRCULATION
W/LOW ROOF FAN
ONLY
18BK

BK
76K

606 611
76K LO RD
18BK
76-GK
OFF M
HI OR
18WH

323
18WH
76-GK

BK
W/SKYRISE
ONLY

GROUND
14WH
11-GAC

ADAPTER
642 (454)
906
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

1
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52034

Figure 86 Auxiliary Circulation Fan

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 87
July 18, 1999— Electrical Circuit Diagrams

Auxiliary Radio Controls, p. 2

CHAPTER 10
AUXILIARY RADIO CONTROLS

SEEK OFF SEEK BAND BAND


UP DN RADIO

20RD/WH

20BN/WH
20RD

20VT

20BN
483 474
18LT GN

18LT GN

18LT GN

18LT GN

18LT GN
86M
86H

86K

86L
86J

906
18LT GN

18LT GN

18LT GN

18LT GN
18LT GN

86M
86H

86K

86L
86J

577 576
18

18

18

18
18

2
18

18

NO C
1 3
AM/FM
BAND
STATION SELECT
SEEK SWITCH
UP-DOWN
SWITCH

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 2

Figure 87 Auxiliary Radio Controls

s08184
88 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Bunk Fluorescent and Reading Lights, p. 3

CHAPTER 10
BUNK FLUORESCENT AND READING LIGHTS

B2
63AA 14AP 14AK BATTERY
14DK BL 14RD 6RD
906 STUD
F8-D
20A

14DK BL
63AA
322
603 (W/SKYRISE)
643 643
63AP 63AP 63U 63T 63U
18OR 16DK BL 18DK BL 18LT GN 18DK BL
18OR

610

18DK BL
BUNK

63U
63AR

18DK BL
FLUORESCENT 18DK BL

63W
18BK

LIGHT 643
18WH 604
UPPER

18DK BL
720
63AR
LOWER BUNK

18RD
18WH
BUNK READING

18RD
READING LIGHT
605 LIGHT
UNDER
CABINET
18RD

LIGHT
18WH

18WH

FROM
FROM

18WH
HEATER

18BK
HEATER (610) CONTROL 18WH
18BK

CONTROL PNL LT 604


PNL LT (CH 11,PG 11)
720
18WH

18WH

(CH 11,PG 11)


16DK BL
62BP

18WH
18BK

18WH
63-GU
(603) W/SKY-RISE
N/SKY-
906 322 RISE
16DK BL
62BP

18WH
63-GK
18BK
63-GJ

18WH
63-GU
16DK BL

605
62BP

63-GW
18WH

321
906 (W/SKYRISE)
18WH
18WH

63-GU
63-GR

READING 220
18WH
63-GX

LIGHT GND
18WH
63-GK
18BK
63-GJ
16DK BL

SWITCH
62BP

SLEEPER
DOME
18DK BL
62Z

LIGHT
(643) SWITCH 63-GA 11-GAB
(502) 16WH 14WH
11-GAD
14WH

5B 2B
16WH

16WH

7
63-GK
63-GJ

8
429
18DK BL

10 4 6 1 3
62Z

9 642
16WH
11-GAB
18WH
62-GE

11-GAD
14WH

7 5 2 BUNK
DOME
18WH

16DK BL

16DK BL
62-GE

63-GE
63-GF

4 6 1 3 LIGHT
8
SWITCH
(594)
8WH
11-GB

11-GBD
12WH

RIGHT
DASH
(429)
16WH

16WH

11-GBC
14WH
63-GE

63-GF

(906) PANEL
GROUND 906
18WH
62-GZ

63-GF
16DK BL STUD
11-GBD
12WH

63-GE
16DK BL
GROUND
11-GAF 11-GBC ADAPTER
10WH 14WH
(454)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 3

Figure 88 Bunk Fluorescent and Reading Lights

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 89
July 18, 1999— Electrical Circuit Diagrams

Bunk Speakers, p. 4

CHAPTER 10
BUNK SPEAKERS

W/HEADSET JACK N/HEADSET JACK

VOLUME/BALANCE CONTROL VOLUME/BALANCE CONTROL


18BK

18BK
18GN
18GN

18GN

18GN

18RD

18RD
18BN
18YL
18RD
RESISTOR
18YL

120 OHMS
.5 WATTS
18BK

18BK

-TYP-
CAPACITOR
10MFD - -
25V 18BK 18BK
-TYP-
HEADSET
JACK
18GN

18GN

18BK 18BK

18YL 18RD

117 118 117 118

(906) 117 118


86AR 86AR
18LT GN 18LT GN
FROM 86AS 86AS
CAB 18LT GN 18LT GN
RADIO 86AU 86AU
(CH 8,PG 13) 18LT GN 18LT GN
86AT 86AT
18LT GN 18LT GN
18LT GN

18LT GN
18LT GN

18LT GN
86AW

86AY
86AZ
86AX

FOR SKYRISE FOR SKYRISE


ONLY ONLY
322 642 323
86AW 86AY
18LT GN 18LT GN
86AX 86AZ
18LT GN 18LT GN
18LT GN

18LT GN
18LT GN

18LT GN
86AW

86AY
86AZ
86AX

(574) (575)
20GN

20GN
20BK

20BK

LEFT RIGHT
- -
BUNK BUNK
+ +
SPEAKER SPEAKER

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 4

Figure 89 Bunk Speakers

s08184
90 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Luggage Compartment Lights, p. 5

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LUGGAGE COMPARTMENT LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B2
63AA 14AP 14AK
14DK BL 14RD 6RD BATTERY
906 STUD
F8-D
20A

14DK BL
63AA
14DK BL
63AB

63AJ 63AC 63AD


18BK 18DK BL 18BK

583 587

18BK
18BK

LEFT RIGHT
MERCURY MERCURY
SWITCH SWITCH
18WH

18WH

583 587
18WH

18WH
63AK

63AE
18DK BL

18DK BL
63AH
63AL

LEFT RIGHT
LUGGAGE LUGGAGE
COMPARTMENT COMPARTMENT
LIGHT LIGHT
(589) (588)
18WH

18WH
63-GAK

63-GD

11-GAF 11-GAG
10WH 12WH
11-GBC
14WH

GROUND
ADAPTER
(454)
11-GBC 11-GBD 11-GBD
12WH 12WH 12WH
906

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

5
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52034

Figure 90 Luggage Compartment Lights

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 91
July 18, 1999— Electrical Circuit Diagrams

Power Salem Vent, p. 6

CHAPTER 10
POWER SALEM VENT

B2
BATTERY
14AK STUD
6RD
10RD
14AV

*
F10-B
30A
10RD
14AX

5
10RD
14AX

582-A 582-B
10A
16LT GN
76K
18LT GN
76M

10 OHMS
595
LO POWER
OFF SALEM
HI VENT
18WH
76-GM

GROUND
ADAPTER
10WH
11-GAF

(454)
906
11-GBC 11-GBD 11-GBD 11-GBC
14WH 14WH 14WH 14WH

* FUSE LOCATIONS VARY-


CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 6

Figure 91 Power Salem Vent

s08184
92 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Power Source, p. 7

CHAPTER 10
POWER SOURCE

B2
BATTERY
STUD

14AK
6RD
14AW
10RD

*
F10-C
20A
12RD
14AY

942
14RD
14AY

789
790 W/57 INCH BUNK
14BK

RIGHT
AUXILIARY
POWER
SOURCE
(789)
14WH

W/57 INCH BUNK


789
790
14WH
86-GH
11-GAG
12WH

GROUND
ADAPTER
11-GBC
14WH

(454)
906
11-GBD 11-GBD 11-GBC
12WH 12WH 12WH

* FUSE LOCATIONS VARY-


CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 7

Figure 92 Power Source

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 93
July 18, 1999— Electrical Circuit Diagrams

Refrigerator Wiring, p. 8

CHAPTER 10
REFRIGERATOR WIRING

B2
BATTERY
STUD

14AK
6RD
FROM

10RD
14AV
HEATER
* CONTROL
F10-D PANEL
30A LIGHT
(CH 11,PG 11)
10RD
14AX

16DK BL
62BP
942

906
10RD
14AX

582-B
16DK BL
62BP

582-A 582-C
5A

REFRIGERATOR
POWER
18LT GN
86AV

SOURCE
18DK BL
62X

(791)

5 2 7
REFRIGERATOR 4 6 1 3
ON/OFF 8
SWITCH
(613)

86AG 62-GX
14BK 14BK 18LT GN 18WH
18WH

14WH 14WH
86-GK

612
10WH
11-GAF
18WH
86-GR

GROUND
ADAPTER
11-GBC
14WH

(454)
906
11-GBD 11-GBD 11-GBC
14WH 14WH 14WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 8

Figure 93 Refrigerator Wiring

s08184
94 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

TV/VCR Wiring, p. 9

CHAPTER 10
TV/VCR WIRING

B2
BATTERY
STUD

14AK
6RD
FROM
HEATER
10RD
14AV

PANEL
LIGHT
* (CH 11,PG 11)
F10-D
30A 16DK BL
62BP
10RD
14AX

942
906
10RD
14AX

16DK BL
62BP

582-A
20A
18DK BL
62Y
14LT GN
86X

TV
POWER TV/VCR 5 7
SOURCE ON/OFF
SWITCH 4 6
8
(590)
62-GY
14LT GN

18WH
86Y

643
W/118" PRO-SLEEPER
HIGH ROOF
UPPER BUNK
14LT GN
86AR

86AR
10WH
11-GAF

14BK 14BK 14LT GN


86-GP
14WH 14WH 14WH

607 608
11-GAC
14WH

11-GBC
14WH
GROUND
ADAPTER
11-GAD
14WH

* FUSE LOCATIONS VARY- (454)


CHECK INSIDE POWER 906
11-GAD 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER 14WH 12WH 12WH 12WH
FOR ACTUAL LOCATION 642

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52034 9

Figure 94 TV/VCR Wiring

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 95
July 18, 1999— Electrical Circuit Diagrams

1.11. LIGHT SYSTEMS (CHAPTER 11)


Back-Up Lights, p. 1

CHAPTER 11
BACK-UP LIGHTS

FROM
FUSE
F4-C
(CH 2,PG 10)

18OR
71
2

16OR
71
94
WHITE
16WH

BACK-UP
LIGHT
SWITCH
(230)
(SWITCH CLOSED
IN REVERSE ONLY)
BLACK
16BK

94
16OR
71A

2
16OR
71A

3
14BL
71A

W/FOUR
WHEEL
TRAILER
854
14BL
71A

127

LEFT 71A
14BL
RIGHT
BACK-UP 11-GV BACK-UP
LIGHT 14WH LIGHT
127A 128
127
14WH
11-GV

FRAME
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 1

Figure 95 Back-Up Lights

s08184
96 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cab and Trailer Lights Switch and Relays Wiring, p. 2

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

FROM GROUND
B2 PANEL 62A STUD
BATTERY LIGHT 16DK BL LEFT
STUD SWITCH DASH
(CH 2,PG 11) PANEL

16DK BL
62S

8WH
11-GD
14W
6RD

FROM
HEADLIGHT
SWITCH
(CH 11,PG 9)

16WH
11-GK
10RD
10RD

14E
14B

16DK BL
62AR
18BN

18BN
58AA

58E

F3-C F3-A CAB AND


30A 20A 2 5 7
TRAILER
1 3 4 6 LIGHTS
8 SWITCH

16WH
62-GAR
(466)
12BN
10BN

58D
68

58C 58P
18BN 18BN
68
10BN
CAB AND
TRAILER 30 86 30 86 TRAILER
MARKER TAIL
LIGHTS 87 87 LIGHTS
RELAY A 87 85 A 87 85 RELAY
(463-R8) FROM (464-R9)
77-G A/C TO
18WH STOP
10BN

RELAY 58-G
68E
18WH
12BN

LIGHT
58R

58-GA

18WH
(CH 12,PG 1)
TO 58S RELAY
TRAILER 12BN TO (CH 11,PG 14)
68B
SOCKET TRAILER 10BN
(CH 9,PG 8)
43 SOCKET
(CH 9,PG 8,9)
10BN
68D
8WH
11-G

F8-C
15A
58H TO PARK
RIGHT
DASH
GROUND 16BN
LIGHTS
STUD
16BN

PANEL (CH 11,PG 12)


68C

TO TO PANEL
MIRROR 58L 62 LIGHTS
18BN 16DK BL
LIGHTS 58J SWITCH
(CH 8,PG 7) 18BN (CH 11,PG 11)
16BN
68A

OPTION TO CAB
(ONLY ONE USED) 58A
CLEARANCE
3 16BN
2 5 7 & ID LTS
CAB AND (CH 11,PG 3,4)
14BN

TRAILER
68A

1 3 4 6
8 LIGHTS
SWITCH
(466) TO TAIL
LIGHTS
(CH 11,PG 14)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

2
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52035

Figure 96 Cab and Trailer Lights Switch and Relays Wiring

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 97
July 18, 1999— Electrical Circuit Diagrams

Cab Clearance and Identification Lights, p. 3

CHAPTER 11
CAB CLEARANCE AND IDENTIFICATION LIGHTS
N/SKY-RISE

FROM
CAB AND
TRAILER 68E
TAIL 10BN
LIGHTS
RELAY

10BN
68D
(CH 11,PG 2)

F8-C
15A

16BN
68C

CAB
16BN
58A

CLEARANCE
AND CAB
IDENTIFICATION 428 CLEARANCE
LIGHTS AND
IDENTIFICATION
520
16BN

LIGHTS
58A

58B
18BK
18BN
521 523
58C 58E
18BK 18BK
18BN 18BN
522 524
58D 58F
18BK 18BK
18BN 18BN

58-GD 58-GF
18WH 18WH 18WH 18WH
522 524
58-GC 58-GE
18WH 18WH 18WH 18WH
521 523
58-GB
18WH 18WH
520
11-GAC
16WH
14WH
11-GAB

429
16WH
11-GAB
8WH
11-GB

GROUND RIGHT
DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 3

Figure 97 Cab Clearance and Identification Lights

s08184
98 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cab Clearance and Identification Lights With Sky-Rise, p. 4

CHAPTER 11
CAB CLEARANCE AND IDENTIFICATION LIGHTS
W/SKY-RISE

FROM
GROUND RIGHT CAB AND
DASH
STUD PANEL TRAILER
TAIL
LIGHTS
RELAY
8WH
11-GB

(CH 11,PG 2)

10BN
68E
(995)
WH1 BK1
18WH 18WH
16WH
11-GAB

10BN
68D
429
F8-C
15A
14WH
11-GAB

16BN
68C
(996)
WH2 BK2
18WH 18WH
11-GAC
16WH

16BN
58A
18BN 428
18WH
11-GAA

58A

(997)
WH3 BK3 345
345 18WH 18WH
11-GAA 58A
18WH 18BK
WH4 BK4
18WH 18WH

(998)

WH5 BK5
18WH 18WH

(999)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 4

Figure 98 Cab Clearance and Identification Lights With Sky-Rise

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 99
July 18, 1999— Electrical Circuit Diagrams

Cab Dome, Reading and Courtesy Lights, p. 5

CHAPTER 11
CAB DOME, READING AND COURTESY LIGHTS
N/SKY-RISE

B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D 428
15A

18DK BL

18DK BL
63R

63T
FROM
PANEL
14W
6RD

LIGHT 62A 62S


16DK BL 16DK BL
SWITCH 312 311
(CH 2,PG 11)
(116)

16DK BL
62AP
63M
18BK
LEFT 16DK BL
DOME
10RD
14T

63N
LIGHT 18BK

18RD

18RD
16DK BL
428
RIGHT
63S
LEFT READING
F2-B RIGHT 18BK 16DK BL READING LIGHT

16DK BL
62AP
10A DOME LIGHT
16DK BL
63Y
63

LIGHT 18BK 16DK BL

(115)
16DK BL
18DK BL

63N
63

63Z 63
18DK BL 16DK BL
16DK BL

63Y

18BK

18BK
62F

16DK BL

63A
(429) 16DK BL

DOME
18WH

18WH
18DK BL

18DK BL

18DK BL

18DK BL

5B
63H

2B 7
63V

63X

63Y

8
LIGHT
10 4 6 1 3 SWITCH
9
(442)
(450) (451)
312 311
16DK BL

18WH
62-GF
63B
18DK BL

18DK BL

18DK BL

18DK BL

18WH

18WH
63-GR

63-GT
63H

63H
63V

63V

16WH
63-GD

429
(100) (100)
18DK BL
63B

14WH
11-GAB
18BK

18BK

18BK

18BK

63C
18DK BL

429
18DK BL

18DK BL

LEFT RIGHT
63C

63C

16WH
11-GAB

COURTESY COURTESY
LIGHT LIGHT

LEFT RIGHT
DOOR DOOR
SWITCH SWITCH
8WH
11-GB

GROUND
LEFT RIGHT STUD
DOOR DOOR
RIGHT
FRAME FRAME DASH
GROUND GROUND PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 5

Figure 99 Cab Dome, Reading and Courtesy Lights

s08184
100 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Cab Dome, Reading and Courtesy Lights With Sky-Rise, p. 6

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CAB DOME, READING AND COURTESY LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/SKY-RISE

B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D 428
15A

18DK BL

18DK BL
63R

63T
FROM
14W

PANEL
6RD

LIGHT 62A 62S


16DK BL 16DK BL
SWITCH 325 320
(CH 2,PG 11)
(116)

16DK BL

18DK BL

18DK BL
62AP

63R

63T
63M
18BK
LEFT 16DK BL
DOME
10RD
14T

63N
LIGHT 18BK 16DK BL
428 312 311
RIGHT
LEFT READING

18RD

18RD
63S
F2-B RIGHT 18BK 16DK BL READING LIGHT
16DK BL
10A DOME 62AP LIGHT
16DK BL

63Y
63

LIGHT 18BK 16DK BL

(115)
16DK BL
18DK BL

63N
63

63Z 63
18DK BL 16DK BL
16DK BL

63Y

18WH

18WH
18BK

18BK
62F

16DK BL

63A
(429) 16DK BL 312 311
DOME
18DK BL

18DK BL

18DK BL

18DK BL

5B
63H

2B 7
63V

63X

63Y

8
LIGHT
SWITCH
18WH

18WH
6
63-GR

4 1 3

63-GT
10
9
(442)
(450) (451)
325 320
16DK BL
63B
18DK BL

18DK BL

18DK BL

18DK BL

18WH

18WH
63-GR

63-GT
63H

63H
63V

63V

18WH
62-GF

429
(100) (100)
16WH
63-GD
18DK BL

11-GAC
16WH
63B
18BK

18BK

18BK

18BK

63C
18DK BL
14WH
11-GAB
18DK BL

18DK BL

LEFT RIGHT 429


63C

63C

COURTESY COURTESY
LIGHT LIGHT
16WH
11-GAB

LEFT RIGHT
DOOR DOOR
SWITCH SWITCH
8WH
11-GB

GROUND
LEFT RIGHT STUD
DOOR DOOR
RIGHT
FRAME FRAME DASH
GROUND GROUND PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

6
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52035

Figure 100 Cab Dome, Reading and Courtesy Lights With Sky-Rise

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 101
July 18, 1999— Electrical Circuit Diagrams

Daytime Running Lights (DRL) — USA, p. 7

CHAPTER 11
DAYTIME RUNNING LIGHTS (DRL) - USA

I2
IGNITION B1
ADAPTER BATTERY
(495) ADAPTER
FROM (497)
FUSE
F4-A
(CH 2,PG 10)

14RD
14PK
13BL

14BL
16PK
13V
* *
FROM F10-A F10-B
HIGH
18TN

10A 15A
28C

BEAM
SPLICE
(CH 11,PG 9)
420 DRL
FROM PARK
DIMMER PARK
BRAKE BRAKE
SWITCH SWITCH
(CH 11,PG 9)
420 (468)
TO FOG NORMALLY CLOSED
LIGHT PARK BRAKE APPLIED
16GY

14YL

14YL
SWITCH

66D

66A
44B
18GY
44

(CH 11,PG 8)
44A
16GY
14YL
64C

TO KEY
14YL

14YL
64D

16YL
66F

66E

SWITCH
(CH 2,PG 1)

16WH
44-GB
DRL
MODULE A B C D E G H
(513)
14WH
66-GA

44-GB
16WH
14WH
66-G

GROUND
ADAPTER
(453)
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 7

Figure 101 Daytime Running Lights (DRL) — USA

s08184
102 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Foglights — Cab/Front End Effects, p. 8

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FOGLIGHTS-CAB\FRONT END EFFECTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

PANEL A3
LTS FEED ACCESSORY
ADAPTER ADAPTER
FROM (501)
DRL (503)
MODULE
(USA)
14YL
64D

(CH 11,PG 7)

FOG
12LT BL
16DK BL

12P
62AN

LIGHT
14YL

SWITCH
64C

(440) *
F10-A
5 2 7
20A
4 6 1 3
8
14YL
64

*
FOG
64A
LIGHT
86
14YL 30 RELAY
(148)
87
85 87 A
(1)
64B 64B
14YL 14BN
18WH

16WH
62-GAN
64-G

18WH
64-GA

14BN

14BN
64C

64D

LEFT
65 FOG
64-GB
18WH 14BK
14WH

14BK
14WH
11-GAC

14WH

66 RIGHT
FOG
14WH
14WH
64-GB

64-GA

GROUND
ADAPTER
(455)
12WH
64-GC

J7
CAB
GROUND

* FUSE AND RELAY LOCATIONS VARY -


CHECK INSIDE POWER DISTRIBUTION
CENTER FOR ACTUAL LOCATION.

