ATEX - TS - Operating Instructions

Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering
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ATEX execution
Supplementary information in
the technical description
“The ATEX execution“ has to be observed!
OPERATING INSTRUCTIONS
TS
Save this document for future reference

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Imprint
Device assignment
Device names: TS
Device variant: ATEX
Document
Document status: Original document
Type of document: Operating instructions
File designation: e2113447
Document ID: 447
Revision: 1.3
Date: 16-06-22
Editor: Brabender Technologie GmbH&Co.KG
Copyright: © 2016, Brabender Technologie GmbH&Co.KG
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Protection notice (refer to DIN EN ISO 16016)

The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights
reserved in the event of the grant of a patent, utility model or design.
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Save this document for future reference

The document is an integral part of the device stated above. It has to be saved
completely, ready to hand and close to the device for later usage.
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2 Safety ©Operating instructions TS

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Table of contents
Imprint ........................................................................................................ 2
Table of contents ......................................................................................... 3
1. Safety ................................................................................................... 5
The use of the device ................................................................................... 6
Safety instructions........................................................................................ 8
Specifications for the type approval of the device ............................... 8
Qualification of the operating personnel ............................................. 8
Dangerous contact voltages on the device ........................................... 8
Disconnecting the device ...................................................................... 9
Discharging of storages of residual energy ........................................... 9
Earthing of the device ........................................................................... 9
Sound level............................................................................................ 9
Warning symbols on the device.......................................................... 10
Residual dangers ........................................................................................ 11
2. The description of the device .............................................................. 12
Description of the design of the device ..................................................... 13
The component groups of the device ........................................................ 14
The trough cover ................................................................................. 14
Feeding organ and feed drive ............................................................. 15
Technical data ............................................................................................ 16
3. Mounting ........................................................................................... 17
Mounting instructions................................................................................ 18
The place of the installation ....................................................................... 19
Assembly work ........................................................................................... 20
Installation on site .............................................................................. 20
Electrical mounting work ........................................................................... 21
4. Commissioning ................................................................................... 24
Notes on commissioning ............................................................................ 25
Commissioning sequence........................................................................... 26
Step 1: Tests on the device ............................................................ 26
Step 2: Connection of supply media .............................................. 26
Step 3: Verification of the sense of rotation ................................. 26
The product feeding ................................................................................... 27
5. Decommissioning................................................................................ 28
6. Fault shutdowns ................................................................................. 29
Causes of malfunction ................................................................................ 30
7. Maintenance ...................................................................................... 31
Information on maintenance ..................................................................... 32
Component list ........................................................................................... 33
Care and examination ................................................................................ 34
©Operating instructions TS Safety 3

Assembly/disassembly of individual components ..................................... 35

Disassembly of drive motor ................................................................ 35
Packings .............................................................................................. 35
Disassembly of the screw.................................................................... 36
8. Storage and disposal ........................................................................... 37
Storage of the device, of individual components ...................................... 38
Disposal of the device, of individual components ..................................... 39
Index ......................................................................................................... 40

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1. Safety
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This chapter describes the use of the device and the safety instructions for the
use of the device.
Content of the chapter “safety”:
Subject Page
The use of the device 6
Safety instructions 8
Residual danger 11

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The use of the device
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Intended purpose The “TS (troughed screw conveyor)” is a feeding device for conveying bulk
solids that can be conveyed by means of a screw (= feeding device).
The products are filled directly into the screw trough. The product supplies on
site are connected to the available inlet pipes. The inlet pipes (= “feed zones”)
are located at various positions along the direction of the product transport.
The number and the position of the feed zones are determined by the on-site
specifications for the use of the TS. The screw conveys the products to the
outlet of the device, the products are mixed while being conveyed. At the
outlet the product mixture is discharged in free fall via the outlet. The screw
functions with a constant operating speed and is driven by a drive motor (=
feed drive). The operating speed and the execution of the screw determine the
maximum output (product quantity/time unit) of the device. For a safe
operation of the device the total amount of the product supplies must not
exceed the maximum feed rate.
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Appropriate products For the discharge/feeding with the device bulk solids (no liquids) with the
following product characteristics are appropriate:
• suitable size of product particles,
• appropriate flowability,
• free from contaminations, foreign bodies etc.
• there is no ignition capability due to friction or strokes,
• no explosive characteristics,
• no reaction if the product is blended with other products,
• no change of the product characteristics due to the transport with the
screw,
• no inadmissibly high wear of the machine parts in contact with the
product.
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The use of the device, continuation
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Specifications for the The standard dimensioning of the device requires the following environmental
use and operating data for the field of application:
Temperature: 0°C to +40°C
Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
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Adaptation to the The device is dimensioned according to the application conditions known
application on site when awarding the contract. They result from the customer’s indications
concerning
• the products employed and their characteristics,
• the environmental and operating conditions,
• the desired feed rate range
Adaptations to the field of application on site are listed in the order

