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Title:

Functional Description of Silica Gel Polishing


Unit - Safeguarding

Client: Moravia Gas Storage a.s.

Client ref.:

Project:
UGS Dambořice Upgrade
Frames Process Systems B.V.
Eikenlaan 237
Vendor:
2404 BP Alphen aan den Rijn
The Netherlands
Frames ref.: PHO-103775

Equipment: Silica Gel Polishing Units OA-27 & OA-28 of the Gas Treatment Unit

Frames doc. nr.: P103775-PC-FTD-003

Client doc. nr.: MGS-P-M-007

0.2 26-04-21 As-built / commissioning changes WSm/MSi


UGS Dambořice Upgrade

0 16-08-19 For Approval AAh - - SGo SGo

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED


PROCESS MECH E&I
It is forbidden to copy or use in whole or in part outside the strict contract terms,
WITHOUT THE PRIOR WRITTEN CONSENT OF A FRAMES COMPANY

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
Frames Ref.: PHO-103775 Page: 2 of 53
UGS Dambořice Upgrade

TABLE OF CONTENTS

1 General –

Document ..................................................................................................... 3
1.1 Purpose of this document .............................................................................................. 3
1.2 Reference
documents ................................................................................................... 4
1.2.1 Project - Client specifications ......................................................................................... 4
1.2.2 Frames prepared design documents ................................................................................ 4
1.3 Appendices ................................................................................................................. 4
1.4 Abbreviations used in this document ............................................................................... 5

2 General - project .......................................................................................................... 6


2.1 Project overview / background ....................................................................................... 6
2.2 Project scope of supply ................................................................................................. 6
2.2.1 Control systems ........................................................................................................... 6
2.3 Equipment in Client Scope / Existing Systems of Client Facility............................................ 7

3 Detailed requirements equipment ................................................................................... 8


3.1 Safety shutdown valves ................................................................................................ 8
3.2 Blowdown valves .......................................................................................................... 8
3.3 Switching valves .......................................................................................................... 9
3.4 Flow meters ................................................................................................................ 9
3.4.1 FIT-27053 ................................................................................................................... 9

4 Safeguarding system – safety functions ......................................................................... 10


4.1 Description of safeguarding functions ............................................................................ 10
4.2 Implementation details per trip initiator ......................................................................... 11
4.2.1 TAHH-27001 high temperature to Sales Gas Filter ........................................................... 11
4.2.2 TAHH-27003 high temperature from Regeneration Gas Heater .......................................... 12
4.2.3 TAHH-27006 high temperature from Regeneration Gas Pre-cooler ..................................... 13
4.2.4 TALL-27006 low temperature from Regeneration Gas Pre-cooler ....................................... 14
4.2.5 LSHH-27002 high level Regeneration Gas K.O. Drum ....................................................... 15
4.2.6 LSLL-27003 low level Regeneration Gas K.O. Drum ......................................................... 16
4.2.7 PAHH-27008 high pressure Condensate Separator .......................................................... 17
4.2.8 LAHH-27006 high interface level Condensate Separator ...................................................
18
4.2.9 LALL-27006 low interface level Condensate Separator ..................................................... 19
4.2.10 LAHH-27008 high Condensate level Condensate Separator ............................................... 20
4.2.11 LALL-27008 low Condensate level Condensate Separator ................................................. 21
4.2.12 FALL-27053 Low Flow to Regeneration Gas Heater .......................................................... 22
4.3 ESD trip initiators ....................................................................................................... 23
4.3.1 XS-27001 STOP ......................................................................................................... 23
4.3.2 XS-27002 CENTRAL STOP............................................................................................ 24
4.3.3 XS-27003 TOTAL STOP ............................................................................................... 25
4.3.4 XS-25110 (XS-27050) REGENRATION SHUTDOWN SPU ................................................... 27
4.4 Permissive functions ................................................................................................... 27

5 Timers ...................................................................................................................... 28
5.1 Timers ...................................................................................................................... 28 5.2
Tracking signals ......................................................................................................... 28

1 GENERAL – DOCUMENT

1.1 Purpose of this document

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
Frames Ref.: PHO-103775 Page: 3 of 53
UGS Dambořice Upgrade

This document covers the safeguarding functions for the Silica Gel Polishing Unit of the GTU, such to
allow configuration of the safeguarding system. Together with P103775-PC-IOM-001, “Installation,
Operation and Maintenance Manual”, this document
serves as an operating manual.

