Ihs Stressing Equipment Brochure

McMillan Engineering Group designs and manufactures a complete
E Q U I P M E N T
range of standard and custom IHS Stressing Equipment to suit all of
your pre-stressing and post tensioning needs.
S T R E S S I N G
I H S
P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au
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MEG DS 019 C
Index
E Q U I P M E N T
IHS Multi Strand Jacks.........3 IHS Strand Pusher.............20
IHS Mono Jacks..................6 IHS Coil Frame..................21
IHS Load Cells..................11 IHS Toolbox......................22
IHS Onion Jack.................12 IHS Mesh Work Basket......23
IHS Swaging Jack..............13 IHS Stress Bed Systems.....24
S T R E S S I N G
IHS Wedges & Barrels.......14 IHS PE554 HPU.................25
IHS Strand Anchor IHS Pressure Gauges.........26

Accessories.......................16
IHS Staple Machine...........17 IHS Force Calibration

Laboratory........................28
IHS Grout Pump................18

I H S
IHS Strand Feeder.............19
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MEG DS 019 C
Overview
E Q U I P M E N T
Stressing with multi strand jacks means that
all strands in a cable bundle can be stressed
simultaneously. The advantage of this method is
the fast and accurate stressing operation of the
cables in one step.
Our multi-strand jacks come with a variety of
options to suit your specific requirements.
They have capacities of 110T to 1300T and
strokes from 100mm to 300mm.
Standard Features
• 690 bar operating pressure - high tonnage at
low weight
• Pressure relief valve
• Hard chromed rod and inner
• Bronzed piston and gland
• Lifting bar
• Anti-rotation
S T R E S S I N G
• Feet
Optional accessories
• Nose, internal strand guide, back block and
shaker plate all custom drilled to your hole
pattern Ordering Information
• Hydraulic nose IHS - CH - - - DA
• Multi-strand reusable chrome plated wedges
w/screws 0110 100
• Nose extension/adaptor 0150 150
• NATA Calibrated gauge 0200 200
0250 250
Custom Multi Strand Jacks 0300 300
0350 Stroke
Do you have a job that requires a specific capacity
0400
or stroke? Need a compact design to fit into a
0500
tight cavity?
0700
1000
McMillan Engineering Group can design and
I H S
1300
manufacture a multi strand jack to suit. This
Tonnage
can be achieved by utilising our in house
Note: See specification table for standard sizes.
manufacturing equipment and 40 plus years of
multi strand jack design and research.
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MEG DS 019 C
Specifications
E Q U I P M E N T
Part No. Tonnage Stroke Ret. Ext. O.D. Load C/ Eff. Oil to Theoretical No. Weight
(T) (mm) Length Length (mm) Cap Hole Area Extend Tonnage @ Strands (kg)
(mm) (mm) O.D. Dia. (cm2) (l) 690 bar (T)
0.5” 0.6”
(mm) (mm)
IHS-CH-0110-04-DA 110 100 260 360 235 138 80 158.82 1.6 111.7 7 5 71
IHS-CH-0110-06-DA 150 310 460 2.4 83
IHS-CH-0110-08-DA 200 360 560 3.2 95
IHS-CH-0110-10-DA 250 410 660 4.0 112
IHS-CH-0110-12-DA 300 460 760 4.8 124
IHS-CH-0150-04-DA 150 100 290 390 295 185 102 239.11 2.4 168.2 9 7 130
IHS-CH-0150-06-DA 150 340 490 3.6 149
IHS-CH-0150-08-DA 200 390 590 4.8 170
IHS-CH-0150-10-DA 250 440 690 6.0 189
IHS-CH-0150-12-DA 300 490 790 7.2 218
IHS-CH-0200-04-DA 200 100 300 400 322 216 110 304.02 3.0 213.9 12 9 158
IHS-CH-0200-06-DA 150 350 500 4.6 183
IHS-CH-0200-08-DA 200 400 600 6.1 210
S T R E S S I N G
IHS-CH-0200-10-DA 250 450 700 7.6 233
IHS-CH-0200-12-DA 300 500 800 9.1 260
IHS-CH-0250-04-DA 250 100 325 425 365 225 125 380.36 3.8 267.6 16 9 212
IHS-CH-0250-06-DA 150 375 525 5.7 241
IHS-CH-0250-08-DA 200 425 625 7.6 270
IHS-CH-0250-10-DA 250 475 725 9.5 299
IHS-CH-0250-12-DA 300 525 825 11.4 330
IHS-CH-0300-06-DA 300 150 420 570 404 275 160 465.58 7.0 327.6 19 12 318
IHS-CH-0300-08-DA 200 470 670 9.3 369
IHS-CH-0300-10-DA 250 520 770 11.6 405
IHS-CH-0300-12-DA 300 570 870 14.0 443
IHS-CH-0350-06-DA 350 150 425 575 455 315 175 519.34 7.8 365.4 19 12 423
IHS-CH-0350-08-DA 200 475 675 10.4 470
IHS-CH-0350-10-DA 250 525 775 13.0 521
IHS-CH-0350-12-DA 300 575 875 15.6 570
IHS-CH-0400-06-DA 400 150 430 580 457 315 185 602.40 9.0 423.9 27 19 404
I H S
IHS-CH-0400-08-DA 200 480 680 12.0 462
IHS-CH-0400-10-DA 250 530 780 15.1 501
IHS-CH-0400-12-DA 300 580 880 18.1 546
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MEG DS 019 C
Specifications Cont.
E Q U I P M E N T
Part No. Tonnage Stroke Ret. Ext. O.D. Load C/ Eff. Oil to Theoretical No. Weight
(T) (mm) Length Length (mm) Cap Hole Area Extend Tonnage @ Strands (kg)
(mm) (mm) O.D. Dia. (cm2) (l) 690 bar (T)
0.5” 0.6”
(mm) (mm)
IHS-CH-0500-06-DA 500 150 500 650 508 330 195 718.71 10.8 505.7 31 19 606
IHS-CH-0500-08-DA 200 550 750 14.4 665
IHS-CH-0500-10-DA 250 600 850 18.0 721
IHS-CH-0500-12-DA 300 650 950 21.6 780
IHS-CH-0700-06-DA 700 150 520 670 630 400 230 1004.33 15.1 706.7 42 31 965
IHS-CH-0700-08-DA 200 570 770 20.1 1053
IHS-CH-0700-10-DA 250 620 870 25.1 1142
IHS-CH-0700-12-DA 300 670 970 30.1 1230
IHS-CH-1000-06-DA 1000 150 569 719 740 490 305 1468.61 22.0 1033.3 55 42 1394
IHS-CH-1000-08-DA 200 619 819 29.4 1506
IHS-CH-1000-10-DA 250 669 919 36.7 1618
S T R E S S I N G
IHS-CH-1000-12-DA 300 719 1019 44.1 1729
IHS-CH-1300-08-DA 1300 200 715 915 870 580 355 1903.25 38.1 1339.2 64 55 2500
IHS-CH-1300-10-DA 250 765 1015 47.6 2662
IHS-CH-1300-12-DA 300 815 1115 57.1 2824
Accessories / Spares
Part No. Description
IHS-GAU-A-6 6” Analogue Gauge
IHS-W-1313-MS 0.5” Multi-strand Reusable Wedge - Chrome Plated w/Screws
IHS-W-1515-MS 0.6” Multi-strand Reusable Wedge - Chrome Plated w/Screws
IHS-QA-06M-06M Quick action coupler - 3/8” Male body / 3/8” NPT Male thread
IHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male thread
IHS-QA-06-CAP Quick action coupler protection cap - 3/8”
IHS-QA-06-PLUG Quick action coupler protection plug - 3/8”
IHS-PRV-697/738 Pressure Relief Valve - 697 to 738 bar
I H S
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MEG DS 019 C
10T Mono Jack
E Q U I P M E N T
• Designed for initialing in the prestressing
industry or rock/cable bolting in the mining
industry.
• Very light weight, able to be used overhead.
• Can be fitted with flat or solid noses.
• Suits 5, 7, 9.6, 12.7 & 15.2 strand.
• Vertical port orientation
17T Mono Jack

