Kinesis Circuit Class 2-3 ING

SERVICE & MAINTENANCE MANUAL
REV. 2.3
The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE EQUIPMENT
DANGEROUS VOLTAGES
PRESENT EVEN WHEN THE
MACHINE IS TURNED OFF
NOTE:
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym® trademark is property of Technogym S.p.A.

The Kinesis™ trademark is property of Technogym S.p.A.
KINESIS: Service & Maintenance manual- rev. 2.3
Contents
1. GENERAL NOTICES ............................................................................................................................................. 1.1
1.1. INTRODUCTION ................................................................................................................................................... 1.1
1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2
2. TECHNICAL CHARACTERISTICS .................................................................................................................... 2.1
2.1. PRODUCT VERSION ............................................................................................................................................. 2.1
2.2. PRODUCT CODES................................................................................................................................................. 2.1
2.3. FRONTAL WOOD PANEL CODE ............................................................................................................................. 2.2
2.4. MECHANICAL CHARACTERISTICS ....................................................................................................................... 2.3
2.4.1. Basic modules ......................................................................................................................................... 2.3
3. LAYOUT OPTIONS................................................................................................................................................ 3.1
3.1. 4 MODULES AGAINST THE WALL IN LINE + 2EXTERNAL PANELS .......................................................................... 3.1
3.2. 2 & 2 OPPOSITE MODULES AGAINST WALL .......................................................................................................... 3.3
3.3. 4 MODULES AGAINST THE WALL IN LINE ............................................................................................................. 3.4
3.4. 4 MODULES IN LINE AGAINST WALL WITH ANGULAR PANEL................................................................................ 3.5
3.5. 3 MODULE AGAINST THE WALL IN LINE ............................................................................................................... 3.6
3.6. AMBIENT SPECIFICATIONS .................................................................................................................................. 3.7
3.7. CONFORMITY TO REGULATIONS ......................................................................................................................... 3.7
4. CABLES.................................................................................................................................................................... 4.1
4.1. ROUTING OF THE WEIGHT STACK CABLE ............................................................................................................. 4.1
5. ACCESSORIES ....................................................................................................................................................... 5.1
5.1. USB KEY TO UPDATE THE SW ............................................................................................................................ 5.1
5.2. ACCESSORIES CABINET FOR KINESIS .................................................................................................................. 5.1
6. INSTALLING AND MOVING THE MACHINES............................................................................................... 6.1
6.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................ 6.1
6.2. INSTALLATION .................................................................................................................................................... 6.1
7. DISASSEMBLY COMPONENTS.......................................................................................................................... 7.1
7.1. DISASSEMBLIG THE CABLE: ALPHA-BETA-GAMMA-DELTA ............................................................................... 7.1
7.2. DISASSEMBLIG THE CABLE: OMEGA ................................................................................................................... 7.2
7.2.1. Rear cable disassembly .......................................................................................................................... 7.3
7.2.2. Rear cable reassembly............................................................................................................................ 7.4
7.2.3. Weight stack cable and handles disassembly ......................................................................................... 7.6
7.2.4. Weight stack cable reassembly ............................................................................................................... 7.7
7.3. DISASSEMBLING THE HANDLE .......................................................................................................................... 7.15
7.4. DISASSEMBLING THE ROTATING PULLEY SYSTEM: ALPHA-BETA-GAMMA-DELTA ........................................... 7.16
7.5. ROTATING PULLEY SYSTEM DISASSEMBLY: OMEGA ......................................................................................... 7.17
7.6. DISASSEMBLING THE WEIGHT STACK: ALPHA-BETA-GAMMA-DELTA .............................................................. 7.19
7.7. DISASSEMBLING THE WEIGHT STACK: OMEGA ................................................................................................. 7.21
7.8. ADJUSTING FOOT DISASSEMBLY: ALPHA-BETA-GAMMA-DELTA ..................................................................... 7.23
7.9. ADJUSTING FOOT DISASSEMBLY: OMEGA ......................................................................................................... 7.25
8. SETTINGS / WHAT TO DO IF … ........................................................................................................................ 8.1
8.1. THE WEIGHT STACK IS NOT FLOWING FLUID ....................................................................................................... 8.1
8.2. THE WEIGHT STACK CABLE IS NOT TAUT: ALPHA-BETA-GAMMA-DELTA........................................................... 8.2
8.3. THE CABLE OF WEIGHT STACK IS NOT IN TENSION .............................................................................................. 8.3
8.4. THE MACHINE IS NOT FLAT ................................................................................................................................. 8.4
8.5. TOUCH SCREEN MUST BE CALIBRATED ............................................................................................................... 8.5
8.5.1. Touch screen first model “SEMTECH” ................................................................................................. 8.6
Pagina i
8.5.2. Touch screen second model “HAMPSHIRE” ........................................................................................ 8.8

8.6. DISPLAY COLORS MUST BE CALIBRATED .......................................................................................................... 8.10
8.7. THE LANGUAGE MUST BE CHANGED ................................................................................................................. 8.12
9. WIRING DIAGRAM AND CABLES .................................................................................................................... 9.1
9.1. WIRING DIAGRAM FOR PC DEVICE ..................................................................................................................... 9.1
9.2. WIRING .............................................................................................................................................................. 9.2
9.2.1. KN Cables .............................................................................................................................................. 9.2
9.2.2. CBQ Cables ............................................................................................................................................ 9.3
9.2.3. CU Cables .............................................................................................................................................. 9.3
10. TROUBLESHOOTING ........................................................................................................................................ 10.1
10.1. THE DISPLAY REMAINS OFF .............................................................................................................................. 10.2
11. UPDATING SW ..................................................................................................................................................... 11.1
11.1.1. Formatting procedure .......................................................................................................................... 11.3
11.1.2. System restore from Hard Disk ............................................................................................................ 11.4
11.1.3. System restore from USB key ............................................................................................................... 11.5
12. MAINTENANCE ................................................................................................................................................... 12.1
12.1. WEEKLY MAINTENANCE OPERATIONS .............................................................................................................. 12.1
12.1.1. Cleaning the frame and painted parts .................................................................................................. 12.1
12.1.2. Cleaning the covering panels ............................................................................................................... 12.1
12.2. MONTHLY MAINTENANCE OPERATIONS ............................................................................................................ 12.2
12.2.1. Check the cross, bars and weight stack plates ..................................................................................... 12.2
12.2.2. Check the cables ................................................................................................................................... 12.2
12.2.3. Check the cross limit switch ................................................................................................................. 12.2
12.2.4. Checking various rubber parts ............................................................................................................. 12.2
12.3. TWICE-YEARLY MAINTENANCE OPERATIONS .................................................................................................... 12.3
12.3.1. Check the pulleys .................................................................................................................................. 12.3
12.3.2. Check the weight stack rod stops.......................................................................................................... 12.3
12.3.3. Replacing the cables............................................................................................................................. 12.3
12.3.4. Screw and bolt check ............................................................................................................................ 12.3
12.3.5. Checking for mechanism play .............................................................................................................. 12.3
12.3.6. Checking cross alignment .................................................................................................................... 12.3
13. TOOLS TO USE .................................................................................................................................................... 13.1
Pagina ii
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembling sequence described in this manual.
Pagina 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.
Pagina 1.2
2. TECHNICAL CHARACTERISTICS
2.1. PRODUCT VERSION

