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Materials Science and Engineering A 378 (2004) 278–282

Characteristics of Cu–Al–Mn-based shape memory alloys


and their applications
Y. Sutou a , T. Omori a , J.J. Wang b , R. Kainuma a , K. Ishida a,∗
a Department of Materials Science, Graduate School of Engineering, Tohoku University, Aoba-yama 02, Aoba-ku, Sendai 980-8579, Japan
b School of Materials & Metallurgy, Northeastern University, 3-11, Wenhua Road, Shenyang, Liaoning 110006, PR China

Received 26 November 2003; received in revised form 26 November 2003

Abstract

Recent progress on ductile Cu–Al–Mn-based shape memory alloys (SMAs) is presented. The various properties of superelasticity (SE),
the shape memory effect (SME), the two-way memory effect (TWME) and internal friction are enhanced by controlling grain size and texture
through thermomechanical treatments. It is also shown that the control of stress-induced martensitic transformation due to cold-rolling of
Cu–Al–Mn SMAs results in low thermal expansion (LTE). In addition, the medical application of the Cu–Al–Mn-based SMAs to guidewire
is introduced.
© 2004 Elsevier B.V. All rights reserved.

Keywords: Shape memory alloys; Cu–Al–Mn; Superelasticity; Grain size; Texture; Damping; Guidewire

1. Introduction exhibit SME and SE based on cubic ␤1 (L21 ) to ␤1 (6M)


martensitic transformation [4,5]. However, SME and SE
Shape memory alloys (SMAs) such as Ni–Ti-based, strains are less than 2%, which is not sufficient for practi-
Cu-based and Fe-based alloys are commercially attractive cal applications in many fields. Very recently, the present
for the practical applications of superelasticity (SE), the authors have demonstrated that SM characteristics such as
shape memory effect (SME) and the two-way memory SE, SME and TWME, and the degree of internal friction in
effect (TWME), and are drawing attention as high damp- Cu–Al–Mn-based SMAs can be enhanced by the addition of
ing materials. Among these alloys, the Cu-based SMAs alloying elements and the application of microstructure con-
which are lower in cost than the Ni–Ti-based alloys and trol achieved by thermomechanical treatment [6–11]. Espe-
show better SME and SE than the Fe-based alloys are the cially, it has been clarified that those characteristics strongly
most attractive alloys for practical applications. However, depend on grain size and the development of texture. In ad-
the polycrystalline Cu-based SMAs such as Cu–Al–Ni and dition, Kainuma et al. have also demonstrated that low ther-
Cu–Zn–Al are too brittle to be sufficiently cold-worked mal expansion (LTE) can be obtained in Cu–Al–Mn-based
due to the high degree of order and high elastic anisotropy SMAs by controlling stress-induced martensitic transforma-
in the ␤-parent phase [1,2]. Attempts have been made to tion due to cold-rolling [12,13].
improve the ductility of these polycrystalline Cu-based In this paper, we present recent progress on Cu–Al–Mn-
SMAs, mainly by grain refining, with limited success based SMAs with high SM characteristics, high internal fric-
[1,3]. tion and LTE by microstructure control and their application
Kainuma et al. have found that the Cu–Al–Mn alloys with to medical parts.
a low Al content less than 18 at.% show excellent ductil-
ity because their parent phase with an L21 structure pos-
sesses a low degree of order [4,5]. Moreover, these alloys 2. Effect of grain size on SE property

∗ Corresponding author. Tel.: +81-22-217-7321;


It is known that SM characteristics depend on the grain
fax: +81-22-217-7321. size relative to the size of a specimen, such as sheet
E-mail address: ishida@material.tohoku.ac.jp (K. Ishida). thickness, t, sheet width, w, wire diameter, D, etc. [14].

0921-5093/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2003.12.048
Y. Sutou et al. / Materials Science and Engineering A 378 (2004) 278–282 279

d/D
10 2 1 0.2 0.1
(a) d/D=0.05 7 (c)
6
400 5 (b)

MAX (%)
4
(b) d/D=0.42 3

εSE
2
300
Stress (MPa)

1 (a)
III II I
00 1 2 3 4
(d/D)-1/2
200
(c) d/D=4.54

100

0 εSE
0 2 4 6 8
Strain (%)

