Service Guide SW-Flat 2.

1 1250

SERVICE GUIDE

KYE SYSTEMS CORP.

SW-Flat 2.1 1250

Version : 1.0

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Revision History

Version Date Change

1.0 07/27/2004

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Table of Contents
Revision History …………………………………………………………………….2
Table of Contents ……………………………………………………………………3
Getting Started ………………………………………………………………………4
Conventions Used in this Guide ……………………………………….4
Safety Precautions ……………………………………………………..4
Chapter 1. How to Handle Defective Returns……………………………………..5
1.1 Overview …………………………………………………………..5
1.2 Problems …………………………………………………………...6
1.2.1 One or more channels no sound… ……………..…7
1.2.2 Power LED (indicator) no light……………..…….8
1.2.3 Volume , Bass no function ……….………………8
1.2.4 Head-sets no sound……………………………….9
Chapter 2. Specifications …………………………………………………………10
Chapter 3. Block Diagram ……………………………………………………….11
Chapter 4. Exploded View ……………………………………………………….12
Chapter 5. Part List ………………………………………………………………15
Chapter 6. Schematic Diagram …………………………………………………..16
Chapter 7. Important Notes ………………………………………………………17
7.1 Packing Requirement for Sending the PCB Assembly by Post …..17
7.2 Short of Spare Parts while Repairing a Speaker System …………17

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Getting Started
Conventions Used in this Guide
Pay Special Attention : Instructions that are important to remember and
may prevent mistakes .

Caution : Information that, if not followed, may result in damage to the

product .

Safety Precautions
The following precautions should be observed in handling the speaker
Described in this guide :
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire .
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC power cord from the AC outlet before performing
any maintenance on the speakers .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the speakers while performing maintenance procedures
on the speakers .

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Chapter 1. How to Handle Defective Returns

1.1 Overview

Receiving Defective speakers from

Customers

Verifying problems

Proceeding necessary tests

Function NG

Analyzing possible malfunction

causes

Function NG Deciding & proceeding the

rectification methods

Function OK

Replace necessary defective parts

Proceeding tests to
Verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

repackaging to customers

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1.2 Problems

Item Problem Description

1.2.1 One or more channels no sound
1.2.2 Power LED (indicator) no light
1.2.3 Volume , Bass no function
1.2.4 Head-sets no sound

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Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems .

1.2.1 One or more channels no sound

One or more channels no sound

Problem

Analyzer and Speaker cable disconnect or

Broken or short circuit Defective IC1-IC5 speaker damaged
Identify the Causes

Check solder points on Check and Replace Re-connect speaker cable or

PCB defective IC replace defective speaker(s)
Solutions

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1.2.2 Power LED (indicator) No light

Power LED (indicator) No light

Problem

Analyzer and DefectiveR8,K1,J2-3,U1, Dc cord of transformer

Power switch or LED defective R53-59,Q7-9,Z1,D1-D4 disconnected or defective
Identify the Causes

Re-solder or replace
defective component(s)
Solutions

1.2.3 Volume , Bass no function

Volume , Bass no function

Problem

Analyzer and Defective J2-3 , R5-6, R9-11,

Broken or short circuit K1, U1, U3 VR1 , VR2
Identify the Causes

Check and Replace defective

Solutions Check solder points on PCB components

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1.2.4 Head-sets no sound

Head-sets no sound
Problem

Analyzer and
Broken or short circuit Defective R20-21,C15-16,J2-*4
Identify the Causes

Check and Replace defective

Solutions Check solder points on PCB components

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Chapter 2. Specifications

SATELLITE(AT 1KHz)：
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧ 6.5

2 Sensitivity mV 300 ~ 350

3 Freq. Response (Ref:-3dB) Hz 140 ~ 10K
4 Separation dB ≧ -40
5 S/N ratio dB ≧ -50
6 Hum & Noise Vol:max mV 10 ~ 15
7 Hum & Noise Vol:min mV 5 ~ 10

Host(WOOFER)(AT 100Hz)：
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧ 21

2 Sensitivity mV 1700 ~ 1800

3 Freq. Response (Ref:-3dB) Hz 20 ~ 120
4 S/N ratio dB ≧ -60

5 Hum & Noise Vol:max mV 15 ~ 20

6 Hum & Noise Vol:min mV 10 ~ 15

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Chapter 3. Block Diagram

Stand-By

R.CH Speaker

Power
Volume
AUDIO IN Amplifier L.CH Speaker
Control

Woof.CH Speaker

Woof. Volume FILTER

AC IN Transformer

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Chapter 4. Exploded View

Host ( Woofer )

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Satellite

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Wired Remote Control

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Chapter 5. Part List

No. DESCRIPTION Qty UNIT Part No.

1 SW-FLAT2.1 1250/BODY/SATELLITE 2 PC 2-101-01

2 SPEAKER UNIT DBA218 2 PC 2-100-01

3 RUBBER, SW-FLAT2.1 1250/SATE. 4 PC 2-100-07

4 SW-FLAT2.1 1250/BODY/HOST 1 PC 2-101-02

5 SPEAKER UNIT 6.5 ”4 ohm 30W 1 PC 2-100-02

6 PCBA, SW-FLAT2.1 1250 1 PC 2-101-04

7 IC, M51132, SW-FLAT2.1 1250 2 PC 2-100-03

8 IC, YG4558/MC4558, SW-FLAT2.1 1250 2 PC 2-100-04/05

9 IC, TDA7377, SW-FLAT2.1 1250 1 PC 2-100-06

10 RUBBER, SW-FLAT2.1 1250/HOST 4 PC 2-100-08

11 TRANSFORMER, 230V:13VAC & 5A 2-100-09

12 TRANSFORMER, 240V:13VAC & 5A 1 PC 2-100-10

13 TRANSFORMER, 120V:13VAC & 5A 2-100-11

14 SW-FLAT2.1 1250/REMOTE 1 PC 2-101-03

15 CABLE, AUDIO, SW-FLAT2.1 500 1 PC 1-100-17

16 GIFT BOX, SW-FLAT2.1 1250 1 PC 2-102-03

17 CUSHION/FLAT2.1 1250/TOP/BOTTOM 1 SET 2-102-02

18 Round Yellow Type Label 1 PC 2-102-04

19 S/N LABEL ( ON GIFT BOX & WOOFER ) 2 PC 2-102-01

20 CARTON, SW-FLAT2.1 1250 0.5 PC 2-102-05

21 MANUAL, SW-FLAT2.1 1250 1 PC 2-102-06

22 PE BAG, SW-FLAT2.1 1250/HOST 1 PC 2-102-07

23 PE BAG, SW-FLAT2.1 1250/SATE. 2 PC 2-102-08

24 PE BAG, SW-FLAT2.1 1250/REMOTE 1 PC 2-102-09

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Chapter 6. Schematic Diagram

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Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post

PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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