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NPFC Series
(LiFePO4 Battery Module for Telecom)
OPERATION MANUAL
Version V8.6
Three Operation 16
Parameter settings 16
Operation condition 17
Five Maintenance 21
General 21
Troubleshooting and Solutions 22
Annex1 23
Annex2 24
Annex3 25
Annex4 25
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NPFC Series LiFePO4 Battery Module for Telecom
Do not direct access to the battery system to the mains grid power outlet. base stations and microwave communication equipment.
Do not put the battery system into fire, do not use or storage the battery near to the high
temperature source.
Main application
Do not use liquid or other objects placed into the battery system.
Do not open or cut the battery, not hit, throw or step on the battery. Network Telecommunication Facilities
OSP
Using special communication between battery module and power plant to charge battery
Terminal of FTTX
Be sure to subject to charge and discharge parameters setting in this manual.
Access network system
The output interface of the system is still voltage when grid power cut, avoid electric shock or
Indoor distribution system
short circuit when operation.
Telecom BTS
Please check if the box is damaged. If damaged, please immediately notify the supplier
Integrated outdoor power cabinet
If you find leaking liquid or white powder residue on product, prohibit operation.
UPS
Please take care of the following marks in using
Internet data center (IDC)
Solar energy
Electricity Protecting Watch With adults Common Bonding Network (CBN) and or Isolated Bonding Network (IBN)
Warning
danger your eyes Short-circuits custody
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NPFC Series LiFePO4 Battery Module for Telecom
Appearance
05 06
NPFC Series LiFePO4 Battery Module for Telecom
07 08
NPFC Series LiFePO4 Battery Module for Telecom
communication in parallel (Slave PACKs) is available through RS 485. The NPFC battery system mainly includes Fe lithium battery pack, battery protection, cell balancing
6 RS485
port Data of slave PACKs will be transmitted to Master PACK. unit, monitoring module and charge-discharge management module for optional. Its schematic
Protocol for RS232 communication is shown in Annexed
diagram shown in Figure 1.1
Table 3.2
Power When turn-off, battery get into sleep mode, and cut-off
9 ON/OFF switch
switch output, the alarm output also will be stopped. Fig. 1-10 Schematic Diagram
Using terminals with four cores. Polarities are +, -, +, - LFP cells Chemical power, energy storage and power supply components.
Battery Terminals for
10 from left to right. The two ‘+’ and ‘-’ are equal relatively.
Output battery output
Detailed information is shown in Fig. 2.4. Protect LFP cells against overcharge, over discharge, over current, over
Battery protection
temperature, short circuit
LCD Display battery Cell balancing Equalization LFP cells for unbalanced cells
11 (optional) Detailed information is shown in Annexed Table 3.3
information
Charge-discharge Discharge circuit management, and charging current limit
management (optional according to customer requirements)
Connect earth by flexible cable above GREEN Sheathed,
UL94-V0, gauge of the grounding wire should be equal to Support centralized monitoring system (optional according to customer
Monitoring
12 GND Ground screw or greater than the gauge of the battery return wire, .no requirements)
less than 6AWG, connection through 2-hole 0.75in center
spacing, on right side of cabinet back.
NPFC battery working principle:
Vented
DC power input charge and discharge management unit after filter, DC divided two circuits, one
13 Cooling FAN Cooling system to disperse BMS heat circuit directly supply the load, another circuit to charge Fe lithium pack. When grid power on, the
holes
system supplies the loads and charging inside Fe lithium batteries; When grid power failure, Fe
lithium inside system supply DC power to the load, to ensure uninterrupted power supply as power
system.
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NPFC Series LiFePO4 Battery Module for Telecom
There is a centralized monitoring unit in BMS. Functions such as remote measurement, remote
communication, remote controlling are available. Battery modules can be controlled remotely
Technical Characteristic
by staffs in control center. NPFC series are in line with the requirements of the development of
modern communications technology.
Chapter Two/02
It is combined by technologies of power source and computer. Parameters and status of rectifiers Electric Performance
and AC/DC distributions can be detected and controlled.
Rated Rated Voltage Charge Charge Current (A) Max.
Battery Capacity③ Rage
Voltage② Voltage Discharge
Excellent electromagnetic compatibility. BMS used for battery modules of NPFC series can Model① (Ah) (V)
(V) (V) Recomm Max. Current (A)
comply with the outdoor power plants during operation, no interfere with each other.
