Service Guide SW-5.

1 3005

SERVICE GUIDE

KYE SYSTEMS CORP.

SW-5.1 3005

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Revision History

Version Date Change

1.0 1/19/2009

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Table of Contents
Revision History …………………………………………………………………….2
Table of Contents ……………………………………………………………………3
Getting Started ………………………………………………………………………4
Conventions Used in this Guide ……………………………………….4
Safety Precautions ……………………………………………………..4
Chapter 1. How to Handle Defective Returns……………………………………..5
1.1 Overview …………………………………………………………..5
1.2 Problems …………………………………………………………...6
1.2.1 One or more channels no sound ………………..…7
1.2.2 Power LED (indicator) no light………………....…8
1.2.3 Volume , Bass no function...……..……….………..8
Chapter 2. Specifications ………………………………………….………………9
Chapter 3. Block Diagram …………………………………………….………….10
Chapter 4. Exploded View ………………………………………….………….11~12
Chapter 5. Part List …………………………………………….………………13~14
Chapter 6. Schematic Diagram ………….……………………...………….…..15~16
Chapter 7. Important Notes ……………………………………………….………17
7.1 Packing Requirement for Sending the PCB Assembly by Post. …..17
7.2 Short of Spare Parts while Repairing a Speaker System ………..…17

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Getting Started
Conventions Used in this Guide
Pay Special Attention : Instructions that are important to remember and
may prevent mistakes .

Caution : Information that, if not followed, may result in damage to the

product .

Safety Precautions
The following precautions should be observed in handling the speaker
Described in this guide :
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire .
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC power cord from the AC outlet before performing
any maintenance on the speakers .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the speakers while performing maintenance procedures
on the speakers .

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Chapter 1. How to Handle Defective Returns

1.1 Overview

Receiving Defective speakers from

Customers

Verifying problems

Proceeding necessary tests

Function NG

Analyzing possible malfunction

causes

Function NG Deciding & proceeding the

rectification methods

Function OK

Replace necessary defective parts

Proceeding tests to
Verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

repackaging to customers

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1.2 Problems

Item Problem Description

1.2.1 One or more channels no sound
1.2.2 Power LED (indicator) no light
1.2.3 Volume , Bass no function

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Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems.

1.2.1 One or more channels no sound

One or more channels no sound

Problem

Analyzer and
Broken or short circuit Defective Speaker cable dis-connect
Identify the Causes IC1, IC2, IC3, IC4, or speaker damaged
IC6, VR2 , VR6 ,
PCBA connect cable

Check solder points on Check and Replace Re-connect speaker

PCB defective IC cable or replace
Solutions
defective speaker(s)

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1.2.2 Power LED (indicator) no light

Power LED (indicator) no light

Problem

Power switch or LED Defective D81~D84, AC cord of transformer

Analyzer and
POWER , R8 , LED
defective disconnected or defective
Identify the Causes

Re-solder or replace
defective component(s)
Solutions

1.2.3 Volume , Bass no function

Problem Volume , Bass no function

Analyzer and Volume: Defective VR6

Broken or short circuit Bass: Defective VR2
Identify the Causes

Check and Replace defective

Solutions Check solder points on PCB components

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Chapter 2. Specifications

Woofer
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧ 25

2 Sensitivity mV 130 ± 30

3 Freq. Response (Top -3dB) Hz 20 ~ 166 ± 10%

4 S/N ratio dB ≧ 70

5 Hum & Noise (Vol.: max) mV ≦ 2

Center
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧ 14

2 Sensitivity mV 570 ± 50

3 Freq. Response (Top -3dB) Hz 50 ~ 20K ± 10%

4 Separation dB ≧ 40

5 S/N ratio dB ≧ 70

6 Hum & Noise (Vol.: max) mV ≦ 2

Satellite
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧ 9

2 Sensitivity mV FL,FR=700 ± 50
SL,SR=520 ± 50

3 Freq. Response (Top -3dB) Hz 100 ~ 20K ± 10%

4 Separation dB ≧ 40

5 S/N ratio dB ≧ 70

6 Hum & Noise (Vol.: max) mV ≦ 2

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Chapter 3. Block Diagram

AUDIO IN
FR,FL. Satellite

SR,SL. Satellite
Power
Volume
Amplifier
Control
Center

Woofer

Woofer Volume FILTER

Transformer &
AC IN
Rectifier

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Chapter 4. Exploded View

Woofer

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Satellite

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Chapter 5. Part List

No. DESCRIPTION Qty UNIT Part No.

1 SW-5.1 3005/Body/Satellite-FL 1 PC 26-101-01

2 SW-5.1 3005/Body/Satellite-FR 1 PC 26-101-02

3 SW-5.1 3005/Body/Satellite-SL 1 PC 26-101-03

4 SW-5.1 3005/Body/Satellite-SR 1 PC 26-101-04

5 SW-5.1 3005/Body/Satellite-Center 1 PC 26-101-05

6 Loud speaker-front, 3” 4 ohm 10W 2 PC E1049-36

7 Loud speaker-surround, 3” 4 ohm 10W 2 PC E1049-37

8 Loud speaker, 3” 4 ohm 15W 1 PC E1049-38

9 Rubber pad(satellite), SW-5.1 3005 20 PC 26-100-01

10 SW-5.1 3005/Body/Woofer-120V-US 26-101-06

11 SW-5.1 3005/Body/Woofer-230V-EU 26-101-07

1 PC
12 SW-5.1 3005/Body/Woofer-240V-AU 26-101-08

13 SW-5.1 3005/Body/Woofer-240V-UK 26-101-09

14 Loud speaker, 5-1/4” 8 ohm 30W 1 PC E1049-39

15 Rubber pad(woofer), SW-5.1 3005 4 PC 26-100-02

16 PCBA, SW-5.1 3005 1 PC 26-101-10

17 IC, UTC4558 1 PC 25-100-05

18 IC, TDA2007A 3 PC E1065-4R

19 IC, TFA9843J 1 PC E1065-52

20 Transformer, 120V:18V & 3A E1074-139

21 Transformer, 230V:18V & 3A 1 PC E1074-140

22 Transformer, 240V:18V & 3A E1074-141

23 S/N Label ( on woofer & Gift Box ) 2 PC 26-102-01

24 Manual, SW-5.1 3005 1 PC 12030348100-A

25 Cushion, SW-5.1 3005 1 Set 26-102-02

26 Gift Box, SW-5.1 3005 1 PC 12000423100-A

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27 Carton, SW-5.1 3005 0.5 PC 12100298100-A

Chapter 6. Schematic Diagram

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Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post
PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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