Annex 1 0331-ESP-UDS-00-00-046 Technical - Specification

ABEINSA EPC
Technical Specification
Title:
Preoperational Chemical Treatment - Technical Specification
Project: Dead Sea Works Project
Document No.:
Revision: 01
Date: 26/01/2016
Prepared by:
Andrés Rodríguez Pérez Electronic Signature
Reviewed by:
Pablo Guerra Pérez Electronic Signature
Approved by:
Daniel Caballero Navarro Electronic Signature
This document is property of Abeinsa EPC Khi. Its total or partial reproduction is strictly forbidden by any means, as well as its distribution to
third parties without the express written consent of Abeinsa EPC Khi.
If for exceptional reasons, due to specific aspects of the project (eg: project confidential information, legal requirements or local regulations
and/or contractual requirements of the client), there was a need to modify the requirements included in this procedure, these changes must
be properly documented in the quality, environment and health and safety plan of the project, prior approval from the company
headquarters management system department.
The original copy of this document is electronically signed and filed in the document management system of Abeinsa EPC Khi.
Document: 0331-ESP-UDS-00-00-046
UTE Dead Sea Revision: 1 Date: 01/26/2016
Page: 2 of 17
Revision Control Sheet
Prepared Reviewed Approved

Revision Date Reason for the revision
by by by
01 01/26/2016 First Edition ARP
Page: 3 of 17
Table of Contents
1. General ................................................................................................................... 4
1.1. Purpose ............................................................................................................... 4
1.1. Reference Documents .......................................................................................... 4
1.2. Exceptions to this Specification ............................................................................ 5
1.3. Measurement units .............................................................................................. 5
1.4. Contractor ........................................................................................................... 5
1.5. Safety .................................................................................................................. 5
2. Description of the activities .................................................................................. 6
2.1. Preoperational Activities ....................................................................................... 6
2.2. Scope of Work..................................................................................................... 6
2.2.1. 2.2.1. Preoperational Chemical Treatment ....................................................................................6
2.2.2. Steam Blowing .............................................................................................................................7
3. Services Provided by the Contractor .................................................................... 8

3.1.1. Supervisor functions .....................................................................................................................8
4. Supplies by the Contractor.................................................................................... 9

4.1. Heat source ....................................................................................................... 11
5. Design Basis ......................................................................................................... 12
6. Chemical Cleaning Data Collection ..................................................................... 12
7. Supplies and Services Provided by UTE Dead Sea ............................................. 14
7.1. Connection points ............................................................................................. 14
8. Additional Scope of Work ................................................................................... 15
8.1. Chemical products ............................................................................................. 15
8.2. Waste management. ......................................................................................... 15
9. Timing and schedule ............................................................................................ 15
10. Table of responsibilities .................................................................................... 16
Page: 4 of 17
1. General
1.1. Purpose
The purpose of this technical specification aims to define the requirements for the Contractor
for the Chemical Cleaning procedure of Dead Sea Works Project. The conditions and
standards to be applied in the development of works are listed below in the documentation
for reference. This document shall include all final agreements issued by both parties during
the contract awarding process, and particularly this requisition and the Contractor's bid
The Contractor shall deliver all documents prescribed hereunder, as well as the information
required by third parties for the performance of the rest of the work which may be related
with the assembly of equipment and/or the mentioned systems
Nothing stated herein shall exempt the Contractor from carrying out, in addition to what is
contained herein, those analysis and tests or activities which may be considered necessary by
UTE Dead Sea for guaranteeing that the materials, assembly and workforce are satisfactory
for the desired purpose or are required by good practice.
This document shall include all final agreements issued by both parties during the contract
awarding process, and particularly this requisition and the Contractor’s bid. Therefore, this
Technical Specification shall be from now on the only document which shall govern the
administration of the contract.
1.1. Reference Documents

The Contractor shall take into consideration all the documents referenced, the annexes and
the documents attached to the request for proposal to provide services.
 ASME “Guidelines for watertube boilers with restritive steam purity needs” Table
2.13.1
 VGB 513 Guideline “Internal Cleaning of Water-Tube Steam Generating Plants and
Associated Pipework”
 EPRI Guideline for Chemical Cleaning
 Discharge Manifold - 10-TPS1_Discharge_Manifold_Sht_1
 Suction Manifold 14-TPS1_Suction_Manifold_Sht_1
 Temporary Pump System 2 Suction - 8-TPS3-SUC
 Temporary Pump System 2 Discharge - 6-TPS3-DIS2
 Temporary Pump System 2 Discharge - 8-TPS3-DIS1
 Temporary connection to filter housing unit 10-TEMP_STRAINER_OUTLET
 Temporary connection to filter housing unit 10-WTP-Bypass
 Piping technical specification
 0331-CAL-AEE-017-062-0010_Chemical Cleaning process hydraulic calculation report-
Annex I.II
 0331-PLN-USD-000-061-0001 - General Drawing
Page: 5 of 17
1.2. Exceptions to this Specification

