ATEX - (DDW-) MT - Operating Instructions (Rev. 2.0.1 - June 2016)

Pos : 1 /Allgemei n/ATEX ( Standar d-Modul e)/(CD) D ec kblatt - ATEX-Ausführung @ 21\mod_1464176558716_41.
doc m @ 239472 @ @ 1
Pos : 2 /D osi ergeräte/D ec kblatt/(CD) D ec kblatt D okID _445 - MT V1 @ 21\mod_1463997302997_0.doc m @ 238632 @ @ 1
ATEX execution
Supplementary information in the technical
description “The ATEX execution“ has to be
observed!
OPERATING INSTRUCTIONS
(DDW-) MT
Save this document for future reference
Pos : 4 /Allgemei n/Spezi elleM odule (Forts etzung, Leerz eile us w.)/--------------------- Seitenumbruc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
Pos : 5.1 /Allgemei n/Impressum/(CD) Impr ess um - T eil 1 (Betriebs anl eitung) @ 17\mod_1455199186473_41.doc m @ 212570 @ @ 1
Imprint
Device assignment
Device names: (DDW-) MT
Device variant: ATEX
Document
Document status: Original
Type of document: Operating instructions
File designation: e2120445
Document ID: 445
Revision: 2.0.1
Date: 16-06-20
Editor: Brabender Technologie GmbH & Co. KG
Copyright: © 2016, Brabender Technologie GmbH & Co. KG
Pos : 5.2 /Allgemei n/Impressum/(CD) Impr ess um - T eil 2 (Sc hutz ver mer k gemäß DIN EN 16016) @ 17\mod_1455200027460_41.doc m @ 212628 @ @ 1
Copyright (according to DIN EN ISO 16016)

No part of this document may be reproduced, transmitted, sold or disclosed
without prior permission. In the event of contraventions, compensation for
damages will be claimed. All rights reserved with regard to patent claims or
submission of design or utility patent.
Pos : 5.3 /Allgemei n/Impressum/(CD) Impr ess um - T eil 3 (Bestandteil des Gerätes) @ 17\mod_1455200143059_41.doc m @ 212656 @ @ 1
Save this document for future reference

The document is an integral part of the device stated above. It has to be saved
completely, ready to hand and close to the device for future reference.
Pos : 5.4 /Allgemei n/Spezi elleM odule (Forts etz ung, Leerzeil e us w.)/--------------------- Seitenumbruc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
2 Safety ©Operating instructions (DDW-) MT

Pos : 5.5 /Allgemei n/Impressum/(CD) Impr ess um - T eil 4 (Inhalts verz eichnis) @ 17\mod_1455200241435_41.doc m @ 212684 @ @ 1
Table of contents
Imprint ........................................................................................................ 2
1. Safety ................................................................................................... 5
Use of the device.......................................................................................... 6
Safety instructions........................................................................................ 8
Specifications for the operating licence of the device.......................... 8
Qualification of the operating personnel ............................................. 8
Dangerous contact voltages on the device ........................................... 8
Disconnection of the device ................................................................. 9
Discharge of residual energy storages .................................................. 9
Earthing of the device ........................................................................... 9
Sound level............................................................................................ 9
Sharp-edged components................................................................... 10
Warnings on the device ...................................................................... 10
Residual dangers ........................................................................................ 11
2. The description of the device .............................................................. 13
Description of the construction of the device ........................................... 14
Component groups of the device............................................................... 16
The hopper.......................................................................................... 16
Feeding organ and feed drive ............................................................. 18
The weighing of the device ................................................................. 21
Technical data ............................................................................................ 24
3. Mounting ........................................................................................... 25
Mounting instructions................................................................................ 26
Place of the installation.............................................................................. 27
Mounting work........................................................................................... 28
Installation on site .............................................................................. 28
Connection inlet/outlet ...................................................................... 28
Electrical mounting work ........................................................................... 29
4. Commissioning ................................................................................... 36
Notes on commissioning ............................................................................ 37
Process of commissioning .......................................................................... 38
Step 1: Tests on the device ............................................................ 38
Step 2: Connection of supply media .............................................. 38
Step 3: Verification of the sense of rotation ................................. 38
Step 4: Verification and adjustment of the weighing .................... 39
Step 5: Determination of the feed rate ......................................... 41
Product feeding .......................................................................................... 43
Step 6: Adaptation of the feed rate............................................... 45
©Operating instructions (DDW-) MT Safety 3

5. Decommissioning................................................................................ 46
6. Alarm cut-outs .................................................................................... 47
Causes of malfunction ................................................................................ 48
7. Maintenance ...................................................................................... 50
Notes on carrying out maintenance .......................................................... 51
List of components ..................................................................................... 52
Care and inspection ................................................................................... 54
Cleaning of the device ................................................................................ 56
Specifications for cleaning .................................................................. 56
Description of the cleaning processes ................................................ 57
Assembly/disassembly of individual components ..................................... 59
Disassembly twin screw ...................................................................... 59
Assembly twin screw .......................................................................... 60
Disassembly of the agitator ................................................................ 61
Assembly of the agitator ..................................................................... 61
Exchange of shaft sealing rings ........................................................... 62
8. Storage and disposal ........................................................................... 63
Storage of the device, of individual assemblies ......................................... 64
Disposal of the device, of individual components ..................................... 65
Index ......................................................................................................... 66

Pos : 7 /Allgemei n/Ü bers chriften Sicherheit/(CD) Ü berschrift 1 - Sicherheit @ 17\mod_1455200510026_41.doc m @ 212740 @ 1 @ 1
1. Safety
Pos : 8 /D osi ergeräte/Sicher heit/(CD) 1. Seite - Inhal t Si cherheit @ 17\mod_1455200636780_41.doc m @ 212768 @ @ 1
This chapter describes the use of the device and the safety instructions for the
use of the device.
Content of the chapter “safety”:

Subject Page
Use of the device 6
Safety instructions 8
Residual danger 11

Pos : 10 /Allgemein/Übersc hriften Sic herheit/(CD) Ü bersc hrift 2 - Die Verwendung des Ger ätes @ 17\mod_1455201556748_41.doc m @ 212796 @ 2 @ 1
Use of the device
Pos : 11 /D osierger äte/Sic herheit/D okID _445 - (DD W-) MT/Ver wendung - Besti mmungsgemäß e Ver wendung MT-S @ 1\mod_1336566150550_41.doc m @ 46271 @ @ 1
Intended purpose The “MT-S (MiniTwin)“ is a feeder for the feeding of bulk solids that can be fed
by means of a twin screw (feeding device) and a trough agitator. Due to its
construction size the MT is employed for applications where small or very
small product quantities have to be fed. The product is filled into the hopper,
from there it is conveyed into the agitator trough, where an agitator rotates
vertically. The agitator permits an improved and more even filling ratio of the
twin screw. The rotating twin screw transports the product to the outlet of the
device from where it falls freely into the downstream equipment. The twin
screw is driven by a drive motor (= feed drive). The working point of the
device, the feed rate (= product quantity/unit of time) is adjusted by means of
the determination of the speed of the feed drive.
Pos : 12 /D osierger äte/Sic herheit/Ver wendung - Geeignete Produkte für Schnec ke+Rühr wer k @ 2\mod_1348033005803_41.doc m @ 62787 @ @ 1
Appropriate products Bulk solids (no liquids) with the following product characteristics are
appropriate for being discharged/fed with the device:
• Suitable size of product particles
• Appropriate flowability
• Free from contamination, foreign bodies etc.
• No ignition capability due to friction or strokes
• No explosive characteristics
• No change of the product characteristics due to
- the feeding operation
- the operation of an agitator
• No inadmissibly high wear of the machine parts in contact with the
product
Pos : 14 /D osierger äte/Sic herheit/(CD) Ver wendung - Vorgaben für den Eins atz bereic h ATEX @ 22\mod_1465969446503_41.doc m @ 241313 @ @ 1
Specifications The standard dimensioning of the device requires the following environmental
for the use and operating data for the field of application:
Temperature: 0°C to +40°C

Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
Pos : 15 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abs chnittforts etzung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1

Use of the device, continuation
Pos : 16 /D osierger äte/Sic herheit/Ver wendung - Benötigte Baugruppen für den Betrieb @ 1\mod_1336986445173_41.doc m @ 47422 @ @ 1
Required component Electrical assemblies are required for the following control functions (minimum
groups for the operation requirement):
• Start/stop of the operation of the device
• Determination of the working point of the device (= speed setting)
Pos : 17 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/- -----> Leerz eile (F or mat: T ext) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 18 /D osierger äte/Sic herheit/(CD) Ver wendung - Benötigte Baugruppen für den Betri eb (Er wei ter ung Ver wi egung @ 17\mod_1455203361213_41.doc m @ 212937 @ @ 1
Advanced demands during weighing

The weighing of the device requires other or additional assemblies for its
operation:
• An additional evaluation unit is required, if the weighing is employed as
filling level monitoring.
• A feeding controller type Congrav® or a system with comparable functions
is required for the operation of a loss-in-weight feeder (“DDW-…”).
Pos : 19 /D osierger äte/Sic herheit/(CD) Ver wendung - Anpass ung an den kundensei tigen Ei nsatz ber eich @ 17\mod_1455203480864_41.doc m @ 212965 @ @ 1
Adaptation to the The device is dimensioned according to the application conditions known
application on site when awarding the contract. They result from the customer’s indications
concerning
• the products employed and their characteristics,
• the environmental and operating conditions,
• the desired feed rate range.
Adaptations to the field of application on site are listed in the order

confirmation and are a component of the intended use of the device.
Modification of the field of application on site

If the field of application on site is changed, a new release of the operation by
the manufacturer is required.
Pos : 20 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/--------------------- Seitenumbr uc h -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1

Pos : 21.1 /Allgemein/Übersc hriften Sic her heit/(CD) Ü bersc hrift 2 - Sic her hei tshi nweise @ 17\mod_1455203572470_41.doc m @ 212993 @ 2 @ 1
Safety instructions
Pos : 21.2 /Dosierger äte/Sic herheit/(CD) Sicherheit - Vorgaben für die Betriebs erlaubnis des Ger ätes @ 17\mod_1455203696103_41.doc m @ 213021 @ 3 @ 1
Specifications for the operating licence of the device

Any operation shall be permitted only if the following specifications have been
complied with:
• The indications on the operating instruction have been complied with.
• Mounting, commissioning have been carried out correctly.
• The device must only be used for its intended purpose.
• The device is maintained regularly.
• For necessary repairs original spare parts of the manufacturer or spare
parts with identical technical characteristics have to be employed (has to
be enabled by the manufacturer).
Pos : 21.3 /Dosierger äte/Sic herheit/(CD) Sicherheit - Qualifi kati on Bedienpers onal @ 17\mod_1455203777210_41.doc m @ 213049 @ 3 @ 1
Qualification of the operating personnel

The following qualifications are required for the operating personnel:
• Trained on the device and its operation
• Authorised to carry out the required operations
• Knowledge of the regulations concerning the operator protection
• Knowledge of the actual operating conditions as far as the device and its
environment are concerned
Pos : 21.4 /Dosierger äte/Sic herheit/(CD) Sicherheit - Berührungsgefährliche Spannungen am Ger ät @ 17\mod_1455203864743_41.docm @ 213077 @ 3 @ 1
Dangerous contact voltages on the device

Dangerous contact voltages are required for the operation of the device. The
following specifications have to be respected for the protection of the
operating personnel:
• The device must not be operated with freely accessible terminals.
• Before commencing any work on the electrical connections, you must first
disconnect the device from the mains.
• The device must not be operated with damaged electrical components.
Damaged component groups have to be repaired or exchanged immediately.
Pos : 21.5 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeile us w.)/(CD) -----> Absc hnittforts etzung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.docm @ 212909 @ @ 1

Safety instructions, continuation
Pos : 21.6 /Dosierger äte/Sic herheit/(CD) Sicherheit - Definiti on Freisc halten @ 17\mod_1455203984960_41.docm @ 213105 @ 3 @ 1
Disconnection of the device

Below you will find the term "disconnection". "Disconnection" means:
• Disconnect the device from all supply media.
Definition! • Protection against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to sufficient dwell
times).
Pos : 21.7 /Dosierger äte/Sic herheit/(CD) Sicherheit - Entl eer ung von R estenergies peic her @ 17\mod_1455204057736_41.doc m @ 213133 @ 3 @ 1
Discharge of residual energy storages