confirmation and are part of the intended use of the device.
Modification of the field of application on site

In case of a modification of the field of application on site a new release for the
operation of the device has to be emitted by the manufacturer.
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Safety instructions
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Specifications for the type approval of the device
Any operation shall be permitted only if the following specifications have been
complied with:
• The indications on the operating instruction have been complied with.
• Mounting, commissioning have been carried out correctly.
• The device must only be used for its intended purpose.
• The device is maintained regularly.
• For necessary repair work be sure to employ original spare parts of the
manufacturer or spare parts with identical technical characteristics (to be
approved by the manufacturer).
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Qualification of the operating personnel
The following qualifications are required for the operating personnel:

• Trained on the device and the corresponding activities
• Authorised to carry out the required activities
• Knowledge of the regulations concerning the operator protection
• Knowledge of the actual operating conditions as far as the device and its
environment are concerned
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Dangerous contact voltages on the device
Dangerous contact voltages are required for the operation of the device. The
following specifications have to be respected for the protection of the
operating personnel:
• The device must not be operated with freely accessible terminals.
• Before commencing any work on the electrical connections, you must first
disconnect the device from the mains.
• The device must not be operated with damaged electrical components.
Damaged component groups have to be repaired or exchanged
immediately.
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Safety instructions, continuation
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Disconnecting the device
In the operating instructions below use the term "disconnection".

“Disconnection” means:
Definition • Disconnect the device from all supply media.
• Protection against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to sufficient dwell
times)
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Discharging of storages of residual energy
Depending on the execution different storages of residual energy may be

mounted to the device. The table lists measures for the discharge of energy
storages:
Type Component (example) Measure
Electric Condenser, coil Observe the discharge time
Mechanic Spring Relieving
Pneumatic Compressed air Deaeration
Thermic Dissipator, surface Observe the cooling time
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Earthing of the device
The device must only be operated with a correct earthing. The main earth
connection point is connected to the equipotential bonding on site in a
standard-compliant manner. Earth connections between the device and
Marking of the main earth assembled components that have been mounted in our works must not be
connection point interrupted or removed on site.
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Sound level
The sound level of the device is < 70dB (acc. to DIN45635)

Safety instructions, continuation
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Warning symbols on the device
Sources of danger are marked by the standardised warning symbols on the

device. Additionally the following warning symbols are employed:
Before the start of any work the device has to be disconnected from the mains
and protected against unauthorised reconnection.
In case of non-respect there is a considerable danger of injuries caused by life
Disconnect the device voltage.
from the mains
Marks the allowed sense of rotation for the drive motor.

Allowed sense of In case of non-respect the rotating component groups risk to be torn out of
rotation their fastening during the operation.
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Do not put arms/fingers into the rotating agitator and use long-shafted gloves
during work on the agitator.
In case of non-respect there is a considerable danger of injuries caused by the
Disconnect the device
sharp-edged agitator.
from the mains

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Residual dangers
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This paragraph describes the possible dangers that might occur in an

admissible field of application and that might be caused by external influences,
e.g. carelessness or connections to equipment on site.
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Foreign bodies Danger Foreign bodies in the product area of the device
Effects: • Operational failures
• Damage of the device
Measures: • Employ clean product
• Circumspection/special care must be taken when
working on the device
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Product jam Danger No free product flow

Effects: • Operational failures
• Damage of the device
Measures: • The free product flow into the device and out of the
device has to be guaranteed.
• Stop the operation of the device if connected
equipment on site is troubled.
• Reduce the total amount of product supplies, so
that the maximum feed rate is not reached.
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Open connection pipe Danger Open product zone

Effects: • Screw, freely accessible
• Contamination caused by foreign bodies
• Contamination of the environment
Measures: • The device must only be operated, if all connection
pipes have been closed correctly or if they have
been connected to product supply equipment on
site.

