MCC PANEL Scope of Work

PROJECT REF. No.
PE0393-MN-ETG-10201-00
MCC PANEL
PROJECT REF. No. PE0393-MN-ETG-10201-00
UNIT PRICE TOTAL COST

ITEM SCOPE OF WORK UNIT QTY
(USD OR TND) (USD OR TND)
MCC Panel
The VENDOR shall be responsible for the supply, manufacturing, testing, packaging,
and the delivery of MCC Panel. The MCC Panel must be BlokSet-D Type (under the
license of SCHNEIDER ELECTRIC).
The main characteristics of MCC Panel are:

- Type : Prefabricated
- Rated operational voltage: 400 V AC
- Rated insulation voltage: 1000 V AC
- Minimum equipment insulation voltage: 500 V AC
- Test voltage: 2,500 V.CA 1mn
- Frequency: 50 Hz
- Rated short-circuit current: ICC = 35 KA
- Pollution degree: 3
- Control voltage: 110 Vdc
- Signaling voltage: 110 Vdc
- Enclosure: IP42 (min)
3
- Partition Form : 4b
- Earth connection diagram: TN
The MCC panel must conform to the specifications, BK7 datasheet (MASTERPACT NT-
1000) and the single-line diagram, appended hereto.
The VENDOR shall be responsible for carrying out the following:

- Study and realization of the protection plan (selectivity of all MV LV installations)
- Plans, documents, and equipment certification
- Factory tests and FAT by the witness ofCUSTOMER (05 technicians, at Vendor’s
charges)
- Provide technical supervision of the installation, commissioning, and the start-up of
the equipment, as well as an on-site training of 08 technicians (Land-Transportation &
Accommodation in Zarzis of the Technician(s) will be borne by CUSTOMER).
The supplier must supply all necessary spare parts for an operating period of 2 years.
The breakdown of the proposed total cost of Item#3 is as follows:

Supply of MCC Panel (Partition
3.1 form 4B) with accessories, as Lot 1
requested above
Supply of spare parts for an
operating period of two (02)
3.2 Lot 1
years, as per the attached list
“PDR”
Daily rate for technical
supervision of the installation,
3.3 Day 1
commissioning, and the start-up
of the equipment
On-site training of CUSTOMER’s 3.4

Day 1
technicians (08)
Delivered in CSC Certified New
Waterproof Shipping
Container(s), which will be
purchased by CUSTOMER
3.5 (related cost shall be included in LS 1
item#3.4)
(If there is not enough room in

1.4 / in 2.4 container(s))
3.6 (additional sub-item, if required)
TECHNICAL SPECIFICATIONS & DATASHEETS

OF
LV EQUIPMENT
BLOKSET-MCC-400V + MOTOR CONTROL CENTER 50_J_7_8

MCC PANEL SPECIFICATION
Ref IAPS PE0393-MN-ETG-10201-00 Ref Client /

Creation Verification Approbation
Rev. Date Name Date Name Date Name
00 29/07/2021 MJBS / / / /
01 07/08/2021 MJBS / / / /
SUMMARY
1. INTRODUCTION ....................................................................................................................... 8
1.1 PROJECT DESCRIPTION ........................................................................................................ 8
1.2 DEFINITIONS ........................................................................................................................ 8
1.3 ABBREVIATIONS ................................................................................................................... 8
1.4 OBJECT ................................................................................................................................. 8
2. CONFLICTING CLAUSES............................................................................................................ 9
3. CODES AND STANDARDS: ........................................................................................................ 9
4. CONSTRUCTION OF LOW VOLTAGE WITHDRAWAL CUBICLESS ............................................ 10
4.1. GENERAL CONSTRUCTION PRINCIPLES : ............................................................................... 10
4.1.1 - Partition form ................................................................................................................ 11
4.1.2 - Service and drawout inde : ........................................................................................... 11
4.2. DEGREE OF PROTECTION :..................................................................................................... 12
4.3. SHEET METAL :....................................................................................................................... 12
4.4. EXTENSION: ........................................................................................................................... 12
4.5. CONSTRUCTION OF COLUMNS :............................................................................................ 13
4.5.1 - BAR SETS AND CONNECTIONS : .................................................................................... 13
4.5.2 - EQUIPMENT COMPARTMENT ....................................................................................... 14
4.5.3 - CABLES CONNECTION COMPARTMENT ........................................................................ 14
4.5.4 - Connections................................................................................................................... 14
4.6. EARTHING ............................................................................................................................. 14
4.7. CONTROL WIRING: ............................................................................................................... 15
4.8. MARKING : ............................................................................................................................ 16
4.9 ELECTROMAGNETIC COMPATIBILITY (CEM)........................................................................... 17
5.- EQUIPMENT FOR TABLES ........................................................................................................... 17
5.1. FEEDING AND LAYOUT .......................................................................................................... 17
5.2. GENERAL ELECTRICAL CHARACTERISTICS : ........................................................................... 17
5.2.1 - MAIN FORCE BAR SET.................................................................................................... 18
5.2.2 - SECONDARY BAR GAME ................................................................................................ 18
5.2.3 - AUXILIARY BAR SET ....................................................................................................... 18
5.2.4 - RESERVATIONS .............................................................................................................. 19
5.3. MOTOR FORCE EQUIPMENT ................................................................................................. 19
5.4. CONTROL EQUIPMENT ......................................................................................................... 23
6 - OPERATION.................................................................................................................................. 23
7 - INTERCHANGEABILITY ................................................................................................................. 24
8 –LOGIC OF MCC POWER SUPPLY MODES ..................................................................................... 25
9.- LIMITS OF SUPPLY ...................................................................................................................... 25