Depending on the execution different storages of residual energy may be
mounted to the device. The table lists measures for the discharge of energy
storages:
Type Component (example) Measure
Electric Condenser, coil Observe the discharge time
Mechanic Spring Relieving
Pneumatic Compressed air line Deaeration
Thermic Dissipator, surface Observe the cooling time
Pos : 21.8 /Dosierger äte/Sic herheit/(CD) Sicherheit - Er dung des Gerätes @ 17\mod_1455204453440_41.doc m @ 213161 @ 3 @ 1
Earthing of the device

The device must only be operated with a correct earthing. The main earth
connection point is connected to the equipotential bonding on site in a
standard-compliant manner. Earth connections between the device and
Marking of the main earth assembled components that have been mounted in our works must not be
connection point interrupted or removed on site.
Pos : 21.9 /Dosierger äte/Sic herheit/(CD) Sicherheit - Geräusc hpegel @ 17\mod_1455204522675_41.doc m @ 213189 @ 3 @ 1
Sound level
The sound level of the device is < 70dB (acc. to DIN45635)
Pos : 21.10 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Ü berschrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1

Safety instructions, continuation
Pos : 21.11 /D osi ergeräte/Sic her hei t/Sic herheit - Sc harfkantige Bauteil e (Doppel- Schnec ke+Rühr wer k) @ 1\mod_1336985647368_41.doc m @ 47395 @ 3 @ 1
Sharp-edged components
The device has sharp-edged components that present a danger of injury (cuts)
even if the drive is not on:
• the vertically rotating agitator
• the twin screw
Pos : 21.12 /D osi ergeräte/Sic her hei t/(CD) Sic herheit - Warnhinweis e am Gerät @ 17\mod_1455204870282_41.doc m @ 213273 @ 3 @ 1
Warnings on the device

Sources of danger are marked by the standardised warning symbols on the
device. Additionally the following warning symbols are employed:
Before the start of any work the device has to be disconnected from the mains
and protected against unauthorised reconnection.
In case of non-respect there is a considerable danger of injuries caused by
Disconnect the device
dangerous voltages.
from the mains
Marks the allowed sense of rotation for the drive motor.

Allowed sense of In case of non-respect the rotating component groups risk to be torn out of
rotation their fastening during the operation.
Pos : 21.13 /D osi ergeräte/Sic her hei t/D okID _445 - (DD W-) MT/(CD) Sic herheit - Warnhinweis e am Gerät R ühr wer k @ 17\mod_1455204944883_41.doc m @ 213301 @ @ 1
Do not put arms/fingers into the rotating agitator and use long-shafted gloves
during work on the agitator at standstill.
In case of non-respect there is a considerable danger of injuries caused by the
sharp-edged agitator.
from the mains

Pos : 23.1 /Allgemein/Übersc hriften Sic her heit/(CD) Ü bersc hrift 2 - Res tgefahren @ 17\mod_1455205045090_41.doc m @ 213329 @ 2 @ 1
Residual dangers
Pos : 23.2 /Dosierger äte/Sic herheit/(CD) R estg efahr - Einl eitung @ 1\mod_1336654135295_41.doc m @ 46625 @ @ 1
This paragraph describes the possible dangers that might occur in an

admissible field of application and that might be caused by external influences,
e.g. carelessness or connections to equipment on site.
Pos : 23.3 /Dosierger äte/Sic herheit/D okID _445 - (DD W-) MT/(CD) R estg efahr - kl eine Baugröß e @ 21\mod_1463998244165_41.doc m @ 238713 @ @ 1
Small construction size Danger: Small construction size

Effects: • Underestimation of danger (e.g. agitator)
• Neglect of protective measures
• Damage of component groups caused by using too
much force
Measures: • Be sure to observe and comply with the defaults.
• Circumspection/special care must be taken when
working on the device
Pos : 23.4 /Dosierger äte/Sic herheit/(CD) R estg efahr - Fr emdkör per @ 17\mod_1455205235164_41.doc m @ 213357 @ @ 1
Foreign bodies Danger: Foreign bodies in the product area of the device
Effects: • Operational failures
• Damage of the device
Measures: • Employ clean product
• Circumspection/special care must be taken when
working on the device
Pos : 23.5 /Dosierger äte/Sic herheit/(CD) R estg efahr - Produkts tau @ 18\mod_1455205397540_41.doc m @ 213385 @ @ 1
Product jam Danger: No free product flow

Measures: • The free product flow into the device and out of the
device has to be guaranteed
• Stop the operation of the device if connected
equipment on site is troubled
Pos : 23.6 /Dosierger äte/Sic herheit/(CD) R estg efahr - Produktwechsel @ 18\mod_1455205503188_41.doc m @ 213413 @ @ 1
Product change Danger: Wrong equipment of the device

Measures: • Operation only with approved products
• Management of product/device equipment
• Conversion has to be carried out completely/with
special care
Pos : 23.7 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeile us w.)/(CD) -----> Absc hnittforts etzung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.docm @ 212909 @ @ 1

Residual dangers, continuation
Pos : 23.8 /Dosierger äte/Sic herheit/(CD) R estg efahr - Sc hnelllös bare Ver bindung en mi t Sicherheitss chalter @ 21\mod_1463474929149_41.doc m @ 237242 @ @ 1
Optional quick release When using quick release fastenings for the fastening of a component the
fastenings position of this component has to be monitored by a safety switch, if the
disassembly/the opening of the component causes a hazard for the operating
personnel by opening of the component (e.g. by freely rotating components).
During the disassembly/opening of the component the operating release of
the device is locked by means of the safety switch (electric interlocking chain)
and thus prevents the hazard. The safety switch detects/monitors
• the allowed mounting position of the component,
• but not the correct mounting of the connection.
Danger: Wrong understanding of security of the operating

personnel
Effects: Improper use
Measures: Train the operating personnel. Quick release fastenings
always have to be mounted correctly. I.e.:
• tighten with sufficient attraction force.
• always tighten completely (all connections).

Pos : 25 /Allgemein/Übersc hriften Gerätebeschr eibung/(CD) Überschrift 1 - Di e Besc hrei bung des Gerätes @ 18\mod_1455205787572_41.doc m @ 213469 @ 1 @ 1
2. The description of the device
Pos : 26 /D osierger äte/Gerätebesc hrei bung/(CD) 1. Seite - Inhalt Ger ätebesc hrei bung @ 18\mod_1455205992968_41.doc m @ 213497 @ @ 1
This chapter describes the construction and the function of the device and of
individual component groups.
Content of the chapter “device descriptions”:

Subject Page
Construction of the device 14
Component groups of the device 16
Technical data 24
©Operating instructions (DDW-) MT The description of the device 13

Pos : 28 /Allgemein/Übersc hriften Gerätebeschr eibung/(CD) Überschrift 2 - Bes chr eibung des Ger äteaufbaus @ 18\mod_1455259270003_41.doc m @ 213534 @ 2 @ 1
Description of the construction of the device
Pos : 29 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V2, V4/Aufbau - Hi nweis Motor außer hal b ATEX @ 9\mod_1400152209046_41.doc m @ 131728 @ @ 1
Design of the drive motor

The design of the drive motor is a function of the ATEX category of the device.
The drive motor illustrated here is only employed, if no ATEX environment
exists outside of the device and the drive motor is thus operated outside the
ATEX environment.
Pos : 30 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/Aufbau - Abbil dung @ 9\mod_1399884329227_41.doc m @ 130356 @ @ 1
Illustration of the device
14 The description of the device ©Operating instructions (DDW-) MT

Description of the construction of the device, continuation
Pos : 32 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/(CD) Aufbau - Legende @ 21\mod_1463998540451_41.doc m @ 238740 @ @ 1
Legend No Meaning
1 Hopper cover
2 Protective grid
3 Hopper
4 Drive motor
5 Gear unit
6 Hopper fastening
7 Base plate
8 Flange clamp
9 Agitator trough
10 Vertically rotating agitator
11 Twin screw
12 Vertical outlet

Pos : 58 /Allgemein/Übersc hriften Gerätebeschr eibung/(CD) Überschrift 2 - Di e Baugruppen des Ger ätes @ 18\mod_1455259642907_41.doc m @ 213616 @ 2 @ 1
Component groups of the device
Pos : 59 /Allgemein/Übersc hriften Gerätebeschr eibung/Übersc hrift 3 - D er Behäl ter @ 1\mod_1336740811312_41.doc m @ 47027 @ 3 @ 1
The hopper
Pos : 60 /D osierger äte/Gerätebesc hrei bung/Behälter - Einl eitung @ 1\mod_1336740864120_41.doc m @ 47053 @ @ 1
The hopper stores the product to be fed, in a next step the product is
conveyed to the feeding unit.
Pos : 61 /D osierger äte/Gerätebesc hrei bung/Behälter - Sicherheits ei nrichtung @ 1\mod_1336741028034_41.doc m @ 47079 @ @ 1
Safety equipment The hopper is a protective device. It prevents the operator from putting
hands/fingers into the rotating component groups of the device. The protective
function is obtained by different measures (combinations are possible):
• the size of the hopper
• a mounted safety grid
• a safe screwing of the hopper or the hopper cover.
Pos : 62 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Behälter - Schutzgitter MT @ 1\mod_1336973230838_41.doc m @ 47185 @ @ 1
Protective grid The illustration shows the execution of

the protective grid (2) that is mounted
in the hopper inlet and that prevents
the staff from putting fingers/hands
into the vertically rotating agitator.
Pos : 63 /D osierger äte/Gerätebesc hrei bung/(CD) Behälter - Vorsic ht freiz ugänglicher Pr oduktbereic h @ 18\mod_1455260070212_41.doc m @ 213644 @ @ 1
Freely accessible product zone (open hopper)

» The operating personnel risks to get injured by rotating components
when reaching into the product zone.
Attention
» Foreign objects might enter the product zone and cause damage to
the device.
» Damage of the device and the environment caused by dust or other
product characteristics.
The operation of the device is only allowed, if
- hopper and hopper cover have been mounted correctly,
- existing connections have been carried out correctly and are
operationally reliable.
Pos : 64 /Allgemein/Speziell eModul e (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abs chnittforts etzung Übersc hrift 3 (Ü 2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1

Component groups of the device, continuation
The hopper, continuation

Pos : 65 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Behälter - Befes tigung des Behälters @ 21\mod_1464695006266_41.doc m @ 239569 @ @ 1
Fastening of the hopper 2 bracket screws (2) permit to fix the

hopper (3) to the agitator trough. At
the same time the bracket screws
connect the two halves of the agitator
trough (1a, 1b). Each bracket screw is
tightened and loosened from below by
means of a screw (4). For sealing
purposes a sealing (5) is installed
optionally between the hopper and
the agitator trough.
Pos : 66 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/Behälter - Ger ät ohne Behälter @ 9\mod_1400056254278_41.doc m @ 131274 @ @ 1
Device without hopper The design type without hopper is

equipped with a protective grid (2)
that
• is fixed to the screw trough by
means of the bracket screws (3),
• prevents anyone from reaching
into the agitator area,
• impedes a free product flow
during refilling, so that a great
deal of attention is required
during refilling.
The cover (1) protects the product
area against foreign bodies etc.

Pos : 68 /Allgemein/Übersc hriften Gerätebeschr eibung/Übersc hrift 3 - D osier organ und D osier antrieb @ 1\mod_1336973989337_41.doc m @ 47211 @ 3 @ 1
Feeding organ and feed drive

Pos : 69 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Dosi erorgan, Dosi erantri eb - Abbil dung V1, V3 @ 9\mod_1399896604015_0.doc m @ 130576 @ @ 1
Pos : 70 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V2, V4/Aufbau - Hi nweis Motor außer hal b ATEX @ 9\mod_1400152209046_41.doc m @ 131728 @ @ 1
Design of the drive motor

The design of the drive motor is a function of the ATEX category of the device.
The drive motor illustrated here is only employed, if no ATEX environment
exists outside of the device and the drive motor is thus operated outside the
ATEX environment.
Pos : 71 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Dosi erorgan, Dosi erantri eb - Dosi erantri eb @ 9\mod_1400070944120_41.doc m @ 131300 @ @ 1
Feed drive A drive motor (1) with an integrated drive controller and an integrated speed
sensing (tachometer) is employed as feed drive. The adjustment of the motor
to the drive controller and the field of application are made by means of the
parameterisation of the drive controller and are part of the dimensioning of
the device.
The working point of the device is adjusted by means of the determination of
the operating speed (=speed specification) of the feed drive. The speed
specification is a function of the execution of the drive controller and is made
by means of an analogue or serial control signal.