• Designed for initialing in the prestressing
industry.
• Has the capability to achieve full tension on
12.7 (0.5”) strand.
• Light weight steel design.
• Can be fitted with flat or solid noses.
• Suits 5, 7, 9.6, 12.7 & 15.2 strand.
25T Mono Jack
S T R E S S I N G
• Wide range of stroke and wire options.
• Heavy duty construction.
• Anti rotation standard on 0025-18 & 0025-24
models.
• Can be fitted with flat, spring loaded or
hydraulic noses. Custom Options
• Suits 5, 7, 9.6, 12.7, 15.2 & 15.7 strand.
• Anti rotation
27T Mono Jack • Vertical port orientation
• Lightweight, compact design

• Lower operating pressure to increase pump life
30T Mono Jack

• Higher capacity to meet industry requirements.
• Compact and robust design.
• Can be fitted with flat, spring loaded or
hydraulic noses.
I H S
• Suits 5, 7, 9.6, 12.7, 15.2 & 15.7 strand.
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MEG DS 019 C
Ordering Information
E Q U I P M E N T
IHS - MJ - - DA - - - IHS - MJ - - DA - -
Model Model
0010-06: 10T Capacity, 152mm Stroke 0025-06: 25T Capacity, 148mm Stroke
0017-08: 17T Capacity, 200mm Stroke 0025-08: 25T Capacity, 196mm Stroke
0025-12: 25T Capacity, 300mm Stroke
Nose 0025-18: 25T Capacity, 488mm Stroke

