Professional Documents
Culture Documents
S. No. LOCATION
2 Gate Valves
ICW
(Make Up line)
3 Gate Valves
ICW
Drain valves
4 Gate Valves
ICW
Cooling Water return Line)
5 Gate Valves
ICW
Suction line
6 Gate Valves
ICW
Suction line
8 Check valves
ICW
(Discharge Side)
9 Globe Valves
ICW
Bypass
10 Gate Valves
ICW
Inlet and outlet
11 Check valves
ICW
(Outlet Side)
12 Gate Valves
ICW
Bypass
13 Check valves
ICW
(Outlet Side)
14 Pneumatic butterfly valves
ICW
(Blowdown)
15 Gate Valves
ICW
Blowdown
16 Gate Valves
ICW
Suction side
19 Gate Valves
ICW
Discharge Header
20 Gate Valves
ICW
Suction side
22 Check valves
ICW
(Outlet Side)
23 Gate Valves
ICW
Suction side
25 Check valves
ICW
(Outlet Side)
26 Gate Valves
ICW
Suction side
27 Motorised Gate Valves
ICW
Discharge Side
28 Check valves
ICW
(Outlet Side)
29 Gate Valves
ICW
Suction side
32 Ball Balves
33 Gate Valves
ICW
Suction side
34 Gate Valves
ICW
Bypass
35 Gate Valves
ICW
Suction line
36 Gate Valves
ICW
Suction line
37 Check valves
ICW
(Discharge Side)
38 Gate Valves
ICW
Suction line
39 Motorised Gate Valves
ICW
(Discharge Side)
40 Check valves
ICW
(Discharge Side)
43 Ball Balves
Make up Water
44 Gate Valves
ICW
Suction line
45 Motorised Gate Valves
ICW
(Discharge Side)
46 Check valves
ICW
(Discharge Side)
47 Check valves
ICW
(Discharge header)
48 Gate Valves
ICW
Suction line
49 Motorised Gate Valves
ICW
(Discharge Side)
50 Gate Valves
ICW
Drain valves
51 Gate Valves
ICW
Supply line
52 Gate Valves
ICW
Supply line
53 Check valves
ICW
(Discharge header)
54 Check valves
ICW
(Discharge header)
57 Gate Valves
ICW
Drain valves
59 Gate Valves
ICW
(make up water Line)
61 Gate Valves
ICW
(make up water Line)
62 Gate Valves
ICW
Supply line
63 Check valves
ICW
Supply lne
66 Check valves
ICW
(Discharge Side)
69
72 Check valves
ICW
(Discharge Side)
Utility System
73 Ball Valves
Oxygen
(BF tower)
74 Ball Valves
Oxygen
(Cast House)
75 Gate valves
Nitrogen gas
(BF tower)
76 Gate valves
Nitrogen gas
(Cast House)
77 Ball Valves
Nitrogen gas
GCP
78 Ball Valves
Nitrogen gas
GCP & stock house
79 Ball Valves
Copressed Air
(BF tower)
80 Ball Valves
Copressed Air
(Cast House)
81 Ball Valves
Copressed Air
General Sevice
82 Ball Valves
Copressed Air
(Cast House)
83 Ball Valves
Copressed Air
(Cast House)
84 Ball Valves
Natural gas
(BF tower)
85 Ball Valves
Natural gas
(Cast House)
86 Gate valves
Nitrogen gas
(BF tower)
87 Gate valves
Nitrogen gas
(Cast House)
88 Gate valves
Nitrogen gas
(BF tower)
89 Gate valves
Nitrogen gas
(Cast House)
90 Ball Valves
Potable water
Mis
91 Ball Valves
Potable water
Mis
92 Ball Valves
Potable water
(BF tower)
93 Ball Valves
Potable water
(Cast House)
94 Ball Valves
Potable water
Mis
95 Ball Valves
Miss
(Instruments)
96 ARV
97 ARV
Ball Valves
SW
Piston Valve SW
Gate valve SW
Piston Valve SW
Ball Valves
SW
Check Valve SW
Ball Valves
1. DN 50 and below valves are SW, DN65 and above valves are generally flanged ends. Counter flanges along with fasteners
16.5, Class 150 made from carbon steel plate ,with bore to suit pipe OD as per ASMEB16.11, along with Bolt as per ASTM A
General
16.21.) Notes
DSP BF -#3 Upgration
Valve List from TOP5 to TOP1
SIZE (DN) ITEM DESCRIPTION/SPECIFICATION
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
200
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
600
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
600 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
400 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Cast steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