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

8
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52035

Figure 102 Foglights — Cab/Front End Effects

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 103
July 18, 1999— Electrical Circuit Diagrams

Headlight Switch and Dimmer Switch Wiring, p. 9

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SWITCH AND DIMMER SWITCH WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

B2 FROM PANEL
BATTERY 14W LIGHT SWITCH
6RD (CH 2,PG 11)
STUD
14D

10RD
14B
10RD
F8-A 10A
TYPE I ONLY

16DK BL
62A
A A
F8-B 25A
TYPE I ONLY
B B
F3-D
10A

16DK BL
62S
14YL
51

18YL
50A
18YL
50

TO CAB
AND 58AA
18BN
2 5 7 62AS
16DK BL
TRAILER
LIGHTS 1 3 4 6
8 HEADLIGHT
SWITCH
(CH 11,PG 2) SWITCH
(465)
58E
18BN
18WH
62-GAS

LEFT
86 50B DASH
HEADLIGHT 30 18YL PANEL FROM DRL
RELAY
16WH

GROUND MODULE
11-GK

87
(462-R4) A 87 85 STUD (USA)
(CH 11,PG 7)
11-GD
8WH
14YL
64C

FROM MED
75-GC SPEED RELAY DIMMER
18WH
(462-R3) SWITCH
(CH 12,PG 2)
51A (42)
14RD
14YL
TO DRL HI LO
MODULE 66F
14YL
52B
14YL 14BN 14BL
(USA)
52F 53B
18WH

(CH 11,PG 7)
50-GB

12YL 14YL
18YL
52J

421 HI-
14WH
52-GE
12YL

14YL
52F

53B

BEAM
INDI-
CATOR
421 (1) ONE-WAY
18WH

12WH
62-GD

52-GF
12WH
12YL

52-GE
12YL
52F

53B
8WH
11-G

52-GF
12WH
10WH
11-GF

RIGHT LEFT
DASH DASH
PANEL PANEL
GROUND GROUND TO HEADLIGHTS
STUD STUD (CH 11,PG 10,12)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

9
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52035

Figure 103 Headlight Switch and Dimmer Switch Wiring

s08184
104 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Headlights, p. 10

CHAPTER 11
HEADLIGHTS

FROM TO
DIMMER GROUND
SWITCH STUD
(CH 11,PG 9) (CH 11,PG 9)
14WH
52-GE
14YL
53B
12YL
52F

FRONT
END
CONN
(1)
12YL
53B
12YL
52F

J7
CAB
GROUND
53C
12YL

12WH
64-GC
52E
12YL
12WH
52-GE
12YL
53D
12YL
52D

12YL
12YL

53C
52E

12WH
52-GA

LEFT RIGHT
HEADLIGHT HEADLIGHT
CONN CONN
(296) (211)
WHITE 1

WHITE 1
12

12

WHITE 3
18WH WHITE 3
18WH
YELLOW 1

YELLOW 1
12

YELLOW 2

TO
12

YELLOW 2

LT PARK/TURN TO
12

RT PARK/TURN
WHITE 2

12

(CH 11,PG 11)


WHITE 2

(CH 11,PG 11)


12

12

LEFT RIGHT
HEADLIGHT HEADLIGHT
(77) (71)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 10

Figure 104 Headlights

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 105
July 18, 1999— Electrical Circuit Diagrams

Panel Lights, p. 11

CHAPTER 11
PANEL LIGHTS

TO
FROM BUNK
CAB AND CONTROL
TRAILER PNL SW
(CH 10,PG 3,8,9)
TAIL
LIGHTS
RELAY
(CH 11,PG 2)

PANEL
LIGHTS
10BN
68E

FEED
ADAPTER
62BP
(503) ANALOG
16DK BL
CLOCK
62M 62AQ
10BN
68D

16DK BL 16DK BL

F8-C

62-GAQ
16WH
16DK BL

15A
62S

62D
421
18DK BL

62C
423
16BN
68C

18DK BL

62B
420

18WH
11-GAV
18DK BL
RIGHT LEFT SPEEDO/

16DK BL
62AB
GAUGE GAUGE TACH
CLUSTER CLUSTER MODULE
16DK BL

PANEL PANEL PANEL


16DK BL

62T
16DK BL
62W

62A

LIGHTS LIGHTS LIGHTS


16DK BL

GROUND
16DK BL
62

62S

ADAPTER
CIGAR (454)
BK

LIGHTER
PANEL F A
LIGHT C AIR
SWITCH RESTRICTION
D B GAUGE
16DK BL

(425)
62P

(560)
18WH
62-GAB
62-GW
18WH

16WH
11-GS

421
HEATER
16WH
62-GP

CONTROL
(105)

PANEL
16WH
11-GK

LIGHTS
GROUND
18WH
8WH

62-GD
11-G

ADAPTER
(506)
420 423
8WH
11-GD

18WH

18WH
62-GC
62-GB

GROUND RIGHT
DASH
STUD PANEL

11-GF
10WH

GROUND LEFT 62-GD


18WH
DASH
STUD PANEL

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 11

Figure 105 Panel Lights

s08184
106 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Park/Turn/Side Marker Lights — With DRL, p. 12

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
PARK/TURN/SIDE MARKER LIGHTS - W/DRL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

FROM
CAB AND
TRAILER
TAIL
LIGHTS
TO RELAY
GROUND (CH 11,PG 2)
STUD
(CH 11,PG 9)

10BN
68E
LEFT RIGHT
SIDE SIDE
TURN TURN
LIGHT LIGHT
10BN
68D
12WH
52-GE

F8-C
15A

18WH
18WH

18OR
18OR

16BN
68C

170 171

56-GA 57-GA
16WH 16WH
12OR
12OR

57D
56D

12OR
12OR

16BN
58H

57
56

8WH
8WH
11-GD

11-GB
LEFT FROM (1) FROM RIGHT
DASH TURN TURN DASH
PANEL PANEL
GROUND SIGNAL SIGNAL GROUND
12WH
52-GE

14OR
14OR

14BN

SWITCH SWITCH
58H

57
56

STUD (CH 11,PG 14) (CH 11,PG 14)


STUD

LEFT RIGHT
PARK/ A
16OR 16OR
A PARK/
TURN/ B 14BN 14BN B TURN/
MARKER C C MARKER
LIGHT 16WH3 16WH3
LIGHT
(180) (180)
12WH1

12WH1

B E D D E B

(296) (211)

52-GA
12WH
14OR

14BN
58U
57

64-GC
12WH

58T J7
14BN CAB
GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

12
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52035

Figure 106 Park/Turn/Side Marker Lights — With DRL

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 107
July 18, 1999— Electrical Circuit Diagrams

Spotlight, p. 13

CHAPTER 11
SPOTLIGHT

B2
BATTERY
STUD

6RD
14H
14RD
14Y
F1-D
15A
16DK BL
63P

428
16DK BL
63P
16YL
64E
14BN

14BN
64H

64F
18BK

18BK

LEFT RIGHT
SPOTLIGHT SPOTLIGHT
AND SWITCH AND SWITCH
ASSEMBLY ASSEMBLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 13

Figure 107 Spotlight

s08184
108 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Stop, Tail, Turn and Hazard Signal Lights With Flasher, p. 14

CHAPTER 11
STOP, TAIL, TURN & HAZARD SIGNAL LIGHTS W/FLASHER

B2 B1
BATTERY * FLASHER: BATTERY
STUD STD: DUALTEC - CONN 480 STUD
OPT: DIETZ OMNI - W/RD & BK WIRES
14W
6RD

6RD
14K
F3-B 14R
14F 10RD
20A 10RD F2-D
14E
10RD
F7-D 14L 20A
30A F7-B F7-C
10RD

15A 15A

12OR
55
STOP 57H
LIGHT 12OR
12OR

480
70

SWITCH TURN W/DIETZ


(640) SIGNAL OMNI
10OR

14RD
70E

1 SWITCH *FLASHER
70 4 4
12OR 70A 55A

12OR
57H
16RD 16BK 14BK
14OR 12OR
1 480
70A
12OR
12OR

RIGHT
56H

70D
TURN

HAZARD
14OR
RELAY
(464-R12)
TURN
TURN

STOP LEFT
R
L

86 30
LIGHT 86 30 TURN
RELAY RELAY 87
16OR

16GN

(464-
16YL

16BL
87 (464-R11) 85 87 A
87 A
R10) 85

14OR
57E
30 86

18WH
56-G

16OR
87

57A
A 87 56E
85 14OR
TO
TO
12OR

12OR

RIGHT
12OR

12OR
56B

57B
56D

57D

LEFT SIDE
18WH

18WH
58-G

SIDE
70-G

16OR

TURN
56A

18OR
18WH

57R
TURN
57-G

3 LIGHT
18WH

LIGHT
56-G

(CH 11,PG 12)


(CH 11,PG 12)
422
18WH
10OR
70C

70-G

FROM
18OR
56R

14YL

14GN

12OR
56B

TRAILER
57C
57B

TAIL 421
RELAY
(CH 11,PG 2) 422 RIGHT
12OR
56C

TURN
18WH

56-G
62-GD

18WH INDI-
W/FOUR CATOR
421 WHEEL
TRAILER
LEFT TO
68A 68A
TURN 14BN 14BN CONN
18WH
62-GD

INDI- 854 3
10WH
11-GF

(CH 11,PG 2)
CATOR INSIDE
127 LEFT
TURN
128 GROUND
LAMP STUD
57B LEFT
14GN 68A DASH
10WH
11-GF

14BN PANEL
11-GN
14WH
GROUND 127 127A
LEFT REAR 11-GV 11-GW
RIGHT REAR
STUD 14WH 14WH STOP,TAIL &
LEFT STOP,TAIL &
DASH TURN LIGHT FRAME TURN LIGHT
PANEL GROUND 56C TO
RIGHT 12OR TRAILER
DASH 70C
PANEL 10OR SOCKET
GROUND (CH 9,PG 8,9)
11-G 57-G
STUD 8WH 18WH

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 14

Figure 108 Stop, Tail, Turn and Hazard Signal Lights With Flasher

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 109
July 18, 1999— Electrical Circuit Diagrams

Work Light, p. 15

CHAPTER 11
WORK LIGHT

FROM B2
FUSE BATTERY
F4-A STUD
(CH 2,PG 10)
16PK
13V

14W
6RD
18TN
28A

10RD
14T
423
WORK
LIGHT F2-A
INDICATOR 15A
LIGHT WORK TO
423 LIGHT 84
CIGAR
14LT GN
SWITCH LIGHTER
(441)

14OR
65A
65-GC 65B (CH 8,PG 1)
18OR
65C

16WH 16OR

935 2 5 935
1 3 4 6
16OR
16OR
65C

65A

65C 65A
16OR 16OR
16OR
65B
16WH
65-GC

578
18OR LEFT
11-GBC 11-GAF 65-GF WORK
18WH
14WH 10WH 16WH LIGHT
16OR
65F

16WH
12WH
11-GBD

65-GB

18OR RIGHT
WORK
906 18WH
LIGHT
579
12WH
11-GBD

GROUND
ADAPTER
(454)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52035 15

Figure 109 Work Light

s08184
110 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.12. HEATER AND AIR CONDITIONER (CHAPTER 12)


Air Conditioner — Cab, p. 1

CHAPTER 12
AIR CONDITIONER - CAB

F1-B
10A
B2 BAT 14H 14Z 77T
STUD 6RD 10RD 14LT GN
77K
16LT GN
86
FREEZE SWITCH 30
A/C
F1-C
OPEN 28Î-32ÎF 20A 87 CONTROL
CLOSE 34Î-38ÎF A 87 85 RELAY
(IN HEATER BOX) (144)

16LT GN
162

77M

18LT GN
77S
77B 77H

18WH
77-GS
2
14LT GN 14LT GN

TO WIPER
MOTOR
18LT GN
77C

1 RELAY
(CH 8,PG 5)

FROM
SLEEPER
A/C SWITCH
(CH 12,PG 5)
18LT GN

18LT GN
14LT GN

77E

77N
77F

214 221
162
LOW HI
PRESSURE PRESSURE
SAFETY SAFETY
14LT GN

SWITCH SWITCH
77F

CLOSE 5 PSI CLOSE 375 Ï20 PSI


MAXIMUM OPEN OPEN 150 MIN PSI
AIR 30 86 214 20Ï5 PS1 221 (UNDER HEATER BOX)
COND (UNDER HEATER BOX)
18LT GN
77D

RELAY 87
18LT GN

A
77P

(463-R6) 87 85
77J
18LT GN

A/C
77R
162 SWITCH
18LT GN ON/OFF
14LT GN
77C

77-G TO TRAILER
18
18

18WH MARKER RELAY


(CH 11,PG 2)

2
18

13-GT FROM MAIN


18WH CONTROL RELAY
(CH 12,PG 2) (904)
14LT GN
77C

18WH
77-GK

18LT GN

18LT GN
77S

77
BK

LEFT 11-GB
CAB 8WH
GROUND
FREON (429)
COMPRESSOR
CLUTCH
FROM
HEATER
CLUTCH CONTROL
HOUSING SWITCH
(CH 11,PG 2)
GROUND

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52036 1

Figure 110 Air Conditioner — Cab

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 111
July 18, 1999— Electrical Circuit Diagrams

Heater — Cab, p. 2

CHAPTER 12
HEATER - CAB

B2 BAT 14H
FROM FUSE
F4-C 13J 13H
STUD 6RD
(CH 2,PG 10) 12PK 12PK
FROM
75A IGN

13AK
12PK
14LT GN
RELAY
10RD

10RD
14X

14Z
(CH 2,PG 10)
86
30 MAIN
CONTROL
87
F1-A F1-B F1-C A 87 85
RELAY
30A 10A 20A (463-R5)

18WH
13-GT
TO A/C

14LT GN
75B
RELAY
10LT GN
75

(CH 12,PG 1)

TO A/C C HEATER
SWITCH 77 CONTROL
(CH 12,PG 1) 18LT GN SWITCH
E A/C
H
(11)
M L OFF
HIGH SPEED B D A
RELAY
(462-R2) 75H
14LT GN

12WH
75-GD
14LT GN
14LT GN

86
75N
75D

30
ONE-WAY
87 921
A 87 85

10WH
75-GD
30 86
MED SPEED
14LT GN
75C

RELAY 87
(462-R3) A 87 85
18WH
13-GA

75-GB
18WH
10LT GN
75F

LEFT CAB
18WH
75-GC
14LT GN

GROUND
75M
14LT GN

FROM
75T

161 IGNITION 162


RELAY 161
(462-R1)
10LT GN

14LT GN

TO
75F

75M

(CH 2,PG 10)


HEADLIGHT
RELAY
209 (462-R4)
2 (CH 11,PG 9)
14LT GN
75C

BLOWER 161
MOTOR RESISTOR &
75T
THERMO FUSE
14LT GN
3 1 ASSEMBLY
(27)
(IN HEATER BOX)
209 161
75-G 75-G 11-G
8WH
GROUND
10WH 10WH
STUD
RIGHT
75-GL DASH PANEL
18WH (FROM FLAT PACK - PIN 7)
(CH 12,PG 4,5)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52036 2

Figure 111 Heater — Cab

s08184
112 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Heater — Bunk Auxiliary Blower, p. 3

CHAPTER 12
HEATER - BUNK AUXILIARY BLOWER

I2
* FUSE & RELAY LOCATIONS VARY - IGNITION
CHECK INSIDE POWER ADAPTER
DISTRIBUTION CENTER FOR (495)
ACTUAL LOCATION.

14PK
13AT
14AK 14AU
* F10-B 75AX
6RD 10RD 15A 14LT GN

B2 BAT * F10-A 30 86 AUX BUNK


STUD 30A BLOWER
87 RELAY
A
TO 87 85 (147) *
75L
FLAT PACK 16LT GN
(CH 12,PG 4,5)

11-GBC
12WH
10LT GN
75AW

18WH
13-GAT
14LT GN
GROUND

75AS
ADAPTER TO
(454) BUNK
SLEEPER HEATER
CAB/SLPR
HIGH SPEED CAB/SLPR CAB/SLPR CONN SWITCH
CONN #2
RELAY (942)
CONN #1
(906)
(906) 75AS
14LT GN
(CH 12,PG 4,5)
(584)
75AH
(HI)
16LT GN

30 86 (MED) FROM
11-GBD
12WH

BUNK
10LT GN

18WH
75AW

13-GAT

87 (LOW) HEATER
A 87
16LT GN

85 SWITCH
75AN

75AB (CH 12,PG 4,5)


10LT GN
10LT GN

86
75AF

SLEEPER 30
MED SPEED
18WH
75-GH

87
RELAY A 87 85
14LT GN
75AC

(585)
11-GBD
12WH

48
10LT GN
75AM
14LT GN
75AT
10LT GN
75AF

48 906
18WH
75-GN

75AD
10LT GN RESISTOR &
10LT GN
75AM

THERMO FUSE
1053 ASSEMBLY
(196)
11-GBD
2 12WH
14LT GN
75AC

SLEEPER
BLOWER
MOTOR 48

75AT
3 1
14LT GN

1053 (IN SLEEPER BLOWER ASSY)


48
75-GA 75-GA
10WH 10WH

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52036 3

Figure 112 Heater — Bunk Auxiliary Blower

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 113
July 18, 1999— Electrical Circuit Diagrams

Heater — Bunk With Standard Temperature Control, p. 4

CHAPTER 12
HEATER - BUNK W/STANDARD TEMPERATURE CONTROL

SLEEPER
TEMPERATURE
CONTROL
FROM
75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E

18WH

18WH

18WH
B

C
D
A B C
(592)
H
OFF

L M

18LT GN

18LT GN
B A C

75AL

75K
14LT GN

16LT GN

16LT GN
75AC

75AN

75AH

18WH
75-GS
18LT GN
77L

TO
SLEEPER
HI & MED SLEEPER
SPEED GROUND
RELAYS STUD
(CH 12,PG 3) 77-GL
18WH
11-GAN
10WH

18LT GN
GROUND TERMINAL 75K
(LOCATED AT
B A C
TO B-PILLAR) 942
A/C SWITCH GND 11-GN 11-GAN
(905) STUD 8WH 10WH
(CH 2,PG 9)

FROM 75L 75K


16LT GN 18LT GN
AUX
(NOT USED) BUNK 906
RELAY
18LT GN

HEATER BOX
77M

(CH 12,PG 3)
A B
CONN #2
(162)
CAB/SLPR
CONN
18LT GN

18LT GN
75K
75L

(906) 75-GL
18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M

10 8 7

FLAT PACK
TO A/C (LOCATED IN HEATER BOX)
HOT AIR
RELAY
(CH 12,PG 1)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52036 4

Figure 113 Heater — Bunk With Standard Temperature Control

s08184
114 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Heater — Bunk With Thermostat Temperature Control, p. 5

CHAPTER 12
HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL

AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL

FROM TEMPERATURE SENSOR


75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E SOLID
STATE
B

77L CONTROL
C 18LT GN
D
H
OFF

L M

18

18

18
B A C
A C B (592)
14LT GN

16LT GN

16LT GN
75AC

75AN

75AH

18LT GN

18LT GN
75AL

75K
TO
SLEEPER
HI & MED
18WH
75-GS

SPEED (905) A C
SLEEPER
RELAYS GROUND
(CH 12,PG 3)
18
18

STUD
SLEEPER 77-GL
18WH
A/C SWITCH
ON/OFF
10WH
11-GAN

GROUND TERMINAL
(LOCATED AT
TO B-PILLAR)
18

GND 942
18 STUD 11-GN 11-GAN
(CH 2,PG 9) 8WH 10WH

905 FROM 906


75L 75K
AUX 16LT GN 18LT GN
BUNK
RELAY
18LT GN

HEATER BOX
77M

(CH 12,PG 3)
CONN #2
A B
(162)
CAB/SLPR
18LT GN

18LT GN

CONN 75-GL
75K
75L

(906) 18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M

10 8 7

FLAT PACK
TO A/C
HOT AIR (LOCATED IN HEATER BOX)
RELAY
(CH 12,PG 1)

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52036 5

Figure 114 Heater — Bunk With Thermostat Temperature Control

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 115
July 18, 1999— Electrical Circuit Diagrams

1.13. CONNECTOR COMPOSITES (CHAPTER 13)


Left Gauge Cluster (Connector 423)

CHAPTER 13
LEFT GAuGE CLUSTER (CONNECTOR 423)

ILL ILL

HIGH
WATER
TEMP

(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT

ILL MESSG ILL


WAIT

LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG

STOP
ENG
ILL ILL

SERV/
CHECK
ENG
(+) (+) I G
C S
C FRONT F
AXLE
C S
(-) (-) S

ILL ILL

1 9

2 10

3 11

4 12

13

14

5 15

6 16

7 17

8 18

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 1

Figure 115 Left Gauge Cluster (Connector 423)

s08184
116 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Left Gauge Cluster (Connector 424)

CHAPTER 13
LEFT GAUGE CLUSTER (CONNECTOR 424)

ILL ILL

HIGH
WATER
TEMP

(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT

ILL MESSG ILL


WAIT

LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG

STOP
ENG
ILL ILL

SERV/
CHECK
ENG
(+) (+)
I G
C S
C FRONT F
AXLE
C S
(-) (-) S

1 6
ILL ILL
2 7

3 8

10

4 11

5 12

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 2

Figure 116 Left Gauge Cluster (Connector 424)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 117
July 18, 1999— Electrical Circuit Diagrams

Left Gauge Cluster — Gauge Information

CHAPTER 13
LEFT GAUGE CLUSTER - GAUGE INFORMATION

GAUGES
A. ENGINE WATER TEMPERATURE
B. ENGINE OIL PRESSURE
C. VOLTMETER
D. AIR APPLICATION - OPTIONAL
E. PYROMETER - OPTIONAL
F. ENGINE OIL TEMPERATURE

NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 3

Figure 117 Left Gauge Cluster — Gauge Information

s08184
118 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Left Gauge Cluster — Terminal Information

CHAPTER 13
LEFT GAUGE CLUSTER - TERMINAL INFORMATION

8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
14 2 62-GC 11 97AP
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 ---
2 10 6 34B 15 25A
1 9 7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30

TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. FRONT AXLE ENGAGED WARNING LIGHT (GROUND ACTIVE) *
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *

* OPTIONAL

NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 4

Figure 118 Left Gauge Cluster — Terminal Information

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 119
July 18, 1999— Electrical Circuit Diagrams

Left Gauge Cluster — Terminal Information

CHAPTER 13
LEFT GAUGE CLUSTER - TERMINAL INFORMATION

CONNECTOR 424
5 12 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
4 11 1 29S(+) 7 35C(+)
10 2 29S(-) 8 35C(-)
9 3 29C(+) 9 27S(+)
3 8 4 29C(-) 10 27S(-)
2 7 5 35S(+) 11 27C(+)
1 6
6 35S(-) 12 27C(-)
(424)
(SEE NOTE 1)

TERMINALS
1. ENGINE WATER TEMPERATURE GAUGE (SINE +)
2. ENGINE WATER TEMPERATURE GAUGE (SINE -)
3. ENGINE WATER TEMPERATURE GAUGE (COS +)
4. ENGINE WATER TEMPERATURE GAUGE (COS -)
5. ENGINE OIL PRESSURE GAUGE (SINE +)
6. ENGINE OIL PRESSURE GAUGE (SINE -)
7. ENGINE OIL PRESSURE GAUGE (COS +)
8. ENGINE OIL PRESSURE GAUGE (COS -)
9. VOLTMETER GAUGE (SINE +)
10. VOLTMETER GAUGE (SINE -)
11. VOLTMETER GAUGE (COS +)
12. VOLTMETER GAUGE (COS -)

* OPTIONAL

NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 5

Figure 119 Left Gauge Cluster — Terminal Information

s08184
120 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Right Gauge Cluster (Connector 420)

CHAPTER 13
RIGHT GAUGE CLUSTER (CONNECTOR 420)

ILL ILL

PARK
BRAKE

G I
AIR
A SUSP D
DUMP
S

DIFF
LOCK
ILL ILL

PDL

G I

B E
LOW
AIR
S

TRAC
CNTL
ILL ILL

ABS
(+) (+)
G I
C S
C F
LOW C S
S FUEL (-) (-)
LEVEL

DO
ILL NOT ILL
SHIFT

20 9

19 8

18 7

17 6

16

15

14 5

13 4

12 3

11 2

10 1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 6

Figure 120 Right Gauge Cluster (Connector 420)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 121
July 18, 1999— Electrical Circuit Diagrams

Right Gauge Cluster — Gauge Information

CHAPTER 13
RIGHT GAUGE CLUSTER - GAUGE INFORMATION

GAUGES
A. FORWARD REAR AXLE TEMPERATURE - OPTIONAL
B. REAR REAR AXLE TEMPERATURE - OPTIONAL
C. TRANSMISSION OIL TEMPERATURE - OPTIONAL
D. AIR PRESSURE (PRIMARY), COUPLER REQUIRED
E. AIR PRESSURE (SECONDARY), COUPLER REQUIRED
F. FUEL LEVEL

NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 7

Figure 121 Right Gauge Cluster — Gauge Information

s08184
122 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Right Gauge Cluster — Terminal Information

CHAPTER 13
RIGHT GAUGE CLUSTER - TERMINAL INFORMATION

CONNECTOR 420
9 20
8 19 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15
14 4 11-GJ 14 94BD
5 13 5 36S(+) 15 94E
4
3 12 6 36S(-) 16 36L
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
(420) 10 38 20 32
(SEE NOTE 1)

TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. FUEL LEVEL GAUGE (SINE +)
6. FUEL LEVEL GAUGE (SINE -)
7. FUEL LEVEL GAUGE (COS +)
8. FUEL LEVEL GAUGE (COS -)
9. PARK BRAKE WARNING LIGHT (GROUND ACTIVE) *
10. AIR SUSPENSION DUMP WARNING LIGHT (GROUND ACTIVE) *
11. DIFFERENTIAL LOCK WARNING LIGHT (GROUND ACTIVE) *
12. PDL WARNING LIGHT (GROUND ACTIVE) *
13. LOW AIR PRESSURE WARNING LIGHT (GROUND ACTIVE)
14. TRACTION CONTROL WARNING LIGHT (GROUND ACTIVE) *
15. ANTILOCK BRAKES WARNING LIGHT (GROUND ACTIVE) *
16. LOW FUEL LEVEL WARNING LIGHT (GROUND ACTIVE)
17. ALLISON WT WARNING LIGHT (GROUND ACTIVE) *
18. TRANSMISSION OIL TEMPERATURE SENDER (INPUT SIGNAL) *
19. REAR REAR AXLE TEMPERATURE SENDER (INPUT SIGNAL) *
20. FORWARD REAR AXLE TEMPERATURE SENDER (INPUT SIGNALS) *

* OPTIONAL

NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 8

Figure 122 Right Gauge Cluster — Terminal Information

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 123
July 18, 1999— Electrical Circuit Diagrams

Speedometer/Tachometer Module — Terminal Information

CHAPTER 13
SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION

CONNECTOR 421
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62D 11 35-G
6 2 62-GD 12 35A
17
16 3 28B 13 48A
15
14 4 11-GL 14 48B
5 13 5 47/48(+) 15 36
4
3 12 6 47/48(-) 16 29
2 11 7 47A 17 93B
1 10 8 47B 18 40C
9 14G 19 36L
(421) 10 35 20 52J
(SEE NOTE 1)

TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. J1708 DATA LINK (+) W/ELECTRONIC ENGINES
6. J1708 DATA LINK (-) W/ELECTRONIC ENGINES
7. SPEEDOMETER SENSOR-HIGH (INPUT SIGNAL) W/MECHANICAL ENGINES
8. SPEEDOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
9. BATTERY (+)
10. OIL PRESSURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
11. OIL PRESSURE SENDER (GROUND SIGNAL) W/MECHANICAL ENGINES
12. OIL PRESSURE SENDER (+5V SUPPLY) W/MECHANICAL ENGINES
13. TACHOMETER SENSOR-HIGH (INPUT SIGANL) W/MECHANICAL ENGINES
14. TACHOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
15. FUEL SENDER (INPUT SIGNAL)
16. WATER TEMPERATURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
17. TWO SPEED AXLE (OUTPUT SIGNAL) *
18. LOW AIR SWITCH (GROUND ACTIVE)
19. LOW FUEL LEVEL WARNING LIGHT (OUTPUT SIGNAL)
20. HIGH BEAM INDICATOR (INPUT SIGNAL)

* OPTIONAL

NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 9

Figure 123 Speedometer/Tachometer Module — Terminal Information

s08184
124 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Speedometer/Tachometer Module — Terminal Information

CHAPTER 13
SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION

CONNECTOR 422
9 20
8 19 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

7 18 1 57R 11 35C(+)
6
17 2 56R 12 35C(-)
16 3 29L 13 27S(+)
15
14 4 35L 14 27S(-)
5 13 5 29S(+) 15 27C(+)
4
3 12 6 29S(-) 16 27C(-)
2 11 7 29C(+) 17 36S(+)
1 10 8 29C(-) 18 36S(-)
9 35S(+) 19 36C(+)
(422) 10 35S(-) 20 36C(-)
(SEE NOTE 1)

TERMINALS
1. RIGHT TURN SIGNAL (INPUT SIGNAL)
2. LEFT TURN SIGNAL (INPUT SIGNAL)
3. HIGH WATER TEMPERATURE WARNING LIGHT (OUTPUT SIGNAL)
4. LOW OIL PRESSURE WARNING LIGHT (OUTPUT SIGNAL)
5. ENGINE WATER TEMPERATURE GAUGE (SINE +)
6. ENGINE WATER TEMPERATURE GAUGE (SINE -)
7. ENGINE WATER TEMPERATURE GAUGE (COS +)
8. ENGINE WATER TEMPERATURE GAUGE (COS -)
9. ENGINE OIL PRESSURE GAUGE (SINE +)
10. ENGINE OIL PRESSURE GAUGE (SINE -)
11. ENGINE OIL PRESSURE GAUGE (COS +)
12. ENGINE OIL PRESSURE GAUGE (COS -)
13. VOLTMETER GAUGE (SINE +)
14. VOLTMETER GAUGE (SINE -)
15. VOLTMETER GAUGE (COS +)
16. VOLTMETER GAUGE (COS -)
17. FUEL LEVEL GAUGE (SINE +)
18. FUEL LEVEL GAUGE (SINE -)
19. FUEL LEVEL GAUGE (COS +)
20. FUEL LEVEL GAUGE (COS -)

* OPTIONAL

NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 10

Figure 124 Speedometer/Tachometer Module — Terminal Information

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 125
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (1), (2), (3)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

DASH PANEL - LEFT SIDE (1)


B R A
A-FRONT END,B-MAIN CAB
P Q B C CAVITY CIRCUIT# CAVITY CIRCUIT#
O D
S V
N E A B A B
U
M A 53B 53B L --- ---
L K H G
J I B --- --- M 64B 64B

CONNECTOR-5933389C1 C --- --- N 21


CONN LOCK(2-REC'D)-598333C1
TERMINAL(14,16AWG)-587575C1 D --- --- O ---
TERMINAL(12AWG)-1673747C1
CABLE SEAL(16,20AWG)-1652325C1 E RED* 39B P 56 56
CABLE SEAL(14AWG)-589391C1
CABLE SEAL(12AWG)-589390C1 F 52F 52F Q 21A

A G 52-GE 52-GE R ---

J I H --- --- S 57 57
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A 70A
M F I T 85B 85B
TERMINAL(14,16AWG)-587577C1
T U TERMINAL(18,20AWG)-587578C1
E J 70 70 U --- ---
S V
CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
CABLE SEAL(14 AWG)-589391C1 K 58H 58H V --- ---
P Q B C
A *W/AD-9 AIR DRYER **W/ETHER START

DASH PANEL - RIGHT SIDE (2)


A-ENGINE,B-MAIN CAB
CAVITY CIRCUIT# CAVITY CIRCUIT#

B A(1) A(2) B A(1) A(2)

19 --- 17B 17B


A COLUMN NOTE
A --- L 17B
(1)-W/C10,C12 & 3406E
B 30 30 30 M 23A 23A 23A (2)-W/M11,N14,AHD,ISM,
SERIES 60
C 77C 77C 77C N ** 23B 23B

D 48A --- --- O 24B* --- ---

E 35 --- --- P 13D 13D 13D

F 48B --- --- Q 21A 21A 21A *


W/ENGINE BRAKE
G 71 71 71 R 23 23 23 **
71A W/MANUAL FAN OVERRIDE - 23B
H 71A 71A S --- --- --- N/MANUAL FAN OVERRIED - 23A
I 29 29 29 T 24C* --- ---

J 29A --- --- U --- --- ---

K --- --- --- V 31 31 31

DASH PANEL - RIGHT SIDE (3)


A-CHASSIS,B-MAIN CAB
CAVITY CIRCUIT# CAVITY CIRCUIT# CAVITY CIRCUIT# CAVITY CIRCUIT#

A B A B A B A B

A 32 32 G 68A 68A M --- --- S --- ---

B 47A@ 47A H 71A 71A N --- --- T --- ---

C 47B@ 47B I --- --- O --- --- U --- ---

D --- --- J --- --- P --- --- V 36 36

E 56B 56B K --- --- Q --- ---

F 57B 57B L --- --- R 32A 32A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

11
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 125 Connector Composites (1), (2), (3)

s08184
126 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (4), (9), (11), (15), (20), (27)

CHAPTER 13
CONNECTOR COMPOSITES

TURN SIGNAL WINDSHIELD WASHER


(ON STEERING COLUMN)
(4) BOTTLE
(9)

MAIN CAB SWITCH PIGTAIL

RD BK
55A 87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL

CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1

HEATER CONTROL SWITCH PYROMETER MODULE


(BEHIND HTR SW PANEL) (15)
(11)
MAIN CAB
PYROMETER
MAIN CAB PIGTAIL
75C 75H

25B BL
77 25A
75B BN
75N

GN RD
25
25-G

CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1

HORN HEATER RESISTOR &


(ENGINE FRONT MOUNTING XMBR) THERMO-FUSE
(20) (IN HEATER BOX)
(27)
HORN JUMPER
HEATER BOX WIRING

CAVITY CIRCUIT
C B A 75M
85B 85-G B 75T

A C 75C

CONNECTER-0266516
TERMINAL(10T,10AWG)-
CONNECTOR-1614329C1 1660025C1
TERMINAL-1651943C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 12

Figure 126 Connector Composites (4), (9), (11), (15), (20), (27)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 127
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (40), (41), (42), (43), (48)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

KEY SWITCH PUSH BUTTON


(40) START SWITCH
(41)
MAIN CAB

PUSH BUTTON JUMPER


15

13

W/KEY 17
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12AWG)-1660577C1
TERMINAL(12+12AWG)-1677840C1

HEADLIGHT DIMMER SWITCH TRUCK BODY CONNECTOR


(BEHIND/BELOW LT INST PANEL) (LOCATED AT LT REAR CAB)
(42) (43)

MAIN CAB SWITCH PIGTAIL TRAILER/SLEEPER


MAIN CAB HARNESS

51A RED
58S 58S
58R

53B 52B
64C 52F BROWN BLUE

CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1

SLEEPER BLOWER MOTOR (48)


LOCATED ON THE RIGHT HAND-SIDE B-PILLAR

SLEEPER HARNESS HEATER BOX HARNESS

75AF A 75AF A

75AM B 75AM B

75AT C 75AT C

75-GA D 75-GA D

CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 (43) RMVD CIRCUITS A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

13
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 127 Connector Composites (40), (41), (42), (43), (48)

s08184
128 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (65), (66), (70), (71), (72), (73)

CHAPTER 13
CONNECTOR COMPOSTIES

LEFT FOG LIGHT RIGHT FOG LIGHT


(LEFT INNER BUMPER)
(RIGHT INNER BUMPER)
(65) (66)

FOG LIGHT OVERLAY FOG LIGHT PIGTAIL


FOG LIGHT OVERLAY
FOG LIGHT PIGTAIL

64-GB 64-GA

WH WH

BK BK

64D 64C

CONNECTOR-587567C91 CONNECTOR-587568C91 CONNECTOR-587567C91 CONNECTOR-587568C91


TERMINAL-587577C1 TERMINAL-587575C1 TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1 CABLE SEAL-589390C1 CABLE SEAL-589390C1

HEATED AND MOTORIZED MIRROR


LEFT & RIGHT DOOR EXTERIOR
(70)
DOOR HARNESS MIRROR PIGTAIL

** GREEN *
11-GY WHITE *

**
78A RED
**
*
78F 78E
*

58B * BLACK
YELLOW
**
**

CONNECTOR-"CAB" SLEEVE CONNECTOR-"CAD" SLEEVE


AM-89000#24 AM 89000#26
TERMINAL-119726H * TERMINAL-418646C1 *
TERMINAL-418644C1 ** TERMINAL-235987R1 **

RIGHT HEADLIGHT ETHER START RIGHT POWER


(AT DASH PANEL)
(71) WINDOW MOTOR
(72) (RIGHT DOOR)
(73)
FRONT END ETHER VALVE
HARNESS PIGTAIL
HARNESS ON SEALED HEADLIGHT ASSEMBLY DOOR HARNESS

YELLOW2 21A BLACK


C
83D
B A

YELLOW1 21 BLACK
WHITE2

83C

CONNECTOR- CONNECTOR-
"CM" SLEEVE "CM" SLEEVE
CONNECTOR-261702C1 AM-89000 AM-89000 CONNECTOR-1670098C1
TERMINAL-2034741C1 TERMINAL-1670099C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 14

Figure 128 Connector Composites (65), (66), (70), (71), (72), (73)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 129
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (76), (77), (94), (100), (105), (112), (113), (115)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

HORN INLINE LEFT HEADLIGHT


(LOWER LEFT RADIATOR) (W/9200,9400 ONLY)
(76) (77)
HARNESS ON SEALED HEADLIGHT ASSEMBLY
HORN JUMPER FRONT END HARNESS
YELLOW2
85B
C

B A

YELLOW2 WHITE2
85-G
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1 DOOR COURTESY LIGHT
(INSIDE DOOR)
BACK-UP LIGHT SWITCH (100)
DOOR HARNESS LIGHT PIGTAIL
(94) ASSEMBLY
BLACK

ENGINE HARNESS JUMPER TO SWITCH


63H

63V
71 B BLK A
BLACK
71A A WH B
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1

CONNECTOR 1671610C1 CONNECTOR 1671611C1 TRAILER SOCKET (112)


TERMINAL 2033819C1 TERMINAL 2033911C1 (LOCATED ON REAR OF SLEEPER OR END OF FRAME)
SEAL 1652325C1 SEAL 1652325C1
LOCK 1671608C1 LOCK 1671608C1

HEATER CONTROL PANEL LIGHT **


68B
(LOCATED BEHIND CAB HEATER CONTROL PANEL)
(105)
58R
WH
MAIN CAB
BN BN
GY
OR OR
OR

57C
62P 70C
62-GP 94AF 56C
62-BP

CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
CONNECTOR-435267C1 RUBBER BOOT-481849C1 GASKET-1666090C1
TERMINAL-435266C1 **
TERMINAL(16+16AWG)-2010368C1 11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
FOUR WHEEL TRAILER
JUNCTION BLOCK
(REAR CROSS MEMBER)
56C (113) 70C RIGHT CAB DOME LIGHT (115)
57C (RIGHT ROOF AREA)
58R
ROOF HARNESS LIGHT PIGTAIL

BLACK

WH BK YL RD GN BN BL
94AF 63S

63Y BLACK
STOP
ABS
68B
TAIL CONNECTOR-587568C91 CONNECTOR-587567C91
CLEARANCE TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1
ASSEMBLY-407860C91
CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 (112) ADDED 3520417C1 A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

15
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 129 Connector Composites (76), (77), (94), (100), (105), (112), (113), (115)

s08184
130 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (116), (117), (118), (127A), (128)

CHAPTER 13
CONNECTOR COMPOSITES

LEFT CAB DOME LIGHT


(LEFT ROOF AREA)
(116)
ROOF HARNESS LIGHT PIGTAIL

BLACK

63M

63N BLACK

CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1

SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL


(117)
(117)
CTRL PNL HARNESS
CTRL PNL HARNESS 86AB
86AB
86AC
BLACK 86AW
86AC
86AD
86AX
86AH GREEN YELLOW

GREEN
CONNECTOR-266516C1 CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1 TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1 TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1

SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL


(118)
(118)
CTRL PNL HARNESS
CTRL PNL HARNESS
86AE
86AE
86AL BLACK
86AY
86AP
86AP
RED
86AK
86AZ
GREEN

GREEN

CONNECTOR-266515C1 CONNECTOR-266516C1 CONNECTOR-266515C1 CONNECTOR-266516C1


TERMINAL-239807C1 TERMINAL-333733C1 TERMINAL-239807C1 TERMINAL-333733C1

LEFT STOP,TAIL,TURN & BACK-UP LIGHT RIGHT STOP,TAIL,TURN &


(127A) BACK-UP LIGHT (128)
LEFT TAIL LIGHT LEFT TAIL LIGHT
LEFT(OUTER)SOCKET LEFT(INNER)SOCKET RIGHT TAIL LIGHT
FROM CAB TO RIGHT LIGHT RIGHT(INNER)SOCKET
TO LEFT LIGHT
(INNER)SOCKET

E 11GV(WHITE) E 11GV(WHITE) LEFT TAIL LIGHT TO


RIGHT LIGHT (128)
68A(BROWN) PLUG
E 11GV(WHITE)
D D
PLUG
D
C 57B(GREEN) C 57B(GREEN)
C 57B(GREEN)
B B
56B(YELLOW) 68A(BROWN)
B
A 68A(BROWN)
71A(BLUE) A 71A(BLUE)
A 71A(BLUE)

CONNECTOR-1661375C2
CONNECTOR LOCK-1661376C1
CONNECTOR-1661375C2 CABLE SEAL-589391C1
CONNECTOR-1661375C2 CONNECTOR LOCK-1661376C1 TERMINAL-1661377C1
CONNECTOR LOCK-1661376C1 CABLE SEAL-589391C1 CAVITY PLUG-587579C1
CABLE SEAL-589391C1 TERMINAL-1661377C1
TERMINAL-1661377C1 CAVITY PLUG-587579C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 16

Figure 130 Connector Composites (116), (117), (118), (127A), (128)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 131
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)

CHAPTER 13
CONNECTOR COMPOSITES

DATA LINK CONNECTOR (137) SERVICE BRAKE SWITCH


(141)

CAVITY CIRCUIT #
D
A 98A(+)
F B B 98C(-)
A B
A C 97DL C
E C D ---
D
E 11-GR
F --- CAVITY CIRCUIT
CONN-1661777C1
LOCK-1661873C1
TERM-1661261C1 C 97AL
SEAL-1661872C1
D 97-GF
SEALING CAP-2024574C1 LOCATED IN LEFT
CONNECTOR---2024573C1 SIDE OF INSTRUMENT
TERMINAL----0500397C1 PANEL

WIPER INTERMITTENT RELAY WIPER MOTOR RELAY


(142) (143)