The tender shall clearly define if the equipment is in accordance with that determined in this
Specification. In case the tender does not fit any of the specified requirements, the Supplier
shall include a complete list of exceptions, indicating the paragraph number in the
Specification. A specific paragraph in the tender shall be destined for this purpose, which shall
expressly indicate the exceptions or alterations to the Specification.
Any additional costs which may arise as a consequence of any exceptions that have not been
indicated shall be paid by the Supplier.
Likewise, if the Supplier considers it necessary to add any part or equipment which has not
been included in the Specification, it shall include a justification.
1.3. Measurement units

The supplier will use the units of the I.S. customary measurement system for all calculations
and documents and for instrument scales which should be delivered together with the supply.
1.4. Contractor
The contractor shall have the right to execute part or its whole work through a third party but
ultimately the contractor will be the only one responsible for it.
The contractor cannot be made without previously reporting the UTE Dead Sea and getting its
approval. In that sense, the contractor will indicate in its offer all the particular tasks that will
be subcontracted and the information about the subcontractor.
The contractor will coordinate the works of all the subcontractors and will solve the problems
between them. It will also guarantee the satisfactory design and operation of the system and
all the auxiliary equipment. The contractor will be the solely responsible for them as well.
The contractor will be responsible for approaching the subcontractor to the appropriate
documentation and information.
1.5. Safety
The contractor shall submit material datasheet for each chemical proposed to be used on site.
In addition the contractor shall provide a spill prevention action plan for our review and
approval. As part of the prevention plant the contractor shall provide with the equipment
layout (including barriers, warnings panels, portable showers, etc as per rule regulations) to
define the work and storage area.
Page: 6 of 17
2. Description of the activities
2.1. Preoperational Activities

Previously to the start-up of the plant a complete cleaning will be required in order to remove
the possible dirt and corrosion produce during pipes and equipment manufacturing,
assembling and testing. Likewise, equipment internal surfaces must be free of oil, rust and mil
scale, in order to get an adequate surface for heat transfer and magnetite formation. Steam
generator durability, steam quality and protection of turbine internals depends on chemical
cleaning, alkaline boil and blowing of the pipes and equipment of Water Steam Cycle.
The strategy of proceeding would ultimately be contingent with the plant condition,
operating range and site disposal environmental restrictions.
However, the program stated hereby implements a collection of the general sequences that
are fixed, with the exception of the chemical profile that would depend on the lab analysis
results of samples taken from different parts of the system.
The following steps will be carried out:
Stage 1
 Preoperational Inspection
Stage 2
 Water Reverse Flushing
 Alkaline stage
 Acid cleaning
 Passivation stage
 Draining with N2
 Rinsing Cascade Flushing
 Preservation of the system with N2 (if applicable)
Stage 3
 Magnetite Layer Formation
 Steam blowing
 Final inspections
2.2. Scope of Work
2.2.1. 2.2.1. Preoperational Chemical Treatment

The preoperational chemical treatment of the plant shall cover the following systems:
 Condensate System (Including Condensate Tank & Gland Seal Condenser)

 Feedwater System (Only piping)
 High Pressure Main Steam Piping up to MSCV connection with steam blow piping
 HP Steam line to DSW
 IP Steam line to DSW and IP Bypass
 Low Pressure Main Steam Piping (Only by mechanical cleaning)
 HP & IP Drain system Including Drain & Flash Tanks
Page: 7 of 17
 30” piping saturated steam and Dump Condenser system