9.1. PART OF THE SUPPLY: ........................................................................................................... 25
9.2. NOT PART OF THE SUPPLY:................................................................................................... 26
9.3. FACTORY TEST: ..................................................................................................................... 26
9.4. TYPE TESTS:........................................................................................................................... 26
10. PROTECTIVE TREATMENT ........................................................................................................... 27
11. PREPARATION FOR SHIPMENT ................................................................................................... 27
12. SELLER DOCUMENTATION.......................................................................................................... 27
12.1 Information to be Supplied with Quotations......................................................................... 27
12.2 Information to be Submitted for Approval after Receipt of Order ........................................ 28
12.2.1 Complete physical drawings in English units showing: ................................................. 28
12.2.2 Elementary Diagrams .................................................................................................... 28
12.2.3 Detailed Connection (Wiring) Diagrams showing: ........................................................ 28
12.3 Certified Information to be Supplied..................................................................................... 28
12.3.1 All information requested in sections 10.1 and 10.2 above. ........................................ 28
12.3.2 Installation and Operating Instructions ........................................................................ 28
12.3.3 Material List ................................................................................................................... 28
12.4 Spare Parts ............................................................................................................................ 29
13. QUALITY ASSURANCE ................................................................................................................. 29
14. GUARANTEE................................................................................................................................ 29
Appendix 01 : MCC data-sheet......................................................................................................... 30
Appendix 02 : Electrical Single Line Diagram Motor Control Center 50-J-7/8Erreur ! Signet non défini.
Appendix 03 : MCC departure lists................................................................................................... 30
Appendix 04 : MCC requisition ......................................................................................................... 34
1. INTRODUCTION
1.1 PROJECT DESCRIPTION
CUSTOMER intends to do the revamping of Low Voltage and Medium Voltage installation
of its Ezzaouia CPF Zarzis.
1.2 DEFINITIONS
The following terms will be used in all documents issued during the execution of the project:
Company: CUSTOMER.
Contractor:
Supplier: The party manufacturing and/or supplying the materials,
equipment and services required to perform the duties
as specified by the Contractor.
Sub-Supplier/Sub-Contractor: Is any Vendor supplying components, equipment,
services, or labor to the Supplier for use in completing
the scope of supply.
1.3 ABBREVIATIONS
MV Medium voltage
LV Low voltage
KV Kilovolt
1.4 OBJECT
This specification defines the technical construction and test conditions which must be
met by withdrawable switchboards (MCC) of the Low Voltage Motive Force (LV)
Distribution Series (ES) type to be supplied as part of the Revamping Project.
This withdrawable switchboard (MCC) must be supplied according to:
1 MCC data-sheet
2 Electrical Single Line Diagram Motor Control Center 50-J-7/8
3 MCC departure lists
4 MCC Requisition
2. CONFLICTING CLAUSES
In the event of contradiction between the documents, the indications of the document
of a particular nature shall prevail over those of the document of a general nature if the
latter exists.
3. CODES AND STANDARDS:
The design, manufacturing, construction, installation, test and commissioning of low voltage
switchboards shall be in accordance with the following codes and standards, at least. The
latest revision of the publication referred to shall apply.
 IEC 60044 Instrument transformers
 IEC 60051 Direct action indicating analogue electrical - measuring instruments and
their accessories
 IEC 60085 Thermal evaluation and classification of electrical insulation
 IEC 62271 Alternating current disconnectors (isolators) and earthing switches
 IEC 60255 Electrical relays
 IEC 60529 Degrees of protection provided by enclosures (IP-Code)
 IEC 60439 Low voltage CUBICLES and controlgear assemblies
 IEC 60664 Insulation co-ordination for equipment within low voltage systems
 IEC 60715 Dimensions of low voltage CUBICLES and controlgear
 IEC 60947 Low voltage CUBICLES and controlgear
 IEC 61641 Enclosed low-voltage CUBICLES and controlgear assemblies
As far as the power supply authority (SEC) or permits of other authorities require additional
codes and standards, respectively impose additional requirements, these are also part of the
regulations.
4. CONSTRUCTION OF LOW VOLTAGE WITHDRAWAL CUBICLESS
4.1. GENERAL CONSTRUCTION PRINCIPLES:
The construction is of the prefabricated type with partitioning between functional

units, between functional units and busbars and separation between cable
connections; The output terminals must be protected by insulating protectors.
The low voltage switchboards shall be industrial type, metal-enclosed, factory

assembled, type tested switchboards with self-standing cabinets and withdrawable
units.
The switchboards shall be suitable for installation against the wall or for back-to- back
installation. The cabinets shall only be accessible from the front.
The bottom shall be covered with galvanized sheet steel, which is to provide with holes
for cable entry. The cable entries shall be designed in a manner such that a sealing after
cable laying is possible without any problem. Further, each cover sheet shall be
equipped with a grounding connection to the steel frame of cabinet.
The low voltage switchboards shall be suitable for indoor installation on cable cellar.
All nuts for fixing of components shall be welded on the steel structure or threads will
be cut in the steel structure. The use of loose nuts or self-cutting screws shall be
avoided. Screws, nuts and washers shall be galvanized, or cadmium plated.
Hinged front doors shall be swinged out more than 90°.
Continuity of service is ensured by the easy isolation of a defective functional unit and
the limitation of any incident to the functional unit in which it occurred.
The specified short-circuit withstand is valid for the busbars, all the switchboards and
connections.
The command or control equipment placed in the general compartment of the
switchboards or in each cubicle is perfectly accessible. The connection points, which
must be connected to links external to the switchboards, are grouped together on a

terminal block.
Each functional unit in a column is designed to prevent the propagation of an arc and
flame.
On the front face of each cubicle, the service and disconnection positions of the
withdrawable part, the engaged, tripped and faulty positions of the circuit breaker,
must be perfectly marked.
The construction arrangements, the locks and the safety devices provided ensure total
operational safety for the personnel.
A "test" position is provided, allowing testing of the control and command wiring,
without a motive power supply.
Each column of the table has removable lifting and handling rings.
All screws and bolts will be zinc bichromate 8m min.