600 Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
600 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
250
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
250 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Cast steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
400 Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
300
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
300 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
80 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
600
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
600 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
350 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
250 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
600 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
250
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
600
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End
Castconnection - Flanged
steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
300 Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
50
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Cast
Handsteel
wheel gate valves
: MI, API-600(Commercially
IS 14329: zero)/ (Or equivalent)
1995/ CI, IS 210: 2009
Class –150/PN 1.6 Mpa
End connection - Flanged
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
300 Seat ring: 13% Cr. Steel
Packing
Motor : Teflon/Cast
operated neoprene
steel gate valves API-600 (Commercially zero)/ (Or
Gasket :
equivalent)IS 2712-2004, Gr. W/2
Hand wheel : MI,
Class –150/PN 1.6 MpaIS 14329: 1995/ CI, IS 210: 2009
End connection
Body : CS as per- Flanged
ASTM A216, WCB
TRIM : SS-304/316
200
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection
Cast - Flanged
steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
200 Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Cast steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
600 Seat ring: 13% Cr. Steel
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
Packing : Teflon/ neoprene
(Or equivalent)
Gasket : IS 2712-2004, Gr. W/2
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
Disc : CS- ASTM A216 Gr. WCB
End connection - Flanged
600 TRIM :operated
Motor SS-304/316Cast steel gate valves API-600 (Commercially zero)/ (Or
Shaft: SS-410
equivalent)
Seat ring:
Class 13% Cr.
–150/PN 1.6 Steel
Mpa
Hinge: pin:
Body 13%
CS as perCr. Steel/A216,
ASTM SS-410
WCB
TRIM : SS-304/316
600 Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
Seat ring: 13% Cr. Steel
equivalent)
Packing : Teflon/ neoprene
Class –150/PN 1.6 Mpa
Gasket : IS 2712-2004, Gr. W/2
Body : CS as per ASTM A216, WCB
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
TRIM : SS-304/316
50 End connection - Flanged
Seat ring:
Swing check13% Cr. Steel
valve with flanged ends as per API 594/ API 598/ API 594/
Packing
(Or : Teflon/ neoprene
equivalent)
Gasket : IS, 2712-2004,
Class-150 Body : CS as Gr.per
W/2ASTM A216, Gr. WCB
Hand: wheel
Disc CS- ASTM: MI, IS 14329:
A216 1995/ CI, IS 210: 2009
Gr. WCB
50 End connection
TRIM : SS-304/316 - Flanged
Shaft: SS-410
SeatBore
Full ring:3-piece
13% Cr.design
Steel with antistatic feature, Design standard : BS EN
Hinge
ISO 17292/API 6D, Steel/
pin: 13% Cr. Testing SS-410
standard : EN 12266/ ISO 5208/ API 598 ,
Face to Face : ANSI B16.10 , Application / Fluid :
50
Nitrogen/Argon/CA/Water, Class 800, Body : ASTM A 105 , Ball : SS
316 , Stem : SS 316 , Seat : PTFE, Operation : With hand lever, End
Full Bore 3-piece design with antistatic feature, Design standard : BS EN
connection: Screwed NPT (F) ASME B1.20.1.