CAVITY CIRCUIT CAVITY CIRCUIT


1
1 82K 1 82H
1 2 12-GF/82-GA 5 3 2 2 82-GA
3 3 --- 3 82F
5 2 4
4 82/82A 4 82A/82B
4 5 12F 5 82J
CONNECTOR-0593385C1
TERMINAL(12AWG)-1661710C1 CONNECTOR-0593385C1
TERMINAL(18AWG)-1659673C1 TERMINAL(16AWG,18+18AWG)-1661709C1
TERMINAL(16AWG,16+18,18+18AWG)- TERMINAL(18 AWG)-1659673C1
1661709C1

A/C CONTROL RELAY RIGHT ELECT AIR DRYER RELAY


(144) WINDOW RELAY (146)
(145)

1 CAVITY CIRCUIT 1 CAVITY CIRCUIT 1 CAVITY CIRCUIT


1 77T 1 83 1 39A
5 3 2 3 5 3 2
2 77-GS 5 2 2 12-GW 2 13-GAD
4 3 --- 3 --- 4 3 ---
4
4 77H 4 83A 4 39B
5 77K 5 12W 5 13AH

CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(14+16AWG)-1661709C1 CONNECTOR-0593385C1 TERMINAL(14+16AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG)-1661709C1
TERMINAL(12AWG)-1661710C1

AUXILIARY BUNK BLOWER RELAY FOG LIGHT RELAY


(147) (148)

1 CAVITY CIRCUIT CAVITY CIRCUIT


1
1 75AX 1 64
5 3 2 2 13-GAT 5 3 2 2 64-GA
3 --- 3 ---
4 4
4 75AS/75L 4 64B
5 13AT 5 64A

CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10,12AWG)-1661710C1 TERMINAL(14AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(18AWG)-1659673C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 17

Figure 131 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)

s08184
132 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (149), (152), (161), (162), (165)

CHAPTER 13
CONNECTOR COMPOSITES

ACC ADAPTER RELAY ABS IGNITION RELAY


(149) (152)
CAVITY CIRCUIT
94 *
1
CAVITY CIRCUIT 14AN **
1 1 94-GA
1 14BJ 2
3 13AX/13W **
5 2 2 12-GH
5 3 2
3 --- 3 ---
4 4 94K *
4 12AD 4
5 12AC 94A **
13W/94B
5
94-GC **
* W/BENDIX
** W/WABCO
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(12AWG)-1661710C1 TERMINAL(10,14+14AWG)-1661710C1
TERMINAL(16AWG)-1661709C1 TERMINAL(16AWG)-1661709C1

ABS WARNING LIGHT RELAY


(165)

CAVITY CIRCUIT
1 1 94E
94B *
2
5 3 2 94B/94C **
LEFT BLANK INTENTIONALLY 4 3 94-G/94-GA
4 ---
5 94H

CONNECTOR-0593385C1
TERMINAL(18AWG)-1659673C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1

HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS

75F A 75F A

75M B 75M B

75T C 75T C

75-G D 75-G D
75-GL

CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1

HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS

CAVITY CIRCUIT CAVITY CIRCUIT


A 75L
D C C D A 75L
B 75K B 75K
C 77B/77C E B B E C 77H
D 77P/77J D 77R
E 77F F A A F E 77F
F 75C F 75C

CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 18

Figure 132 Connector Composites (149), (152), (161), (162), (165)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 133
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (166), (167), (170), (171), (180)

CHAPTER 13
CONNECTOR COMPOSITES

ABS ENGINE BRAKE RELAY OWNER/OPERATOR SPARE SWITCH


(166) (167)

1 CAVITY CIRCUIT 1 CAVITY CIRCUIT


1 94F 1 14AS
5 3 2 2 94C/94F 5 3 2 2 12S
3 13AF 3 ---
4 4
4 --- 4 14AF
5 94J 5 12-GS

CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(14+14AWG)-1661710C1 TERMINAL(10,12AWG)-1661710C1
TERMINAL(14,16AWG)-1661709C1 TERMINAL(18AWG)-1659673C1

TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)

TURN LIGHT
CABLE ASSY
CONNECTOR-481140C1 CONNECTOR-481140C1
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT

A ORANGE

B BROWN

G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS

MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D

CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1

LEFT BLANK INTENTIONALLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 19

Figure 133 Connector Composites (166), (167), (170), (171), (180)

s08184
134 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composite (190)

CHAPTER 13
CONNECTOR COMPOSITES

ELECTRONIC ENGINE DASH CONNECTORS


(190)

CAB OVERLAY
HARNESS ENGINE HARNESS

M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F

CONNECTOR- 593389C1 CONNECTOR- 598332C1


TERMINAL- 0587576C1 TERMINAL- 0587578C1
SEAL- 1652325C1 SEAL- 1652325C1
PLUG- 0587579C1 PLUG- 0587579C1

N14 & M11 CELECT C10,C12 & 3406E DETROIT SER 60 CUMMINS AHD, ISM

CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

A 99 A 99 A 99 A 99

B 99A(5V) B 99A(5V) B 99A(8V) B 99A(8V)

C 99-G C PLUG C 99R C 99-G

D 99B D PLUG D 99B D 99B

E 99C E PLUG E PLUG E 99C

F 97AL F 97AL F 97AL F 97AL

G 97AM G PLUG G PLUG G 99AM

H 97AP H PLUG H 97AP H 97AP

I 97AB I 97AB I 97AB I 97AB

J 97AE J 97AE J 97AE J 97AE

K 97AA K 97AA K 97AA K 97AA

L 24AF L 24AF L 24AF L 24AF

M 24AE M 24AE M 24AE M 24AE

N 97AZ N 97AZ N PLUG N 97AZ

O 97AU O PLUG O 97AU O PLUG

P 97AV P PLUG P 97AV P PLUG

Q PLUG Q 97L Q PLUG Q 24AP*

R 97AH R 97AH R 97AH R 97AH

S 98B(-) S 98B(-) S 98B(-) S 98B(-)

T 98(+) T 98(+) T 98(+) T 98(+)

U 97AT U 97AT U 97AT U 97AT

V 97-GA V 97-GA V 97-GA V 97-GA

* W/AHD ENGINES ONLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 20

Figure 134 Connector Composite (190)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 135
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (196), (201), (209), (211), (214), (216)

CHAPTER 13
CONNECTOR COMPOSITES

BUNK BLOWER RUN RELAY


RESISTOR ASSEMBLY W/3406E,C10 & C12
(196) (201)

CAVITY CIRCUIT
C B CAVITY
A
CIRCUIT
75AM 1
1 97C
2 13-GZ
B 75AT
5 3 2 3 ---
A C 75AC
4 97L
4 5 13Z

CONNECTOR-0266516C1
TERMINAL(10T,10AWG)- CONNECTOR-0593385C1
1660025C1 TERMINAL(14+16AWG)-1661710C1
TERMINAL(16AWG)-1661709C1

HEATER BLOWER RIGHT HEADLIGHT/ TURN/


(CONNECTION AT MOTOR) MARKER LIGHT
(209) (211)

FRONT END
HARNESS HEADLIGHT
CAVITY CIRCUIT
CONN-1673751C1
A 52E TERM-1673748C1(12AWG)
B 52-GA 587577C1(14AWG)
C 53C SEAL- 589390C1(12AWG)
A D 57
589391C1(14AWG)
CAVITY CIRCUIT E 58U
A 75F
B B 75-G

A A
D D
B B
C C
E E
CONNECTOR-1669972C1
TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P, CAVITY CIRCUIT
18P+18PAWG)- A YELLOW1
TERMINAL(12,10,16+16,14+18)- CONN-1673752C1
B WHITE1
1661211C1 TERM-1673747C1(12AWG)
TEMINAL(18,20AWG)- 587575C1(14AWG) C YELLOW2
12077953 SEAL- 589390C1(12AWG) D ORANGE
589391C1(14AWG) E BROWN

LOW PRESSURE ECM POWER


SAFETY SWITCH CONNECTOR
(LOCATED AT START MOTOR)
(214) (216)
ECM POWER
JUMPER
CAVITY
A
CIRCUIT
77P B 97B
B 77E
A CONNECTOR-587570C91
TERMINAL-1673747C1
CABLE SEAL- 589390C1
97-G
CONNECTOR-2002712C1
TERMINAL(18,20AWG)-
1651943C1

97C

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 21

Figure 135 Connector Composites (196), (201), (209), (211), (214), (216)

s08184
136 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (217), (218), (220), (221)

CHAPTER 13
CONNECTOR COMPOSITES

FUSE 1 FUSE 2
(217) (218)

CONNECTOR FUSE CONNECTOR FUSE

B B

A A

CAVITY CIRCUIT CAVITY CIRCUIT


A 97 A 97A
15 AMP
B 97B CONNECTOR-0509080C1 B 97C 15 AMP
25 AMP CONNECTOR-0509080C1
CONNECTOR-1667639C1 CONNECTOR-0131225C1 CONNECTOR-1667639C1 25 AMP
TERMINAL(12AWG)-1661233C1 TERMINAL(12AWG)-1661233C1 CONNECTOR-0131225C1
TERMINAL(14AWG)-1661707C1 TERMINAL(14AWG)-1661707C1

COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)

CONNECTER-1687784C1 CONNECTER-1687784C1

READING LIGHT HIGH PRESSURE


GROUND SWITCH SAFETY SWITCH
(220) (221)

A LEFT BLANK INTENTIONALLY


B B
A

CAVITY CIRCUIT
A 63-GX
B 63-GU CAVITY CIRCUIT
A 77N
B 77J

CONNECTOR-1661259C1
TERMINAL(16P,18,20AWG)-
1661261C1 CONNECTOR-2002712C1
TERMINAL(18,20AWG)-
1651943C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 22

Figure 136 Connector Composites (217), (218), (220), (221)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 137
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (227), (228), (229)

CHAPTER 13
CONNECTOR COMPOSITES

FAN SOLENOID
(LOCATED ON ENGINE)
(227)

ENGINE FAN SOLENOID


CAVITY CIRCUIT HARNESS PIGTAIL
A RED
CUMMINS M11,N14 DETROIT SERIES
B BLACK
CAVITY CIRCUIT CAVITY CIRCUIT
A A A 23D A 23
B 23-GA B 23D

B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM
CAVITY CIRCUIT CAVITY CIRCUIT
A 23A A 23B
B 23-GA B 23-GA
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL- 587575C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL- 589391C1

FREON PRESSURE SWITCH


(LOCATED ON ENGINE)
(228)
ENGINE PRESSURE SWITCH JUMPER
HARNESS PIGTAIL ASSEMBLY
CUMMINS M11,N14 DETROIT SERIES
CAVITY CIRCUIT CAVITY CIRCUIT JUMPER
A 23C A 23C
B 23-GB B 23-GB
B B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM A A A
CAVITY CIRCUIT CAVITY CIRCUIT
A 23C A 23C
B 23-G B 23-GB
W/AIR COND W/O AIR COND

CAVITY CIRCUIT
A BLACK
B BLACK

CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL- 587577C1 TERMINAL- 587575C1 ASSEMBLY-
CABLE SEAL- 589391C1 CABLE SEAL-1652325C1 1684603C91

ENGINE OIL TEMP SENDER


INLINE
(LEFT SIDE OF ENGINE)
(229)

ENGINE SENDER
HARNESS JUMPER
CUMMINS N14 DETROIT SERIES CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 30
A 30 A 30 B 30-G
B 30-G B 30-G
B B
CAT C10,C12 & 3406E A A
CAVITY CIRCUIT
A 30
B 30-GA

CUMMINS M11, AHD & ISM CONNECTOR-587567C91 CONNECTOR-587568C91


CAVITY CIRCUIT CIRCUIT TERMINAL- 587577C1 TERMINAL- 587575C1
A 30A 30B CABLE SEAL- 589391C1 CABLE SEAL-1652325C1
B 30-GA 30-GB

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 23

Figure 137 Connector Composites (227), (228), (229)

s08184
138 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (230), (231), (235), (236), (241)

CHAPTER 13
CONNECTOR COMPOSITES

BACK-UP LIGHT SWITCH (230)


LOCATED ON TOP OF TRANSMISSION

W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S

BLACK
A A
BLACK

WHITE
B B
C
WHITE

CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1

ENGINE WATER TEMP TRANSMISSION OIL TEMPERATURE


(LOCATED ON ENGINE) INLINE CONNECTION
(ON FRONT OF TRANSMISSION)
(231) (235)

ENGINE SENDER ENGINE


HARNESS JUMPER HARNESS
31
29-G

29 B

31-G

CONNECTOR-1675752C1
TERMINAL-1651943C1 CONNECTOR-587568C91 CONNECTOR-587567C91
CABLE SEAL-1661872C1 TERMINAL- 587576C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1

TRANSMISSION OIL TEMPERATURE DIAGNOSTIC ON/OFF SWITCH


SENDER (241)
(ON TRANSMISSION)
(236)

2
7 1 3
31

31-G
8 4 6
5 CAVITY CIRCUIT
1 ---
CONNECTOR-2009385C1 2 ---
CAVITIES 1-6 3 ---
TERMINAL(18+18AWG)- 4 ---
1661226C1
TERMINAL(12AWG)- 5 97-GE
1661227C1 6 97AM
CONNECTOR-1675752C1 CAVITIES 7-8 7 62R
TERMINAL-1651943C1 TERMINAL(16AWG)-
1661209C1 8 62-GR
CABLE SEAL-1661872C1
TERMINAL(18AWG)-
1661208C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 24

Figure 138 Connector Composites (230), (231), (235), (236), (241)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 139
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (243), (249), (250), (251), (252)

CHAPTER 13
CONNECTOR COMPOSITES

IDLE DIAGNOSTIC INC/DEC LOW COOLANT LEVEL SWITCH


W/CUMMINS M11,N14 (249)
(243)
2 ENGINE HARNESS
7 1 3
CAVITY CIRCUIT
8 4 6 CAVITY CIRCUIT D A 34
5 1 97AU B 34-G
CONNECTOR-2009385C1 2 97-GD B A C 34B(5V)
CAVITIES 1-6 3 97AV D 34A
TERMINAL(18+18AWG)- 4 ---
1661226C1
5 ---
C
TERMINAL(12AWG)- CONNECTOR-1673746C1
1661227C1 6 --- CONNECTOR LOCK-1661873C1
CAVITIES 7-8 7 62Q TERMINAL-1661875C1
TERMINAL(16AWG)- CABLE SEAL-1661872C1
1661209C1 8 62-GQ
TERMINAL(18AWG)-
1661208C1

VEHICLE SPEED SENSOR


(ON TRANSMISSION) ELECTRONIC CONTROL MODULE
(250) (ECM)
ENGINE HARNESS W/CUMMINS M11,N14
CAVITY CIRCUIT # (252)
A 97AJ
B A
B 97AK

CONNECTOR-1684261C1 CAVITY CIRCUIT #


CONNECTOR LOCK-1684263C1
TERMINAL-1680205C1 1 97AZ
2 97AE
CELECT 21-WAY 3 97AJ
ECM 19
4 97AH
CONNECTOR
(251) 5 24AF
28 9 6 99B
7 97AK
CAVITY CIRCUIT #
8 98W(-)
A 13D
99C
J H X B PLUG
9
10 97-G
K W C 23D
B G D PLUG
11 99

L V E PLUG
12 97AB
C A F F PLUG
13 97AL
M U 11-GK
14 97AV
D E G
----
N T H PLUG
15
97AP
P R S J 34B(5V) 20 1 16
17 ----
K 34-G
18 99A(5V)
L 34A
19 99-G
M 34 10 20 ----
N 98Y(-)
21 ----
P 98Z(+)
22 97AA
R PLUG
23 97AU
S PLUG
24 ----
T 23C
25 97AT
U PLUG CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
V 97AM CONNECTOR COVER-1654798C1
TERMINAL-1654799C1 27 98X(+)
W PLUG
CAVITY PLUG-1654800C1 24AE
28
X PLUG
CONNECTOR-1651966C1
TERMINAL-1680205C1
-0500398C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 25

Figure 139 Connector Composites (243), (249), (250), (251), (252)

s08184
140 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (260), (267)

CHAPTER 13
CONNECTOR COMPOSITES

ENGINE OVERRIDE THROTTLE POSITION


DIAGNOSTIC ON/OFF SENSOR
W/DETROIT DIESEL (267)
(260)

CAB OVERLAY

2
7 1 3 IDLE
VALIDATION
THROTTLE
POSITION
SWITCH F E D C B A SENSOR

8 4 6
5

CAVITY CIRCUIT
1 --- CONNECTOR-587574C91
TERMINAL- 587575C1
2 --- CABLE SEAL-1652325C1
3 ---
CONNECTOR-2009385C1
CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
1661226C1 6 97-GD
TERMINAL(12AWG)- W/CUMMINES ENGINES
1661227C1 7 62Q
M11,N14,AHD,ISM W/DETRIOT SERIES 60
CAVITIES 7-8 8 62-GQ
TERMINAL(16AWG)- CAVITY CIRCUIT CAVITY CIRCUIT
1661209C1 A 99-G A 99R
TERMINAL(18AWG)- B 99 B 99
1661208C1
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA

LEFT BLANK INTENTIONALLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 26

Figure 140 Connector Composites (260), (267)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 141
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (268), (273), (275), (278), (282), (289)

CHAPTER 13
CONNECTOR COMPOSITES

DETRIOT DIESEL ECM CONNECTOR


(273) CAVITY CIRCUIT # CAVITY CIRCUIT #

A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 ---
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL

B3 13D G3 97AA
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV

1 C3 99-R H3 34
D1 --- J1 97AB
D2 99 J2 97AH

D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF

DETROIT DIESEL THERMAL OVERCRANK DETROIT DIESEL


IDLE TIMER PROTECTION LOW COOLANT SWITCH
(268) (AT STARTER-OPTIONAL) (278)
(275)
CAB ENGINE
OVERLAY HARNESS
ENGINE
HARNESS
97-GE
34

A
17D
97AV
34-G
B
17-G

CONNECTOR-1671610C1
CONNECTOR-"CAE"SLEEVE CONNECTOR LOCK-1671608C1
AM 89000#27 CONNECTOR-1614329C1
TERMINAL-1651943C1 TERMINAL-1661377C1
TERMINAL- 1675832C1 CABLE SEAL-1652325C1

WABCO BENDIX ABS LEFT FRONT


ABS WARNING LIGHT ABS WARNING LIGHT WHEEL SPEED SENSOR
(282) (282) (AT FRONT LEFT WHEEL)
(289)
CONNECTOR-2005240C1 CONNECTOR-2005240C1
CONNECTOR LOCK-2005242C1 CONNECTOR LOCK-2005242C1
TERMINAL-1680205C1 TERMINAL-1680205C1 ABS FRONT
CHASSIS

1 6 6 1 1 6 6 1
2 5 5 2 2 5 5 2 GY/WH 1
3 4 4 3 3 4 4 3
OR/WH 2
CONNECTOR-2005241C1
CONNECTOR-2005241C1
CONNECTOR LOCK-2005243C1
TERMINAL-1680206C1 CONNECTOR LOCK-2005243C1
TERMINAL-1680206C1
CHASSIS CAB CHASSIS CAB
CAVITY BENDIX CAVITY CIRCUIT CAVITY BENDIX CAVITY CIRCUIT CONNECTOR-1684261C1
1 98J(+) 1 98J(+) 1 RED 1 98J(+) CONNECTOR LOCK-1684263C1
2 98K(-) 2 98K(-) 2 DK BL 2 98K(-) TERMINAL-1651969C1
3 94H 3 94N 3 GREY 3 94H
4 --- 4 --- 4 YELLOW 4 94J
5 --- 5 --- 5 ORANGE 5 94BD
6 94BE 6 94BE 6 BLACK 6 94BE

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 27

Figure 141 Connector Composites (268), (273), (275), (278), (282), (289)

s08184
142 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (290), (291), (292), (294), (296)

CHAPTER 13
CONNECTOR COMPOSITES

ABS LEFT FRONT ABS RIGHT FRONT ABS RIGHT FRONT


MODULATOR VALVE MODULATOR VALVE WHEEL SPEED SENSOR
(BETWEEN FRONT WHEELS) (BETWEEN FRONT WHEELS) (AT FRONT RIGHT WHEEL)
(290) (291) (292)

ABS FRONT ABS FRONT


CHASSIS CHASSIS ABS FRONT
CHASSIS

DKBL/WH A

YL/WH B
BK/WH BN/WH VT/WH LTBL/WH

RD/WH LTGN/WH

CONNECTOR-1686834C1 CONNECTOR-1686834C1 CONNECTOR-1684261C1


CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1684263C1
TERMINAL-1661377C1 TERMINAL-1661377C1 TERMINAL-1651969C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1

CLUTCH SWITCH
(LOCATED BY CLUTCH)
(294) CUMMINS M11,N14,AHD,ISM DETROIT SERIES
CAVITY CIRCUIT CAVITY CIRCUIT
SWITCH A 97AH A 97AH
PIGTAIL CAB OVERLAY B 97-GH B 97-GH

CAT C10,C12 & 3406E


CAVITY CIRCUIT B B CAVITY CIRCUIT
A BLACK A 97AH
B BLACK B 97-GH
A A

CONNECTOR-1661196C1 CONNECTOR-1661197C1
TERMINAL-1661208C1 TERMINAL-1661213C1

LEFT HEADLIGHT/ TURN/


MARKER LIGHT
(296)

