UN5-150ZB1GT-Y9

公铁两用焊轨车 Rail flash-butt welding

machine with Rail-road vehicle

Flash-Butt Welding Mobile Unit Example

UN5-150ZB1GT-Y9 Rail flash-butt welding machine with Rail-road vehicle,

which can complete the welding of rail in the construction of one-time

laying seamless line of high-speed railway at the speed of 350Km/h, and

also can complete the welding of rail in urban rail transit. The machine

can be easily transferred and switched from rail to road or from road to

rail when construction on the railway. The welding of 1500-2000meter unit

rail joints of closed welds can be completed independently without using

rail puller,and the quality of welded joints fully meets the requirements
of Chinese Rail Standard (TB/T1632-2014), Euro Standard (EN14587-2) ,

American standard and so on. (UIC60,UIC54，BS90A),It can weld the type

of 43 ~ 75Kg/m (UIC60,UIC54，BS90A), rail after replacing electrode and

corresponding shearing knife.

UN5-150ZB1GT-Y9 公铁两用闪光焊轨车，能完成时速 350km 的无缝线路的铺

设焊接，同时也能进行地铁线路焊接，该设备方便在公路和铁路之间转换运行，

1500 米到 200 米的钢轨在没有拉轨器的状况下也能焊接，焊接质量满足中国铁标

1632-2014，欧标 EN14587-2 以及美国铁路标准的要求。该设备可焊接轨型包括：

43—75kg/m 轨（UIC60,UIC54，RE115）。设备由两部分组成：

1） 公铁两用车

2） 闪光焊轨设备

一、公铁两用车部分 Rail-Road vehicle

Parameters of the rail-road vehicle:
SN 项目 Items 参数 Parameter 备注 Remarks
Excluding
1 Vehicle weight（t）车辆重量 15 welding machine
and container
Engine power 发动机功率
2 223/2300
（kw/rpm)
Chinese GUOⅤ
3 排放标准 Emission standard
Emission standard
4 油箱容积 Fuel tank volume（L） 300
5 扭 矩 Torque（N·m/rpm） 860/（1200～1800）
12JSD160TA
6 变速箱 Gearbox
Transmission
7 车辆长度 Vehicle length（mm） 11605
8 车辆宽度 Vehicle width（mm） 2490
车厢到地面高度 Height from
9 container cushion cap surface 1260 Empty status
to ground（mm）
双系统空气刹 Dual
Service brake 运行制
circuit pneumatic
动
service brake
制动模
弹簧刹 Spring
式 Parking brake 停车制
10 energy storage
Braking 动
cut-off parking
model
发动机辅助刹
Auxiliary brake 辅助
Engine exhaust
制动
auxiliary brake
轴数 Number of axles 3
变 速 方 式 Speed Manual 人工
adjustment
转 弯 半 径 Turning 13
radius（m）
爬 坡 能 力 Maximum 350
climbing gradient
（‰）
停 车 制 动 斜 坡 250
Maximum parking
slope（‰）
公路模
运 行 速 度 Running 80 No-load
11 式 Road
speed（km/h） condition
model
接 近 角 度 Approach 23°
angle
离开角度 Departure 9°
angle
Minimum ground Height from
clearance（Heavy 80 front axle steel
truck，mm） wheel to ground
车 轮 型 号 Wheel
11R22.5
specification
前 悬 Front
1332
suspension（mm）
 后悬 Rear overhang
2600
（mm）
车架 Wheelbase（mm） 5865+1350
Car rear rubber
驱动方式 Drive mode
wheel drive 橡胶轮
Urban rail and
Line type 运行线路
national railway
Gauge（mm）轨距 1435
Minimum curve
radius (railway) 最 160m
小转弯半径
Maximum speed
(railway straight 20km/h
line)直线最大速度
Maximum speed
(railway curve)曲线 10km/h
最大速度
12 Rail When passing the line with curve radius less than 300m, the
model
driving speed shall not be greater than 5km/h.当通过转弯
半径小于 300 米的曲线时，最大速度 5km/h
Braking distance
(initial speed of
20m
railway braking:
20km/h)制动距离
Transverse upper
have
rail device 横移装置
Maximum parking
slope（‰）最大停车 ≤50
坡度
Maximum climbing
gradient（‰） 最大 ≤50
爬坡能力

二、钢轨闪光焊设备部分 Rail flash-butt welding machine:

发电机组型号 Generator set model: Cummins (power)C550 D5
发动机型号Engine model: Cummins QSX15G8
B:焊机的应用范围 Scope and application of the welder
1: 能焊接43-75 轨UIC60,UIC54，RE115 在更换电极及推瘤刀后能焊接)，It can

weld the profile of 43 ~ 75Kg/m (UIC60,UIC54，BS90A) rails(should change

the relative electrode and shearing knife),

2:焊接钢轨强度等级 Welding Rail grade ：R260,R320,R350.

