Professional Documents
Culture Documents
GESTEC
PREFABRICATED
Master in Construction and Rehabilitation
BUILDING
Buildings Construction
STRUCTURES
Authors: Eng. Rui Machado, Arch. Filipe Lopes and Prof. Jorge de Brito
1/119
TABLE OF CONTENTS
1. INTRODUCTION
DECivil
GESTEC
2. PRECAST STRUCTURAL ELEMENTS
2.1. Footings
Master in Construction and Rehabilitation
2.2. Columns
2.3. Beams
2.4. Roof beams
2.5. Slabs
Buildings Construction
2.6. Stairs
2.7. Panels
2.8. Fully prefabricated buildings
3.4. Performance
DECivil
GESTEC 3.5. Execution
3.6. Quality control
Master in Construction and Rehabilitation
4. REFERENCES
Buildings Construction
1. INTRODUCTION
Buildings Construction
Which results in a
More
economic
solution
PREFABRICATED BUILDING STRUCTURES 6/119
1. INTRODUCTION
Disadvantages of prefabrication
DECivil
GESTEC • need for heavier lifting equipment;
• transportation constraints;
Master in Construction and Rehabilitation
2. PRECAST
STRUCTURAL
Buildings Construction
ELEMENTS
Slabs
Buildings Construction
Roof
beams
Beams
Walls Columns
Footings
Some examples of
precast footings
concrete, if necessary).
Buildings Construction
v01
PREFABRICATED BUILDING STRUCTURES 12/119
2. PRECAST STRUCTURAL
ELEMENTS
2.1. Footings
DECivil
GESTEC
In Portuguese
Master in Construction and Rehabilitation
Buildings Construction
Some examples of
prefabricated
columns
PREFABRICATED BUILDING STRUCTURES 14/119
2. PRECAST STRUCTURAL
ELEMENTS
2.2. Columns
DECivil
GESTEC
In Portuguese
Master in Construction and Rehabilitation
Buildings Construction
- 4 to 25 m in prestressed concrete.
NOTE: reference values
Buildings Construction
Some examples of
precast beam
sections
PREFABRICATED BUILDING STRUCTURES 16/119
2. PRECAST STRUCTURAL
ELEMENTS
2.3. Beams
DECivil
GESTEC
Master in Construction and Rehabilitation
Buildings Construction
In Portuguese
• Prestressed concrete
beams;
Buildings Construction
• Floor plates.
In Portuguese
Example of precast
stairs
which can be up to 12 m in
height and 3 m in width, or
vice versa.
Buildings Construction
Vertical panel
www.graniminho.com
www.tsf.sapo.pt www.portugalemgrande.pt
PREFABRICATED BUILDING STRUCTURES 25/119
DECivil
GESTEC
Master in Construction and Rehabilitation
3. NON-TRADITIONAL
FLOOR SYSTEMS
Buildings Construction
LOWER
HIGHER THERMAL
DISTURBANCE OF
INSULATION
THE PUBLIC SPACE
(in lightweight slabs)
LESS SELF-
ABSENCE OF
WEIGHT
FORMWORK
(in lightweight
slabs)
Beams
Blocks
PREFABRICATED BUILDING STRUCTURES 29/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.2. Types
DECivil
BEAM-AND-BLOCK
GESTEC
• PRESTRESSED CONCRETE
Master in Construction and Rehabilitation
In Portuguese
Buildings Construction
in prestressed concrete ).
•PRESTRESSED CERAMIC
Buildings Construction
Estremoz
secondary
•REINFORCED CONCRETE school
31/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.2. Types
DECivil
HOLLOW CORE SLABS
GESTEC These floor systems are made of precast hollow core slabs, with
constant thickness ranging between 12 and 50 cm, overcome large
spans and can support significant loads (in reinforced and, especially,
Master in Construction and Rehabilitation
in prestressed concrete ).
• PRESTRESSED CONCRETE
Buildings Construction
NOTE: There are prestressed concrete hollow core slabs with a thickness higher
than 50 cm.