S05S: Solid nose to suit Ø5mm wire 0025-24: 25T Capacity, 607mm Stroke
S07S: Solid nose to suit Ø7mm wire 0027-06: 27T Capacity, 146mm Stroke
S09S: Solid nose to suit Ø9.6mm wire
0030-08: 30T Capacity, 200mm Stroke
S13F: Flat nose to suit Ø12.7mm strand
S13S: Solid nose to suit Ø12.7mm strand

Nose
S15F: Flat nose to suit Ø15.2mm strand
L05S: Solid nose to suit Ø5mm wire
S15S: Solid nose to suit Ø15.2mm strand
L07S: Solid nose to suit Ø7mm wire
L09S: Solid nose to suit Ø9.6mm wire

Extension Coupler
L13F: Flat nose to suit Ø12.7mm strand
M: Male
L13S: Solid nose to suit Ø12.7mm strand
F: Female
L13PR: Pre-stressing nose to suit Ø12.7mm strand
S T R E S S I N G
L13PO: Post tensioning nose to suit Ø12.7mm strand
Retraction Coupler
L13H: Hydraulic nose to suit Ø12.7mm strand
M: Male
L15F: Flat nose to suit Ø15.2mm strand
F: Female
L15S: Solid nose to suit Ø15.2mm strand
L15PR: Pre-stressing nose to suit Ø15.2 & Ø15.7mm strand
L15PO: Post tensioning nose to suit Ø15.2 & Ø15.7mm strand
L15H: Hydraulic nose to suit Ø15.2mm & Ø15.7mm strand
Extension Coupler
M: Male
F: Female
Retraction Coupler
M: Male
F: Female
I H S
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MEG DS 019 C
Specifications
E Q U I P M E N T
Part No. Stroke Pressure Eff. Area Force OD1 OD2 CL TP W
(mm) (bar) (cm2) (T) (mm) (mm) (mm) (mm) (kg)
IHS-CH-0010-06-DA 152 620 18.14 11.5 80 - 247 55 7.0
IHS-CH-0017-08-DA 200 690 24.98 17.6 88 - 315 87 10.7
IHS-CH-0025-06-DA 148 690 33.25 23.4 117 111 262 114 15.6
IHS-CH-0025-08-DA 196 690 33.25 23.4 117 111 318 115 18.5
IHS-CH-0025-12-DA 300 690 33.25 23.4 117 111 414 112 23.6
IHS-CH-0025-18-DA 488 690 33.25 23.4 117 111 605 142 35.3
IHS-CH-0025-24-DA 607 690 33.25 23.4 117 111 724 144 41.6
IHS-CH-0027-06-DA 146 620 43.72 27.6 121 - 276 115 17.9
IHS-CH-0030-08-DA 200 690 43.72 30.8 130 124 326 115 22.9
Nose OD3 OD4 NL

(mm) (mm) (mm)
S05S 55 45 70
S07S 55 45 70
S T R E S S I N G
S09S 55 45 70
S13F 54 - 8
S13S 55 45 50
FLAT NOSE
S15F 54 - 8
S15S 55 45 50
L05S 66.6 45 75
L07S 66.6 45 75
L09S 66.6 45 75
L13F 66.6 14
L13S 66.6 45 75
L13PR 66.6 45 75
SOLID/PRE/POST NOSE
L13PO 66.6 45 75
L13H 69 46 116
L15F 66.6 14
L15S 66.6 50 75
I H S
L15PR 66.6 50 75
L15PO 66.6 50 75
L15H 69 46 116
HYDRAULIC NOSE
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MEG DS 019 C
General Mono Jack Spares & Accessories
E Q U I P M E N T
IHS-MJ-SP IHS Mono Jack Spanner
IHS-GAU-A-6-F 6” Analogue gauge with female coupler
10T/17T Mono Jack Spares