Feeding organ and feed drive, continuation

Pos : 73 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V2, V4/D osi erorgan, D osi erantrieb - D osi erantrieb bei ei ner AT EX-U mgebung außer hal b des Gerätes @ 9\mod_1400074392681_41.doc m @ 131437 @ @ 1
Feed drive for the operation inside an ATEX environment
A threephase motor (1) is employed as feed

drive. The threephase motor is operated by
means of an external drive controller
(frequency converter). The adjustment of the
motor to the drive controller and the field of
application are made by means of the
parameterisation of the drive controller.
Thus, the parameterisation is part of the
dimensioning of the device.
The working point of the device is adjusted
by means of the determination of the
operating speed (=speed specification) of the
feed drive. The speed specification is a
function of the execution of the drive
controller and is made by means of an
analogue or serial control signal.
Pos : 74 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V2, V4/D osi erorgan, D osi erantrieb - Dr ehzahlüberwac hung bei ei ner AT EX-U mgebung auß erhal b des Geräte @ 9\mod_1400075171348_41.doc m @ 131463 @ @ 1
Speed monitoring for operation in an ATEX environment

Pos : 75 /D osierger äte/Gerätebesc hrei bung/Dosierorg an, Dosier antri eb - Drehz ahl über wachung (indukt. N S) @ 2\mod_1339150639196_41.doc m @ 53085 @ @ 1
Speed monitoring The speed monitoring is provided by an inductive proximity switch (2) the
pulses of which are evaluated by a suitable electrical unit. The speed
monitoring has the function to monitor the specified limit values, minimum
and maximum speed.
Observe the execution!

• Standard for a loss-in-weight feeder (“DDW-“)
• Optional for all other executions

Feeding organ and feed drive, continuation

Pos : 77 /D osierger äte/Gerätebesc hrei bung/Dosierorg an, Dosier antri eb - Doppel-Schnec ke (Dosi erorgan) @ 4\mod_1358860066917_41.doc m @ 79845 @ @ 1
Twin screw (feeding The product is conveyed by means of a twin screw (3) that is driven by a feed
device) drive via a twin-shaft gearing. The rotating movement of the twin screw
generates a product feed that conveys the product out of the agitator trough
(6) to the end of the screw pipe (4). The dimensioning of the twin screw (type,
pitch, diameter etc.) in combination with the dimensioning of the screw pipe
determines the field of application and work of the feeding device.
Pos : 78 /D osierger äte/Gerätebesc hrei bung/Dosierorg an, Dosier antri eb - Trogrühr wer k ( kei n s eparater Antrieb) @ 6\mod_1374820091364_41.docm @ 105652 @ @ 1
Agitator A vertically rotating agitator (7) in the agitator trough permits to improve the
filling ratio of the feeding device. The agitator is driven by the drive motor (1)
via a gear. Due to the gear transmission the agitator speed is
• proportional to the screw speed.
• inferior to the screw speed.
Pos : 79 /D osierger äte/Geräte besc hrei bung/Dosierorg an, Dosier antri eb - Verti kaler Auslauf Sc hutzei nrichtung @ 4\mod_1358870828387_41.doc m @ 79898 @ @ 1
Vertical outlet The vertical outlet (5) as end piece of the screw pipe is to be considered as
protective equipment and prevents from reaching into the rotating screw.
With an execution that is not equipped with a vertical outlet the protection has
to be achieved by the connection/installation on site (e.g. safety distance).
Pos : 80 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/Dosierorg an, Dosierantri eb - das Getriebe @ 9\mod_1400071542303_41.doc m @ 131327 @ @ 1
The gear The drive shafts of the agitator (7) and twin screw (5) are driven by the drive
motor (1) via the twin-shaft gearing (8). The transmission of the gear
determines the agitator speed and is a component of the dimensioning of the
device. The gear features lifetime lubrication and a mounting flange connects
the gear to the screw trough where the twin screw and the agitator operate.
Pos : 81 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V2, V4/D osi erorgan, D osi erantrieb - Kaltleiter, Temper aturüber wac hung @ 9\mod_1400153566491_41.doc m @ 131808 @ @ 1
Temperature monitoring For the temperature monitoring of the drive shafts a PTC resistor is installed
into the provided groove in the gear box and connected to an external
evaluation unit.

Pos : 85 /Allgemein/Übersc hriften Gerätebeschr eibung/Übersc hrift 3 - Di e Ver wieg ung des Ger ätes @ 1\mod_1337003622751_41.docm @ 47528 @ 3 @ 1
The weighing of the device

Pos : 86 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Ver wiegung - Ger ät mit Wäges ystem (Abbildung) @ 1\mod_1337003706293_41.docm @ 47554 @ @ 1
Device with weighing

system
Pos : 87 /D osierger äte/Gerätebesc hrei bung/Ver wiegung - Aufbau und F unktion @ 1\mod_1337004013509_41.doc m @ 47580 @ @ 1
Construction and For weighing, the feeding device is mounted on a weighing system. The outlet
function of the device (2) is connected to the downstream connection point (4) via a
flexible connection (3). This downstream connection point permits to connect
the feeder to the on-site equipment. If an on-site equipment is connected to
the hopper inlet (e.g. for refilling), this connection also has to be done in a
flexible manner.
The weighing system permits to sense the product weight, it is then available
as electrical weighing signal for further evaluation. The product weight is
computed from the difference (actual weight – empty weight of the device).
The most important fields of application for weighing are
• the execution as loss-in-weight feeder (DDW-….)
• the monitoring of hopper filling level (MS-…)
Pos : 88 /D osierger äte/Gerätebesc hrei bung/(CD) Ver wiegu ng - Wäges ys temtypen (MD, M S) @ 19\mod_1457448074995_41.doc m @ 219307 @ @ 1
The types of the The type of the weighing system is determined by the load cell employed.
weighing system
Type Load cell (7)
MDx digital load cell (x = construction size, weighing range)
MS x analogue load cell (x = construction size, weighing range)

The weighing of the device, continuation

Pos : 90 /D osierger äte/Gerätebesc hrei bung/(CD) Ver wiegung - Schutzei nrichtung: Trans portsicherung V1 @ 18\mod_1455261353626_41.doc m @ 213840 @ @ 1
Protective equipment: The transport catch (6) connects the base plate (8) with the mounting plate (9)
Transport catch and thus und relieves the weighing system (7). It protects the weighing system
against inadmissible loads and torsions during a transport and/or during
mounting/maintenance work.
Transport catches
Execution - are red metal elements the number and shape of which
are a function of the design of the device.
Use - are always completely fastened and loosened.
- are kept within reach of the place of use of the device.
Fastening - are fastened before the start of any work on the device
or a transport of the device.
Loosening - are loosened before the start of the operation.
Pos : 91 /D osierger äte/Gerätebesc hrei bung/Ver wiegung - Sc hutzei nrichtung: Vibr ations dämpfung (m. Massepl atte) @ 1\mod_1337068199043_41.doc m @ 47691 @ @ 1
Protective equipment: Vibration isolation mounting pads (5) are mounted below the base plate (8),
Vibration isolation they permit to absorb disturbing influences at the place of the installation.
mounting pads If this measure is not sufficient, the device has to be mounted on a mass plate.
The absorption effect of the combination of vibration isolation and heavy load
is considerably higher.
Pos : 92 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Ver wiegung - Ger ät mit ei ner M ass eplatte @ 1\mod_1337070977888_41.doc m @ 47718 @ @ 1
Device with a mass plate

Be sure to observe the following points if your device is equipped with a mass
plate:
• It is recommended to transport the device and the mass plate separately.
As a rule they are delivered separately.
• Carrying aids must only be fastened to the transport eyelets of the mass
plate. If the device is mounted, make sure that the carrying aid does not
damage the device.
• When lifting be sure to observe the centre of gravity (tilting danger?) of
the construction.

The weighing of the device, continuation

Pos : 94 /D osierger äte/Gerätebesc hrei bung/DokID _445 - (DD W-) MT/MT V1/Ver wiegung - Schutzei nrichtung: Wind-/Wär mesc hutz @ 2\mod_1344600574971_41.doc m @ 60538 @ @ 1
Protective equipment: During the feeding of very small quantities the weighing operation may be
Wind/thermal disturbed by wind and thermic modifications. With this application the device
protection is equipped with a wind/thermal protection to protect the weighing system.
1. The thermal protection (1)

protects the weighing system
against the influence of thermal
interference sources that are
mounted below the device.
2. The wind protection (2) protects
the weighing from the impact of
wind (e.g. draught).
Protective effect only guaranteed with a completed mounting

For any use according to the intended purpose of the wind/thermal protection
the components (1 and 2) have to be mounted according to the figure.
Pos : 102 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbr uch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1

Pos : 104.1 /Allgemein/Ü berschriften T ec hnis che D aten/(CD) Übersc hrift 2 - T ec hnis che D aten @ 18\mod_1455261815701_41.doc m @ 213868 @ 2 @ 1
Technical data
Pos : 104.2 /D osi ergeräte/Sic her hei t/(CD) Ver wendung - Vorgaben für den Ei ns atz ber eich AT EX @ 22\mod_1465969446503_41.doc m @ 241313 @ @ 1
Specifications The standard dimensioning of the device requires the following environmental
for the use and operating data for the field of application:
Temperature: 0°C to +40°C

Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
Pos : 104.3 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 104.4 /D osi ergeräte/Gerätebes chr eibung/D okID _445 - (DD W-) MT/MT V1/(CD) T ec hnisc he D aten - Dosi ergerät @ 21\mod_1464010174598_41.doc m @ 238767 @ @ 1
Feeding device Data for the execution of the device:
Dimensions: See separate drawing of the device

Weight: See separate drawing of the device
Sound level: < 70dB(A)
Feeding device: Twin screw
Drive: Synchro motor
Drive controller: Integrated in the drive
Operating range: 2% - 99% x nominal speed
Speed monitoring: Integrated in the drive
Scanning distance: -
Pos : 104.5 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 104.6 /D osi ergeräte/Gerätebes chr eibung/T ec hnische D aten - T ypensc hild @ 9\mod_1396429355087_41.doc m @ 129458 @ @ 1
Nameplate The nameplate indicates the type of device, the machine number and the year
of construction of the device.
Clear marking of the device:
Machine number

Pos : 106 /Allgemein/Ü berschriften M ontag ear bei ten/(CD) Ü bersc hrift 1 - Montage @ 18\mod_1455262104728_41.doc m @ 213924 @ 1 @ 1
3. Mounting
Pos : 107 /Dosi ergeräte/Montage/(CD) 1. Seite - Inhalt Montage des Ger ätes @ 18\mod_1455262217853_41.doc m @ 213952 @ @ 1
This chapter describes the mounting work required to make the system ready
for operation.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “mounting”:

Subject Page
Mounting instructions 26
Place of the installation 27
Mounting work 28
Electrical mounting work 29
©Operating instructions (DDW-) MT Mounting 25

Pos : 109.1 /Allgemein/Ü berschriften M ontag ear bei ten/(CD) Ü bersc hrift 2 - Montagehinweis e @ 20\mod_1458814824491_41.doc m @ 221286 @ 2 @ 1
Mounting instructions
Pos : 109.2 /D osi ergeräte/Montage/M ontag ehi nweis e - Ac htung akti ve Versorgungs medien @ 1\mod_1337088095962_41.doc m @ 48067 @ @ 1
Connection work with supply media being active

» Danger caused by dangerous life voltage
» Danger caused by uncontrolled actions during the connection of the
Attention
supply medium
Therefore
- Connections shall only be made to connection points that are
disconnected from the corresponding supply medium.
Pos : 109.3 /D osi ergeräte/Montage/M ontag ehi nweis e - Montageaus führung @ 9\mod_1396440111803_41.doc m @ 129493 @ @ 1
Assembly execution Make sure to observe the following points for mounting:
• Horizontal alignment
• Max. 2mm offset for the connection of the device to equipment on site
• Connection of the device to an equipment on site via a flexible connection
The following connections are allowed (direction of view is the direction of the
product flow):
• From a smaller cross-section to a larger cross-section
• Both product lines have the same cross-section.
Pos : 109.4 /D osi ergeräte/Montage/M ontag ehi nweis e - Montageunter brec hung @ 1\mod_1337149955238_41.docm @ 48410 @ @ 1
Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted.
• Protect the device against an unauthorised commissioning.
Pos : 109.5 /D osi ergeräte/Montage/(CD) M ontag ehi nweis e - M ontagehil fs mittel @ 18\mod_1455262813551_41.doc m @ 213980 @ @ 1
Mounting tools The following auxiliaries are required for mounting:

