Specification for Emergency 2 x 600 MW Hissar Thermal

DG Set Power Plant, Hissar

SCHEDULE -B

TECHNICAL PARTICULARS

A DIESEL GENERATOR SET

1.0 Diesel Engine

1.1 Make :CUMMINS

1.2 Type :

a) Number of cycles :4 STORKE

b) Number of cylinder :16

c) Cylinder Orientation :’V’ SHAPE 60 DEG

d) R.P.M :1500

1.3 Service :

1.4 Bore x Stroke-cm :15.9 X 15.9

1.5 Piston displacement-cm3 :50.3 LITRES

1.6 Type of Cooling :RADIATOR WATER COOLED

1.7 Lubrication type :OIL

1.8 Exhaust duct-mm :2X250MM INDIVIDUAL PIPE &

400MM COMMON PIPE

1.90 Governor type / class :CUMMINS PTG(AUTO) A1

CLASS

1.10 Governor performance compliant with the specification

Yes / No :

1.11 Fuel consumption at---

a) 25% Load-gms/kWH :NOT ADVISABLE

b) 50% Load-gms/kWH :162 LITRES/HOUR

c) 75% Load-gms/kWH :231 LITRES/HOUR

d) 100% Load-gms/kWH :301.7 LITRES/HOUR

e) 110% Load-gms/kWH :NOT APPLICABLE

1.12 Starting system :ELECTRICAL STARTER

1.13 Compression ratio :14.9:1

1.14 Maximum noise level at a distance of 1 m :25db A INSERTION LOSS

NOISE LEVEL AT WORKS AT ONE

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

METER DISTANCE FROM DG SET

105DB SOUND LEVEL 1
NOISE LEVEL AT ONE METER
DISTANCE FROM DG SET
ACOUSTIC ENCLOSURE 85DB
SOUND LEVEL

Vibration Limit :MAX 250 MICRONS PEAK TO PEAK 1

WITH AVM PADS

1.15 Starting time when :

a) starting air pressure is at lowest

permissible value :NOT APPLICABLE

b) when the air is at rated pressure :NOT APPLICABLE

1.16 Margin provided with respect to generator rating :AS PER CONTRACT

1.17 Standard to which engine confirms :BS5514

1.18 Continuous rating of engine at maximum ambient 50 degC

Conditions kWb :1500 KVA PRIME RATING

1.19 Short term 1 hour in 12 hour output rating- kWb :110% OF 1500 KVA FOR ONE
HOUR IN EVERY 12 HOURS OF
OPERATION.

1.20 Thermal efficiency at rated full load rating- % :N/A

1.21 Engine BMEP at full load rating- Bar :1998.4 KPA AT RATED LOAD

1.22 Maximum tolerable step load

(as percentage of full load)- % :>57%

1.23 Time from start initiation to full load acceptance

under minimum cold start conditions
(engine capability)- Secs. :22 SECS IN WELL DESIGNED
SYSTEM

1.24 Engine aspiration :TURBOCHARGED AFTER COOLED

1.25 Engine air intake filter :

a) Type :DRY TYPE PAPER ELEMENT

b) Manufactured by :FLEETGUARD

1.26 Power consumption by auxiliaries- kW :15KW AE FANS (OTHER THAN DG

SET)

1.27 DG set complete with pipes, fittings, valves etc.? :YES

2.0 GENERATOR

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

2.1 Make :CGT

2.2 Type :SEPARATELY EXCITED /SPDP

2.3 a) Service :AS PER CGT SERVICE MANUAL

b) Type of Cooling :AIR COOLED

2.4 Rating

a) Continuous output rating at 0.8pf and

maximum site ambient 50 degC- kW :1500 KVA PRIME POWER

b) Short term 1 hour in 12 hour output rating-kW :110% OF RATED CAPACITY

c) Voltage-Volts :415 VOLTS

d) Phase :3 PHASE 4 WIRE

e) R.P.M. :1500

f) Power Factor :0.8

g) Max. Transient Reactance(Sat/Unsat) % :0.17 (xd)

h) Max. Sub Transient Reactance(Sat/Unsat) % :0.12 (X”d)

i) Steady State Reactance% :1.76(xq)

j) Short circuit ratio :1/ 0.17

2.5 Classification of cooling :AIR COOLED, 2.69CUMTR/SEC

5700 CFM

2.6 Degree of protection :IP-23

2.7 Material & construction of Rotor :COPPER WINDING AS PER

MANUFATURERS STANDARD

2.8 Material & construction of Stator :-----DO--------

2.9 Type of field coils :MANUFACTURERS STANDARDS

2.10 Type of bearings :BALL 6228C3 AND BALL 6319C3

2.11 Bearing/Coupling arrangement :DOUBLE BEARING

2.12 Lubrication :LITE TIME GREASE LUBRICATED

2.13 Insulation class :H

2.14 Exciter type :SEPARATELY EXCITED

2.15 Exciter response :AS PER MANUFACTURERS

STANDARDS

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

2.16 Type of voltage regulator :DIGITAL AVR

2.17 KW rating of space heater : < THEN 1 KW

1
2.18 Standard to which generator conforms :IS4722

2.19 Insulation class of Stator & Rotor

Temperature rise limited to over 50 deg. C:

a) Stator in deg C :95 DEG C

b) Rotor in deg C :95 DEG C

3.0 Performance

3.1 Frequency regulation- % :+ - 0.5%

3.2 Voltage regulation-% :+/- 0.5%

3.3 Voltage regulation compliant with specification-Yes / no :YES

3.4 Generator efficiency at rated output-% :96%

3.5 Steady state operation

a) Frequency variation from no load to full load -% :+/- 0.5%

b) Voltage variation from no load to full load-% :+/- 0.5%

3.6 Time required from starting to taking-up of full load-sec :WITHIN 22 SEC

3.7 Grounding pads provided with base frame-Yes/No :YES

3.8 DG set dimension-mm x mm x mm :9000X3000X33000

3.9 DG set weight-kg :20000 KGS (STATIC WEIGHT)

4.0 DG CONTROL PANEL :

4.1 Construction :

a) Make :SUDHIR GENSETS LIMITED

b) Type DUST & VERMIN PROOF TYPE,FREE

STANDING, FLOOR MOUNTED
COMPARTMANTALISED

c) Sheet metal thickness –mm :2MM CRCA

d) Degree of protection :IP-54

e) Dimension (L x D x H)-mm x mm x mm :1600X1600X2025

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

f) Weight-kg :APPROX 1500 KGS

4.2 Internal Wiring :

a) Wire type PVC INSULATED COPPER

STRANDED CONDUCTOR

b)Voltage grade-Volts 1100 VOLTS

c) Conductor material :COPPER

d) Conductor size -mm² :2.5 SQ.MM

4.3 Protective Relays Manufactured by Type

a) Voltage Restrained Overcurrent Relay

(51VDG), 3 phase :GENERATOR PROTECTION RELAY
MICOM 342 ALSTHOM (AREVA)

b) Standby Ground Fault Relay (51NDG),

1 phase :----DO-----------

c) Over/Undervoltage Relay (27 DG)

with timer, 3 phase :----DO----------

d) Over/Under voltage protection

(59G/27G) :----DO----------

e) Over/Under Frequency Relay

(81 DG), 1 pole :----DO----------

f) Reverse Power Relay (32DG) :----DO----------

g) Differential relay (87 DG). :CAG 34 ALSTHOM

4.4 Control & Indications

a) Push Buttons---

i) Manufactured by :BCH

ii) Type & Cat. No. :22.5 MM DIA

iii) Contact rating :110VAC/240 V AC/24 V DC

Make & Continuous-Amp :NA

Break (inductive)-Amp :NA

b) Lamps

i) Manufactured by :BCH

ii) Type & Cat No. :22.5 MM DIA

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

iii) Watts/Voltage :110VAC/240VAC/24VDC

iv) Series resistance in ohm :NA

v) Lamp & lens replace from front :YES

c) Selector Switch

i) Manufactured by :SALZER/L&T

ii) Type & Cat No. :ROTARY 6A

iii) 3-position Stayput type :

iv) Contact rating :6A

Make & Continuous-Amp :6A

Break (inductive)-Amp :NA

v) Key interlock furnished -Yes/No :NO

4.5 Indicating Meters Qty Make Type

a) Ammeter (A) :TOTAL—8METERS AE ANALOG CL

1.0, 0-2500 AMPS

b) Voltmeter (V) :-------DO----------

c) Kilo-Watt hour meter (KWH) :AE DIGITAL 415VAC CL1.0

d) Kilo-Watt meter (KW) :AE ANALOG CL-1.0 0-2000KW

e) Power Factor meter (PF) :AE ANALOG 0.5-1-0.5

f) Frequency meter (F) :AE DIGITAL 45-50-55 Hz

4.6 Location: PANEL ROOM

4.7 List of equipment provided in the panel furnished

Yes/No :YES

4.8 List of indications provided in the panel furnished

Yes/No :YES

4.9 Type of Mounting :COMPONENTS FLUSH DOOR

MOUNTED / BASE MOUNTED

5.0 SILENCER

5.1 Type :RESIDENTIAL

5.2 Dimension (Lx D x H)-mm x mm x mm :AS PER LAYOUT DRGS SUBMITTED

5.3 Weight-kg :APPROX 150-200 KGS

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

6.0 Fuel Oil Service Tank

6.1 Capacity-Litre :990LITRES

6.2 Material of construction :M.S. SHEET 2MM THICK

6.3 Dimension (Lx D x H)-mm x mm x mm :900X900X900

6.4 Weight-kg :150KGS DRY WEIGHT

6.5 Type of level switch :MAGNETIC SWITCH(HIGH/LOW

LEVEL)