48NPFC10 48 10 40.5 to 54.5 54.0 2 10 10
BMS can provide protections against overcharge, over-discharge, over-temperature, overcurrent, 48NPFC20 48 20 40.5 to 54.5 54.0 4 20 20
short circuit, etc., to assure reliable safety and operation life. 48NPFC50 48 50 40.5 to 54.5 54.0 10 50 50
Discharge performance
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NPFC Series LiFePO4 Battery Module for Telecom
46.5V 9.61 6.36 4.74 3.80 3.14 2.21 1.68 1.31 1.02 41.3 46.5V 10.89 5.34 3.50 2.55 1.96 1.57 1.29 1.07 /
45.0V 9.79 6.49 4.85 3.89 3.23 2.39 1.88 1.53 1.17 52.6 45.0V 11.09 5.45 3.59 2.65 2.07 1.70 1.44 1.24 30.0
43.5V 9.91 6.59 4.93 3.98 3.27 2.45 1.94 1.60 1.21 55.7 43.5V 11.22 5.52 3.63 2.68 2.12 1.73 1.47 1.27 33.1
42.0V 10.00 6.65 4.97 3.97 3.30 2.48 1.97 1.63 1.23 57.0 42.0V 11.30 5.56 3.66 2.71 2.13 1.76 1.49 1.30 43.2
40.5V 10.05 6.69 5.00 4.00 3.33 2.50 1.99 1.65 1.24 57.9 40.5V 11.35 5.59 3.68 2.73 2.15 1.78 1.50 1.30 46.5
Battery Model 48NPFC20 Battery Model 48NPFC20
Curren 0.1C 0.15C 0.2C 0.25C 0.3C 0.4C 0.5C 0.6C 0.8C 1C Curren 90W 180W 270W 360W 450W 540W 630W 720W 810W
End Volt. h min End Volt. h min
46.5V 9.61 6.36 4.74 3.80 3.14 2.21 1.68 1.31 1.02 41.3 46.5V 10.89 5.34 3.50 2.55 1.96 1.57 1.29 1.07 /
45.0V 9.79 6.49 4.85 3.89 3.23 2.39 1.88 1.53 1.17 52.6 45.0V 11.09 5.45 3.59 2.65 2.07 1.70 1.44 1.24 30.0
43.5V 9.91 6.59 4.93 3.98 3.27 2.45 1.94 1.60 1.21 55.7 43.5V 11.22 5.52 3.63 2.68 2.12 1.73 1.47 1.27 33.1
42.0V 10.00 6.65 4.97 3.97 3.30 2.48 1.97 1.63 1.23 57.0 42.0V 11.30 5.56 3.66 2.71 2.13 1.76 1.49 1.30 43.2
40.5V 10.05 6.69 5.00 4.00 3.33 2.50 1.99 1.65 1.24 57.9 40.5V 11.35 5.59 3.68 2.73 2.15 1.78 1.50 1.30 46.5
Battery Model 48NPFC50 Battery Model 48NPFC50
Curren 0.1C 0.15C 0.2C 0.25C 0.3C 0.4C 0.5C 0.6C 0.8C Curren 225W 450W 675W 900W 1125W 1350W 1575W
End Volt. h End Volt. h
46.5V 9.56 6.35 4.75 3.78 3.12 2.29 1.79 1.45 1.02 46.5V 10.35 5.11 3.36 2.46 1.92 1.53 1.27
45.0V 9.76 6.49 4.85 3.87 3.21 2.39 1.89 1.57 1.15 45.0V 10.55 5.22 3.45 2.55 2.02 1.66 1.40
43.5V 9.89 6.58 4.92 3.92 3.25 2.42 1.93 1.60 1.19 43.5V 10.66 5.28 3.49 2.58 2.06 1.69 1.43
42.0V 9.98 6.64 4.96 3.96 3.29 2.45 1.94 1.61 1.21 42.0V 10.75 5.32 3.52 2.61 2.07 1.70 1.45
40.5V 10.04 6.68 5.00 3.99 3.31 2.46 1.96 1.63 1.22 40.5V 10.79 5.35 3.54 2.62 2.09 1.72 1.46
Battery Model 48NPFC80 Battery Model 48NPFC80
Curren 0.1C 0.15C 0.2C 0.25C 0.3C 0.4C 0.5C 0.6C 0.8C Curren 358W 715W 1080W 1430W 1800W 2145W 2500W
End Volt. h End Volt. h
46.5V 9.59 6.34 4.71 3.70 3.02 2.21 1.70 1.34 1.02 46.5V 10.46 5.06 3.21 2.34 1.76 1.40 1.13
45.0V 9.78 6.49 4.85 3.87 3.20 2.39 1.89 1.55 1.13 45.0V 10.65 5.21 3.39 2.52 1.97 1.62 1.35
43.5V 9.91 6.57 4.92 3.92 3.26 2.44 1.95 1.61 1.19 43.5V 10.77 5.28 3.45 2.57 2.03 1.68 1.43
42.0V 9.99 6.64 4.97 3.96 3.29 2.47 1.97 1.64 1.22 42.0V 10.85 5.32 3.48 2.60 2.05 1.71 1.45
40.5V 10.05 6.68 5.00 3.99 3.32 2.49 1.98 1.66 1.24 40.5V 10.90 5.35 3.50 2.61 2.07 1.71 1.46
Battery Model 48NPFC100 Battery Model 48NPFC100
Curren 0.1C 0.15C 0.2C 0.25C 0.3C 0.4C 0.5C 0.6C 0.8C Curren 450W 900W 1350W 1800W 2250W 2700W 3150W
End Volt. h End Volt. h
46.5V 9.59 6.34 4.71 3.70 3.02 2.21 1.70 1.34 1.02 46.5V 10.35 5.11 3.36 2.46 1.92 1.53 1.27
45.0V 9.78 6.49 4.85 3.87 3.20 2.39 1.89 1.55 1.13 45.0V 10.55 5.22 3.45 2.55 2.02 1.66 1.40
