I1007-LIN-OPR-WMS-TL-0003 (06) Rockbolting

Chenani-Nashri Tunnel Project Rock Bolting
WMS No.: I1007-LIN-OPR-WMS-TL-0003 (6)
Contents
1 INTRODUCTION.....................................................................................................3
2 SCOPE: ..................................................................................................................3
3 SAFETY:.................................................................................................................3
3.1 Potential Hazards and Risks:...............................................................................................3
3.2 Environmental Hazards and Risks:......................................................................................5
3.3 General Safety Requirements:.............................................................................................6
4 RESPONSIBILITIES:..............................................................................................6
4.1 Project Director: ...................................................................................................................7
4.2 Construction Manager Tunnel:.............................................................................................7
4.3 Project Engineer Tunnel: .....................................................................................................7
5 ABBREVIATIONS: .................................................................................................7
6 REFERENCES: ......................................................................................................8
6.1 Specifications.......................................................................................................................8
6.2 Project Procedures ..............................................................................................................8
6.3 Project Work Method Statements ........................................................................................8
6.4 Drawings ..............................................................................................................................8
7 ROCK BOLTING METHODOLOGY:......................................................................9

7.1 Methodology ........................................................................................................................9
7.2 Construction Equipment:....................................................................................................13
7.3 Construction Materials: ......................................................................................................13
8 ATTACHMENTS...................................................................................................13
Attachment 1 List of References

Attachment 2 Drawings
Attachment 3 Checklists
Attachment 4 ITP’s & Checklists
Attachment 5 Equipment List
Attachment 6 Risk Assessment
Attachment 7 JSEA & Checklists
Attachment 8 HSE Change Request Form with Residual Risk >6
Sep 2011 Page 2 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

1 INTRODUCTION
This document sets out the Work Method Statement for the installation of Rock Bolting for
stabilization of excavated slopes and tunnel surfaces in order to carry out the works in
planned and systematic manner.
2 SCOPE
To set out the requirements for rock bolting on the Chenani- Nashri Tunnel Project to meet
all the contract requirements and LIN standards for work operation, safety, quality and
environmental compliance .This includes the following.
i. Drilling
ii. Grouting
iii. Installation rock bolts
iv. Testing rock bolts
3 SAFETY
Rock bolting work shall be undertaken in accordance with this document, the contract
requirements, approved Leighton Safety WMS and any specific job safety analysis
conducted prior to commencement of work. The general hazards and risks and their
controls are as follows
3.1 Potential Hazards and Risks:
Hazards and Risks
3.1.1. Collapse of earth

3.1.2. Unguarded excavation
3.1.3. Struck by mobile equipment
3.1.4. Pre start checks of all mobile equipment
3.1.5. Fall from heights
3.1.6. Electrocution
3.1.7. Manual handling injuries.
3.1.8. Pinch Points
3.1.9. Penetrating Injuries
3.1.10. Fire
3.1.11. Poor communication
3.1.12. Unauthorised entry
3.1.13. Noise during Drilling
3.1.14. Exposure to dust
Controls:
3.1.1 Collapse of earth:

i. Proper excavation in benching when rock bolts are used in open surface cuts.
3.1.2 Unguarded excavation:

i. Barricading using hi-vi mesh and or tape

ii. Provide safe access

iii. Obtain Permit to Excavate
3.1.3 Struck by mobile equipment:

i. Personnel trained in signalling, spotters in place visible to all personnel, stop whistles
ii. Reverse alarm on all mobile equipment
3.1.4 Pre-start checks of all mobile equipment:

i. Competency assessment of the operators
ii. Limit the speed of any vehicles in the work area
3.1.5 Fall from heights:

i. Use hierarchy of fall protection
ii. Guard Rails
iii. Fall Restraint
iv. Fall Arrest
v. Control Zone
vi. Use adequate ladder for safe entry and/or egress. Secure ladder to prevent movement
vii. Ladder must extend 1 meter above leading edge
viii. Ensure good stable landing zone
3.1.6 Electrocution:
i. Provisions of 30mA ELCB (Earth Leakage Circuit Breaker) in all DBs
ii. Proper earthling of all DGs
iii. All electrical equipment inspected and tagged by authorised electricians
iv. Use LOTO
v. Avoid standing in water while using electrical tools
3.1.7 Manual Handling Injuries:

i. Consult LIL-SAF-PI-034(01) Ergonomics and Material Handling
ii. Utilise equipment for heavy lifts, no single person to carry out repetitive lifts over 20kg
iii. Conduct manual handling training
3.1.8 Pinch Points:

i. Identify and communicate in Tool Box Talks
3.1.9 Penetrating injuries:

i. Nails must be removed from all form work upon dismantling
ii. Compressed air is not to be used as a method of personal hygiene or cleaning
3.1.10 Fire:
i. Certified Fire Extinguishers
ii. Obtain Hot Work Permit
iii. Housekeeping
iv. Proper fuel storage

3.1.11 Poor Communication:

i. Proper induction for all personnel
ii. Pre-start briefs, TBTs
iii. JSEA and HSE Verification checklist developed, communicated and monitored
iv. Coordination of the communication
v. Appropriate signage for each location
3.1.12 Unauthorised entry:

i. Fencing of site
ii. Appropriate designated pedestrian walkways (internal & external)
iii. Security and gate entry WMS
3.1.13 Noise during drilling:

i. Adequate hearing protections in designated areas
ii. Noise survey (the limit is 85 DBA for 8 hours)
3.1.14 Exposure to dust:

i. Dust suppression
ii. Wet drilling
iii. Respirators (half/full face and or dust mask) in designated area
3.2 Environmental Hazards and Risks:

Hazards and Risks
3.2.1. Poor Communication
3.2.2. Dust due to drilling
3.2.3. Emissions
3.2.4. Soil pollution
3.2.5. Noise Pollution
3.2.6. Soil Erosion
3.2.7. Water pollution
3.2.8. Flora & Fauna
Controls:
3.2.1 Poor Communication:
i. Proper induction for all personnel
ii. Pre-start briefs, TBTs
iii. JSEA and HSE Verification checklist developed, communicated and monitored
iv. Coordination of the communication
v. Appropriate signage for each location
3.2.2 Dust due to drilling:

i. Impose controlled speed limits
ii. Regular dust suppression (water)