It shall be noted that all descriptions in this


document refer to the Silica Gel train OA-27 if not explicitly mentioned. The implementation however
is identical for Silica Gel train OA-28 and shall be integrated as such by the system integrator.

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
Frames Ref.: PHO-103775 Page: 4 of 53
UGS Dambořice Upgrade

1.2 Reference documents

1.2.1 Project - Client specifications

None.

1.2.2 Frames prepared design documents

In addition, while reading the document, reference shall be made to the latest revision of the following
design documents prepared by Frames for this project:

P103775-PC-PID-001 to 017 Process and Instrumentation Diagram


P103775-PC-PID-101 & 102 Process and Instrumentation Diagram (Interconnecting)
P103775-PC-PID-COMP-001 Process and Instrumentation Diagram (Compressor Package)
P103775-PI-CSS-001 Control & Switch Setting list
P103775-PC-CED-001 Cause & Effect Diagram
P103775-PC-FTD-001 Functional Description of LTS- Addendum
P103775-PC-FTD-002 Functional Description of SPU – Control and Sequencing Functions
P103775-PI-IIS-001 Instrument Index
P103775-PI-SBD-001 System Block Diagram
P103775-PI-ICB-001 Instrument Cable Block Diagram

Special note:

For the above listed Control and Switch Setting list (CSS) the following shall be noted; the values given
in this document are based on the last known revision of the CSS at the date of document issue and
are as such for information only. For the actual required settings reference shall be made to the CSS at
all times.

1.3 Appendices

None.

1.4 Abbreviations used in this document

Abbreviation: Explanation:
AMS Asset Management System DCS Distributed Control
System
ESDS Emergency Shutdown System
FE Final Element
GTU Gas Treatment Unit
GTU-DCS Gas Treatment Unit Distributed Control System
HMI Human Machine Interface
LTS Low
Temperature Separation MCC
Motor Control Centre MV
Measured Variable
(Value) n/a
Not Available
OP Output (Value)
PID Piping and Instrumentation Diagram
SP Set Point (Value)
SPU Silica Gel Polishing Unit
SSV Safety Shutdown Valve
UCP Unit Control Panel

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
Frames Ref.: PHO-103775 Page: 5 of 53
UGS Dambořice Upgrade

2 GENERAL - PROJECT

2.1 Project overview / background

In 2016, Moravia Gas Storage a.s., MGS, a joint


venture company of Moravské Naftové Doly a.s.,
MND, and Gazprom Export LLC, put into service an underground (natural) gas storage, UGS, facility in
the Czech Republic. The storage facility is based in a partially depleted crude oil deposit near the
municipality of Dambořice. Frames Process Systems B.V. delivered a Gas Treatment Unit, GTU. The
function of the GTU is decreasing the content of associated water and heavy hydrocarbons from the
extracted natural gas to satisfactory levels to fulfil the pipeline specification. Low temperature
separation, LTS, was the technology used in this process. The gas from upstream equipment is
divided over the 2 GTU trains being in parallel operation.

In 2018, due to changes in the composition and flow of the produced gas, modifications are planned
on the GTU. This includes modifications of the current LTS unit as well as the addition of a Silica Gel
Polishing Unit, SPU, on each train. In each train of the LTS, there are equipment which are added,
replaced, modified or removed.

2.2 Project scope of supply

The Frames scope of supply covers two identical GTU trains, including LTS units OA-23/OA-24 and
Silica Gel Polishing Units OA-27/OA-28, with identical skid mounted items (interconnecting piping
excluded). Each train will be designed to handle 50% of the total flow.