43.5V 9.91 6.57 4.92 3.92 3.26 2.44 1.95 1.61 1.19 43.5V 10.66 5.28 3.49 2.58 2.06 1.69 1.43
42.0V 9.99 6.64 4.97 3.96 3.29 2.47 1.97 1.64 1.22 42.0V 10.75 5.32 3.52 2.61 2.07 1.70 1.45
40.5V 10.05 6.68 5.00 3.99 3.32 2.49 1.98 1.66 1.24 40.5V 10.79 5.35 3.54 2.62 2.09 1.72 1.46
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NPFC Series LiFePO4 Battery Module for Telecom
Table 3-1 Parameter Settings of Power Plant for NPFC Series Batteries
Note:
1.Equalization charge is requested to switch off for NPFC series batteries.
2.Rectifer parameter shall be set according to specific site requirement based on battery units used.
3.System instantaneous discharge and charge current shall be less than 250A for each module.
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NPFC Series LiFePO4 Battery Module for Telecom
3
Insulation taps
Screw drivers
Insulation protection for tools
6 USB to RS485 cable For communication between the batteries and laptop
Storage
7 Laptop Operate the software
■ Storage temperature range: 0°C to 45°C.
■ Storage battery should be at 60%-80%SOC.
Installation of Battery Modules
■ Recharge charge before using to recover capacity loss of self-discharge during storage and
1.Installation and fixation
transport.
Battery modules of NPFC series are applicable to installation in 19-inch cabinets and wall-hanging.
■ Recharge battery during long-term storage for self-discharge. Recharge program as follow table:
■ 19 inch cabinet installation
Storage temperature Recharge interval Single Module Recharge Procedure Insert battery module into 19-inch cabinet, and fix two handles of battery module with cabinet rack
using 4pcs M6 screws.
10°C-30°C Every 6 months 1) Charge with 0.2C to 100%SOC
■ Wall-hanging installation
2) Discharge with 0.2C to 0%SOC
0°C-10°C Wall-hanging installation also can be adopted, fix two handles of battery module with triangle rack
Every 3 months 3) Charge with 0.2C per module for 4 hours
30°C-45°C on the wall using 4pcs M6 screws.
■ Storage battery over 45°C or under 0°C will reduce battery life,
■ Storage battery in dry and low temperature, well ventilated place
■ Battery performance degradation after long-term storage, please shorten shelf time as possible
as you can.
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NPFC Series LiFePO4 Battery Module for Telecom
Preferred Alternate
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NPFC Series LiFePO4 Battery Module for Telecom
Proper maintenance will prolong the life of a battery and will aid in assuring that it is capable of Protection against over-temperature or under- Regulate cell temperature in
satisfying its design requirements. A good battery maintenance program will serve as a valuable aid temperature (cell temperature is lower than -25°C the range of -20°C to 60°C for
in determining the need for battery replacement. The users must consider their particular application or higher than 75°C) discharge
and reliability needs if maintenance procedures, other than those recommended in this document, Battery cannot Relieve short circuit and charge
Battery output is short circuit
are used. Battery maintenance should be performed by personnel knowledgeable of batteries and discharge battery
the safety precautions involved.