Fig. 1. Tensile stress–strain curves in: (a) the (Cu72 Al17 Mn11 )99.8 –B0.2
specimen with d/D = 0.05; (b) the Cu72 Al17 Mn11 specimen with
d/D = 0.42 and; (c) the (Cu72.5 Al17 Mn10.5 )99.5 –Co0.5 specimen with
d/D = 4.54, where d and D indicate grain diameter and the diameter of
the wire specimen, respectively. The inset shows the εMAXSE vs. (d/D)−1/2 , Fig. 2. Tensile stress–strain curves in the loading direction RD, 45◦ from
where εMAX
SE was obtained from the cyclic-tensile testing [6,8,9]. RD and TD of the (Cu73.5 Al17 Mn9.5 )97 –Ni3 textured sheet, where RD,
45◦ from RD and TD are defined in the inset. The tensile stress–strain
curve in the Cu71.5 Al17 Mn11.5 sheet with random texture is also shown.
The stereographic triangle shows the texture property in each specimen.
Fig. 1 shows the stress–strain curves of wire specimens of
Cu–Al–Mn-based SMAs, where d indicates the grain diam-
eter. Tensile testing was carried out at Af + 30 ◦ C at a strain The present authors have previously found that a strong
rate of 0.5 mm/min. Specimens with different d/D were {1 1 2}1 1 0 recrystallization texture can be obtained by
prepared using various thermomechanical treatments [9]. It the addition of Ni and through thermomechanical processing
is seen that the SE property strongly depends on the d/D (TMP), where annealing in the fcc (␣) + bcc (␤) two-phase
and that the SE strain, εSE , increases with increasing d/D. region followed by heavy cold reduction of over 60% and
As shown in the inset in Fig. 1, the maximum SE strain, final solution-treatment of over 900 ◦ C are conducted [8,9].
εMAX
SE , is plotted by a Hall–Petch-type relation as a function The enhancement of texture due to the addition of Ni would
of (d/D)−1/2 , where εMAX SE was obtained by cyclic-tensile be related to the increase in the volume fraction of the ␣
testing, the method of which has been previously described phase at the annealing temperature [8]. Fig. 2 shows the
in detail [6,8,9]. It is seen that the εMAX
SE plots are divided stress–strain curves obtained for specimens cut along the
into three regions (I, II and III) depending on the d/D. In loading directions RD, 45◦ from RD and TD in the sheet
the specimens in region III, a SE strain of about 7%, which specimen with the {1 1 2}1 1 0 texture, where the direction
is nearly equal to that of Ni–Ti SMAs, can be obtained, of RD, 45◦ from RD and TD, is defined as shown in Fig. 2,
while the specimens in region I show SE strain of about including the stress–strain curve of a specimen with random
2%. In region II, εMAXSE abruptly increases with increasing texture. The stereographic triangle which indicates the tex-
d/D. These results can be explained from the standpoint ture property of each specimen is also shown in Fig. 2, where
of constraint strain among the grains [9]. Since the grain these specimens have the values d/t = 1.2 and d/w = 0.08.
structure in specimens changes from a fine grain structure It is seen that the SE property strongly depends on the load-
(region I) to a bamboo-like structure (region III) via a ing direction. The SE stain of the specimen in the 45◦ from
columnar-like structure (region II) with increasing d/D, the RD is the highest, while that of the specimen in the TD
constraint strain from the surrounding grains in the speci- is lowest. The SE strain of the specimen in the RD is al-
mens changes from three- to one- via the two-dimensional most equal to that of the specimen with the random texture.
mode and may be released, especially in region II Such orientation dependence of the SE strain for the tex-
which corresponds to the transition region of the strain tured specimens is in good agreement with the anisotropy
mode. of transformation strain for single crystal predicted from the
calculation based on the phenomenological theory [8]. The
SE strain of the textured sheet specimen also depends on
3. Effect of texture on SE property the relative grain size d/t and d/w, and a large SE strain of
7.5% can be obtained in the {112}110 textured specimens
Since the SE strain of single crystal SMAs strongly de- with d/t = 3.2 and d/w = 0.2 at the 45◦ from RD [9]. This
pends on the loading direction, control of texture is ef- value may be the largest of all the Cu-based SMAs with
fective for enhancing SE strain in polycrystalline SMAs. polycrystalline structure.
280 Y. Sutou et al. / Materials Science and Engineering A 378 (2004) 278–282