FRONT END CONN-1673752C1 HEADLIGHT CONN-1673751C1


HARNESS TERM-1673747C1(12AWG) TERM-1673748C1(12AWG)
587575C1(14AWG) 587577C1(14AWG)
SEAL- 589390C1(12AWG) SEAL- 589390C1(12AWG)
589391C1(14AWG) 589391C1(14AWG)
A A
D CAVITY CIRCUIT
D
CAVITY
A
CIRCUIT
YELLOW1
A 52D
B B 52-GE B B WHITE1
C C C YELLOW2
E C
D
53D
56 E D ORANGE
E 58T E BROWN

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 28

Figure 142 Connector Composites (290), (291), (292), (294), (296)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 143
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (298), (299), (311), (312), (313), (315)

CHAPTER 13
CONNECTOR COMPOSITES

TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE

SENDER CHASSIS SENDER CHASSIS SENDER CHASSIS


JUMPER HARNESS JUMPER HARNESS JUMPER HARNESS
32-G 32-G 32-GA

A A A A A A

B B B B B B

32 32 32A

CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91


TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1
SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1

RIGHT READING LIGHT LEFT READING LIGHT


(ROOF NEAR LIGHT) (ROOF NEAR LIGHT)
(311) (312)

ROOF LIGHT
HARNESS PIGTAIL ROOF LIGHT
HARNESS PIGTAIL

63-GT WHITE
63-GR WHITE
A B

A B

63T RED
63R RED

CONNECTOR- CONNECTOR- CONNECTOR- CONNECTOR-


1661259C1 1661260C1 1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1 1661263C1 1661264C1
TERMINAL- TERMINAL- TERMINAL- TERMINAL-
1661261C1 1661262C1 1661261C1 1661262C1

DEFROSTER FAN OIL TEMP


(FRONT CENTER ROOF) SENDER
(313) (315)

FAN ROOF
ASSEMBLY HARNESS
30
BLACK 76-G A
BLACK 76 B
30-G

CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-1675752C1


TERMINAL-239807R1 TERMINAL-1651943C1
TERMINAL-333733C1 CABLE SEAL-1661872C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 29

Figure 143 Connector Composites (298), (299), (311), (312), (313), (315)

s08184
144 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (316), (318), (320), (321), (322), (323)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

FOUR WHEEL TRAILER INLINE (316) 4-WHEEL CONNECTION (318)


(LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER) (LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER)

CAB WIRING TO
CHASSIS WIRING
INLINE

BN YL
A B B
D C A

BK GN

D C CAV CIR
A RD
A B B BL
BN YL

CONNECTOR-2031522C1
CHASSIS CABLE TERMINAL(10AWG)-2031531C1
ASSEMBLY CABLE SEAL-2025426C1
CONN LOCK-2033927C1

CONNECTOR- CONNECTOR-
1661497C91 1661496C91
TERMINAL- TERMINAL-
587575C1 587577C1

RIGHT CAB READING BUNK DOMELIGHT CONNECTOR (321)


LIGHT CONNECTOR
(320) LEFT SIDE SLEEPER
RIGHT SIDE ROOF SLEEPER HARNESS ROOF JUMPER HARNESS
HEADLINER HARNESS JUMPER HARNESS

A A
A A B B
C C
B B

CAVITY CIRCUIT CAVITY CIRCUIT


CAVITY CIRCUIT CAVITY CIRCUIT A 63AP A 63AP
A 63T A 63T B 63-GK B 63-GK
B 63-GT B 63-GT C 63-GJ C 63-GJ

CONNECTOR-1669972C1 CONNECTOR-1669973C1 CONNECTOR-1661198C1 CONNECTOR-1661199C1


TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661208C1 1661212C1

LEFT BUNK JUMPER CONNECTOR (322) RIGHT BUNK JUMPER CONNECTOR (323)
SLEEPER LEFT SIDE SLEEPER SLEEPER RIGHT SIDE SLEEPER
HARNESS ROOF JUMPER HARNESS HARNESS ROOF JUMPER HARNESS

DC CD DC CD
AB B A AB B A

CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT


A 63U A 63U A 76K A 76K
B 63-GU B 63-GU B 76-GK B 76-GK
C 86AX C 86AX C 86AZ C 86AZ
D 86AW D 86AW D 86AY D 86AY

CONNECTOR-1667305C1 CONNECTOR-1667529C1 CONNECTOR-1667305C1 CONNECTOR-1667529C1


CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 (2-REQUIRED) 1667530C1 (2-REQUIRED) 1661263C1 (2-REQUIRED) 1667530C1 (2-REQUIRED)
TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1 1661261C1 1661262C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED JACKETED CABLE A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

30
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 144 Connector Composites (316), (318), (320), (321), (322), (323)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 145
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (325), (345), (350), (351), (352), (353), (354)

CHAPTER 13
CONNECTOR COMPOSITES

LEFT CAB READING CLEARANCE LIGHT


LIGHT CONNECTOR CONNECTOR
(325) (345)
LEFT SIDE ROOF
HEADLINER HARNESS JUMPER HARNESS HEADLINER CLEARANCE LIGHT
HARNESS HARNESS
A A A
A
B B B B
CAVITY CIRCUIT CAVITY CIRCUIT
A 11-GAA A 11-GAA
CAVITY CIRCUIT CAVITY CIRCUIT B 58A B 58A
A 63R A 63R
B 63-GR B 63-GR
CONNECTOR-1661259C1 CONNECTOR-1661260C1
CONNECTOR-1669972C1 CONNECTOR BODY CONNECTOR BODY
CONNECTOR-1669973C1 LOCK-1661263C1
TERMINAL(18AWG)- TERMINAL(18AWG)- LOCK-1661264C1
1661208C1 1661212C1 TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1

ABS LEFT REAR


ABS/ATC ECU WHEEL SPEED SENSOR
(REAR AXLE AREA) (AT REAR LEFT WHEEL)
(350) CONNECTOR (351)
COLUMN NOTES
CAVITY CIRCUIT NO. OR/WH
(1)-W/ABS ONLY
(2)-W/ABS & ATC A1 RD/WH
W/4X2 2 ABS REAR
(3)W/ABS & ATC A2 ----
CHASSIS
W/6X4 A3 ----
B1 BN/WH 1
REAR ABS/ATC GY/WH
B2 ----
CHASSIS HARNESS
B3 ---- CONNECTOR-3518183C1
3 2 1 CONNECTOR LOCK-3518174C1
C1 BK/WH TERMINAL-3518961C1
C2 ----
F C3 ----
E D1 VT/WH ABS RIGHT REAR
D D2 WHEEL SPEED SENSOR
BN
(AT REAR RIGHT WHEEL)
D3 BL
E1 LT BL/WH
(352)
C E2 DK BL/WH YL/WH
B E3 YL/WH 2
A ABS REAR
F1 LT GN/WH CHASSIS
F2 OR/WH 1
F3 GY/WH DK BL/WH
CONNECTOR-2010376C1
TERMINAL-1651943C1
SEALING PLUG-1687788C1 CONNECTOR-3518183C1
CONNECTOR LOCK-3518174C1
TERMINAL-3518961C1

ABS LEFT REAR ABS RIGHT REAR


WHEEL SPEED SENSOR MODULATOR VALVE
(BACK SIDE OF DOGBONE XMBR) (BACK SIDE OF DOGBONE XMBR)
(353) (354)

ABS REAR ABS REAR


CHASSIS CHASSIS

CONNECTOR-1686834C1 CONNECTOR-1686834C1
CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1
TERMINAL-2033819C11 TERMINAL-2033819C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
VT/WH LT BL/WH
BK/WH BN/WH

LT GN/WH
RD/WH

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 31

Figure 145 Connector Composites (325), (345), (350), (351), (352), (353), (354)

s08184
146 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (355), (360), (363), (400)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

ABS/ATC ECU ATC SOLENOID


(INSIDE RT FRAME RAIL)
(360)
(355)

YL 1

BL 2
FRONT ABS/ATC
CHASSIS HARNESS CONNECTOR
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
CONNECTOR-1684261C1
CONNECTOR LOCK-1684263C1
A1 WH1 F1 BK/WH TERMINAL-1680205C1
A2 WH2 F2 BK
A3 WH3 F3 ----
1 B1 TN G1 BN/WH
2 B2 PK G2 RD
3 B3 LT BL G3 DK BL AD-9 AIR DRYER
C1 LTGN/WH H1 RD/WH (363)
K J HGF EDCBA C2 OR H2 DKBL/WH
C3 ---- H3 YL/WH
BROWN
D1 LTBL/WH J1 GY/WH
D2 ---- J2 OR/WH
CONNECTOR-1687787C1 D3 ---- J3 ---- B
TERMINAL-1651943C1 E1 VT/WH K1 YL
SEALING PLUG-1687788C1
E2 ---- K2 LT GN
E3 GY K3 BN A
RED

CONNECTOR-1673790C91
CONNECTOR LOCK-1673791C1
TERMINAL-1661377C1
SEAL-589391C1

ECM CONNECTOR
(400)

CAV CIR CAV CIR CAV CIR


1 98Z(+) 26 PLUG 51 PLUG
13 70 2 PLUG 27 PLUG 52 97B
3 PLUG 28 97AT 53 97C
4 99A(8V) 29 97AZ 54 34-G
5 97-G 30 PLUG 55 PLUG
6 PLUG 31 PLUG 56 PLUG
7 PLUG 32 97AJ 57 PLUG
8 98(+) 33 97AK 58 PLUG
9 98B(-) 34 98GN1(-) 59 97AE
10 PLUG 35 97AB 60 PLUG
11 23A 36 PLUG 61 PLUG
12 PLUG 37 PLUG 62 PLUG
13 PLUG 38 PLUG 63 PLUG
1 58
14 98Y(-) 39 PLUG 64 PLUG
15 PLUG 40 24AE 65 97-GB
16 PLUG 41 23C 66 99
17 PLUG 42 98SHD1 67 97-GJ
18 PLUG 43 PLUG 68 PLUG
19 PLUG 44 97AA 69 PLUG
20 PLUG 45 97AL 70 97L
CONNECTOR-3526965C1 21 PLUG 46 PLUG
TERMINAL-3526966C1 22 97AH 47 PLUG
STRAPLOCK-3526967C1
PLUG-2023143C1 23 24AF 48 PLUG
24 PLUG 49 34
25 PLUG 50 98YL1(+)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE


PART NO.

32
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 146 Connector Composites (355), (360), (363), (400)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 147
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (402), (403), (404), (406), (409)

CHAPTER 13
CONNECTOR COMPOSITES

LOW COOLANT
LEVEL
(402)

B
A

LEFT BLANK INTENTIONALLY

CONNECTOR
CAVITY CIRCUIT NO.

1 34
2 34-G

CONNECTOR-1671610C1
CONNECTOR LOCK-1671608C1
TERMINAL(16AWG)-2033819C1

J1922 DATA LINK (403) THROTTLE POSITION


(DASH PANEL - RIGHTSIDE) SENSOR

ENGINE TRACTION CONTROL (BEHIND LT INST PANEL)


HARNESS
(404)
A A CAB OVERLAY
HARNESS
CAVITY WABCO BENDIX
B B A PK/WH PK/WH 99A(8V)
B TN/WH TN/WH
99-GA
A B
C
99
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587578C1
CABLE SEAL-589391C1 CABLE SEAL-1652325C1 CONNECTOR-1655702C1
TERMINAL LOCK-1655704C1
TERMINAL-1680205C1

ECM VEHICLE SPEED


COMMUNICATONS SENSOR
(406) (ON TRANSMISSION)
W/DETROIT SERIES 60 (409)

F CONNECTOR (402) ENGINE HARNESS


E CAVITY CIRCUIT NO.

D A 98Z(+) 97AK
CONNECTOR-1684261C1
B 98Y(-)
C C PLUG
CONNECTOR LOCK-1684263C1
TERMINAL-1680205C1
B D PLUG B A
A E PLUG
F PLUG 97AJ

CONNECTOR-1687790C1
TERMINAL-1651943C1
PLUG-1687788C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 33

Figure 147 Connector Composites (402), (403), (404), (406), (409)

s08184
148 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (417), (418), (420), (421)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

TWO SPEED AXLE


SWITCH (417)

C
CAVITY CIRCUIT
B A 93

A B ---
LEFT BLANK INTENTIONALLY
C 93A

CONNECTOR (CAE SLEEVE)-


AM-89000 #27
TERMINAL-592952C1

RIGHT GAUGE CLUSTER


(420)

9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15 4 11-GJ 14 94BD
14
5 13 5 36S(+) 15 94E
4 6 36S(-) 16 36L
3 12
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A

GRAY CONNECTOR-2024509C1 10 38 20 32
TERMINAL(18AWG)-2018639C1

SPEEDOMETER/TACHOMETER MODULE
(421)

CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.


9 20
8 19 1 62D 11 35-G
7 18 2 62-GD 12 35A
6
17 3 28B 13 48A
16 4 11-GL 14 48B
15 5 47/48(+) 15 36
14
5 13 6 47/48(-) 16 29
4 7 47A 17 93B
3 12
8 47B 18 40C
2 11
1 10 9 14G 19 36L
10 35 20 52J

WHITE CONNECTOR-2018588C1
TERMINAL(18AWG)-2018639C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 RMVD CONN (418) A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

34
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 148 Connector Composites (417), (418), (420), (421)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 149
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (422), (423), (424), (425), (426)

CHAPTER 13
CONNECTOR COMPOSITES

SPEEDOMETER/TACHOMETER MODULE
(422)
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5 13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11
9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)

YELLOW CONNECTOR-2018591C1
TERMINAL(18AWG)-2018639C1

LEFT GAUGE CLUSTER


(423)
8 18 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
7 17 1 62C 10 97AT
6 16
5 2 62-GC 11 97AP
15 3 28A 12 28D
14
13 4 11-GM 13 97AZ
12 5 29L 14 ---
4
3 11 6 34B 15 25A
2 10 7 65C 16 25B
1 9 8 --- 17 25-GA
9 35L 18 30
WHITE CONNECTOR-2018589C1
TERMINAL(18AWG)-2018639C1

LEFT GAUGE CLUSTER


5 12 (424)
4 11
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
10
1 29S(+) 7 35C(+)
9
2 29S(-) 8 35C(-)
3 8
2 7 3 29C(+) 9 27S(+)
1 6 4 29C(-) 10 27S(-)
5 35S(+) 11 27C(+)
WHITE CONNECTOR-2018590C1
TERMINAL(18AWG)-2018639C1 6 35S(-) 12 27C(-)

PANEL LIGHTS RADIO CONNECTOR #1


SWITCH (425) (426)
CAB HARNESS RADIO PIGTAIL

62W D C 62A 86 D C 86C GY C D RD

E B 11-GS 86D E B 86A WH B E GY/BK

62-GW F A 62 86B F A 88B YL A F WH/BK

CONNECTOR-1661200C1 CONNECTOR-1661200C1 CONNECTOR-1661201C1


TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1 TERMINAL(18,20AWG)-1661212C1
TERMINAL(18AWG)-1661208C1 TERMINAL(18AWG)-1661208C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 35

Figure 149 Connector Composites (422), (423), (424), (425), (426)

s08184
150 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (427), (428), (429), (430)

CHAPTER 13
CONNECTOR COMPOSITES

RADIO CONNECTOR #2
(427)
RADIO PIGTAIL CAB HARNESS

VT/BK D C VT 86V C D 86W

GN/BK E B GN 86N B E 86P

F A BK 86-GA A F

CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(18,20AWG)-1661208C1 TERMINAL(18AWG)-1661212C1

ROOF PIGTAIL ROOF CONNECTOR #2 CAB HARNESS


(428)
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

A 86A A 86A

B 86B B 86B

C 86C A H H A C 86C

D 86D B G G B D 86D

E 86E C F F C E 86E

F 58A
D E E D
F
G
58A
62AP
G 62AP
H 63P H 63P

CONNECTOR-2005835C1 CONNECTOR-2005836C1
CONNECTOR LOCK-2006503C1 CONNECTOR LOCK-2006504C1
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661213C1
TERMINAL(18AWG)-1661208C1 TERMINAL(18AWG)-1661212C1

ROOF CONNECTOR #1
(429)
ROOF PIGTAIL CAB HARNESS

63A/63Y D C 63 63Z C D 63H/63Y

63-GE E B 63B 63B B E 63-GE

63-GF F A 11-GAB 11-GAB A F 63-GF

CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(16,14AWG)-1661209C1 TERMINAL(14,16,18+18AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(18AWG)-1661212C1

WINDSHIELD WIPER MOTOR


(430)
CAB HARNESS MOTOR PIGTAIL

82-GC D C 82D RD C D BN

E B 82C BK B E
82F F A 82E GN A F BL

CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661213C1
TERMINAL(18AWG)-1661208C1 TERMINAL(18AWG)-1661212C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 36

Figure 150 Connector Composites (427), (428), (429), (430)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 151
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (431), (432), (433), (434), (435)

CHAPTER 13
CONNECTOR COMPOSITES

WINDSHIELD WIPER WINDSHIELD WASHER/


2 MOTOR SWITCH WIPER DELAY
7 1 3 (431) SWITCH (432)
D C
8 4 6
5 CAVITY
1
CIRCUIT
82H
E B CAVITY
A
CIRCUIT
82
CONNECTOR-2009385C1 2 82E F A B 82-GB
CAVITIES 1-6 3 --- C 82J
TERMINAL(16,18+18AWG)- 4 --- D 62AF
1661226C1
TERMINAL(18AWG)- 5 82B/82C CONNECTOR-1661200C1 E 87A
1661224C1 6 82D TERMINAL(16AWG)-1661209C1 F 62-GAF
CAVITIES 7-8 7 62AG
TERMINAL(16AWG)-
1661209C1 8 62-GAG

ENGINE BRAKE 2
7 1 3 CONNECTOR-2009385C1
SELECTOR CAVITIES 1-6
TERMINAL(16AWG)-1661226C1
SWITCH (433) 8 6
CAVITIES 7-8
4 TERMINAL(16AWG)-1661209C1
5 TERMINAL(18AWG)-1661208C1

CUMMINS AHD,ISM DETROIT SERIES 60 CUMMINS M11,N14 CAT C10,C12 & 3406E
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 --- 1 --- 1 --- 1 ---
2 24AD 2 24AD 2 24AD 2 24A
3 24AE 3 24AF 3 24AE 3 24AF
4 --- 4 --- 4 --- 4 ---
5 --- 5 --- 5 --- 5 ---
6 24AF/24AP 6 24AE 6 24AF 6 24AE
7 62L 7 62Z 7 62L 7 62L
8 62-GL 8 62-GZ 8 62-GL 8 62-GL

CONNECTOR-2009385C1
2 CAVITIES 1-6
7 1 3
ENGINE BRAKE TERMINAL (16AWG)-1661226C1
TERMINAL (18AWG)-1661224C1
ON/OFF CAVITIES 7-8
8 4 6
SWITCH (434) 5 TERMINAL (16AWG)-1661209C1
TERMINAL (18AWG)-1661208C1

CUMMINS DETROIT SERIES 60 CAT C10,C12 & 3406E


CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 --- 1 --- 1 ---
2 24-G 2 --- 2 ---
3 24AD 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 24AD 5 24A
6 --- 6 24-GA 6 24-G
7 62N 7 62X 7 62N
8 62-GN 8 62-GX 8 62-GN

CONNECTOR-2009385C1
2 CAVITIES 1-6
CRUISE ON/OFF 7 1 3 TERMINAL(16AWG)-1661226C1
TERMINAL(18AWG)-1661224C1
SWITCH (435) CAVITIES 7-8
8 4 6 TERMINAL(16AWG)-1661209C1
5 TERMINAL(18AWG)-1661208C1

CUMMINS CAT 3406E,C10 &C12 DETROIT SERIES 60


CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 --- 1 --- 1 ---
2 --- 2 --- 2 ---
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 97-GC 5 97AE 5 97AE
6 97AE 6 97-GC 6 97-GC
7 62J 7 62J 7 62J
8 62-GJ 8 62-GJ 8 62-GJ

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 37

Figure 151 Connector Composites (431), (432), (433), (434), (435)

s08184
152 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (436), (437), (438), (439), (440), (441), (442)

CHAPTER 13
CONNECTOR COMPOSITES

CRUISE SET/RESUME
SWITCH (436)
2
7 1 3

8 4 6 CUMMINS CAT 3406E,C10 & C12 DETROIT SERIES 60


5 CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
CONNECTOR-2009385C1 1 97AA 1 97AA 1 97AA
CAVITIES 1-6 2 97-GB 2 97-GD/97-GC 2 97-GB/97-GC
TERMINAL(16AWG)-
1661226C1 3 97AB 3 97AB 3 97AB
TERMINAL(18AWG)- 4 --- 4 --- 4 ----
1661224C1 5 --- 5 --- 5 ---
CAVITIES 7-8
TERMINAL(16AWG)- 6 --- 6 --- 6 -----
1661209C1 7 62K 7 62K 7 62K
TERMINAL(18AWG)- 8 62-GK 8 62-GK 8 62-GK
1661208C1

RIGHT MOTORIZED MIRROR HEATED MIRROR


SWITCH (437) SWITCH (438)

2 2
1 3 7 1 3 CAVITY CIRCUIT
7 CAVITY CIRCUIT 1 78-G
1 78E 2 ---
8 8 4 6
4 6 2 78-GA
5 5 3 ---
3 --- 4 ---
4 78F CONNECTOR-2009385C1 5 78
5 78C CAVITIES 1-6
CONNECTOR-2009385C1 6 78B
6 --- TERMINAL(16AWG)-
CAVITIES 1-6 7 62AX
1661226C1
TERMINAL(16AWG)-1661226C1 7 62AW TERMINAL(18AWG)-1661224C1 8 62-GAX
TERMINAL(18AWG)-1661224C1
8 62-GAV CAVITIES 7-8
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
TERMINAL(18AWG)-1661209C1