KINESIS consists of 5 modules independent of each other (Alpha, Beta, Gamma, Delta and
Omega) that can be used together or individually.
Each module is connected to another through some additional elements: base panel, Shalf panel,
panel with support towel or panel PC with Kinesis.
In addition at the ends of the circuit, is possible to connect the Accessories Cabin.
2.2. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products. The
machine code, which does not include the SN, consists of 16 alphanumeric characters arranged as follows:
Characters Description Key to values

1,2 Machine type M5 = Kinesis
550 = Alpha
600 = Gamma
3,4,5 Product version 650 = Beta
700 = Delta
750 = Omega
- - -
FN = Titanium
6,7 Frame colour
AN = Anthracite
8,9 Wood panel colour 00 = None
10,11. Plastic & Details 00 = None
Pagina 2.1
For example, a possible product code would be:
M5750-FN0000
Which reads:
M5 750 - FN 00 00
Colore plastiche: Non presente

Colore pannello in legno: Non presente
Colore telaio: Titanio

-
Modello: Omega
Tipo macchina: Kinesis
2.3. FRONTAL WOOD PANEL CODE

Code Description
A0000204AA Alpha Panel
A0000207AA Beta Panel
A0000206AA Gamma Panel
A0000205AA Delta Panel
A0000408AA Omega Panel
The panels codes above must be completed indicating the colour desired, as shown in the table
below:
Code Colour
-1 WENGE
-2 OAK
-17 BLACK
-18 WHITE
For example, a possible product code would be:
A0000408AA-2
Pagina 2.2
2.4. MECHANICAL CHARACTERISTICS
2.4.1. BASIC MODULES
ALPHA
Width A 128 cm – 51 in
Length B 118.7 cm – 47 in
Height C 213.2 cm – 84 in
Overall weight 310 Kg – 685 lbs
Standard weight stack 2x79 Kg – 2x175 lbs
Pagina 2.3
BETA
Width A 148.1 cm – 59 in
Overall weight 321 Kg – 709lbs
GAMMA
Width A 190 cm – 75 in
Pagina 2.4
DELTA
Width A 190.5 cm – 75 in
OMEGA
Width A 1405mm – 55”

Length B 1630mm – 64”
Height C 2120mm – 83”
Overall weight 324 Kg – 715 lb
Standard weight stack 2x79 Kg - 2x175 lb
Pagina 2.5
Page intentionally left blank
Pagina 2.6
3. LAYOUT OPTIONS
3.1. 4 MODULES AGAINST THE WALL IN LINE + 2EXTERNAL

PANELS
KINESIS CIRCUIT
Description Product Code Q.ty
Module ALPHA M5550 - * 1
Set Alpha anterior Panel A0000204AA - * 1
Module BETA M5650 - * 1
Set Beta anterior Panel A0000207AA - * 1
Module GAMMA M5600 - * 1
Set Gamma anterior Panel A0000206AA - * 1
Module DELTA M5700 - * 1
Set Delta anterior Panel A0000205AA - * 1
Set anterior flat connection panel basic (■) A0000197AA - * 5
Set lateral panel A0000198AA - * 2
Set machine upper shield A0000199AA - GG 4
Set connection flat panel shield A0000200AA - GG 3
Set brackets A0000223AA - * 2
Set external extension panel shield A0000224AA - * 2
Pagina 3.1
KINESIS CLASS
Module OMEGA M5750 4
Set Omega anterior panel A0000408 - * 4
Set lateral panel for Omega A0000420 - * 2
Set brackets A0000223AA - * 2
Set external extension panel shield A0000224AA - * 2
(■) = Are also available the following options:
A0000201AA: Set anterior connection panel with towel holder,

A0000202AA: Set anterior connection panel with shelf,
A0000210AA: Set anterior connection panel with integrated PC.
Where the "*" character must replaced by the desired colour suffix.
Pagina 3.2
3.2. 2 & 2 OPPOSITE MODULES AGAINST WALL
KINESIS CIRCUIT
Set machine upper shield A0000199AA-GG 4
Set connection flat panel shield A0000200AA-GG 2
KINESIS CLASS

Pagina 3.3
3.3. 4 MODULES AGAINST THE WALL IN LINE
KINESIS CIRCUIT
KINESIS CLASS

Pagina 3.4
3.4. 4 MODULES IN LINE AGAINST WALL WITH ANGULAR

PANEL
KINESIS CIRCUIT
Module GAMMA) M5600 - * 1
Set bracket A0000223AA - * 2
Set connection angular panel A0000234AA - * 1
Set angular connection’s shield A0000235AA - * 1

Pagina 3.5
3.5. 3 MODULE AGAINST THE WALL IN LINE
KINESIS CLASS

Pagina 3.6
3.6. AMBIENT SPECIFICATIONS

Operating from 10° to 25° C
Temperature Storage from 10° to 25° C
Operating from 20% to 90% non-condensing
Humidity Storage from 20% to 90% non-condensing
3.7. CONFORMITY TO REGULATIONS

The machine conforms to the following directives:
EUROPA USA
EMI NO
EN 957-1 (2005)
Security EN 957-2 (2003)
NO
Directive 93/42/CE
Pagina 3.7
Pagina 3.8
4. CABLES
4.1. ROUTING OF THE WEIGHT STACK CABLE

ALPHA
Cable code Length (mm)
0R000101AB 9890
Pagina 4.1
BETA
0R000103AA 11961
Pagina 4.2
GAMMA
0R000102AA 7741
Pagina 4.3
DELTA
0R000104AC 12461
Pagina 4.4
OMEGA
Rif. Cable code Length (mm)
A 0R000106AA 2300
B 0R000182AB (Crimped) 14300
Pagina 4.5
Pagina 4.6
5. ACCESSORIES
5.1. USB KEY TO UPDATE THE SW

It’s available an USB key containing an image of the operating system, to use it in case of SW
damaging. Follow the instructions detailed in paragraph: 11.1.3. “System restore from USB key”.
The key, to order of variant language, has code:
CODE DESCRIPTION
R0003562AC-CN USB key containing an image of the operating system in Chinese
R0003562AC-JP USB key containing an image of the operating system in Japanese
R0003562AC-RU USB key containing an image of the operating system in Russian
R0003562AC-UK USB key containing an image of the operating system in English
5.2. ACCESSORIES CABINET FOR KINESIS

CODE DESCRIPTION
A0000266AA -* Accessories Cabinet for Kinesis Circuit
A0000468 - * Accessories Cabinet for Kinesis Class
Pagina 5.1
Pagina 5.2
6. INSTALLING AND MOVING THE