ISO 17292/API 6D, Testing standard : EN 12266/ ISO 5208/ API 598 ,
Face to Face : ANSI B16.10 , Application / Fluid :
25
Nitrogen/Argon/CA/Water, Class 800, Body : ASTM A 105 , Ball : SS
316 , Stem : SS 316 , Seat : PTFE, Operation : With hand lever, End
connection: Screwed NPT (F) ASME B1.20.1.
Cast steel gate valves API-600(Commercially zero)/ (Or equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
100 Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Motor operated Cast steel gate valves API-600 (Commercially zero)/ (Or
equivalent)
Class –150/PN 1.6 Mpa
Body : CS as per ASTM A216, WCB
TRIM : SS-304/316
100
Seat ring: 13% Cr. Steel
Packing : Teflon/ neoprene
Gasket : IS 2712-2004, Gr. W/2
Hand wheel : MI, IS 14329: 1995/ CI, IS 210: 2009
End connection - Flanged
Swing check valve with flanged ends as per API 594/ API 598/ API 594/
(Or equivalent)
Class-150 , Body : CS as per ASTM A216, Gr. WCB
Disc : CS- ASTM A216 Gr. WCB
100 TRIM : SS-304/316
Shaft: SS-410
Seat ring: 13% Cr. Steel
Hinge pin: 13% Cr. Steel/ SS-410
250
50
ANSI class 800 #, full bore long pattern, two piece
bolted design, floating, ball valve of design standard BS
EN ISO 17292, body of ASTM A 105, ball & stem
SS316, seat & seal of PTFE, SW end to ASME B 16.11
with hand lever
25
ANSI class 800 #, full bore long pattern, two piece
bolted design, floating, ball valve of design standard BS
EN ISO 17292, body of ASTM A 105, ball & stem
SS316, seat & seal of PTFE, SW end to ASME B 16.11
with hand lever
IS 210 FG 200 cast iron air release valve, single air valve
50 (large orifice) for size DN40 and below and kinetic type air
release valve for size DN 50 & above with flanged ends as
per IS : 14845, Minimum pressure rating-16 kscg
25
IS 210 FG 200 cast iron air release valve, single air valve
(large orifice) for size DN40 and below and kinetic type air
release valve for size DN 50 & above with flanged ends as
per IS : 14845, Minimum pressure rating-16 kscg
Pressure rating: Class 150
Type: Butterfly with Wafer/Lugged connections, Actuation: motorised,
200
Casing: cast iron Gr. 25, Collar: NBR, Disc: SS , Emergency power
connection: No
150
VALVE GATE DN150 API 600 #150.RF - VC150BB
ASTM_A216_GR.WCB_A182_F6A
50
VALVE PISTON CHK DN50 API 602 SW #800
ASTM_A105_A182_F6a
50
BALL VALVE 3 PARTS DN50 CL800 MSS SP-110 SW LEVER
ASTM_A216_GR.WCB_A351CF8M
150
VALVE WFR CHK DN150 API 594 #150.RF
ASTM_A536_GR.65-45-12_EPDM
150
BUTTERFLY DOUBLE ECCENTRIC VALVE DN150 API 609 150#RF
WAFER
ASTM_A216_GR.WCB_A351_CF8M
AUTOMATIC BUTTERFLY DOUBLE ECCENTRIC VALVE DN150 API 609
150#RF WAFER
150
ASTM_A216_GR.WCB_A351_CF8M