RIGHT POWER WINDOW SWITCH (439) FOG LIGHTS


SWITCH (440)
CAVITY CIRCUIT
2 2 CAVITY CIRCUIT
7 1 3 1 83-G/62-GAL 1 3
2 83D
7 1 64-G
3 --- 2 ---
8 4 6 8 3 ---
5 4 83A 4 6
5 4 ---
5 83C
6 --- 5 64C
CONNECTOR-2009385C1
7 62AL CAVITIES 1-6 6 64A
8 62-GAL TERMINAL(14AWG)-1661226C1 7 62AN
CONNECTOR-2009385C1 TERMINAL(18AWG)-1661224C1
CAVITIES 1-6 8 62-GAN
CAVITIES 7-8
TERMINAL(12,14+16AWG)-1661227C1 TERMINAL(16AWG)-1661209C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1

WORK LIGHT SWITCH DOME LIGHT SWITCH


(441) (442)

8 10
CAVITY CIRCUIT CAVITY CIRCUIT
1 65C 6 3
1 63B
6 2 65-GC 5B 2B 2 63A/63N
3 --- 3 63-GD
4 65A 4 1 4 ---
5 65B
2 5 6 ---
7 9 5
6
---
---
7 62F
CONNECTOR-1661256C1 CONNECTOR-3520850c1 8 ---
1 4 TERMINAL(16AWG)-1661226C1 CAVITIES 1,3,7
TERMINAL(16AWG)-1661226C1
9 62-GF
10 ---
CAVITY 2B
TERMINAL(16AWG)-1661227C1
CAVITY 9
TERMINAL(18AWG)-1661224C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 38

Figure 152 Connector Composites (436), (437), (438), (439), (440), (441), (442)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 153
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (443), (444), (446), (450), (451), (453), (454)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

RIGHT HEATED/MOTOR
MIRROR (443)
CAB HARNESS
DOOR HARNESS

78A DC 78E 78E CD 78A

78F AB 11-GY 11-GAE


B A 78F

CONNECTOR-1667305C1 CONNECTOR-1667529C1
CONNECTOR LOCK-1661263C1 CONNECTOR LOCK-1667530C1
TERMINAL(18AWG)-1661261C1 TERMINAL(18AWG)-1661262C1

LEFT HEATED/MOTOR RIGHT ELECTRIC WINDOW


(444) (446)
CAB HARNESS
DOOR HARNESS
CAB HARNESS
DOOR HARNESS

83D
78A 78E 78N 78B
DC CD 83D
A A
AB B A B
78F 11-GY 11-GZ 78P
83C
B
83C

CONNECTOR-1667305C1 CONNECTOR-1667529C1 CONNECTOR-1661196C1 CONNECTOR-1661197C1


CONNECTOR LOCK-1661263C1 CONNECTOR LOCK-1667530C1 TERMINAL(16AWG)- TERMINAL(12AWG)-
TERMINAL(18AWG)-1661261C1 TERMINAL(18AWG)-1661262C1 1661209C1 1661214C1

LEFT DOOR COURTESY LIGHT RIGHT DOOR COURTESY LIGHT


(450) (451)
DOOR HARNESS CAB HARNESS DOOR HARNESS CAB HARNESS

63V
A A 63V
63V
A 63X
A
63H B B 63H
63H B B 63Y
C C C
58B 58J
58B C 58L

CONNECTOR-1661889C1 CONNECTOR-1661891C1 CONNECTOR-1661889C1 CONNECTOR-1661891C1


CONNECTOR LOCK-1661890C1 CONNECTOR LOCK-1661892C1 CONNECTOR LOCK-1661890C1 CONNECTOR LOCK-1661892C1
TERMINAL(18AWG)-1661261C1 TERMINAL(18AWG)-1661262C1 TERMINAL(18AWG)-1661261C1 TERMINAL(18AWG)-1661262C1

G1 GROUND ADAPTER (453) G2 GROUND ADAPTER (454)

CAVITY CIRCUIT CAVITY CIRCUIT


A 11-GY
A 11-GA
K B 25-G
K B ---
C 11-GR J C ---
J D 12-GH D 34-G
E --- H E 19-GE
H F --- F 11-GAV
G 66-G G G 11-GBD
G H ---
H ---
F J 13-GCP
F J ---
K --- E K ---
E
D
D CONNECTOR-2007315C1
CONNECTOR-2007315C1
CONNECTOR BODY LOCK- C CONNECTOR BODY LOCK-
C 2007316C1
2007316C1
BUS TERMINAL-2007317C1 B BUS TERMINAL-2007317C1
B CONNECTOR COVER-
2010558C1
CONNECTOR COVER-
2010558C1
TERMINAL(10AWG)-1661211C1
TERMINAL(12AWG)- A TERMINAL(14AWG)-1661209C1
A 1661211C1
TERMINAL(16,14AWG)-
TERMINAL(18AWG)-1661208C1
1661209C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 (454) ADDED 13-GCP A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

39
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 153 Connector Composites (443), (444), (446), (450), (451), (453), (454)

s08184
154 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (455), (456), (460), (462)

CHAPTER 13
CONNECTOR COMPOSITES

G3 GROUND ADAPTER (455)


CAVITY CIRCUIT
A 11-GE
K B 13-GAD

J C
D
---
---
H E 94-G
F ---
G G 11-GAW
H ---
LEFT BLANK F J 11-GAC
INTENTIONALLY E K ---

D CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
C 2007316C1
BUS TERMINAL-2007317C1
CONNECTOR COVER-
B 2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1

G4 GROUND ADAPTER (456) LOW AIR PRESSURE SWITCH


(460)

CAVITY CIRCUIT
A
B
11-GC
11-GX
C
G C ---
F D
E
---
--- 40-GA
E F ---

D
G ---
B
C CONNECTOR-2006789C1
40A

B CONNECTOR BODY LOCK-


2006792C1
BUS TERMINAL-2006791C1
CONNECTOR COVER-
A 2006790C1
TERMINAL(10AWG)-
A
1661211C1
TERMINAL(18AWG)-
1661208C1 CONNECTOR-(CAE SLEEVE)
AM-89000 #27
TERMINAL(16AWG)-592952C1

F1 FUSEBLOCK (462) F2 FUSEBLOCK (462) F3 FUSEBLOCK (462)

7 5 3 1 7 5 3 1 7 5 3 1

8 6 4 2 8 6 4 2 8 6 4 2

CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT


1 75 1 65A/84 1 58D
2 14X 2 14T 2 14E
3 77T 3 63 3 70
4 14Z 4 (14T) 4 (14E)
5 75A 5 14S 5 68
6 14Z 6 14R 6 14B
7 63P 7 55 7 50
8 14Y 8 (14R) 8 (14B)

CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
TERMINAL (18AWG)-1666118C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 40

Figure 154 Connector Composites (455), (456), (460), (462)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 155
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (462), (463)

CHAPTER 13
CONNECTOR COMPOSITES

F4 FUSEBLOCK (462) F5 FUSEBLOCK (462) IGNITION RELAY - R1 (462)

7 5 3 1 7 5 3 1

8 6 4 2 8 6 4 2 CONNECTOR-
1 2018917C91
TERMINAL-(12AWG)-
1661710C1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 TERMINAL(14AWG)-
1 13V 1 78/78C 1661709C1
TERMINAL(18AWG)-
2 13B 2 12L 4 1659673C1
3 83 3 86/86E
4 14BD 4 12M
5 71 5 85/14J
6 13J/13H 6 14AM
7 82K 7 86K/97DL
8 14AL 8 14AA CAVITY CIRCUIT
1 14S
CONNECTOR-0592951C1 2 13-GA
TERMINAL(12,14+14AWG)- 3 ---
0557375C1 CONNECTOR-0592951C1
TERMINAL(16AWG)- TERMINAL(12,16+16AWG)-0557375C1 4 13H
0557374C1 TERMINAL(14,16AWG)-0557374C1 5 13A
TERMINAL(18AWG)-1666118C1

HIGH SPEED RELAY - R2 (462) MED SPEED RELAY - R3 (462)


CAVITY CIRCUIT CAVITY CIRCUIT
1 75F 1 75D
2 75-GB/13-GA 2 75-GC/75-GB
1 3 75T 1 3 ---
4 75 4 75M
5 3 2 5 75H 5 3 2 5 75N

4 CONNECTOR- 4 CONNECTOR-
2018917C91 2018917C91
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18+18,14AWG)- TERMINAL(18+18,14AWG)-
1661709C1 1661709C1

F6 FUSEBLOCK (463)
HEADLIGHT RELAY - R4 (462)
CAVITY CIRCUIT
1 ---
CAVITY CIRCUIT 2 14M
1 51
1 2
3 ---
2 50-GB/75-GC 4 (14M)
1 3 --- 3 4 5 14BJ
4 51A 6 14AT
5 3 2 5 50B 5 6 7 13D
8 13Z
4 CONNECTOR-
2018917C91 7 8
TERMINAL-(14,18+18AWG)- CONNECTOR-0592951C1
1661709C1 TERMINAL(10AWG MULTI-FEED)-
0557378C1
TERMINAL 14AWG,MULTI-FEED
0557377C1

F7 FUSEBLOCK (463) F8 FUSEBLOCK (463)


CAVITY CIRCUIT
1 50A
CAVITY CIRCUIT 2 14D
1 2
1 15 3 51
1 2 2 14C 4 (14D)
3 56H 3 4 5 68C
3 4 4 14L 6 68D
5 57H 5 6 7 63AA
6 (14L) 8 14AP
5 6 7 70E
7 8
8 14F
7 8 CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)-
CONNECTOR-0592951C1 0557378C1
TERMINAL(10,12AWG)-0557375C1 TERMINAL(10AWG)-0557375C1
TERMINAL(10AWG MULTI-FEED)- TERMINAL(14,16AWG)-0577374C1
0557378C1 TERMINAL(18AWG)-1666118C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 41

Figure 155 Connector Composites (462), (463)

s08184
156 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composite (463)

CHAPTER 13
CONNECTOR COMPOSITES

F9 FUSEBLOCK (463)

DETROIT SERIES 60
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 23
2 13U
3 ---
4 ---
1 2 5 ---
CONNECTOR- 6 ---
0592951C1 7 ---
TERMINAL(14,18AWG)- 3 4
8 ---
0577374C1
TERMINAL(20AWG)-
1666118C1 5 6
TERMINAL(14AWG MULTI-FEED)-
0557377C1
TERMINAL(14AWG,MULTI-FEED)- 7 8
0557380C1 CAT 3406E,C10 & C12
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 23
2 13U
3 ---
4 ---
5 ---
6 ---
7 ---
8 ---

MAIN CONTROL RELAY - R5 (463) AIR CONDITIONING RELAY - R6 (463)

CAVITY CIRCUIT CAVITY CIRCUIT


1 75A 1 77F
2 13-GT 2 77-G/13-GT
1 3 --- 1 3 77C
4 75B/75D 4 77R/77D
5 3 2 5 13AK 5 3 2 5 77D

4 CONNECTOR- 4
2018917C91 CONNECTOR-
TERMINAL-(12,14+14AWG)- 2018917C91
1661710C1 TERMINAL(18+18,14AWG)-
TERMINAL(18AWG)- 1661709C1
1659673C1 TERMINAL(18AWG)-
1659673C1

HORN RELAY - R7 (463) TRAILER MARKER RELAY - R8 (463)

CAVITY CIRCUIT CAVITY CIRCUIT


1 85/85D 1 58D
2 85C 2 58-GA/77-G
1 3 --- 1 3 ---
4 85B 4 58R
5 3 2 5 85D 5 3 2 5 58C

4 CONNECTOR- 4 CONNECTOR-
0593385C1 0593385C1
TERMINAL(16AWG)- TERMINAL-(12AWG)-
1661709C1 1661710C1
TERMINAL-(16+16AWG)- TERMINAL(18AWG)-
1661710C1 1659673C1
TERMINAL(18+18AWG)
1661709C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 42

Figure 156 Connector Composite (463)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 157
July 18, 1999— Electrical Circuit Diagrams

Connector Composite (464)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

F10 FUSEBLOCK-POOL (464)

CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
* FUSE LOCATIONS VARY -
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
TERMINAL(18AWG)-1666118C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.

5 6

7 8 PYROMETER BENDIX ABS/ATC WABCO ABS/ATC


CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 25 1 94 1 94K
2 13AB 2 14AE 2 94A
3 --- 3 94P 3 94K1
4 --- 4 14P 4 (94A)
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---

PRO-SLEEPER CLOCK ETHER START


CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 75AW 1 88F 1 21H
2 14AU 2 14N 2 13L
3 75AX 3 --- 3 ---
4 (14AU) 4 --- 4 ---
5 14AY 5 --- 5 ---
6 14AW 6 --- 6 ---
7 14AX 7 --- 7 ---
8 14AV 8 --- 8 ---

AIR DRYER DRL-USA TRAILER ABS


CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 39A 1 66D 1 94AH
2 14AD 2 13BL 2 14CP
3 --- 3 66A 3 ---
4 --- 4 14BL 4 ---
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---

FOG LIGHTS SPARE SWITCH


CAVITY CIRCUIT CAVITY CIRCUIT
1 64 1 14AS
2 12P 2 14AR
3 --- 3 ---
4 --- 4 ---
5 --- 5 ---
6 --- 6 ---
7 --- 7 ---
8 --- 8 ---

TRAILER TAIL RELAY - R9 (464) TRAILER STOP LIGHT RELAY - R10


(464)
CAVITY CIRCUIT
1 68 CAVITY CIRCUIT
2 58-G 1 70E
1 3 --- 1 2 70-G/58-G
4 68E 3 ---
5 3 2 5 58P 5 3 2 4 70C
5 70D
4 CONNECTOR- 4
0593385C1 CONNECTOR-
TERMINAL-(10AWG)- 0593385C1
1661710C1 TERMINAL-(10AWG)-
TERMINAL(18AWG)- 1661710C1
1659673C1 TERMINAL(14,18+18AWG)-
1661709C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED TRAILER ABS A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

43
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 157 Connector Composite (464)

s08184
158 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (464), (465), (466), (468), (470), (471)

CHAPTER 13
CONNECTOR COMPOSITES

LEFT TURN RELAY - R11 (464) RIGHT TURN RELAY - R12 (464)

CAVITY CIRCUIT CAVITY CIRCUIT


1 56H 1 57H
2 56-G/70-G 2 57-G/56-G
1 3 --- 1 3 ---
4 56A/56C 4 57A/57C
5 3 2 5 56E 5 3 2 5 57E

4 4
CONNECTOR- CONNECTOR-
0593385C1 0593385C1
TERMINAL-(12,12+16AWG)- TERMINAL-(12,12+16AWG)-
1661710C1 1661710C1
TERMINAL(14,18+18AWG)- TERMINAL(14,18+18AWG)-
1661709C1 1661709C1

HEADLIGHT TRAILER LIGHTS


2 2
7 1 3 SWITCH (465) 7 1 3 SWITCH (466)

8 4 6 8 6
5 4
CAVITY CIRCUIT
5 CAVITY CIRCUIT
1 --- 1 ---
2 50/58AA 2 58AA
CONNECTOR-2009385C1 3 58E 3 58C
CAVITIES 1-6 4 --- 4 ---
TERMINAL(18+18AWG)- CONNECTOR-2009385C1
1661226C1 5 50A CAVITIES 1-6 5 58E
TERMINAL(18AWG)-1661224C1 6 50B TERMINAL(18AWG)-1661224C1 6 58P
CAVITIES 7-8 7 62AS CAVITIES 7-8 7 62AP
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1 8 62-GAS 8 62-GAR

DRL ABS TRAILER RELAY


PARK BRAKE SWITCH (USA) (470)
(468)
CAB OVERLAY

CAVITY CIRCUIT
44B 1 94AH
1 2 13CP
3 ---
44-GB
5 3 2 4 94AF
5 13-GCP
4

CONNECTOR-
0593385C1
CONNECTOR-"CAE"SLEEVE TERMINAL-(12,12+16AWG)-
AM 89000#27 1661710C1
TERMINAL(14AWG)-592952C1 TERMINAL(14,18+18AWG)-
1661709C1

BENDIX
ABS WARNING LIGHT
(471)

CHASSIS CAB
B A A B CAVITY *BENDIX CAVITY CIRCUIT
C C A TAN A 98KA
B LT GREEN B 98KB
CONNECTOR-1655703C1 CONNECTOR-1655702C1 C BROWN C 98KC
CONNECTOR LOCK-1655705C1 CONNECTOR LOCK-1655704C1
TERMINAL-1680206C1 TERMINAL-1680205C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 44

Figure 158 Connector Composites (464), (465), (466), (468), (470), (471)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 159
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (474), (480), (483), (489)

CHAPTER 13
CONNECTOR COMPOSITES

RADIO-REMOTE BAND SELECT FLASHER - DUALTEC


W/PRO SLEEPER (480)
(474)
CAB
RADIO PIGTAIL HARNESS
1

A 5 3 2
A
B B 4

CAVITY CIRCUIT CAVITY CIRCUIT


A BN A 86L
B BN/WH B 86M CAVITY CIRCUIT
1 ---
2 ---
3 ---
4 55A
CONNECTOR-1661259C1 CONNECTOR-1661260C1 5 55
CONNECTOR LOCK-1661263C1 CONNECTOR LOCK-1661264C1
TERMINAL(20AWG)-1661261C1 TERMINAL(18AWG)-1661262C1
CONNECTOR-
0593385C1
TERMINAL-(12AWG)-
1661710C1

RADIO-REMOTE SEEK/SELECT
W/PRO SLEEPER
(483)

CAB
RADIO PIGTAIL HARNESS

CAVITY CIRCUIT
A A CAVITY CIRCUIT
A RD A 86H
B VT B B B 86J
C RD/WH C C C 86K

CONNECTOR-1661889C1 CONNECTOR-1661891C1
CONNECTOR LOCK-1661890C1 CONNECTOR LOCK-1661892C1
TERMINAL(20AWG)-1661261C1 TERMINAL(18AWG)-1661262C1

ROOF CONNECTION #3
(489)

CAB
ROOF
HARNESS
HARNESS

CAVITY CIRCUIT DC CD CAVITY CIRCUIT


A 86U A 86U
B 86T AB B A B 86T
C 86S C 86S
D 86R D 86R

CONNECTOR-1667305C1 CONNECTOR-1667529C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1667530C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 45

Figure 159 Connector Composites (474), (480), (483), (489)

s08184
160 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

PYROMETER CABLE ASSEMBLY PYROMETER CABLE ASSEMBLY


(491) MODULE (492)
ENGINE CAB CAB HEATER BOX
HARNESS JUMPER

B CAVITY CIRCUIT B B CAVITY CIRCUIT B


A RD
A RD
A B YL
A A B YL
A
CONNECTOR-872291R1 CONNECTOR-872290R1 CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(20AWG)- TERMINAL(16AWG)- TERMINAL(16AWG)- TERMINAL(18AWG)-
879630R1 239807R1 188396R1 241117R1

B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)

K CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F K A 13P J B 14BC
J B
C
13AH
---
J B
C
13AT
13BL H
C
D
---
---
H D *** H D 13S
G E ---
E --- E --- F 14BL
G F 13Z G F --- F G 14BD
G 13AF G --- H 14AD
F H 13AB F H --- E J ---
E J
K
13W
13L
E J
K
13CP
--- D
K ---

D *** - D C
13X - PDL BUZZER
C 13S - KYSOR SHUTDOWN C CONNECTOR-2007315C1 B
CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
CONNECTOR-2007315C1 2007316C1
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
2007316C1 BUS TERMINAL-2007317C1
2007316C1
BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1
CONNECTOR COVER-
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1 A 2010558C1 TERMINAL(10,12AWG)-
1661211C1
TERMINAL(14AWG)-
TERMINAL(14,16AWG)- 1661209C1 TERMINAL(16AWG)-
1661209C1 1661209C1
TERMINAL(18AWG)-
1661208C1

B2 BATTERY ADAPTER A1 ACCESSORY ADAPTER A3 ACCESSORY ADAPTER


(498) (499) (501)

K CAVITY CIRCUIT K CAVITY CIRCUIT


A 14AH A 12A
J B --- J B 12S CAVITY CIRCUIT

H
C ---
H C 12AC G A
B
12AD
12P
D 14N D 12E
G E ---
G E 12B F C 12L
F 14BK D 12R
F G --- F
F
G
---
---
E E ---
H ---
E
H 12W D F ---
E J --- J --- G ---
K ---
D K --- C
D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
A 2006792C1
2007316C1 2007316C1 BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)-
1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 (495) ADDED 13CP A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

46
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 160 Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 161
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (502), (503), (504), (506)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

L1 LED PANEL LIGHTS FEED


SLEEPER DOME LIGHT ADAPTER (503)
SWITCH
(502) CAVITY CIRCUIT
K A 62M
J B
C
62AL
62AN
CAVITY CIRCUIT
1 63-GF H D ---
8 10 2 63-GA E 62AB
6 3 3 63-GE
G F 62AB
G 62AB
5B 2B 4
5
---
---
F H 62AB

4 1
6 --- E J
K
62M
62AQ
7 62Z
7 9 8 --- D CONNECTOR-2007315C1
9 62-GE
10 --- C CONNECTOR BODY LOCK-
2007316C1
B BUS TERMINAL-2007317C1
CONNECTOR COVER-
CONNECTOR-3520850c1 2010558C1
CAVITIES 1,3,7 TERMINAL(16AWG)-
TERMINAL(16AWG)-1661226C1 A 1661209C1
CAVITY 2B
TERMINAL(16AWG)-1661227C1
CAVITY 9
TERMINAL(18AWG)-1661224C1