All bolting must be class 8.8 according to NFE 27 005.
All metal parts are carefully protected against corrosion of the Alu-Zinc type.
The supplier must guarantee the paint for a period of two years of service according to
cliché N ° 8 of the European scale of degrees of rusting; the final color of the paint will
be agreed upon after ordering.
4.1.1 - PARTITION FORM
The form (of partitioning) for the tables covered by this specification is form 4b
4.1.2 - SERVICE AND DRAWOUT INDE:

Each column includes one or more functional units.
These cells can be withdrawn, upstream and downstream for the power circuit.
The control circuit and the signaling circuit (auxiliary circuits) can be withdrawn
IS service index = 333
4.2. DEGREE OF PROTECTION:

The switchboards, subject of this specification, will be withdrawable and installed in
electrical rooms without any particular restrictions. The degree of protection selected is
IP 31 according to standard IEC 529 corresponding to:
• Protection of people against contact with live parts.
• Closed panel protected against solid bodies greater than 2,5 mm: 3
• Equipment protection against vertical drops of water: 1
4.3. SHEET METAL:
The tables mentioned in the subject must be perfectly rigid, both for the framework,
the doors or panels and for the partitions. Normal handling or operating maneuvers or
operating incidents (particularly short circuits) must not cause any deformation of the
assembly.
The switchboards are designed to be based on separate adjustment irons supplied by

the Manufacturer. It is constructed in such a way that it can be mounted, if necessary,
on anti-vibration supports. A monobloc base, height  100 mm must be provided.
The board must be made of 20/10 th thickness Alu-Zinc treated steel sheet for all parts.
4.4. EXTENSION:
The extension of the tables must be possible on both sides (at each end) by adding
columns, all arrangements will be made for this purpose.
4.5. CONSTRUCTION OF COLUMNS:
Each column is made up of a rigid self-supporting unit in Alu-Zinc sheet steel protected
by:
- Epoxy coating for the frame and for the doors, rear and end panels.
- The dividers and drawers in galvanized sheet steel.
- solid partitions between columns and between functional units,
- the construction measures planned to facilitate the ventilation and cooling of the
switchboards must not allow the transmission of an electrical fault from one cubicle
to another, or from one column to another.
- the doors of the column panels have handles fitted with key locks.
- the columns have a large compartment for the passage and fixing of the power and
control cables; fittings are provided there at least every 30 cm for fixing the cables.
- a removable sheet steel blanking plate is provided at the bottom of each column.
Each column must be equipped with an anti-condensation heating resistor.
4.5.1 - BAR SETS AND CONNECTIONS:
4.5.1.1 - MAIN BUSBAR
The main busbars and the branch connections to the devices meet the following
conditions:
- Installed in a fully partitioned box, not directly accessible,
- Busbars made of tinned / epoxy powder painted copper bars, conventionally
identified, without fishplates, if provided it will be with screws and bolts fitted with
undesirable devices,
- Resistant to the electrodynamic forces of the most unfavorable short-circuit currents.
- Supporting the maximum intensity of the current in continuous mode and for one
second the intensity of the short-circuit current.
The main busbars have a uniform section over the entire length of the switchboard,
calculated according to the nominal current.
The manufacturer of the switchboard provides a calculation note justifying the sections
used for the busbars and tap-offs, their short-circuit withstand and specifying their
temperature rise at nominal current.
4.5.1.2 - VERTICAL BUSBAR
The vertical busbars of each column also have a uniform section, calculated (at least)
according to the sum of the ratings of the equipment contained in the column.
The vertical busbars and the clamps must be made of silver-plated copper.
The vertical busbars must be in a compartmentalized volume.
The connections to the devices have a section calculated according to the nominal
rating of the devices.
THE MANUFACTURER MUST PROVIDE FOR THE NECESSARY DECLASSIFICATIONS, ESPECIALLY
THOSE RESULTING FROM THE TINNING AND SILVERING OF THE BAR SETS AND THE
TEMPERATURE.
4.5.2 - EQUIPMENT COMPARTMENT
At the front part of the base assembly and over the entire height, an "Equipment"
compartment where the drawers, plates or trolleys containing the equipment are
installed.
4.5.3 - CABLES CONNECTION COMPARTMENT
- A compartment will be provided for the cable connection.

- Cable entries from below.
- Laterally, a connection compartment for power cables and auxiliary wiring will be
provided, consisting of a vertical passage forming a sheath for the passage of cables. This
compartment will only be accessible from the rear of the cell.
- The polarities distribution manifolds are also installed in this compartment.
4.5.4 - CONNECTIONS
All conductive elements must be electrically connected by secure and durable
connections: These connections are always ensured by screws and nuts.
4.6. EARTHING
The switchboard will include an earth bar with two disconnection bars, each located at
one end of the switchboard allowing the switchboard to be connected to the general
earth network.
The section of this general earth collector is calculated according to the short-circuit
current, it will be justified by calculation note.
Each column has a pre-drilled vertical branch, in tinned copper, installed in the cable
compartment over the entire height and provided for the earth connection:
* the earth conductor of each outgoing cable,
* instrument transformers,
* the strip or the lead sheath of the cables,
* derivations of each column,
* of all the metal parts of the switchboard,
This vertical branch ends at the earth bar.
The doors and other moving parts are connected to the switchboard frame by means of
flexible tinned copper braids.
The earthing of the withdrawable elements is permanently ensured by sliding contacts.
4.7. CONTROL WIRING:
The wiring is made of unipolar conductors, with a copper core, the cross section of
which is as follows:
- 4 mm2 for the current measurement circuits
- 2.5 mm2 for voltage measurement circuits.
- 1.5 mm2 for control, control and signaling circuits other communication network
cables
The wires shall be selected according to load, insulation level, function and operating
requirements. The wires shall be adequately rated and equipped with fuses / circuit
breakers of adequate size.
The wiring colors and the minimum cross sections shall be according to "Specification
for Design and Construction of Power Supply Systems".
The wiring shall be carried out solid and safe against damages. Wires shall be bundled
and fixed. The wiring shall be laid inside of wiring channels, preferably. If wiring
channels will be used, a spare of 20 % shall be foreseen.
Terminal strips shall have 10 % spare terminals. If wires with different potential will be
terminated on one terminal strip the respective terminals shall be separated by means
of isolating plates. The termination of multiple stranded wires has to be carried out by
means of multiple core cable ends.
Terminals shall be marked durable and easy readable, corresponding to the drawings.
Wires shall be marked on the termination of each wire with the number of the
corresponding connection point.
The wiring is provided under insulating ducts which do not propagate the flame, which
are generously dimensioned with a filling coefficient of less than 80%.
Crimping between conductors is strictly prohibited, as well as common points in