 Main condensate line up to Existing Condensate Tank
The activity shall be conducted in four (4) different circuits running simultaneously:
Temporary System: The temporary system is composed of a discharge header and a suction
header.
Circuit 1
 From Condenser tank D-88-37-M_00757/01 through temporary piping TPS1, across
temporary WTP bypass, thru gland seal condenser up to TP38 and TP39 and down to
the feedwater system via TP31, TP32 and TP33.
 From feedwater system to IP feedwater admission line up to HRSG IPSystem Temporary
bypass TP28-TP37 and from HP feedwater admission line up to HRSG HP system
temporary bypass TP29-TP30.
 Return from TP37 will connect to HP system via TP20-TP40. And HP flow shall split into
two different ways simultaneously. One part of the flow shall go to steam blow
temporary piping at Steam Turbine TP18 and return via IP steam piping TP17; and the
other part of the solution shall circulate towards DSW and return to IP piping from TP23
to TP22. Both IP streams will mix at TP21and return to the suction header of the
condensate pumps.
Cirtuit 2
 From Condenser tank D-88-37-M_00757/01 through temporary piping TPS1. The
temporary pump system has been designed with a temporary connection to
30”D88STL90BR001 (TP16).
 From temporary TP16 thru 30”D88STL90BR001 to Dump Condensers D-88-37-
M_00753 01 and 02
 From Dump Condensers D-88-37-M_00753 01/ 02 the chemical water will return to a
temporary pump system - TPS3 and then it shall split into two branches:
 Thru the pipe D88CO_98BR002 to return to Condenser tank D-88-37-
M_00757/01
 Thru temporary piping connect to TP06 at D88CWD51BR001 all the way to
the Existing Condensate Tank D849-3 where it will be bypassed with a
temporary jumper from TP01-TP02
For further information please refer to 0331-PLN-USD-000-061-0001 - General Drawing
2.2.2. Steam Blowing
The blowing activity intended to be executed for this proyect is a low pressure & high velocity
continuous steam blowing. The purpose of this activity is to remove leftovers, welding slags,
debris and other foreign materials from steam lines and it will necessarily be performed after the
chemical cleaning of the entire system.
The contractor shall be required to assist AEPC with equipment and supervision.
The blowing sequences to successfully accomplish this goal are listed below. Each of them may
have subsequences:
Page: 8 of 17
Sequence 1 - HP Main steam line to Steam Turbine: from steam generator thru HP steam line,
connecting to main steam header from steam generator to the turbine HP stop valve thru
temporary piping to finally exit to atmosphere thru silencer D-88-30-M-00100/06
 Sequence 2 – HP Main steam line to Existing Facilities (TP06): from steam generator
thru HP steam line, connecting to main steam header to the existing facilities (TP06)
thru temporary piping to finally exit to atmosphere thru silencers /D-88-30-M-
00100/01-02-03. After primary criteria is achieved steam can be sent to
dumpcondenser and start bypass mode.
 Sequence 3A– IP Main steam line up to Steam Turbine: from steam generator thru IP
steam line to both permanent TP06 and ST silencer D-88-30-M-00100/06. The drag
factor shall only be considered up to temporary TP20.
 Sequence 3B – IP Main steam line to Existing Facilities (TP07): from steam generator
thru IP steam line, connecting to main steam header to the existing facilities (TP06) thru
temporary piping to finally exit to atmosphere thru silencers D-88-30-M-00100/01-02-
03. After primary criteria is achieved steam can be sent to dumpcondenser and start
bypass mode.
 Sequence 4 – IP Main steam line to ST: from steam generator thru IP steam line,
connecting to main steam header from steam generator to the turbine IP stop valve
thru temporary piping to finally exit to atmosphere thru silencer D-88-30-M-
00100/06.After primary criteria is achieved steam can be sent to dumpcondenser and
start bypass mode.
 Sequence 5 – LP Main Steam Line: No target steam blow. Service steam through the
system
 Sequence 6 – LP Extraction to Dump Cond: No target steam blow. Service steam
through the system.
3. Services Provided by the Contractor
The contractor shall provide the following services list:
 Engineering review (if applicable)

 Supervisor (x2per shift english speaker) for the chemical activities on site. The
supervisor shall be responsible for the pump operation, chemical dosing and data
collection.
 Contractor shall coordinate the mechanical installation work of the temporary system.
 The contractor shall issue an inspection and tests their equipment before the beginning of the
job.
 The contractor will be responsible for the supply and use of all health and safety material
according to the health and security plan of the project and the legislation, including (not
limited to): personal protection equipment, signposting and health and security personnel.
3.1.1. Supervisor functions

 Shall be responsible for the coordination of unloading equipment to the plant. The supervisor
shall be on site by the time the equipment arrives to site.
Page: 9 of 17
 Shall be responsible for the correct installation and tear down of the temporary
system.
 Shall be responsible for the operation, lineup the system for sequences, tempering
water, temperature and pressure indicators. Purge and drain the system, check for
leaks, control of venting points, control levels, diesel consumption within the
temporary system.
 Shall be responsible for the management of the water pump.
 Shall be responsible chemical injection stage and monitor the evolution of SiO2, pH,
solids in suspension, [Fe], conductivity, temperature, pressure.
 Shall be responsible for the coordination of loading the equipment to the plant.
4. Supplies by the Contractor
The contractor shall be responsible for the supply of all items included in this chapter but shall
not be limited to them:
Page: 10 of 17
 Bill of Material - Temporary Equipment

