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E-mail: katarzyna.lecka@pwr.edu.pl
Abstract
This paper presents an analysis of the impact of the laser annealing process on the wear
resistance and corrosion properties of one of the most commonly used AISI 316 (EN 1.4401)
stainless steels. The samples were irradiated using a common available fiber laser (Yb:glass)
system in an ambient environment. Considering that laser radiation changes the morphology
and physicochemical structure of the surface layer, as well as the mechanical properties,
extensive research has been conducted. Electrochemical tests, accelerated corrosion tests
in neutral salt spray, x-ray photoelectron spectroscopy chemical analysis, microscopic
examination, roughness, as well as friction and wear, were carried out. This study has shown
that by properly controlling the energy density of laser radiation, the corrosion resistance of
the material can be significantly improved. It has also shown that layers coated with laser-
induced oxides are more resistant to wear than the reference samples.
Keywords: laser-induced oxidation, laser annealing, stainless steel, AISI 316 (EN 1.4401),
abrasion resistance, corrosion, fiber laser
No. FA [J cm−2] V [mm s−1] No. FA [J cm−2] V [mm s−1] P [W] PRR [kHz] h [µm]
1 10 1981 9 90 220 4.4 80 10
2 20 990 10 100 198
3 30 660 11 150 132
4 40 495 12 200 99
5 50 396 13 250 79
6 60 330 14 300 66
7 70 283 15 350 57
8 80 248 16 400 50
resistance. Moreover, they show a correlation between fer- Si = 1%max, C = 0.008%max) with a dimension of 20 × 20 mm
rite, oxide and their corrosion properties [9]. The study has and a thicknesses of 1 mm. Samples were irradiated over a
also shown that the laser process enables the active dissolu- 15 × 15 mm surface. The plates were pre-coated with an anti-
tion of the stainless steel, and decreases the pitting potential scratch, polymer foil, which was removed before the experi-
by around 200 mV and the repassivation potential by 250 mV ment. Before the laser treatment process, samples had also
[10]. Lawrence et al have indicated that the oxide cracking been washed in an ultrasonic cleaner filled with isopropyl
can be gradually reduced by reducing the oxide thickness by alcohol and were compressed helium-dried.
up to <100 nm [3].
Despite the fact that extensive past research has concerned
2.2. Laser setup
itself with various aspects of laser processing, including,
among others, the morphology [9, 10], chemical and phase Experiments were conducted using an Ytterbium (Yb3+:glass)
composition [11–13], hardness [3, 14], tribological and cor- fiber laser (1062 nm) with an maximum average output power
rosion properties [3, 4, 9, 13, 15–17], there is still a lack of of about 25 W, a beam quality factor M2 ⩽ 1.2, a constant
complete information on wear behavior and corrosion resist pulse duration of about τ = 230 ns and a pulse repetition rate
ance of the laser modified surface of AISI 316 stainless steel. PRR within the range of 20–80 kHz (IPG, YLP series). The
AISI 316 (EN 1.4401, X5CrNiMo17-12-2) stainless steel laser system was equipped with a galvanometer-based optical
and its alloys—due to its superior corrosion and oxidation scanner. The laser beam was focused on the target through
resistance, good mechanical properties and fabricability—has a 160 mm focal length F-Theta lens (LIONS type 4401-305-
applications in many sectors of industry. It is commonly used 000-21). The beam diameter 2ω0 at the focal point was approx-
in biomedical, engineering, pharmaceutical, and chemical imately 40 µm. In order to stabilize the initial temperature of
applications, for example. The molybdenum makes the steel the substrate at 20 ± 0.1 °C, a thermoelectric cooler and a
more resistant to pitting and crevice corrosion in chloride-con- temperature controller (ILX Lightwave type LDT-5525) were
taminated media, sea water, and acetic acid vapors. The lower used. The samples were marked in an ambient environment.