200
BUTTERFLY DOUBLE ECCENTRIC VALVE DN200 API 609 150#RF
FLANGED
ASTM_A216_GR.WCB_A351_CF8M
50
PNEUMATIC BALL VALVE PN63 TYC F171- 3 PIECE BODY PTFE
SOCKET WELD
ASTM_A216_GR.WCB_A351_CF8M
50
VALVE BALL DN50 BS 5351 SW
ASTM_A105_A182_F304
ds. Counter flanges along with fasteners to be provided along with flanged valves. TS of flanges: SORF along with counter flange to ASM
EB16.11, along with Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM A 194 Gr 2H & gaskets (bonded synthetic fibre, 3.0 mm thk as per
Unit Cost, Total Cost,
Quantity
1
3
4
7
2
8
1
4
2
2
2
2
2
2
36
28
4
5
3
3
36
28
2
2
1
2
1
1
1
1
1
1
10
10
4
2
2
1
8
1
25
3
25
1
1
10
10
1
10
140
15
15
1
7
10
2
2
SOFT COOLING
1 DN600
WATER
SOFT COOLING
2 DN400
WATER
SOFT COOLING
3 DN250
WATER
SOFT COOLING
4 DN200
WATER
ICW COOLING
5 DN600
WATER
ICW COOLING
6 DN100
WATER
ICW COOLING
7 DN350
WATER
ICW COOLING
8 DN250
WATER
ICW COOLING
9 DN400
WATER
ICW COOLING
10 DN300
WATER
BLOWDOWN &
11 BACKWASH WATER DN 80
& POTABLE WATER
Expansion Bellow list
ITEM DESCRIPTION/SPECIFICATION
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Bellow : SS304, Tie Rods: Steel galvanized, Flange: Steel galvanized, Axial
Movement : 10/10 mm, Lateral Y Movement : 5.0 mm, Angular movement : 3
deg, Design Cycle : 10000, with matching flanges as per ASME B 16.5 Class
150 SORF, Material : A 105, Fastener : Bolts : A193 Gr.B7, Nut :A194 Gr. 2H
with washers, Gasket: AF120 of Spitmaan or equivalent
Total
Unit Cost, Total Cost,
Quantity
20
18
3
2
72
Suction straine
S. No. MEDIA SIZE (DN)
1 SOFT COOLING WATER DN600
2 SOFT COOLING WATER DN400
3 SOFT COOLING WATER DN250
4 ICW COOLING WATER DN600
5 ICW COOLING WATER DN100
6 ICW COOLING WATER DN350
7 ICW COOLING WATER DN400
8 BLOWDOWN WATER DN 100
9 BACKWASH WATER DN 100
10 POTABLE WATER DN 100
Suction strainer list
ITEM DESCRIPTION/SPECIFICATION
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Conical strainer
Total
Unit Cost, Total Cost,
Quantity
5
3
2
4
2
2
2
1
1
1
23 0
AREA AREA AREA
Pos. DESIGNATION
PU PS EQ
PROJECT /
PLANT UNIT /
PLANT SECTION /
Flexible hose 50 40
Camelock 50 80
Flexible hose 50 40
Camelock 50 80
Flexible hose 50 40
Camelock 50 80
Camelock 50 288
Camelock 50 288
Camelock 50 288
Camelock 50 288
Flexible hose 50 144
Camelock 50 288
Camelock 50 288
Camelock 50 288
Camelock 50 256
Camelock 50 256
Camelock 50 256
Flexible hose 40 120
Camelock 40 240
Flexible hose 50 18
Camelock 50 36
Flexible hose 50 6
Camelock 50 12
Fittin
DURGAPUR
PW DOC. N° /
CUSTOMER DOC. N° /
150#
150#
150#
150#
150#
150#
150#
ulating softned Water
150#
150#
150#
REV
#REF!