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2. The description of the device
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This chapter describes the construction and the function of the device and of
individual component groups.
Content of the chapter “device descriptions”:
Subject Page
Construction of the device 13
The component groups of the device 14
Technical data 16
12 The description of the device ©Operating instructions TS

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Description of the design of the device
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Illustration of the device
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Legend No Meaning
1 Drive motor
2 Cover of coupling
3 Rear bearing of screw shaft
4 Trough cover (here: 3 parts)
5 Screw
6 Trough
7 Front bearing of screw shaft
8 Outlet
©Operating instructions TS The description of the device 13

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The component groups of the device
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The trough cover

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The trough cover closes the product zone of the device. The connection pipes
of the trough cover are employed for the connection of the equipment on site.
The position of the connection pipes and thus the execution of the trough
cover are adjusted to the application conditions.
The number and the use of the connection pipes are a function of the
corresponding application. As a general rule, the following definition applies to
the identification of the order of use:
Definition Order of the connection pipes:

First = smallest distance to the drive motor
Last = maximum distance to the drive motor
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Safety equipment The trough cover is a safety equipment. It prevents the operating staff from
reaching into the rotating screw of the device. The protective function is
obtained by different measures:
• The trough cover is screwed tightly.
• When using quick release fastenings (instead of screwing) the parts of the
trough cover that have not been screwed in a tight manner are equipped
with a position monitoring (e.g. magnetic field sensor).
Operating requirement: evaluation of the position monitoring

Taking into account the position monitoring during the electrical mounting of
the device is an operating requirement.
• The device cannot be started, if the trough cover has not been closed
properly.
• The device is stopped immediately, if the trough cover is opened during
the operation.

The component groups of the device, continuation
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Feeding organ and feed drive

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A gear motor (= threephase current drive + gear;(1)) is employed as feed drive.

A coupling (3) connects the gear motor to the screw drive shaft (4). The
operating speed of the screw is corresponding to the nominal speed of the
transmission shaft (mains operation of the gear motor).
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Speed monitoring The speed monitoring is provided by an inductive proximity switch (2) the
pulses of which are evaluated by a suitable electrical unit. The functions of
speed monitoring (min/max monitoring, visualisation etc.) are a function of the
possibilities of the electrical component group that is employed for evaluation.
©Operating instructions TS The description of the device 15

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Technical data
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Specifications for the The standard dimensioning of the device requires the following environmental
use and operating data for the field of application:
Temperature: 0°C to +40°C
Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
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Feeding device Data for the execution of the device:

Dimensions: See separate drawing of the device
Weight: See separate drawing of the device
Sound level: < 70dB(A)
Feeding device: Screw
Drive: Threephase current drive + gear
Drive controller: No (mains operation)
Operating range: Nominal speed
Speed monitoring: Inductive proximity switch
Scanning distance: 1 mm
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Nameplate The nameplate indicates the type of device, the machine number and the year
of construction of the device.
Clear marking of the device:
Machine number

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3. Mounting
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This chapter describes the mounting work required to make the system ready
for operation.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “mounting”:
Subject Page
Mounting instructions 18
The place of the installation 19
Mounting work 20
Electrical mounting work 21
©Operating instructions TS Mounting 17

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Mounting instructions
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Connection work with supply media being active