troughs.
All the conductors are brought back to terminals where the connections are made by
means of pre-insulated lugs or end pieces.
All the auxiliary switchboard or relay contacts are brought back to the terminals, even if
they are not used.
The distribution of various polarities is done by means of a set of copper bars,

continuous over the entire length of the switchboard. The minimum section of the bars
is 25 mm². This auxiliary busbar is located in a separate box, not accessible in normal
operation.
4.8. MARKING:
The manufacturer provides a riveted designation plate on the front of each functional
unit, the text of which is subject to approval. bearing the mark and the name of the
departure with the power.
- Inside the drawer, a dilophane label identical to that on the front face with indication
of the ratings of the circuit breaker, contactors, circuit breakers, thermal relay.
- On each drawer, inside, there will be a label indicating the type of departure.
- In the cable compartment, near the outgoing terminals, a label bearing the mark and
name of the outgoing feeder with the power.
- Each table will have an identification label bearing the mark.
The devices installed in the switchboards each bear a label with the reference indicated
on the wiring diagrams.
Labels and nameplates are dilophane or similar, with letters engraved in white on a
black background.
The terminal blocks and terminals bear the markings corresponding to the wiring
diagrams.
The wiring will be marked using the Memocab LEGRAND type marking system or similar
with the international color code.
4.9 ELECTROMAGNETIC COMPATIBILITY (CEM)
The electronic equipment incorporated in the switchboards must meet the immunity and
emission requirements of IEC standards: IEC 1000-4
5. EQUIPMENT FOR TABLES
5.1. FEEDING AND LAYOUT
• The control voltage will be distributed via an auxiliary busbar (collector (A-B)
• Cable entry and exit is from the bottom.
• Connection: front or rear
• Inlet connection: by prefabricated pipe
5.2. GENERAL ELECTRICAL CHARACTERISTICS:
- Rated operational voltage: 400 V AC

- Rated insulation voltage: 1000 V AC
- Minimum equipment insulation voltage: 500 V AC
- Test voltage: 2,500 V.CA 1mn

- Frequency: 50 Hz
- Rated short-circuit current: ICC = 35 KA
- Pollution degree: 3
- Control voltage: 110 Vdc
- Signaling voltage: 110 Vdc
- MCC auxiliary will be energized with be energized with UPS 220Vac
- Earth connection diagram: TN
5.2.1 - MAIN FORCE BAR SET
Nature: Tinned electrolytic copper.
Cross-section: The cross-section of the bars and the distribution of the feeders will be such
that at no point does the current density exceed 2 A per mm² (non-decreasing busbar) the
bars must withstand the rated short-time admissible current Icw (1 s ).
Mounting: On insulating supports distributed in sufficient number to withstand the

electrodynamic forces due to the passage of the peak short-circuit current.
5.2.2 - SECONDARY BAR GAME
Nature: The secondary (vertical) busbars will be made of electrolytic copper bars, enclosed
in a box ensuring an adequate degree of protection IP20, ensuring complete and effective
protection against accidental contact.
The section of the bars will be calculated, and justified, so as to meet the following
conditions:
• Withstand in continuous mode the nominal current of the feeders provided for in the
column concerned.
• Withstand the rated short-time withstand current Icw (1 s)
• Withstand the electrodynamic forces due to the passage of the peak short-circuit current.
5.2.3 - AUXILIARY BAR SET

The command-and-control circuits are supplied from the auxiliary busbars.
The auxiliary busbars will run along each column in a partitioned compartment located
at the top of the switchboard.
5.2.4 - RESERVATIONS
The distribution of cells in the tables will leave a certain number of places available for
future reserve departures. It will be expected
- 10% (equipped reserves) of the number of departures installed with a minimum of
one reserve per type of departure (see lists of departures).
- 10% (unequipped reserves: the racking-in clamps at the vertical busbar must be
installed) of the number of outlets installed with a minimum of one reserve per type of
departure (see lists of departures).
It will be possible to replace a drawer of one gauge with a drawer of a lower gauge. In
all cases, the holes necessary for these adaptations will be carried out.
FOR OBLIGATION REASONS AND TO FACILITATE THE OPERATION AND MAINTENANCE
OF THE BOARD, HALF DRAWERS WILL NOT BE ACCEPTED.
5.3. MOTOR FORCE EQUIPMENT

All the devices contained in the switchboard must comply with the single-line diagrams
and be of a sufficient rating to ensure normal operation, taking into account the
characteristics of the supply network. The MCC switchboard shall be equipped as
follow:
 1 INCOMER”A” 1000A( withdrawable on chassis ) composed of :