3.2.3 Emissions:
i. Regular maintenance of all equipment
ii. Quarterly monitoring of exhaust emissions
3.2.4 Soil Pollution:

i. All machines will have a spill kit and drip trays
ii. Dispose the waste oil safely as per the Hazardous Materials Handling Rules, 2000 and
approved by pollution control board of the state
3.2.5 Noise Pollution:

i. Noise monitoring
ii. Proper equipment maintenance
3.2.6 Soil Erosion:

i. Develop the Soil Erosion and Sedimentation Control Plan
ii. Installations of silt fences and sedimentation ponds
3.2.7 Water Pollution:

i. Installations of silt fences and sedimentation ponds, when required
ii. Monitoring
3.2.8 Flora & Fauna:

i. Not allowing domestic animals on site
ii. Enforcing a no-burning on-site policy
iii. Immediately report any sight of endangered area, breeding area
3.3 General Safety Requirements:

i. All new workers and staff must attend a HSE Induction Course before they are allowed to
commence work on site.
ii. All personnel must wear mandatory PPE such as safety helmets, hi-vi vest & safety boots
during the task. In addition, specific task-wise PPE is to be worn by the respective workers.
iii. Equipment operators will not be required to wear helmets while they are sitting in their
cabins while operating their equipments but it is mandatory for them to wear safety helmets
once they are outside their cabins.
4 RESPONSIBILITIES
i. The WMS shall be followed by all personnel involved in the rock bolting activity. This WMS
may be adjusted to suit adverse site conditions subject to approval of LIN Construction
Manager.
ii. Action may be delegated, but responsibilities shall not be delegated.
iii. Use of word ‘shall’ with in this document indicates a mandatory requirement.
iv. Use of word ‘should’ within this document indicates a preferred requirement.
v. Detailed responsibilities are set out in:
- ITPs
- JSEAs

- HSEVCs
4.1 Project Director:

i. The approval of this WMS
ii. Overall scope of work.
iii. Coordination of personnel and equipment to ensure continuous program of works during
execution.
iv. Receiving daily progress reports and distributing to Client’s approved representative and
Leighton Management, and ensuring prompt action to any matter highlighted in the same.
4.2 Tunnel Manager:

i. Implementation of this WMS.
ii. Safety to personnel, incident reporting and implementation of the Safety Management Plan
and Safety Management System.
iii. Ensuring that the works are carried out in accordance with approved permits and WMS.
iv. Ensuring that all personnel are fully aware of their duties and responsibilities.
v. Liaising with Client’s approved representative during the operations and during WMS
change, contingency operations or mitigation works.
4.3 Senior Tunnel Engineer:

i. Ensuring construction is in accordance with approved WMS and specifications.
ii. Ensuring that all data is recorded in accordance with this document.
iii. Ensuring all required as built data are recorded.
iv. Providing any information and field calculations that may be required during the works
5 ABBREVIATIONS:
The following definitions are used throughout this document.
BOT Built Operate & Transfer

CH Chainage
DG Diesel Generator
ELCB Earth Leakage Circuit Breaker
HSE Health Safety & Environment
HSEVC HSE Verification Checklist
ITP Inspection and Test Plan
JSEA Job Safety and Environmental Analysis
LIN Leighton Contractors (India) Pvt. Ltd.
LOTO Lockout Tag out
PPE Personal Protective Equipment
ROPS Roll Over Protective Structure
TBT ToolBox Talk
TM Transit Mixer
WMS Work Method Statement

6 REFERENCES:
6.1 Specifications
Refer Attachment 1 List of References.
6.2 Project Procedures

6.3 Project Work Method Statements

6.4 Drawings
Refer Attachment 2 Drawings.

7 ROCK BOLTING METHODOLOGY:

The rock bolting works will be performed according to the following description. The method
may be adjusted during the course of the work if required to accommodate local conditions
encountered on site.
7.1 Methodology
The following details the scope for this WMS Methodology:
7.1.1 Types of rock bolts:

i. PG Bolt:
Post Grouted or injection bolts are made of deformed steel bars with a hose attached.
Grouting is done after installation of the bolt through the hose. Bolts shall have a minimum
diameter of 28mm for steel grade ST 42 and 25mm for steel grade ST 52. Couplers may be
used
ii. SN Rock Bolt:

SN Bolts are made of deformed steel bars and fully bonded with the surrounding rock by
cement grout / mortar. The hole is filled with grout/ mortar before insertion of the bolt. Bolts
shall have a minimum diameter of 28mm for steel grade ST 42 and 25mm for steel grade
ST 52. Couplers may be used
iii. Self-Drilling Rock Bolt (IBO):

Self-drilling bolts are a combined system of rock bolts and drill rod. During drilling, the bolts
are used as a drill rod fixed with a drill bit. Rod and bit remain in the hole as a rock bolt,
which is grouted through the centre holes. In case of collapsing bore holes, this system
enables the installation of rock bolts Couplers may be used
iv. Swellex Rock Bolt:

v. These are mechanically folded metal tubes. High water pressure inflates the tube and the
tube swells to adopt its shape to fit into the bore hole and produce anchorage by means of
friction.
vi. Rock Bolt Plate:

SN and PG Rock Bolt Plates will be 150x150x8mm
7.1.2 Installation
i. Rock Bolts:
- Rock Bolting shall be carried out as shown on the design drawings.
- Jumbo shall drill the boreholes for all rock bolts to the depths as per requirement/ design.
- Borehole shall be flushed / cleaned of drill cuttings and debris by flushing with high
pressure compressed air and water, jumbo will continuing to drill additional rock bolts /
rock anchors.
ii. PG Bolts:
- The hole is drilled as per the lengths as shown in the drawings.

- The bar is inserted into the hole with the grout hoses. The collar is blocked and the hole
is grouted.
- Post tensioning shall be done 8 to 12 hours after the grouting by tightening the nut of the
grouted rock bolt after installation of anchor plate. This force shall be applied by a
calibrated torque wrench.
- After the installation of the bolts a force of approximately 20KN shall be applied at the
anchor plate to tighten the nut and bolt
iii. SN Bolts:
- The hole is drilled as per the lengths as shown in the drawings.
- The grout hose shall be placed at the full depth of the drill hole and thereafter gravity in
association with internal pressure will therefore allow the grout tube/grout hose to
withdraw as the grout is pumped inside. The bolt is then driven / pushed into the hole
and shall be allowed to set for at least 8 to12 hrs.
- Post tensioning shall be done 8 to 12 hours after the grouting by tightening the nut of the
grouted rock bolt after installation of anchor plate.
iv. Installation of Self Drilling Bolts (IBO):

- Self drilling rock bolts shall be used in deteriorated ground/i.e. higher support
classification and geological conditions where the effective installation of other types of
rock bolts is difficult. The self drilling anchor shall be placed by drilling the rod into the
ground without withdrawing the rod
- Self-drilling rock bolts shall be grouted through the centre flushing holes immediately
after completion of installation operation. The opening of the hole around the bolt shall
be filled with cement by introducing one small opening as an air bye pass.
- In the event of a confined space/area where great length of rock bolts, coupling shall be
used to join the pieces of bolt to achieve the required length. The number of coupled
parts shall be kept to a minimum. Special care shall be paid to the grouting procedure in
order to ensure full embedment of the bolt by grout.
- For longer or greater depth of self drilling bolt, an extension may be added with the
provision of a coupling to suit.
v. Installation of Swellex Type Bolts:
- Boreholes for the rock bolts shall be drilled to the depths as required. The boreholes
shall be cleaned of all drill cuttings, sludge and debris.
- The installation of rock bolts shall be done not later than two hours after drilling of the
boreholes.
- The installation system for Swellex rock bolts consists of a high pressure water pump
coupled with an inflation chuck that is pushed over the bolt’s head bushing to conduct
the water flow from the pump to the inside of the bolt.
- The water pumps used for this operation are high pressure pumps that can rapidly and
safely deliver the 300 bars constant pressure specified for a perfect installation. The
inflation chuck is a safe and simple system that grips and injects the water inside the of
the Swellex bolt.