» Danger caused by dangerous life voltage
» Danger caused by uncontrolled actions during the connection of the
Attention
supply medium
Therefore
- Connections shall only be made to connection points that are
disconnected from the corresponding supply medium.
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Assembly execution Make sure to observe the following points for mounting:
• Horizontal alignment
• Max. 2mm offset for the connection of the device to equipment on site
• Connection of the device to an equipment on site via a flexible connection
The following connections are allowed (direction of view is the direction of the
product flow):
• From a smaller cross-section to a larger cross-section
• Both product lines have the same cross-section.
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Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted.
• Protect the device against an unauthorised commissioning.
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Mounting tools The following auxiliaries are required for mounting:

Work equipment Auxiliary equipment
General locksmith’s tools Cover tarpaulin
General electrician's tools Lining sheets
Level Cleaning rag
Suitable detergents
18 Mounting ©Operating instructions TS

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The place of the installation
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Characteristics The place of the installation has the following characteristics:

• corresponds to the valid standards
• stable, dry, free from vibrations and sufficiently suitable to take weight
• protected against weather conditions
• permissible ambient temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere
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Equipment The place of the installation has to be equipped as follows:

• sufficient illumination
• sufficiently dimensioned for all necessary workflow paths
• possibilities for connecting the required supply media
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Transport to the place of Suitable lifting equipment (fork lift truck, crane, etc.) permits to transport the
the installation following items to the place of the installation.

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Assembly work
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Installation on site
Assembly of the device at the place of the installation:

1. Transport the device to the place of the installation.
2. Align the device at the place of the installation.
3. Align the device in horizontal position.
4. Screw the device to the floor construction.
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Connection The connection of the inlet/outlet of the device to equipment on site has to be
inlet/outlet executed in a flexible manner. The materials for a flexible connection, i.e.
sleeve/step bellow, are delivered with the device.
The illustration shows the construction principle of a flexible connection:
No Meaning
1 Product line1
2 Tightening strap1
3 Sleeve
4 Tightening strap2
5 Product line1
Step Activity
1 Slide the sleeve over line1.
2 Fix the sleeve by means of the tightening strap1.
3 Slide the tightening strap2 over the sleeve.
4 Slide the sleeve over line2.
5 Fix the sleeve by means of the tightening strap2.

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Electrical mounting work
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Voltages that are hazardous upon contact

» Danger caused by dangerous life voltages
» Danger caused by improper execution of the work
Attention
Therefore
- Employ trained electrical personnel.
- After the connection work the junction boxes have to be closed
correctly.
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Junction boxes The connection of the electrical assemblies in junction boxes is provided in our
works in order to facilitate the connection on site. The junction boxes are
marked “-JB n” (n= 1, 2, 3,…). The following assignments apply to the junction
boxes
• The marking ”-JB 1“is reserved for the junction box of the weighing system
and is only employed, if the device is mounted on a weighing system.
• The electrical assemblies of the device are connected in the junction boxes
“-JB 2,3,4,…“. The number is adapted to demand.
• In case of a standard execution the terminals are connected according to
the determined terminal assignment of the junction boxes.
• Executions that deviate from the standard are described in the specific
wiring plans related to the order. Due to the specific execution a deviation
from the standard terminal assignments is possible. The wiring plans are a
separate document and complement the operating instructions.

Electrical mounting work, continuation
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Cable screwings The following illustration shows the correct use of the metallic cable screwings.
The cable is isolated according to the illustration and inserted into the cable
screwing. The screening (A) is pushed over the metal cap (M), then the
screwing is tightened.
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Cable colours The following abbreviations (Abbr.) for the cable colours are employed in the
wiring plans:
Abbr. Colour Abbr. Colour Abbr. Colour
BN Brown GN Green BU/WH Blue/White
BK Black GY Grey WH/BU White/Blue
BU Blue PK Rose GNYE Green/Yellow
WH White RD Red
VT Violet YE Yellow

Electrical mounting work, continuation
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Connection plan TS
The drive motor is connected to the mains supply via a motor protection
switch (-Q1). The relay (-K1M) permits to establish an interlocking chain for the
operating release of the drive motor. It is triggered by the evaluation unit of
the monitoring (e.g. speed, safety switch) and disconnects the main supply of
the drive motor.