MACHINES
6.1. SPECIFICATIONS AND REQUIREMENTS

For proper installation of the equipment, make sure that:
• The equipment is installed on a level, vibration-free surface with a sufficient capacity to

support its weight plus that of the user.
• The area is not dusty or sandy.
• You have observed the temperature and humidity operating requirements indicated in
paragraph: 3.6. “Ambient specifications”.
6.2. INSTALLATION
The machine is delivered partially disassembled, wrapped in cellophane, and fixed on top of a
wooden pallet. The machine guard kits are delivered in cardboard boxes, protected by wooden
supports if necessary.
Instructions for installation and assembly are provided in the User Manual supplied
together with the machine.
Pagina 6.1
Pagina 6.2
7. DISASSEMBLY COMPONENTS
7.1. DISASSEMBLIG THE CABLE: ALPHA-BETA-GAMMA-

DELTA
1. Back off the screw (a) and hold the threaded

pin on the other side, using two 2mm
hexagonal wrenches.
2. Remove the threaded pin.
Figure 7.1-1
3. Back off the 4 screws (b) using a 3mm

hexagonal wrench and remove the cable from
the support.
To reassemble the cable, follow the disassembly

instructions in reverse order.
The routing of the cable through the

various machine pulleys is illustrated
in paragraph 4.1. “Routing of the
Figure 7.1-2 weight stack cable”.
Pagina 7.1
7.2. DISASSEMBLIG THE CABLE: OMEGA
To correctly carry out the procedures detailed below, please take care of the following
picture to identify the LEFT and the RIGHT side, of the machine.
Pagina 7.2
7.2.1. REAR CABLE DISASSEMBLY
1. Lift up the first plate (a) of the weight stack

to loosen the tension of the cable, as shown
in figure.
Figure 7.2-1
2. Back off the two grub screws of the cable-

retainer shown in figure and pull the cable
off.
To reassemble the rear cable, follow the

instructions in the following paragraph.
Figure 7.2-2
Pagina 7.3
7.2.2. REAR CABLE REASSEMBLY
In case of replacing the cable, cut the

new one 2300mm long.
1. Lower the cross on the weight stack.
2. Insert the cable (a) through the hole in the

central race of the cam, up to it is completely
inserted in the cable-retainer.
3. Lock down the two grub screw (b), using a

torque wrench set for 14 Nm.
Figure 7.2-3
4. Pass the cable on the pulley (c) of the spring

group, routing it inside the anti-slip off
device system (d).
Figure 7.2-4
Continued on following page→
Pagina 7.4
5. Lower the spring group pulley down,

800mm far from the frame board plate (see
figure at side).
6. Fix the cable to the frame making a double

turn and using the cable-clamp, as shown in
figure.
Figure 7.2-5
Pagina 7.5
7.2.3. WEIGHT STACK CABLE AND HANDLES DISASSEMBLY
1. Lift up the first plate (a) of the weight stack

to loosen the tension of the cable, as shown
in figure.
Figure 7.2-6
2. Extract the cable retainer from the cam, using

a pair of pliers and release the cable from it
3. Now it is possible to pull completely off the

cable and the handles.
To reassemble the weight stack cable, follow the

instructions in the following paragraph.
Figure 7.2-7
Pagina 7.6
7.2.4. WEIGHT STACK CABLE REASSEMBLY
With reference to the scheme at the beginning of this chapter, the following steps are
referring to the LEFT side of the equipment. Carry out them on the RIGHT side of the
equipment, considering it’s perfectly symmetrical.
Figura 7.2-8
Continued on following page→
Pagina 7.7
1. Lift up the first plate (a) of weight stack and

secure with the selection pin on the front, as
shown in figure.
Figure 7.2-9
2. Rotate the cam (b)

COUNTERCLOCKWISE until the spring
group pulley (c) rises upward until it’s
almost up to the frame.
3. Lock the cam using an Allen T wrench

through the frame, as shown in the figure.
If working on the RIGHT side, rotate

the cam CLOCKWISE.
Figure 7.2-10
Continued on following page →
Pagina 7.8
4. Pass the cable through the less deep hole on

the internal side of the cam.
Figure 7.2-11
5. Fix the crimped end of the cable inside the

cable-retainer and house it in the cam, as
shown in figure.
Figure 7.2-12
Pagina 7.9
6. Pass the cable on the external pulley (d) of

the cross, routing it from the back to the front
side of the pulley.
Figure 7.2-13
7. Route the cable on the small pulley (e) fixed

on the top side of the frame as shown in the
figure.
8. Pull the cable back to the bottom and pass it

on the tension adjusting pulley.
Figure 7.2-14
Pagina 7.10
9. Pass the cable through the tension adjusting

pulley (f), then pass it through the hole in the
front panel, as shown in figure.
CAUTION: It is important to pass

the cable inside the anti-slip off
device, so that the cable can not get
out of the pulleys during the exercise
Figure 7.2-15
Mount all the handles on the cable so that the Technogym® logo, is readable by the
user, in operating position.
Figure 7.2-16
Pagina 7.11
Go now on the front side of the machine:
10. Pass the cable through the rotating pulley

system and its central bearing (g).Pull it out
from the other side, as shown in figure.
If necessary, disassemble the guards

of the rotating pulley system,
following the procedure at
paragraph: 7.5. “Rotating pulley
system disassembly”.
Figure 7.2-17
11. Pass the cable through the two lower rotating

pulley systems (h), keeping one handle (i)
between them. Insert the handle so that the
Technogym® logo, is readable by the user in
operating position.
12. Pass the cable through the lower and the

upper arms and insert a second handle (j)
between them.
Figure 7.2-18
13. Pass the cable through the two upper rotating

pulley systems (k), and insert a third handle
between them.
14. Pass the cable though the upper hole of the

front panel, as shown in figure.
Figure 7.2-19
Pagina 7.12
On the rear side of the machine:
15. Pass the cable on the upper pulley (l) shown

in figure and get back the pulley on the cross.
Figure 7.2-20
16. Route the cable on the internal pulley of the

cross (m), passing from the front to the rear,
side, as shown in figure
Figure 7.2-21
Pagina 7.13
Figure 7.2-22
17. Remove the Allen T wrench used at the point (3) of Figure 7.2-10.
18. Rotate the cam 6 times CLOCKWISE and lock again the cam.
If working on the RIGHT side rotate the cam 6 time COUNTERCLOCKWISE.
19. Rise again upward, to the cam and pass the cable into the less deep hole on its external side.
20. Fix the crimped end of the cable into the cable retainer and properly house it in the cam.
Mount the pulleys on the frame, using a torque wrench set for 44 Nm to lock down
the fixing nut.
Pagina 7.14
7.3. DISASSEMBLING THE HANDLE
1. Back off the screw (a) and hold the threaded

pin on the other side, using two 2mm
hexagonal wrenches.
2. Remove the threaded pin.
Figure 7.3-1
3. Back off the 2 screws (b) with two 3mm hex

wrenches, using one to prevent rotation of
the pin.
Figure 7.3-2
To reassemble the handle, follow the

disassembly procedure in reverse order, with the
components in the sequence shown at left.
Figure 7.3-3
Pagina 7.15
7.4. DISASSEMBLING THE ROTATING PULLEY SYSTEM:

ALPHA-BETA-GAMMA-DELTA
1. Back off on both side of the pulley assembly,

the screws (a), using a 5mm hexagonal
wrench.
2. Remove the two parts of the rear casing.
3. Back off the two crews (b), using a 5mm

hexagonal wrench.
4. Remove the free guard.
Figure 7.4-1
5. Remove the guard (c), which incorporates

two pins for the rotation of the pulleys (d).
During reassembly, reinsert the two

spacers shown in the lower right-
hand box of the figure, and make sure
that the cable moves smoothly
between the two pulleys.
Figure 7.4-2
To remove the support:
1. Disconnect the cable from the handle as

described in paragraph 7.1. “Disassemblig
the cable”.
2. Remove the cable from the support.
3. Back off the 4 screws (e) using a 6mm

hexagonal wrench.
To reassemble the pulley assembly, follow the

disassembly instructions in reverse order.
Figure 7.4-3
Pagina 7.16
7.5. ROTATING PULLEY SYSTEM DISASSEMBLY: OMEGA
1. Pull the cable out as described in paragraphs:

7.2. “Disassemblig the cable: Omega”.
2. Back off the screws (a) using a 5mm

hexagonal wrench, on the both sides.
3. Remove the three protection guards (b), (c)

and (d).
Figure 7.5-1
4. Pull the 4 pins out and remove the pulleys

(e), paying attention to the pulley spacers.
Figure 7.5-2
During the reassembly place again

two spacers for each pulley, following
the sequence to side.
Figure 7.5-3
Continued on the following page 
Pagina 7.17
5. Remove the 2 seeger (f) and (g).
Figure 7.5-4
6. Use a T wrench and a rubber hammer, to

slightly hit the pulleys support (h) and
remove it from the opposite side, as shown in
figure.
Figure 7.5-5
7. Remove the pulleys support (g), as shown in

figure.
To reassemble the rotating pulley system, follow

the disassembly instructions in reverse order.
Figure 7.5-6
Pagina 7.18
7.6. DISASSEMBLING THE WEIGHT STACK: ALPHA-BETA-

GAMMA-DELTA
1. Back off the grub screw (a), using a 4mm

hexagonal wrench.
Figure 7.6-1
2. Back off the screw (b) using an 8mm

hexagonal wrench, in order to split the
selector rod from the pulleys support.
Figure 7.6-2
3. On both sides, back off the two grub screws
(a) at the base of the weight stack which
secure the weight stack rod. Use a 4mm
hexagonal wrench.
4. The rod will move down by a few

centimetres.
WARNING: the bars fall down.

Figure 7.6-3
Pagina 7.19
5. On both the weight stack rod, back off the

two grub screws (d) of the weight stack rod
stops and remove them. Use a 4mm
hexagonal wrench.
6. Remove the weight stack rod stops.
7. Remove from the weight stack rods all the

weight stack plates.
To reassemble the weight stack assembly, follow

Figure 7.6-4 the disassembly instructions in reverse order.
Pagina 7.20
7.7. DISASSEMBLING THE WEIGHT STACK: OMEGA
1. Loosen the 2 grub screws (a), on the weight

stack stops, using a 4mm hexagonal wrench,
for each bar.
WARNING: the bars fall down.
Figure 7.7-1
2. Lay down the bars on the ground and slightly

tilt the weight stack toward yourself, as
indicated by arrows.
Figure 7.7-2
Pagina 7.21
On each bar:
3. Remove the tube spacer (b) from the top of

the bar, as shown in figure to side.
4. Back off the 2 grub screws (c) of the stops

(d), using a 4mm hexagonal wrench, and
remove the stops.
5. Remove the protection sponge (e).
6. Remove the weight stack plates, pulling them

out from the top.
To reassemble the weight stack, follow the

Figure 7.7-3
Pagina 7.22
7.8. ADJUSTING FOOT DISASSEMBLY: ALPHA-BETA-

GAMMA-DELTA
1. Back off the 6 screws (a) using a 17mm

wrench.
2. Remove the front tube, complete with

adjusting foot, from the machine frame.
During reassembly, lock down the

screws using a torque wrench set for
44 Nm.
Figure 7.8-1
3. Back off the screws (b) (on each side of the

foot), using a 4mm hexagonal wrench.
4. Remove the covering casing (c), by pulling it

toward the back.
Figure 7.8-2
5. Remove the foot (d) as indicated by the

arrows.
Figure 7.8-3
Pagina 7.23
6. The connection is accomplished by means of

pin (e), which fits inside hole (f) of the
adjusting system.
Figure 7.8-4
7. Back off the grub screw (g) using a 3mm

hexagonal wrench.
8. Remove the adjustment system h.
To reassemble the adjustment foot, follow the

Figure 7.8-5
Pagina 7.24
7.9. ADJUSTING FOOT DISASSEMBLY: OMEGA
1. Back off the screw (a) using a 4mm

hexagonal wrench, on both sides of the foot.
Figure 7.9-1
2. Remove the covering guard (b), from the

bottom.
Figure 7.9-2
Pagina 7.25
3. Back off the grub screw (c) using a 3mm

hexagonal wrench.
4. Remove the foot (d).
Figure 7.9-3
Pagina 7.26
8. SETTINGS / WHAT TO DO IF …
8.1. THE WEIGHT STACK IS NOT FLOWING FLUID

This problem is possible for a lack lubrication of the bars or "dirty" that accumulates fox a mix of
dust and oil.
WARNING: When the bars and bushings are particularly dirty, if the only cross or
at most the first plate is selected, it is possible that these can not lay down on the
weight stack. In this case you must clean and lubricate the bars and the internal side
of the bushes.
1. Use a paper towel slightly dampened with

ethyl alcohol to clean the weight stack bars
of the machine, removing dust and grime.
2. Reassemble the cross and add a few drops of

the oil found in the service box to the cross
bushings as shown in the photo below.
CAUTION: Do not use too much oil,

and dry all excess thoroughly since
too much oil could cause more dust to
build up.
3. Move the cross up and down, making sure to

distribute the oil evenly along the full length
of the bars.
4. Dry excess oil from the bushings with a dry

cloth.
Figure 8.1-1
Pagina 8.1
8.2. THE WEIGHT STACK CABLE IS NOT TAUT: ALPHA-

BETA-GAMMA-DELTA
This problem is caused by the elongation of the weight stack cable, especially during the initial
period of use. To correct the problem it is therefore necessary to adjust the cable tension.
If the cable is new, perform a few repetitions at maximum load before adjusting its
tension, in order to “pull” the cable.
1. Select the minimum weight load: the only

weight selected will be that of the cross.
2. Back off the screw (a) using a 8mm

hexagonal wrench and 17mm wrench to hold
the corresponding lock nut.
3. Adjust the cable tension using a 10mm

wrench to turn nut (b), locking down to
tighten the cable, and backing off to loosen
the cable.
The cable tension is correct when:
• the cable is taut

• there is no “initial slack” on starting the
exercise before the cable is pulled taut
Figure 8.2-1 • the cross plate rests on top of the others
• all the plates can be selected using the
selector pin.
4. Lock down the pulley by locking the screw

(a) using a torque wrench set for 44 Nm.
5. Lock down the nut (b).
Check the cable tension by performing a few repetitions with the minimum weight
load and slowly resting the cross on the weight stack. The cross should stay properly
rested on the weight stack, with the cable slightly taut.
Pagina 8.2
8.3. THE CABLE OF WEIGHT STACK IS NOT IN TENSION