PREFABRICATED BUILDING STRUCTURES 32/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.2. Types
DECivil
HOLLOW CORE SLABS
GESTEC
Master in Construction and Rehabilitation
Buildings Construction
reinforced or prestressed
concrete floor plates, which
serve as formwork of a layer
of complementary concrete/
Buildings Construction
Lateral
view
In Portuguese
In Portuguese
• RESIDENTIAL BUILDINGS
• PARKING BUILDINGS
Buildings Construction
• FOOTBALL STADIUMS
0.21
0.36
LIVE LOADS
BUILDINGS, in Portuguese)
BEAM-AND-BLOCK
• BEAMS AND FIRED-CLAY BLOCKS ARE FROM M0 CLASS (NON-COMBUSTIBLE)
• WORSE PERFORMANCE THAN TRADITIONAL SOLUTIONS (DUE TO
PRESTRESSED WIRES THAT DO NOT RECOVER THEIR CHARACTERISTICS AFTER BEING
EXPOSED TO HIGH TEMPERATURES, RISK OF BRITTLE FAILURE AND LOWER TCRIT)
EFFECTIVE WEAK
BEAM-AND-BLOCK
•BLOCKS FAVOUR THERMAL INSULATION
• FIRED-CLAY AND LIGHTWEIGHT CONCRETE (WITH EXPANDED CLAY)
SAFETY RESISTANCE
THERMAL ACOUSTIC
Buildings Construction
INSULATION INSULATION
• CASTING BEDS
LENGTH - 100 m
EXITS - TOPS AND SIDES
CONCRETE PLANT
Buildings Construction
(plan view)
• PRESTRESS APPLICATION
USING A HYDRAULIC JACK
PROTECTION PANEL
MANOMETER – ADEQUATE PRESSURE (STEEL WIRE)
Buildings Construction
CONCRETE PLANT
Buildings Construction
- WIRE CUTTING
0.14
• WIRE POSITIONING
PRESTRESSING WIRES POSITIONING
ABSENCE OF ADEQUATE COVER
PREFABRICATED BUILDING STRUCTURES 56/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil
• OTHER
TREAD THE BEAM (WHEN WITHOUT CONSISTENCY) • BEAM REUSE
GESTEC
DROP THE BEAM / FORKLIFT FENCE POSTS
FAILURE IN CASTING (CONCRETE) FILLINGS BELOW FOUNDATIONS
Master in Construction and Rehabilitation
• STATIC MACHINE
PLACEMENT OF THE MOLD IN THE PLATES
CONCRETE POURING INSIDE THE MOLDS
BLOCK VIBRATION
MANUAL INSPECTION
STORAGE IN A HUMID AREA
STACKING AND WRAPPING UP WITH PLASTIC
• MOBILE MACHINE
OUTDOOR PRODUCTION
AUTOMATIC MACHINE (CASTING AND
VIBRATION)
Buildings Construction
Montes
BB
Amassador Fieira
EE
Apodrecedor Armazém
CC HH
In Portuguese Clientes
C) CLAY PRE-PREPARATION
1) CLAY PIT
2) STOCKPILE
5) GRINDING 6) LAMINATOR
E) MOLDING
• lamination;
• cracks from the onset of drying, of heating and firing (kiln area);
• reduction stains;
Buildings Construction
• BEAMS
CLASS C35/45 CONCRETE (EN 206-1)
STEEL WIRES CLASSES Y1670C and Y1770C
• HOLLOW BLOCKS
Buildings Construction
• COMPLEMENTARY CONCRETE
CLASS C20/25 CONCRETE (EN 206-1)
COMPLEMENTARY
STEEL WIRES CONCRETE BEAM HOLLOW BLOCKS
In Portuguese
In Portuguese
DECivil
GESTEC
Master in Construction and Rehabilitation
Buildings Construction
0.16
• LEVELLING OF SUPPORTS
FOR LAYING THE BEAMS
IN PARALLEL
SPACING BETWEEN – WIDTH OF THE BLOCKS
0.17 0.23 0.35
0.18
0.45 0.17
0.21
0.27
i) 10 cm MINIMUM WIDTH
ii) PERPENDICULAR TO THE BEAMS
iii) MAXIMUM 2 m SPACING BETWEEN
iv) REINFORCED WITH 2 STEEL BARS ABOVE THE
BEAMS (2φ12, IN GENERAL)
Buildings Construction
• EDGE SUPPORTS
Master in Construction and Rehabilitation
CONTROL)
Buildings Construction
- INSTALLATION OF
SUPPLEMENTARY BEAMS
• OPENINGS
- REMOVAL OF ONE OR MORE BLOCKS BETWEEN BEAMS
- TRANSVERSAL BEAMS (CALCULATED)
WITH BEAMS
INTERRUPTION ON THE
FLOOR
(CANTILEVER PARALLEL TO
Buildings Construction
THE BEAMS)
In Portuguese
CANTILEVER
PERPENDICULAR
TO THE BEAMS
(LATERAL CONNECTION)
In Portuguese
UNIDIRECTIONAL BEHAVIOUR
WORSE ACOUSTIC INSOLATION
POOR SEISMIC PERFORMANCE
LESSER HORIZONTAL BRACING
HETEROGENEOUS CONSTITUTION OF THE FLOORS
SPECIAL ACCESSORIES TO SUSPEND LOADS ON CEILINGS
(ABSENCE OF) RESISTANCE TO NEGATIVE BENDING MOMENTS
WORSE FIRE PERFORMANCE
REQUIRE HIGH QUALITY WATERPROOFING
PREFABRICATED BUILDING STRUCTURES 80/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil
GESTEC
Master in Construction and Rehabilitation
Buildings Construction
• CONCRETE PLANT
0.17
0.14
0.10 1.01
Buildings Construction
• CURING
• PRESTRESS TRANSMISSION
In Portuguese
PREFABRICATED BUILDING STRUCTURES 85/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil 3.5.10. HOLLOW CORE SLABS – ON-SITE INSTALLATION
GESTEC
• RECEPTION OF MATERIALS
STORAGE IN AN APPROPRIATE AREA