Work equipment Auxiliary equipment:
General locksmith’s tools Cover tarpaulin
General electrician’s tools Lining sheets
Level Cleaning rag
Suitable detergents
26 Mounting ©Operating instructions (DDW-) MT

Pos : 111 /Allgemein/Ü berschriften M ontag ear bei ten/(CD) Ü bersc hrift 2 - Der Aufstellungs ort @ 18\mod_1455262977776_41.doc m @ 214008 @ 2 @ 1
Place of the installation
Pos : 112 /Dosi ergeräte/Montage/Aufstellungsort - Eig ensc haften @ 1\mod_1337090202416_41.doc m @ 48145 @ @ 1
Characteristics The place of the installation has the following characteristics:

• corresponds to the valid standards
• stable, dry, free from vibrations and sufficiently suitable to take weight
• protected against weather conditions
• permissible ambient temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere
Pos : 113 /Dosi ergeräte/Mo ntage/Aufstellungsort - Auss tattung @ 1\mod_1337090618165_41.doc m @ 48171 @ @ 1
Equipment The place of the installation has to be equipped as follows:

• sufficient illumination
• sufficiently dimensioned for all necessary workflow paths
• possibilities for connecting the required supply media
Pos : 114 /Dosi ergeräte/Montage/Aufstellungsort - Trans por t z um Aufstellungs ort @ 1\mod_1337091181947_41.doc m @ 48197 @ @ 1
Transport to the place of Suitable lifting equipment (fork lift truck, crane, etc.) permits to transport the
the installation following items to the place of the installation.
Pos : 115 /Allgemein/Spezi elleM odul e (Fortsetzu ng, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 116 /Dosi ergeräte/Gerätebes chr eibung/D okID_445 - (DD W-) MT/MT V1/Ver wi egung - Gerät mit einer M ass epl atte @ 1\mod_1337070977888_41.doc m @ 47718 @ @ 1
Device with a mass plate

Be sure to observe the following points if your device is equipped with a mass
plate:
• It is recommended to transport the device and the mass plate separately.
As a rule they are delivered separately.
• Carrying aids must only be fastened to the transport eyelets of the mass
plate. If the device is mounted, make sure that the carrying aid does not
damage the device.
• When lifting be sure to observe the centre of gravity (tilting danger?) of
the construction.

Pos : 118.1 /Allgemein/Ü berschriften M ontag ear bei ten/(CD) Ü bersc hrift 2 - Montagearbeiten @ 18\mod_1455263162784_41.doc m @ 214036 @ 2 @ 1
Mounting work
Pos : 118.2 /D osi ergeräte/Montage/M ontag ear bei ten - Hi nweis fl exibl e Anbindung @ 1\mod_1337146873564_41.doc m @ 48384 @ @ 1
Flexible connection
The connection of solid/rigid product/media lines must not cause any
disturbances of operation. Therefore the connection to equipment on site has
to be carried out in a flexible manner between a downstream connection point
on the device and a fixed point on site. The description of the connection of
the inlet/outlet shows the principle of the flexible connection.
Pos : 118.3 /D osi ergeräte/Montage/M ontag ear bei ten - Aufstellung (Ü3) @ 4\mod_1361356030395_41.doc m @ 82332 @ 3 @ 1
Installation on site
Assembly of the device at the place of the installation:
1. Transport the device to the place of the installation.
2. Align the device at the place of the installation.
3. Align the device in horizontal position.
4. Screw the device to the floor construction.
Pos : 118.4 /D osi ergeräte/Montage/(CD) M ontag ear beiten - Ans chl uss Ein- /Auslauf - Teil 1 (Ü 3) @ 18\mod_1455263963688_41.doc m @ 214064 @ 3 @ 1
Connection inlet/outlet
The connection of the inlet/outlet of the device to equipment on site has to be
executed in a flexible manner. The materials for a flexible connection are
delivered with the device.
The illustration shows the construction principle of a flexible connection of two
product line ends to a step bellow:
No Meaning
1 Line 1
2 Clamping ring 1
3 Step bellow
4 Clamping ring 2
5 Line 2
Pos : 118.5 /D osi ergeräte/Montage/M ontag ear bei ten - Anschl uss Ei n-/Auslauf - T eil2 @ 9\mod_1396441922303_41.doc m @ 129605 @ @ 1
1. Slide the step bellow over line1.

2. Fix the step bellow by means of fastening strap1.
3. Slide fastening strap2 over the step bellow.
4. Slide the step bellow over line2.
5. Fix the step bellow by means of fastening strap2.

Pos : 149 /Allgemein/Ü berschriften M ontag ear bei ten/(CD) Ü bersc hrift 2 - El ektrisc he Montagearbeiten @ 18\mod_1455266520093_41.doc m @ 214092 @ 2 @ 1
Electrical mounting work
Pos : 150 /Dosi ergeräte/Montage/E-Montagearbeiten - Ac htung berührungsgefährliche Spannung @ 1\mod_1337154364433_41.docm @ 48488 @ @ 1
Voltages that are hazardous upon contact

» Danger caused by dangerous life voltages
» Danger caused by improper execution of the work
Attention
Therefore
- Employ trained electrical personnel.
- After the connection work the junction boxes have to be closed
correctly.
Pos : 151 /Dosi ergeräte/Montage/E-Montagearbeiten - Kl emmenkästen @ 4\mod_1361366654211_41.doc m @ 82439 @ @ 1
Junction boxes The connection of the electrical assemblies in junction boxes is provided in our
works in order to facilitate the connection on site. The junction boxes are
marked “-JB n” (n= 1, 2, 3,…). The following assignments apply to the junction
boxes
• The marking ”-JB 1“is reserved for the junction box of the weighing system
and is only employed, if the device is mounted on a weighing system.
• The electrical assemblies of the device are connected in the junction boxes
“-JB 2,3,4,…“. The number is adapted to demand.
• In case of a standard execution the terminals are connected according to
the determined terminal assignment of the junction boxes.
• Executions that deviate from the standard are described in the specific
wiring plans related to the order. Due to the specific execution a deviation
from the standard terminal assignments is possible. The wiring plans are a
separate document and complement the operating instructions.
Pos : 152 /Dosi ergeräte/Montage/E-Montagearbeiten - Kl emmenkästen ISC plus @ 6\mod_1374822286750_41.doc m @ 105759 @ @ 1
Junction boxes With an ISC execution of the device the junction boxes also include the control
ISC plus electronics of the device (feeding controller, drive controller) for the operation
of the device. The ISC-components are described in the separate manual of the
ISC system.
Pos : 153 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 2 <----- @ 17\mod_1455202505694_41.doc m @ 212909 @ @ 1

Electrical mounting work, continuation
Pos : 154 /Steuer ung en/ISC pl us - Sys tem/Montage/M ontag e Arbeiten - Metallisc he Kabel verschr aubung en @ 0\mod_1317894743356_41.doc m @ 12256 @ @ 1
Cable screwings The following illustration shows the correct use of the metallic cable screwings.
The cable is isolated according to the illustration and inserted into the cable
screwing. The screening (A) is pushed over the metal cap (M), then the
screwing is tightened.
Pos : 155 /Dosi ergeräte/Montage/E-Montagearbeiten - Aufbau einer Verrieg elungs kette @ 4\mod_1361429762268_41.doc m @ 82558 @ @ 1
Establishment of an An interlocking chain is an electrical cabling,

interlocking chain
• that takes into account additional start conditions for the start enable of
the feeding operation (e.g. closed circuit breaker or operational readiness
of the connected equipment).
• that stops the feeding operation immediately, if one operating condition is
not complied with (e.g. tripping of a circuit breaker).
The implementation of an interlocking chain is a function of the hardware used

on site (programmable logic controller, relay etc.) and has to comply with the
applicable regulations concerning the safety of man and machine. When using
a feeding controller type Congrav® the feeding is operated via the feeding
controller. Depending on the hardware execution of the Congrav® different
possibilities are available for the establishment of an interlocking chain.

Pos : 157 /Dosi ergeräte/Montage/(CD) E-Montagearbeiten - Ansc hluss pl an und Geräteausführ ung @ 18\mod_1455266962398_41.doc m @ 214120 @ @ 1
Wiring plan and Please find below the different wiring plans for the electrical connection of the
execution of the device device. Each wiring plan is designed for a specific execution of the device.
Connection plan Execution of the device

ISC plus Type: Loss-in-weight feeder (DDW-…)
Operation: ISC plus system
Characteristic: ISC-CM plus mounted to the device
Congrav® Type: Loss-in-weight feeder (DDW-…)
Operation: Feeding controller Congrav® (e.g. CB plus)
Characteristic: Congrav® in control cabinet
Volumetric Type: Standard device
Operation: Start/stop + WP-specification1
Characteristic: WP-specification via potentiometer or
control signal (e.g. 0-10VDC)
Pos : 158 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/- -----> Leerzeil e (For mat: Text) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 160 /Dosi ergeräte/Montage/D okID _445 - (DD W-) MT/MT V2, V4/E-Montag ear bei ten - Hi nweis Motor ausführung i n den Ans chl uss plänen @ 9\mod_1400235171315_41.doc m @ 131895 @ @ 1
Design of the drive motor in the connection plan “ISC plus”

This design of the drive motor (motor with integrated drive regulator) is only
employed, if no ATEX environment exists outside of the device and the drive
motor is thus operated outside the ATEX environment.
Design of the drive motor in the connection plan “CB plus”
The connection plan “CB plus” shows the alternative design of the drive motor
(motor with external drive controller).
1
WP = “working point“ (operating speed, vibration amplitude etc.)

Pos : 162 /Dosi ergeräte/Montage/E-Montagearbeiten - Kopfz eile Anschl uss plan ISC pl us @ 1\mod_1337581312955_41.docm @ 48601 @ @ 1
Pos : 163 /Dosi ergeräte/Montage/D okID _445 - (DD W-) MT/E-Montagearbeiten - Ansc hlus spl an ISCpl us MT/RT/F W20/D S20 @ 1\mod_1337581222192_0.doc m @ 48575 @ @ 1
Wiring plan
ISC plus

Pos : 165 /Steuer ung en/Standard- Anschl uss pläne/Ansc hl usspl äne - CBplus mit 1 D osi ergerät + 1 Motor @ 12\mod_1420700522120_41.doc m @ 175643 @ @ 1
Wiring plan CB plus

Pos : 167 /Steuer ung en /Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (ISC plus)) @ 18\mod_1455271326128_41.doc m @ 214176 @ @ 1
Wiring plan In the wiring plans the connection possibilities are identified by the numbers
legend (1, 2, etc.). The identifications (“ident.“) have the following meaning:
Ident. Meaning
1 Connection to mains supply on site
2 Connection of the digital inputs (“DI2“ – “DI4“)
3 Connection of ISC fieldbus interface
The arrows mark the signal direction of the line.
4 Connection of the ProfiBus DP interface
The arrows mark the signal direction of the line.
5 Connection of Ethernet, ProfiNet interface
The connection requires an appropriate plug.
6 Connection of the digital outputs (“DO2“ – “DO4“)
7 Connection of the operating unit OP1 T
The connection is provided by means of a ready-made cable.
Pos : 168 /Steuer ung en/Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (C Bpl us) 1. Sc hal tschr ank @ 18\mod_1455271484666_41.doc m @ 214204 @ @ 1
Wiring plan CBplus Identifications (“ident.”) used in the connection plan “CBplus“ :
legend
Components in the control cabinet/box:
Ident. Meaning
F Protection
FC Frequency converter
CB plus Feeding controller CB plus
DI Digital inputs (DI1-4)
DO Digital outputs (DO1-4)
K2,3,4 External relay in the control cabinet
GND Ground potential
Pos : 169 /Steuer ung en/Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (C Bpl us) 2. D osi ergerät @ 18\mod_1455271639568_41.doc m @ 214232 @ @ 1
Components of the metering feeder:

Ident. Meaning
JB1 Junction box: connection of the load cell
JB2 Junction box: connection of assemblies, supply
M1 Drive motor of the feeding device
B2 Load cell
B5 Speed monitoring