 Storage Area Necessities
 Execution Plan
 Personal safety equipment
 Safety signs and barriers
 Consumables
 The contractor shall inform one month in advance any activities required to be carried
out by UTE Dead Sea such us loading or unloading, scaffolding, installations, source of
heat, etc. otherwise it will be carried by contractor.
 To provide all the information required for managing and obtaining the assembly and
construction permits required.
 Bolts, nuts, gaskets, washers, temporary blind flanges, caps
 Anchor bolts where necessary
 Transportation of all machinery required for the works and of the different equipment
of the plant from their place of origin to the assembly location and their return when
works are completed.
 Storage and custody of all material supplied by the contractor and the materials
supplied to UTE Dead Sea.
 The storage responsibility of the materials unloaded by others prior to the start of the
contractor’s works will be transferred to the contractor before the start of the works.
The transference of all materials from UTE Dead Sea storage to the contractor’s
responsibility will be done following the storage manager’s procedure being the
contractor responsibility the control and verification of the materials.
 In the event of any missing, lost or defective material at the moment of the shipment
or during the construction, the contractor will be responsible of the supply if this
material if UTE Dead Sea approves the purchase. In no case the contractor will be
allowed to justify delays in his works due to missing, lost or defective material.
 Chemical products
 Material Safety Datasheet
 Mobilization
 Price per day – Equipment onsite beyond schedule
 Valves (1”, 2”, 4”, 6”, 8”) (butterfly, gates, non return)
 Diaphram pumps (chemical dosing)
 Polipropilen hoses (1”, 2”, 4”, 6”, 8”)
 Hoses firefighter type
 Air hoses
 Ironwire
 Toolbox
 American type tape
 Contention tape
 Tape
 Rope
 Plastic roll for barricades
 Termometer
 ½” sampling
 Gloves in leather
Page: 11 of 17
 Gloves in rubber
 Antiacid gloves
 Safety suit
 Antiacid suit
 Emergency shower
 Emergency safety box
 Analysis box
 Safety signs
 Stainless Steel hoses (1”, 2”, 4”, 6”, 8”)
 Set of carbon steel spools for additional assemblies
 Carbon steel elbows, tees, reducers, flanges, blind plates for additional assemblies
 Flow meters
 Filter hosing for 900m3/h flow process
 Filter elements (10um, 40um, 80um, 200um)
 Additional equipment such as fire extinguishers, pressure gauges, temperature
indicators, water spargers, joints, etc
 Rubber gaskets, and paper gaskets
 Required equipment and tools to clean death and/or inaccessible places where
mechanical cleaning is necessary
 Atmospheric tank for the preparation of the solutions
 Electric panels for pumps
 Cables 150CV, 50CV, 25CV
 All equipment and chemical dosing area shall be preserved by mean of spill berms.
 Target inserters for steam blows (pneumatic inserter)
 Targets bar material and dimensions according to VGB513 (including folder protection
for each)
The contractor shall provide a list of the above items, but not limited to them, along with the
quantities estimated for the execution of the job. This estimation shall be based upon a site
visit when a walkdown of the plant will be carried out.
4.1. Heat source

The contractor shall provide a source of steam with the following parameters:
 Temperature 204.31ºC
 Enthalpy 2,794.53 kJ/kg
 Maximum Pressure17.00 bar
 Saturated steam flow 3.50 kg/s
 Estimation frame time 8 hours
The heating stage does not involve any heat exchanger as it is a direct injection of steam into
the water. That would result in an increment of water in the system of roughly 100m3 during
this stage. So avoid any loss of water the heating stage shall be performed once the LP and
HP systems are completely full and balanced.
Page: 12 of 17
The auxiliary boiler shall be equipped with a water and diesel tank along with shutoff valve
and relief system.
5. Design Basis
The preoperational chemical treatment has been designed according to the following design
conditions:
Chemical treatment temporary system
 Maximum velocity 5 m/s

 Operational velocity 1.5 – 3 m/s
 Minimum velocity 0.1-0.3 m/s
 Maximum temperatura 150ºC
 Fluid density same as water
 Maximum pH = 12
 Minimum pH = 2
 Máximum pressure 25 bars
 Total volume aprox 600m3
 Total volume waste disposal 1800m3
Pumps
According to hydraulic calculations 0331-CAL-AEE-017-062-0010_Chemical Cleaning process
hydraulic calculation report-Annex I.II (Q750) and the final report 0331-CAL-AEE-017-062-
0010_Chemical Cleaning process hydraulic calculation report follow the pump specifications
for the correct hydraulic of the system:
Temporary Pumps 1:
 Flow:375 m3/h
 TDH: 118.7 m
 NPHSa: 3.813 m
Temporary Pumps 2:
 Flow: 125 m3/h
 TDH: 19.8 m
 NPHSa: 3.2 m
Contractor to include spare pump x100% on site.
6. Chemical Cleaning Data Collection
The contractor shall present by the end of the job a report with all data collected during the
activities with the following points (but shall not be limited to them)
Page: 13 of 17
 PH regression line
 TDS concentration regression line
 Sulphite concentration regression line
 OH and alkalinity concentration regression line
 Phosphate concentration regression line (if applicable)
 Temperature regression line
 Pressure regression line
 Fe2+, Fe3+ regression line
 Acid concentration regression line
 Conductivity
Page: 14 of 17
7. Supplies and Services Provided by UTE Dead Sea
 Technical procedures
 Instructions and planification of work before activities
 Chemical Cleaning Sequences - Supporting documentation should include each circuit
clearly defined. Ensure back-up equipment and spares are listed in procedure and
available to supports.
 Water needs - Quality, Quantity and Flow
 Nitrogen supply and pressure reducer
 Hydraulic Calculations
 Manpower for construction, assembly, rearming the system and installation of
temporary elements, valve manipulations, chemical inyection assistance.
 Preparations to be perform by UTE Dead Sea, lineup and checking the circuit prior
activities.
 Utilities including water, oil free compressed air, electricity and fuel for boiler and
pumps
 Unloading of trucks transporting the equipment on the site. Unloading on the
equipment base, including alignment and fixation thereof to the bases or previous
unloading in the field storage area and subsequent transfer to their final location.
 The electric supply required for the execution of work shall be supplied by the UTE
Dead Sea at his expense including the rental of the generators, combustible, cables,
connections, protections, distribution panels, signposting, etc… as optional.
 P&ID´s for temporary system and for the preoperational chemical treatment.
 Isometrics of temporary system.
 3D model (if applicable)
 Connection points and main (suction-discharge) manifolds.
 Execution of activities with manpower and supervisor from UTE Dead Sea.
7.1. Connection points

