Professional Documents
Culture Documents
Petunjuk Kerja
1 PURPOSED
This Work Instruction will be as the guideline for Maintenance personnel to perform
Process Water Pump Dis-Assembly and Inspection.
2 SCOPE
This Work Iinstruction will be applied for Process Water Pump Dis-Assembly and
Inspection at Tanjung Jati B Power Plant. The works not mentioned in this instruction
will be performed in accordance with drawings and appropriate specifications then will be
considered to be added in this Work Instrcution later. This Work Instruction is refer to
O&M manual from OEM.
3 RESPONSIBILITY
The Maintenance Manager has responsibility for updating this instruction.
The Maintenance Engineer has responsibility to control maintenance works made
according to the instruction and co-ordinate with other teams during planning and
report activities to the Maintenance Manager.
The Maintenance Engineer and Supervisor have responsibility to plan, supervise and
report of maintenance works which are undertaken in accordance with this procedure.
The Maintenance Technician has responsibility to implement the Works Instruction in
safe manner.
Work Instruction 2 (13)
Petunjuk Kerja
4 DETAIL OF WORKS
4.1 Preparation
1. Work should be carried out by three people.
2. Prepare all necessary drawings (part details drawing number D701471-18 R2, bearing
assembly drawing number MK03505 and outline arrangement drawings number
D701471A-18 R2) and inspection report form (replacement parts record and vibration
data record) prior to start of work.
3. Prepare the necessary parts, tools and equipment before commencing actual work.
4. Co-ordinate with Civil Section to provide access and lifting
5. Confirm that the equipment is isolated and a permit to work is available before
commencing work.
6. Prepare a suitable lay-down area.
7. Remove the auxiliary piping, piping supports and all instruments that may interfere
with the disassemble/reassemble procedures
7. Abrasives Paper
8. Plastic Blanket
9. Brush
10. LPS G-49 degreaser
11. Oil and Grease
12. Wearing Compound
Pump belt drive cover clamp bolt Pump belt drive cover support bolt
4.10 Reassembly
1. Tie the bearing chamber by webbing sling length 4 meter end loop capacity 2 Ton, lift
up and Install, setting and lock the bearing chamber in certain current position by
combination spanner 36 mm.
2. Install mechanical seal static part before inserting bearing chamber (including shaft)
in to impeller housing then lock by L key 10 mm.
3. Insert Mechanical Seal Rotating Part assembly from impeller side.
4. Install and lock the impeller on shaft by pipe and rotate the shaft (as pump rotation) in
the sheave position by chain wrench.
5. Tighten little bit mechanical seal adjuster bolts by combination spanner 19 mm. do
not tighten to much, final adjustment will be done during running test.
6. Install and setting the suction NDE casing then tigthen the bolts by socket and
combination spanner 30 mm.
7. Setting the exact impeller position by adjust bearing chamber position (axial
Work Instruction 7 (13)
Petunjuk Kerja
3. After pump performance is acceptable, please do not forget to closed the PTW and
handed over the pump to operator to operate and follow normal operation.
4. All data should be recorded in the inspection report form (replacement parts record
and vibration data record).
5. Supervisor will keep those inspection reports and upload to Work Order attachment
in Maximo during finishing (including fulfilling actual date started & finished,
Competence Person and engineering comment).
5 REFERENCE
1. Outline arrangement drawings number D701471A-18 R2.
2. Part details drawing number D701471-18 R2.
3. Bearing assembly drawing number MK 03505.
6 ATTACHEMENT
1 List of spare parts use for Process Water Pump.
2 Outline arrangement drawings number D701471A-18 R2.
3 Part details drawing number D701471-18 R2.
4 Bearing assembly drawing number MK 03505.
5 Inspection report form.
Work Instruction 9 (13)
Petunjuk Kerja
BEARING - SET, TAPERED ROLLER. CUNE & CUP. MFG: TIMKEN. PARTNO:
58-08-07-060 1 PCS
9285 = 2EA, 9220D = 1 EA
SCREW - CAP, HEX HEAD, MFG: ENVIROTECH, PARTNO: V0606, SIZE: 5/8 I
33-25-45-132 4 PCS
N UNC, LENGTH: 2 IN
NUT - HEX HEAD, CAP, MFG: ENVIROTECH, PARTNO: 12649, SIZE: M36X4
33-25-45-089 8 PCS
MM, RATING: 8, MATL: FASTENER
SCREW - CAP, HEX HEAD, MFG: ENVIROTECH, PARTNO: 44671, SIZE: M12
33-25-45-134 2 PCS
X 1.75 MM, RATING: 8, LENGTH: 35 MM
BOLT - STUD, PUMP, MFG: ENVIROTECH, PARTNO: 45116, SIZE: M12 X 1.75
33-25-45-064 2 PCS
MM, LENGTH: 170 MM