Supply Cost,
ELECTRICAL SPECIFICATION
Erection Cost, Total Cost,
2 Year spares
OBJECT: STEEL AUTHORITY OF INDIA LTD. ANNEXURE-1
BLT Cooling System - Piping specification &
DSP
BLAST FURNACE - #3 UPGRATION Material list
Sl. No. Size [DN] Schedule / Thk [mm] Material Length [m]
A) M.S Seamless Pipes ASTM106 Gr.B
1 DN 40 40 / 2.77 ASTM A 106 Gr.B 150
2 DN 40 40 / 3.38 ASTM A 106 Gr.B 48
3 DN 40 40 / 3.56 ASTM A 106 Gr.B 30
4 DN 40 40 / 3.68 ASTM A 106 Gr.B 30
5 DN 40 40 / 3.91 ASTM A 106 Gr.B 54
6 DN 40 40 / 5.16 ASTM A 106 Gr.B 138
7 DN 40 40 / 6.02 ASTM A 106 Gr.B 156
8 OD 12mm 1mm SS 316 Ti 80
1 Water VA2(14.C.100.1)
2 Water VA2(14.C.100.1)
3 Water VA2(14.C.100.1)
4 Steam HEA-COM-VA1
5 Nitrogen VA1-8.1
6 Water CTG-VA1(17.A.65.1)
7 Nitrogen VPC 15.1
8 Nitrogen VPC 15.2
BLT valves
INLET INLET
INLET FLOW
Approx. pipe SIZE QTY PRESSURE TEMPERATURE
Nm3/hr/M3/hr/Kg/hr
Bar G Deg C
65 1
65 1
65 1
15 1 40 7.035 165
100 1 4000 0.4-1.2
65 1 20 5.6 35
15 1 0-6 0.4-1.2
15 1 0-6 0.4-1.2
OUTLET OUTLET
OUTLET FLOW
M3/hr
PRESSURE TEMPERATURE Unit Cost, Total Cost,
Bar G Deg C
3.068
0-4000 0.4-1.2
10 4.6 35
0-6 0.4-1.2
0-6 0.4-1.2
Pipes and fittings for top spray cooling sy
Type DESCRIPTION
BEND
BEND MITRE 2 CUTS 3 PIECES DN750 AWWA C208 TH 9.53mm
BEND MITRE 2 CUTS 3 PIECES DN800 AWWA C208 TH 9.53mm
BEND MITRE 4 CUTS 5 PIECES DN700 AWWA C208 TH 9.53mm
BEND MITRE 4 CUTS 5 PIECES DN750 AWWA C208 TH 9.53mm
BEND MITRE 4 CUTS 5 PIECES DN800 AWWA C208 TH 9.53mm
BEND MITRE 4 CUTS 5 PIECES DN900 AWWA C208 TH 9.53mm
CAP
CAP LONG DN150 ASME B16.9 BW SCH40
CAP LONG DN200 ASME B16.9 BW SCH40
CAP LONG DN80 ASME B16.9 BW SCH40
COUP
ELBOLET DN15 ASME B1.20.1 THF #3000
ELBOLET DN15 ASME B16.11 SW #3000
MALE COUPLING MIL-C-27487 - AVKA
MALE COUPLING MIL-C-27487 - AVKI
MALE QUICK COUPLING MIL-C-27487 : QC 2" 1/2 M x Rp 2" FEM
ELBO
ELBOW 45DEG DN100 ASME B16.9 BW SCH40
ELBOW 45DEG DN15 ASME B16.11 SW #3000
ELBOW 45DEG DN150 ASME B16.9 BW SCH40
ELBOW 45DEG DN200 ASME B16.9 BW SCH40
ELBOW 45DEG DN25 ASME B16.11 SW #3000
ELBOW 45DEG DN250 ASME B16.9 BW SCH40
ELBOW 45DEG DN300 ASME B16.9 BW SCH20
ELBOW 45DEG DN350 ASME B16.9 BW SCH20
ELBOW 45DEG DN40 ASME B16.11 SW #3000
ELBOW 45DEG DN400 ASME B16.9 BW SCH20
ELBOW 45DEG DN50 ASME B16.9 BW SCH40
ELBOW 45DEG DN500 ASME B16.9 BW STD
ELBOW 45DEG DN600 ASME B16.9 BW STD
ELBOW 45DEG DN65 ASME B16.9 BW SCH40
ELBOW 45DEG DN80 ASME B16.9 BW SCH40
ELBOW 90DEG DN15 ASME B16.11 SW #3000
ELBOW 90DEG DN25 ASME B16.11 SW #3000
ELBOW 90DEG DN40 ASME B16.11 SW #3000
ELBOW 90DEG LR DN100 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN125 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN150 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN200 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN250 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN300 ASME B16.9 BW SCH20