The system has been designed with two (2) independent temporary pump systems named as
TPS1 and TPS2. The contractor shall supply all equipment, fittings and materials for the
assembly to each of them.
1. The temporary pump system 1 (TPS1) is the main pump system and it shall be prepared with
chemical inyection system, filtration hosing unit, atmospheric mixer tank, etc.
UDS shall provide the suction manifold and the discharge manifold for the contractor to attach
their equipment and assemble the system.
The drawings 10-TPS1_DISCHARGE_COL_Sht_1and 14-TPS1_SUCTION_COL_Sht_1 show all
available connections for this purpose.
2. The temporary pump system 2 (TPS2) is a secondary pump system that shall be composed by a
pump system and fittings to connect to the tie-in points shown in the drawings Temporary
Pump System 2 Suction - 8-TPS3-SUC_Sht_1, Temporary Pump System 2 Discharge - 8-TPS3-
DISCH1_Sht_1 and Temporary Pump System 2 Discharge - 8-TPS3-DISCH2_Sht_1
Page: 15 of 17
3. The system is also composed by a filtration housing unit and the following drawnigs show the
details of the connections available for the contractor to attach their temporary system
Temporary connection to filter housing unit 10-TEMP_STRAINER_OUTLET_Sht_1 and
Temporary connection to filter housing unit 10-WTP-Bypass_Sht_1
8. Additional Scope of Work
The contractor shall include in the offer the following services as an optional:
8.1. Chemical products

Total volume estimated is 600m3
 Sodium hydroxide (flakes)

 Surfactant
 Citric acid monohydrate (solid)
 Corrosion inhibitor
 Amonium bifluoride (solid)
 Amonia solution 25%
 Sodium nitrite (solid)
 DEHA 85%
 Antifoaming agent
8.2. Waste management.

To be quoted as optional. The subcontractor will be the responsible all the manipulation,
waste collection, transport and water treatment of all the waste produced. The waste
produced will be colleted by authorized agent.
The estimated volume to be generated is 1800m3
9. Timing and schedule
The equipment shall be delivered to site 2 weeks before the start of the activities. Both
supervisors shall be on site to assist and supervise the unloading of the equipment. They will
be working on day shift to manage the installation of the temporary system.
Once the assembly and installation of the temporary system is completed, the operation will
start and last for a total of 10 days.
With the completion of the activities, teardown of the temporary system will follow during an
estimated period of 6 days.
Page: 16 of 17
Contractor shall recieve a letter note to proceed three (3) weeks in advance to start
mobilization, delivery of equipment and supervisors.
Contractor shall submit all required documentation for UDS to issue access and permits.
10.Table of responsibilities
Description of Responsibility Abengoa Contractor

Engineering x
Revision of primary engineering x
Temporary Equipment (pumps, hoses, valves, etc) x
Transport to/from site x
Fabrication and Mechanical Installation Temporary Piping x
Installation/Teardown Temporary System x x
Consumables x
Analytical Test Equipment x
Chemical Supply x x
Temporary Tank for Waste Storage x x
Waste Disposal and Treatment x (optional)
Operation and Supervision - Permanent Plant x
Operation and Supervision - Temporary System x x
Craft Labor Work x
Supervisor/Chemist x
Supply of accommodation, messing and transport for our crew, plant and
x
Equipment to and from your Works.
Demin Water/ Power / Air Supply primary Compressors / Nitrogen x
Portable Boiler for Heating x
Data Collection during Operation/Activities x
Final Report x
Manpower, operators and activity manager x
Safety Equipment, Personal Protection items for chemicals and operation x
Coordination loading/unloading Temporary Equipment x x
Chemical Dosing x
Documentation for Personel x
Area Layout temporary equipment x
Temporary adapters to connect temporary piping system with temporary system x
Insurance policy for civil responsability x
Electrical Power Generator x
Temporary chemical store x
Page: 17 of 17
Scaffolding and temporary supports x