- Once the inflation is completed, the pressure is released manually, or automatically, like
with the electric and hydraulic versions of the pump.
- Swellex Pump PSP 240/300 shall be used. The rock bolt shall be drained after inflation.
Jumbo Arm drilling holes for rock bolts
Support Installation timing in Support Class A2 and B2 (Escape Tunnel)
Rock Bolts
Progressing Face
Round length as
Zone B Zone A (Max 30) per Support Class
1. Zone A should have first layer of shotcrete (50mm in A2 and 75 mm in B1)

together with rock bolts installed as per the design.
2. Length of Zone A should not be more than 30m from progressing face.
3. Any tunnel length beyond Zone A (i.e. Zone B) should have full support
completed (i.e. wire mesh and second layer of concrete)
4. In case of adverse geological conditions at any point in Zone A, full support
should be completed.

5. Deformation readings and evaluation as well as visual observations

regarding the behaviour of rock mass and the installed support should be
used to assess the support in Zone A and make changes, if necessary.
Support Installation timing in Support Class A2 and B2 (Main Tunnel)
Rock Bolts
Progressing Face
Round length as
Zone B Zone A (Max 20) per Support Class
1. Zone A should have first layer of shotcrete (50mm in A2 and 75 mm in B1)

together with rock bolts installed as per the design.
2. Length of Zone A should not be more than 20m from progressing face.
3. Any tunnel length beyond Zone A i.e. Zone B should have full support
completed (i.e. wire mesh and second layer of concrete)
4. In case of adverse geological conditions at any point in Zone A, full support
should be completed. Deformation readings and evaluation as well as visual
observations regarding the behaviour of rock mass and the installed support
should be used to assess the support in Zone A and make changes, if
necessary.
7.1.3 Testing of Rock bolts:

i. Pull out test shall be performed on the basis of ISRM, doc. 2 or IS: 11309. These tests shall
be performed to verify the load carrying capacity of installed rock bolts. The testing will be
done in presence of engineer’s or his representative.
ii. The engineer will select rock bolts for testing of production bolts .The testing force to be
applied shall be equal to the 80% of the bolt’s yield load.
iii. Grout strength before pull-out testing should be 20MPa after 3 days
iv. For each type of tested rock bolts, submitted information shall comprise:
- Types of bolts
- Testing equipment
- Location and installation records
- Applied testing loads records of information
- Evaluation of test results as specified in IS code.
v. Proof test on Rock Bolts will be carried out as per Clause 4.6.4.2.1 of Volume III Schedule I
of Concession Agreement.

7.2 Construction Equipment:

Refer Attachment 5 Equipment List.
7.3 Construction Materials:

Note: Extensive requirements for materials testing, QC and manufacturers’ certificates for
rock bolts. Timely submission required.
The following materials will be provided in accordance with Concession Agreement Volume
II: Section 4.6.2
i. Cement
ii. Admixture
iii. Rock bolts SN / SDA / SWELLEX
iv. Water
8 ATTACHMENTS
ATTACHMENT 1 LIST OF REFERENCES
ATTACHMENT 2 DRAWINGS
ATTACHMENT 3 CHECKLISTS
ATTACHMENT 4 ITP & CHECKLISTS
ATTACHMENT 5 EQUIPMENT LIST
ATTACHMENT 6 RISK ASSESSMENT
ATTACHMENT 7 JSEA & CHECKLISTS
ATTACHMENT 8 HSE CHANGE REQUEST FORM WITH RESIDUAL RISK > 6

ATTACHMENTS

Attachment 1 List of References
Applicable Specifications
As per section 6.1 Specifications, the following are applicable to this WMS:
i. IS Code:8112:1989 Cement Specification
ii. IS Code 9103:1999 Admixture Specification
iii. ISRM: Doc. 2 or IS 11309 Rock Bolting
Applicable Project Procedures

No specific Project Procedures are referenced in this WMS:
Applicable Project Work Method Statements

No specific Work Method Statements are referenced in this WMS:

Attachment 2 Drawings
Applicable Drawings
As per section 6.4 Drawings, the following are applicable to this WMS:
(Please refer to the latest revision of the drawings)
Drawing Number Title

I1007-GDE-TL-3106 TUNNEL WORKS - Main tunnel - Primary support - Section type A1
I1007-GDE-TL-3107 TUNNEL WORKS - Main tunnel - Primary support - Section type A2
I1007-GDE-TL-3108 TUNNEL WORKS - Main tunnel - Primary support - Section type B1
I1007-GDE-TL-3111 TUNNEL WORKS - Main tunnel - Primary support - Section type C1
I1007-GDE-TL-3112 TUNNEL WORKS - Main tunnel - Primary support - Section type C2
I1007-GDE-TL-3113 TUNNEL WORKS - Main tunnel - Primary support - Section type L2
I1007-GDE-TL-3119 TUNNEL WORKS - Main tunnel - Primary support - Section type B1 (Alternate)
I1007-GDE-TL-3179 TUNNEL WORKS - Main tunnel - Primary support - Section type L1
I1007-GDE-TL-3206 TUNNEL WORKS - Escape tunnel - Primary support. Section type A1
I1007-GDE-TL-3207 TUNNEL WORKS - Escape tunnel - Primary support. Section type A2
I1007-GDE-TL-3208 TUNNEL WORKS - Escape tunnel - Primary support. Section type B1
I1007-GDE-TL-3211 TUNNEL WORKS - Escape tunnel - Primary support. Section type C1
I1007-GDE-TL-3212 TUNNEL WORKS - Escape tunnel - Primary support. Section type C2
I1007-GDE-TL-3213 TUNNEL WORKS - Escape tunnel - Primary support. Section type L2
I1007-GDE-TL-3218 TUNNEL WORKS - Escape tunnel - Primary support. Section type B1 (Alternate)
I1007-GDE-TL-3248 TUNNEL WORKS - Escape tunnel - Primary support. Section type L1

Attachment 3 Checklists and Forms

The following are applicable to this WMS:
Checklist Number Title

I1007-OPR-FM-020A(2) Actual Tunnel Support Sheet (ATSS)
I1007-OPR-FM-020B(2) Required Excavation Support Sheet (RESS)
I1007-OPR-FM-014B(2) Rock Bolt Soil Nail Installation Report