- MCCB-NT10H2-3P-D/O - Motorized-Micrologic 5.0P -
OF/SDE/M2C/M6C (voir canevas)
- 2 PUSHBUTTON
- 3 Indication lamps
- 1 C.T._1000/5A
- 1 POWER METER PM5110
 1 INCOMER “B” 1000A (withdrawable on chassis) each consisting of:
- 1MCCB-NT10H2-3P-D/O - Motorized-Micrologic-5.0P -
OF/SDE/M2C/M6C (voir canevas)
- 2 PUSHBUTTON
- 1 C.T._1000/5A
 1 COUPLING 2000A (withdrawable on chassis) each consisting of:
- 1 MCCB-NT20H2-3P-D/O - Motorized-Micrologic 5.0E OF/SDE
- 2 PUSHBUTTON
- 1 C.T._2000/5A
 1 INCOMER “GEN” 1000A (withdrawable on chassis) each consisting of:
- 1 MCCB-NT10H2-3P-D/O - Motorized-Micrologic 5.0E OF/SDE
- 2 PUSHBUTTON
- 1 C.T._1000/5A
- POWER METER PM5110
 1 Source change over between COUPLING and INCOMER “GEN”
With mechanical interlock and automatic inverter ACP + UA + IVE
 4 Outgoing - Softstarter 60HP – (Fixed) consisting of:

- 1 MCP-NSXxxxxxx
- 1 Contactor LC1-xxxx
- 1 Soft Starter - ATS48 +set of fuses
- 1 Selector Switch 3 position (Local/off/Remote)
- 1 EMERGENCY P.B Trun to RELEASE (N/C)
- 1 set of Indication lamps
 3 Outgoing - Softstarter 100HP (Fixed) each consisting of:

- 1 MCP- 3P3D MICROLOGIC 1.3 M NSXxxx
- 1 Contactor LC1- Fxxxx
- 1 Soft Starter - ATS48 +set of fuses
- 1 EMERGENCY P.B Trun to RELEASE (N/C)
- 1 set of Indication lamps
 3 Outgoing D.O.L 23 KW + Vigirex (Drawer) each consisting of :
- 1 Motor Starter 22KW DOL
 2 CONTACT AUX OF/SD/SDE/SDV
 1 Signal Lamp Trip
 1 MCP
 1 Contactor-3P-LC1 D
 1 Thermal O.L. relay-3P-LRDxxxxxxxx
- 1 EL relay Vigirex + Closed Toroid
- 2 Signal Indication Lamp
 5 Outgoing D.O.L 15 HP + Vigirex (Drawer) each consisting of :
- 1 Motor Starter 15 HP DOL
 1 MCP
 1 Thermal O.L. relay-3P-LRDxxxxx
 1 Outgoing D.O.L 7,5 KW + Vigirex (Drawer)each consisting of :
 1 MCP
 1 Outgoing D.O.L 7,5 HP + Vigirex (Drawer) each consisting of :
 1 MCP

 2 Outgoing D.O.L 1.5 KW + Vigirex (Drawer) each consisting of:
- 1 Motor Starter 1.5KW DOL
 1 MCP
 1 Thermal O.L. relay-3P- LRD
 1 Outgoing MCCB 400 A each consisting of:
- 1 NSX400-3P-Micrologic 2.3 (400A)-OF/SDE - RH
- 1 NSX100-3P-TM63D-OF/SDE-RH
- 1 NSX160-3P-TM125D-OF/SDE - RH
- 1 NSX250-3P-OF/SDE-RH
- 1 NSX250-3P-OF/SDE-RH
5.4. CONTROL EQUIPMENT
Auxiliary protection relays, wiring terminal blocks, protection fuses are installed inside
the corresponding cubicles.
The various control equipment elements are subject to standardization specified in the
order diagrams, and which must be strictly observed by the panel manufacturer.
- The current transformers will be of the dry-insulated type with single secondary
winding:
* rated secondary current: 1A (for measurement and protection)
* precision power: 30 VA for all ammeters
* accuracy class: 1
* rated short-term withstand voltage at power frequency: 3 KV
The rated primary currents must be chosen from the preferred values of standard IEC –
185.
The protection relays will be protected against electromagnetic interference.
6. OPERATION
Each withdrawable drawer will have 4 possible positions

1 - Plugged in
• Power circuit: upstream and downstream connected
• Control circuit: plugged in
2 - Test
• Power circuit: upstream and downstream disconnected
• Control circuit: plugged in
3 - Unplugged
• Power circuit: upstream and before disconnected
• Control circuit: disconnected.
4 - Extract
• The drawer is removed from the column.
In the extracted position, the switchboard will be IP20 minimum.
7. INTERCHANGEABILITY
All drawers of the same type and of the same caliber will be interchangeable with each
other.
A polarizing locking device will prevent racking-in of a drawer on a fixed part not
provided for this purpose.
However, the following possibility will be provided:

The interchangeability of a drawer of the same size but of a different caliber by simply
modifying the soaking
8. LOGIC OF MCC SWITCHBOARD POWER SUPPLY MODES
During normal operation, the entire MCC switchboard (normal part and emergency part) is
supplied by a one 630KVA transformer (in cas of 50-J-2) through the QG1 circuit breaker. The
two normal and emergency parts of the MCC are connected by the QG3 coupling circuit
breaker. In the event of an overload, the second 630KVA transformer (the 50-J-3) will be
automatically connected in parallel with 50-J-2, through the QG2 circuit breaker, to
overcome this overload. If there is no network, the QG3 coupling circuit breaker opens and
the EDG 350KVA generator set will be connected to the backed-up part through the QG4
circuit breaker. This control logic must be managed by the Micrologic 5.0P units of circuit
breakers QG1, QG2 and QG3 and the automatic switching system of the two circuit breakers
QG3 and QG4.
This logic of connecting sources to the MCC are summarized in the following two tables of
truths:
QG1 QG2 QG3 QG4