rate of general corrosion in mildly corrosive environments In this research, during the annealing process, the laser
gives the steel good atmospheric corrosion resistance in pol- energy density (the accumulated fluence) was changed. For all
luted marine atmospheres. Due to the fact that stainless steel the investigated cases, the same pulse repetition rate (80 kHz),
contains elements such as Cu or Cr, which are dissolved dur- and a constant value of optical power (4.4 W), as well as the
ing corrosion and can be incorporated into the corrosion layer, constant value of the hatching distance (10 µm) was used.
significant changes in corrosion behavior can be expected Selected values of the accumulated fluence FA for this experi-
[18]. The chemical composition of AISI 304 and AISI 316 is ment are shown in table 1.
slightly different, however their uses are completely different. The maximum accumulated laser fluence (in the central
For this reason, the authors decided to conduct extended stud- point of one process line) was defined as [20]:
ies in reference to AISI 304 stainless steel [19]. √
The main objective of this work is to shed light on the unu- 2 2P J
(1) FA = ,
sual wear and corrosion behavior of AISI 316 stainless steel πω0 V cm2
after laser-induced annealing at a certain laser energy density, where P is the average laser power, ω0 is the radius of the
which may exert a significant impact on various applications laser beam at the focal point, and V is the scanning speed of
such as biomedical, air, maritime and decoration industries. the sample.
The study was also carried out for a reference plate that was
not irradiated (this sample was labeled as ‘Ref’ or ‘0 J cm−2’).
2. Materials and methods
This research was performed on a commonly used stainless The measurement was conducted using an electrochemical
steel AISI 316 (2B cold rolled sheets with chemical com- glass cell (Atlas SollichNDS-50/10/60) consisting of three
position: Cr = 17%, Ni = 12%, Mo = 2.5%, Mn = 2%max, electrodes: a working electrode—a test specimen of steel
2
Laser Phys. 28 (2018) 096005 K M Łęcka et al
3
Laser Phys. 28 (2018) 096005 K M Łęcka et al
a) 4.5 b) 0.30
NaCl
NaCl
4.0
0.25
3.5
3.0 0.20
J [µA/cm2]
R [MΩ·cm2]
2.5
0.15
2.0
1.5 0.10
1.0
0.05
0.5
0.0 0.00
Ref 100 200 300 400 Ref 100 200 300 400
FA [J/cm2] FA [J/cm2]
Figure 2. Electrochemical measurements: (a) the polarization resistance Rp and (b) corrosion current density J as a function of laser energy
density (accumulated fluence) FA, taken in the neutral (3% NaCl, pH = 7) environment.
Figure 3. Microscope photos of samples after treatment in a brine chamber for different accumulated laser fluence values and for five
periods of exposure.
(Vsmax = 5 mm s−1) in both directions. Running time in each parameter that illustrates the corrosivity of the material in the
direction was 0.4 s, and the friction node load was FN = 2 N. best way—in the low accumulated fluence range (20–70 J
The tests were carried out under conditions of technically dry cm−2) can be observed (figure 2(a)). Moreover, in this range
friction. The friction coefficient μ was calculated based on the of accumulated laser fluence, a simultaneous decrease in cor-
average friction force FT. The value of wear was the average rosion current density, which indicates the intensity of the pro-
width of the wear track on the steel sample measured using the cess, was recorded (figure 2(b)). It indicates that the sample
microscope after the test. is more resistant to corrosion. For the higher density of laser
energy (>70 J cm−2), the corrosive properties deteriorated
3. Results and discussion with a tendency to oscillate the value of both polarization
resistance and corrosion current density (figure 2). Similar to
One of the most relevant parameters that determines the use- our previous work [19], a significant increase in corrosion cur
fulness of laser marking in specific applications is the mat rent density, for the higher accumulated laser fluence > 250
erial’s corrosion resistance. Electrochemical measurements J cm−2 is observed (figure 2(b)). An accelerated corrosion
were performed in a 3% sodium chloride (NaCl) solution. resistance test performed for exposure in saline mist with a
A significant increase in the polarization resistance Rp—the 3% NaCl solution visually confirms the trends observed in
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Laser Phys. 28 (2018) 096005 K M Łęcka et al
a) b) c)
Cr 2p Mn 2p Fe 2p Fe metal (2p3/2) 707 eV
MnO2 (2p3/2) 642 eV
Cr2O3 Fe2O3 (2p3/2) 711 eV
(2p3/2)
577 eV MnO2 (2p1/2) 653 eV
Cr2O3 (2p1/2) 30 J/cm2
587 eV
50 J/cm2
30 J/cm2
30 J/cm2
Intensity / [arb. units]
300 J/cm2
200 J/cm2 200 J/cm2
REF
300 J/cm2 300 J/cm2
REF
REF.