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4. Commissioning
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This chapter describes the activities required for the commissioning of the
device.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “commissioning”:
Subject Page
Notes on commissioning 25
Commissioning sequence 26
Product feeding 27
24 Commissioning ©Operating instructions TS

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Notes on commissioning
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Product with hazardous characteristics

» Danger due to leakages or malfunctions of the device
Danger Therefore
- Employ a replacement product with non-hazardous, otherwise
identical product characteristics.
- Take all necessary security measures, if no replacement product is
available.
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Product feeding The product feeding is started after completion of commissioning. An active
product feeding requires
• free product flow into/out of the device,
• a unit for further processing that is ready for operation for the product
quantity conveyed,
• a suitable containment for the product quantity that has been fed, if the
unit for further processing is not ready for operation.
Products are blended

When feeding different products into the troughed screw conveyor, the
product is blended due to the product feeding.
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Interruption of Commissioning is interrupted, if

commissioning
• there are problems during commissioning.
• it is required to correct the assembly of the device or other connected
equipment.
Corrections of the assembly

In case of corrections of the assembly make sure to observe the specifications
and notes on the mounting of the device.
©Operating instructions TS Commissioning 25

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Commissioning sequence
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Step 1: Tests on the device

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Commissioning must only be carried out, if the following specifications are duly
fulfilled.
1. Has all mounting work been finished?
2. Have all supply media been connected?
3. Are all supply media available as required?
4. Sufficient product quantities are available.
5. All foreign bodies and contaminations have been removed.
6. All necessary measures to ensure the safety of operations have been
taken.
7. The device and the other equipment required are ready for operation.
8. Sample measurements can be carried out.
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Step 2: Connection of supply media

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1. Connect all supply media.

2. Warm up of approx. 30 min.
3. Continue the commissioning.
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Step 3: Verification of the sense of rotation

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Fehler!Fehler! A direction arrow marks the prescribed sense of rotation on each drive motor.
Unbekanntes During this step the sense of rotation is checked by means of a visual check.
Schalterargument. 1. Enter a small speed (~10%).
2. Start the device and check the sense of rotation.
3. Stop the device.
In case of a wrong sense of rotation the sense of rotation has to be changed.

4. Switch off the power supply.
5. Protection against unauthorised reconnection.
6. Exchange two of the connection lines (U, V, W), (e.g. U, V).
7. Switch on the voltage supply.
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26 Commissioning ©Operating instructions TS

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The product feeding
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Preparations The commissioning is terminated by making the system ready for operation.
For this, the following preparations are required:
• Remove the auxiliaries used.
• Restore connections that have eventually been separated or close opened
closures.
• Possibly, conversions that have been made for the function test have to be
made undone.
• Discharge the device completely, if a replacement product has been
employed.
• If required, clean the device and the environment.
Observe the residual quantity

The screw trough cannot be discharged completely by the operation of the
screw. If required, the residual quantity has to be eliminated manually by the
operating personnel.
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The product feeding Start of the product feeding:

process
1. Start the operation of the troughed screwed conveyor.
2. Start the operation of the first product supply
The first product supply is connected to the inlet pipe that is nearest to
the drive motor.
3. Start the operation of the further product supplies one after the other.
The order of the individual product supplies and thus the actual product
feeding process is a function of the customer’s application and is limited by the
specification concerning the safety of operations:
Specifications for the operation

The definition of the order and the quantity of the product supplies must not
cause any product jam or damage of the device or of individual component
groups.
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©Operating instructions TS Commissioning 27

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5. Decommissioning
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The following process descriptions do not take into account influences that
occur due to product characteristics or the operation in a production plant. If
additional activities result from these influences they have to be integrated
into the corresponding processes.
Example: Product characteristics
In cases of a product that is not allowed to stay in the device, the device has to be
• discharged completely before shutdown and cleaned thoroughly after
shutdown.
• discharged by means of suitable measures after a fault shutdown, if the
elimination of the cause of the malfunction takes too long.
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Brief disconnection The device is stopped for operational reasons.

Activation: Stop command on the operating unit
How to continue Start command on the operating unit
the operation
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Maintenance, Switch off the device for maintenance work.

repair
Activation: 1. Discharge the device.
2. Stop the operation.
3. Disconnect the device (see page 9)
4. Carry out the necessary work.
How to continue Commissioning has to be carried out
the operation
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Decommissioning Disconnect the device for storage or disposal.