In this document and in P103775-PC-FTD-002 for control and sequencing functions, only the Silica Gel
Polishing Unit is covered. The equipment in this scope are listed below:

Equipment TAG Number


Train OA-23 Train OA-24
Adsorber Vessel V-27101 V-28101
V-27201 V-28201
V-27301 V-28301
Sales Gas Filter F-27002 F-28002
Regeneration Gas Heater H-27003 H-28003
Regeneration Gas Pre-cooler A-27004 A-28004
Regeneration Gas Cooler E-27005 E-28005
Regeneration Gas K.O. Drum D-27006 D-28006
Condensate Separator V-27007 V-28007
2.2.1 Control systems

The following control systems will be supplied by Frames for operation of the trains as described in sec
2.2:
Equipment TAG Number Train
OA-27 Train OA-28
Silica Gel Polishing BA34 BA35
UCP

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
Frames Ref.: PHO-103775 Page: 6 of 53
UGS Dambořice Upgrade

2. Equipme Clie Sco /Existin


Systems ofFacili
Below
3 nt listed equipment/systems tyare related
e listed
to the
Frames
scoin nt pe g Client
proper
Equip functioning of the
TAG abov supplied
pe:
Emergency System BA4-3
ment
Distributed Control OPNumber
Shut Down
Asset (ESD)
Management -0.1
System
Main Low(DCS)
Voltage RMS 02
System (AMS)
Distribution Board 29

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
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UGS Dambořice Upgrade

3 DETAILED REQUIREMENTS EQUIPMENT

This chapter provides detailed information of


equipment and components controlled by or
interfaced with the ESD safeguarding system.

3.1 Safety shutdown valves

The SPU is equipped with the necessary pneumatic actuated ON/OFF shutdown valves, which are used
to shut certain process lines when required by the safety system in order to guarantee the safety and
integrity of the SPU. Actuation of these valves is performed by the ESD safeguarding system. In this
document the following signals are used:

• OPEN Signal to open valve.  CLOSE Signal to close


valve.

In this document the following equipment status signals are used:

• OPENED Feedback signal that valve is open (limit switch).


• CLOSED Feedback signal that valve is closed (limit switch).
• FAULT OPEN Status indicating that valve is not OPENED following command signal. 
FAULT CLOSE Status indicating that valve is not CLOSED following
command signal.

Signals of limit switches will be visualized on the HMI by change of colour on the respective symbol.

3.2 Blowdown valves

The SPU is equipped with the necessary pneumatic actuated ON/OFF blowdown valves, which are used
to release high pressure gas when required by the safety system in order to guarantee the safety and
integrity of the SPU. Actuation of these valves is performed by the ESD safeguarding system. In this
document the following signals are used:

• OPEN Signal to open valve.  CLOSE Signal to close


valve.

In this document the following equipment status signals are used:

• OPENED Feedback signal that valve is open (limit switch).


• CLOSED Feedback signal that valve is closed (limit switch).
• FAULT OPEN Status indicating that valve is not OPENED following command signal. 
FAULT CLOSE Status indicating that valve is not CLOSED following
command signal.

Signals of limit switches will be visualized on the HMI by change of colour on the respective symbol.

3.3 Switching valves

Each adsorber column is equipped with 3 inlet and 3 outlet pneumatic actuated ON/OFF switching
valves, which are used to redirect the gas streams and accordingly switch the adsorber column
operational mode when required. In this document the following signals are used:

• OPEN Command signal to open valve.  CLOSE


Command signal to close valve.

In this document the following equipment status signals are used:

• OPENED Feedback signal that valve is open (limit switch).


• CLOSED Feedback signal that valve is closed (limit switch).
• FAULT OPEN Status indicating that valve is not OPENED following command signal. 
FAULT CLOSE Status indicating that valve is not CLOSED following
command signal.

Signals of limit switches will be visualized on the HMI by change of colour on the respective symbol.

3.4 Flow meters

3.4.1 FIT-27053

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
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FIT-27053 is a venturi type flow meter, which is used to measure of the regeneration gas flow to the
SPU adsorbers. Measured value unit is in mbar, and converted to an volumetric flow rate according to
the calculation below. At low flows the accuracy of
the measurement decreases, therefore a low flow
cut off is implemented. Low flow cut off value =
1500 Sm3/hr (10% max flow range).