4. Improvement of SME and TWME by control of εtw = 2.8% is obtained in the specimen with d/w = 0.46
grain size and texture deformed up to 16.4%, while only a εtw less than 1% in the
Cu–Zn–Al with d/w = 0.32 can be obtained by deforming
The SME which is one-way memory effect depends on the up to 5% because the Cu–Zn–Al SMA is cracked at the
relative grain size and the development of texture as well as grain boundary by bending deformation over 5%. Fig. 3(b)
on the SE strain. A large recoverable strain can be obtained shows the effect of texture on the εtw in the specimens with
in a specimen with a large relative grain size, as well as in a d/w = 0.13, where the Ms temperatures of those specimens
textured specimen cut along the loading direction 45◦ from were −42 ◦ C. Similar to the case of SE strain, the εtw de-
RD [9]. pends on the texture and the highest εtw of 3.6% can be
The remarkable TWME due to the high deformation obtained in the specimen cut along the 45◦ from RD, while
method without training in Cu–Al–Mn-based SMAs are the specimen in the TD shows the lowest εtw .
also obtained by controlling the relative grain size and the Omori et al. have also clarified from in situ observations
texture [9,10]. In this study, TWME tests were performed of the surface relief that an excellent TWME can be ob-
by bending a sheet specimen into a round shape at room tained by the growth and contraction of the specific variant
temperature followed by heating up to 200 ◦ C and cooling stress-induced by the bending deformation [10]. In addition,
down to −196 ◦ C. Fig. 3(a) shows the TWME strain εtw under the deformation at room temperature, εtw is depen-
versus the applied surface strain εa in the specimens with dent on Ms and the specimen with Ms ≈ −100 ◦ C shows
various relative grain size d/w, where the d/t of all spec- the highest value of εtw [7,10].
imens was almost one and the Ms temperatures of those
specimens was nearly equal to −10 ◦ C. The εtw obtained
for Cu–Zn–Al SMAs is also shown in Fig. 3(a). In all spec- 5. Damping property of Cu–Al–Mn-based SMAs
imens, the obtained εtw increases with increasing applied
surface strain εa in the initial stage and then decreases after Recently, SMAs are drawing attention as high damping
reaching a maximum. These results suggest that there is materials with high tensile strength. Fig. 4 shows the tem-
an optimum amount of slip defects to obtain the highest perature dependence of the value of dynamic damping tan
εtw in each specimen. It can be seen that the maximum φ when the Cu–Al–Mn-based SMAs wire with d/D = 0.08
εtw increases with increasing d/w. An excellent value of and 1.86 are heated. It is equal to that of internal friction of
those specimens. The measurement of tan φ was carried out
by tensile-testing using a dynamic mechanical spectrometer
(DMS), where the frequency and the strain amplitude used
DMS measurement were 1 Hz and 5 × 10−4 , respectively
[11]. In both the specimens, the tan φ abruptly increases
with the reverse transformation, and the tan φ in the marten-
site phase is higher than that in the austenite phase, where
these characteristics can be also obtained in cooling condi-
tion, i.e., martensitic transformation. The degree of the tan φ
increases with increasing d/D. Particularly, in the specimen

0.4
d/D=1.86
d/D=0.08
0.3 Ni-Ti-based
tan φ

0.2

0.1

0
-150 -100 -50 0 50 100
Fig. 3. (a) TWME strain, εtw vs. applied surface strain εa in the Heating Temperature (˚C)
Cu72 Al17 Mn11 specimen with various d/w, where w is the width of sheet
specimen. The εa dependence of the εtw for Cu69.5 Zn24.5 Al6 SMA is also Fig. 4. Temperature dependence of tan φ in the (Cu72.9 Al17 Mn10.1 )99.3 –
shown; (b) the dependence of εa on the εtw in the (Cu73.5 Al17.5 Mn9 )97 –Ni3 Co0.5 B0.2 specimen with d/D = 0.08 and the Cu72 Al17 Mn11 specimen
specimen with different texture. with d/D = 1.86, and in the Ni50.8 Ti49.2 specimen.
Y. Sutou et al. / Materials Science and Engineering A 378 (2004) 278–282 281