IHS-W-0505-RE Ø5mm Wire wedge
IHS-W-0909-RE Ø9.6mm Wire wedge
IHS-W-1313-MJ Ø12.7mm Strand wedge
IHS-MJ-S05S Solid nose to suit Ø5mm wire
S T R E S S I N G
IHS-MJ-S07S Solid nose to suit Ø7mm wire
IHS-MJ-S09S Solid nose to suit Ø9.6mm wire
IHS-MJ-S13F Flat nose to suit Ø12.7mm strand
IHS-MJ-S13S Solid nose to suit Ø12.7mm strand
IHS-MJ-S15F Flat nose to suit Ø15.2mm strand
IHS-MJ-S15S Solid nose to suit Ø15.2mm strand
IHS-MJ-S05CK Ø5mm Wire conversion kit
IHS-MJ-S07CK Ø7mm Wire conversion kit
IHS-MJ-S09CK Ø9.6mm Wire conversion kit
IHS-MJ-10T-SK Seal kit to suit 10T Mono Jack
I H S
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MEG DS 019 C
25T/27T/30T Mono Jack Spares
E Q U I P M E N T
IHS-W-0909-RE Ø9.6mm Wire wedge
IHS-MJ-L05S Solid nose to suit Ø5mm wire
IHS-MJ-L07S Solid nose to suit Ø7mm wire
IHS-MJ-L09S Solid nose to suit Ø9.6mm wire
IHS-MJ-L13F Flat nose to suit Ø12.7mm strand
IHS-MJ-L13S Solid nose to suit Ø12.7mm strand
IHS-MJ-L13PR Pre-stressing nose to suit Ø12.7mm strand
IHS-MJ-L13PO Post tensioning nose to suit Ø12.7mm strand
IHS-MJ-L13H Hydraulic nose to suit Ø12.7mm strand
IHS-MJ-L15F Flat nose to suit Ø15.2mm & Ø15.7mm strand
IHS-MJ-L15S Solid nose to suit Ø15.2mm & Ø15.7mm strand
S T R E S S I N G
IHS-MJ-L15PR Pre-stressing nose to suit Ø15.2mm & Ø15.7mm strand
IHS-MJ-L15PO Post tensioning nose to suit Ø15.2mm & Ø15.7mm strand
IHS-MJ-L15H Hydraulic nose to suit Ø15.2mm & Ø15.7mm strand
IHS-MJ-L05CK Ø5mm Wire conversion kit
IHS-MJ-L07CK Ø7mm Wire conversion kit
IHS-MJ-L09CK Ø9.6mm Wire conversion kit
I H S
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MEG DS 019 C
Overview
E Q U I P M E N T
McMillan Engineering Group design and
manufacture hydraulic load cells. Specifically
engineered to suit exact application requirements.
Our load cells are designed to suit any testing
configuration.
Options
• Up to 13,000 kN Capacity
• Single or Double Acting
• Solid
• Hollow 13,000kN Load Cell
• Threaded
• NATA Calibration
IHS - LC - - - -
S (Solid)
S T R E S S I N G
eg 0300 H (Hollow)
Capacity T (Threaded)
Type
eg 01
Stroke SA (Single Acting)
DA (Double Acting)
Action
Example: IHS-LC-0300-01-SA-T
300T Capacity / 25mm Stroke
Single Acting / Threaded
I H S
300T Threaded Load Cell Calibration of 300T Load Cell
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MEG DS 019 C
Features
E Q U I P M E N T
• Creates an anchor point for prestressing
cables. Forms an onion shape to the end of
the cable by spreading and separating the
individual wires. Thus forming the onion shape
on the cable ends.
• Eliminates the need for anchor plates or barrel/
wedges.
Specifications
Capacity: 10T
Strand: 12.7 (0.5”) & 15.2 (0.6”)
Finish: Gold zinc plate & painted
Dimensions: 410mm x 150mm x 75mm
Handle 150mm high
Weight: 10kg
S T R E S S I N G
IHS-OJ-13 IHS Onion Jack - to suit Ø12.7mm strand
IHS-OJ-15 IHS Onion Jack - to suit Ø15.2mm strand
IHS-OJ-JAW-13 Ø12.7mm Strand jaws
IHS-OJ-JAW-15 Ø15.2mm Strand jaws
IHS-0010-04-SPR Cylinder 10T / 4” Stroke / Spring Return
IHS-0010-04-SPR-BC Button Cap to suit IHS-0010-04-SPR Cylinder
I H S
IHS-0010-04-SPR-SK Seal Kit to suit IHS-0010-04-SPR Cylinder

IHS-OJ-CASE Carry case
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MEG DS 019 C
Features
E Q U I P M E N T
• Swages a barrel and wedge set to the end of
prestressing cable to create an anchor point.
• Light weight, able to be used with a hand
pump. These units can be used anywhere.
Specifications
Capacity: 10T / 25T @ 10,000 psi
Strand: 12.7 (0.5”) & 15.2 (0.6”)
Finish: Gold zinc plate
Dimensions: 285mm (H) x 137mm (D)
x 74mm (W) (10T)
344mm (H) x 185mm (D)
x 105mm (W) (25T)
Weight: 8kg (10T) / 10kg (25T)
S T R E S S I N G
IHS-SJ-10 10T Swaging Jack
IHS-SJ-25 25T Swaging Jack
I H S
IHS-SJ-10-CASE 10T Swaging Jack Carry Case
IHS-SJ-25-CASE 25T Swaging Jack Carry Case
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MEG DS 019 C
Multi-Strand Wedges
E Q U I P M E N T
• Chrome plated
• Highly polished outer surface
• Designed for repeated use
• Higher grade steel for durability
• Special bolts included for use in shaker plates
Mono Jack Wedges

