Service Guide SP-S110

SERVICE GUIDE

KEY SYSTEM CORP

Version 1.0 Page 1 of 19

Service Guide SP-S110

Revision History

Version Date Change

1.0 1/08/2007

Version 1.0 Page 2 of 19

Service Guide SP-S110

Table of Contents
Revision History………………………………………………………………….2
Table of contents……………………………………………………………...…3
Getting Start…………………………………………………….………………...4
Conventions Used in this Guide…………………………………………….…4
Safety Precautions………………………………………………………………4
Chapter 1. How to Handle Defective Returns……………………………….5
1.2 Problem………………………………………………………………………6
1.2.1 No power，LED （indicator）unlighted……………………………….7
1.2.2 No sound…………………………………………………………….…….8
1.2.3 Noise………………….….……….……….……….……….……….….…9
1.2.4 LED indicators no light when working….…..….……….……….….…10
1.2.5 Volume switch no use…………………………………………….…..…11
1.2.6 Headphone jack no use……………….…………….……………….….12
Chapter 2. Specification…………………………………………………..……13
Chapter 3. Block diagram…………………………………………..………….14
Chapter 4. Exploded view………………………………………………………15
Active speaker………………………………………………………….……….15
Passive speaker………………………………………..…….…………………16
Chapter 5. Part list…………………………………… …………….…………...17
Active speaker…………………………………………………….…….…….. 17
Passive speaker……………………………………………………………...…17
Chapter 6 Important notes………………………………………………………18
Chapter 7 Schematic diagram………………………………………………….29

Version 1.0 Page 3 of 19

Service Guide SP-S110

Getting Started

Conventions Used in the Guide

Pay Special Attention: Instructions that are important to remember and may prevent
mistakes.

Caution: Information that, if not followed, may result in damage to the product.

Safety Precautions

The following precautions should be observed in handing the speaker described in

this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke, vibration,
excessive dust, salty or greasy air, or other corrosive gases and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its ventilator, as it
could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Do not perform any maintenance with wet hand.
Prevent foreign substance, such as water, other liquids or chemical, from entering
the speakers while performing maintenance procedures on the speakers.

Version 1.0 Page 4 of 19

 Service Guide SP-S110

Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker from customers

Verifying problems
Proceeding
Necessary tests

Function NG Function OK
Function NG

Analyzing possible
Malfunction cause

Deciding & proceeding the

Rectification methods

Replace necessary
Defective parts

Verifying problems
Proceeding
Necessary tests

Function OK

Return the speakers with proper

repacking to customers

Version 1.0 Page 5 of 19

Service Guide SP-S110

1.2 Problems

Item Problem Description

1.2.1 No power，LED （indicator）unlighted
1.2.2 No sound
1.2.3 Noise
1.2.4 LED indicators no light when working
1.2.5 Volume switch no use
1.2.6 Headphone jack no use

Version 1.0 Page 6 of 19

 Service Guide SP-S110

*Attention
Please follow the numbered sequence marked within parenthesis given in
individual
Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No power，LED （indicator）unlighted

Problem No power，LED （indicator）unlighted

Analyze Dry-soldered secondary Defective or Power switch poor

and identify wire of transformer damaged D1-D1 connected or defective
the causes diode

Solutions
Repair or replace Repair or replace resolder or replace

Version 1.0 Page 7 of 19

 Service Guide SP-S110

1.2.2 no sound

Problem No sound

Power supply for IC Or VR1 damaged

PCB damaged,
dry-soldered or
TDA2822 abnormal or
Analyze and short-circuited
damaged
identify the
causes

Repair or replace Repair or replace Repair, resolder or

Solutions replace

Version 1.0 Page 8 of 19

Service Guide SP-S110

1.2.3. Noise
Problem
Noise

1. Filter capacitor not work, Or Vibration from too Or VR poor connected;

dry-soldered, or diode damaged long lead wire of driver
Analyze and
2. Or Power supply for IC units; or damaged/
identify the
TDA2822 abnormal short-circuited driver
causes
3. Or PCB broken or units;
dry-soldered