Fe3+ (2p3/2) Sat. 719 eV
Cr2O3 (2p3/2) 579 eV Fe3O4 (2p3/2) 709 eV
605 595 585 575 565 675 665 655 645 635 625 755 735 715 695
Binding energy [eV] Binding energy [eV] Binding energy [eV]
Figure 4. The change in the XPS photoemission spectra lines of the: (a) Cr 2p, (b) Mn 2p, (c) Fe 2p as a function of the accumulated laser
fluence.
a) b)
12 5
Fe Cr Mn
10
4
8
C. norm. [at.%]
3
6
Cr/Fe
2
4
1
2
0 0
Ref 30 50 70 90 100 200 300 Ref 30 50 70 90 100 200 300
FA [J/cm2] FA [J/cm2]
Figure 5. Atomic concentration of: (a) Fe, Cr, and Mn, (b) the Cr/Fe ratio as a function of the accumulated laser fluence.
electrochemical studies. For each of the examined exposure surface of AISI 316 stainless steel. This is due to the stronger
times (6–96 h), the first signs of corrosion were observed for affinity of chromium to oxygen (thermodynamic preference—
the accumulated laser fluence of 150 J cm−2 (figure 3). the highest negative free energy ΔG0 among the agents occur-
Furthermore, the corrosion intensity increases with the ring in the substrate) or the MnCr2O3 spinel [5, 6, 25]. The
laser fluence. A similar correlation between a reduction in the chromium oxide α-Cr2O3 formed on the surface of stainless
pitting corrosion and surface roughness and microcracks and steel is an effective passivation layer in normal conditions of
thus an increase in the current density, has also been observed usage (low humidity, temperature and concentration of chlo-
by Krawczyk et al [22]. ral ions). The concentration of Cr2O3 (intensity of bands 2p1/2
As is commonly known, the corrosion resistance of a 587 eV and 2p3/2 577 eV) decreases with the increasing density
material is a function of the chemical composition and rough- of laser energy. For higher values of accumulated laser fluence
ness (geometry) of a sample’s surface. In order to assess the (F > 200 J cm−2), the appearance of an additional maximum
elemental composition of the tested samples, XPS was used. in the chromium spectrum is visible—it seems that it could
Selected photoemission spectra for three main elements in the probably come from CrO3 (2p3/2 579 eV). An increase in laser
form of Fe 2p, Cr 2p and Mn 2p lines, versus the density of fluence leads to the diffusion of iron through a thin layer of
laser energy, are presented in figure 4. The observed changes Cr2O3. As a result, this contributes to the formation of mainly
are similar to those obtained with AISI 304 stainless steel [19]. the iron oxide Fe2O3 on the surface, whereas the original layer
Low densities of laser energy allow the creation of a thin pas- of Cr2O3, which lies deeper (figure 4(c)).
sive layer, composed mainly of chromium oxide Cr2O3 (figure In the process of laser annealing steel surfaces, the con-
4(a)). In addition, small amounts of manganese oxide MnO2 centration of elements is clearly dependent on the applied
(2p3/2 642 eV) [23, 24] can also be noticed (figure 4(b)) on the accumulated laser fluence (figure 5(a)). As in previous work
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Laser Phys. 28 (2018) 096005 K M Łęcka et al
Figure 6. Microscopic images of oxide layers (Keyence VHX-5000) created on the surface of AISI 316 stainless steel with laser radiation:
(a) 30, (b) 50, (c) 70, (d) 100, (e) 150, (f) 200, (g) 250, (h) 300, (i) 350 and (j) 400 J cm−2.