Pos : 171 /Steuer ung en/Standard- Anschl uss pläne/(CD) Ansc hlusspl äne - Ansc hlus spl an Legende (C Bpl us) 3. Bedi enung @ 18\mod_1455267614746_41.doc m @ 214148 @ @ 1
Components for the operation:

Marking Meaning
OP1 T Operating unit Congrav® OP1 T
Pos : 173 /Dosi ergeräte/Montage/(CD) E-Montagearbeiten - Legende Kabelfarben @ 18\mod_1455271783967_41.doc m @ 214260 @ @ 1
Cable colours Abbreviations (Abbr.) used for the cable colours in the wiring plans:
Abbr. Colour Abbr. Colour Abbr. Colour
BN Brown GN Green BU/WH Blue/White
BK Black GY Grey WH/BU White/Blue
BU Blue PK Rose GNYE Green/yellow
WH White RD Red
VT Violet YE Yellow

Pos : 176 /Allgemein/Ü berschriften Inbetriebnahme/(CD) Überschrift 1 - Inbetriebnahme @ 18\mod_1455272424075_41.doc m @ 214316 @ 1 @ 1
4. Commissioning
Pos : 177 /Dosi ergeräte/Inbetriebnahme/(CD) 1. Seite - Inhalt Inbetriebnahme des Ger ätes @ 18\mod_1455272509876_41.doc m @ 214344 @ @ 1
This chapter describes the activities required for the commissioning of the device.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “commissioning”:
Subject Page
Notes on commissioning 37
Commissioning sequence 38
Product feeding 43
36 Commissioning ©Operating instructions (DDW-) MT

Pos : 179.1 /Allgemein/Ü berschrifte n Inbetriebnahme/(CD) Ü berschrift 2 - Hi nweis e für die Inbetriebnahme @ 18\mod_1455272710059_41.doc m @ 214372 @ 2 @ 1
Notes on commissioning
Pos : 179.2 /D osi ergeräte/Inbetriebnahme/(CD) InbetriebnahmeHinweise - War nhi nweis gefährliche Pr odukteigensc haften @ 19\mod_1457452574735_41.doc m @ 219391 @ @ 1
Product with hazardous characteristics

» Danger due to leakages or malfunctions of the device
Danger Therefore
- Employ a replacement product with non-hazardous, otherwise
identical product characteristics.
- Take all necessary security measures, if no replacement product is
available.
Pos : 179.3 /D osi ergeräte/Inbetriebnahme/Inbetri ebnahmeHinweise - Pr oduktdosi erung @ 14\mod_1434106641660_41.doc m @ 193196 @ @ 1
Product feeding During commissioning the product feeding is started for the computation of
the feed rate of the device. An active product feeding requires
• a sufficient product quantity,
• free product flow into/out of the device,
• a receptacle for collecting the product quantity that has been fed. For this
purpose two possibilities are available
1. Feeding into downstream parts of the installation
2. Feeding into a collecting receptacle (possibly requires an additional
bypass line)
Pos : 179.4 /D osi ergeräte/Inbetriebnahme/Inbetri ebnahmeHinweise - U nter brec hnung der Inbetriebnahme @ 1\mod_1337593978614_41.doc m @ 48786 @ @ 1
Interruption of Commissioning is interrupted, if

commissioning
• there are problems during commissioning.
• it is required to correct the assembly of the device or other connected
equipment.
Corrections of the assembly

In case of corrections of the assembly make sure to observe the specifications
and notes on the mounting of the device.
©Operating instructions (DDW-) MT Commissioning 37

Pos : 181 /Allgemein/Ü berschriften Inbetriebnahme/(CD) Überschrift 2 - Abl auf der Inbetriebnahme @ 18\mod_1455272900929_41.doc m @ 214400 @ 2 @ 1
Process of commissioning
Pos : 182 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Prüfungen am Gerät @ 1\mod_1337599806399_41.docm @ 48891 @ 3 @ 1
Step 1: Tests on the device

Pos : 183 /Dosi ergeräte/I nbetriebnahme/AblaufInbetriebnahme - Pr üfung enGer ät Prüfpunkte @ 1\mod_1337605002030_41.doc m @ 48917 @ @ 1
Commissioning must only be carried out, if the following specifications are duly
fulfilled.
1. Has all mounting work been finished?
2. Have all supply media been connected?
3. Are all supply media available as required?
4. Sufficient product quantities are available.
5. All foreign bodies and contaminations have been removed.
6. All necessary measures to ensure the safety of operations have been
taken.
7. The device and the other equipment required are ready for operation.
8. Sample measurements can be carried out.
Pos : 184 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Vers orgungsmedien z usc hal ten @ 1\mod_1337613686310_41.doc m @ 49050 @ 3 @ 1
Step 2: Connection of supply media

Pos : 185 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Vers orgungs medi en zuschalten @ 1\mod_1337613757838_41.doc m @ 49077 @ @ 1
1. Connect all supply media.

2. Warm up of approx. 30 min.
3. Continue the commissioning.
Pos : 186 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Prüfungen der Dr ehric htung @ 1\mod_1337607373039_41.doc m @ 48943 @ 3 @ 1
Step 3: Verification of the sense of rotation

Pos : 187 /Dosi ergeräte/Inbetriebnahme/DokID _445 - (DD W-) MT/AblaufInbetriebnahme - Pr üfungDrehrichtung Panasonic-Motor @ 1\mod_1337611580563_41.doc m @ 48996 @ @ 1
An arrow indicates the specified sense of rotation on the drive motor. During
this step the sense of rotation is checked by a visual inspection.
1. Preset a small speed (~10%).
2. Start the device and check the sense of rotation.
3. Stop the device.
Wrong sense of rotation

The sense of rotation can only be changed via the parameterisation of the
drive motor. The required digital panel is not included in the scope of supply,
thus it is required to contact the service department of the manufacturer.

Process of commissioning, continuation
Pos : 189 /Allgemein/Ü berschriften Inbetriebnahme/(CD) Überschrift 3 - Prüfungen und Abgleic h der Ver wiegung @ 1\mod_1337613324289_41.docm @ 49023 @ 3 @ 1
Step 4: Verification and adjustment of the

weighing
Pos : 190 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 1 Hi nweis Kontrollgewic hte @ 2 \mod_1340799994787_41.doc m @ 58190 @ @ 1
Observe the execution!

Leave out this step your feeder is not equipped with a weighing system.
Known control weights

For testing the weighing system you need three known test weights (ideally,
10%, 50% and 90% of the weighing range of the load cell).
Evaluation unit
A suitable evaluation unit is required for weighing. The evaluation unit is
connected to the weighing system and processes the weight signal e.g. for a
weight display.
Pos : 191 /Dosi ergeräte/Inbetriebnahme/(CD) AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 2 Trans portsicherung l ösen V1 @ 21\mod_1464159559980_41.doc m @ 239360 @ @ 1
Loosen the transport Loosen the transport catch completely according to the description (see page
catch 21).
Pos : 192 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 3 Fr eigängig keit @ 1\mod_1337690451657_41.doc m @ 49134 @ @ 1
Free motion Check the free motion of the weighing system:

1. Read the weight loading of the weighing system.
2. Place an additional weight on the weighing system.
3. Take off the additional weight.
4. Read the weight loading of the weighing system.
The test is completed, if the weight values (1) and (4) are identical. If the two
values differ from each other make sure to find and eliminate the cause for the
missing motion. Possible causes:
• The transport catch has not been loosened completely.
• The flexible connection of the inlet/outlet is not sufficient.
• The weighing system is impeded by foreign bodies/contamination.
• The cabling of the assemblies of the device, the adjustment of the overload
protection screw or other executions of the device are inaccurate.
Pos : 193 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1

Step 4: Verification and adjustment of the

weighing, continuation
Pos : 194 /Dosi ergeräte/Inbetriebnahme/(CD) AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 4 H ebelfaktor @ 19\mod_1456324635670_41.doc m @ 217464 @ @ 1
Lever factor The lever factor (LF) permits to adjust the weight display of the evaluation unit
to the actual weight loading. The adjustment runs down as follows:
1. Read the actual weight value (W).
2. Place on a known test weight (WT).
The force shall be applied centrically on the weighing system.
3. Read the new weight value (W1).
4. Compute the difference (W1 - W0).
The lever factor has to be corrected, if (W1 - W)  (WT):

5. Read the actual lever factor (LFact)
6. Compute the new lever factor (LFnew).
LFnew = LFact x (WT / (W1 - W0))
7. Enter and memorise the new lever factor.
Check the new lever factor by a new test measurement and adjust it once
again, if required.
Pos : 195 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Pr üfung und Abgleich Ver wiegung 5 F unktions prüfung @ 1\mod_1337696719320_41.doc m @ 49212 @ @ 1
Functional testing The function of the weighing system is tested by means of three load
measurements over the complete weighing range. The free motion and the
lever factor are checked with each test measurement. The following test
weights are recommended:
1. Test weight ~10% of weighing range

Pos : 197 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Besti mmung Dosierleis tung @ 14\mod_1433769804466_41.doc m @ 192501 @ 3 @ 1
Step 5: Determination of the feed rate

Pos : 198 /Dosi ergeräte/Inbetriebnahme/DokID _445 - (DD W-) MT/AblaufInbetriebnahme - Die Befüllung des Behälters MT @ 1\mod_1337762119067_41.doc m @ 49305 @ @ 1
The refilling of the The device has to be refilled manually by the operating personnel. The
hopper operator will fill the product into the hopper by means of a suitable aid. Please
observe the following points:
• Take care when filling in the product. The protective grid impedes the
product flow into the hopper.
• It is not allowed to remove the protective grid to simplify refilling (safety
equipment!).
• Terminate refilling if the hopper is approx. 75 % filled. The monitoring of
the filling level is made optically or via the evaluation unit if the system is
weighed.
Maximum filling level

The indication “75%” is a guide value that should not be exceeded. The actual
determination of the maximum filling level has to take into account the
corresponding product characteristics (e.g. bulk density) and has to be
adjusted to the operating conditions.
Pos : 199 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Besti mmungs art Ausliter n @ 14\mod_1433769913461_41.doc m @ 192585 @ @ 1
Determination mode "Gauging" means that the feeding is started for a fixed duration of
“gauging” measurement and the product quantity fed during this time will be weighed.
The feed rate [kg/h] is computed from both values – measuring time and
product quantity. “Gauging” runs down as follows:
1. Choose a suitable collecting receptacle with a known empty weight.
2. Place the collecting receptacle under the outlet.
3. Adjust the speed (setpoint).
4. Start the feeding operation for the duration of measuring (e.g. 2 min.).5.
Stop the feeding operation after expiry of the measuring time.
6. Weigh the collecting receptacle and compute the product weight (weight-
empty weight).
7. Calculate the feed rate [kg/h] (here: product weight x 60/2)
Pos : 200 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/(CD) -----> Absc hni ttforts etz ung Übersc hrift 3 (Ü2, Ü 3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1

Step 5: Determination of the feed rate, continuation

Pos : 201 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Besti mmungs art Ausliter n Kennli nie @ 14\mod_1433770018143_41.doc m @ 192613 @ @ 1
Determination of the characteristic curve

“Gauging” permits to find the feed rate for the corresponding speed. If several
feed rates are required a characteristic curve is needed (speed – feed rate). For
the determination of the characteristic curve we recommend measurements with
the following speeds: “10%”, “40%” and “75%”. If necessary, the characteristic
curve can be improved by integrating further measurement points.
Pos : 202 /Dosi ergeräte/Inbetriebnahme/AblaufInbetriebnahme - Besti mmungs art " Ermi ttlung der För derleis tung" @ 14\mod_1433770126242_41.doc m @ 192641 @ @ 1
Determination type The feed rate can also be determined in some other way, if the device is
“Checking of max. operated with a feeding controller type Congrav®. A feeding controller type
output” Congrav® offers the function “checking of max. output". This function
computes and automatically memorises the feed rate (= “output”) for different
speed values. The characteristic curve that has thus been computed is
employed by the feeding controller for the control of the feeding operation.
Observe the software description

The “checking of max. output” is described in the software description of the
feeding controller.