This problem has been the lengthening of the weights stack cable, especially in the first period of
use. To resolve this problem is necessary to act on the cable regulating tension system.
If the cable is new, before adjusting its tension, it is necessary to do a few reps at
maximum load to “stretch” the cable itself.
Set the minimum weight: the only selected weight

will be the cross.
1. Loosen the central screw (a) using a 17mm

wrench, locking the nut on the opposite side
with another 17mm wrench.
2. Adjust the cable tension acting on the nut

(b), using a 17mm wrench: screw to increase
or back off to loosen the tension.
The cable tension is correct if:
• The cable is tensioned and the cross rise

up even when you slightly pull the cable;
• At thee beginning of the exercise you do
not feel any "empty" to tension the cable;
Figure 8.3-1 • The cross correctly lay down on the other
weight stack plates;
• It is possible to select all plates with the
pin, without interference.
3. Lock the screw (a) again to fix the pulley

using a torque wrench set for 44 Nm.
Check the tension of the cable by carrying out a couple of repetitions with the
minimum weight, and then slowly resting the cross on the weight stack. The cross
must rest firmly on the weight stack, and the cable must be slightly taut.
Pagina 8.3
8.4. THE MACHINE IS NOT FLAT

This problem can be caused by the positioning of the machine on a not properly flat surface. To
correct the problem act on the adjustable foot.
1. Adjust the feet of the weight stack frame so

they are all resting on the floor.
2. Adjust foot on the front arms of the frame,

locking down or backing off the grub screw
accessed through hole (a), using a 4mm
hexagonal wrench.
Figure 8.4-1
Pagina 8.4
8.5. TOUCH SCREEN MUST BE CALIBRATED

Two different Touch Screen models are mounted on the products we have on the market, the first
model used was a SEMTECH and the actual one an HAMPSHIRE.
The two models can be distinguished by the revision printed on the Touch Screen interface board
“CS622 REVA LC” on the SEMTECH models and “CS690 REVA LC” on the HAMPSHIRE
models.
SEMTECH HAMPSHIRE
Depending on the touch screen model, it has to be used the proper calibration SW.
Unfortunately it is not possible to know which of the two models is mounted on the machine, if you
don’t open the display. Then we can suggest you to proceed as follow, to perform the calibration.
Check if the icon is shown in the right bottom corner toolbar of the desktop.
• If the icon is not present, carry out the calibration procedure 8.5.1. Touch screen first model
“SEMTECH”;
• If the icon is present, carry out the calibration procedure: 8.5.2. Touch screen second model
“HAMPSHIRE”. If the calibration doesn’t have any effect carry out the calibration
procedure 8.5.1. Touch screen first model “SEMTECH”.
Pagina 8.5
8.5.1. TOUCH SCREEN FIRST MODEL “SEMTECH”

To access the touch screen calibration function, proceed as follows:
1. Click START, select SETTINGS and then CONTROL PANEL.

2. In the window which appears, double click the Touch Screen calibrator icon to launch the test
program.
3. The following dialog appears on the display.
Figure 8.5-1
4. Check that the calibration offset is set for 10% and launch the procedure by clicking on
CALIBRATE.
If the system freeze after the calibration procedure has been launched, it means that
the HAMPSHIRE Touch Screen is mounted on the machine. Restart the system and
carry out the procedure: 8.5.2. “Touch screen second model “HAMPSHIRE”.
Pagina 8.6
5. The following appears on the display:
Figure 8.5-2
6. Follow the on-screen instructions, touching the centre of each target with an object that is
pointed but not sharp.
7. The operation will be repeated five times, with the target in each of the four corners and finally
in the middle of the screen.
8. At the end of the procedure, the following message will appear for a few seconds:
Calibration accepted
Error in pixel = X
If X is less than 10, as specified in the previous setting, or:
Calibration rejected
Error in pixel = X
If X is greater than 10, in which case the calibration carried out will be ignored.
Pagina 8.7
8.5.2. TOUCH SCREEN SECOND MODEL “HAMPSHIRE”

To access the touch screen calibration function, proceed as follows:
1. Click START, PROGRAMS, then start the program “Hampshire TSHARC Control Panel”.
Figure 8.5-3
2. In the window which appears, choose the folder “Calibration” and run the calibration
program, pressing the point indicated by the arrows.
Figure 8.5-4
Pagina 8.8
3. Follow the on-screen instructions. Touch and keep pressed the centre of each target with an
object that is pointed but not sharp, as long as the “Release” message appearson the screen.
Figure 8.5-5
4. The operation will be repeated three times, with the target in three different positions of the
screen.
5. At the end of the procedure, the following window will appear on the screen:
Figure 8.5-6
6. Touch the screen and check that the target appears right where you are touching.
7. Accept or refuse the calibration of the touch screen according to the feedback of the test, by
pressing the “Accept” or “Cancel” button.
If the calibration procedure doesn’t have any effect, it means that the SEMTECH
Touch Screen is mounted on the machine. Restart the system and carry out the
procedure 8.5.1. Touch screen first model “SEMTECH”.
Pagina 8.9
8.6. DISPLAY COLORS MUST BE CALIBRATED

To access the function for adjusting colour contrast, brightness and gamma level, proceed as
follows:
1. Click START, select SETTINGS and then CONTROL PANEL.

2. In the window which appears, double click the Display icon.
3. The following dialog appears on the display:
Figure 8.6-1
4. Select the Settings tab, then click the Advanced button as illustrated in the figure below.
Figure 8.6-2
Pagina 8.10
5. The following dialog appears on the display:
Figure 8.6-3
6. Select the S3Gamma Plus tab. Here it is possible to adjust the colour contrast, brightness and
gamma level using 3 virtual knobs.
The effects of the changes made are shown in a preview window which can be expanded to full
screen mode, with various choices of test background.
7. When the adjustments are complete, click the Apply button or OK to confirm the changes made.
Click Cancel to exit the function without saving the changes.
Pagina 8.11
8.7. THE LANGUAGE MUST BE CHANGED

The Kinesis PC includes a “Kinesis Visual Learning” SW application, which provides a guide to
using the Kinesis machine functions, illustrating the various exercises, movements and training
programs. The SW is available in 9 languages.
1. French
2. Japanese
3. US English
4. UK English
5. Italian
6. Dutch
7. Portuguese
8. Spanish
9. German
The SW comes with ITALIAN as the default language setting. It is therefore necessary to configure
the desired language at the end of the installation as follows:
Pagina 8.12
Manual configuretion
The PC does not have a keyboard or a mouse. These peripherals can be connected
using the USB ports situated on the upper closing panel, or the operation can also be
carried out using the on-screen keyboard as follows:
1. Turn on the PC and wait for the Windows XP startup screen to appear
2. Log in as "administrator" and wait for the Windows XP desktop to appear.
3. Using a plastic stylus, tap the START menu, select “Program files - Accessories –
Accessibility” and launch “On Screen Keyboard”. A virtual keyboard will appear on the
display.
4. Tap the "My computer" icon and open the folder C:\programs\technogym\kinesis.
5. Find the file Kinesis.exe.config and double click on it.
6. Open it using notepad.
7. The file is:
<configuretion>
<appSettings>
<add key="ConnectionString" value="Data Source=DEV;
database=Kinesis; User ID=sa; Password=p1pp3r0;" />
<add key="FilmPath"
value="D:\DEV\Kinesis\TouchScreen\1.0\FullGravity\Movie\" />