• Chrome plated
Multi-Strand Wedges
Reusable Wedges
Single Use Wedges

• Designed for use in the mining and tensioning
S T R E S S I N G
industries
• Economical alternative where repeated
tensioning is not required
Barrels
• Provides bearing support for wedges
• Custom barrels can be designed and
manufactured to meet your requirements Mono Jack Wedges
I H S
Reusable Wedge & Barrel
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MEG DS 019 C
Ordering Information - Wedges
E Q U I P M E N T
Part No. Application Strand Body Size Pieces Dimensions
Size O.D. Length
IHS-W-1313-MS Multi-Strand 12.7 13 3 28.1 50.2
IHS-W-1515-MS Multi-Strand 15.2 15 3 29.6 55
IHS-W-1313-MJ Mono Jack 12.7 13 3 27.8 46.2
IHS-W-1315-MJ Mono Jack 12.7 15 3 34 59.4
IHS-W-1513-MJ Mono Jack 15.2 13 3 27.8 46.2
IHS-W-1515-MJ Mono Jack 15.2 15 3 34 59.4
IHS-W-0405-RE Reusable 4 05 2 15.7 28
IHS-W-0505-RE Reusable 5 05 2 15.7 28
IHS-W-0605-RE Reusable 6 05 2 15.7 28
IHS-W-0705-RE Reusable 7 05 2 15.7 28
IHS-W-0909-RE Reusable 9.6 09 3 22.8 39.5
IHS-W-1313-RE Reusable 12.7 13 3 29 50.5
IHS-W-1515-RE Reusable 15.2 15 3 34.4 54
S T R E S S I N G
IHS-W-1615-RE Reusable 15.7 15 3 34.4 54
IHS-W-0909-3P-SU Single Use 9.6 09 3 22 33
IHS-W-1313-2P-SU Single Use 12.7 13 2 25.4 35
IHS-W-1313-3P-SU Single Use 12.7 13 3 25.4 35
IHS-W-1818-2P-SU Single Use 18 18 2 33.5 54
IHS-W-1818-3P-SU Single Use 18 18 3 33.5 54
Ordering Information- Barrels

Part No. Application Body Dimensions Description
Size O.D. Length
IHS-B-05-RE Reusable 05 25 28 Suits 05 body reusable wedge
I H S
IHS-B-15-RE Reusable 15 49.5 57 Suits 15 body reusable wedge

IHS-B-13-SU Single Use 13 40 37 Suits 13 body single use wedge
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MEG DS 019 C
McMillan Engineering Group can manufacture a
E Q U I P M E N T
range of strand anchor accessories to customer
specifications.
With ISO 9001:2008 accreditation there is full

traceability on all materials and production.
Products
• Anchor Blocks
• Threaded Anchor Blocks
• Coupling Blocks
• Z Blocks
• Couplers
• Turnbuckle Couplers
• Swivels
• Lock Nuts
• Spherical Lock Nuts
• Flat Washers
• Spherical Washers
• Bearing Plates
S T R E S S I N G
• Protection Caps
• Cones
• Barrels
I H S
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MEG DS 019 C
Features
E Q U I P M E N T
• Primarily used in the prestressing industry for
the affixing of strand chairs.
• Extremely light weight and manually operated.
Designed to be used on sites where an air
supply is not available.
• This staple machine drives 16 gauge, round
crown divergent point staples which are
available in stainless steel, galvanised and
passivated.
Specifications
Capacity: 180 Staples
Staple Sizes: 150/19 UC, 150/22 UC & 150/25 UC
Finish: Black zinc plate & hard anodised
aluminium
Weight: 3.5kg
Ordering Information S T R E S S I N G
IHS-SM IHS Staple Machine
Part No. Description Part No. Description
IHS-SM-19G 150/19 UC Staple - Galvanised IHS-SM-22P 150/22 UC Staple - Pasivated
I H S
IHS-SM-19S 150/19 UC Staple - S/S IHS-SM-25G 150/25 UC Staple - Galvanised

IHS-SM-19P 150/19 UC Staple - Pasivated IHS-SM-25S 150/25 UC Staple - S/S
IHS-SM-22G 150/22 UC Staple - Galvanised IHS-SM-25P 150/25 UC Staple - Pasivated
IHS-SM-22S 150/22 UC Staple - S/S IHS-SM-CASE Carry Case
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MEG DS 019 C
Features
E Q U I P M E N T
• Suitable for a variety of viscosities.
• Steel mesh hinged safety cover.
• Fully enclosed drive system.
• Chain or belt driven.
• Solid or pneumatic front wheels.
• Rear castor wheels or stands.
• Removable panels for easy maintenance.
• Adjustable chain/belt tension.
• Four lifting points.
Note: Not suitable for abrasive mixtures.
Specifications
Capacity: 8-12 20kg Bags
Power: 1P (240V) or 3P (415V)
Pump: 2682 L/hr (max)
Finish: Painted IHS blue
S T R E S S I N G
Weight: 250kg
IHS - GP - 20 - - - -
CD - (Chain) C - (Castor Wheels)