Pos : 204 /Allgemein/Ü berschriften Betrieb/(CD) Ü bersc hrift 2 - Die Produktdosierung @ 18\mod_1455273728394_41.doc m @ 214428 @ 2 @ 1
Product feeding
Pos : 205 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Vorbereitung @ 1\mod_1337773513123_41.doc m @ 49424 @ @ 1
Preparations The commissioning is terminated by making the system ready for operation. In
order to make the system ready for operation the following preparations are
required:
• Remove auxiliary equipment (collecting receptacle etc.).
• Possibly reconnect separated connections (e.g. outlet).
• Possibly undo conversions (e.g. bypass).
• Discharge the device completely, if a replacement product has been
employed.
• If required, clean the device and the environment.
• Refill the device.
Pos : 206 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - vol umetrische Produktdosi erung @ 14\mod_1433770232347_41.doc m @ 192725 @ @ 1
Volumetric product In case of volumetric product feeding the feeding operation functions with a
feeding constant control of the feed drive (fixed working point). The feed rate is not
sensed and not controlled. I.e. feed rate variations e.g. caused by a variating
filling degree of the feeding organ will not be detected and corrected.
Volumetric product feeding is mostly used, if the downstream processing
equipment does not require an even discharge rate or if it is not affected by
discharge rate fluctuations.
Pos : 207 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Ablauf ei ner vol umetrisc hen Pr oduktdosier ung @ 14\mod_1433770506774_41.doc m @ 192753 @ @ 1
Volumetric feeding As a rule, volumetric product feeding runs down as follows:

sequence
1. Adjust the working point (e.g. potentiometer = 50%) 2. Start the
feeding operation.
3. If required, adjust the feed rate by a corresponding modification of the
default value (here: potentiometer).
4. Stop the feeding operation, if the required product quantity has been fed out.
Pos : 208 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Ablauf Warnhinweis Sc hnec ke ohne Produkt @ 14\mod_1433770631456_41.doc m @ 192781 @ @ 1
Operation of the screw without product

» Damage of the device by radial deflections of the screw in the screw
pipe (screws are not turning true).
Attention
Therefore
- Be sure to monitor the filling level in the hopper and refill the hopper
before reaching of the minimum allowed filling level.
- Increased attention during a feeding operation with a high speed.

Product feeding, continuation
Pos : 210 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Vorauss etz ung für di e gravi metrische Produktdosierung @ 1\mod_1337852063360_41.docm @ 49584 @ @ 1
Required conditions for For gravimetric product feeding the equipment and the control of the device
gravimetric product have to comply with the following required conditions:
feeding
• The device is a loss-in-weight feeder (“DDW - …”) and is thus equipped
with a weighing system.
• A feeding controller type Congrav® or with comparable functions has to be
employed.
Be sure to observe the documentation of the feeding controller!

A safe feeding operation is only possible if the software parameters of the
feeding controller are permissible and adjusted to the operating conditions. An
expert parameterisation according to the documentation is absolutely required
for a use of the device according to the intended purpose.
Pos : 211 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - gravi metrisc he Produktdosi erung @ 14\mod_1433770749690_41.doc m @ 192809 @ @ 1
Gravimetric product During gravimetric product feeding the feeding operation is started with a
feeding determined discharge rate (product quantity /time unit). During feeding the
feed rate will be measured and controlled via a control circuit. The control
circuit modifies the control of the feed drive and thus tries to correct
variations, e.g. due to a fluctuating filling degree of the feeding organ.
Pos : 213 /Dosi ergeräte/Inbetriebnahme/Pr oduktdosier ung - Ablauf ei ner gravi metrisc hen Produktdosier ung @ 14\mod_1433770828134_41.doc m @ 192837 @ @ 1
Gravimetric feeding As a rule, the feeding controller is used to operate the gravimetric product
sequence feeding and it runs down as follows:
1. Set the desired feed rate as setpoint.
2. Start the feeding operation.
The start command starts the automatical control of the feeding operation by
the feeding controller. The further sequence of control and monitoring of the
feeding operation depends on the functions of the feeding controller and is
described in its documentation.

Product feeding, continuation
Pos : 215 /Allgemein/Ü berschriften Inbetriebnahme/Übersc hrift 3 - Anpass ung der Dosi erleistung @ 14\mod_1433836897271_41.doc m @ 192874 @ 3 @ 1
Step 6: Adaptation of the feed rate

Pos : 216 /Dosi ergeräte/Inbetriebnahme/(CD) Anpass ung Dosierleis tung - Ei nlei tung (Drehzahl) @ 20\mod_1460528154360_41.doc m @ 223179 @ @ 1
The feed rate is changed by a modification of the operating speed of the drive
motor in the allowed working range. If this measure does not permit to
achieve the desired feed rate, it is required to modify the device. Please find
below the measures for an admissible modification of the device.
Usage not according to the intended purpose

All other modifications to the execution and the electrical assemblies of the
device are not allowed without approval of the manufacturer and are thus not
according to the intended purpose.
Pos : 217 /Dosi ergeräte/Inbetriebnahme/Anpas sung Austr agsleis tung - Wec hs el der D oppel-Sc hnec ke @ 2\mod_1339405619469_41.doc m @ 53489 @ @ 1
Change of the The device can be equipped with another twin screw. For this purpose the
twin screw manufacturer offers different executions of the twin screw.

Pos : 219.1 /Allgemein/Ü berschriften Außer betriebnahme/(CD) Ü bers chrift 1 - Auß erbetriebnahme @ 20\mod_1458815701367_41.doc m @ 221314 @ 1 @ 1
5. Decommissioning
Pos : 219.2 /D osi ergeräte/Außer betriebnahme, Stör ung/Aussc halten - Hi nweis @ 2\mod_1338453081214_41.doc m @ 51314 @ @ 1
The following process descriptions do not take into account influences that
occur due to product characteristics or the operation in a production plant. If
additional activities result from these influences they have to be integrated
into the corresponding processes.
Example: Product characteristics
In cases of a product that is not allowed to stay in the device, the device has to be
• discharged completely before shutdown and cleaned thoroughly after
shutdown.
• discharged by means of suitable measures after a fault shutdown, if the
elimination of the cause of the malfunction takes too long.
Pos : 219.3 /D osi ergeräte/Außer betriebnahme, Stör ung/(CD) Aussc halten - kurzz eitig Absc haltung @ 18\mod_1455274011771_41.doc m @ 214456 @ @ 1
Brief disconnection The device is stopped for operational reasons.
Activation: Stop command on the operating unit

How to continue Start command on the operating unit
the operation
Pos : 219.4 /D osi ergeräte/Außer betriebnahme, Stör ung/(CD) Aussc halten - Wartung, R eparatur @ 18\mod_1455274128636_41.doc m @ 214484 @ @ 1
Maintenance, Switch off the device for maintenance work.

repair
Activation: 1. Discharge the device.
2. Stop the operation.
3. Disconnect the device. (see (see page 9)
4. Carry out the necessary work.
How to continue Commissioning has to be carried out.
the operation:
Pos : 219.5 /D osi ergeräte/Außer betriebnahme, Stör ung/(CD) Aussc halten - Stilllegung @ 18\mod_1455274304159_41. doc m @ 214512 @ @ 1
Decommissioning Disconnect the device for storage or disposal.
Activation: 1. Switch off the device as described in “maintenance,

repair”.
2. Disconnect the device from all supply media,
connections, etc.
3. Disassemble the device.
4. As described in “storage and disposal”
How to continue 1. Assemble the device.
the operation: 2. Mount the device.
3. Commission the device.
46 Decommissioning ©Operating instructions (DDW-) MT

Pos : 221.1 /Allgemein/Ü berschriften Störabsc hal tung/(CD) Übersc hrift 1 - Störabsc haltung @ 18\mod_1455274469321_41.doc m @ 214540 @ 1 @ 1
6. Alarm cut-outs
Pos : 221.2 /D osi erg eräte/Störabsc haltung/Störabsc haltung - Hinweis @ 2\mod_1338456696888_41.doc m @ 51473 @ @ 1
Fault shutdowns protect the device and the environment

Fault shutdowns occur in operational situations that do not permit to continue
the operation of the device. They are either triggered manually by the
operating personnel (“emergency stop”) or automatically by a monitoring
function or an interlocking chain.
Immediate stop
The fault shutdown of the device may have an effect on
upstream/downstream production processes. Further measures are possibly
required.
Operational readiness requires the elimination of causes

Before renewed commissioning be sure to find and eliminate the reason for
the fault shutdown.
Pos : 221.3 /D osi ergeräte/Störabsc haltung/Störabsc haltung - Aufhebung Störabsc hal tung @ 2\mod_1338458129434_41.doc m @ 51499 @ @ 1
How to continue the Steps to be taken in order to continue the operation after a fault shutdown:
operation after a fault
1. Find the cause for the malfunction.
shutdown
2. Eliminate the cause for the malfunction.
3. Make sure that the device is ready for operation.
Pos : 221.4 /Allgemein/Spezi elleM odul e (Fortsetzung, Leerz eile us w.)/--------------------- Seitenumbruch -------------------------- @ 0\mod_1317195024148_0.doc m @ 10973 @ @ 1
©Operating instructions (DDW-) MT Alarm cut-outs 47

Pos : 221.5 /Allgemein/Ü berschriften Störabsc hal tung/(CD) Übersc hrift 2 - Störungsurs ac hen @ 18\mod_1455274702392_41.doc m @ 214568 @ 2 @ 1
Causes of malfunction
Pos : 221.6 /D osi ergeräte/Störabsc haltung/(CD) Stör ung - Austr agung startet nicht @ 20\mod_1460530227604_41.doc m @ 223235 @ @ 1
Discharge operation Voltage supply is missing

does not start » Connect the voltage supply.
» Replace defective fuses if required.
Execution of connection lines is incorrect
» Eliminate errors in the connections.
» Eliminate interruptions/damage.
» Replace wrong cable types.
Drive components damaged (motor, drive controller etc.)
» Replace damaged components.
Required releases are missing
» Comply with demands of interlocking chains and other operating
requirements.
Pos : 221.7 /D osi ergeräte/Störabsc haltung/Störung - Sc hlei fgeräusc he @ 2\mod_1338462506028_41.doc m @ 51528 @ @ 1
Grinding noises Screw diameter too big

» Change the combination screw/screw pipe.
Product deposits in the screw pipe
» Clean the screw pipe.
Product jam between screw and pipe wall
Pos : 221.8 /D osi ergeräte/Störabsc haltung/Störung - Ungleic hnäßig er Füllgrad ( mit R ührwer k) @ 2\mod_1338463971479_41.docm @ 51581 @ @ 1
Uneven filling ratio Screw type not suitable

» Employ other screw type
Product quantity not sufficient
» Refill the hopper.
» Provide agitator function.
» Replace damaged agitator.
» Take measures against product bridges in the hopper.
48 Alarm cut-outs ©Operating instructions (DDW-) MT

Causes of malfunction, continuation
Pos : 221.10 /D osierger äte/Störabsc haltung/Stör ung - Sc hnec ke ver klemmt @ 2\mod_1338466821830_41.doc m @ 51608 @ @ 1
Screw jammed Foreign bodies in the product zone

» Remove foreign bodies and replace damaged components.
» Eliminate the reason for the penetration of the foreign body.
Screw diameter too big
Screw type not suitable
» Employ other screw type.
Pos : 221.11 /Allgemei n/Spezi elleModule (F orts etz ung, Leerzeil e us w.)/- -----> Leerz eile (For mat: T ext) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 221.12 /D osierger äte/Störabsc haltung/Stör ung - D osi erleistung zu gering @ 21\mod_1464695411382_41.doc m @ 239596 @ @ 1
Feed rate Wrong combination screw/screw pipe

too low » Change the combination screw/screw pipe.
Changed product characteristics
» Adjust the combination screw/screw pipe.
» Adjust operating parameters.
Activation of the drive
» Increase the speed of the drive.
©Operating instructions (DDW-) MT Alarm cut-outs 49

Pos : 223 /Allgemein/Ü berschriften Wartung/(CD) Ü bersc hrift 1 - Wartung @ 18\mod_1455275894764_41.doc m @ 214596 @ 1 @ 1
7. Maintenance
Pos : 224 /Dosi ergeräte/Wartung/(CD) 1. Seite - Inhalt Wartung des Ger ätes @ 18\mod_1455275989273_41.doc m @ 214624 @ @ 1
This chapter describes the activities required for the maintenance of the
device. These activities include the general maintenance and the
disassembly/assembly of components that are subject to wear or require an
increased cleaning effort.
Content of the chapter “maintenance”:
Subject Page
Notes on maintenance 51
Component list 52
Care and examination 54
Cleaning 56
Description for the disassembly of individual components 59
50 Maintenance ©Operating instructions (DDW-) MT