Figure 7. Microscopic images of oxide layers (Zeiss EVO MA 24) created on the surface of AISI 316 stainless steel with laser radiation:
(a) 30, (b) 50, (c) 70, (d) 100, (e) 150, (f) 200, (g) 250, (h) 300, (i) 350, (j) 400 J cm−2.
[19], for low accumulated laser fluence (F < 100 J cm−2), gradients can initiate e.g. crack occurrence, ferrite formation
the ratio of the Cr/Fe is much higher (Cr:Fe ratio 1) than or residual stresses [9]. In this process, we can distinguish two
for the reference sample (figure 5(b)). It is very important to sources of heterogeneity; point-by-point irradiation and a line-
note that one can see the main trend line of the polarization by-line irradiation scheme. Both of these effects are visible in
resistance—shown in figure 2(a)—reflects the Cr/Fe ratio. the pictures as the boundaries between the individual exposed
Thus, the Cr/Fe ratio seems to be one of the main factors (and areas. For low accumulated laser fluence, the point-to-point
simultaneously major in the low accumulated fluence range) boundaries, as well as the line-to-line, look similar. For larger
affecting the corrosion properties of stainless steel in the laser fluencies (⩾50 J cm−2—figure 6(b); for SEM analysis 70 J
annealing process. cm−2—figure 7(c)), the boundaries corresponding to the over-
It is known that the corrosion is not determined only by lap of individual lines begin to dominate.
chemistry but also by the surface morphology. The morph Despite these low values of laser energy density, the
ology of the oxide layers prepared with the use of the laser oxide layer is relatively homogeneous (figures 7(a) and (b)).
annealing process in the wide range of accumulated fluence Above the accumulated fluence of 100 J cm−2, microcracks
(30–400 J cm−2) was evaluated using both the Keyence digital appear. Lawrence et al have shown that the surface cracking is
microscope (figure 6) and the Zeiss EVO MA 24 SEM micro- observed on oxides with thicknesses greater than 100 nm [14].
scope (figure 7). Due to the high-temperature gradients and The oxide layers formed in the laser process crack while cool-
the lack of isothermicity within the substrate, the laser pro- ing down, forming irregular agglomerates averaging 2 ÷ 5 µm
cess in the beam scanning mode does not allow the produc- in size. The cause for this is the high speed of cooling down
tion of homogeneous coatings, which is in line with the study by the oxide layer being formed and the residual stress result-
by Švantner et al. They also noticed that high-temperature ing from the raster method of scanning of sample as well as a
6
Laser Phys. 28 (2018) 096005 K M Łęcka et al
a) b)
0.30 3.0
Rt_max Rz
2.5
0.25
2.0
0.20 1.5
Ra [µm]
R [µm]
1.0
0.15
0.5
0.10 0.0
Ref 30 50 70 90 100 150 200 250 300 350 400 Ref 30 50 70 90 100 150 200 250 300 350 400
FA [J/cm2] FA [J/cm2]
Figure 8. The roughness (a) Ra, (b) Rtmax and Rz, as a function of accumulated laser fluence.
a) b)
0.25 250
230
210
0.20
190
170
Zl [um]
0.15 150
µ [-]
130
110
0.10
90
70
0.05 50
Ref 50 100 150 200 250 300 350 400 Ref 50 100 150 200 250 300 350 400
FA [J/cm2] FA [J/cm2]
Figure 9. (a) The coefficient of friction and (b) the track width versus laser energy density.