Inspections Before/After Activities x x
Portable Lights x
Diesel/Fuel x
Any Fitting for temporary system x
Temporary blowing equipment (target, silencers, valves, compressors, boosters, etc) x
Design and specifications for the air blowing activities x
Procedures for chemical treatment and air blowing x
Risk Assessment x
Technical Specifications for every equipment, valve, accessory x
Not available
Not available
Not available
connection
Not available
connection
Available connection for
temporary system
Available connection for
temporary system
Available
connection for
temporary system
Connection available
Connection
available
Pipe Code B31.1 Class 150 Material Group 1.1 A112
Diameter Temp ºC -28/37 93 148 204 260 315 343 371 398 426
Carbon steel Sheet 1 of 1
1/2" - 48" Press Barg 18.46 17.93 15.86 13.79 11.72 9.65 8.62 7.58 6.55 5.52
Pipes
Size Material Description Schedule Ends

1/2" - 2" A106 GR.B ASME B36.10 80 SW
2 1/2" - 6" A106 GR.B ASME B36.10 40 BW
8" - 24" A106 GR.B ASME B36.10 20 BW
28" - 30" A53 GR.B ASME B36.10 10,31 mm BW
32" A53 GR.B ASME B36.10 11,13 mm BW
36" A53 GR.B ASME B36.10 11,91 mm BW
40" A53 GR.B ASME B36.10 12,7 mm BW
44" - 48" A53 GR.B ASME B36.10 14,27 mm BW
Note 1: Corrosion allowance 3 mm.

Note 2: 22" - not apply.
Note 3: 28" - 44": A53 GR.B shall be 100% radiographed (SAW, GMAW or combined GMAW, SAW)
Flanges
Size Material Description Rating Ends

1/2" - 2" A105 SW ASME B16.5 150# RF 125-250 AARH
2 1/2" - 24" A105 WN ASME B16.5 150# RF 125-250 AARH
1/2" - 24" A105 BLIND ASME B16.5 150# RF 125-250 AARH
1/2" - 24" A515 GR.70 SPECTACLE BLIND ASME B16.48 150# RF 125-250 AARH
28" - 48" A105 WN ASME B16.47 SERIE A 150# RF 125-250 AARH
28" - 48" A105 BLIND ASME B16.47 SERIE A 150# RF 125-250 AARH
1" - 2" A105 WN OR SLIP ON ORIFICE ASME B16.36 300# RF 125-250 AARH
2 1/2" - 24" A105 WN ORIFICE ASME B16.36 300# RF 125-250 AARH
Note 4: Use A105 FF ASME B16.5 150# flanges for butterfly valves.
Note 5: Class B up to pressure 5.93 bar, class D up to 10.34 bar, class E up to 18.96 bar
Note 6: WN flanges shall be designed with the same schedule as the pipe attached.
Note 7: Flanges connected to the equipments will be the same type as the equipment flanges.
Fittings
Size Material Description Rating Ends

1/2" - 2" A105 ASME B16.11 (Note 8) 3000# SW
2 1/2" - 24" A234 GR.WPB (SEAMLESS) ASME B16.9 According to pipe BW
28" - 48" A234 GR.WPB (SEAMLESS OR WELDED 100% RX) ASME B16.9 According to pipe BW
Note 8: When so specified in design drawings, ≤ 2" threaded fittings could be used with 3000#.
Note 9: Fittings shall be designed with the same schedule as the pipe attached
Gaskets
Size Material Description
(T≤ 100ºC) C 4430-TYPE ASBESTOS FREE FIBER, ICP 9400 OR SIMILAR ASME B16.21 THK 1,5 mm 150# / 300#
1/2" - 24" (100ºC<T<230ºC) 800 SERIES MULTI-DIRECT EXPANDED PTFE OR SIMILAR ASME B16.21 THK 1,5 mm 150# / 300#
(STEAM, GAS AT T>180ºC, LIQUID AT T>230ºC) 316L SS WITH CS OUTER RING SPIRAL WOUND ASME B16.20 150# / 300#
(T≤ 100ºC) C 4430-TYPE ASBESTOS FREE FIBER, ICP 9400 OR SIMILAR ASME B16.47 THK 3 mm 150#
28" - 48" (100ºC<T<230ºC) 800 SERIES MULTI-DIRECT EXPANDED PTFE OR SIMILAR ASME B16.47 THK 3 mm 150#
(STEAM, GAS AT T>180ºC, LIQUID AT T>230ºC) 316L SS WITH CS OUTER RING SPIRAL WOUND ASME B16.47 150#
Screws and bolts

Material Description
Bolts A193 GR.B7 THERMAL DIFFUSION ASME B18.2.1
Nuts A194 GR.2H THERMAL DIFFUSION ASME B18.2.2
Washers F436 ASME B18.22.1
Valves
V-1000; V-1001; V-1002; V-1003; V-1200; V-1201; V-1400; V-1401; V-1800; V-2000; V-2200; V-2201; V-2800; V-2900; V-3300; V-3301; V-3302; V-3600; V-3900; V-3901; V-3902;
V-4200; V-4500; V-5010; V-5060
Appendix II: Valve catalogue
Branches
See Branch table.
Revision 0 1 2 Document Nº. 0331-ESP-ING-000-060-0001

