Doc. No.

: 26071-100-VSC-CV5-00009

Job No.: 26071 Rev.00A

Work Method Statement for Steel Sheet

Pile Work

PROJECT : Engineering, Procurement and Construction (EPC) Inside

Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RU-V) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan,Indonesia
OWNER : PT PERTAMINA (Persero)
No PO : RDMP-H-SC-CV-005

00A 19.04.2021 ISSUED FOR REVIEW M. FAHRUL. S A. YAZID HERYUDI W

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

 Doc. No.: 26071-100-VSC-CV5-00009

Job No.: 26071 Rev.00A

REVISION LOG

REV. NO. DATE PAGE DESCRIPTION

00A 19-04-2021 13 Method Statement for Steel Sheet Pile Work

 Doc. No.: 26071-100-VSC-CV5-00009

Job No.: 26071 Rev.00A

Table of Contents

1. PURPOSE .............................................................................................................................. 4

2. SCOPE OF WORK................................................................................................................ 4

3. DEFINITION……................................................................................................................... 5

4. REFERENCE………................................................................................................................ 5

5. RESOURCE………................................................................................................................. 5

6. MATERIAL……….................................................................................................................. 4

7. STEEL SHEET PILE INSTALLATION................................................................................. 4

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1.0 PURPOSE

Purpose of this method statement is to describe the work method in the construction of foundations, in
particular general safe work practice.

This method statement is applicable for the construction and completion of concrete foundations and
other related structures in the Encona scope of work for the RDMP RU V Balikpapan Project.

2.0 SCOPE OF WORK

This Construction Method Statement covers for all the activities related to earthwork procedure and
provides problem statement statement or description work.

ENCONA will provide supervisor, man-power, material and equipment for foundations Construction as
follows :

NO DESCRIPTION REMARK
1 General civil
2 Foundation work
3 Pit
4 Etc.

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3.0 DEFINITION

Terms Definition
Engineering, Procurement and Construction (EPC) inside Battery Limits (ISBL)
PROJECT and Outside Battery Limit (OSBL) for The Refinery Development Master Plan
(RDMP) Project RU V Balikpapan
OWNER PT. PERTAMINA (Persero)
Intergrated Project Management Team consist of a combination of Owner Personnel
IPMT
and Third-party personnel appointed by OWNER
CONTRACTOR RDMP Balikpapan JO
JO Joint Operation, Joint Operation (JO) Body
SUBCONTRACTOR PT. Encona Inti Industri

4.0 REFERENCE (Permit, HSE Standard, etc.)

4.1 Permit to Work Procedure

4.2 HSE Standard Personal Protective Equipment

4.3 HSE Standard Fall Prevention

4.4 Compliance with other relevant standards and requirement

4.5 Detailed Engineering Design Data for Civil and Structure

5.0 RESOURCES (Manpower, Material, Facilities and Equipment)

5.1.1 Manpower Mobilization Schedule

5.1.2 Equipment Mobilization Schedule

5.1.3 Layout of Temporary Facilities

5.1.4 Material Procurement and Delivery Schedule

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5.1 List of Manpower for construction of general and other foundation :

ITEM DESCRIPTION REMARK

1 QC Engineer
2 Foundation Supervisor
3 Lifting Supervisor
4 Surveyor
5 Mechanic
6 Electrician
7 Welder
8 Crane Operator
9 Rigger
10 Excavator Opertor
11 Site Engineer
12 Safety Supervisor
13 Store Keeper
14 Compressor Operator
15 Survey Team
16 Carpenter / Rebar / Mason / General Worker
17 Driver / Fitter / Skilled Worker

5.2 Material

ITEM DESCRIPTION REMARK

Earthwork :
1 As per drawing
Compacted Soil
Reinforced Concrete : Quantity & size
2 Reinforced bars, Concrete grade f'c 28 N/mm2 As per drawing
Lean Concrete Grade f'c 10 N/mm2 As per drawing
Embedment-in Items : Quantity & size
3
Inserted Plate, Anchor Bolt As per drawing