different thermal linear expandability of the substrate and the The last set of tests were the measurement of the coeffi-
oxide layer formed. Surface cracks seem to be an ideal place cient of friction and the wear of the coating using a recipro-
to start pitting corrosion. cating motion. As can be seen in figure 9(a), for each case
The very interesting effect of the above changes are being exposed by a laser, the coefficient of friction is about
reflected in the profilometric analysis (roughness meas- twice as low as for the reference sample. In addition, for each
urements). In the range of low accumulated laser fluences exposed sample, the track width decreases (relatively to the
(F < 100 J cm−2), both Ra and Rz slightly decrease in relation reference sample), which means the susceptibility for abrasive
to the reference sample. For higher laser fluence, the values of wear significantly decreases (figure 9(b)). For the laser accu-
roughness parameters increase rapidly (with some tendency to mulated fluence F = 100 and F = 300 J cm−2, the track width
fluctuations that is directly related to the changes observed in ZI is < 40% lower compared to the reference sample.
electrochemical studies; figure 2(a), figure 8). The roughness
decrease after the formation of these oxide layers by means of
a fiber laser was also observed in the ST20 steel [26]. 4. Conclusions
The effect of surface smoothing for low values of accu-
mulated laser fluence results directly from the fact that the This paper presents a results analysis of the impact of laser
formation of the oxide layer averages the micro inhomoge- thermal treatment of the surface of stainless steel in the
neities. The significant pitch of the roughness value corre- atmospheric environment on its corrosion resistance, sur-
sponds to the case in which the layer begins to crack—150 face morphology and wear resistance. Similarly to our pre-
J cm−2. Further fluctuations in roughness are the effect of vious work on AISI 304 steel [19], we have confirmed that
competition between the layer’s micro-crack formation and by properly controlling the energy density of laser radiation,
its re-melting. Each of these processes dominates locally at a the corrosion resistance of the material can be significantly
different moment. What is particularly important, for higher improved. Analysis of the chemical composition indicates that
accumulated fluences (>100 J cm−2), polarization resistance this favorable trend corresponds to an increase in the ratio of
decreases when the roughness increases and vice versa (com- chromium to iron in the surface layer. The main trend line
pare figures 2(a) and 8(a)). of polarization resistance is almost identical to the Cr/Fe
7
Laser Phys. 28 (2018) 096005 K M Łęcka et al
ratio curve. Significantly, the visible differences between the 2017 Composition analysis of oxide films formed on tita-
considered curves directly indicate the corrosion processes nium surface under pulsed laser action by method of chemi-
cal thermodynamics Laser Phys. 27 046001
caused by the surface morphology. It has also been shown that
[12] Veiko V P, Slobodov A A and Odintsova G V 2013 Availabil-
layers coated with laser-induced oxides are more resistant to ity of methods of chemical thermodynamics and kinetics for
wear than the reference sample. The main disadvantages of the analysis of chemical transformations on metal surfaces
the laser process under consideration are the heterogeneity of under pulsed laser action Laser Phys. 23 66001
the produced coatings resulting from the quasi-point interac- [13] Westin E M, Laakso P, Olivier J and Penttila R 2009 Effect of
tion of the laser beam and, for higher accumulated fluence val- laser color marking on the corrosion performance of stain-
less steel 28th Int. Congress on Applications of Lasers and
ues, microcracks responsible for crevice or pitting corrosion. Electro-Optics (ICALEO) vol 102 1245–50
[14] Martinez J M V, Pedemonte F J B, Galvin M B, Gomez J S
and Barcena M M 2017 Sliding wear behavior of UNS
Acknowledgments R56400 titanium alloy samples thermally oxidized by laser
Materials 10 830
The research was supported by the statutory funds No. [15] O’Hana S, Pinkerton A J, Shoba K, Gale A W and Li L 2008
Laser surface colouring of titanium for contemporary jewel-
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[16] Vazquez-Martinez J M, Salguero J, Botana F J, Gomez-
Parra A, Fernandez-Vidal S R and Marcos M 2014 Tribo-
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