BD - (Belt) S - (Stands)
Drive Type Rear Support
1P (240V) S - (Solid Rubber)

3P (415V) P - (Pneumatic)
Power Supply Front Wheel Type
IHS-GP-20-DH 30m Delivery Hose
IHS-GP-20-DN Delivery Nozzle
IHS-GP-20-PH Pressure Hose (Including Fittings)
I H S
IHS-GP-20-CH Circulation Hose (Including Fittings)

IHS-GP-20-ST Stator (Rubber)
IHS-GP-20-R Rotor (Worm)
IHS-GP-20-SH Shaft (Including Agitator)
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MEG DS 019 C
Features
E Q U I P M E N T
• Forward & reverse buttons
• 240V input & output
• External RCD test & reset buttons
• Camlock connections for protective shroud
between strand feeder and strand coil frame
(dispenser)
• Mechanical strand tensioner - drive options of
32mm A/F hex, 1/2” square and 3/8” rod
• Collapsible twin carry handles
• Removable weather cover
• Optional pendant control
Specifications
Input: 240V
Strand: 12.7 (0.5”) & 15.2 (0.6”)
Speed: 150m/min
Dimensions: 500mm (l) x 320mm (w)
x 455mm (h)
S T R E S S I N G
Weight: 55kg
IHS-SF IHS Strand Feeder
IHS-SF-P IHS Strand Feeder w/Pendant Control
IHS-SF-ROLLER Roller
I H S
IHS-SF-ROLLERSP Roller Sprocket

IHS-SF-MOTORSP Motor Sprocket
IHS-SF-BEARING Bearing
IHS-SF-SHROUD-_ _ Protective Shroud - Length cut to customer requirements
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MEG DS 019 C
Standard Features
E Q U I P M E N T
• High torque capacity
• Low to high speed variable operation
• Tension adjustment
• Remote radio control
• Sturdy construction with two lifting points
• Covered & lockable storage box
Optional Features
• Digital feed counter with programmable
lengths
Specifications
Strand: 12.7 (0.5”), 15.2 (0.6”) & 15.7
Insertion Length: Up to 100m
Speed: 43.5 - 230m/min
Power: 7.5kW
Supply: 415V 3-Phase
S T R E S S I N G
Weight: 500kg
IHS-SP-7.5 7.5kW Strand Pusher
I H S

IHS-SP-7.5-R Roller
IHS-SP-7.5-RD Roller Driver
IHS-SP-7.5-B Bearing
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MEG DS 019 C
IHS Coil Frames are specifically designed to store
E Q U I P M E N T
and dispense pre-stressing strand reels. Using a
frame prevents the strands from unrolling, folding
and tangling.
Features
• Controlled & smooth cable dispensing
• Camlock connection for protective shroud
between coil frame and strand feeder
• Can be dismantled for easy storage
• 4-Post model features multiple tie rod positions
for varying coil ODs
3-Post Coil Frame Specifications

x 1500mm (h)
Weight: 92kg
4-Post Coil Frame Specifications
S T R E S S I N G
x 1350mm (h)
Weight: 96kg
IHS-CF-3P IHS 3 Post Coil Frame
I H S
IHS-CF-4P IHS 4 Post Coil Frame
IHS-SF-SHROUD-_ _ Protective Shroud - Length cut to customer requirements
21 of 29
MEG DS 019 C
Overview
E Q U I P M E N T
Manufactured by McMillan Engineering Group at
their Port Melbourne facility with materials sourced
from Australian suppliers.
Standard Features
• Two lifting points
• Internal top tray
• Gas struts on the lid
• Tamper proof lock cover
• Swivel castor wheels
Optional Features
• Swivel lock castor wheels
• Complete lock castor wheels
Specifications
Size: 1225mm (L) x 1005mm (W)
x 1125mm (H)
Weight: 305kg
S T R E S S I N G
IHS-TB IHS Toolbox
I H S
IHS-TB-SCW Swivel castor wheel