I1007 - CHENANI-NASHRI TUNNEL PROJECT
Sheet No. :
ACTUAL TUNNEL SUPPORT SHEET
Tunnel
Heading
Tunnel Meter (TM)
Round Number
Installed Support :
Shotcrete Location Grade Thickness Remarks

Roof / walls: sealing mm
Roof / walls: 1st layer mm
Roof / walls: 2nd layer mm
Face mm
Invert: 1st layer mm
Invert: 2nd layer mm
Wire Mesh Location Dimension Remarks

Roof / walls: 1st layer
Roof / walls: 2nd layer
Face
Invert: 1st layer
Invert: 2nd layer
Lattice Girder Type = Elephant Footing Width = mm
Rock Bolts Location Type Length Number Forepoling

Roof / walls m nos. Type
Roof / walls m nos. Length m
Face m nos. Number nos.
Other Support / Remarks Sketch & Remarks:
General Information:
Valid RESS No.
Deformation tolerance mm
Round length m
CONTRACTOR DESIGN CONSULTANT CONCESSIONAIRE(ITNL/CNTL) APPROVED BY IE

Name: Name: Name: Name:
Sign: Sign: Sign: Sign:
Date: Date: Date: Date:
I1007-OPR-FM-020A(2)
Sheet No. :
REQUIRED EXCAVATION & SUPPORT SHEET (RESS)
Tunnel
Heading
From Tunnel Meter (TM)
To Tunnel Meter (TM)
Round No.
General
Rock Class
Deformation Tolerance (d) mm
Round Length of Excavation m
Max/Min Ring Closure Distance m
Reference Drawings
Note : Indicate any changes to designed support system in the table below
Support Description Top Heading Bench Invert

Face Shotcrete Sealing Thickness/Type
Face Wire Mesh Grade / Dimension
Face Rock Bolts Type / Nos. / Length
Face Supporting Body Dimension L/W/H
Sector Excavation Numbers
Elephant Footing Width
Wire Mesh 1st Layer Grade / Dimension
Wire Mesh 2nd Layer Grade / Dimension
Lattice Girder Type
Shotcrete Sealing Thickness/Type
Shotcrete 1st Layer Thickness/Type
Shotcrete 2nd Layer Grade / Thickness
Rock Bolts (roof / walls) Type / Nos. / Length
Forepoling Type / Nos. / Length
Remarks:
CONTRACTOR DESIGN CONSULTANT CONCESSIONAIRE(ITNL/CNTL) APPROVED BY IE

Name: Name: Name: Name:
Sign: Sign: Sign: Sign:
Date: Date: Date: Date:
I1007-OPR-FM-020B(2)
Sheet No.:
RBI-
ROCK BOLT / SOIL NAIL INSTALLATION REPORT TunName-
Heading-
Portal Drawing no
Slope Instruction no
Hole Length Couplings Drilling Grouting Stressing

Rock Bolt No. Location Type Diameter Start Finish Date Time Cement Water Total Date / Time
[ mm] [m] [ nos. ] Date Time Date Time [ kg ] [ kg ] [ kg] [-]
Sketch: Remarks:
CONTRACTOR CONCESSIONAIRE(ITNL/CNTL) APPROVED BY IE
SIGNATURE :
SIGNATURE :
CHECKED BY : CHECKED BY : NAME NAME

DATE : DATE : DATE : DATE :
I1007-OPR-FM-014B(2)
Attachment 4 ITP’s & Checklists

Document Number Title

I1007-LIN-QAM-ITP-TL-0003(05) Inspection and Testing Plan of Rock Bolting
I1007-QAM-FM-TL-0003B(3) Pull Out Test for Rock Bolts

INSPECTION AND TEST PLAN
I1007 Chenani Nashri Tunnel Project TITLE : Rock Bolting. ITP No : I1007-LIN-QAM-ITP-TL-0003 (05)
Control
S. No Activity Method Conformance Frequency Verification Record (H,W,R)* Verified by
Contractor
For Construction Copy is Construction

1 Work Method Statement Document verification One Time I1007-LIN-OPR-WMS-TL-0003(6) R
available Manager
For Construction Copy is Construction

2 Drawing Document verification One Time Drawings R
available Manager
3 Material
As per IS 456,clause 1006-8 of

3.1 Aggregate, Cement, Water etc Visual Inspection As per IS 456 As per QC manual for material R QC Engineer
Contract doc
4 Rock Bolting
IS 15026 & Contract doc 4.6.3 vol

4.1 Drilling & Installation of Rock Bolts Visual Inspection During Installation of Bolts I1007-OPR-FM-020A R Tunnel Engineer
III
IS 15026 & Contract doc 4.6.3 vol

4.2 Grouting of Bolts Visual Inspection During Grouting I1007-OPR-FM-020A R Tunnel Engineer
III
5 Post Grouting
Installation of Bearing Plates & Nuts IS 15026 & Contract doc 4.6.2.1
5.1 Visual Inspection During Installation I1007-OPR-FM-020A W Tunnel Engineer
etc vol III
IS 11309 & Contract doc 4.6.2.1

5.2 Pull out Tests Visual Inspection Proof Tests & 5% initially and then 2.5% I1007-QAM-FM-TL-0003B W QC Engineer
vol III, ISRM Doc 2 part 1
5.3 Compressive Strength Test Visual Inspection IS 516/Contract Document 5 cubes every week As per QC manual for material R QC Engineer
*H = HOLD (Don't Proceed to next activity unless cleared exclusively) R = REVIEW (Work may proceed but the verification record to be given for review) Contractor = Leighton Contractors (India) Pvt. Ltd. W = Witness
I1007-LIN-QAM-ITP-TL-0003(5)
ROCK BOLT TEST
DATA SHEET
Date of Installation : Date of Testing :

Total Capacity of dial
Type of Rock Bolt: Make
Jack:
Grade of Rock Area of cross section of
Yeild Stress :
Bolt bar at thread area =
Bolt Diameter : Yield Load of Bolt: Ton
Length of Rock Bolt Chainage: Location:
Anchorage Type Diameter of Hole mm

Ram Dia of jack: Max Reading of press Gauge:
Pressure Displacement reading Remark
Required
gauge Load Cumm
Sl No Reading Displacement Pull out
reading in (Ton) Displacement in
(mm) (mm) load in ton
Kg/cm2 (mm)
1
2
3
4
5
6
7
8 Pass (Passing required Load as per
9 Consession Assignment Volume II Section
10 IV Clause 4.6.4.2.2 , 4.6.4.2.3 )
11
12
13
14
15
16
TEST RESULTS :
Displacement at Maximum Pull Force :- mm
Remarks:
Contractor Concessionaire (ITNL/CNTL) Approved by IE
SIGNATURE : SIGNATURE :
CHECKED BY NAME NAME