(��)√ ��×3
2

�� �� 6
0
0
2×∆
𝑄 𝑣 = 𝐶𝑑 × 𝐸 × 𝜀 × ×

Where:
𝑄𝑣 volumetric flow rate in Sm3/h (@ standard conditions 15 °C, 1013,25 mbar)
𝐶𝑑 discharge coefficient which depends on the Reynolds value, this value is set to
0.984
𝑑 throttle orifice of the meter in m: 0.067866 m (67.866 mm)
𝛽 Beta ratio i.e. the ratio of throat diameter to inlet pipe ID. The value for is 0.69847
𝐸 velocity of approach factor 1.146

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Client Ref.: Revision: CONCEPT 0.2
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UGS Dambořice Upgrade

𝜀 expansion factor. This value is set to 2.763585


𝑑𝑃 differential pressure of the flow meter in Pa, this is the measured value of FIT-27053 times
100
𝜌 actual density of gas in kg/m3. Set to 0.72193 kg/m3

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
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UGS Dambořice Upgrade

4 UGS Dambořice Upgrade

SAFEGUARDING SYSTEM – SAFETY FUNCTIONS

In this section the safety functions implemented in the safety system are described in detail. While reading
this section, refer to P103775-PC-CED-001, “Cause and Effect Diagram”.

Description of safeguarding functions

SPU operation is always performed under supervision of ESD safety functions. Upon initiation (cause) of a
trip by one of the initiators, an action (effect) shall be taken to prevent a certain hazardous situation from
occurring. Trips shall be initiated by client ESD system or by causes in the SPU train. Reference is made to
P103775-PC-CED-001, “Cause and Effect Diagram”.

Safeguarding functions P&ID Section


Ref.

TAHH-27001 High High Temperature to Sales Gas Filter P103775-PC-PID-012 4.2.1

TAHH-27003 High High Temperature from Regeneration Gas Heater P103775-PC-PID-014 4.2.2

TAHH-27006 High High Temperature from Regeneration Gas Pre-Cooler P103775-PC-PID-015 4.2.3

TALL-27006 Low Low Temperature from Regeneration Gas Pre-Cooler P103775-PC-PID-015 4.2.4

LSHH-27002 High High Level Regeneration Gas K.O. Drum P103775-PC-PID-015 4.2.5

LSLL-27003 Low Low Level Regeneration Gas K.O. Drum P103775-PC-PID-015 4.2.6

PAHH-27008 High High Pressure Condensate Separator P103775-PC-PID-016 4.2.7

LAHH-27006 High High Interface Level Condensate Separator P103775-PC-PID-016 4.2.8

LALL-27006 Low Low Interface Level Condensate Separator P103775-PC-PID-016 4.2.9

LAHH-27008 High High Condensate Level Condensate Separator P103775-PC-PID-016 4.2.10

LALL-27008 Low Low Condensate Level Condensate Separator P103775-PC-PID-016 4.2.11

FALL-27053 Low Low Flow to Regeneration Gas Heater P103775-PC-PID-012 4.2.12

XS-27001 STOP - 4.3.1

XS-27002 CENTRAL STOP - 4.3.2

XS-27003 TOTAL STOP - 4.3.3

XS-25110 (XS-27050) Regeneration Gas Heater stop - 4.3.4

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
Frames Process Systems B.V. Functional Description of SPU - Safeguarding
Client Ref.: Revision: CONCEPT 0.2
Client: Ref.:
Frames Moravia Gas Storage a.s.
PHO-103775 Frames document nr.:
Page: P103775-PC-FTD-003
10 of 28
Client Ref.: Revision: CONCEPT 0.2
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UGS Dambořice Upgrade

4.1

4.2 Implementation details per trip initiator

4.2.1 TAHH-27001 high temperature to Sales Gas Filter

Objective
To prevent mechanical damage to the downstream equipment

Setpoint
50 °C

Actions
Stop production gas in LTS (signal XS-27006)
Close switching valves POV-27102/~202/~302
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Stop fan motors KM-27004A/B (TIM-101 time delayed action) and track-close Pre-cooler A-27004
louvres
TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
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Implementation details
No special details applicable.

Timer details
TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A
time delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped flowing.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.2.2 TAHH-27003 high temperature from Regeneration Gas Heater

Objective

Setp
35°
oint To prevent mechanical damage to the downstream equipment
Acti
2StopCregeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
ons
Close switching valves POV-27104/~204/~304 (TIM-102 time delayed action)
Stop fan motors KM-27004A/B (TIM-101 time delayed action) and track-close Pre-cooler A-27004
louvres
TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A
time delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped flowing.