<add key="CultureInfo" value="it-IT" />
<add key="HideCursor" value="False" />
<add key="ImagePath"
value="D:\DEV\Kinesis\TouchScreen\1.0\FullGravity\Images\" />
</appSettings>
</configuretion>
8. The line highlighted in yellow sets the language. To change the language, replace the “it-
IT” code for Italian with one of the following:
• French: set “fr-FR”

• Japanese: set “ja-JP”
• US English: set “en-US”
• UK English: set “en-GB”
• Dutch: set “nl-NL”
Pagina 8.13
• Portuguese: set “pt-PT”

• Spanish: set “es-ES”
• German: set “de-DE”
Pagina 8.14
the available options are highlighted in blue in the file.
ATTENTION: do not change any other settings, and remember that the language codes are
case-sensitive.
9. Save the file and start the "Kinesis Visual Learning" application. It will now be in the
language you have selected.
Configuretion via software
1. Turn on the PC and wait for the Windows XP startup screen to appear.
2. Log in as "administrator" and wait for the Windows XP desktop to appear.
3. There should be a "Kinesis Language Configuretion" program icon on the desktop. If it is
not there, find the application in the folder “C:\Program files\Technogym\kinesis”. Start the
program.
4. The following screen appears:
5. The currently selected language is indicated in the orange area at the top and highlighted
by a white background.
6. Select the language using one of the available buttons and confirm the choice to exit.
7. Start the “Kinesis Visual Learning” application. It will now be in the language you have
selected.
Pagina 8.15
9. WIRING DIAGRAM AND CABLES
9.1. WIRING DIAGRAM FOR PC DEVICE
DISPLAY
TGS FAN
BOARD
CN1
LVDS
CBQ-32 BOARD
CN1 CN1
LCD KN-5
J12 J7 J4
U7
J3
CN1 KN-7 J8
HARD DISK
CPU MAIN BOARD
ETX BOARD
INVERTER
RAM MEMORY J17

GND
H1
J10 J15 J2 U10
KN-6
CN5
TOUCH SCREEN KN-3 KN-2

INTERFACE
ON/OFF
BOARD KN-4 switch
CN1
TOUCH KN-1
SCREEN
J1 J2 CN3 CN4
GND
J4
USB 0-3 Ethernet P_Butt P_Butt
Keyboard
VAC POWER SUPPLY

Keyboard Ethernet USB 0-1 USB 2-3
JS1 J3 CN1 CN2
ENTRY MODULE
Pagina 9.1
9.2. WIRING
9.2.1. KN CABLES
KN-3: Keyboard cable / USB Ports
(Main Board –Power Entry Module)
Power entry
Main Board
Module Signal Colour
J2
J1
1 VCC White 1
2 USB 0 Brown 2
3 USB 1 Black 3
4 USB 2 Gray 4
5 USB 3 White 5
6 GND White 6
7 GND Blue 7
8 VCC Red 8
9 USB 0# White 9
10 USB 1# White 10
11 USB 2# Yellow 11
12 USB 3# Green 12
13 KBCLK White 13
14 KBDAT Gray 14
KN-5: LVDS Board Cable

(LVDS Board – Main Board)
LVDS Board Main Board
Signal Colour
CN1 J7
1 VCC Black 1
2 VCC Black 2
3 GND Black 3
4 GND Black 4
5 TXOUT0- Black 5
6 TXOUT0+ Black 6
7 GND Black 7
8 TXOUT1- Black 8
9 TXOUT1+ Black 9
10 GND Black 10
11 TXOUT2- Black 11
12 TXOUT2+ Black 12
13 GND Black 13
14 TXCLK- Black 14
15 TXCLK+ Black 15
16 GND Black 16
17 TXOUT3- Black 17
18 TXOUT3+ Black 18
19 GND Black 19
Pagina 9.2
KN-6: Interface cable of Touch screen

(Touch screen – Main Board)
Touch screen Main Board
Signal Colour
CN5 J10
1 +5 Vdc Black 1
2 MS-DATA Black 8
3 MS-CLOCK Black 9
4 GND Black 10
KN-7: Interface cable of Touch Screen

(Main Board – LCD Inverter)
Main Board LCD Inverter
Signal Colour
J8 CN1
1 +12 Vdc power supply Black 11
2 GND Black 1
3 +3,3 Vdc power supply Black 4
4 GND Black 2
5 GND Black 3
9.2.2. CBQ CABLES

CBQ32: Cavo TGS
(Main Board /CPU - Patch conn.)
Scheda Principale:
Signal Colour Patch conn.
J12
1 +12 Vdc power supply Red 1
3 RX Brown 8
5 TX Blue 7
9 GND Black 3
9.2.3. CU CABLES
CU132: TGS Signal
(Patch conn.– Dual TGS reader)
Dual TGS reader
Patch conn. Signal Colour
CN1
1 +12 Vdc power supply Black 1
8 RX Green 2
7 TX Black 3
3 GND Black 8
Pagina 9.3
Pagina 9.4
10. TROUBLESHOOTING
The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate
interpretation of these diagrams, the following standard box shapes are used:
This type of box is the START point of the troubleshooting procedure. It

typically contains a description of the problem or malfunction.
This type of box represents a decision point in the troubleshooting procedure.

It typically contains a description of the CHECK to be made, with an outcome
that is either a positive (YES) or negative (NO) response.
This type of box is a step in the troubleshooting procedure where an ACTION

must be carried out. It typically contains a description of the ACTION
necessary to resolve the problem Therefore, after executing the specified
ACTION:
1. Check whether the problem has been resolved;

2. If the problem persists, it is recommended to resume the troubleshooting
procedure from the point before the action was carried out.
A circled number (such as that shown on the left) next to a box of the
troubleshooting procedure indicates that more detailed instructions for
performing that particular check or action are provided below the flowchart.
A circled letter (such as that shown on the left) is used to mark a point in the
procedure. Typically, this indicator is used in page changes.
Pagina 10.1
10.1. THE DISPLAY REMAINS OFF

This error is due to a lack of supply voltage to the upper part.
THE DISPLAY
DOES NOT
ILLUMINATE
NO Plug the machine into

Does the wall outlet supply
a working electrical
the correct v oltage?
outlet
YES
NO
Is the mains lead OK? Replace the mains lead
YES
Is the ON/OFF button on NO

the power supply , in the Turn it ON
ON position?
YES
Is the D3 LED on the main YES

board lighted up and the 2 B
f ans working?
NO
Pagina 10.2
2
YES
Carry out the tests detailed
in the note below. OK
Does it works now?
NO
Disconnect YES
KN2 cable f rom the main
Replace the power
board and shortcut 1-2
entry module
pins of J17 connector.
Does it switch ON?
NO
3
Connect KN2 cable. YES