Activation: 1. Switch off the device as described in “maintenance,
repair”.
2. Disconnect the device from all supply media,
connections, etc.
3. Disassemble the device.
4. As described in “storage and disposal”
How to continue 1. Reassemble the device.
the operation 2. Mount the device.
3. Commission the device.
28 Decommissioning ©Operating instructions TS

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6. Fault shutdowns
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Fault shutdowns protect the device and the environment

Fault shutdowns occur in operational situations that do not permit to continue
the operation of the device. They are either triggered manually by the
operating personnel (“emergency stop”) or automatically by a monitoring
function or an interlocking chain.
Immediate stop
The fault shutdown of the device may have an effect on
upstream/downstream production processes. Further measures are possibly
required.
Operational readiness requires the elimination of causes

Before renewed commissioning be sure to find and eliminate the reason for
the fault shutdown.
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How to continue the Steps to be taken in order to continue the operation after a fault shutdown:
operation after a fault
1. Find the cause for the malfunction.
shutdown
2. Eliminate the cause for the malfunction.
3. Make sure that the device is ready for operation.
©Operating instructions TS Fault shutdowns 29

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Causes of malfunction
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Discharge Voltage supply is missing

does not start » Connect the voltage supply.
» Replace defective fuses if required.
Execution of connection lines is incorrect
» Eliminate errors in the connections.
» Eliminate interruptions/damage.
» Replace wrong cable types.
Drive components damaged (motor, drive controller etc.)
» Replace damaged components.
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Grinding noises Product deposits in the screw trough or on the screw

» Clean the screw trough.
» Clean the screw.
Unbalance of the screw
» Disassemble and substitute the damaged screw.
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Screw jammed Foreign bodies in the product zone

» Remove foreign bodies and replace damaged components.
» Eliminate the reason for the penetration of the foreign body.
Trough screw damaged
» Disassemble and substitute the damaged screw.
Product deposits in the screw trough or on the screw
» Clean the screw trough.
» Clean the screw.
30 Fault shutdowns ©Operating instructions TS

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7. Maintenance
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This chapter describes the activities required for the maintenance of the
device. These activities include the general maintenance and the
disassembly/assembly of components that are subject to wear or require an
increased cleaning effort.
Content of the chapter “maintenance”:
Subject Page
Information on maintenance 32
Component list 33
Care and examination 34
Description for the disassembly of individual components 35
©Operating instructions TS Maintenance 31

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Information on maintenance
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Before the disconnection – discharge the device

For carrying out the disassembly work of components in contact with the
product, the feeder has to be discharged by means of a “cleaning operation”
Disconnection before the start of work. The "cleaning operation" permits to discharge the
from the mains feeding device as far as possible by means of the feeding organ.
Disconnect the device
Before the start of any work on the device or on individual components of the
device it has to be disconnected from all supply media and stocks of possibly
present residual energy have to be discharged.
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Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
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Damp cleaning Be sure to observe for damp cleaning:

• You must only employ detergents authorised by the manufacturer and not
detergents that contain solvents that are combustible, aggressive or
chlorinated.
• No damp cleaning of bearings and electrical components.
• In case of damp cleaning be sure to protect bearings and electrical
components from moisture.
• After the cleaning the device has to be dried thoroughly, standing
moisture has to be removed and components that have possibly been
degreased have to be re-greased.
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Caution Sharp-edged components

» Danger of cut injuries caused by the screw
Therefore
- Use gloves when working on this component
32 Maintenance ©Operating instructions TS

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Component list
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Component drawing
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Component list No Component

1 Trough cover
2 Screw
3 Screw trough
4 Mounting ring
5 Front screw shaft bearing
6, 7 Screw shaft seal
6 Steady rest 7 Packing
8, 9 Fastening of trough cover
8 Quick release fastening 9 Detection of positions
Alternative: Screwing (upper figure)
10 Drive console
11 Junction box
12 Sealing
13 Trough closing plate
14 Speed monitoring
15 Drive motor
16 Cover
17 Toothed rim drive shaft
18 Coupling
19 Toothed rim screw shaft
20 Rear screw shaft bearing
21 Shaft sealing (steady rest and packing)