IHS-TB-SLCW Swivel lock castor wheel
IHS-TB-CLCW Complete lock castor wheel
IHS-TB-GS Gas strut
22 of 29
MEG DS 019 C
Overview
E Q U I P M E N T
Manufactured by McMillan Engineering Group at
their Port Melbourne facility with materials sourced
from Australian suppliers.
Standard Features
• Four lifting points
• Sturdy construction
• Painted with equipment enamel
Specifications
Capacity: 1500kg (SWL)
Size: 1200mm (L) x 1200mm (W) x
1065mm (H)
Weight: 160kg
S T R E S S I N G
I H S
IHS-MWP IHS Mesh Work Basket
23 of 29
MEG DS 019 C
McMillan Engineering Group design and
E Q U I P M E N T
manufacture complete stress bed systems.
Including
• Framework
• Cast moulds
• Double Acting Hydraulic Jacks
• Multi-Strand Jacks
• Mono Jacks
• Custom Hydraulic Power Units
• Strand Anchors
S T R E S S I N G
I H S
24 of 29
MEG DS 019 C
Features
E Q U I P M E N T
• Light weight and portable.
• 4-way/3-position tandem centre manual valve.
• Advance, hold and return functions.
• Bleed down valve to allow controlled pressure
release.
• 3.1m remote motor control.
• Fully customisable to meet your site
requirements including larger tank sizes.
Specifications
Motor: 0.84 kW / 220 V / 50 Hz / 1P
15 A / 12000 rpm
Pump: 0-700 bar / 11.5-0.92 L/min
Reservoir: 8.6 L (Usable)
Oil: ISO 46
Weight: 23kg (Dry)
S T R E S S I N G
IHS - PE554 - -
BD - (Bleed Down) M (Male)

Option F (Female
‘B’ Port Coupler
M (Male)
F (Female) M (Male)
Gauge Port Coupler F (Female
‘A’ Port Coupler
IHS-GAUGE-ANA-4 4” Analogue Gauge
IHS-GAUGE-ANA-6 6” Analogue Gauge
IHS-GAUGE-DIG Digital Gauge
IHS-OIL-4 4L ISO 46 Standard Hydraulic Oil
I H S
IHS-PE554-CASTORS 2” Castor Wheels (Qty 4)
25 of 29
MEG DS 019 C
6” Analogue Gauge 4” Analogue Gauge
E Q U I P M E N T
• Stainless steel housing • Stainless steel housing
• Glycerine filled • Glycerine filled
• 0-80 MPa scale • 0-80 MPa scale
• 3/8”-18 NPT Bottom • 3/8”-18 NPT Bottom
mount mount
2.5” Analogue Gauge 4” Digital Gauge

• Stainless steel housing • Stainless steel housing
• Glycerine filled • Glycerine filled
• Dual scale 0-1000 bar • MPa scale
S T R E S S I N G
/ 0-15,000 PSI • 3/8”-18 NPT Bottom
• 1/4”-19 BSPP Bottom mount
mount
Calibration
Need your gauge calibrated to a jack? We have a NATA certified calibration
laboratory on site. See our IHS Force Calibration Laboratory brochure for
more details.
I H S
26 of 29
MEG DS 019 C
Carry Case
E Q U I P M E N T
All of our gauges are supplied with a
foamed lined, hard carry case.
• Water tight
• Vibration / shock proof
• Dust proof
• Light weight
• Stackable
• Chemical resistant / corrosion proof
• Super strong latches / lockable
• Marine yellow
IHS - GAU - - -
D (Digital) M (Male)
A (Analogue) F (Female)
Gauge Type X (No Coupler)
Pioneer Coupler Type
S T R E S S I N G
6 (6”)
4 (4”)
2.5 (2.5”
Size
Note: Digital gauge available in 4” size only.
IHS-GLY 500ml Glycerine bottle
IHS-GAU-CASE Carry Case
I H S
27 of 29
MEG DS 019 C
Overview
E Q U I P M E N T
McMillan Engineering Group has the equipment
and personnel to calibrate a wide range of
hydraulic jacks & cylinders. Our dedicated force
calibration laboratory has the ability to calibrate up
to 10,000kN with NATA accreditation.
This service is available for new orders, MEG

overhauled jacks & cylinders and field equipment.
All field equipment is inspected and tested prior to
calibration.
NATA Accreditation
McMillan Engineering Group is currently NATA
accredited to calibrate hydraulic cylinders & jacks
up to 4500kN. Accreditation No. 19004.
All calibration is carried out in accordance with AS

2193: 2005
S T R E S S I N G
Equipment
• Dedicated calibration laboratory
• Mono jack test rig
• 500T test rig
• 1000T test rig
The Future
We are currently working towards calibration
of jacks and cylinders up to 30,000kN. This
will include a purpose built test rig and NATA
accreditation.
Once complete we will be the only site in Australia

