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Calculation Shell - Heat Exchanger

This document provides design calculations for a heat exchanger shell made of SA-516 70 steel. Key details include: - Internal design pressure of 61 kgf/cm2 and external pressure of 1.05 kgf/cm2 - Minimum required thickness of 4.5 mm and designed thickness of 30.29 mm - Maximum allowable working pressure of 81.97 kgf/cm2 - Rated minimum metal temperature of -39.51°C - Dimensions of the cylindrical shell are 1,219 mm inner diameter and 2,551 mm length.

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calinvasco190670
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127 views5 pages

Calculation Shell - Heat Exchanger

This document provides design calculations for a heat exchanger shell made of SA-516 70 steel. Key details include: - Internal design pressure of 61 kgf/cm2 and external pressure of 1.05 kgf/cm2 - Minimum required thickness of 4.5 mm and designed thickness of 30.29 mm - Maximum allowable working pressure of 81.97 kgf/cm2 - Rated minimum metal temperature of -39.51°C - Dimensions of the cylindrical shell are 1,219 mm inner diameter and 2,551 mm length.

Uploaded by

calinvasco190670
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

HEAT EXCHANGER DESIGN CALCULATIONS

Shell #1

ASME Section VIII Division 1, 2023 Edition Metric


Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
No Yes Yes Yes No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 61 145
0
External 1.05 145
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Operating 0.06 612.5 1
Test horizontal 0.17 1,744.5 1
Dimensions
Inner Diameter 1,219 mm
Length 2,551 mm
Nominal Thickness 40 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 3,057.54 1,879.28
Corroded 2,835.21 1,908.66
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential
Full UW-11(a) Type 1
seam
Right Circumferential
Full UW-11(a) Type 1
seam

104/199
Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t) 30.29 mm
Design thickness due to external pressure (te) 10.55 mm
Maximum allowable working pressure (MAWP) 81.97 kg/cm2
Rated MDMT -39.51 °C

UCS-66 Material Toughness Requirements


Governing thickness, tg = 40 mm
Exemption temperature from Fig UCS-66M Curve D = -24.81°C
tr = 61.06*612.5 / (1,407.21*1 - 0.6*61.06) = 27.29 mm
Stress ratio = tr*E* / (tn - c) = 27.29*1 / (40 - 3) = 0.7375
Stress ratio longitudinal = 790.171*1 / (1,407.208*1) = 0.5615
Reduction in MDMT, TR from Fig UCS-66.1M = 14.7°C
MDMT = max[ MDMT - TR, -48] = max[ -24.81 - 14.7 , -48] = -39.51°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 145 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion


= 61.06*612.5 / (1,407.21*1.00 - 0.60*61.06) + 3
= 30.29 mm

Maximum allowable working pressure, (at 145 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*37 / (612.5 + 0.60*37) - 0.06
= 81.97 kg/cm2

External Pressure, (Corroded & at 145 °C) UG-28(c)

L / Do = 5,520.58 / 1,299 = 4.2499


Do / t = 1,299 / 7.55 = 171.9997

From table G: A = 0.000133


From table CS-2 Metric: B = 136.0435 kg/cm2

Pa = 4*B / (3*(Do / t))


= 4*136.04 / (3*(1,299 / 7.55))
= 1.05 kg/cm2

Design thickness for external pressure Pa = 1.05 kg/cm2

ta = t + Corrosion = 7.55 + 3 = 10.55 mm

105/199
% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)


= (50*40 / 629.5)*(1 - 629.5 / infinity)
= 3.1771%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (649.5 / 37)
= 0.007121
B = 1,217.9 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC = min(B, S) = 1,217.9 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (649.5 / 40)
= 0.007698
B = 1,218.9 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN = min(B, S) = 1,218.9 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (649.5 / 40)
= 0.007698
B = 1,218.9 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN = min(B, S) = 1,218.9 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (649.5 / 37)
= 0.007121
B = 1,217.9 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC = min(B, S) = 1,217.9 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (649.5 / 37)
= 0.007121

106/199
B = 1,217.9 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC = min(B, S) = 1,217.9 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness


(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1
I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside
diameter of the opening

ASME Section VIII Division 1 UG-80(b) Out-of-Roundness


Measured deviation shall not exceed the maximum permissible deviation e
L / Do = 5,520.58 / 1,299 = 4.2499
Do / t = 1,299 / 37 = 35.1078
Lower curve factor = 0.3
y1 (L / Do = 4.2499) = 30
Upper curve factor = 0.4
y2 (L / Do = 4.2499) = 43.1131
CF = (35.1078 - 30) / (43.1131 - 30)*(0.4 - 0.3) + 0.3 = 0.339
e = CF*t = 0.339*37 = 12.54 mm

ASME Section VIII Division 1 Figure UG-29.2


Chord length = 2*arc length determined from Figure UG-29.2
Curve factor = 0.39
y1 (L / Do = 4.2499) = 36.9106
CF = 0.39
Arc = CF*Do = 0.39*1,299 = 506.61 mm
Chord=2*Arc=2*506.61= 1,013.22 mm

107/199

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