ELBOW 90DEG LR DN350 ASME B16.9 BW SCH20
ELBOW 90DEG LR DN50 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN500 ASME B16.9 BW STD
ELBOW 90DEG LR DN600 ASME B16.9 BW STD
ELBOW 90DEG LR DN65 ASME B16.9 BW SCH40
ELBOW 90DEG LR DN80 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN100 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN150 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN200 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN250 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN350 ASME B16.9 BW SCH20
ELBOW 90DEG SR DN50 ASME B16.9 BW SCH40
ELBOW 90DEG SR DN500 ASME B16.9 BW STD
ELBOW 90DEG SR DN600 ASME B16.9 BW STD
ELBOW 90DEG SR DN65 ASME B16.9 BW SCH40
FBLI
FLANGE BLIND DN100 ASME B16.5 #150.RF
FLANGE BLIND DN15 ASME B16.5 #150.RF
FLANGE BLIND DN150 ASME B16.5 #150.RF
FLANGE BLIND DN200 ASME B16.5 #150.RF
FLANGE BLIND DN25 ASME B16.5 #150.RF
FLANGE BLIND DN350 ASME B16.5 #150.RF
FLANGE BLIND DN50 ASME B16.5 #150.RF
FLANGE BLIND DN500 ASME B16.5 #150.RF
FLANGE BLIND DN65 ASME B16.5 #150.RF
FLANGE BLIND DN80 ASME B16.5 #150.RF
FLANGE BLIND DN900 ASME B16.47 SERIERS A #150.RF
FLAN
FLANGE SO DN15 ASME B16.5 #150.RF
FLANGE SO DN150 ASME B16.5 #150.RF
FLANGE SO DN25 ASME B16.5 #150.RF
FLANGE SO DN50 ASME B16.5 #150.RF
FLANGE SW DN15 ASME B16.5 #150.RF
FLANGE SW DN25 ASME B16.5 #150.RF
FLANGE WN DN100 ASME B16.5 #150.RF
FLANGE WN DN125 ASME B16.5 #150.RF
FLANGE WN DN150 ASME B16.5 #150.RF
FLANGE WN DN200 ASME B16.5 #150.RF
FLANGE WN DN25 ASME B16.5 #150.RF BORE S40
FLANGE WN DN250 ASME B16.5 #150.RF
FLANGE WN DN350 ASME B16.5 #150.RF
FLANGE WN DN40 ASME B16.5 #150.RF
FLANGE WN DN50 ASME B16.5 #150.RF
FLANGE WN DN500 ASME B16.5 #150.RF
FLANGE WN DN600 ASME B16.5 #150.RF
FLANGE WN DN65 ASME B16.5 #150.RF
FLANGE WN DN700 ASME B16.47 SERIE A #150.RF
FLANGE WN DN80 ASME B16.5 #150.RF
FLANGE WN DN800 ASME B16.47 SERIE A #150.RF
FLANGE WN DN900 ASME B16.47 SERIE A #150.RF
GASK
GASKET RF DN100 3.175mm ASME B16.21 #150
GASKET RF DN125 3.175mm ASME B16.21 #150
GASKET RF DN15 3.175mm ASME B16.21 #150
GASKET RF DN150 3.175mm ASME B16.21 #150
GASKET RF DN200 3.175mm ASME B16.21 #150
GASKET RF DN25 3.175mm ASME B16.21 #150
GASKET RF DN250 3.175mm ASME B16.21 #150
GASKET RF DN350 3.175mm ASME B16.21 #150
GASKET RF DN40 3.175mm ASME B16.21 #150
GASKET RF DN50 3.175mm ASME B16.21 #150
GASKET RF DN500 3.175mm ASME B16.21 #150
GASKET RF DN600 3.175mm ASME B16.21 #150
GASKET RF DN65 3.175mm ASME B16.21 #150
GASKET RF DN700 3.175mm ASME B16.21 #150
GASKET RF DN80 3.175mm ASME B16.21 #150
GASKET RF DN800 3.175mm ASME B16.21 #150
GASKET RF DN900 3.175mm ASME B16.21 #150
OLET
HALF CPLG DN15 ASME B16.11 SW #3000
HALF CPLG DN15 ASME B16.11 THF #3000
HALF CPLG DN25 ASME B16.11 SW #3000
HALF CPLG DN40 ASME B16.11 SW #3000