TIM-102 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. No
time delay is required prior to closing POV-27104/~204/~304 in the current design, however, the
delay function is supplied with 0 second delay in case it is required in the future.

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Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
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TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.2.3 TAHH-27006 high temperature from Regeneration Gas Pre-cooler

Objective
To prevent mechanical damage to the downstream equipment

Setpoint
80 °C

Actions
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Close switching valves POV-27104/~204/~304 (TIM-102 time delayed action)
Stop fan motors KM-27004A/B (TIM-101 time delayed action) and track-close Pre-cooler A-27004
louvres
TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)
De-energize Regeneration Gas Pre-Cooler Air Blower Heaters EH-27004A/B

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation TAHH-
27006 from the associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A
time delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped flowing.

TIM-102 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. No
time delay is required prior to closing POV-27104/~204/~304 in the current design, however, the
delay function is supplied with 0 second delay in case it is required in the future.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.2.4 TALL-27006 low temperature from Regeneration Gas Pre-cooler

Objective
To prevent hydrate formation

Setpoint

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18 °C

Actions
Stop regeneration heater H-27003 (signal XS-
27050 to SPU UCP BA34)
Close switching valves POV-27104/~204/~304
(TIM-102 time delayed action)
Stop fan motors KM-27004A/B (TIM-101 time delayed action) and track-close Pre-cooler A-27004
louvres
TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)

Trip indication
An alarm shall be raised and visualized on the operator screen
(HMI) in control room.

Over
Manual Not applicable
Automatic
rides Automatic trip override is initiated when water desorption is not happening
override: (no regeneration flow) or the system is still in the initial heat-up cycle. The
override: SPU PLC is sending the signal “TALL-27006 auto override” signal to ESD
system.
Re
set The trip shall be reset manually via common alarm reset on the
operator screen (HMI) in control room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation TAHH-
27006 from the associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A
time delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped flowing.

TIM-102 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. No
time delay is required prior to closing POV-27104/~204/~304 in the current design, however, the
delay function is supplied with 0 second delay in case it is required in the future.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.2.5 LSHH-27002 high level Regeneration Gas K.O. Drum

Objective
To prevent liquid carry over to the downstream system.

Setpoint
Set @ 800 mm (discrete signal)

Actions
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Close switching valves POV-27104/~204/~304 (TIM-102 time delayed action)
Stop fan motors KM-27004A/B (TIM -101 time delayed action) and track-close Pre-cooler A-27004
louvres

Frames Process Systems B.V. Functional Description of SPU - Safeguarding


Client: Moravia Gas Storage a.s. Frames document nr.: P103775-PC-FTD-003
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TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)

Trip indication
An alarm shall be raised and visualized on the
operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A
time delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped flowing.

TIM-102 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. No
time delay is required prior to closing POV-27104/~204/~304 in the current design, however, the
delay function is supplied with 0 second delay in case it is required in the future.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.2.6 LSLL-27003 low level Regeneration Gas K.O. Drum

Objective
To prevent gas blow by to the downstream system.

Setpoint
Set @ 200 mm (discrete signal)

Actions
Close valve SSV-27001

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


No special details applicable.

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Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.7 PAHH-27008 high pressure Condensate Separator

Objective
To prevent mechanical damage to the equipment

Setpoint
9 barg

Actions
Close valve SSV-27001

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.8 LAHH-27006 high interface level Condensate Separator

Objective
To prevent condensate contamination by water.

Setpoint
600 mm (56% of measurement)

Actions
Close valve SSV-27001

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

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Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.9 LALL-27006 low interface level Condensate Separator

Objective
To prevent gas blow by to the downstream system.

Setpoint
200 mm (11% of measurement)

Actions
Close valve SSV-27002

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.10LAHH-27008 high Condensate level Condensate Separator

Objective

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To prevent liquid carry over to the downstream system.