Pos : 226.1 /Allgemein/Ü berschriften Wartung/(CD) Ü bersc hrift 2 - Hinweise für di e D urchfühung der Wartung @ 18\mod_1455276158835_41.doc m @ 214652 @ 2 @ 1
Notes on carrying out maintenance
Pos : 226.2 /D osi ergeräte/Wartung/WartungHinweis - D as Gerät freis chalten @ 2\mod_1337873069572_41.doc m @ 49955 @ @ 1
Before the disconnection – discharge the device

For carrying out the disassembly work of components in contact with the
product, the feeder has to be discharged by means of a “cleaning operation”
Disconnection before the start of work. The "cleaning operation" permits to discharge the
from the mains feeding device as far as possible by means of the feeding organ.
Before the start of any work on the device or on individual components of the
device it has to be disconnected from all supply media and stocks of possibly
present residual energy have to be discharged.
Pos : 226.3 /D osi ergeräte/Wartung/WartungHinweis - Warnung Produktr este @ 2\mod_1337871794840_41.doc m @ 49929 @ @ 1
Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
Pos : 226.4 /D osi ergeräte/Wartung/WartungHinweis - F euc hte Rei nigung @ 2\mod_1338274428205_41.doc m @ 50008 @ @ 1
Damp cleaning Be sure to observe for damp cleaning:

• You must only employ detergents authorised by the manufacturer and not
detergents that contain solvents that are combustible, aggressive or
chlorinated.
• No damp cleaning of bearings and electrical components.
• In case of damp cleaning be sure to protect bearings and electrical
components from moisture.
• After the cleaning the device has to be dried thoroughly, standing
moisture has to be removed and components that have possibly been
degreased have to be re-greased.
Pos : 226.5 /D osi ergeräte/Wartung/WartungHinweis - Warnung scharfkantige Bauteil e (Sc hnec ke+R ühr wer k) @ 2\mod_1337873327583_41.doc m @ 49981 @ @ 1
» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
©Operating instructions (DDW-) MT Maintenance 51

Pos : 229 /Allgemein/Ü berschriften Wartung/(CD) Ü bersc hrift 2 - Auflistung der Bauteile @ 18\mod_1455277319269_41.docm @ 214680 @ 2 @ 1
List of components
Pos : 231 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/MT V2, V4/Wartung - Bauteilez eic hnung V2 @ 21\mod_1464699767469_41.doc m @ 239812 @ @ 1
Component drawing

List of components, continuation
Pos : 234 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/MT V2, V4/(CD) War tung - Bauteileliste V2 @ 21\mod_1464699860268_41.doc m @ 239839 @ @ 1
Component list No Description

1 Drive motor (only available, if no ATEX environment exists outside of the
device)
2 Drive motor (ac)
3 Drive shaft
4 Toothed wheel Only available if (1) is not
5 Proximity switch employed.
6.1 Spacer plate
6.2 Spacer plate
7 Twin-shaft gearing
8 Mounting plate
9 PTC resistor (temperature monitoring)
10 Flange (gear)
11 Support for (12) and (13)
12 Shaft sealing, agitator shaft
13 Shaft sealing, screw shafts
14 Rear part of screw trough
15 Sealing, screw trough/hopper (optional)
16 Agitator
17 Bracket screw
18 Front part of screw trough
19 Twin screws
20 Flange ring (connects (11) and (14))
21 Vertical outlet
22 Cover
23 Clamping fastener
24 Hopper
25 Flange ring (connects (10) and (14))
26 Protective grid
27 O-rings
28 Hopper cover

Pos : 237.1 /Allg emein/Ü berschriften Wartung/(CD) Ü bersc hrift 2 - Pflege und Kontroll e @ 19\mod_1455277577533_41.doc m @ 214764 @ 2 @ 1
Care and inspection
Pos : 237.2 /D osi ergeräte/Wartung/(CD) WartungPflege - Zei tinter valle @ 19\mod_1455277675171_41.doc m @ 214792 @ @ 1
Intervals Marking of the intervals:
W weekly 2W fortnightly
M monthly 3M three-monthly
Y yearly H biannually
Pos : 237.3 /D osi ergeräte/Wartung/D okID _445 - (DD W-) MT/(CD) WartungPflege - Pflegearbeiten @ 21\mod_1464012313091_41.doc m @ 238983 @ @ 1
Care Care works (T = time interval):

T Activity
2W Clean the device.
- Dust and loose contaminations have to be removed by means of
an industrial vacuum cleaner.
- Solid impurities have to be removed with a (damp) cloth.
Pos : 237.4 /D osi ergeräte/Wartung/(CD) WartungPflege - Kontroll e Schnec ke, R ühr wer k @ 21\mod_1464012410509_41.doc m @ 239010 @ @ 1
Examination Examination of the device (T = time interval)

T Component Examination
W Flexible connections Damages
W Fastenings Tight fit
2W Screws, agitators Wear, tear
2W Mobile parts Functionality
2W Sealings Tightness
2W Locks Attraction force, tight fit
2W Weighing system Function (see “commissioning”)
M Electrical connections Tight fit
Electric cables Damages
Removal of defects
Allowed possibilities for the removal of identified defects:
1. Damaged component is professionally repaired.
2. Damaged component is replaced by a new component.

Care and inspection, continuation
Pos : 237.6 /D osi ergeräte/Wartung/D okID _445 - (DD W-) MT/WartungPflege - Kontroll e Wellendic htung en MT @ 9\mod_1399981749916_41.doc m @ 131069 @ @ 1
Check of shaft sealings For the visual check of the drive shaft
sealings of the agitator (2) and of the
twin screw (1) the flange connection
of the gear has to be opened. A shaft
sealing has to be replaced if product
leaks out of the shaft sealing and
forms a deposit behind the shaft
sealing in the flange area (A).

Pos : 239.1 /Allgemein/Ü berschriften Wartung/(CD) Ü bersc hrift 2 - Rei nigung des Ger ätes @ 17\mod_1453729968349_41.doc m @ 212252 @ 2 @ 1
Cleaning of the device
Pos : 239.2 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Übersc hrift 3 - Vorgaben für die R einig ung @ 20\mod_1460974600964_41.doc m @ 232933 @ 3 @ 1
Specifications for cleaning

Pos : 239.3 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Hinweis R einigungs proz ess @ 20\mod_1461241241268_41.doc m @ 233280 @ @ 1
Design of the cleaning process

The dimensioning of the cleaning process by the operator helps to prevent any
danger to persons, the environment and the machine
• because appropriate/allowed cleaning tools are employed.
• the cleaning personnel works with the necessary protective equipment.
• no cross contaminations (feeding products, cleaning agents etc.) will be
produced.
Pos : 239.4 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Rei nigungsort @ 17\mod_1453732802716_41.docm @ 212360 @ @ 1
Cleaning place The cleaning place must be suitable for

• the safe execution of the cleaning of the device.
• the correct neutralization and disposal of the resulting wastewaters.
Pos : 239.5 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Spezifi kation R einig ungs mittel @ 17\mod_1453730678386_41. doc m @ 212306 @ @ 1
Specifications for Permitted cleaning agents for the cleaning of components in contact with the
cleaning agents product have to comply with the following specifications:
• Not combustible
• Do not form any explosive or flammable vapours
• No scouring additives
• Temperature of use/working temperature ~ 20°C
• PH value between 4 - 10pH
• Comply with the requirements for the field of application of the device (e.g.
conformity to food processing regulations acc. to “NSF White Book™“)
Pos : 239.6 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Hinweis R einigungsgüte @ 17\mod_1453734210084_41.docm @ 212414 @ @ 1
Cleaning quality
For a consistent cleaning quality during the cleaning sequence be sure to observe
the “Sinner’s circle“. The cleaning quality is defined as the total sum from the
relation of the parameters temperature, time, chemistry and mechanics.

Cleaning of the device, continuation
Pos : 239.8 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Übersc hrift 3 - Besc hreibung der R einigungs verfahren @ 20\mod_1460972152188_41.doc m @ 232770 @ 3 @ 1
Description of the cleaning processes

Pos : 239.9 /D osi ergeräte/Wartung/R einig ung ( neue Besc hrei bung)/(CD) Rei nigung - Matrix Rei nigungs verfahren @ 21\mod_1462279849098_41.doc m @ 236199 @ @ 1
Matrix cleaning The following matrix lists possible cleaning procedures as a function of the
procedures application of the device.
Plastics/Global industries ATEX Hygienic, FOOD/Pharma

Dry cleaning X X* X
Controlled wet
X X
cleaning
Wet (COP) X X X
* only with an industrial vacuum cleaner that is approved for the ATEX zone.
Pos : 239.10 /D osierger äte/Wartung/R einigung (neue Besc hreibung)/(CD) Rei nigung - R einig ungs verfahr en 1 (Tr oc ken rei nigen) @ 20\mod_1461243120153_41.doc m @ 233307 @ @ 1
Dry cleaning During dry cleaning, contaminations will be eliminated without use of a liquid
cleaning agent.
• Remove loose contaminations by means of an appropriate auxiliary (e.g.
industrial vacuum cleaner).
• Remove adhesive contaminations by means of a cloth.
Friction between different materials

Avoid static loading!
Pos : 239.11 /D osierger äte/Wartung/R einigung (neue Besc hreibung)/(CD) Rei nigung - R einig ungs verfahr en 2 ( kontrolli erte Nas srei nigung) @ 20\mod_1460973011984_41.doc m @ 232825 @ @ 1
Controlled wet cleaning During a “controlled wet cleaning“ only components in product contact are
wet cleaned. The following specifications apply to a “controlled wet cleaning“:
• The following components have to be cleaned by means of a cloth, if required
the cloth can be moistened with water or a suitable cleaning agent.
- Bearings and electrical components
- Components that are not in contact with the product
- Lacquered components
• During wet cleaning of components in product contact, the components
stated above have to be protected from humidity.
• After cleaning
- the device/the component has to be dried thoroughly,
- remove standing moisture,
- possibly grease degreased components.
Pos : 239.12 /Allgemei n/Spezi elleModule (F orts etz ung, Leerzeil e us w.)/(CD) -----> Abschnittfor tsetzung Ü bersc hrift 3 (Ü2, Ü3) <----- @ 18\mod_1455260519360_41.doc m @ 213728 @ @ 1

Cleaning of the device, continuation
Description of the cleaning processes, continuation

Pos : 239.13 /D osierger äte/Wartung/R einigung (neue Besc hreibung)/(CD) Rei nigung - R einig ungs verfahr en 3 (N assr einigung COP) @ 20\mod_1460973980237_41.doc m @ 232906 @ @ 1
Wet cleaning (COP) All components to be cleaned are disassembled and cleaned at the provided
cleaning place (COP = clean out of place). The following example shows the
process of cleaning that meets very high standards:
• Precleaning with water
• Cleaning with a lye solution
• Periodic cleaning with water
• Neutralisation (possibly disinfection)/acid cleaning
• Final cleaning with low-germ (distilled) water
• The correct neutralization and disposal of the resulting wastewaters.

Pos : 242 /Allgemein/Ü berschriften Wartung/(CD) Ü bersc hrift 2 - Ei n-/Aus bau von einz el nen Bauteilen @ 19\mod_1455278358374_41.doc m @ 214876 @ 2 @ 1
Assembly/disassembly of individual components
Pos : 243 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Aus bau D oppel-Sc hnec ke @ 2\mod_1338283637537_41.doc m @ 50245 @ 3 @ 1
Disassembly twin screw

Pos : 244 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/(CD) Ausbaubesc hrei bung - Aus bau Doppel-Sc hnec ke @ 21\mod_1464161832968_41.doc m @ 239387 @ @ 1
Disassembly of the twin screw:

1. Disconnect the device (figure 1)
2. Loosen the clamping ring (figure 2)
3. Remove the vertical outlet by pulling it forward (figure 3)
4. Loosen both screws at the same time by means of a brief clockwise
rotation and pull them out (figure 4)

Assembly/disassembly of individual components, continuation
Pos : 246 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Ei nbau D oppel-Sc hnec ke @ 2\mod_1338294687364_41.doc m @ 50518 @ 3 @ 1
Assembly twin screw

Pos : 247 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/(CD) Einbaubeschr eibung - Ei nbau der D oppel-Sc hnec ke @ 21\mod_1464162080348_41.docm @ 239414 @ @ 1
Shaft sealing rings are sensitive

» Damage by inserting through the screw shaft
Attention Therefore
- insert the shafts of the twin screws carefully and in a central position.
Assembly of the twin screws:

1. Clean and slightly grease the shaft journal and the location bore.
2. Both screws have to be aligned.
3. Slide both screws at the same time over the shaft journals.
4. Turn both screws in anti-clockwise direction.
5. Finally complete the device.

