Owner:

Owner’s Engineer

EPC

Designer

PROJECT:

Red Sea Utility Assets and Infrastructure Project

Package:

PV-BESS-ICE PLANTS

FOR APPROVAL

00 Issue for approval Fu Bo Wang WenYu Yang Yong 04/11/2023

REV DESCRIPTION PREPARED CHECKED APPROVED DATE

Title:

SAT Procedure for DCMS ( SF1 )

DOCUMENT No.: R13-I06BO1-TJS-PRC-TC-0065 Rev 00
This document is property of EPC Company. Its total or partial reproduction is strictly forbidden by any means, as well as its distribution to third parties without the express written

consent. Any copy of this document in digital or paper support will be considered a not control copy. The only valid copy is the last one approved located in the document manager

system
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 2/8

Revision Record
Version Date Section Page Description of Modification and basis

00 04/11/2023 All All First submission

2
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 3/8

Table of Contents
1. INTRODUCTION………………………………..…………………..…………………..….….4

1.1 REFERENCE………………………..…………………..……………………………..4

2. DCMS SYSTEM COOL START TEST…............…………………………….…………..…5

2.1 DCMS SYSTEM SHUT DOWN .……………......…………….…..………………….5

2.2 DCMS SYSTEM POWER UP .………………………………........………………….5

3. DCMS HARDWARE VERIFICATION……………………………........…………………......6

3.1 CONTROL CABINET STATUS CHECK…………………..….…………...............……….6

3.1.1 CONTROLLER’S STATUS CHECK ……………..............…….…..……...…….6

3.1.2 MODULE’S STATUS CHECK ………………….........…….….…..……..……….6

3.1.3 SYSTEM STATUS VERIFICATION ………..................…...……….…..……….6

3.1.4 POWER REDUNDANCY TEST…................…………………….….…..……….6

3.1.5 CONTROLLER REDUNDANCY TEST….....................………………..……….6

3.2. WORKSTATION STATUS CHECK………............……………....…..…………..……….7

3.2.1 OPERATOR FUNCTION VERIFICATION ………...…............……....……….7

3.2.2 ENGINEER FUNCTION VERIFICATION ………….….........………...……….7

3.2.3 SYSTEM STATUS VERIFICATION ………...…..........…………..…...……….7

3.2.4 NETWORK REDUNDANCY TEST…...........……………………….….……….7

3.2.5 PRINTER FUNCTION VERIFICATION.....…………….…………….………....7

4. SYSTEM ACCEPTANCE/DISCREPANCY RESOLUTION………………….….………....8

4.1 PUNCH LIST…………………………….……….................................................8

4.2 DCMS SYSTEM ACCEPTANCE………………………...….………....................8

3
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 4/8

1. INTRODUCTION

This document describes the procedures to be followed during the Site Acceptance Test
(SAT). The SAT will demonstrate the function and integration of the Distributed Control
System (DCMS).

1.1. REFERENCES

The following documents will be available as references during the SAT.

--- DCMS System Overview Drawing

--- DCMS IO List (softcopy)

--- IO Test Record

--- DCMS System Power-on Record

4
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 5/8

2. DCMS SYSTEM COLD START TEST

Before in-depth testing begins, please make sure the whole plant is not in operation, the
related equipment is safe to power off.

2.1. DCMS SYSTEM SHUT DOWN

Please follow the sequence to shut down the DCMS system:

1) Shut down all the workstations from the operating system.

2) Shut down all the controllers by turning off the controller and power supply module
in the cabinets.
3) Turn off the power supply for Network cabinets.

2.2. DCMS SYSTEM POWER UP

Please follow the sequence to power up the DCMS system, after system start up, please
verify the controller and workstations status in system status picture.