Remove some unimportant load
Protection against over current
■ The battery shall be recharged every three months if in long time storage and charge battery
■ Please clean the dust by the dust collector when dust is accumulated on vent Shutdown system and call
■ Please use clean and dry cloth/fabric to clean up the cabinet, if need further cleaning, please use System failure
maintenance service
neutral cleanser. Alcohol or ammonia synthesis is forbidden.
■ Carrying shall be handled gently, prevent from severe compact Battery is fully charged. Normal charge
Do not need to solve
■ Prevent battery from splashing liquid management
■ Suggest inspect the tighten of output screw every two years Protection against over voltage Do not need to solve
Battery cannot Protection against over-temperature or under- Regulate cell temperature in the
charge temperature (cell temperature is lower than -10°C range of 0°C to 55°C for charge
or higher than 65°C)
Different flash status of LED indicators represents corresponding running status or alarms. Detailed
information is shown Annex 1.
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NPFC Series LiFePO4 Battery Module for Telecom
Annex 1-Instructions for LED Flash Annex 2-Instructions for Dialing of ADD
ADD is applicable to modules connected in parallel. ADD consists of four binary bits, and maximum
Annex Table 1.1 – SOC LED Indicators Description
quantity of batteries connected in parallel is 16pcs (2^4).
SOC
Annexed Table 2.1 – Instruction for Addresses of Communication
☼ ☼ ☼ ☼ 75% ~ 100%
1 2 3 4 No. Code
☼ ☼ ○ ○ 25% ~ 50%
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NPFC Series LiFePO4 Battery Module for Telecom
Annex 3 – Communication Protocol for RS232 and RS485 The “Battery Parameters” subdirectory
■ Voltage: xxxx V
There is one RS232 port in front panel for up-link communication between batter module and ■ Current: xxxx A (charge:+, discharge:-)
upper computer, and one RS485 port in front panel for cascade communication for battery modules
connected in parallel. The “Battery Temperature” Subdirectory The ‘Battery Status’ Subdirectory
■ Temperature01:xx°C ■ Status: IDLE/CHARGE/DISCHARGE
■ Temperature02:xx°C ■ “Alarm status” Subdirectory
Annex Table 3.1 – RJ11 Pins Assignment (RS232) ■ Temperature03:xx°C ■ Overvoltage alarm YES/NO
RJ11 Pins Definition Sketch ■ Temperature04:xx°C ■ Under voltage alarm YES/NO
■ PCB Temperature: xx°C ■ Over temperature YES/NO
1 GND ■ Environment Temperature: xx°C ■ Under voltage alarm YES/NO
■ The “Cell Voltages” Subdirectory ■ Under capacity alarm YES/NO
Pack receipt, ■ Cell01: xxxx mV ■ Difference voltage YES/NO
2
computer delivery ■ Cell02: xxxx mV ■ Overcurrent YES/NO
■ Cell03: xxxx mV ■ Charger Reverse alarm YES/NO
Pack delivery, ■ Cell04: xxxx mV ■ “Protection status” Subdirectory
3
computer receipt ■ Cell05: xxxx mV ■ Overvoltage protect YES/NO
2 RXD Receive data - From battery to computer
3 TXD Deliver data - From computer to battery ■ Cell06: xxxx mV ■ Under voltage protect YES/NO
4 No connection ■ Cell07: xxxx mV ■ Over temperature protect YES/NO
5 GND – Signal ground
■ Cell08: xxxx mV ■ Under temperature protect YES/NO
■ Cell09: xxxx mV ■ Over current protect YES/NO
Annex Table 3.2 – RJ45 Pins Assignment (RS485) ■ Cell10: xxxx mV ■ Short current protect YES/NO
■ Cell11: xxxx mV ■ “Fail alarm” Subdirectory
RJ45 Pins Definition Sketch ■ Cell12: xxxx mV ■ Sampling line: OK/ERROR
■ Cell13: xxxx mV ■ Charge MOSFET: OK/ERROR
1 GND ■ Cell14: xxxx mV ■ Discharge MOSFET: OK/ERROR
■ Cell15: xxxx mV ■ Sampling chip: OK/ERROR
■ Cell16: xxxx mV ■ Short current times: xxxx
2 RS485_A
■ SOC: xxxx% ■ Temperature protect times: xxxx
■ Nominal Capacity: xxxx Ah ■ Over protect times: xxxx
3 RS485_B
■ Over current times: xxxx
■ Under voltage times: xxxx
4,5,6,7,8 No connection
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After-sale Services
Narada Power Source Co., Ltd.
Building A, No.822 Wen'er West Road, Hangzhou, Zhejiang, China
Tel: +86-571-56975980 Fax: +86-571-56975955
Website: en.naradapower.com E -mail: intl@narada.biz
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