6.6 Type of level indicator :PVC TUBE

6.7 Type of fuel oil filter :PAPER ELEMENT TYPE MOUNTED

ON ENGINE

6.8 Air intake filter as specified provided-Yes/No :YES

6.9 Lubrication system with all accessories as specified

provided- Yes/No :YES

6.10 Exhaust system as specified provided-Yes/No :YES

7.0 Governor

a. Type : ELECTRONIC PCC-2100

b. Make :CUMMINS
c. Response time :CAN TAKE FULL LOAD IN 22 SECS
IN WELL DESIGNED SYSTEM

d. Steady state speed :1500 RPM

e. Steady state incremental speed regulation :+/- 0.25

f. Class of governing and standard :A1 CLASS

8.0 Air Starting System

8.1 Air compressor

a) Make :

b) Type of compressor :

c) Reference Standard : NOT APPLICABLE

(ELECTRICAL STARTER)
d) Capacity & number :

e) Compete with accessories as specified? :

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

f) Compressor driver :

i) Type :

ii) Rating :

8.2 Air receiver

a) Make :

b) Type :NOT APPLICABLE( ELECTRICAL

STARTER)

c) Capacity & number :

8.3 Fittings and accessories :

8.4 Compressor weight-kg :

8.5 Complete package weight-kg :

8.6 Overall dimension-mm x mm x mm :

9.0 Lube Oil System

9.1 Type :CLOSE SYSTEM

9.2 Complete with pumps, storage tank, filter,

strainers?-Yes/No :YES

9.3 Tank capacity-Litre :178 LITRES

9.4 Tank dimensions-mm x mm x mm :AS PER CIL STANDARDS

9.5 Type of pump drive :ENGINE DRIVEN

9.6 Drive rating :CIL STANDARDS

9.7 Drive standard :CIL STANDARDS

10.0 Cooling System

10.1 Type :RADIATOR (WATER COOLED)

10.2 Engine jacket capacity :165 LITRES

10.3 Expansion tank capacity & no.-Litre :135 LITRES

10.4 Expansion tank dimensions-mm x mm x mm :PART OF RADIATOR

10.5 Rating of cooling pump :ENGIINE DRIVEN PUMP

10.6 Type of pump drive :AS PER CIL STANDARDS

10.7 Drive rating :AS PER CIL STANDARDS

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

10.8 Drive standard :AS PER CIL STANDARDS

11.0 Battery

11.1 Make :CUMMINS

11.2 Type :PLT 160-12A

11.3 Service :INTERMITTENT

1
11.4 Reference Standard :CIL STANDARDS

11.5 Rated Voltage-V :12Vx2=24 V SYSTEM VOLTAGE 1

11.6 Capacity-AH :160Ah

11.7 No. of Cells :6

11.8 AH efficiency at 8-hour discharge rate-% :95% MINIMUM

11.9 Cell voltage characteristics during duty cycle furnished? :NO

1
11.10 Expected life of battery -Hr :NOT AVAILABLE

11.11 Recommended charging rate for Float Charging-

Volt per cell / Amp :14.2V PER 12V MONOBLOC AT 25
DEG C

11.12 Recommended charging rate for Boost Charging in

8 hours-Volt per cell / Amp :1.53 TO 1.7 VOLTS PER CELL/ 5- 1
7.5A

11.13 Battery racks

a) Type of racks :MADE OF MS ANGLE 50X50X5MM

THK

b) Material of racks :M.S. ANGLE

c) Number of racks per battery :ONE BATTERY STAND

d) Number of cells per rack :ONE BATTERY STAND

12.0 Battery Charger

12.1 Manufactured by :MAHAMAI ENTERPRISE

12.2 Type :MAX POWER

12.3 Service :CONTINUOUS 1

12.4 Input voltage, phase and frequency :240VAC/1PHASE/50HZ

12.5 Input current-Amp. :0-20 AMPS

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 Specification for Emergency 2 x 600 MW Hissar Thermal
DG Set Power Plant, Hissar
SCHEDULE -B

12.6 Output voltage-V DC :24V DC

12.7 Output current-Amp :0-10 AMPS

12.8 Enclosure degree of protection :PANEL MOUNTED-IP42

12.9 Regulation for 0-100%rated load with ±10% input

voltage and ±5% frequency variation % :AUTOMATIC

12.10 Ripple content in DC out put with/without battery-% :AS PER MANUFACTURERS
STANDARDS

12.11 Charger provided with

a) Automatic voltage regulation-Yes/No :YES

b) Current limiting circuitry-Yes/No :YES

12.12 Dimension (LxDxH)-mm x mm x mm :INSIDE AMF PANEL BASE

MOUNTED

12.13 Weight-kg :APPROX 5-10 KGS

12.14 Type of Mounting :INSIDE PANEL BASE MOUNTED

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