with d/D = 1.86, the tan φ drastically increases with the re- region, while a high reduction over several percent points
verse transformation and reaches a value of about 0.37 at the results in a decrease of the transformation shrinkage and the
temperature of the martensite + austenite two-phase region. almost zero thermal expansion can be obtained in the spec-
These results imply that the mobility of the habit plane and imen cold-rolled up to 8%. Fig. 5(b) shows the coefficient
twin boundary increase with increasing d/D, which is equiv- of thermal expansion (CTE) versus temperature in the 8%
alent to a relaxation of the grain constraint. On the other cold-rolled specimen. The CTE of that specimen shows a
hand, the tan φ of the Ni–Ti-based SMAs is less than 0.1, value within (−2 to 4) × 10−6 at the temperatures ranging
although the peak width of the tan φ extends over 100 ◦ C. about from −40 to 40 ◦ C. On the other hand, the trans-
Details of the microstructure dependence on the internal fric- verse direction (TD) and the normal direction (ND) of the
tion of Cu–Al–Mn-based SMAs will be reported in the near as-cold-rolled specimen show positive thermal expansion,
future. that is, an anisotropy of the thermal expansion property
exists. This result suggests that this LTE phenomenon is
essentially caused by anisotropy of displacement due to
6. Low thermal expansion (LTE) induced by stress-induced martensitic transformation. Actually, it was
cold-rolling deformation confirmed from X-ray measurement at room temperature
that the martensite phase induced by cold-rolling has a
Kainuma et al. have recently demonstrated that an crystallographic anisotropy where the (200)6M , (006)6M
Invar-type effect can be obtained in some SMAs by and (020)6M are roughly parallel to the RD, TD and ND
controlling the stress-induced martensitic transformation sections, respectively [12,13]. These results apparently
due to cold-rolling [12,13]. Fig. 5(a) shows thermal ex- mean that the most suitable martensite variant to release the
pansion curves in the rolling direction (RD) obtained stresses applied by cold-rolling are preferentially induced
from as-cold-rolled Cu71.5 Al18 Mn10.5 alloy, where the during deformation and stabilized in the high temperature
cold-rolling was applied at a temperature over the Af . The region over the Af temperature. This phenomenon can be
thermal expansion curves of pure Cu and Fe–40.5 Ni Invar explained as a kind of TWME.
alloy are also shown in Fig. 5 for comparison. It can be Such LTE characteristics can be obtained in other SMAs
seen that shrinkage of the specimen during heating, that such as Cu–Zn–Al, Ni–Ti and Ni–Al alloys. Moreover,
is, negative thermal expansion due to the reverse transfor- Kainuma et al. have also demonstrated that two-dimensional
mation, is enhanced by cold-rolling in the low reduction LTE with LTE ≈ 0 in every direction of the sheet plane can
be obtained by alternate cross-rolling [12,13].
(a) Cu
Pure
7. Application of Cu–Al–Mn-based SMAs
Fe-40.5Ni
10% Since the Cu–Al–Mn-based SMAs show excellent duc-
tility and high SM characteristics as mentioned above,
8%
their application in various fields is highly expected. Here,
∆l/l

we briefly introduce the application of Cu–Al–Mn-based


5% SMAs to medical guidewire as an example. Fig. 6(a) shows
a guidewire with a diameter of 0.5 mm which is coated
2 10-3 1%
with resin and whose tip is angled to improve its maneuver-
0% ability in branched blood vessels. This Cu–Al–Mn-based
guidewire has a unique characteristic, i.e., a functionally
graded characteristic which can be obtained by control-
20
(b) ling the microstructure. Fig. 6(b) shows the dependence of
15 Pure Cu
the length of the guidewire from the tip on the bending
CTE (10-6 /K)

10 8% load σ f and shape recovery which are defined in inset (B)


5 in Fig. 6(b). It can be seen that the tip of the guidewire
shows excellent flexibility and SE property which are
0
obtained by control of the relative grain size, while the
-5 end of guidewire shows high stiffness and strength and
-100 -80 -60 -40 -20 0 20 40 60 80 100
Temperature (˚C) hardly exhibit the SE property. Furthermore, those prop-
erties gradually vary in the range from 100 to 500 mm.
Fig. 5. (a) Thermal expansion curves in the rolling direction of the
Such enhancements of the stiffness and strength are caused
as-cold-rolled Cu71.5 Al18 Mn10.5 specimens compared with those of pure
Cu and Fe–40.5 Ni alloys. The reduction rate from the initial thickness by bainitic transformation induced by aging at around
is shown by a percentage on every curve; (b) temperature dependence of 200–400 ◦ C [15]. The graded properties can be obtained
CTE of 8% cold-rolled Cu–Al–Mn specimen and pure Cu. by aging treatment using a furnace with a temperature
282 Y. Sutou et al. / Materials Science and Engineering A 378 (2004) 278–282

this Cu–Al–Mn-based SMA tube shows a good SE prop-


erty. These micro-tubes are expected to be used not only
in medical equipment, but also in various other practical
applications.

8. Conclusion

Cu–Al–Mn-based SMAs have an excellent ductility and


show excellent SM characteristics and a high damping prop-
erty due to microstructure control such as grain size and
texture control. Furthermore, the LTE characteristic can be
obtained by control of stress-induced martensitic transfor-
mation. The present Cu–Al–Mn-based SMAs have high po-
tential for practical applications as SE, SME and TWME
component materials and high damping material and the
LTE material with high thermal and electrical conductivi-
ties in medical and electrical devices, micromachines and
energy-storage technological applications.

Acknowledgements

This work was supported by the Grant-in-aids for Sci-


Fig. 6. (a) Cu–Al–Mn-based guidewire with functionally graded property; entific Research from the Ministry of Education, Science,
(b) the dependence of the length from the tip of guidewire on the bending Sports and Culture, Japan.
load σ f and the shape recovery. Inset (A) shows the load-deflection curves
in each portion of the length from the tip of guidewire. The σ f and the
shape recovery rate are defined in inset (B).
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