with the ability to calibrate to this level.
I H S
28 of 29
MEG DS 019 C
E Q U I P M E N T
About McMillan Engineering Group
McMillan Engineering Group was formed to incorporate Industrial Hydraulic Services and CP
Engineering. Bringing these two companies together combines over 40 years of experience
in hydraulic design and manufacture as and over 20 years of sheet metal and component
fabrication.
Since it’s formation in 2013, McMillan Engineering Group has utilised both companies
experience to complete large scale, complex projects both in Australia and overseas.
We are an Australian business sourcing the highest quality local and international materials.
We are also a family owned and operated business, with these principles filtering through to
our day to day operations.
McMillan Engineering Group has the capabilities to design, manufacture and commission
complete project solutions. Servicing a wide range of industries including:
• Pre & Post Stressing
S T R E S S I N G
• Civil Construction
• Mining
• Oil & Gas
• Marine
• Steel & Paper Mills
• Production
• Universities / Research
• Rail Rolling Stock
• Liquid / Gas Storage
With a focus on product quality and customer satisfaction we are ISO 9001 certified. The
quality control system ensures complete traceability in all aspects of our company.
Please do not hesitate to contact our sales team for a comprehensive quotation.
McMillan Engineering Group Pty Ltd

371 - 391 Plummer Street
Port Melbourne, 3207
(PO Box 208)
I H S
Australia
Tel: +61 3 9645 1522
Fax: +61 3 9646 5966
Email: mail@mcmillaneng.com.au
Web: www.mcmillaneng.com.au
29 of 29
MEG DS 019 C

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Ihs Stressing Equipment Brochure

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McMillan Engineering Group designs and manufactures a complete

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

IHS Mono Jacks..................6 IHS Coil Frame..................21

IHS Load Cells..................11 IHS Toolbox......................22

IHS Onion Jack.................12 IHS Mesh Work Basket......23

IHS Swaging Jack..............13 IHS Stress Bed Systems.....24

IHS Strand Anchor IHS Pressure Gauges.........26

IHS Staple Machine...........17 IHS Force Calibration

IHS Grout Pump................18

IHS Strand Feeder.............19

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

IHS-CH-0110-06-DA 150 310 460 2.4 83

IHS-CH-0110-08-DA 200 360 560 3.2 95

IHS-CH-0110-10-DA 250 410 660 4.0 112

IHS-CH-0110-12-DA 300 460 760 4.8 124

IHS-CH-0150-06-DA 150 340 490 3.6 149

IHS-CH-0150-08-DA 200 390 590 4.8 170

IHS-CH-0150-10-DA 250 440 690 6.0 189

IHS-CH-0150-12-DA 300 490 790 7.2 218

IHS-CH-0200-06-DA 150 350 500 4.6 183

IHS-CH-0200-08-DA 200 400 600 6.1 210

IHS-CH-0200-12-DA 300 500 800 9.1 260

IHS-CH-0250-06-DA 150 375 525 5.7 241

IHS-CH-0250-08-DA 200 425 625 7.6 270

IHS-CH-0250-10-DA 250 475 725 9.5 299

IHS-CH-0250-12-DA 300 525 825 11.4 330

IHS-CH-0300-08-DA 200 470 670 9.3 369

IHS-CH-0300-10-DA 250 520 770 11.6 405

IHS-CH-0300-12-DA 300 570 870 14.0 443

IHS-CH-0350-08-DA 200 475 675 10.4 470

IHS-CH-0350-10-DA 250 525 775 13.0 521

IHS-CH-0350-12-DA 300 575 875 15.6 570

IHS-CH-0400-08-DA 200 480 680 12.0 462

IHS-CH-0400-10-DA 250 530 780 15.1 501

IHS-CH-0400-12-DA 300 580 880 18.1 546

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

IHS-CH-0500-08-DA 200 550 750 14.4 665

IHS-CH-0500-10-DA 250 600 850 18.0 721

IHS-CH-0500-12-DA 300 650 950 21.6 780

IHS-CH-0700-08-DA 200 570 770 20.1 1053

IHS-CH-0700-10-DA 250 620 870 25.1 1142

IHS-CH-0700-12-DA 300 670 970 30.1 1230

IHS-CH-1000-08-DA 200 619 819 29.4 1506

IHS-CH-1000-10-DA 250 669 919 36.7 1618

IHS-CH-1300-10-DA 250 765 1015 47.6 2662

IHS-CH-1300-12-DA 300 815 1115 57.1 2824

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

17T Mono Jack

25T Mono Jack

• Lightweight, compact design

30T Mono Jack

• Suits 5, 7, 9.6, 12.7, 15.2 & 15.7 strand.

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

0025-12: 25T Capacity, 300mm Stroke

Nose 0025-18: 25T Capacity, 488mm Stroke

S13S: Solid nose to suit Ø12.7mm strand

L09S: Solid nose to suit Ø9.6mm wire

L15PR: Pre-stressing nose to suit Ø15.2 & Ø15.7mm strand

L15PO: Post tensioning nose to suit Ø15.2 & Ø15.7mm strand

L15H: Hydraulic nose to suit Ø15.2mm & Ø15.7mm strand

P: +61 3 9645 1522 | E: mail@mcmillaneng.com.au | W: www.mcmillaneng.com.au

Nose OD3 OD4 NL