Mandalay Technological University

Department of Mechatronic Engineering

Final Year Internship Report

(2023-2024) Academic Year

Internship
Dec.4 Jan 31, 2024

Group IV

Soe Nyan Naing VI. BE.MC – 5

Ei Mon Phyu VI. BE.MC – 10

Htet Lu Min VI. BE.MC – 15

L Shoon Lae Phyu VI. BE.MC – 19

Date - 21.2.2024
 Contents

1. Introduction………………………………………………………………..............1
1.1 Aim & Objectives……………………………………………………………...1
1.2 Myan Shwe Pyi (Caterpillar)………………………………………………. ....1
1.3 Why do we want to apply for internship to MSP (CAT)………………………3
1.4 Internship Schedule……………………………………………………………4
1.5 Safety First…………………………………………………………………….5
2. Learning Center (Pale Myothit, Mingaladon Township, Yangon)………………...6
2.1 History of Learning Center……………………………………………………6
2.2 Diesel Engine………………………………………………………………….7
2.2.1 Fuel System……………………………………………………………...7
2.2.2 Air Intake/Exhaust System………………………………………………8
2.2.3 Cooling System………………………………………………………….8
2.2.4 Lubrication System……………………………………………………...9
2.3 Drive Train…………………………………………………………………….9
2.3.1 Torque Converter………………………………………………………...9
2.3.2 Torque Divider…………………………………………………………10
2.4 Electrical System……………………………………………………………..11
2.4.1 Alternator……………………………………………………………….1
1
2.4.2 Working Principle of Alternator ………………………………………..11
2.5 Hydraulic System…………………………………………………………….13
2.5.1 395 Next Gen (Excavator)……………………………………………...13
3. Energy &Transmission and Ywama Service……………………………………..14
3.1 Load Test (80KVA Generator)………………………………………………..14
3.2 Troubleshoot Synchronization………………………………………………..15
3.3 Preventive maintenance………………………………………………………16
3.4 Valve Lash……………………………………………………………………17
3.5 Perform replacing PLG device……………………………………………….18
4. Construction Equipment Group………………………………………………….19
4.1 Engine Assembling…………………………………………………………..19
4.2 Cylinder Liner Installation…………………………………………………...19
4.3 Piston Installation…………………………………………………………….20
 4.4 Installing the flywheel housing and front housing…………...........................21
4.5 Installing Oil Pump and Oil Sump…………………………………………...23
4.6 Engine Head……….…………………………………………………………23
4.7 Installing Gear and Pumps…………………………………………………...24
4.8 Assembling Rocker Arms…………………………………………………….25
5. Parts Operations………………………………………………………………….26
5.1 Importance of Warehouse……………………………………………………26
5.1.1 Why Warehouse operation efficiency is important?...............................26
5.1.2 Warehouse Safety………………………………………………………26
5.1.3 The main cause of injuries in warehousing…………………………….27
5.2 Perpetual check………………………………………………………………28
5.3 Customer (Delivery Note)………………………………………………….. 28
5.4 E&T and CEG (On Loan)…………………………………………………... 29
5.5 Branches Transition Process (Journal)……………………………………… 30
5.6 Items Categorization…………………………………………………………31
5.7 Contamination Control……………………………………………………….31
5.8 Calculation Warehouse Density and Picking Lists…………………………...33
5.9 Hydraulic Hose Coupling…………………………………………………….35
6. Learning Outcomes………………………………………………………………37
7. Conclusion……………………………………………………………………….38