DATE DATE DATE
I1007-QAM-FM-TL-0003B(3)
Attachment 5 Equipment List

Leighton Contractors (India) Pvt Ltdeighton Contractors (India) Pvt Ltd
ATTACHMENT-5
Tunnel Excavation
(Drilling, Blasting,
S. No Equipment Make Model Description Remarks
Mucking and
Deposition)
1 Additional Cement Silo 100ton
2 Airtrac Atlas Copco ROC-203 25-75mm dia
3 ANFO Work platform Self propelled Normet Himec 9905BCANT
4 Bar Bending
5 Bar Cutting
6 Batch Plant Greeves Mix 500 30m3
7 Batch Plant Macons 45m3 45m3
8 Compressor Ingersol Rand P600 600CFM YES
9 Concrete pump Aquarius 1407 50 m3
10 Container 20 20 Ft
11 Container 40 40 Ft
12 Crane Truck Eicher 7 ton
13 Crushing Plant 3 Satge Sandvik Mobile Trailer 100 Ton
14 Dozer Cat D8 YES
15 Dozer Cat D6
16 Dozer Cat D5
17 Drill bit grinder
18 Excavators Cat Excavator 20/30 ton YES
19 Fuel Truck Eicher 20.16 12,000L YES
20 Genset 1,000KVA Sudhir 1000KVA
21 Genset 125 KVA Camp & Other Sudhir 125KVA
22 Genset 160 KVA Camp & Other Sudhir 160KVA
23 Genset 250 KVA Tunnel Sudhir 250KVA YES
24 Genset 500KVA Tunnel Sudhir 500KVA YES
25 Genset 750KVA Tunnel Sudhir 750KVA YES
26 Grader Cat 120H YES
27 Grout pump Atlas Copco E 200 200 Lpm YES
28 H"Agglund tunnel loader AIG 10HR B 3m3/min
29 Jumbo Drill Atlas Copco E3C 183 m2 YES
30 Jumbo Drill Atlas Copco E2C 110 m2 YES
Page 1 of 2
Leighton Contractors (India) Pvt Ltdeighton Contractors (India) Pvt Ltd
ATTACHMENT-5
Tunnel Excavation
(Drilling, Blasting,
S. No Equipment Make Model Description Remarks
Mucking and
Deposition)
31 Light Tower IR 1000w x 4
32 Light Vehicle - ambulance Eicher 4x4 wagon
33 Light Vehicle - twin cab Mahindra 4x4 pick up Non AC/Euro2
34 Light Vehicle - twin cab Mahindra 4x2 pick up AC/Euro3
35 Light Vehicle - wagon Nissan 4x4 wagon X trail
36 Loader Cat 2021 1.7m3
37 Loader Cat/ Volvo/ Broyt Loader/ Broyt 4.5m3 YES
38 Loader Hyundia 760 3.1m3
39 Mobile Compressor Chicago Pneumatic CPS-325 HD 325cfm
40 Mortar pump Ac May m400NT
41 Plant Wash/ Fire truck Already LCI
42 Rescue Container
43 Rock Breaker AtlasCopco MB1200 Breaker
44 Roller Escort 2420CS 12 ton YES
45 Screening plant Sandvik Crawler 300 TPH
46 Service/ Fuel Truck Eicher 12,000
47 Shotcrete Machine Normet Spraymec7110 40m3 hr
48 Site Bus -Elf 15 seater Swarajmazda 15 Seater
49 Site Bus -Elf 32 seater Swarajmazda 32 Seater
50 Syncro Panel For 250 to 750 max 3 sets
51 Telehandler with Attchments Manitou 1840/ 1235/ 1440
52 Transit Mixers Tata LPT 1616 Greaves Cotton Mixer 6m3
53 Trucks ADT Dump type GHH MKA-35 23mts3 YES
54 Trucks Road type dumper Volvo FM370 6x4 14 m3 YES
55 Tunnel Concrete Boom Placer
56 Tunnel Excavator Liebherr 924 Compact 30ton YES
57 Tunnell Attchmenat for eqp
58 Ventilation Fans 2m & 1.8m YES
59 Water Trucks Eicher 20.16 12,000L YES
60 Welder Miller / Lincoln Big Blue/ AS400 400 Amp
61 Wet/Dry Shotcrete - Handspray Aliva 263 10-15mts3/hr
Page 2 of 2
Attachment 6 Risk Assessment


HSE/RA/010 Installation of Rock Bolt

Leighton Contractors (India) Pvt Ltd
RISK ASSESSMENT REPORT

Project: Chenani-Nashri Tunnel Project, J&K Assessor(s) : Mark Passy, Ramesh Kumar, Dibakar Bhowmik, Amita Singh
Ref. No.: HSE/RA/010
Activity: Installation of Rock Bolts Assessment Purpose: (Preparation/Supplementary to method Rev:0

statement/following incident , etc.) Date: 04/02/2011
Cause of
People/ Adverse Effect / Type
Ctrl Legal and Other
Job / Task Environment/ Adverse Effect / of Environmental L1 S1 RFN ** Mitigating Controls L2 S2 RRN * Assessment
Type Requirements Reference
Property at Risk Impact
Environmental Aspect
Moderate/ Acceptable
Provide proper benching and/or sloping techniques. Must BOCW Act'96
Collapse of excavation walls Serious injury / fatality 3 4 12 E&A 2 4 8 with review JSEA
include adequate safe access/egress BOCW Central Rules'101
required
Mark Excavation with bunting (Meshing). Proper access to

work location. Backfill holes if necessary, BOCW Act'96
Falling down into excavation Serious injury / fatality 3 4 12 E&A 2 4 8 with review JSEA
Barricading using hi-vi mesh and or tape, BOCW Central Rules'98
required
Obtain Permit to Excavate
Obtain Permit to Dig BOCW Act'96
Excavation of Ground Striking Services 2 3 6 A 1 3 3 Tolerable
Consult relevant Drawings BOCW Central Rules'98
Use only approved and certified access platforms.