3: 可焊接钢轨长度 And could weld rail length from 0.75m to 2000m, which

can meet the requirements of national railway and urban rail transit

seamless line rail welding,

4: 能满足铁路线界要求 It can meet the requirements of railway cargo

transportation limits.

5:工作海拔 Working altitude：≤ 3000 m

6:工作温度 Working temperature : ≤ 40℃

C:焊机参数 Parameters of Welding machine:

1：最大顶锻力 Maximum upsetting force（KN）： 1200
2：最大夹紧力 Maximum clamping force (KN): 3000
3：最大可焊面积 Maximum welding rail cross-sectional area（mm2）： 10000
4: 焊接顶锻行程 Maximum welding stroke（mm）： 120
5:推瘤方式 Shearing mode： 保压推瘤 Shearing with forging pressure
maintaining
6: 对中方式 Alignment method: 轨腰及轨顶面对中 Centering of
rail waist and rail top
7：接头直线度 Straightness accuracy of welded joint（mm/1m）：
轨顶 Top surface of rail: 0～＋0.2
工作边 Working side surface of rail head: 0～＋0.2
轨底 Bottom of rail: 0～＋1
8：机头重量 Weight of weld head: 4500Kg

D:吊架性能 Crane performance

1:外伸长度 External elongation of crane: 3.65m
2: 旋转角度 Crane rotation angle： 130°
3: 起吊重量 Lifting weight： 5000Kg
E:液压系统 Hydraulic system
1：电机功率 Motor power of hydraulic system:22KW2
：油箱容积 Hydraulic Oil tank volume:350L
3：额定压力 Rated pressure:21Mpa
4：冷却方式 Cooling method: air cooling & water cooling5
：流量 Rated flow:106.5L/mi
6：最大压力 Maximum working pressure:25Mpa7
：响应时间 Step response：≤12ms

F: 5: 焊接控制系统 Welding control system

5.1：用 PLC 控制焊接过程The welding process is controlled by PLC. 5.2

焊接过程中实时记录焊接的电压、电流、位移、油压、焊接时间等参

数，形成焊接图形 The welding controller shall record and store the real

welding voltage, current, displacement, hydraulic pressure and welding

time, and draw them into graphs;

store more than ten sets of welding parameters.

5.3 ：焊接时间Welding time（60Kg/m Rail welding time）：

flash welding time：115±25s

5.4 : 焊接钢轨消耗 Rail consumption：26～40mm

5.5 : 焊接效率Production efficiency（Welded joints/h）：12 joints/h

6:计算机显示系统 Computer automatic monitoring system

6.1 : 自 动 显 示 焊 接 过 程 Automatically monitor the whole welding

process，real-time screen display,

6.2 : 焊接结束后，自动显示焊接过程曲线,依据预存的判断条件判别

焊 接 接 头 质 量 The welding parameter graphic shall be displayed on

monitoring after welding, and shall display the welding joint quality OK
or NO.

6.3 自动生成焊接日报表，包含接头编号，焊接时间，焊接电流，

顶锻量，顶锻压力，钢轨消耗等。Automatically produce daily report

after welding ,the joint number, upset displacement, flash speed, rail

used ,upset press ,welding current and judge welding result OK or NO

shall be displayed in daily report.

6.3 : 焊接结束后，可查看并打印焊接图形，焊接日报表，接头数据。

The welding daily report, welding process graphic ,welding joint data can

be checked and printed after welding,; record the model of rail, steel

type, welding date, welding serial number, welding time, flashing speed,

accelerating end speed, upsetting amount and rail consumption, short

circuit resistance, clamping condition and welding results and other

items;

6.4 :系统具有故障实时报警功能，并可查看报警记录，设备在电压，

油压，油温，水温，水温异常时告警，并终止焊接。With automatic fault

alarm function: when the main part of the welding machine fails or there

are problems with voltage, water temperature, oil temperature, water

pressure, and oil pressure, it will promptly alarm, display the fault

location and automatically stop the welding.

7: 冷却系统Cooling System

1：具有内循环和外循环功能，确保焊接的发热部件都能冷却 It is

equipped with closed internal circulation and external circulation water

cooling devices, which can reliably cool the heating parts of the welding

machine;

2：冷却水水温 15—20℃可调。The outlet temperature of the cooling

water of the welding machine is 15 ~20 ℃(Could set and adjust),

J: 焊机油箱容积 Welding machine fuel tank capacity（Liter）：

1050
K: 整车（机）重量及尺寸 External dimension and weight
of welding machine with Rail-road vehicle：
1. 12087x2560x3896mm
2. 40T(Welding machine 24T+ Rail-road vehicle 16T)

Some product parameters may change as different customer or area, subject

to change without notice.