Master in Construction and Rehabilitation
Buildings Construction
0.40
2.52
1.55
LATERAL
SUPPORTS
In Portuguese
PREFABRICATED BUILDING STRUCTURES 89/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil
GESTEC
• ASSEMBLY DETAIL
Master in Construction and Rehabilitation
Buildings Construction
In Portuguese
PREFABRICATED BUILDING STRUCTURES 90/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil 3.5.11. HOLLOW CORE SLABS – CONSTRUCTIVE
GESTEC
DETAILS
• HIGH VERSATILITY;
Master in Construction and Rehabilitation
• SUPPORT REINFORCEMENT
SUPPORT AREA WITH A SALIENCE
OPENINGS FOR THE SUPPORTS (ON SITE)
• INDIRECT SUPPORT
THERE IS NO BASE UNDER THE EDGE OF THE SLAB
METALLIC
Master in Construction and Rehabilitation
PROFILE
Buildings Construction
DOUBLE SUPPORT
Buildings Construction
PRECAST BEAM
SINGLE SUPPORT
PRECAST BEAM
• CUTS
LONGITUDINAL CUT
SLAB SEPARATION
TRANSVERSAL CUT
CORNER CUT
Buildings Construction
• OPENINGS
SUPPORT OF THE SLAB
• CANTILEVER AREA
SOLID SLAB
• SELF-SUPPORTING;
• POSSIBILITY OF ABSENCE OF COATINGS
ON THE BOTTOM SURFACE;
• HIGHER RESISTANCE TO
Buildings Construction
CONCENTRATED LOADS;
• FASTER EXECUTION;
• LESS EXPENSIVE HAND LABOUR
element to be casted.
The walls of the casting beds are made of removable metallic
profiles, and the top profiles have slots to place the
Buildings Construction
- placement of separators;
Master in Construction and Rehabilitation
- prestress application;
3) Installation of necessary
complementary shoring, depending
on the span and on the total
thickness of the slabs and on the
Buildings Construction
DISTRIBUTION REINFORCEMENT
Master in Construction and Rehabilitation
FLOOR PLATE ANCHORAGE Floor plates to be casted together with the beam
In the floors casted together with the beams that support them, floor
plates should be supported on the beam’s formwork. Main and
secondary reinforcement should be extended inside the beam, in order
to guarantee an adequate anchorage length.
and with a length of L/10, counted from the internal surface of the
floor support. This reinforcement, when there is no bending
moment in the support, must be calculated for a value of 15% of the
Buildings Construction
Simple support
Continuous support
PREFABRICATED BUILDING STRUCTURES 108/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
JOINTS BETWEEN FLOOR PLATES 3.5. Execution
DECivil
GESTEC • aim: transversal anchorage of the floor plates (important also for
seismic action); reduction of the risk of cracking of the bottom
Master in Construction and Rehabilitation
floor plates.
In Portuguese
Joint between floor plates with a L reinforcement
PREFABRICATED BUILDING STRUCTURES 110/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.5. Execution
DECivil
GESTEC 3.5.17. FLOOR PLATES COMPARED WITH TRADITIONAL
FLOORS - ADVANTAGES AND DISADVANTAGES
Master in Construction and Rehabilitation
Advantages:
- need for a small shoring amount and do not require the use
of a continuous formwork;
- require less hand labour than a traditional concrete slab,
Buildings Construction
handling;
- problems may arise at the interface of complementary
concrete / floor plate, due to possible mechanical actions,
vibrations or effects from accentuated thermal variations;
Buildings Construction
• PRODUCER BRAND
Master in Construction and Rehabilitation
REINFORCEMENT POSITION
• ROUGHNESS
IN LATERAL AND TOP SURFACES – CONCRETE ADHERENCE
• TOLERANCES
DEVIATIONS THAT MAY BE ACCEPTABLE (MARGIN OF ERROR)
BEAMS HOLLOW
LENGTH 20 mm
CORE SLABS
20 mm
REJECT
•CRACKING PENETRATING TO
WIDTH 5 mm 15 mm
THE INTERIOR
THICKNESS 5 mm • VOIDS IN CONCRETE
PREFABRICATED BUILDING STRUCTURES 113/119
3. NON-TRADITIONAL FLOOR
SYSTEMS
3.6. Quality control
DECivil FLOOR PLATES
GESTEC
4. REFERENCES
Buildings Construction
Santos Silva, A.
IST, 1998
“Draft Guide for Design of Precast Wall
“Solução Prefabricada para um Edifício de Connections”
Grandes Vãos” Comité Euro-Internacional du Béton
Lúcio, V; Santiago, A. Lausanne, 1988
Buildings Construction
• ASSAP
• MAPREL - Painéis alveolares em lajes de edifícios, Porto, 1997 (Dossier Técnico)