UDS
Date 11/03/13 19/03/13 10/07/13 General Technical specification for pipes and valves
UTE Dead Sea
DSWPP-GT1
Hydraulic calculation report
Title:
Chemical Cleaning process hydraulic calculation report
Client: UTE Dead Sea Water
Project: Dead Sea Works Power Station – Gas Turbine 1 (DSWPP-GT1)
Document No.: 0331-CAL-AEE-017-062-0010

Revision: 0
Date: 01/04/2016
Prepared by:
Antonia Gómez Gómez. Mechanical & Process Engineer Electronic Signature
Reviewed by:
José María Rodríguez León. Technical Manager Electronic Signature
Approved by:
Pietro Gasperini. Project Manager Electronic Signature
This document is property of Abeinsa EPC Xina. Its total or partial reproduction is strictly forbidden by any means, as well as its distribution to
third parties without the express written consent of Abeinsa EPC Xina.
If for exceptional reasons, due to specific aspects of the project (eg: project confidential information, legal requirements or local regulations
and/or contractual requirements of the client), there was a need to modify the requirements included in this procedure, these changes must
be properly documented in the quality, environment and health and safety plan of the project, prior approval from the company
headquarters management system department.
Document: 0331-CAL-AEE-017-062-0010
UTE Dead Sea
Revision: 0 Date: 01/04/2016
DSWPP-GT1
Page: 2 of 7
Revision Control Sheet
Prepared Reviewed Approved

Revision Date Reason for the revision
by by by
0 01/04/2016 First ediction AGG JMRL PGA
UTE Dead Sea
DSWPP-GT1
Page: 3 of 7
Table of Contents
1. Purpose and scope ................................................................................................. 4

2. Hypothesis of calculation ...................................................................................... 5
3. Reference documents: ........................................................................................... 5
3.1. General scheme of the system ............................................................................. 5
3.2. Other reference documents ................................................................................. 6
4. Results .................................................................................................................... 6
UTE Dead Sea
DSWPP-GT1
Page: 4 of 7
1. Purpose and scope
This document is intended to cover the minimum requirements for the description and
justification of the calculations of the Chemical cleaning process for designing Power Plant for
the Dead Sea Works (DSW) at Sedom
The chemical cleaning process will consist of cleaning several circuits connected at their
respective collectors and suction drive from the temporally pumps (TPS1). Each circuit are
described below:
- Circuit 1: This circuit begins at the common suction of the temporally pumps TPS1.
Continues through the condensate system to the bypass in the inlet/outlet of the
deaerator (10-HRSG-FW-Bypass). The chemical cleaning process continues through the
temporal pipes connecting with the feed water pumps aspiration and discharge lines
One discharge line connects to the HP system, bypasses the HRSG and continues
through existent pipe.
The other discharge line connects to the IP system, bypasses the HRSG and then
connects to line from HP circuit.
This final line splits, the first branch bypasses the steam turbine, and the other
bypasses the customer delivery, and goes through TP21 to finish in the condensate
tank.
- Circuit 2: This circuit begins at the common suction of the temporally pumps (TPS1).
Continues through the existent line D88STL90 (diameter 30”) until the DC condensate
return tank. Then the circuit connects to the aspiration and discharge of the dump
condensate return pumps with the temporally pumps TPS2, one discharge line goes to
the condensate tank and the other continues through the existent line D88CWD51
until the aux condensate pumps, and then returns to the condensate tank.
UTE Dead Sea
DSWPP-GT1
Page: 5 of 7
2. Hypothesis of calculation
The following assumptions have been considered for the calculations:
- Pipes length =3D Model pipes length at 2016/03/10
- Filters pressure drop: 0.5-2 bar
- Equipment height: according 3D model
- Atmospheric pressure1 bar a
- Fluid temperature: 90ºC
- Pumps suction: 1 m
- Pumps discharge: 1 m
-Minimum velocity: 0.1-0.3 m/s
-Normal and maximum velocity: 3-5 m/s
-Temporally Pumps 1 flow: Normal flow per pump 500 m3/h. Total flow 1000 m3/h
- Temporally Pumps 1 flow: Minimum flow per pump 375 m3/h. Total flow 750 m3/h
- Temporally Pumps 1 operation. It has supposed 2x50%.
- Temporally Pumps 2 flow: Normal flow per pump 250 m3/h. Total flow 500 m3/h
- Temporally Pumps 2 flow: Minimum flow per pump 125 m3/h. Total flow 250 m3/h
- Temporally Pumps 2 operation. It has supposed 2x50%.
3. Reference documents:
3.1. General scheme of the system
See annexes to this document (Pipe Flo schemes) and chemical cleaning process diagram
UTE Dead Sea
DSWPP-GT1
Page: 6 of 7
3.2. Other reference documents
Document Code Revision
3D model - 2016/03/10
Condensate system isometrics -
Feed water system isometrics -
Steam & By pass system isometrics -
P&ID feed water system 88-32-01-103 6
P&ID condensate system 88-37-01-112 6
P&ID main steam & by-passe system 88-30-01-108 7
P&ID drains plant system 88-36-01-121 7
4. Results
Annex I encloses the results provided by Pipe-Flo software. List report, material report,
pipeline report and scheme of the system are shown, for each calculated case:
It has been simulated two cases for the temporality pumps where are described below:
- Case1 (Annex I.I): total flow 1000 m3/h.