1) Power up network cabinet one by one

2) Please wait for 10 mins to allow the switches start up
3) Power Control Cabinet one by one
4) Power Engineer station, follow by OPH and the other operator stations

SF#1
Hardware Type Hardware Verified Hardware Type Hardware Verified
CONTROLLER 1/51 ENG 200
CONTROLLER 2/52 OPH 160
CONTROLLER 3/53 OPH 161
CONTROLLER 4/54 COM 170
CONTROLLER 5/55 COM 171
OPC 180
OPC 181
COM 190
COM 191
COM 192
COM 193
OPR 211
OPR 212
OPR 213

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Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 6/8

3. DCMS HARDWARE VERIFICATION

In this session, the hardware will be checked to verified the hardware status or function.

3.1. CONTROL CABINET STATUS CHECK

This checking includes:

3.1.1 Controller’s status check

Check the LED indicator in the controllers to verify both controllers are in primary or
back-up mode.
3.1.2 Module status check
Check the LED status in the modules to verify no internal alarms for the modules,
this is to verify the module configuration is correct.
3.1.3 System status verification
Check the Controller status in the System Status picture to verify the controllers are
healthy.
3.1.4 Power redundant test
This test is for verifying the power redundancy for each cabinet with power supply.
Before doing this test, please make sure both power supply to cabinets are good.
---- Turn off one power supply module in the rear of the cabinets, to verify no effect
to the controller and I/O modules.
---- Turn on back the power supply module.
---- Turn off another power supply module, o verify no effect to the controller and
I/O modules.
---- Turn on back the power supply module.
3.1.5 Controller Redundancy Test
For the controllers, turn power off for each drop which is in primary mode, wait a
few minutes and then restore power. Verify the controllers’ status in the System
Status picture, you are able to see the controller switch over.
Reboot current primary controller, and check the changeover of control privilege to
original controller.

6
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 7/8

3.2. WORKSTATION STATUS CHECK

This checking includes:

3.2.1 Operator Function Verify

This function includes:
--- Device control window accessible
--- Alarm Window accessible
--- Trend chart accessible
3.2.2 Engineer function verify
This test is only available for engineer station. The function includes:
--- Development studio accessible
--- Graphic Builder accessible
--- Control Builder accessible
3.2.3 System status verification
Check the Workstations’ status in the System Status picture to verify the controllers
are healthy.
3.2.4 Network Redundancy Test
For ovation workstation, disconnect one of highway cable of any operator station,
OPH station or database server, and verify there is no control function affected.
The disconnection of the cable is reported and observed from system status
diagram.
3.3. PRINTER FUNCTION VERIFICATION

The operation of the text and color copier printers will be demonstrated by printing files
and color copies.
SF#1
Hardware Type Hardware Verified Hardware Type Hardware Verified
CONTROLLER 1/51 ENG 200
EXT 1-1 OPH 160
CONTROLLER 2/52 OPH 161
EXT 2-1 COM 170
CONTROLLER 3/53 COM 171
CONTROLLER 4/54 OPC 180
CONTROLLER 5/55 OPC 181
PRINTER-1 COM 190
PRINTER-2 COM 191
COM 192
COM 193
OPR 211

7
Project:
RED SEA UTILITY ASSETS AND INFRASTRUCTURE PROJECT
Owner: EPC Contractor:
Document number: Rev:
R13-I06B01-TJS-PRC-TC-0065 00

Document Title: Page:

SAT Procedure for DCMS (SF-1) 8/8

OPR 212
OPR 213

4. SYSTEM ACCEPTANCE/DISCREPANCY RESOLUTION

4.1. PUNCH LIST

The Punch List is used to record significant discrepancies which are identified during the Site
Acceptance Test. Each discrepancy will be recorded on a variance form. At the end of each
day the Punch List is to be reviewed and a plan of action identified to correct any system
discrepancy.

4.2. DCMS SYSTEM ACCEPTANCE

After the conclusion of the SAT, Emerson will provide a plan for resolving and re-testing any
open variances. The Customer and Emerson will do the re-testing on-site.
Upon successful completion of the Site Acceptance Test and approval by the Customer, the
system will be accepted by customer.

Signature:
OWNER Representative
Sign: ___________________.
Name: __________________.
Date:____________________.

SEPCOIII Representative
Sign: ___________________.
Name: __________________.
Date:____________________.

Emerson Process Management Representative

Sign: ___________________.
Name: __________________.
Date:____________________.