L2 LED PANEL LIGHTS L4 LED PANEL LIGHTS


FEED ADAPTER (504) GROUND ADAPTER (506)
CAVITY CIRCUIT
K A 62AE
K CAVITY CIRCUIT
J B ---
A 11-GP
C *** J
H D --- B 62-GAB
E ** H C ***
G F ___ D 62-GAB
G 62AJ G E 62-GAB
F F ---
H 62U
F G 62-GAB
E J 62H
H 11-GAL
K 62AY E
D J 62-GH
**- D K 62-GAY
C CKT 62AZ HEATED/RT MOTO MIRROR
***- C
B CKT 62AV CRUISE/ENG BRAKE W/ELECT ENG ***-
CKT 62V ENG BRAKE W/MECH ENG
B CKT 11-GT CRUISE/ENG BRAKE W/ELECT ENG
CKT 11-GJ ENG BRAKE W/MECH ENG

A
A CONNECTOR-2007315C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
CONNECTOR BODY LOCK- 2007316C1
2007316C1 BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER- 2010558C1
2010558C1 TERMINAL(16AWG)-
TERMINAL(16AWG)- 1661209C1
1661209C1 TERMINAL(12AWG)-
1661211C1

LEFT BLANK INTENTIONALLY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 L1,L4 RMVD 62BL,72-G A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

47
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 161 Connector Composites (502), (503), (504), (506)

s08184
162 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (509), (511), (512), (513), (514), (515)

CHAPTER 13
CONNECTOR COMPOSITES

START FEED ADAPTER BLINK CODE


(509) SWITCH
(511)

2
CAVITY CIRCUIT 1
G A 17B
B 17A
F C 19B
4 6
E D --- 5
LEFT BLANK E 17
INTENTIONALLY D F ---
G ---
C CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94BE 94H
A 2006792C1
BUS TERMINAL-2006791C1 5 94P 94N
CONNECTOR COVER- 6 --- ---
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1

LOW AIR PRESSURE DRL MODULE-USA


SWITCH #2 (513)
(512)

C CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
A
B
40B
---
A H B
C
66B
66F
C 40-GB B G D
E
66-GA
66E
B C F F ---

D E G
H
66D
66A
CONNECTOR (CAE SLEEVE)-
AN-89000 #27 CONNECTOR-
TERMINAL(16AWG)- 2005835C1
592952C1 TERMINAL(16,14AWG)-
A 1661209C1

DATA LINK - POSITIVE (514) DATA LINK - NEGATIVE (515)

CAVITY CIRCUIT CAVITY CIRCUIT


A 98A(+) A 98C(-)
B 98(+) B 98B(-)
C 47/48(-)
G C
D
47/48(+)
94J(+)
G D 94K(-)
F E --- F E ---
F --- F ---
E G --- E G ---

D D
C CONNECTOR-
C CONNECTOR-
B 2006789C1
CONNECTOR BODY LOCK- B 2006789C1
CONNECTOR BODY LOCK-
2006792C1 2006792C1
BUS TERMINAL-2006791C1 BUS TERMINAL-2006791C1
CONNECTOR COVER- CONNECTOR COVER-
A 2006790C1 A 2006790C1
TERMINAL(16,14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661209C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661208C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 48

Figure 162 Connector Composites (509), (511), (512), (513), (514), (515)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 163
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)

CHAPTER 13
CONNECTOR COMPOSITES

SPARE ACCESSORY SWITCH (517) CLEARANCE LIGHT (520)


CAVITY CIRCUIT
1 ---
ROOF HARNESS LIGHT PIGTAIL
2 ---
3 ---
2
7 1 3 4 ---
5 14AF
A 58-GB B WHITE
8 6 14AQ
4
5
6
7 62U
58B B A BLACK
8 62-GU

CAVITY CIRCUIT
CONNECTOR-2009385C1 CONNECTOR-
1 --- 1661254C1 CONNECTOR-
CAVITIES 1-6 1661260C1
TERMINAL(10AWG)-1661227C1 2 --- CONNECTOR LOCK-
1661263C1 CONNECTOR LOCK-
CAVITIES 7-8 3 --- 1661264C1
TERMINAL(18AWG)-
TERMINAL(16AWG)-1661209C1 4 --- TERMINAL(18AWG)-
1661261C1
TERMINAL(18AWG)-1661208C1 1661262C1
5 ---
6 ---
7 62H
8 62-GH

CLEARANCE LIGHT (521) CLEARANCE LIGHT (522)


ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL

A 58-GC B WHITE
A 58-GD B WHITE

58C B A BLACK 58D B A BLACK

CONNECTOR- CONNECTOR-
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1

CLEARANCE LIGHT (523) CLEARANCE LIGHT (524)


ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL

A 58-GE B WHITE
A 58-GF B WHITE

58E B A BLACK 58F B A BLACK

CONNECTOR- CONNECTOR-
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1

CB RADIO CONNECTION (525) ANALOG CLOCK (526)

B 88F

86-GE
B A 86AE
A B 86-GE
A 88-GF

CONNECTOR- CONNECTOR-
969541R1 481140C1
TERMINAL(16AWG)- TERMINAL(16AWG)- CONNECTOR-872291R1
333733C1 239807R1 TERMINAL(18AWG)-333732C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 49

Figure 163 Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)

s08184
164 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (528), (529), (530), (531), (560), (562), (574)

CHAPTER 13
CONNECTOR COMPOSITES

RIGHT REAR SPEAKER (528) RIGHT FRONT SPEAKER (529)

SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS

86T 86C
GREEN A A GREEN A A
BLACK B B 86U
BLACK B B 86D

CONNECTOR-1661196C1 CONNECTOR-1661197C1 CONNECTOR-1661196C1 CONNECTOR-1661197C1


TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)-
1661208C1 1661212C1 1661208C1 1661212C1

LEFT FRONT SPEAKER (530) LEFT REAR SPEAKER (531)

SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS

86A 86R
GREEN A A GREEN A A
BLACK B B 86B
BLACK B B 86S

CONNECTOR-1661196C1 CONNECTOR-1661197C1 CONNECTOR-1661196C1 CONNECTOR-1661197C1


TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)-
1661208C1 1661212C1 1661208C1 1661212C1

GAUGE PANEL LIGHT (560) PDL BUZZER (562)

62-GAB CAVITY CIRCUIT


B 1 ---
1 2 ---
A 3 ---
62AB
5 3 2
4
5
43B
13X

4
CONNECTOR-161998R1 CONNECTOR-593385C1
CAVITY A-TERMINAL(16AWG)-186203R2 TERMINAL(18AWG)-1659673C1
CAVITY B-TERMINAL(18AWG)-161997R1

LEFT SLEEPER SPEAKER


(574)

SPEAKER PIGTAIL ROOF HARNESS

86AX

CONNECTOR-
GREEN
A A CONNECTOR-
1661196C1 1661197C1
TERMINAL(20AWG)- TERMINAL(18AWG)-
1661208C1
BLACK B B 1661212C1

86AW

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 50

Figure 164 Connector Composites (528), (529), (530), (531), (560), (562), (574)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 165
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (575), (576), (577), (578), (579), (582)

CHAPTER 13
CONNECTOR COMPOSITES

RIGHT SLEEPER SPEAKER AM/FM BAND SELECT SEEK UP/DOWN


(575) (576) (577)
W/PRO-SLEEPER W/PRO-SLEEPER W/PRO-SLEEPER

SPEAKER PIGTAIL ROOF HARNESS

86AZ 86K C
GREEN
A A 86M B
86J B
86L A 86H A
BLACK B B
86AY

CONNECTOR-1661260C1 CONNECTOR-1661891C1
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
TERMINAL(20AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661262C1 1661262C1

LEFT WORK LIGHT (578) RIGHT WORK LIGHT (579)


W/PRO-SLEEPER W/PRO-SLEEPER

SLEEPER HARNESS LIGHT PIGTAIL SLEEPER HARNESS LIGHT PIGTAIL

ORANGE ORANGE

65-GB B A 65B A B WHITE 65-GB B A 65F A B WHITE


65-GF 65F

CONNECTOR-969541R1 CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-481140C1


TERMINAL(16+16AWG)-333735C1 TERMINAL(18AWG)-241117R1 TERMINAL(16AWG)-333733C1 TERMINAL(18AWG)-241117R1

SLEEPER FUSE BLOCK (582)


W/PRO-SLEEPER
(LOCATED IN LEFT LUGGAGE COMPARTMENT)

1 2
CAVITY CIRCUIT
1 86X
3 4 2 14AX
3 76L CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6 TERMINAL(16AWG)-0557374C1
5 86AV TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 51

Figure 165 Connector Composites (575), (576), (577), (578), (579), (582)

s08184
166 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (584), (585), (587), (588), (589)

CHAPTER 13
CONNECTOR COMPOSITES

HIGH SPEED RELAY (584) MEDIUM SPEED RELAY (585)

LOCATED IN POWER LOCATED IN POWER


DISTRIBUTION CENTER DISTRIBUTION CENTER

1 1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN

CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10AWG)-2022374C1 TERMINAL(10AWG)-2022374C1
TERMINAL(18,16AWG)-2018946C1 TERMINAL(18,16AWG)-2018946C1

RIGHT LUGGAGE LIGHT SWITCH (587)


LOCATED IN THE RIGHT LUGGAGE COMPARTMENT

SLEEPER HARNESS LUGGAGE HARNESS

CONNECTOR - CONNECTOR -
1661259C1 WHT(-) 1661260C1
LOCK-1661263C1
63AD
A
B LOCK-1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 B A BLK(+)
1661262C1
63AE

RIGHT LUGGAGE LIGHT LEFT LUGGAGE LIGHT


W/PRO-SLEEPER W/PRO-SLEEPER
(588) (589)

A A
CAVITY CIRCUIT
B CAVITY CIRCUIT
B
A 63AH A 63AL
B 63-GD B 63-GAK

CONNECTOR-
500276C1 CONNECTOR-
CAV/A TERMINAL(18AWG)- 500276C1
486461C1 CAV/A TERMINAL(18AWG)-
CAV/B TERMINAL(18AWG)- 486461C1
161997R1 CAV/B TERMINAL(18AWG)-
161997R1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 52

Figure 166 Connector Composites (584), (585), (587), (588), (589)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 167
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (590), (592), (592F), (593), (594), (595), (600)

CHAPTER 13
CONNECTOR COMPOSITES

TV/VCR SWITCH TEMP SWITCH SLEEPER TEMP CONTROL


W/PRO-SLEEPER W/PRO-SLEEPER LOCATED BEHIND BUNK CONTROL PANEL
(592) (592F)
(590)
CAVITY CIRCUIT C
8 7 1
2
---
--- CAVITY CIRCUIT B
3 --- A A 75AL
A
4 --- B B 75K

4 1 5 86X C C 75-GS
6 86Y
7 62Y CAVITY CIRCUIT
8 62-GY A 75AL

5 2 CONNECTOR-
B
C
75K
75-GS
2009385C1
CAV 1-6
TERMINAL(14,16AWG)- CONNECTOR-1661889C1
1661226C1 CONNECTOR-1661891C1
6 3 CAV 7-8
CONNECTOR LOCK-1661890C1
TERMINAL(18AWG)-1661261C1 CONNECTOR LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-
1661208C1

HEATER BLOWER CONTROL DOME LIGHT SWITCH SALEM VENT


W/PRO-SLEEPER W/PRO-SLEEPER W/PRO-SLEEPER
(593) (594) (595)

8 7 CAVITY CIRCUIT
B
D C CAVITY CIRCUIT
1 63-GF

A 75AN
2
3
63-GK
---
A
A B 75AC
4 1 4 63-GE
C 75AH
5 63-GJ
E B D 77L
6 ---
CAVITY CIRCUIT
E 75AR A 76M
7 62Z
5 2 8 62-GZ
B 76-GM

CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)- CONNECTOR-1661260C1
CONNECTOR-1664511C1 1661226C1 CONNECTOR LOCK-1661264C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8 TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-
1661208C1

ETHER START ON/OFF SWITCH (600)

2
7 1 3

8 4 6
5

CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY

CONNECTOR-2009385C1
CAVITIES 1-6
TERMINAL(18AWG)-1661224C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 53

Figure 167 Connector Composites (590), (592), (592F), (593), (594), (595), (600)

s08184
168 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (603), (604), (605), (606), (607), (608), (610), (611)

CHAPTER 13
CONNECTOR COMPOSITES

FLUORESCENT BUNK LIGHT IN-LINE READING LIGHT


W/PRO SLEEPER W/PRO SLEEPER
(603) (604)
ROOF HARNESS LIGHT JUMPER ROOF HARNESS LIGHT PIGTAIL

CAVITY CIRCUIT CAVITY CIRCUIT


A CAVITY CIRCUIT A CAVITY CIRCUIT
A A 63AB A OR
A B
A 63U A RD
B 63-GK B WH B 63-GU B B WH
B C 63-GJ C BK B
C CONNECTOR-
1661198C1
CONNECTOR-
1661199C1
C CONNECTOR-
1661259C1
CONNECTOR-
1661260C1
TERMINAL(16AWG)- TERMINAL(18AWG)- CONNECTOR LOCK- CONNECTOR LOCK-
1661209C1 1661212C1 1661263C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1

UNDER CABINET LIGHT AUXILIARY FAN IN-LINE


W/PRO SLEEPER W/PRO SLEEPER
(605) (606)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS FAN JUMPER

A CAVITY CIRCUIT A CAVITY CIRCUIT


CAVITY CIRCUIT
A 63AR A RD
B B 63-GR B B WH A B A 76K B A
B 76-GK
CONNECTOR- CONNECTOR-
1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1
CONNECTOR-969541R1 CONNECTOR-481140C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1333732C1 241117R1

TV CONNECTOR TV CONNECTOR
W/PRO SLEEPER (IN-LINE) W/PRO SLEEPER (IN-LINE)
(607) W/72" HIGH ROOF & UPPER BUNK
W/118" PRO SLEEPER ONLY
ROOF SOCKET (608)
CAVITY CIRCUIT SLEEPER JUMPER
WH *
B A
86-GP
BK * B CAVITY
A
CIRCUIT
WH
CAVITY
A
CIRCUIT
86-GP B
B
A 86AR B BK B 86AR
A A
CONNECTOR-872291R1 CONNECTOR- CONNECTOR-
TERMINAL(14AWG)-188396R1 872291R1 872290R1
TERMINAL(14AWG)- TERMINAL(14AWG)-
* W/118" SLEEPER 188396R1 239807R1

FLUORESCENT BUNK LIGHT


W/PRO SLEEPER
(610) AUXILIARY FAN
LIGHT JUMPER LIGHT PIGTAIL W/PRO SLEEPER
(611)

A A
B B
CAVITY CIRCUIT
C C A B A 76K
B 76-GK

CAVITY CIRCUIT CAVITY CIRCUIT CONNECTOR-


A OR A BK 969541R1
B WH B WH TERMINAL(18AWG)-
879630R1
C BK C WH

CONNECTOR- CONNECTOR-
1661198C1 1661199C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 54

Figure 168 Connector Composites (603), (604), (605), (606), (607), (608), (610), (611)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 169
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (612), (613), (640), (642), (643), (659)

CHAPTER 13
CONNECTOR COMPOSITES

REFRIGERATOR IN-LINE
W/PRO SLEEPER REFRIGERATOR SWITCH
(612) (613)

CAVITY CIRCUIT
SLEEPER JUMPER 8 7 1 86-GK/62-GX
2 ---
B CAVITY
A
CIRCUIT
86-GR
CAVITY
A
CIRCUIT
WH B 3
4
---
---

A
B 86AG B BK
4 1 5 86AV

A 6
7
86AG
62X
8 62-GX
5 2
CONNECTOR- CONNECTOR-
872291R1 872290R1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(14AWG)- CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1

STOP LIGHT SWITCH (640) SLEEPER TO ROOF CONNECTION (642)


W/PRO-SLEEPER
C
ROOF HARNESS SLEEPER HARNESS

CAVITY CIRCUIT CAVITY CIRCUIT


A 70
D C
A 76K
C D
B B --- B 86AX
C 70A
E B
C
D
86AW
86AZ
B E
F A E
F
86AY
11-GAD
A F
CONNECTOR (CAE SLEEVE)-
AN-89000 #27
TERMINAL(12AWG)-1660577C1
A
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1

ENGINE FAN
OVERRIDE SWITCH
SLEEPER TO ROOF CONNECTION (643) (659)
W/PRO-SLEEPER

SLEEPER HARNESS ROOF HARNESS 7 8

CAVITY CIRCUIT 4
1 CAVITY
D C
CIRCUIT NO.
A 63-GJ
B 63-GK C D 1 23-GY
E B C 63AP
B E 2 5 2 ---
D 63AR
3 ---
F A E 63U
F 86Y A F 3 6 4 23B
5 23A
6 ---
7 62M
CONNECTOR-1661200C1 CONNECTOR-1661201C1 8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 55

Figure 169 Connector Composites (612), (613), (640), (642), (643), (659)

s08184
170 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (662), (675), (676), (690)

CHAPTER 13
CONNECTOR COMPOSITES

ECU ECM POWER IN-LINE ECM 6-WAY


(PART OF WABCO ABS CONTROL MODULE)
CONNECTION W/SERIES 60 POWER CONNECTION
(662) (675) (676)
CAVITY CIRCUIT
A 14C CAVITY CIRCUIT
WB CHASSIS B 14D A 14C
B 11-GB
C 14D
A D 11-GC
7 6 E 11-GA
B
CAVITY CIRCUIT NO.

1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
4 BN A D
1687847C1
5 BL CABLE SEAL(12AWG)-
B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1

CAVITY CIRCUIT NO. REAR CHASSIS HARNESS (WABCO) CAVITY CIRCUIT NO.
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 BK 1 GY/WH
2 BN
(690) 2 OR/WH
WB CHASSIS REAR CHASSIS
3 BK 3 YL/WH
4 BN 4 DKBL/WH
5 BL
6 7 5 BN
6 BN
7 6 6 BL
7 BL 7 BN/WH
8 GN/YL 8 RD/WH
9 BN 9 BK/WH
10 BL 10 LTBL/WH
11 BN/YL 11 LTGN/WH
12 BN 12 VT/WH

CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680206C1
TERMINAL(16AWG)-1680205C1

CAVITY CIRCUIT NO. REAR CHASSIS HARNESS (BENDIX) CAVITY CIRCUIT NO.
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH 1 GY/WH
2 OR/WH WB CHASSIS
(690) REAR CHASSIS 2 OR/WH
3 YL/WH 3 DKBL/WH
4 DKBL/WH 6 7 4 YL/WH
5 BN 7 6 5 YL
6 BL 6 BL
7 BN/WH 7 LTBL/WH
8 RD/WH 8 LTGN/WH
9 BK/WH 9 VT/WH
10 LTBL/WH 10 BN/WH
11 LTGN/WH 11 RD/WH
12 VT/WH 12 BK/WH
12 1
CONNECTOR-3519423C1
CONNECTOR LOCK-1689428C1
1 12 CONNECTOR-3519462C1
CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680205C1 TERMINAL(16AWG)-1680206C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 56

Figure 170 Connector Composites (662), (675), (676), (690)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 171
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (720), (753), (755), (766), (767), (768)

CHAPTER 13
CONNECTOR COMPOSITES

LOWER READING LIGHT (720)

CONNECTOR-
A 63W 1661259C1
CONNECTOR LOCK-
63-GW B 1661263C1
TERMINAL(18AWG)-
1661261C1

WABCO ATC MUD/SNOW SWITCH (753)

8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
3 --- 4 1 CAVITIES 1-6
TERMINAL-1661226C1
4 --- CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ 5 2
8 94-GB

6 3

POWER WABCO ABS/ATC FRONT ECU (766)


(BENDIX)
(755) 7 6
CAV CIR
1 ----
2 [BN2]
3 [BL1]
A CAVITY CIRCUIT NO.
4 [BN1]
A 94K1 5 [BK3]
B B 94K 6 [BN3]
7 [BK4]
8 [BN4]
12 1 9 [GN/YL1]
CONNECTOR-1689499C1 10 [BL2]
CONN LOCK-1689501C1 11 [GN/YL2]
CONNECTOR-1671611C1 TERMINAL(14AWG)-
CONNECTOR LOCK-1671608C1 2034787C1 12 ----
TERMINAL(14AWG)-2033912C1 TERMINAL(16,18AWG)-
1680205C1

WABCO ABS/ATC LEFT FRONT WHEEL WABCO ABS/ATC LEFT FRONT


SPEED SENSOR IN-LINE CONNECTOR MODULATOR VALVE (768)
(767)
GN/YL

BLACK A B BROWN

BLUE BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 57

Figure 171 Connector Composites (720), (753), (755), (766), (767), (768)

s08184
172 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (769), (770), (771), (774), (775), (776), (777)

CHAPTER 13
CONNECTOR COMPOSITES

WABCO ABS/ATC RIGHT FRONT WABCO ABS/ATC RIGHT FRONT WHEEL


MODULATOR VALVE (769) SPEED SENSOR IN-LINE CONNECTOR
(770)
GN/YL

BLACK A B BROWN

BLUE BROWN

CONNECTOR-PURCHASED
CONNECTOR-PURCHASED TERMINAL-PURCHASED
TERMINAL-PURCHASED

WABCO ABS/ATC FRONT ECU (771)