Disconnect KN7-KN3-KN5 Check the def ectiv e
-CBQ32-CU132 and dev ice as detailed in
switch ON the machine. the note below
Does it switch ON?
NO
YES
Replace the power
supply . Def ectiv e power supply
Does it switch ON?
NO
Replace the main

board
Pagina 10.3
Is the KN5 cable well

YES
Replace the main
connected and the LCD
board or the LCD
lamps are lightening,
(def ectiv e LVDS)
watching on one side?
NO
4
NO
Is the DC v oltage at the
Replace the main
output of the mani board
board
correct?
YES
5
NO
Is the DC v oltage at the
input of the LCD inv erter, Replace KN7 cable
correct?
YES
6
NO
Are the AC v oltages at the
output of the LCD inv erter, Replace LCD inv erter
correct?
YES
Replace LCD
Follow the procedure step by step to correctly diagnose the problem. Take particular care with the
checks highlighted by circled numbers, which are described in detail below:
Pagina 10.4
(1) Check if the Main Board and the Power Supply receive the correct voltages:
• On the Main Board, LED D3 has to be lighted up and that the cooling fan working,
• On the Power Supply the cooling fan working.
(2) Check:
• That the power switch of Power Supply is turned ON,

• The KN2 cable well connected between Input Board and Main Board,
• The connecting cable between the Power Supply and Main Board on the J15 connector,
well connected.
(3) In this case one of the devices connected to the main board is defective. Reconnect each of
them individually (one by one), up to identify the defective one.
(4) Place the tester probes across pins 1-2 and 3-4 of J8 connector on the Main Board. You must
have respectively about 12 Vdc and 3.3 Vdc.
(5) As for step (4) but on CN1connector on the Inverter LCD Board.
(6) Place the tester probes across pins of CN2, CN3, CN4 and CN5 connectors, must measure
about 300 VAC.
Pagina 10.5
Pagina 10.6
11. UPDATING SW
To carry out this procedure, it is necessary to order a DOS-formatted bootable USB 2.0 key, using
the code indicated in paragraph 5.1. “USB key to update the SW”.
In event of a system lockout, this USB key can be used to restore the system by following the
procedure below.
Check the size of the USB key, if you have a 2Gb key check and update, if necessary,
the BIOS version as follows.
After completing the SW recovery procedure, it should be necessary to calibrate the

Touch screen. The procedure is detailed in paragraph 8.5. “Touch screen must be
calibrated”.
IF YOU HAVE BEEN USING A 2GB USB KEY
Be sure that the PC BIOS version is equal or greater than 1.4 .
You can check this version in two different ways:
• Looking at the first line on the screen during the startup procedure;
• Directly entering the BIOS by clicking on the CANC button during the startup
procedure;
In case that the BIOS version is not the one mentioned before, carry out the following
procedure:
• Switch on the machine and wait until Windows has been loaded to insert the
USB key. The key will be recognised as “E” drive.
• On the key, open the “BIOS” folder.
• Execute the BIOSPROGRAMMER file.
• From the program, use the browse button to select BIOS version file
M6230000.104 (or greater M6230000.105 ecc.) you’ll find in the same BIOS
folder. Then execute it.
Do not use the PC during the BIOS updating, to avoid any data corruption.
• Reboot the PC.
Pagina 11.1
1. Turn off the machine.

2. Insert the USB key into port 0 (at the bottom, on the right) of the four available on the base of
the machine, as indicated in the figure below.
3. Turn on the machine.

4. The following appears on the display:
5. The user has 10 seconds to select an operation by tapping the corresponding icon on the touch
screen. If no operation is selected at the end of that time, a restore from hard disk is
automatically launched.
Pagina 11.2
11.1.1. FORMATTING PROCEDURE

This procedure should be carried out in cases where the system locks out completely during the
boot stage after the Bios screen, which may be due to:
• a system crash
• damaged hard disk sectors
• inability to restart the operating system from hard disk
At this point, the partitioning and formatting sequence is automatically initiated. The procedure,
which does not require any operator input, recreates the primary and secondary partitions and
formats the hard disk.
At the end, the system automatically restarts and carries out the restore from USB key procedure
described in paragraph: 11.1.3. “System restore from USB key” below.
At the end of the above procedure, perform the touch screen calibration as detailed in
paragraph 8.5. “Touch screen must be calibrated”.
Pagina 11.3
11.1.2. SYSTEM RESTORE FROM HARD DISK

This is a quicker procedure, suitable for cases where the corrupted files affect only the primary
partition which contains the operating system, while the secondary partition remained undamaged.
As noted previously, this is the default procedure automatically launched if the operator does not
make a selection within the 10 second time limit.
Selecting this procedure automatically initiates a restore of the ghost image stored on disk D:,
thereby overwriting only the primary disk C:. All the operator needs to do is tap the "Continue
without marking disk" button on the touch screen, at the system prompt, to allow the procedure to
continue.
At this point the operator must:
• wait for the disk image restore to finish

• turn off the machine
• remove the USB key
• restart the system
If the error message “Image not found” appears, it is necessary to restart the system
and launch the restore from USB key procedure, described in paragraph: 11.1.3.
“System restore from USB key” below.
At the end, carry out the touch screen calibration procedure as described in
Pagina 11.4
11.1.3. SYSTEM RESTORE FROM USB KEY

This procedure should be used in cases where the entire contents of both the primary and secondary
disk partitions need to be restored.
The procedure is almost entirely automatic, and carries out the following operations:
• Restore of the dos.gho image from USB key.
tap the button “Continue without marking disk” on the touch screen to allow the
procedure to continue.
• System restart, with automatic boot from hard disk.

• Copy of the file techno.gho from the USB key to the secondary partition D: of the hard disk.
• Remove the USB key and double-tap on the touch screen when the message prompt
“Remove USB key – double click on touch screen to restart” appears. The system will be
restarted.
• Automatic restore of the Ghost image of Windows XP Embedded.
• The system is restarted, after which the procedure is complete.
If there are problems restoring the Ghost image of Windows XP Embedded, due to
damaged clusters on the hard disk, it is necessary to restart the system and then use
the formatting procedure described in paragraph: 11.1.3. “System restore from USB
key”.
At the end, carry out the touch screen calibration procedure as described in
Pagina 11.5
Pagina 11.6
12. MAINTENANCE
To keep the machine in perfect working order and forestall possible problems it is necessary to
carry out the scheduled maintenance operations described below. The maintenance operations can
essentially be classified according to the frequency with which they need to be performed:
• Weekly maintenance operations;

• Monthly maintenance operations;
• Twice yearly maintenance operations.
The operations require different levels of operator qualification. The following paragraphs describe
the recommended procedures.
12.1. WEEKLY MAINTENANCE OPERATIONS
These operations can be carried out by the machine owner and do not require any
special skills.
The weekly machine maintenance operations consists of simple cleaning of the machine.
For the weekly maintenance operations, proceed as follows:
12.1.1. CLEANING THE FRAME AND PAINTED PARTS

1. Clean the frame and painted parts of the machine using a cloth moistened with neutral (non-
acid) soap.
CAUTION: do not use alcohol, benzene, or chemical products in general.
12.1.2. CLEANING THE COVERING PANELS