1 0 1 0
0 1 1 0
1 1 1 0
0 0 0 1
9. LIMITS OF SUPPLY
9.1. PART OF THE SUPPLY:
- MCC switchboard, as defined by this specification and the various specific

specifications specific to the case.
- The accessories necessary for the installation and proper functioning of the
switchboards.
- Factory tests
- The study of selectivity between the different control devices.
- Commissioning assistance (If requested by MARETAP)
- The standard tests defined by standard IEC 439-1
9.2. NOT PART OF THE SUPPLY:
- Connection of switchboards to the general plant earth circuit

- Cables outside the switchboards, their connection and verification
- AC power supplies, for which the Manufacturer only provides input terminals on
switchboards and protection devices
9.3. FACTORY TEST:
Before delivery, the switchboards undergo, in the Manufacturer's workshops, in the

presence of the customer and / or his representative, the individual tests defined by
standard IEC 439-1.
1 - Internal wiring, verification of the correct operation of all mechanical and electrical
controls and of the effectiveness of the interlocks
2 - Insulation tests of the power part and of the control part or dielectric test,
3 - switchboard operating tests and verification of protection measures and electrical
conformity of protection circuits,
4- adjustment and calibration of protection relays
5 - simulation of commands, signals, and all controls.
For these tests, the Manufacturer provides the technicians and all the necessary
equipment, in particular the direct current and alternating current power supplies
allowing the setting of the relays and the operating tests of the controls, signals and
slaving, etc.
9.4. TYPE TESTS:
 Short circuit resistance

 Degree of protection
 Temperature rise limit
 Efficiency of the protection circuit
 Insulation distances and creepage lines
 Mechanical operation
 Dielectric properties.
10. PROTECTIVE TREATMENT
Painting - Each assembly shall be cleaned, primed and painted with a minimum of
two coats of paint. The Seller shall supply one quart (0.9 liters) of matching paint per
assembly for field "touch-up" after installation.
Tropiclization - When required in the Data Sheet, equipment and materials will
be subjected to tropicalization treatments in accordance with the relevant
reference specification.
11. PREPARATION FOR SHIPMENT
Preparation for shipment shall be in accordance with Seller’s standards unless

otherwise noted on the Request for Quotation and/or Purchase Order. The Seller
shall be solely responsible for the adequacy of the preparation for shipment
provisions employed in respect to materials and application, and provide materials to
their destination in ex-works condition when handled by commercial carrier systems.
Any components that are shipped separately from their respective motor control
centers shall be properly tagged with the number of the motor control center of
which they are a part, location (vertical section no.) and equipment tag number.
Control relays, magnetic contactors, and any other component with moving parts
which might be damaged in shipment, shall have all such moving parts securely
blocked and braced.
Each shipping section shall be provided with a permanently attached, readily visible,
metal identification tag.
Waterproof wrapping shall be provided for protection.
12. SELLER DOCUMENTATION
All drawings provided for this equipment shall show equipment as specified and
ordered. Typical drawings are not acceptable unless they are revised to show only
the equipment being furnished. Drawings shall be supplied in the quantities shown
on the "Required Documents - Electrical" forms.
12.1 INFORMATION TO BE SUPPLIED WITH QUOTATIONS
The information to be supplied with quotations are:
 Specific listing of any exceptions to those requirements specified.
 Equipment or features included but not necessarily specified.
 All equipment shall be listed on the Bill of Material. Complete
description data shall be included.
 Priced lists of normally recommended spare parts for start-up and two
year operation shall be provided.
 Certify that the items quoted are IEC complied.
 Weights and dimensions for each unit, including locations for U/G
penetration and level rails.
12.2 INFORMATION TO BE SUBMITTED FOR APPROVAL AFTER RECEIPT OF ORDER

12.2.1 COMPLETE PHYSICAL DRAWINGS IN ENGLISH UNITS SHOWING:
 Dimensional plan and elevation, front view and other
elevation views, if pertinent
 Conduit entrance locations and dimensions for both top and
bottom entrance
 Bus bar locations and configurations
 Incoming and outgoing power cable terminator positions
 Customer wiring terminal block locations, and all other
terminal block locations
 Anchor bolt locations
 Grounding connections
 Weight of equipment
12.2.2 ELEMENTARY DIAGRAMS
Elementary (schematic diagrams) shall be furnished for each
different starter control scheme.
Each elementary diagram shall show all control devices and
device contacts, each of which shall be labeled.
12.2.3 DETAILED CONNECTION (WIRING) DIAGRAMS SHOWING:
 All wiring within each unit
 All interconnecting wiring between units
 Identification of all terminals and terminal blocks
 Clear identification, by some distinguishing method, of all
wiring which is to be installed by Buyer. This shall include
spare auxiliary contacts and relay contacts which shall be
wired to terminal blocks for future use.
Tabular wiring diagrams are not acceptable.
12.3 CERTIFIED INFORMATION TO BE SUPPLIED
12.3.1 ALL INFORMATION REQUESTED IN SECTIONS 10.1 AND 10.2 ABOVE.
12.3.2 INSTALLATION AND OPERATING INSTRUCTIONS
Installation and operating instructions shall cover all the
equipment furnished, including all protective relays, auxiliary
relays and curves of each protective relay, fuse and circuit
breaker.
12.3.3 MATERIAL LIST
A material list shall be furnished listing the quantity, rating, type,
and Manufacturer’s catalog number of all equipment in each
unit.
12.4 SPARE PARTS

A complete spare parts recommendation based on the total purchase
order is required within 60 days after the Seller receives the purchase
order. Spare parts recommendations shall include:
A complete spare parts list, including parts location diagram or drawings
Lists of priced spare parts as recommended by the Seller shall be on hand
during plant start-up and two years of operation.
13. QUALITY ASSURANCE
Supplier’s quality assurance system shall fully comply with the requirements of ISO 9001 last
Edition (Quality system-model for quality assurance in design/development, production,
installation and servicing) or an equivalent internationally recognized standard acceptable to
the Consultant. Details of non-compliance, if any, are to be made available in the technical
proposal.
14. GUARANTEE
The Supplier shall guarantee the integrity, workmanship and the materials of construction to
be used. The Supplier shall guarantee the equipment for the warranty period and the
conditions stated in the enquiry/purchase order documents (as applicable).
Appendix: MCC departure lists