Pos : 249 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Aus bau R ührwer k @ 2\mod_1338302019837_41.doc m @ 50705 @ 3 @ 1
Disassembly of the agitator

Pos : 250 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/Ausbaubesc hrei bung - Aus bau Rühr wer k MT @ 21\mod_1464700903646_41.doc m @ 239893 @ @ 1
1. Disconnect the device.

2. Loosen the screws (2) of the bracket screws (1), until they can be removed
carefully.
3. Remove the hopper (figure 2).
4. Remove the front part (3) by pulling it forward over the twin screws (figure 3)
5. Carefully loosen and remove the sealing (4) for trough and hopper, if
available (figure 3).
6. Loosen the agitator (5) by means of a rotation to the right and remove it
(figure 4).
Pos : 251 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Ei nbau des Rühr werks @ 2\mod_1338363676619_41.doc m @ 50851 @ 3 @ 1
Assembly of the agitator

Pos : 252 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/Einbaubesc hreibung - Ei nbau R ühr wer k MT @ 9\mod_1399899399263_41.doc m @ 130685 @ @ 1
1. All components have to be cleaned thoroughly. The threaded bolt and the
thread of the agitator have to be greased slightly.
2. Cautiously place the agitator on the thread connection and fasten it by
means of a rotation to the left.
3. Carefully insert the sealing for the trough and the hopper.
4. Slide the front part of the trough over the twin screws.
5. Install the hopper and fasten it by means of the bracket screws.

Pos : 254 /Allgemein/Ü berschriften Wartung/Ü bers chrift 3 - Austausc h Wellendic htring e @ 4\mod_1360240598086_41.doc m @ 81341 @ 3 @ 1
Exchange of shaft sealing rings

Pos : 255 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/Wartung - Abbildung Wellendichtung wechsel n @ 21\mod_1464702058250_0.doc m @ 239974 @ @ 1
Pos : 256 /Dosi ergeräte/Wartung/D okID_445 - (DD W-) MT/Wartung - Austaus ch der Well endic htungen @ 21\mod_1464934863363_41.docm @ 240069 @ @ 1
1. Disconnect the device.

2. Disassemble the twin screw and the agitator.
3. Loosen and remove the flange clamp (1) (figure 1).
4. Remove the rear part (2) of the screw trough to the front (figure 2).
5. Loosen the screws (4) and remove the support (3) (figure 3).
6. Remove the shaft sealings of the agitator (5) and the screw shafts (6).
7. Clean the seal seat and insert new sealings.
Observe the mounting direction of the shaft sealings:

Agitator: Teeth (A) to the front (drive direction).
Screw: Label (B) to the rear (product direction).
8. Mount the support (align teeth (A) at the recess).

9. Mount the rear part of the screw trough.
10. Assemble the twin screw and the agitator.
11. Make sure that the device is ready for operation.

Pos : 279.1 /Allgemein/Ü berschriften Einl agerung, Ents orgung/(CD) Ü berschrift 1 - Ei nlag erung und Entsorgung @ 19\mod_1455279444895_41.doc m @ 214932 @ 1 @ 1
8. Storage and disposal
Pos : 279.2 /D osi ergeräte/Ei nlager ung, Ents orgung/(CD) 1. Seite - Inhal t Ei nlag erung und Entsorgung @ 19\mod_1455279511726_41.doc m @ 214960 @ @ 1
This chapter describes the conditions for the storage and the disposal of the
device or of its individual components.
Content of the chapter “storage and disposal”:
Subject Page
Storage of the device, of individual assemblies 64
Disposal of the device, of individual assemblies 65
©Operating instructions (DDW-) MT Storage and disposal 63

Pos : 279.4 /Allgemein/Ü berschriften Einl agerung, Ents orgung/(CD) Ü berschrift 2 - Ei nlag erung des Gerätes, ei nz elner Bauteile @ 19\mod_1455279637478_41.doc m @ 214988 @ 2 @ 1
Storage of the device, of individual assemblies
Pos : 279.5 /D osi ergeräte/Ei nlager ung, Ents orgung/Ei nlager ung - Ausführ ung Gerät @ 2\mod_1338370523194_41.doc m @ 51120 @ @ 1
Execution of the device Execution of the device for storage:

• The device is completely discharged and thoroughly cleaned.
• The protective coating of the painted parts is okay or has been
renewed/touched up.
• The following components have to be disassembled:
- In general all sleeves and compensators have to be disassembled and
have to be stored together with the device under appropriate storage
conditions.
- Components with special storage conditions
Pos : 279.6 /D osi ergeräte/Ei nlager ung, Ents orgung/(CD) Ei nlager ung - Lagerbedingungen @ 19\mod_1455279770842_41.doc m @ 215016 @ @ 1
Storage conditions Storage conditions for the storage of the device/individual assemblies:
Temperature: +10°C to +40°C

Humidity: 40% to 70% no standing moisture
Medium: Air (well ventilated and free from ozone, chemicals,
solvents)
Storage room: Weather-proof, enclosed building
Clean, possibly free from dust
Packaging: Suitable packaging box, provide spacers under the
cover (air circulation)
64 Storage and disposal ©Operating instructions (DDW-) MT

Pos : 279.8 /Allgemein/Ü berschriften Einl agerung, Ents orgung/(CD) Ü berschrift 2 - Entsorgung des Gerätes , ei nz elner Bauteile @ 2\mod_1338369512608_41.doc m @ 51014 @ 2 @ 1
Disposal of the device, of individual components
Pos : 279.9 /D osi ergeräte/Wartung/WartungHin weis - Warnung Produktr este @ 2\mod_1337871794840_41.doc m @ 49929 @ @ 1
Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
Pos : 279.10 /D osierger äte/Wartung/War tungHinweis - Warnung sc harfkantige Bauteile ( Sc hnec ke+Rühr wer k) @ 2\mod_1337873327583_41.doc m @ 49981 @ @ 1
» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
Pos : 279.11 /Allgemei n/Spezi elleModule (F orts etz ung, Leerzeil e us w.)/- -----> Leerz eile (For mat: T ext) <----- @ 0\mod_1317890599730_41.doc m @ 12133 @ @ 1
Pos : 279.12 /D osierger äte/Einl agerung, Ents orgung/Ents orgung - Vor der Entsorgung @ 2\mod_1338386778340_41.doc m @ 51173 @ @ 1
Before the disposal Before the disposal the following procedures have to be carried out:
1. Disconnect the device from all supply media.
2. Disassemble all connections from the device.
3. The device has to be disassembled completely.
4. The component groups have to be cleaned from product rests and
lubricant residues.
Pos : 279.13 /D osierger äte/Einl agerung, Ents orgung/(CD) Entsorgung - Entsorgung Bauteile @ 19\mod_1455279973833_41.doc m @ 215044 @ @ 1
Disposal The individual components of the device have to be disposed separately:

Component Disposal
Drive, gear See manufacturer’s indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Vessel, pipes, sheets Metal scrap
Insulations According to material specifications
Boards Special waste
Accumulators, batteries Special waste
Plastic Disposal of plastics
©Operating instructions (DDW-) MT Storage and disposal 65

Pos : 281 /Allgemein/Index/Ü bers chrift 1 - Index @ 8\mod_1384844103046_41.doc m @ 118949 @ @ 1
Index Pos : 282 /Allgemein/Index/Index - Index- Eintr äge ( 2s paltig) @ 8\mod_1384844278307_0.doc m @ 118975 @ @ 1
A O
Agitator 6, 10, 11, 15, 16, 17, 20, Operating personnel, protection 8
48, 51, 53, 55, 61, 62, 65 Operating personnel, qualification8
Agitator, trough 6, 15, 17, 20 Operation, allowed 16
Assembly, execution 26 Operation, no start 48
D P
Disconnection, warning symbol 8, Product, appropriate 6
10 Product, characteristics 6, 16, 37,
Drive 6, 10, 14, 15, 18, 20, 31, 34, 41, 46, 49
38, 45, 53 R
Drive shaft 20, 53, 55 Residual energy storage 9
Drive shaft, agitator 53 S
Drive shaft, screw 53, 60, 62 Safety grid 16
E Safety switch 12
Earthing, correct 9 Shaft sealing 53, 55, 60, 62
Environment, data 6, 24 Shaft sealings, check 55
G Speed monitoring 19, 24, 34
Gear 15, 20, 53, 55, 65 U
I Use in accordance with the
Intended purpose 8, 23, 44, 45 intended purpose 6
L V
Load cell, free movement 39, 40 Vertical outlet 15, 20, 53, 59
Load cell, lever factor 40 W
M Wiring plan, CBplus 34
Mounting, tools 26
=== Ende der Liste für T extmar ke Inhalt ===
66 Storage and disposal ©Operating instructions (DDW-) MT

ATEX - (DDW-) MT - Operating Instructions (Rev. 2.0.1 - June 2016)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ATEX - (DDW-) MT - Operating Instructions (Rev. 2.0.1 - June 2016)

Uploaded by

Copyright:

Available Formats

Pos : 1 /Allgemei n/ATEX ( Standar d-Modul e)/(CD) D ec kblatt - ATEX-Ausführung @ 21\mod_1464176558716_41.

Pos : 2 /D osi ergeräte/D ec kblatt/(CD) D ec kblatt D okID _445 - MT V1 @ 21\mod_1463997302997_0.doc m @ 238632 @ @ 1

Copyright (according to DIN EN ISO 16016)

Save this document for future reference

2 Safety ©Operating instructions (DDW-) MT

©Operating instructions (DDW-) MT Safety 3

4 Safety ©Operating instructions (DDW-) MT

Pos : 8 /D osi ergeräte/Sicher heit/(CD) 1. Seite - Inhal t Si cherheit @ 17\mod_1455200636780_41.doc m @ 212768 @ @ 1

Content of the chapter “safety”:

©Operating instructions (DDW-) MT Safety 5

Use of the device

Temperature: 0°C to +40°C

6 Safety ©Operating instructions (DDW-) MT

Advanced demands during weighing

Adaptations to the field of application on site are listed in the order

Modification of the field of application on site

©Operating instructions (DDW-) MT Safety 7

Specifications for the operating licence of the device

Qualification of the operating personnel

Dangerous contact voltages on the device

8 Safety ©Operating instructions (DDW-) MT

Disconnection of the device

Discharge of residual energy storages

Earthing of the device

©Operating instructions (DDW-) MT Safety 9

Warnings on the device

Marks the allowed sense of rotation for the drive motor.

10 Safety ©Operating instructions (DDW-) MT

This paragraph describes the possible dangers that might occur in an

Small construction size Danger: Small construction size

Product jam Danger: No free product flow

Product change Danger: Wrong equipment of the device

©Operating instructions (DDW-) MT Safety 11

Danger: Wrong understanding of security of the operating

12 Safety ©Operating instructions (DDW-) MT

2. The description of the device

Content of the chapter “device descriptions”:

©Operating instructions (DDW-) MT The description of the device 13

Description of the construction of the device

Design of the drive motor

Illustration of the device

14 The description of the device ©Operating instructions (DDW-) MT

©Operating instructions (DDW-) MT The description of the device 15

Component groups of the device

Pos : 61 /D osierger äte/Gerätebesc hrei bung/Behälter - Sicherheits ei nrichtung @ 1\mod_1336741028034_41.doc m @ 47079 @ @ 1

Protective grid The illustration shows the execution of

Freely accessible product zone (open hopper)

16 The description of the device ©Operating instructions (DDW-) MT

The hopper, continuation

Fastening of the hopper 2 bracket screws (2) permit to fix the

Device without hopper The design type without hopper is

©Operating instructions (DDW-) MT The description of the device 17

Feeding organ and feed drive

Design of the drive motor

18 The description of the device ©Operating instructions (DDW-) MT

Feeding organ and feed drive, continuation

Feed drive for the operation inside an ATEX environment

A threephase motor (1) is employed as feed

Speed monitoring for operation in an ATEX environment

Observe the execution!

©Operating instructions (DDW-) MT The description of the device 19

Feeding organ and feed drive, continuation

20 The description of the device ©Operating instructions (DDW-) MT