1. Clean the covering panels of the machine using a cloth moistened with water.
CAUTION: do not use alcohol, benzene, or chemical products in general.
Pagina 12.1
12.2. MONTHLY MAINTENANCE OPERATIONS
These operations can be carried out by the machine owner and do not require any
special skills.
The monthly machine maintenance operations consists of simple cleaning, lubrication and
checking the state of wear to ensure the correct and safe functioning of the machine.
For the monthly maintenance of the machine, proceed as follows:
12.2.1. CHECK THE CROSS, BARS AND WEIGHT STACK PLATES

1. Check the wear status of the cross bushings and weight stack plates. Repair and/or replace any
worn parts.
2. Check the wear status of the chrome plating of the weight stack bars. Repair and/or replace any
worn parts.
3. Check the wear status of the weight stack bars and weight stack support buffers. Repair and/or
replace any worn parts.
4. Make sure the weight stack bars are firmly fastened. Repair and/or replace any worn parts.
5. Use a paper towel slightly dampened with ethyl alcohol to clean the weight stack bars of the
machine, removing dust and grime.
CAUTION: remove any surface rust spots with a metal scrubber.
6. Lubricate the bars and bushings of the plates and cross using the oil found in the service box.
7. Check the adhesive label indicating the load corresponding to the weight stack plates. Replace
any worn parts.
12.2.2. CHECK THE CABLES

1. Check the wear status of the machine cables, paying special attention to any hardened spots or
cracks in the protective plastic of the cable. Replace any worn parts.
2. Check the passage of the machine cables through pulleys and/or the terminals connected to
handles.
3. Check the tension of the machine cables.
12.2.3. CHECK THE CROSS LIMIT SWITCH

1. Check the wear status of the cross limit switch. Repair and/or replace any worn parts.
2. Check the position of the cross limit switches and make sure they are firmly fastened in place.
12.2.4. CHECKING VARIOUS RUBBER PARTS
These operations apply to handles, frame guards, feet …
1. Check the wear status of the rubber parts used on the machine. Repair and/or replace any worn
parts.
Pagina 12.2
12.3. TWICE-YEARLY MAINTENANCE OPERATIONS
These operations can only be carried out by a qualified technician specifically trained
by Technogym and authorized to carry out machine installation and adjustments, as
well as special maintenance operations or repairs which require special knowledge of
the machine, its operation, safety systems and working procedures.
The Twice yearly maintenance operations involve checking the functioning, wear and tension of the
mechanical components so as to ensure the correct and safe operation of the machine.
For the Twice yearly maintenance of the machine, proceed as follows:
12.3.1. CHECK THE PULLEYS

1. Check the wear status of the pulley grooves. Repair and/or replace any worn parts.
12.3.2. CHECK THE WEIGHT STACK ROD STOPS

1. Check the wear status of the weight stack rod stops. Repair and/or replace any worn parts.
2. Check the position of the weight stack rod stops and make sure they are firmly fastened in place.
12.3.3. REPLACING THE CABLES

1. Replace the machine cables once a year if the machines are used intensively, every 2 years
under normal use.
12.3.4. SCREW AND BOLT CHECK

1. Make sure that the screws and bolts are firmly tightened, especially in the weight stack and seat
adjustment areas, and around moving parts in general. Tighten any that are loose.
12.3.5. CHECKING FOR MECHANISM PLAY

1. Make sure that the machine mechanisms (pulleys assembly) have no play. Repair and/or replace
any worn parts.
12.3.6. CHECKING CROSS ALIGNMENT

1. Do not select any weight, and lift the cross. Make sure that the sinker is properly centered over
the plate hole, and that all plates in the weight stack may be selected without any strain on the
selection knob. Force it to the center by hand.
Pagina 12.3
Pagina 12.4
13. TOOLS TO USE

The following tools are necessary to carry out all disassembly, adjustment and maintenance
operations on the machines:
• 10 mm wrench;
• 17 mm wrench;
• 10 mm ratchet wrench;
• 17 mm ratchet wrench;
• 2 mm Allen T wrench;
• Torque wrench;
• Pear Pliers;
• Cutter.
Pagina 13.1
0SM00323AA-UK
TECHNOGYM S.p.A.
Via G. Perticari, 20
47035 Gambettola (FC)
ITALIA
Tel.: +39-0547-650638
Fax: +39-0547-650150
e-mail: service@technogym.com

Kinesis Circuit Class 2-3 ING

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SERVICE & MAINTENANCE MANUAL

CAREFULLY READ THE INFORMATION CONTAINED IN

The information contained in this document is subject to change without notice.

The Technogym® trademark is property of Technogym S.p.A.

8.5.2. Touch screen second model “HAMPSHIRE” ........................................................................................ 8.8

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

Observation about the operation in progress.

1.3. GENERAL RULES FOR REPAIR PROCEDURES

3. Use special tools where specified.

The tool sizes quoted in this manual are expressed in mm.

2.1. PRODUCT VERSION

2.2. PRODUCT CODES

Characters Description Key to values

For example, a possible product code would be:

Colore plastiche: Non presente

Colore telaio: Titanio

2.3. FRONTAL WOOD PANEL CODE

For example, a possible product code would be:

2.4. MECHANICAL CHARACTERISTICS

2.4.1. BASIC MODULES

Width A 1405mm – 55”

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3.1. 4 MODULES AGAINST THE WALL IN LINE + 2EXTERNAL

(■) = Are also available the following options:

A0000201AA: Set anterior connection panel with towel holder,

3.2. 2 & 2 OPPOSITE MODULES AGAINST WALL

A0000201AA: Set anterior connection panel with towel holder,

3.3. 4 MODULES AGAINST THE WALL IN LINE

A0000201AA: Set anterior connection panel with towel holder,

3.4. 4 MODULES IN LINE AGAINST WALL WITH ANGULAR

(■) = Are also available the following options:

A0000201AA: Set anterior connection panel with towel holder,

3.5. 3 MODULE AGAINST THE WALL IN LINE

(■) = Are also available the following options:

A0000201AA: Set anterior connection panel with towel holder,

3.6. AMBIENT SPECIFICATIONS

3.7. CONFORMITY TO REGULATIONS

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4.1. ROUTING OF THE WEIGHT STACK CABLE

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5.1. USB KEY TO UPDATE THE SW

5.2. ACCESSORIES CABINET FOR KINESIS

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6. INSTALLING AND MOVING THE

6.1. SPECIFICATIONS AND REQUIREMENTS

• The equipment is installed on a level, vibration-free surface with a sufficient capacity to

• The area is not dusty or sandy.

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7.1. DISASSEMBLIG THE CABLE: ALPHA-BETA-GAMMA-

1. Back off the screw (a) and hold the threaded

2. Remove the threaded pin.

3. Back off the 4 screws (b) using a 3mm

To reassemble the cable, follow the disassembly

The routing of the cable through the

7.2. DISASSEMBLIG THE CABLE: OMEGA

7.2.1. REAR CABLE DISASSEMBLY

1. Lift up the first plate (a) of the weight stack

2. Back off the two grub screws of the cable-

To reassemble the rear cable, follow the

7.2.2. REAR CABLE REASSEMBLY

In case of replacing the cable, cut the