MCC departure list
Client
IAPS Ref.: PE0393-MN-ETG-10201-00
Ref.: Folio:1/3
Edition Verification Approbation
Rev.
Date Nom Date Nom Date Nom
00 27/07/2021 MJBS x/x/2021 xx x/x/2021 xx
01 08/08/2021 MJBS x/x/2021 xx x/x/2021 xx
PE0393-MN-ETG-10201-00 Page: 2/3
SUMMARY
No. Designation
1 FRONT PAGE
2 SUMMARY
3 departure lists
PE0393-MN-ETG-10201-00 Page: 3/3

Item Designation of deparatures Power TYPE OF DEPARTURE
1 INCOMER”A” 1000A 630KVA Circuit Breaker

2 INCOMER “B” 1000A 630KVA Circuit Breaker
3 COUPLING 2000A 1260KVA Circuit Breaker
4 INCOMER “GEN” 1000A 350KVA Circuit Breaker
5 FOAM – B 1,5KW Motor
6 50-K-1A 23KW Motor
7 50-P-2B 44KW Motor with soft-starter
8 50-P-2D 44KW Motor with soft-starter
9 50-P-1A 74KW Motor with soft-starter
10 50-P-4 7,5KW Motor
11 50-K-2A 11KW Motor
12 50-K-2B 11KW Motor
13 WorkShop 160A Circuit Breaker
14 Cathodic Protection 50-J-15 63A Circuit Breaker
15 Welding Rceptacle (Power socket) 4P 63A Circuit Breaker
16 Electrical Heat Tracing 50-J-14 200A Circuit Breaker
17 Pump Heat Tracing 100A Circuit Breaker
18 Skid Blower 63A Circuit Breaker
19 Skid Fire Fighting 63A Circuit Breaker
20 Spare 63A Circuit Breaker
21 Spare 125A Circuit Breaker
22 EZZ 04 400A Circuit Breaker
23 SPARE 22KW Motor
24 SPARE 11KW Motor
25 SPARE 74KW Motor with soft-starter
26 Circulation Booster Pump 50-P-19 11KW Motor
27 Oil recovery pump 50-P-3B 5,63KW Motor
28 Foam-A 1,5KW Motor
29 Air Compressor 50-K-1C 23KW Motor
30 Water injection Pump 50-P-2A 44KW Motor with soft-starter
31 Water injection Pump 50-P-2C 44KW Motor with soft-starter
32 Crude oil shipping pump 50-P-1B 74KW Motor with soft-starter
33 Oil recovery pump 50-P-3A 5,63KW Motor
34 Open drain pump out pump 50-P-18 11KW Motor
35 Administration 80A Circuit Breaker
36 No process utility 50-J-11 80A Circuit Breaker
37 External lighting 50-J-12 40A Circuit Breaker
38 process utility 50-J-13 80A Circuit Breaker
39 UPS 63A Circuit Breaker
Appendix: MCC switchboard requisition

MCC switchboard REQUISITION
Ref IAPS PE0393-MN-ETG-10201-00 Ref Client /

Creation Verification Approbation
Rev. Date Name Date Name Date Name
00 29/07/2021 MJBS / / / /
01 08/08/2021 MJBS / / / /
SUMMARY
1 - GENERALITIES .......................................................................................................... 37
2 - SCOPE OF SUPPLY AND SERVICES ....................................................................... 37
2.1 –supply .................................................................................................................................... 37
2.2- SERVICES ............................................................................................................................. 37
3 - ELECTRICAL EQUIPMENT CHARACTERISTICS ..................................................... 37
4 - TECHNICAL DOCUMENTS TO BE PROVIDED ......................................................... 37
4.1- DOCUMENTS AND PLANS ................................................................................................. 38
4.2- MECHANICAL CATALOG ................................................................................................... 38
5 –GUARANTEES ............................................................................................................ 38
5.1- PERFORMANCE GUARANTEES ........................................................................................ 38
5.2- MECHANICAL GUARANTEES ............................................................................................ 38
6 - DOCUMENTS ATTACHED TO THE REQUISITION ................................................... 39
1 - GENERALITIES
The present document aims to define the necessary requirements for the requisition of
the MCC switchboard for the Revamping Project.
2 - SCOPE OF SUPPLY AND SERVICES
2.1 –SUPPLY
2.1.1- Electrical equipment:
The supplier will be responsible for the supply, manufacture, testing, packaging and delivery of
MCC switchboard. The MCC shall be Schneider Blokset-D Type.
The MCC switchboard will be supplied in accordance with the specifications and plans attached to
this requisition.
2.1.2- Spare parts:
The supplier will be responsible for the supply of spare parts for an operating period of 2 years.
2.2- SERVICES
The supplier will be responsible for:

- Study and realization of the protection plan (selectivity of all MV LV installations)
- Plans, documents, and equipment certification
- Factory tests and FAT by the witness of CUSTOMER (05 technicians, at Vendor’s charges)
- provide technical supervision of the installation, commissioning, and the start-up of the
equipment, as well as an on-site training of 08 technicians (Land-Transportation &
Accommodation in Zarzis of the Technician(s) will be borne by CUSTOMER).
3 - ELECTRICAL EQUIPMENT CHARACTERISTICS
The MCC switchboard to be supplied must be conform to the specifications and the single-line
diagram attached in the appendix and with the standards.
4 - TECHNICAL DOCUMENTS TO BE PROVIDED
The supplier will be responsible for providing documentation in 05 copies plus electronic support
in English languages. These documents must be provided with the material composed as follows:
CONFIDENTIAL – Any disclosure of this information is strictly forbidden without IPS prior authorization
4.1- DOCUMENTS AND PLANS
Document designations For comments and / For information
or approval
1. Planning X
2. Detailed specifications of electrical equipment X
3. Single line diagrams of the switchboard X
4. Detailed installation and construction plan and civil X
engineering guide manual for electrical equipment
5. Detailed specification of the means of protection X
and control
6.heat release of each equipment X
7. Dimensional drawings of electrical equipment X
8. Nomenclature and part numbering plans X
9. Assembly and disassembly instructions and plans X
10. Adjustment and maintenance and operating X
instructions
11. Inspection reports and test certificates X
12. Connection and troubleshooting diagrams X
13. Commissioning and operating manual X
14. calculation note of the busbars X
15. Spare parts identification plans X
16. Technical data relating to each equipment X
4.2- MECHANICAL CATALOG

The mechanical catalog of the MCC switchboard.
5 –GUARANTEES
5.1- PERFORMANCE GUARANTEES
The equipment must be guaranteed with regard to the operating characteristics predefined in the
specifications and refined by the manufacturer according to the range of its equipment.
5.2- MECHANICAL GUARANTEES
The supplier must guarantee the material during the guarantee period. This warranty covers all
defects in design, construction, manufacture, materials and any abnormal wear.
The supplier must guarantee the mechanical strength of all his supplies as well as the good
resistance of the paint of the electrical equipment.
For any supply declared non-compliant or defective due to manufacturing or material defect, the
supplier is required to provide it as quickly as possible and at its expense (supply, transport,
customs clearance, insurance, assembly, etc.) and to carry out at its own expense any repair due
to poor design and / or shipping.
6 - DOCUMENTS ATTACHED TO THE REQUISITION
The documents listed below in order of precedence, forming part of this requisition and none of
them can be relied on separately.
Appendices Designations
1 MCC SPECIFICATION
2 Electrical Single Line Diagram Motor Control Center 50-J-7/8
3 MCC data-sheet
4 MCC departure lists

MCC PANEL Scope of Work

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MCC PANEL Scope of Work

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PROJECT REF. No.

UNIT PRICE TOTAL COST

The main characteristics of MCC Panel are:

The VENDOR shall be responsible for carrying out the following:

The breakdown of the proposed total cost of Item#3 is as follows:

On-site training of CUSTOMER’s 3.4

(If there is not enough room in

TECHNICAL SPECIFICATIONS & DATASHEETS

BLOKSET-MCC-400V + MOTOR CONTROL CENTER 50_J_7_8

MCC PANEL SPECIFICATION

Ref IAPS PE0393-MN-ETG-10201-00 Ref Client /

9.- LIMITS OF SUPPLY ...................................................................................................................... 25

1.1 PROJECT DESCRIPTION

This withdrawable switchboard (MCC) must be supplied according to:

3. CODES AND STANDARDS:

4. CONSTRUCTION OF LOW VOLTAGE WITHDRAWAL CUBICLESS

4.1. GENERAL CONSTRUCTION PRINCIPLES:

The construction is of the prefabricated type with partitioning between functional

The low voltage switchboards shall be industrial type, metal-enclosed, factory

Hinged front doors shall be swinged out more than 90°.

must be connected to links external to the switchboards, are grouped together on a

All screws and bolts will be zinc bichromate 8m min.

4.1.1 - PARTITION FORM

4.1.2 - SERVICE AND DRAWOUT INDE:

4.2. DEGREE OF PROTECTION:

4.3. SHEET METAL:

The switchboards are designed to be based on separate adjustment irons supplied by

4.5. CONSTRUCTION OF COLUMNS:

4.5.1 - BAR SETS AND CONNECTIONS:

4.5.1.1 - MAIN BUSBAR

4.5.1.2 - VERTICAL BUSBAR

4.5.2 - EQUIPMENT COMPARTMENT

4.5.3 - CABLES CONNECTION COMPARTMENT

- A compartment will be provided for the cable connection.

4.7. CONTROL WIRING:

Crimping between conductors is strictly prohibited, as well as common points in

The distribution of various polarities is done by means of a set of copper bars,

4.9 ELECTROMAGNETIC COMPATIBILITY (CEM)

5. EQUIPMENT FOR TABLES

5.1. FEEDING AND LAYOUT

5.2. GENERAL ELECTRICAL CHARACTERISTICS:

- Rated operational voltage: 400 V AC

- Test voltage: 2,500 V.CA 1mn

5.2.1 - MAIN FORCE BAR SET

Nature: Tinned electrolytic copper.

Mounting: On insulating supports distributed in sufficient number to withstand the

5.2.2 - SECONDARY BAR GAME

• Withstand the rated short-time withstand current Icw (1 s)

5.2.3 - AUXILIARY BAR SET

5.3. MOTOR FORCE EQUIPMENT

 1 INCOMER”A” 1000A( withdrawable on chassis ) composed of :

With mechanical interlock and automatic inverter ACP + UA + IVE

 4 Outgoing - Softstarter 60HP – (Fixed) consisting of:

 3 Outgoing - Softstarter 100HP (Fixed) each consisting of:

 1 Thermal O.L. relay-3P-LRDxxxxx

5.4. CONTROL EQUIPMENT

Each withdrawable drawer will have 4 possible positions

However, the following possibility will be provided:

8. LOGIC OF MCC SWITCHBOARD POWER SUPPLY MODES

QG1 QG2 QG3 QG4

9.1. PART OF THE SUPPLY:

- MCC switchboard, as defined by this specification and the various specific

9.2. NOT PART OF THE SUPPLY:

- Connection of switchboards to the general plant earth circuit