Temporality Pumps 1 operating with 500m3/h for the circuit 1and Temporality Pumps
2 operation 500 m3/h for the circuit 2:
Temporality Pumps 1:
Flow : 500 m3/h
TDH: 128.2 m
NPHSa: 1.12 m
Flow : 250 m3/h
TDH: 45 m
NPHSa: 0.37 m
UTE Dead Sea
DSWPP-GT1
Page: 7 of 7
- Case2 (Annex I.II): total flow 750 m3/h.

Temporality Pumps 1 operating with 500m3/h for the circuit 1and Temporality Pumps
2 operation 250 m3/h for the circuit 2:
Flow :375 m3/h
TDH: 118.7 m
NPHSa: 3.813 m
Flow : 125 m3/h
TDH: 19.8 m
NPHSa: 3.2 m
Control valves:
Next table show the percentage of opening of the valves used to compensate the different
circuits in the cleaning process. In the scheme of the circuit (see annex) are represented
control valves that are operating in design case and its set position.
The control valves considered are available, except in the impulsion feed water pumps but
there is a flow meter.
Valve 1 Valve 2 Valve 3 Valve 4

Case1: Opening % 42% 17% 5% 90%
Case2: Opening % 42% 17% 11% 89%
Note: The valve is considered fully open for opening >98%
Scheme report shows the principal hydraulic data of the calculation:

• For the pump, is shown the volumetric flow (m3/h), Total Dynamic Head (TDH), suction
& discharge pressure and NPSHa.
• For each line are showed nominal pipe diameter, flow and velocity of the fluid.
• For each equipment is shown the inlet and outlet pressure and total pressure drop.

Annex 1 0331-ESP-UDS-00-00-046 Technical - Specification

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ABEINSA EPC

Preoperational Chemical Treatment - Technical Specification

Project: Dead Sea Works Project

Andrés Rodríguez Pérez Electronic Signature

Pablo Guerra Pérez Electronic Signature

Daniel Caballero Navarro Electronic Signature

UTE Dead Sea Revision: 1 Date: 01/26/2016

Revision Control Sheet

Prepared Reviewed Approved

UTE Dead Sea Revision: 1 Date: 01/26/2016

3. Services Provided by the Contractor .................................................................... 8

4. Supplies by the Contractor.................................................................................... 9

UTE Dead Sea Revision: 1 Date: 01/26/2016

1.1. Reference Documents

UTE Dead Sea Revision: 1 Date: 01/26/2016

1.2. Exceptions to this Specification

1.3. Measurement units

UTE Dead Sea Revision: 1 Date: 01/26/2016

2. Description of the activities

2.1. Preoperational Activities

The following steps will be carried out:

2.2. Scope of Work

2.2.1. 2.2.1. Preoperational Chemical Treatment

 Condensate System (Including Condensate Tank & Gland Seal Condenser)

UTE Dead Sea Revision: 1 Date: 01/26/2016

 30” piping saturated steam and Dump Condenser system

2.2.2. Steam Blowing

UTE Dead Sea Revision: 1 Date: 01/26/2016

3. Services Provided by the Contractor

The contractor shall provide the following services list:

 Engineering review (if applicable)

3.1.1. Supervisor functions

UTE Dead Sea Revision: 1 Date: 01/26/2016

4. Supplies by the Contractor

UTE Dead Sea Revision: 1 Date: 01/26/2016

 Bill of Material - Temporary Equipment

UTE Dead Sea Revision: 1 Date: 01/26/2016

4.1. Heat source

UTE Dead Sea Revision: 1 Date: 01/26/2016

Chemical treatment temporary system

 Maximum velocity 5 m/s

Contractor to include spare pump x100% on site.

6. Chemical Cleaning Data Collection

UTE Dead Sea Revision: 1 Date: 01/26/2016

UTE Dead Sea Revision: 1 Date: 01/26/2016

7. Supplies and Services Provided by UTE Dead Sea

7.1. Connection points

UTE Dead Sea Revision: 1 Date: 01/26/2016

8. Additional Scope of Work

8.1. Chemical products

 Sodium hydroxide (flakes)

8.2. Waste management.

9. Timing and schedule

UTE Dead Sea Revision: 1 Date: 01/26/2016

Description of Responsibility Abengoa Contractor

UTE Dead Sea Revision: 1 Date: 01/26/2016

Scaffolding and temporary supports x

Size Material Description Schedule Ends

Note 1: Corrosion allowance 3 mm.

Size Material Description Rating Ends

Size Material Description Rating Ends

Screws and bolts

See Branch table.