HALF CPLG DN50 ASME B16.11 SW #3000
LATROLET #3000 DN15 ASME B 1.20.1 BW THREADED1/2" FEM NPT
TEE SET ON WITH REFORCING DN500x65
TEE SET ON WITH REFORCING DN900x500
REDU
REDU CONC DN100x50 ASME B16.9 BW SCH40
REDU CONC DN100x65 ASME B16.9 BW SCH40
REDU CONC DN100x80 ASME B16.9 BW SCH40
REDU CONC DN150x65 ASME B16.9 BW SCH40
REDU CONC DN200x150 ASME B16.9 BW SCH40
REDU CONC DN250x200 ASME B16.9 BW SCH40
REDU CONC DN500x350 ASME B16.9 BW STD
REDU CONC DN50x25 ASME B16.9 BW S80
REDU CONC DN50x40 ASME B16.9 BW S80
REDU CONC DN600x400 ASME B16.9 BW SCH20
REDU CONC DN600x500 ASME B16.9 BW STD
REDU CONC DN65x40 ASME B16.9 BW S80
REDU CONC DN65x50 ASME B16.9 BW SCH40
REDU CONC DN750x500 ASME B16.9 BW STD
REDU CONC DN800x600 ASME B16.9 BW STD
REDU CONC DN80x50 ASME B16.9 BW SCH40
REDU CONC DN900x750 ASME B16.9 BW STD
REDU ECC DN100x80 ASME B16.9 BW SCH40
REDU ECC DN250x200 ASME B16.9 BW SCH40
REDU ECC DN300x250 ASME B16.9 BW SCH20
REDU ECC DN350x250 ASME B16.9 BW SCH20
REDU ECC DN400x250 ASME B16.9 BW SCH20
REDU ECC DN500x300 ASME B16.9 BW STD
REDU ECC DN600x500 ASME B16.9 BW STD
TEE
RED. TEE DN100x50 ASME B16.9 BW SCH40
RED. TEE DN100x65 ASME B16.9 BW SCH40
RED. TEE DN100x80 ASME B16.9 BW SCH40
RED. TEE DN150x125 ASME B16.9 BW SCH40
RED. TEE DN200x150 ASME B16.9 BW SCH40
RED. TEE DN250x200 ASME B16.9 BW SCH40
RED. TEE DN300x250 ASME B16.9 BW SCH20
RED. TEE DN50x25 ASME B16.9 BW SCH40
RED. TEE DN80x50 ASME B16.9 BW SCH40
TEE DN100 ASME B16.9 BW SCH40
TEE DN15 ASME B16.11 SW #3000
TEE DN150 ASME B16.9 BW SCH40
TEE DN200 ASME B16.9 BW SCH40
TEE DN25 + REDUCER INSERT DN 25x15 ASME B16.11 SW #3000
TEE DN25 ASME B16.11 SW #3000
TEE DN250 ASME B16.9 BW SCH40
TEE DN40 + REDUCER INSERT DN 40x15 ASME B16.11 SW #3000
TEE DN50 ASME B16.9 BW SCH40
TEE DN500 ASME B16.9 BW STD
TEE DN600 ASME B16.9 BW STD
TEE DN65 ASME B16.9 BW SCH40
TEE DN80 ASME B16.9 BW SCH40
TEE DN900 ASME B16.9 BW STD
s for top spray cooling system
Unit Cost,
Material Size Weight [kg] Length in meter / Qty
ASTM_A106_GR.B 895
150
A197GALV 025 001
A53GRB 025 050
ASTM_A234-WPB 200 001
A197GALV 025 001
ASTM_A234-WPB 125 001
ASTM_A106_GR.B 050 090
A197GALV 025 001
ASTM_A106_GR.B 200 960
A197GALV 025 001
ASTM_A234-WPB 050 001
ASTM_A105 200 001
ASTM_A105 200 001
150 001
ASTM_A234-WPB 050 001
ASTM_A106_GR.B 125 045
ASTM_A234-WPB 125 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A234-WPB 050 001
ASTM_A105 150 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
A197GALV 025 001
A197GALV 025 001
ASTM_A234-WPB 050 001
ASTM_A105 150 001
ASTM_A105 150 001
150 001
150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 050 001
ASTM_A105 200 001
200 001
050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
150 001
ASTM_A234-WPB 050 001
ASTM_A106_GR.B 015 300
200 001
200 001
ASTM_A105 200 001
ASTM_A105 200 001