Solutions

Check and replace Repair or replace

Repair

Version 1.0 Page 9 of 19

Service Guide SP-S110

1.2.4. LED indicators no light when working

Problem

LED indicators no light when working

1. LED1 damaged or PCB copper foil broken

Analyze and
2. LED1 , R7 defective or dry-soldered
identify the
causes

Solutions Check and replace

Version 1.0 Page 10 of 19

 Service Guide SP-S110

1.2.5. Volume switch no use

Problem

Volume switch no use

1. PCB dry-soldered, or broken

Analyze and
2. VR1 defective
identify the
causes

Solutions Check and replace

Version 1.0 Page 11 of 19

 Service Guide SP-S110

1.2.6. Headphone jack no use

Problem

Headphone jack no use

Analyze and Poor connection in PS1 JACK

identify the
causes

Solutions Check and replace

Version 1.0 Page 12 of 19

Service Guide SP-S110

Chapter 2. Specifications

NO. DESCRIPTION UNIT NOMINAL LIMIT

1 RATED OUTPUT POWER @TDH 10% W 0.45 ±5%
2 SENSITIVITY (1KHZ) @RATED O/P POWER mV 380 ±20mV
3 MAX INPUT LEVEL @1%TDH mV NO ±10%
4 LOW Hz 140 ±20
FREQUENCY RESPONSE (1KHZ -3dB)
HIGH KHz 60 ±5
5 S/N @RATED O/P POWER dB 57 ≥55
6 CHANNEL UNBALANCE@REF O/P POWER dB 0.2 ≤0.5
CHANNEL SEPARATION (ONE CHANNEL
7 dB 45 ≥40
INPUT, OTHER CHANNEL SHORTING)
HUM NOISE @VOL MAX (VOLUME MAX,
8 mV 1.5 ≤2
INPUT SHORTING)
HUM NOISE @VOL MAX (VOLUME MIN,
9 mV 0.5 ≤1
INPUT SHORTING)

Version 1.0 Page 13 of 19

Service Guide SP-S110

Chapter 3 Block diagram

Version 1.0 Page 14 of 19

 Service Guide SP-S110

Chapter 4 Exploded view

Active speaker

Version 1.0 Page 15 of 19

 Service Guide SP-S110

Chapter 4 Exploded view

Passive speaker

Version 1.0 Page 16 of 19

Service Guide SP-S110

Chapter 5 Part list

Active speaker
Ref. NO Description Part NO.
1 SP-S110 cloth cover EP41010160
2 screw, 3*12BA EP24010040
3 driver unit, A-103, 5090 4ohm 3W EP16010007
4 SP-S110 front of active speaker EP40310330
5 screw, 3*8BA EP24010014
6 transformer, 230V 50HZ 6V-0.2A EP13500032
7 SP-S110 back of active speaker EP40510097
8 screw, 3*18BA EP24010016
9 screw, 3*18PA EP24100108
10 knob EP40711179
11 button EP40711180
12 PCBA EP1P110007

Passive speaker
Ref. NO Description Part NO.
1 cloth cover EP41010160
2 screw, 3*18BA EP24010016
3 driver unit, A-103, 5090 4ohm 3W EP16010007
4 front for passive speaker EP40410143
5 back of passive speaker EP40610389
6 screw, 3*18PA EP24100108
7 screw, 3*12BA EP24010040

Version 1.0 Page 17 of 19

Service Guide SP-S110

Chapter 6. Important Notes

6.1 Packing requirement for sending the PCB assembly by post

PCB assembly is a kind of sophisticated electronic circuit board.
Well packing will be required when sending them by post.
*Some sophisticated IC components are mounted on the PCB
assembly; hence it is necessary to pack each PCB assembly
with a separate static protecting bag, in order to avoid static
electricity.
*Reliable external packing is also very important when sending
the PCB assembly by post, in that it would avoid unnecessarily
lost or damage.

6.2 Short of spare parts while repairing a speaker system

If you are short of spare parts when you have some speaker
systems waiting to be repaired, it would be recommended to take
the necessary parts from one
Speaker system, so that you may have the as many speaker
systems

Version 1.0 Page 18 of 19

Service Guide SP-S110

Chapter 7. Schematic diagram

Version 1.0 Page 19of 19