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Care and examination
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Intervals Marking of the intervals:

W weekly 2W fortnightly
M monthly 3M three-monthly
Y annually H biannually
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Care Care works (T = time interval):

T Activity
W Clean the filter bag/the deaeration equipment (if existing)
2W Clean the device.
- Dust and loose contaminations have to be removed by means of
an industrial vacuum cleaner.
- Solid impurities have to be removed with a (damp) cloth.
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Examination Examination of the device (T = time interval)

T Component Examination
W Flexible connections Damages
W Fastenings Tight seat
2W Screw Wear, tear
2W Mobile parts Functionality
2W Sealings Tightness
2W Locks Attraction force, tight seat
M Electrical connections Tight seat
Electric cables Damages
Removal of defects
Allowed possibilities for the removal of identified defects:
1. Damaged component is professionally repaired.
2. Damaged component is replaced by a new component.

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Assembly/disassembly of individual components
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Disassembly of drive motor

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1. Enable the drive motor.

2. Disconnect the electric connection of the drive motor.
3. Support the drive motor by means of a suitable carrying aid (carrying strap
and lifting equipment).
4. Undo the fastening screws of the drive motor.
5. Loosen the drive motor cautiously out of the coupling by means of the
lifting equipment and transport it to a suitable location for storing.
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Packings
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How to readjust the If a packing has a leakage, the packing has

tension of the packings to be retensioned.
Retensioning:
The tensioning element (2) has to be
retensioned evenly by means of the
clamping nuts (3).
Packings have been retensioned too much

» Frictional heat between packing and shaft
Attention Therefore
» The packings only have to be tensioned as much as required for
sealing.
» The packings have to be exchanged, if permissible retensioning is no
longer possible.
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How to exchange the 1. Loosen the clamping nuts (3).

packings 2. Pull the tensioning element (2) completely to the rear side.
3. Remove the old packing completely.
4. Clean the seat of the packing thoroughly.
5. Insert the new packings.
6. The clamping element has to be put on and tightened in an even manner.
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Assembly/disassembly of individual components, continuation
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Disassembly of the screw

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1. Disassemble the drive motor.

2. Loosen the connections of the trough cover.
3. Disassemble the trough cover.
4. Loosen the mounting ring at the front end of the screw shaft.
5. Loosen the packing at the front end of the screw shaft.
6. Disassemble the cover.
7. Pull off the coupling.
8. Loosen the fastening of the toothed rim and remove it from the screw
shaft.
9. Loosen the packing.
10. Loosen the fixing screws of the drive console and cautiously remove the
drive console.
11. Support the rear end of the screw shaft by means of a carrying aid
(carrying strap + lifting equipment).
12. An operator supports the front screw shaft.
13. The second operator cautiously removes the screw out of the trough
towards the rear by means of the carrying aid.
14. If the front screw shaft reaches the last cross brace of the screw trough, a
second carrying aid is fastened in the front part of the screw. Be sure to
observe an even weight distribution between two carrying straps.
15. Cautiously lift the screw out of the screw trough and store it in a suitable
storage location.
16. Immobilise the screw by means of the wooden wedges, to secure it
against rolling away.

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8. Storage and disposal
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This chapter describes the conditions for the storage and the disposal of the
device or of its individual components.
Content of the chapter “storage and disposal”:
Subject Page
Storage of the device, of individual assemblies 38
Disposal of the device, of individual assemblies 39
©Operating instructions TS Storage and disposal 37

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Storage of the device, of individual components
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Execution of the device Execution of the device for storage:

• The device is completely discharged and thoroughly cleaned.
• The protective coating of the painted parts is okay or has been
renewed/touched up.
• The following components have to be disassembled:
- In general all sleeves and compensators have to be disassembled and
have to be stored together with the device under appropriate storage
conditions.
- Components with special storage conditions
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Storage conditions Storage conditions for the storage of the device/individual assemblies:
Temperature: +10°C to +40°C
Humidity: 40% to 70% No standing moisture
Medium: Air (well ventilated and free from ozone, chemicals,
solvents)
Storage room Weather-proof, enclosed building
Clean, possibly free from dust
Packaging: suitable packaging box, provide spacers under the
cover (air circulation)
Miscellaneous: For sleeves, compensators:
protected against incident light
38 Storage and disposal ©Operating instructions TS