W/J1922 DATA LINK W/J1939 DATA LINK

7 6 CAV
1
CIR
94K
CAV
1
CIR
94K
2 94K1 2 94K1
3 94BE 3 94BE
CONNECTOR-1689499C1
CONN LOCK-1689501C1 4 98J(+) 4 98J(+)
TERMINAL(14AWG)- 5 ---- 5 ----
2034787C1 6 98Y(-) 6 GN(-)
TERMINAL(16,18AWG)-
1680205C1 7 98Z(+) 7 YL(+)
8 ---- 8 SHD
9 98K(-) 9 98K(-)
10 94H 10 94H
11 94-GB 11 94-GB
12 1 12 94-GA 12 94-GA

WABCO ABS/ATC WABCO ABS/ATC


LEFT REAR LEFT REAR
WHEEL SPEED MODULATOR
SENSOR VALVE
(774) (775)

GN/YL

BLACK A B BROWN

BLUE BROWN

CONNECTOR-PURCHASED CONNECTOR-PURCHASED
TERMINAL-PURCHASED TERMINAL-PURCHASED

WABCO ABS/ATC RIGHT REAR WABCO ABS/ATC RIGHT REAR WHEEL


MODULATOR VALVE (776) SPEED SENSOR IN-LINE CONNECTOR
GN/YL
(777)

BLUE BROWN

BLACK A B BROWN

CONNECTOR-PURCHASED
TERMINAL-PURCHASED

CONNECTOR-PURCHASED
TERMINAL-PURCHASED

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 58

Figure 172 Connector Composites (769), (770), (771), (774), (775), (776), (777)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 173
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (778), (789), (790), (791), (823), (854)

CHAPTER 13
CONNECTOR COMPOSITES

WABCO ABS/ATC AUXILIARY POWER SOURCE


LEFT REAR (789)
MODULALATOR VALVE
(778)

SOCKET B CAVITY CIRCUIT


- *
A
BROWN BLUE 86-GH
A B
- *
14AY

CONNECTOR-PURCHASED
TERMINAL-PURCHASED CONNECTOR-872291R1
TERMINAL(14AWG)-188396R1

AUXILIARY POWER SOURCE REFRIGERATOR POWER SOURCE


(790) PRO SLEEPER
W/57" BUNK
(791)
SLEEPER JUMPER
HARNESS
B
B CAVITY
A
CIRCUIT
86-GH
CAVITY
A
CIRCUIT
WH B
CAVITY
A
CIRCUIT
WH
B 14AY B BK A B BK
A A
CONNECTOR- CONNECTOR-
872291R1 872290R1 CONNECTOR-872291R1
TERMINAL(14AWG)- TERMINAL(14AWG)- TERMINAL(14AWG)-188396R1
188396R1 239807R1

CHASSIS TAIL LIGHT


LEFT MOTORIZED MIRROR (854)
SWITCH (823)

C B
D A
2
7 1 3
CAVITY CIRCUIT
1 78P
8 4 6 2 78-GAZ REAR CONNECTOR FRONT CHASSIS
5 3 --- CAV CIR CAV CIR
4 78N A 71A A 71A
5 78M
B 56F B 56B
CONNECTOR-2009385C1 6 ---
C 57F C 57B
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 D 68A D 68A
8 62-GBZ
TERMINAL(18AWG)-1661224C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1 CONNECTOR-1661496C1
TERMINAL(18AWG)-1661209C1 TERMINAL(14AWG)-0587577C1
CABLE SEAL-0589391C1

LEFT BLANK INTENTIONALLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 59

Figure 173 Connector Composites (778), (789), (790), (791), (823), (854)

s08184
174 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (904), (905), (905M), (906)

CHAPTER 13
CONNECTOR COMPOSITES

A/C SWITCH (904) A/C SWITCH (905)


LOCATED BEHIND BUNK CONTROL PANEL LOCATED BEHIND BUNK CONTROL PANEL

BUNK HARNESS TEMP SWITCH A/C SWITCH SLEEPER HARNESS

(POWER) LT GN
A A 77 (COMMON) BK
A A 77L

(SIGNAL OUT) LT GN B B 77S (LOAD) BK B B 77M

(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL

CONNECTOR-1661889C1 CONNECTOR-1661891C1 CONNECTOR-1661889C1 CONNECTOR-1661891C1


LOCK-1661890C1 LOCK-1661892C1 LOCK-1661890C1 LOCK-1661892C1
TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1 1661261C1 1661262C1

A/C SWITCH (905M)


LOCATED BEHIND BUNK CONTROL PANEL

77AB
A CONNECTOR-1661889C1
LOCK-1661890C1
77M B TERMINAL(18AWG)-
1661261C1
75-GBA
C

SLEEPER CONNECTOR #1 (906)


LOCATED ON LEFT SIDE B_PILLAR

SLEEPER HARNESS CAB HARNESS


B A

CIRCUIT NO. CIRCUIT NO.


Z A CAVITY CAVITY

Y B
A B A B L K
X C A 86AR 86AR N 86H 86H M J
N H
W D B 86AS 86AS P 86J 86J
P G
V E C 86AT 86AT R 86K 86K
R F
U D ---- ---- S 86L 86L S
T E ---- ---- T 86M 86M
T
S F ---- ---- U ---- ----
U
R F G ---- ---- V 63AA 63AA V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT Y B
L K L 75AS 75AS Z 11-GBD 11-GBD Z A
M 75K 75K

CONNECTOR-3513471C1 CONNECTOR-3513472C1
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
TERMINAL(12,14AWG)-3513473C1 TERMINAL(12,14AWG)-3513475C1
TERMINAL(16,18AWG)-3513474C1 TERMINAL(16,18AWG)-3513476C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 60

Figure 174 Connector Composites (904), (905), (905M), (906)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 175
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (922), (923), (925)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

TRAILER SOCKET #1 (922)


LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR

CAB HARNESS SLEEPER HARNESS

70C
A 70C
A

68B B B
68B
C C
94AF 94AF

CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667739C1 CABLE SEAL(10AWG)-1667739C1

TRAILER SOCKET #2 (923)


LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR

SLEEPER HARNESS CAB HARNESS

58S
A 58S
A

56C B B
56C
C C
57C 57C

CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1667735C1

TRAILER SOCKET #1 (925)


LOCATED IN LEFT LUGGAGE COMPARTMENT

SLEEPER HARNESS SOCKET/JUMPER HARNESS

70C
A
CAV CIR* CIR**
A
A 70C RD
B B B 68A BK
68B
C 94AF BL
C C
94AF * W/SLEEPER MOUNTED SOCKET
** W/FRAME MOUNTED SOCKET

CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667739C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(10AWG)-1667739C1
CABLE SEAL(12AWG)-1667735C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED JACKETED CABLE A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

61
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 175 Connector Composites (922), (923), (925)

s08184
176 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (926), (935), (942)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

TRAILER SOCKET #2 (926)


LOCATED IN LEFT LUGGAGE COMPARTMENT

SOCKET/JUMPER HARNESS SLEEPER HARNESS

CAV CIR* CIR** 58S


A A
A 58A BN
B 56D YL B B
C 57D GN 56C
C C
* W/SLEEPER MOUNTED SOCKET
** W/FRAME MOUNTED SOCKET 57C

CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1667735C1

WORK LIGHT (935)


LOCATED BEHIND DRIVER SEAT

SLEEPER HARNESS CAB BASE HARNESS

65A
ORANGE
A A

ORANGE B B
65C

CONNECTOR- CONNECTOR-
1661196C1 1661197C1
TERMINAL(16AWG)- TERMINAL(18AWG)-
1661209C1 1661212C1
TERMINAL(14AWG)-
1661213C1

SLEEPER CONNECTOR #2 (942)


LOCATED ON LEFT SIDE AT B-PILLAR

SLEEPER HARNESS CAB HARNESS

75AW A 75AW A

14AY B 14AY B

14AX C 14AX C

11-GAN D 11-GAN D

CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

DAG 02NOV98 ADDED JACKETED CABLE A P52831P


RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.

62
RELEASE NO. DATE SHEET

P52600L 15JUL98 AE08-52037

Figure 176 Connector Composites (926), (935), (942)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 177
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (962), (963), (995–999), (1053), (1091)

CHAPTER 13
CONNECTOR COMPOSITES

LT DOOR COURTESY RIGHT DOOR COURTESY


CONNECTOR CONNECTOR
(962) (963)

C C
CAVITY CIRCUIT CAVITY CIRCUIT NO.

B A 63V B A 63X
A
B
C
63H
78R
A B 63Y
C 78S

CONNECTOR-1661891c1
TERMINAL(18AWG)-1661262c1
CONNECTOR-1661891C1
CONN LOCK-1661892C1
TERMINAL(18AWG)-1661262C1

SLEEPER BLOWER MOTOR


SKYRISE CLEARANCE (CONNECTION AT MOTOR)
LIGHT CONNECTORS (1053)
(995-999)

PURCHASED ASSEMBLY
A
CAVITY CIRCUIT
18BK A 75AF
B B 75-GA

18WH CONNECTOR-1669972C1
TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P,
18P+18PAWG)-
3515781C91 TERMINAL(12,10,16+16,14+18)-
1661211C1
TEMINAL(18,20AWG)-
12077953

ECM CONNECTOR CAV CIR CAV CIR


(1091) 1 97AL 6 97AP
2 97AH 7 14CF
3 99C 8 14CG
4 PLUG 9 PLUG
10 50 5 97AZ 10 97-GA
11 PLUG 16 97AT
12 PLUG 17 14CH
13 99B 18 14CJ
6 46 14 97AB 19 PLUG
15 PLUG 20 PLUG
21 PLUG 26 98(+)
5 45 27 98B(-)
22 24AE
23 97AE 28 14CK
24 97AA 29 11-GCF
1 46 25 PLUG 30 11-GCG
31 24AF 36 98SHD1
32 24AP 37 98GN1(-)
33 PLUG 38 13D
34 PLUG 39 11-GCH
CONNECTOR-3524112C1 35 PLUG 40 11-GCJ
TERMINAL-3524114C1
SEALING PLUG-0453133C1 41 PLUG 46 98YL1(+)
42 PLUG 47 99
43 PLUG 48 99A(5V)
44 97AM 49 99-G
45 PLUG 50 11-GCK

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 63

Figure 177 Connector Composites (962), (963), (995–999), (1053), (1091)

s08184
178 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (1093), (1094), (1095), (1097), (1098)

CHAPTER 13
CONNECTOR COMPOSITES

CAV CIR
31 PIN INTERFACE ECM POWER
1 PLUG
W/CUMMINS AHD & ISM (1094)
(1093)
2 PLUG
3 PLUG
4 PLUG A
5 34A
6 34 B CAVITY CIRCUIT NO.
7 34B(5V)
A 14C
8 PLUG C
B 14D
9 PLUG
C 11-G
10 PLUG
11 PLUG 31 20
30 8 21
12 23A 19 9
18 2 10
13 23-GA 29 7 3 22 CONNECTOR-1667732C1
17 1 11 CONN LOCK-1667734C1
14 PLUG 28 6 4 23 CABLE SEAL-1671603C1
15 PLUG 16 5 12 TERMINAL(12AWG)-2025424C1
15 13
16 PLUG 27 14 24
26 25
17 23C
18 23-GB J1939 DIAGNOSTIC
19 34-G (1095)
20 PLUG
21 97AJ
22 97AK
23 PLUG
24 PLUG
25 PLUG
B A CAVITY CIRCUIT NO.

A 98YL(+)
26
27
PLUG
PLUG CONNECTOR-2005484C1
C B 98SHD
TERMINAL-1680205C1
C 98GN(-)
28 PLUG SEAL PLUG-0453133C1
29 PLUG
30 PLUG
31 PLUG CONNECTOR-1655702C1
TERMINAL(20AWG)-1651969C1

J1939 ENGINE J1939 TERMINATING


DATA LINK RESISTOR
(1097) (1098)

A
B C
CAVITY CIRCUIT NO.

C B A 98YL(+)
A B 98SHD
C 98GN(-)

W/CUMMINS AHD & ISM


W/ABS BENDIX W/CAT C10, C12 & 3406E

CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

A YL(+) A 98YL(+) CONNECTOR-1667741C1


CONNECTOR LOCK-1667771C1
B SHD B 98GN(-) TERMINAL(20AWG)-1661875C1
C GN(-) C 98SHD CABLE SEAL-1661872C1

CONNECTOR-1667740C1 CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1667742C1 TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 64

Figure 178 Connector Composites (1093), (1094), (1095), (1097), (1098)

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 179
July 18, 1999— Electrical Circuit Diagrams

Connector Composites (1099), (1110), (1112), (1113), (1137), Junction Points

CHAPTER 13
CONNECTOR COMPOSTIES
JUNCTION POINTS

VEHICLE SPEED J1939 TERMINATING


SENSOR RESISTOR
(1099) (1110)

C
B CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.

A 97AJ B A YL(+)
A B 97AK A B SHD
C GN(-)

CONNECTOR-2036583C1 CONNECTOR-1667741C1
TERMINAL(16AWG)-2036586C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1

J1939 XMSN J1939 ENGINE


DATA LINK DATA LINK
(1112) (1113)

C
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
B A YL(+) A A YL(+)
A B SHD
B B SHD
C GN(-) C GN(-)
C

CONNECTOR-1667741C1 CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1 TERMINAL(20AWG)-1667742C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1

DUAL AXIS MOTORIZED


MIRROR SWITCH JUNCTION POINTS
(1137)
J7-IN DASH PANEL-LEFT SIDE
39-G - AIR DRYER
52-GD - HEADLIGHT,RT FRT/PARK/TURN
52-GB - HEADLIGHT
CAV CIR 11-GR - HEADLIGHT
64-GC - FOG LIGHTS/RT HEADLIGHTS
A 78C
A H 52-GA - LEFT HEAD/PARK/TURN-FRT
B 78N
B G
C 78P
C F
D E D 78R
E 78S J4-IN DASH PANEL-RIGHT SIDE
F 78F 32-G - RR AXLE TEMP 4X2
32-G - FWD RR AXLE TEMP 6X4
G 78E 36-GA - RR RR AXLE TEMP 6X4
H 78-GA 36-GA - FUEL LEVEL SENDER
11-GA -

CONNECTOR-3515763C1
CONN LOCK-3515765C1
TERMINAL(18AWG)-1661262C1

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52037 65

Figure 179 Connector Composites (1099), (1110), (1112), (1113), (1137), Junction Points

s08184
180 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

1.14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14)


Power Distribution Center, Fuse and Circuit Breaker Location, p. 1

CHAPTER 14
POWER DISTRIBUTION CENTER
FUSE & CIRCUIT BREAKER LOCATION

POWER DISTRIBUTION CENTER


BAT 1 BAT 2

R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13


ACC
FEED A A A A A A A A A A A A A R28
TURN
R16 ALARM SIGNAL
B B B B B B B B B B B B B FLASHER
A/C
CONTROL C C C C C C C C C C C C C
R29
R15
D D D D D D D D D D D D D
WIPER
MOTOR GND R30
R14 STUD

IGNI- HI HI
WIPER HEAD HEATER AIR TRAILER TRAILER TRAILER LEFT RIGHT
TION SPEED SPEED HORN
INTER- RELAY FAN #1 FAN #2 LIGHT CONTROL COND R7 MARKER TAIL STOP TURN TURN
MITTANT R1 R2 R3 R4 R5 R6 R8 R9 R10 R11 R12
R13

FUSE AND CIRCUIT BREAKER LOCATION

LOCATION SIZE DESCRIPTION

F1-A 30A HEATER MOTOR, HIGH FAN SPEED


F1-B 10A AIR CONDITIONER COMPRESSOR
F1-C 20A HEATER & A/C CONTROLS; LOW, MEDIUM FAN SPEEDS
F1-D 15A READING/SPOT LIGHTS
F2-A 15A CIGARETTE LIGHTER/WORK LIGHTS
F2-B 10A DOME AND COURTESY LIGHTS
F2-C 30A IGNITION RELAY
F2-D 20A TURN SIGNAL AND HAZARD FLASHER LIGHTS
F3-A 20A TRAILER MARKER AND IDENTIFICATION LIGHTS
F3-B 20A TRACTOR STOP LIGHTS
F3-C 30A TRAILER TAIL AND CLEARANCE LIGHTS & F8-C
F3-D 10A CAB & TRAILER LIGHTS RELAY
F4-A 10A IGN - INSTRUMENTS
F4-B 25A PASSENGER ELECTRIC WINDOW
F4-C 10A BACK-UP LIGHTS
F4-D 15A* WINDSHIELD WIPER - WINDSHIELD WASHER
F5-A 10A HEATED MIRRORS
AE08-52038
F5-A 15A HEATED AND MOTORIZED MIRRORS
F5-B 15A RADIO/CB
F5-C 15A BAT - RADIO MEMORY/INSTRUMENT/HORN
F5-D 20A BATTERY POWER SOURCE/ENGINE DATA LINK
F6-A 20A SPARE 1 (B+)
F6-B 10A SPARE 2 (B+)

* TYPE 1 CIRCUIT BREAKER ONLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52038 1

Figure 180 Power Distribution Center, Fuse and Circuit Breaker Location

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 181
July 18, 1999— Electrical Circuit Diagrams

Fuse and Circuit Breaker Location (Cont.), p. 2

CHAPTER 14
FUSE & CIRCUIT BREAKER LOCATION (CONTINUED)

LOCATION SIZE DESCRIPTION

F6-C 30A A3 - ACCESSORY FEED


F6-D 20A ENGINE ECM POWER (CAT)
F6-D 5A** ENGINE ECM POWER (CUMMINS,DETROIT)

F7-A 25A KEY SWITCH CIRCUIT & RELATED RELAYS FOR IGN & ACC
F7-B 15A TRAILER LEFT TURN LIGHTS & INDICATOR BULB
F7-C 15A TRAILER RIGHT TURN LIGHTS & INDICATOR BULB
F7-D 30A TRAILER STOP LIGHTS

F8-A 10A* HEADLIGHT SWITCH


F8-B 25A* HEADLIGHT FEED
F8-C 15A LIGHTS PANEL-MIRROR,CAB CLEAR,TRACTOR PARK & TAIL
F8-D 20A SLEEPER-DOME,READING & LUGGAGE LIGHTS

THE FOLLOWING FUSE AND CIRCUIT BREAKERS (LOCATIONS F9-A THRU F13-D)
ARE OPTIONAL. LOCATIONS ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM
ACCORDING TO CUSTOMER ORDER. SEE POWER DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS.
F9-A 10A FAN DRIVE
F9-B 20A FUEL SOLENOID W/3406C MECH
F9-B 20A KYSOR SHUTDOWN W/3406C MECH
F9-C 5A** ENGINE DATA LINK W/3406C MECH
F9-D 15A ENGINE BRAKE W/3406C MECH
F10-A 15A TRAILER AUXILIARY SWITCH
F10-B 30A TRAILER ABS FEED
F10-C 15A AIR DRYER
F10-D 15A BUNK AUXILIARY BLOWER
F11-A 10A IGN - DAYTIME RUNNING LIGHTS - USA
F11-B 15A BAT - DAYTIME RUNNING LIGHTS - USA
F11-C 10A EXHAUST PYROMETER
F11-D 10A ETHER START
F12-A 20A FOG LIGHTS
F12-B 30A BENDIX ABS IGNITION
F12-C 10A BENDIX ABS TRACTION CONTROL
F12-D 10A WABCO ABS IGNITION
F13-A 10A IGN - WABCO ABS
F13-B 10A ANALOG CLOCK
F13-C 30A SPARE SWITCH FEED
F13-D 15A KYSOR LOW COOLANT

* TYPE 1 CIRCUIT BREAKER ONLY


** FUSE ONLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52038 2

Figure 181 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)

s08184
182 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams

Relay Location, p. 3

CHAPTER 14
RELAY LOCATION

LOCATION DESCRIPTION

R1 IGNITION
R2 HIGH SPEED FAN
R3 MEDIUM SPEED FAN
R4 HEADLIGHT
R5 HEATER CONTROL
R6 AIR CONDITIONER
R7 HORN
R8 TRAILER MARKER
R9 CAB & TRAILER TAIL
R10 TRAILER STOP
R11 LEFT TURN
R12 RIGHT TURN
R13 ELECT WIPER/INTERMITTANT
R14 ELECT WIPER MOTOR
R15 A/C CONTROL RELAY
R16 ACCESSORY FEED RELAY

THE FOLLOWING RELAYS (LOCATIONS R17 THRU R30) ARE OPTIONAL. LOCATIONS
ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM ACCORDING TO CUSTOMER
ORDER. SEE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS.

R17 AIR DRYER


R18 BUNK AUX BLOWER
R19 FOG LIGHTS
R20 RELAY CONTROL ACC ADAPTER
R21 ABS TRAILER RELAY
R22 ABS IGNITION OR BATTERY
R23 ABS WARNING LIGHT
R24 ABS ENGINE BRAKE INTERRUPT
R25 SPARE ACC RELAY SWITCH
R26 KYSOR SHUTDOWN
R27 ABS BATTERY
R28
R29
R30

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52038 3

Figure 182 Relay Location

s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 183
July 18, 1999— Electrical Circuit Diagrams

Pro Sleeper Fuse Index, p. 4

CHAPTER 14
PRO-SLEEPER FUSE INDEX

PRO-SLEEPER FUSE INDEX

MEDIUM SEED

HIGH SPEED
582
C
D

LEFT LUGGAGE COMPARTMENT

LOCATION SIZE DESCRIPTION

582-A 20A TV/VCR


582-B 10A AUXILLIARY FAN
582-C 5A REFRIGERATOR
582-D --- NOT USED

LEFT BLANK
INTENTIONALLY

RROEPKE 9200/9400/9900 PROSLEEPER & SKY-RISE

P52600L 15JUL98 AE08-52038 4

Figure 183 Pro Sleeper Fuse Index

s08184

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