Wear safety harness, access, BOCW Act'96
Falling From Height Personal injury 3 3 9 E&A 2 3 6 with review JSEA
Platform to be sited on stable/level ground, BOCW Central Rules'98
required
If reqd use safety net,
Operator,
Personnel trained in signalling, spotters in place visible to all
Helper of the
personnel, stop whistles,
drilling m/c,
Reverse alarm on all mobile equipment, Motor Vehicle Act'88
Rock Bolting Other Operatives
Pre-start checks of all mobile equipment, Moderate/ Acceptable
& workers working
Struck by machinery Serious injury / fatality 3 4 12 E&A Competency assessment of the operators, 2 4 8 with review JSEA BOCW Act'96
nearby,
Limit the speed of any vehicles in the work area to 10km/h, required
Job Supervisors,
No personnel to be in front of drill m/c, BOCW Central Rules'98
Adequate lighting.
Authorised personnel only to be in the work area
Ensure toe boards on access platforms, only take necessary

items in work basket.
Objects Falling From Height Head injury 3 4 12 E&A 2 4 8 JSEA
Hand tools to be equipped with wrist straps/safety lanyards.
Control zone
Personal Injury,
Usage of eye protection and proper hygiene practices,all the BOCW Act'96
Flying projectiles and air borne Eye irritation / injury/ Skin
3 3 9 A&P worker will be provided with proper PPE 2 2 4 Tolerable
particles irritation
experienced and certified driller, good work practices, BOCW Central Rules'99
Wet drilling,
Dust eye injury, lung damage 3 3 9 E&P 2 3 6 JSEA
Wear dust mask/respirator, eye protection
Wear hearing protection. Noise monitoring, Authorised

Noise heaing loss 3 3 12 A&P 2 3 6 JSEA
personnel only in work area
Dec 2010 1 of 3 I1007-HSE-FM-001A(03)

Provisions of 30mA ELCB (Earth Leakage Circuit Breaker) in
all DBs,
BOCW Act'96
Proper earthing of all DGs,
Electrocution Serious injury / fatality 3 4 12 E&A 1 4 4 Tolerable BOCW Central Rules'101
All electrical equipment inspected and tagged by authorised
Indian Electricity Act'1923
electricians,
Use LOTO
Instruct workers in safe manual handling techniques using Moderate/ Acceptable

BOCW Act'96
Manual handling injuries Injury to persons 3 3 9 S&A toolbox and supervision. Use mechanical equipment 2 3 6 with review JSEA
BOCW Central Rules'101
whenever possible to reduce manual handling.. required
Install barriers, guards, BOCW Act'96
Pinch points Injury to persons 3 3 9 E&A 2 3 6 with review JSEA
Identify and communicate in Tool Box Talks BOCW Central Rules'102
required
Fire Extinguisher, Hot work permit, Flash-back arresters on

oxy-acetylene equipment, housekeeping, proper fuel storage. Moderate/ Acceptable
BOCW Act'96
Hot works Fire / Property damage 3 3 9 E&A Remove flammable items, 2 3 6 with review JSEA
Operator, BOCW Central Rules'105
Training, Limit accumulation of grubbed vegetation. required
Helper of the
Extinguish and dispose of cigarette butts accordingly.
drilling m/c,
Rock Bolting Other Operatives
& workers working Quality hoses to be used. Preferred 2 x max working
nearby, pressure. Hose connections to be carried out by skilled
Job Supervisors, Burst hoses personal injury 3 3 6 E personnel. Whip checks to be used at hose connections 2 2 4
be carried out by skilled personnel. Whip checks to be used
at hose connections,
chemical burns, Follow the MSDS,

Exposure to Construction Chemicals inhalation of noxious 3 3 9 E Protective overalls, gloves, respirator, face mask/visor. 2 3 6 JSEA
fumes Adequate ventilation. Environment monitoring
Dust supression,
Speed Limit,
Suffocation,Community Permit to Excavate – I1007-HSE-FM-
Minimise topsoil stripping during windy condition,
Nuisance Dust health, 3 2 6 E&A 2 2 4 Tolerable 036A
Staging land clearance activities to keep total area cleared to
Air protection Act'1986
minimum,
Cover stockpiles,
Placement/park-up of equipment away from noise-sensitive

receptors,
Operation of plant & equipment Noise Pollution 3 3 6 E&A 2 2 4 Tolerable Noise Pollution Rules'2000
Maintenance of plant & equipment,
Noise monitoring,
Develop Soil Erosion Sediment Control Plan, Moderate/ Acceptable

Soil Erosion / Water
Extreme weather conditions 3 3 9 Installations of silt fences and sedimentation ponds 2 3 6 with review JSEA Environment Protection Act'86
pollution /
Water Quality monitoring, required
Not allowing domestic animals on site, i.e., no domestic

chickens, ducks, pets etc;
Prohibiting native flora and fauna from being transported off-
Operator, site;
Helper of the Minimising disturbance to nocturnal animals by shading lights
drilling m/c, where possible or by ensuring lights are not pointed directly at
Unauthorized work outside of ROW / Permission from Forest department,
Rock Bolting Other Operatives Damage to flora & fauna 2 3 6 E&A the surrounding forest; 2 2 4 Tolerable
Permit conditions Permission from Pollution Control Board
& workers working Enforcing speed limits to reduce vehicle collisions with and
nearby, injury to wildlife;
Job Supervisors, Enforcing a no-burning on-site policy, e.g., of felled
vegetation;
Immediately report any sight of endangered area, breeding
area.
Signature: Approved By : Signature :
Dec 2010 2 of 3 I1007-HSE-FM-001A(03)

Prepared By: Date: Position : Date :
Position:
Frequency Severity Risk Factor Number (RFN) Residual Risk Number (RRN) * Prepare Job Safety Analysis and Safety Verification
1: Unlikely/Improbable 1: Negligible 1-2: Trivial/Acceptable 1-2: Trivial/Acceptable Checklist when RRN is > 6
2: Remote 2: Slight 3-5: Tolerable 3-5: Tolerable ** Prepare Safety Verification Checklist when RFN is > 6.
3: Quite Possible/Occasional 3: Moderate 6-9: Moderate/Acceptable with Review 6-9: Moderate/Acceptable with Review L1 Likelihood as is
4: Likely/Probable 4: Critical/High 10-15: Substantial 10-15: Substantial L2 Likelihood with mitigating controls in place
5: Very Likely/Frequent 5: Catastrophic/Very High 16-25: Intolerable/Unacceptable 16-25: Intolerable/Unacceptable S1 Severity as is
S2 Severity with mitigating controls in place
Mitigating Controls Control Type Hierarchy
Select controls based on the Control Type Hierarchy. EL - Elimination BEST
Remember: Multiple controls will provide assurance S - Substitution
for best results. E - Engineering
A - Administrative
P - PPE WORST
Dec 2010 3 of 3 I1007-HSE-FM-001A(03)

Attachment 7 JSEA & Checklists


JSEA/TUN/013 Rock Bolting
HSEVC/002 HSE Verification Checklist for Rock Bolting

JOB SAFETY AND ENVIRONMENTAL ANALYSIS WORKSHEET

(Note: Revisions to the JSEA are shown in bold italic print)
Tools and or Equipment required: JSEA No:

Division Office / Project: 1007 Rev. No.: 1
JSEA/TUN/013
Compressor,spraymec7110,transit
mixtures, water supply, work access
Chenani –Nashri highway Tunnel Project, Jammu & Kashmir,
Job Location & Details: platform, water pump, MECHANICAL Date Prepared: 04/02/11
Rock Bolting INSALLATIONS, Air compressor,
Generators
Tunnel Manager, HSE Manager, Tunnel Engineers, Safety
JSEA Participants:
officers
PPE Requirements: Approved by PD or nominee:
X Helmet X Shoes/Boots X Gloves
X
Responsible Supervisor: All Tunnel Supervisors X Glasses X Face Shield
Harness
X Ear
X Vest X Respirator Date:
Plugs
Dec 2010 Page 1 of 3 I1007-HSE-FM-001B(0)

JOB STEP HAZARDS IDENTIFIED CONTROLS REQUIRED (Eg. Remove overhead cable or ACTION BY/RECORD
(Eg. Set Up Crane) (Eg. Electrocution from 11Kv Cables) isolate/sheath overhead or monitor with spotter) Training PPE Needs (Eg. Supervisor)
1. Ensure jumbo is set on stable ground, to be checked by operator and
Tunnel Foreman.
Tunnel Engineer/Foreman – Competency
2. Competency Assessment of the Operators,
Assessment of Operators, Take-5
1. Set Up Jumbo Tipping of machinery on unstable ground 3. Pre-start checks of the machine,
4. Demarcate operational area.
Operator – Prestart Checks (daily)
5. Erect No Entry Signs.
6. Jumbo movements controlled by a banksman
1. Task specific briefings.
2. Experienced / certified operators /foreman / banksman.
Tunnel Engineer/Foreman – Take-5, TBT,
3. All personnel to have undergone induction training, use of self rescuer,
Pre-start brief,
4. Separate route for pedestrians and vehicles,
Being struck by moving machinery
5. All moving vehicle shall have the reverse horn (working),
TM(Traffic Management) Supervisor – all
6. Adequate area lights at the work area, access routes,
traffic management issues, signs etc
7. On job training (as per the training needs and matrix) for all the
associated persons.
Tunnel Engineer/Foreman – Take-5, TBT,
3. All personnel to have undergone induction training, use of self rescuer,
Pre-start brief,
2. Drilling Rock Bolt Holes Being Struck by Machinery
TM(Traffic Management) Supervisor – all
traffic management issues, signs etc
associated persons.
2. Noise monitoring to establish control zone.
3. Awareness of operational parameters of Jumbo. Safety officer / Tunnel Foreman – gas,
4. Dust monitoring/ gas monitoring. noise testing record, Take-5, HAZID,
Noise/Dust/Explosive Gas 5. Efficient and maintained ventilation system.
6. Wet drilling
7. Task Specific Briefings. Training in use of Specific PPE such as
respirators,
8. PPEs - Mandatory PPE plus eye protection/dust masks
1. Only approved work access appliances to be used
2. No over-reaching, wearing of safety harness
Tunnel Engineer /Foreman.
3. Installation of Rock Bolt Fall from Height 3. Safety Inspections
Inspection/Installation record
4. Mandatory PPE plus safety harness/dust masks/eye
protection/disposable coveralls/rubber gloves/gauntlets
2. Training in use of specific PPE such as safety harness Safety Officer/Tunnel Foreman. Briefing
Dust/chippings
3. Briefing on use of chemicals with regard to MSDS and COSHH Record. Briefings by Suppliers
regulations
1. Mixing use of chemicals under supervision of materials
Chemical Burns Safety Officer. PPE receipt
engineer/technical
2. Briefing on use of chemicals with regard to MSDS and COSHH

regulations
1. Proper benching, battered back of the excavations.
Vertical excavation may leads to 2. Use shoring if loosen earth.
collapse 3. Excavated earth should be kept away minimum 1 mtr from the edge.
4. Excavation Supervisor
4. Maximum 1.5 mtr depth is allowed for the vertical slope of the bench.
Falling down into excavation 5. Slope should be inspected by competent personnel, Barricade the area
and put signage.
1. Personnel trained in signalling, spotters in place visible to all personnel,
stop whistles,
Moving construction vehicles (Struck by 2. Reverse alarm on all mobile equipment,
5. Machinery movement Safety officer//engineer tunnel/foreman
machineries) 3. Pre-start checks of all mobile equipment,
4. Competency assessment of the operators, Limit the speed of any
vehicles in the work area to 10km/h
1. Developed exclusion zone,
Simultaneous work at one area with the
2. Spotters should be available to guide construction vehicles,
construction vehicles (Struck by Safety officer//engineer tunnel/foreman
3. Carry out the work with sequential planning / steps,
machineries)
4. Strict supervision.
1. Use Hand gloves, eye protection including the mandatory PPEs.
6. Manual Handling Hand injury, Body injury including eyes.
2. Do not carry / lift more than 20 kg.
1. While carrying the load, ensure the load should not obstruct the vision.
Obstructions 2. Always use footpath, passages. Supervisor
3. Ensure proper housekeeping.
1. Avoid overloading,
2. Avoid horseplay, short-cuts,
Slip, trip & fall, Supervisor
3. Avoid slippery surface,
4. Mind your leg, head while carrying the load,
1. Always use hand gloves and hi-ankle boots / gum boots,
Bites and stings Supervisor – Take-5 to be used
2. If any bites, immediately inform site doctor.
1. Ensure Traffic Management (including road barriers, Flag mans at both
Road Traffic end) while working on the NH-1A/public roads/inside tunnel. Safety officer//engineer tunnel/foreman
2. Avoid trespassing.

HSE VERIFICATION CHECKLIST
PROJECT: Chenani-Nashri Tunnel Project, Jammu & Kashmir Responsible Person : Tunnel Engineer
JSEA No.: JSEA/TUN/013 Frequency of Inpection : Weekly
Activity : Rock Bolting HSEVC No: 2 Date: 5/02/2011
Action Taken Action Closed
ITEMS TO BE CHECKED
(indicated by tick) ACTION REQUIRED (indicated by tick)
(Taken from JSEA)
Yes No Yes No
Set Up Jumbo
1. Ensure jumbo is set on stable ground, to be checked by operator
and Tunnel Foreman.
2. Competency Assessment of the Operators,
3. Pre-start checks of the machine,
5. Erect No Entry Signs.
6. Jumbo movements controlled by a banksman
9. All personnel to have undergone induction training, use of self
rescuer,
associated persons.
Drilling Rock Bolt Holes

3. All personnel to have undergone induction training, use of self
rescuer,
associated persons.
9. Noise monitoring to establish control zone.
10. Awareness of operational parameters of Jumbo.
11. Dust monitoring/ gas monitoring.
12. Efficient and maintained ventilation system.
13. Wet drilling
14. Task Specific Briefings. Training in use of Specific PPE such as
respirators,
15. PPEs - Mandatory PPE plus eye protection/dust masks
Installation of Rock Bolt
1. Only approved work access appliances to be used