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Disposal of the device, of individual components
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Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
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Caution Sharp-edged components

» Danger of cut injuries caused by the screw
Therefore
- Use gloves when working on this component
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Before the disposal Before the disposal the following procedures have to be carried out:
1. Disconnect the device from all supply media.
2. Disassemble all connections from the device.
3. The device has to be disassembled completely.
4. The component groups have to be cleaned from product rests and
lubricant residues.
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Disposal The individual components of the device have to be disposed separately.

Component Disposal
Drive, gear see manufacturer's indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Hopper, pipes, sheets Metal scrap
Insulations according to material specifications
boards Special waste
accumulators, batteries Special waste
Plastic Disposal of plastics
©Operating instructions TS Storage and disposal 39

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Index Pos : 160 /Allgemein/Index/Index - Index- Eintr äge @ 8\mod_1384844278307_0.doc m @ 118975 @ @ 1
A I
Agitator 10 Intended purpose 8
Assembly, execution 18 M
D Mounting, tools 18
Disconnection, warning symbol 8, O
10 Operating personnel, protection 8
Drive 6, 10, 13, 14, 23, 26, 27, 33, Operating personnel, qualification8
35, 36 P
Drive shaft 15, 33 Product, appropriate 6
Drive shaft, screw 13, 33, 36 Product, characteristics 6, 25, 28
E S
Earthing, correct 9 Safety switch 23
Environment, data 7, 16 Shaft sealing 33
G Speed monitoring 15, 16, 33
Gear 15, 16, 39 U
Use in accordance with the
intended purpose 6
=== Ende der Liste für T extmar ke Inhalt ===
40 Storage and disposal ©Operating instructions TS

ATEX - TS - Operating Instructions

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Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering

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2 Safety ©Operating instructions TS

©Operating instructions TS Safety 3

Assembly/disassembly of individual components ..................................... 35

4 Safety ©Operating instructions TS

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Content of the chapter “safety”:

©Operating instructions TS Safety 5

The use of the device

6 Safety ©Operating instructions TS

The use of the device, continuation

Adaptations to the field of application on site are listed in the order

Modification of the field of application on site

©Operating instructions TS Safety 7

Specifications for the type approval of the device

Qualification of the operating personnel

The following qualifications are required for the operating personnel:

Dangerous contact voltages on the device

8 Safety ©Operating instructions TS

Safety instructions, continuation

Disconnecting the device

In the operating instructions below use the term "disconnection".

Discharging of storages of residual energy

Depending on the execution different storages of residual energy may be

Earthing of the device

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The sound level of the device is < 70dB (acc. to DIN45635)

©Operating instructions TS Safety 9

Safety instructions, continuation

Warning symbols on the device

Sources of danger are marked by the standardised warning symbols on the

Marks the allowed sense of rotation for the drive motor.

10 Safety ©Operating instructions TS

This paragraph describes the possible dangers that might occur in an

Product jam Danger No free product flow

Open connection pipe Danger Open product zone

©Operating instructions TS Safety 11

2. The description of the device

Content of the chapter “device descriptions”:

12 The description of the device ©Operating instructions TS

Description of the design of the device

Illustration of the device

©Operating instructions TS The description of the device 13

The component groups of the device

The trough cover

Definition Order of the connection pipes:

Operating requirement: evaluation of the position monitoring

14 The description of the device ©Operating instructions TS

The component groups of the device, continuation

Feeding organ and feed drive

A gear motor (= threephase current drive + gear;(1)) is employed as feed drive.

©Operating instructions TS The description of the device 15

Feeding device Data for the execution of the device:

16 The description of the device ©Operating instructions TS

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Content of the chapter “mounting”:

©Operating instructions TS Mounting 17

Connection work with supply media being active

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