Setpoint
600 mm (60% of measurement)

Actions
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Close valve SSV-27001
Stop off-gas compressor K-25020 (signal XS-27007 to compressor UCP BA36)

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.11 LALL-27008 low Condensate level Condensate Separator

Objective
To prevent gas blow by to the downstream system.

Setpoint
200 mm (20% of measurement)

Actions
Close valve SSV-27003

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

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Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details
No special details applicable.

4.2.12 FALL-27053 Low Flow to Regeneration Gas Heater

Objective
To prevent overheating and damage in the Regeneration Gas
Heater

Setp 3

21 /
oint
00S h
Acti
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP
ons m BA34)

Trip
indicati An alarm shall be raised and visualized on the operator screen
Over (HMI) in control room.

on
Manual
rides
Automatic
override: Not applicable

override: Automatic trip override is initiated when regeneration is happening (no


regeneration flow). The SPU PLC is sending the signal “FALL-27053 auto

Re override” signal to ESD system.

set
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control room.

Crippled mode detection


Upon crippled mode detection, action shall be equal to the action in case of the trip initiation from the
associated transmitter.

Instrumentation details
No special details applicable.

Implementation details
No special details applicable.

Timer details No special


details applicable.

4.3 ESD trip initiators

4.3.1 XS-27001 STOP

Objective
To establish safe stop of the Silica Gel Polishing Unit.

Setpoint
0 (software signal)

Actions

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Close valve SSV-27001


Close valve SSV-27002
Close valve SSV-27003
Stop regeneration heater H-27003 (signal XS-
27050 to SPU UCP BA34)
Stop fan motors KM-27004A/B and track-close Pre-
cooler A-27004 louvres TY-27010 (via SPU UCP BA34)
(TIM-104 time delayed action)
De-energize Regeneration Gas Pre-Cooler Air Blower Heaters EH-27004A/B

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Implementation details
No special details applicable.

Timer details
TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.3.2 XS-27002 CENTRAL STOP

Objective
To establish safe conditions in the Silica Gel Polishing Unit and to prepare the SPU UCP BA34 BA34 for
disconnection of power supply.

Setpoint
0 (software signal)

Actions
Close valve SSV-27001
Close valve SSV-27002
Close valve SSV-27003
Open POV-27012
Open POV-27014
Open switching valves POV-27101/~201/~301
Close switching valves POV-27102/~202/~302
Open switching valves POV-27103/~203/~303
Close switching valves POV-27104/~204/~304
Open switching valves POV-27105/~205/~305
Open switching valves POV-27106/~206/~306
Open blowdown valves BDV-27107/~27207/~27307 (TIM-103 time delayed action)
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Stop fan motors KM-27004A/B and track-close Pre-cooler A-27004 louvres TY-27010 (via SPU UCP
BA34)
(TIM-104 time delayed action)
De-energize Regeneration Gas Pre-Cooler Air Blower Heaters EH-27004A/B

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) in control room.

Overrides

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Manual override: Not applicable


Automatic override: Not applicable

Reset
The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control
room.

Implementation details
Valves POV-27012, POV-27014, BDV-27107/~27207/~27307, POV-27101/~201/~301,
POV27103/~203/~303, POV-27105/~205/~305 and POV-27106/~206/~306 are fail open, which
means that in the event of removal or loss of control signal, the valve will be driven to its open
position.

Timer details
TIM-103 starts when XS-27002 command is activated. A time delay of 15 seconds prior to opening the
BDV’s is due to the travel time of the switching valves.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

4.3.3 XS-27003 TOTAL STOP

Objective
To establish safe conditions in the Silica Gel Polishing Unit and to prepare the SPU UCP BA34 for
disconnection of power supply. The client ESD does not wait for feedback, but immediately turns off
the power distribution cabinets and UPS to the SPU UCP BA34.

Setpoint
0 (software signal)

Actions
Close valve SSV-27001
Close valve SSV-27002
Close valve SSV-27003
Close POV-27012
Close POV-27014
Open switching valves POV-27101/~201/~301
Close switching valves POV-27102/~202/~302
Open switching valves POV-27103/~203/~303
Close switching valves POV-27104/~204/~304
Open switching valves POV-27105/~205/~305
Open switching valves POV-27106/~206/~306
Open blowdown valves BDV-27107/~27207/~27307 (TIM-103 time delayed action)
Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)
Stop fan motors KM-27004A/B and track-close Pre-cooler A-27004 louvres TY-27010 (via SPU UCP
BA34)
(TIM-104 time delayed action)
De-energize Regeneration Gas Pre-Cooler Air Blower Heaters EH-27004A/B

Trip indication
An alarm shall be raised and visualized on the operator screen (HMI) central room.

Overrides
Manual override: Not applicable
Automatic override: Not applicable

Reset

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The trip shall be reset manually via common alarm reset on the GTU DCS operator screen (HMI).

Implementation details
Valves POV-27012, POV-27014,
BDV-27107/~27207/~27307,
POV-27101/~201/~301, POV27103/~203/~303, POV-27105/~205/~305 and POV-27106/~206/~306
are fail open, which means that in the event of removal or loss of control signal, the valve will be
driven to its open position.

Timer details
TIM-103 starts when XS-27002 command is activated. A time delay of 15 seconds prior to opening the
BDV’s is due to the travel time of the switching valves.

TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

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XS-25110 (XS-27050) REGENRATION SHUTDOWN SPU


4.
Obje
3.
ctive
4
Setp
oint
Acti
ons

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To establish SPU regeneration shutdown and to prevent overheating and damage in the Regeneration
Gas Heater when, due to other trips, the gas flow in the upstream LTS is stopped.

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0 (discrete signal from GTU-DCS)

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Stop regeneration heater H-27003 (signal XS-27050 to SPU UCP BA34)

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Stop fan motors KM-27004A/B (TIM-101 time delayed action) and track-close Pre-cooler A-27004
louvres

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TY-27010 (via SPU UCP BA34) (TIM-104 time delayed action)

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Trip indication

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An alarm shall be raised and visualized on the operator screen (HMI) in control room.

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Overrides

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Manual override: Not applicable

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Automatic override: Not applicable

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Reset

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The trip shall be reset manually via common alarm reset on the operator screen (HMI) in control room.

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Implementation details

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No special details applicable.

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Timer details

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TIM-101 starts when stop command XS-27050 is given to the Regeneration Gas Heater H-27003. A time
delay of 10 seconds prior to stopping fan motors KM-27004A/B is used to cool down the gas as
necessary during the time gas has not yet stopped
flowing.

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TIM-104 starts when the stop command is given to the Regeneration Gas Cooler fans KM-27004A/B. A
time delay of 30 seconds prior to closing the louvers is used to allow the fans to stop turning prior to
closure of louvers.

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4.4 Permissive functions

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None.

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5 TIME
Below
RS the various timers resulting of above functional write up are
reference. Timer settings as listed in these the tables
textare
grouped and shown in tables for easy
5. Tim
governing over those given in above.
1 Please
ers note that below tag numbers for timers may not be reflected in
this is pending system
the
Tagcontrol
Descri and safeguarding logic, Time
constraints.
TI -1 TI -1 starts when stop -270 given to the 1
no. Gas ption -270 Atime of 10 seconds topi fan (seconds)
M0 K M-270
0 command
A/is used to XS gas
down 50 as
isRegeneration
necessary during0
Heater
has not03.yet delay prior to s p ngmotors
1 M
TI -1 TI 1 starts
04
-1 B coolwhen thestopthe
-270time gas to the
is given 0
H
stopped
Gas flowing.
-270 . No time delay is requiredclosing-
M 0 271 M 0/~204/
command in theXS 50 Regeneration
current design, however, the
Heater H03
supplied prior
with to
0 second thein POV
delay
2 04
TI -1 TI 2~304
-1 starts delay
-270 function
command is is activated. A 1
case it is prior
seconds required in
to opening future.
the BDV’sswitch
is due to
M 0 valvM 0 when XS 02 time delay of 15 5
TI -1 TIthe-1 travel
startstime of the
the stop command is given ing to the3
3 Cooler
es.3 -270A/B. A time delay of 30 seconds
M 0 louvers
M 0 when Regeneration
is used to allow theGasfans to stop turning
0
fans KM04 prior to closing the
4 prior 4 to closure of louvers.
5. Tracking
2 No .
signals
ne

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