200 001
ASTM_A105 200 001
ASTM_A105 200 001
200 001
200 001
A197GALV 025 001
150 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 125 001
150 001
A197GALV 025 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 125 001
A197GALV 025 001
ASTM_A106_GR.B 025 131
150 001
ASTM_A105 150 001
ASTM_A105 150 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 150 001
ASTM_A105 150 001
150 001
150 001
ASTM_A234-WPB 050 001
200 001
ASTM_A234-WPB 150 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
ASTM_A53_GR.B 025 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 125 001
A197GALV 025 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A234-WPB 050 001
125 001
ASTM_A234-WPB 125 001
ASTM_A105 125 001
125 001
ASTM_A105 125 001
A197GALV 025 001
A197GALV 025 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
150 001
A197GALV 025 001
150 001
ASTM_A234-WPB 150 001
150 001
150 001
150 001
150 001
200 001
ASTM_A234-WPB 050 001
A197GALV 025 001
150 001
ASTM_A105 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
050 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 125 001
ASTM_A234-WPB 050 001
ASTM_A106_GR.B 100 246
050 001
050 001
050 001
050 001
ASTM_A105 150 001
ASTM_A105 150 001
150 001
ASTM_A105 150 001
150 001
150 001
150 001
ASTM_A105 150 001
150 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 150 001
ASTM_A105 200 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
ASTM_A105 200 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
200 001
ASTM_A234-WPB 150 001
ASTM_A105 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A234-WPB 050 001
150 001
A197GALV 025 001
A197GALV 025 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A234-WPB 150 001
A197GALV 025 001
050 001
ASTM_A234-WPB 200 001
200 001
A197GALV 025 001
A197GALV 025 001
ASTM_A234-WPB 150 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
A197GALV 025 001
ASTM_A105 150 001
150 001
ASTM_A105 150 001
ASTM_A105 150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A105 150 001
ASTM_A234-WPB 200 001
050 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 150 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 200 001
200 001
ASTM_A105 200 001
ASTM_A234-WPB 200 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 150 001
A197GALV 025 001
ASTM_A106_GR.B 080 006
ASTM_A234-WPB 050 001
ASTM_A234-WPB 050 001
150 001
ASTM_A234-WPB 150 001
150 001
ASTM_A105 150 001
150 001
ASTM_A105 150 001
ASTM_A105 150 001
150 001
A197GALV 025 001
150 001
ASTM_A234-WPB 050 001
ASTM_A234-WPB 125 001
ASTM_A234-WPB 125 001
ASTM_A234-WPB 125 001
ASTM_A234-WPB 125 001
ASTM_A234-WPB 050 001
ASTM_A105 150 001
001
250 275
40 1065
50 3365
65 7092
80 316
300 57
350 185
400 15
450 6
500 355
600 51
700 12
750 33
800 72
900 77
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
Total Cost,