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5.3 Equipment / Machinery

ITEM DESCRIPTION REMARK

Earthwork Related Heavy Equipment:
1 1.1 Excavator PC200 -
1.2 Dump Truck -
Concrete Work:
2
2.1 Concrete Vibro -
Rebar Work :
3 3.1 Bar bender ( dia 10 - 32 mm) -
3.2 Bar Cutter ( dia 10 - 32 mm) -
Form Work :
4 4.1 Electric saw -
4.2 Electric hand drill / hammer -
Common Work :
5.1 Truck Crane 25 Ton -
5.2 Generator 25kva -
5.3 Jumping Compactor / Baby Roller -
5.4 Lighting lump 1000w -
5.5 Submerge pump or pump Machines 3" -
5
5.6 Air compressor 3m3 / min -
5.7 Survey instrument & tools Available
5.8 Water Tank 10,000 Litre -
5.9 Small Tools Available
5.10 Hand grinder electric Available

5.4 Facilities

Refer to Attachment – Layout for temporary Facilities and Construction Access

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6.0 MATERIAL

6.1 Material Specification

Material that will be used such as mention bellows

6.2 Formwork Material

Material to be utilized for formworks as follows :

PART DESCRIPTION
Contact surface Film coated plywood t = 12mm
Odinary Plywood t = 9mm
Frame, Supports and Braces Timber (cm) any Sizes 5/8" tie rod + wing nuts
Chamfer (for exposed corner, if any) 25x25 mm Plastic od wood L = Varies
Release Agent If Required

7.0 STEEL SHEET PILE INSTALLATION

7.1. Preparation work

A survey to determine coordinate/location of driving points will be done to ensure conformance with PIT
Foundation plan drawing and is subject to inspection. Work area shall be level and strongth enough to
support the equipment without using any platform. The location of sheet pile storage shall be level and
strongth enough. The location shall be free from water trap, so drainage shall be sufficient to flow rainfall.

7.2. Pile Driven Operation

Sheet pile driving operation squence is as shown in the drawing bellow, after completed of installed steel
shett pile, shall temporary braching become necessary, the sheet pile wall shall be brached or otherwise
jointed in an approved manner to provide adequate lateral support untill the permanent stability can be
obtained.

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STAGE 1

 Instal steel sheet pile around pit with 12 m penetrant dept

Figure: Instal steel sheet pile

STAGE 2

 Excavated the soil inside sheet pile to Elev. – 2m depth using vibro hammer / long arm excavator

STAGE 3

 Instal Strut level parimeter beam at Elev. -2m

Figure: Instal level parimeter beam at Elev. -2m

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Figure: Instal of temporary braching

Figure: Excavation stage 3

STAGE 4

 Countinue excavated the soil inside sheet pile to Elev. – 4m depth using vibro hammer / long arm
excavator

STAGE 5

 Continue excavated the soil inside sheet pile to the design level using vibro hammer / long arm
excavator

STAGE 6

 Backfill and Pour lean concrete below pit floor area

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STAGE 7

 Instal rebar for pit floor area

 Instal formwork with phenolfilm polywood 12mm foot pit floor area

 Install water stop around construction join

 Pouring concrete for slab / floor pit inside sheel pile

Figure: Pouring concrete slab/floor

Figure: Instal waterstoop

STAGE 8

 Instal rebar and formwork for pit wall with phenolfilm polywood 12mm

 Install water stop for concrete join between 1st wall to 2nd wall

 Install frame

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 Pouring concrete until top wall with concrete bucket with crane or concrete pump

STAGE 9

 Wait until copresive strength of concrete achieved 75% fc’ (7-14)

 Remove formwork pit wall

 Backfill layer by layer using excavator long arm

 Compacted using hand compactor

Figure: Remove formwork

Figure: Partial backfill until top elevation

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STAGE 10

 Remove parimeter beam / wale beam

 Pull out sheet ple carefully

Figure: Pull out sheet pile

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