2. No over-reaching, wearing of safety harness
3. Safety Inspections
4. Mandatory PPE plus safety harness/dust masks/eye
protection/disposable coveralls/rubber gloves/gauntlets
6. Training in use of specific PPE such as safety harness
regulations
8. Mixing use of chemicals under supervision of materials
engineer/technical
regulations
Excavation
Dec 2010 Page 1 of 2 I1007-HSE-FM-001C(02)

1. Proper benching, battered back of the excavations.
2. Use shoring if loosen earth.
3. Excavated earth should be kept away minimum 1 mtr from the
edge.
4. Maximum 1.5 mtr depth is allowed for the vertical slope of the
bench.
5. Slope should be inspected by competent personnel, Barricade
the area and put signage.
Machinery movement
1. Personnel trained in signalling, spotters in place visible to all

personnel, stop whistles,
2. Reverse alarm on all mobile equipment,
3. Pre-start checks of all mobile equipment,
4. Competency assessment of the operators, Limit the speed of any
vehicles in the work area to 10km/h
5. Developed exclusion zone,
6. Spotters should be available to guide construction vehicles,
7. Carry out the work with sequential planning / steps,
8. Strict supervision.
Manual Handling
1. Use Hand gloves, eye protection including the mandatory PPEs.

2. Do not carry / lift more than 20 kg.
3. While carrying the load, ensure the load should not obstruct the
vision.
4. Always use footpath, passages.
5. Ensure proper housekeeping.
6. Avoid overloading,
7. Avoid horseplay, short-cuts,
8. Avoid slippery surface,
9. Mind your leg, head while carrying the load,
10. Always use hand gloves and hi-ankle boots / gum boots,
11. If any bites, immediately inform site doctor.
12. Ensure Traffic Management (including road barriers, Flag mans
at both end) while working on the NH-1A/public roads/inside tunnel.
13. Avoid trespassing.
All Items must be completed prior to works starting or continuing.
Verified by: Date of Inspection:
Position: Date of Actions Closed:
Dec 2010 Page 2 of 2 I1007-HSE-FM-001C(02)

Attachment 8 HSE Change Request Form with Residual Risk >6


I1007-HSE-FM-0015A(1) HSE Change Management Form

HSE CHANGE MANAGEMENT FORM
Initiator: Date:
Location: Proposed Change:
A: Change Information (General)
Equipment Production Process
Procedure Hazardous Substance
Other Materials
B: Specify Proposed Change
C: Hazard Identification
What new hazards are created by the proposed change.
D: Hazard Review and Impacts

Considering the hazards and impacts from the proposed changes what is the most likely outcome that could
result from the modification?
E: Risk Assessment
Overall Risk Level after Change (Intolerable, Substantial, Moderate, Tolerable, Acceptable)
Attach Risk Assessment to back of form
If change is Moderate to Intolerable, Initiator must update Risk Register
Dec 2010 Page 1 of 2 I1007-HSE-FM-015A(01)

Safety Induction Record
E: Impact of the proposed medication (Please indicate Yes or No or Not Required)
1. Does the modification require changes to standards or procedures? Yes / No / NR
If so what standards or procedures?
2. Does the modification affect warranty or maintenance agreement? Yes / No / NR
If so, what is the effect?
3. Does the modification affect the maintenance work specs? Yes / No / NR
If so, which work specs?
4. Does the modification require drawing updates? Yes / No / NR
If so, which drawings?
5. Does the modification eliminate any stock items? Yes / No / NR
If so, which stock items?
6. Does the modification require stocking new parts? Yes / No / NR
If so, what are they?
7. Does the proposal introduce a new chemical? Yes / No / NR
If so, attach the MSDS for the chemical.
8. Does the modification required approval from Original Equipment Manufacturer? Yes / No / NR
9. Does the modification have an impact to other parties or supporting documents? Yes / No / NR
If so, what are the impacts?
G: Approval
Name Signature Date Accept / Reject
Department Manager
Project Manager
Comments:
H: Actions
Action Who needs to be informed Date Responsibility
E. Review
Review Date:
Dec 2010 Page 2 of 2 I1007-HSE-FM-015A(01)

I1007-LIN-OPR-WMS-TL-0003 (06) Rockbolting

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Chenani-Nashri Tunnel Project Rock Bolting

WMS No.: I1007-LIN-OPR-WMS-TL-0003 (6)

7 ROCK BOLTING METHODOLOGY:......................................................................9

Attachment 1 List of References

Sep 2011 Page 2 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

3.1 Potential Hazards and Risks:

Hazards and Risks

3.1.1. Collapse of earth

3.1.1 Collapse of earth:

3.1.2 Unguarded excavation:

Sep 2011 Page 3 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

ii. Provide safe access

3.1.3 Struck by mobile equipment:

3.1.4 Pre-start checks of all mobile equipment:

3.1.5 Fall from heights:

3.1.7 Manual Handling Injuries:

3.1.8 Pinch Points:

3.1.9 Penetrating injuries:

Sep 2011 Page 4 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

3.1.11 Poor Communication:

3.1.12 Unauthorised entry:

3.1.13 Noise during drilling:

3.1.14 Exposure to dust:

3.2 Environmental Hazards and Risks:

3.2.2 Dust due to drilling:

Sep 2011 Page 5 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

3.2.4 Soil Pollution:

3.2.5 Noise Pollution:

3.2.6 Soil Erosion:

3.2.7 Water Pollution:

3.2.8 Flora & Fauna:

3.3 General Safety Requirements:

Sep 2011 Page 6 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

4.1 Project Director:

4.2 Tunnel Manager:

4.3 Senior Tunnel Engineer:

The following definitions are used throughout this document.

BOT Built Operate & Transfer

Sep 2011 Page 7 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

6.2 Project Procedures

6.3 Project Work Method Statements

Sep 2011 Page 8 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

7 ROCK BOLTING METHODOLOGY:

The following details the scope for this WMS Methodology:

7.1.1 Types of rock bolts:

ii. SN Rock Bolt:

iii. Self-Drilling Rock Bolt (IBO):

iv. Swellex Rock Bolt:

vi. Rock Bolt Plate:

Sep 2011 Page 9 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

iv. Installation of Self Drilling Bolts (IBO):

v. Installation of Swellex Type Bolts:

Sep 2011 Page 10 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

Jumbo Arm drilling holes for rock bolts

Support Installation timing in Support Class A2 and B2 (Escape Tunnel)

1. Zone A should have first layer of shotcrete (50mm in A2 and 75 mm in B1)

Sep 2011 Page 11 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

5. Deformation readings and evaluation as well as visual observations

Support Installation timing in Support Class A2 and B2 (Main Tunnel)

1. Zone A should have first layer of shotcrete (50mm in A2 and 75 mm in B1)

7.1.3 Testing of Rock bolts:

Sep 2011 Page 12 of 22 I1007-LIN-OPR-WMS-TL-003 (5)

7.2 Construction Equipment: