Professional Documents
Culture Documents
September 2016
Contents…
Page No.
1 Introduction……………………………………………………………………….………............. 3
1.1 Welcome Message from the Head of the Department…………………………. 3
1.2 Vision of the Department……………………………………………………………….. 5
1.3 Mission Statement of the Department…………………………………………..…... 5
1.4 Why Study Materials Science and Engineering?…………………………………… 5
1.5 Career Opportunities……………………………………………………………............ 6
2 The Department………………………………………………………………………................. 6
2.1 History…………………………………………………………………………….……….... 6
2.2 Organization and Administration…………………………………………...………. 6
2.3 Location and Floor Plan………………………………………………......…………….. 7
2.4 Contact information…………………………………………………………..……….… 8
2.5 Staff………………………………………………………………………………………….. 9
2.5.1 Academic Staff……………………………………………………..….......... 9
2.5.2 Technical Staff………………………………………………………..……….. 12
2.5.3 Office Staff…………………………………………………………..…………. 12
2.6 Equipment and Facilities……………………………………………………..…………. 13
2.7 Students' Common Room…………………………………………………..………… 14
2.8 Working Hours and Access to Facilities.................................................................. 14
3 Degree Programme and Administration……………………………………….…………….. 14
3.1 Structure of Degree Programme………………………………………….………….. 14
3.2 Students' Records……………………………………………………………….……… 15
3.3 Awards……………………………………………………………………………..………. 15
3.3.1 Convocation Awards……………………………………………….……….. 15
3.3.2 Award Ceremony Awards……………………………………….…………. 15
4 Curriculum and Modules…………………………………………………………..…………….. 16
4.1 Curriculum……………………………………………………………………….………… 16
4.2 Modules………………………………………………………………………….…........... 20
4.2.1 Semester 2…………………………………………………………………….. 20
4.2.2 Semester 3…………………………………………………………………….. 31
4.2.3 Semester 4……………………………………………………………............. 41
4.2.4 Semester 5……………………………………………………………............. 50
4.2.5 Training Semester……………………………………………………..………. 64
4.2.6 Semester 6……………………………………………………………............. 65
4.2.7 Semester 7…………………………………………………………................ 70
4.2.8 Semester 8……………………………………………………………………… 83
4.3 Focus Area in Polymer Engineering…………….…………………………................ 94
4.4 Minor in Entrepreneurship………………………………………………..……..…........ 94
4.5 Focus Area in Electronic Materials Engineering 95
5 Other Useful Information…………………………………………………………..…………….. 95
5.1 Getting Help and Advice………………………………………………………............ 95
5.2 Materials Engineering Societies……………………………………………………….. 96
1. Introduction
Materials Science and Engineering has always been the key factor in the advancement
of technology in the world. As the discovery of bronze and iron led to the corresponding
historical era of developments in technology, it is the development in Materials Science
and Engineering that has taken us from the age of renaissance that began in Europe in
the 14th century to the modern-day worldwide applications of smart materials,
microelectronics, biomaterials and nanotechnology.
The degree program of the department is unique in the Sri Lankan higher education
sector and has been accredited by the Institute of Engineers, Sri Lanka (IESL). The
curriculum of the study program is periodically revised according to the input from the
students, industry, alumni, and international academic reviewers. The delivering of the
study program is done by a well-experienced and qualified set of academics in the
department, as well as from the industry, having a range of expertise to cover all aspects
in Materials Science and Engineering. The department also houses a number of
advanced and conventional instruments and equipment for you to make use of during
your study program.
The department currently takes in fifty students per year. After being selected to this field,
all students are taught the basic core of materials engineering, from structure of materials
to their extraction, synthesis, development, processing, selection and failure analysis. In
addition, the core modules of engineering, such as engineering design, mathematics,
thermodynamics, mechanics and management are also taught as compulsory modules
to all students. From the fifth semester onwards, the students are given the option to study
a specialized focus area in either polymer engineering or electronics materials
engineering.
The Department of Materials Science and Engineering has a history of over forty years
and has been the cradle many high-ranking engineering professionals in the today’s Sri
Lankan manufacturing and service industry. Throughout these years, we have
maintained an excellent employability record and, we have been providing services and
advice to many local manufacturing industries, for research and standardization
institutions and to other Sri Lankan government bodies.
Thus I invite you to take this opportunity to become a graduate in Materials Science and
Engineering with dedication and diligence, and join the list of elite performers of this
department to give yourself an opportunity to enjoy a well rewarding career. You have
the assurance that the entire staff of this department is committed towards your career
development and we expect that you do the same in return.
There is no irony in saying that a modern Airbus uses the same principles of flight as the
Wright Flyer invented in 1903. However the first Wright Flyer barely carried the pilot and
flew about 250m at a speed of 16km/h while an Airbus today carries nearly 550 people at
speeds over 900km/h and has a range of about 15000km and it flies with infinitely more
safety and comfort. Such performances would not have been possible if not for the
specially developed high performance polymer composites, new high strength
lightweight alloys and the state of the art electronics running on electro ceramics and
semiconductor materials.
The story of the motorcar is no different. Karl Benz's motor car invented in 1886 runs on the
same principle as a modern-day motorcar but it generated only 0.8 hp though a 960 cc
engine while an engine of similar capacity now develops over 60hp. The safety, comfort
and speed of the modern-day car are almost incomparable with those that featured in
the 1886 Benz. Here again, high strength lightweight alloys, polymers, composites,
advanced ceramics and semiconductor materials had made all the difference.
The story of engineering in the last fifty years has been directed by the materials scientists
and engineers around the world. Almost all recent technological advances had been a
result of a development in materials science and engineering. Anti-staining coatings,
flexible electronic displays, Magnetic fluid speakers are some such inventions.
A career in materials science and engineering involves a very broad scope of work
ranging from managing and developing production processes to conducting research
and developing materials, including investigating component failures and designing
engineering items and processing tools. The opportunities to perform the above may be
found in diverse fields of engineering such as the ceramic, polymer and metal
manufacturing, or at institutions of research and development. As per the past graduate
records, nearly a half the graduates have found employment in ceramic, metal or
polymer-related industries and a significant portion of the remainder are employed in the
construction sector. A few are employed in research institutions while a considerable
number of graduates are employed overseas, most of them having completed
postgraduate studies. The department of materials science and engineering has a 100%
employability record of its graduates within a year of passing out and depending on the
individual skills; the starting salary of a graduate is generally above the average.
2. The Department
2.1 History
The Department of Materials Science and Engineering is presently the only academic
body in Sri Lanka offering an undergraduate study programme in materials science and
engineering. It began as Department of Materials Science, a division of School of Applied
Science, which was established in April 1974 with the assistance of British Government
under a link-arrangement between the University of Moratuwa and University of Leeds. In
January 1981, the name of the department was changed to Department of Materials
Engineering as it was absorbed into the Faculty of Engineering. The student intake was
raised to ten from its initial figure of five. More Mechanical Engineering subjects were
introduced into the curriculum and the students were given the option to select either
the Materials Engineering course or the Materials Engineering with Mechanical
Engineering bias course. Later in 1984 and in 1992, the curriculum was revised so as to
provide a more balanced course on the three main categories of engineering materials;
metals, ceramics and polymers. The intake of students was further increased to twenty in
1992. The curriculum was again revised in 2000 with the introduction of semester system of
education in the university. Simultaneously a minor specialization in polymer engineering
was started and the student intake was increased to its present figure of fifty. In June 2009
the name of the department was changed to its present name viz Department of
Materials Science and Engineering.
The department is housed in the Applied Science building which consists of three floors.
The departmental office and office of the Head of Department is located in first floor.
Two staff rooms, the instructors' room, Microscopy laboratory, Polymer Laboratory,
Students' computer laboratory, Seminar room and Final year students’ room are also
located on the first floor. Two lecture rooms belonging to the Department are on the
second floor while the ground floor is occupied by two staff rooms, Materials testing
laboratory, Ceramic laboratory, Foundry laboratory, Heat-treatment laboratory and
Materials Processing laboratory.
Ceramics
Laboratory
Instructor
Entrance Staff Room
Materials Materials Room 3 Heat
Wash Staff
Processing Testing Treatment
Room Room 3
Laboratory Laboratory Foundry Laboratory
Laboratory
Ground Floor
EPM
Microscopy
Laboratory Seminar Room
Laboratory
Instructor
Room
Final
Office Staff Polymer
Wash Staff HoD Year Computer
Room 1 Laboratory
Room Room 2 Room Lecture Laboratory
Room
First Floor
AS 6
Wash Lecture
Room Room
Second Floor
Department Office:
E-mail : materials@uom.lk
Phone : 011-2640440
Fax : 011-2650465
Extension : 011-2650301-(5100/5102)
Web Site : http://www.materials.mrt.ac.lk /
TELEPHONE NO.
ACADEMIC STAFF E-MAIL ADDRESS
DIR. NO EXT
Head of Department:
Teaching responsibilities:-
Polymer Science
Polymer Technology
Latex Science and Technology
Teaching responsibilities:-
Engineering Materials
Solid State Materials
Electronic and Optical Device Engineering
Optical and Electron Microscopy
Teaching responsibilities:-
Ceramic Science & Technology
Characterization of Materials
Optical and Electron Microscopy
Refractories and Kiln Technology
Lecturers:
Technical Officers
Clerk Grade I
Mrs. B. A. D. T. M. T. Punchihewa
Mrs. A. S. Liyanagoda
Laboratory Attendants
Office Assistant
Microstructure Examination
Optical microscopes with polarizing facility and hot stage and Scanning Electron
Microscope (SEM)
Mechanical Testing
Rockwell hardness tester, Vickers hardness tester, Micro hardness tester, Portable
hardness tester, Charpy and Izod Impact testing machines and Universal testing
machines,
Materials Analysis
Thermal analyzer, IR Spectrometer, Melt flow Indexer, Brookfield Viscometer, Disc
rheometer, Rubber abrasion tester, LCR machine, Fourier transform Infrared spectrometer
(FTIR), Spectrofluorometer
Corrosion Testing
Salt spray tester, galvanic corrosion testing system
The department also offers the following services to the industrial community:
Research and development of the polymer, metal and ceramic products
Testing of raw material and products for quality assurance
Failure analysis
Other technical assistance
Two adjoining rooms on the first floor are allocated for full time use by the students. One
of these rooms which also house the computer laboratory is for student of all levels. The
other room is reserved for final year students. Some of their lectures are conducted in this
room. On other occasions they can use their room for their study purposes.
Normal working hours are from 8.15 am to 6.15 pm on week days. Usually laboratory
facilities are available up to 7.45 pm. When necessary Laboratory facilities are provided
on Saturdays as well. Students are allowed to handle laboratory equipment only under
the supervision of instructors or laboratory technical officers.
Computer laboratory can be used from 8.00am to 8.30pm on weekdays and Saturdays.
The degree programme consists of 8 teaching semesters and spreads over a period of
four academic years and a six-month industrial training period.
Year 1 offers the fundamentals of different engineering subjects and introduction to
Materials Science and Engineering.
Year 2 concentrates on the basics of materials science and engineering and allied fields.
Year 3 enhances the knowledge on materials process technology and applications of
engineering materials.
Year 4 provides in-depth knowledge on selected domains of Materials Science and
Engineering with adequate knowledge on management and quality assurance.
The industrial training is mainly intended to give the students an opportunity to see how
their theoretical knowledge can be applied to practical situations.
The total number of credits* required to obtain the degree in Materials Science and
Engineering is 151 (137 GPA and 14 Non GPA)
The minimum credit requirement for each semester is shown in the following table.
Credit for GPA*** Non GPA Credits Total Credits
Semester 1 15.0 1.0 16.0
Semester 2 19.0 3.0 22.0
Semester 3 22.0 0.0 22.0
Semester 4 21.0 0.0 21.0
Semester 5 20.0 1.0 21.0
Training semester 00.0 6.0 06.0
Semester 6 8.0 2.0 10.0
Semester 7 17.0 0.0 17.0
Semester 8 15.0 1.0 16.0
Total for the Programme 137.0 14.0 151.0
*Credit is equivalent to one hour of lecture per week per semester or three hours of
Practical work/tutorials per week per semester
** Duration of a semester is generally of twenty two weeks, consisting of sixteen weeks of
teaching and six weeks for examinations and holidays
*** GPA stands for Grade Point Average
Continuous Assessment:-
The continuous assessment marks will be based on laboratory classes, assignments and
the midterm examination:
The mid-term examination will be held during the week following the reading week,
Candidates should obtain at least 35% from the continuous assessment to pass the
module.
70% of the total marks for a module is from end of semester examination.
A minimum requirement of 35% should be obtained from the written component of the
End of Semester Examination in order to obtain a Grade of D or above for a course
module.
Records relating to the students are maintained at various divisions of the University as
described below:
3.3. Awards
The D Samson Rajapakse Gold Medal or the D Samson Rajapakse Memorial Award will
be awarded to the best Materials Science and Engineering graduand depending on
his/her performance at the B.Sc. Engineering Degree examinations.
An overall Grade Point Average of 3.8 or above qualifies the student for the Gold Medal.
If it is 3.7 or above but below 3.8, the student will be awarded the D Samson Rajapakse
Memorial Award. This scheme of awards is sponsored by the D Samson Industries Ltd. in
memory of their founder Late D Samson Rajapakse.
Lanka Ceramic Limited award will be awarded to the Materials Science & Engineering
student who has obtained the highest Grade Point Average of 3.7 or above at the B.Sc.
Engineering Semester 5 examination.
4.1 Curriculum
Semester 1
Semester 1
MA 1013 Mathematics C 3 1/1 3.0 20 80
Programming
CS 1032 C 2 3/1 3.0 20 80
Fundamentals
ME 1032 Mechanics C 2 3/4 2.0 20 80
MT 1022 Properties of Materials C 2 3/4 2.0 20 80
CE 1022 Fluid Mechanics C 2 3/4 2.0 20 80
EE 1012 Electrical Engineering C 2 3/4 2.0 20 80
Language Skill
EL 1012 C - 3/1 1.0 20 80
Enhancement I
Engineering in
MN 1012 C 1 - 1.0 30 70
Context 15.0 1.0
Total for Semester 1 15.0 1.0
Semester 2
# denotes courses that are examinable but where the grade will not be counted towards GPA (Non GPA modules)
C denotes compulsory modules.
E denotes elective modules.
Semester 3
Semester 4
Training Semester
Semester 6
Semester 8
The Department of Materials Science and Engineering offers One (1) module at semester
1, Five (5) modules at semester 2, Four (4) modules at semester 3, three (3) modules at
semester 4, Eight (8) modules at semester 5, one (1) module at semester 6, eleven (11)
modules at semester 7 and eleven (11) modules at semester 8. Description of these
modules at each semester is given below:
4.2.1 Semester 2
Module MT
Title Crystallography & Phase Transformations
Code 1030
Hours/ Lectures 1.5
Credits 2.0 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives: -
To provide knowledge on the fundamentals of materials science and
engineering
Learning Outcomes
At the completion of this module, students should be able to:
Describe fundamental Crystallographic concepts.
Summarize the purpose of phase diagrams.
Construct & interpret phase-diagrams.
Explain basic thermodynamics concepts.
Solve simple thermodynamic problems related to materials and processes.
Syllabus Outline: -
Crystals and lattices : Definition of a crystal & Lattice points / Fractional
coordinates / Unit-cell calculations
Symmetry : Symmetry operations and elements of symmetry / Point symmetry
& combinations of symmetry elements / Point groups and point-group
nomenclature / Determination of point groups
Crystal systems & geometry : Bravais lattices / Classifications of unit cells /
Crystal systems / Crystal planes and indices
Phase behavior of solids: Phase diagrams & construction of phase diagrams /
Formation of alloys / Evolution of microstructure.
Introduction to thermodynamics of materials : thermodynamic systems /
thermodynamic variables / Laws of thermodynamics (1st ,2nd & 3rd ) /
Thermodynamic variables & relations / Equilibrium in thermodynamic systems
Learning Objectives: -
To provide knowledge on fundamentals of polymer science, describe industrial
polymerisation techniques and discuss properties of polymers
Learning Outcomes: -
At the completion of this module, students should be able to:
Name ,classify and describe specific features of polymers
Identify & illustrate various isomeric forms of polymers
Discuss amorphous and crystalline arrangement of polymer chains and
describe factors contributing for crystallisation of polymers
Calculate different molecular weight averages of a given polymer
Explain chemistry of different types of polymerisation reactions and list
characteristics of each type of polymerisation
Apply Carother's equation in calculating characteristics of step growth
polymerisations
Describe principal steps involved in chain growth polymerisations and explain
mechanisms of each step of free radical, ionic and coordination
polymerisations
Describe the consequences of chain transfer and autoacceleration and,
distinguish between inhibition and retardation
Discuss the composition drift observable for copolymerisation reactions
Predict the composition and/or type of a copolymer produced using the
reactivity ratios of comonomers
Compare & contrast different polymerization techniques and discuss
advantages as well as disadvantages of most widely used polymerisation
techniques
Describe thermal transitions, chemical properties & mechanical properties of
polymers
Syllabus Outline: -
Nature and structure of polymers
Chain structure
Polymer morphology
Polymer molecular weight
Polymerization Reactions
Industrial polymerization techniques
Properties of polymers
Learning Objectives: -
To acquire knowledge in engineering communications, machine tools and basic
software skills.
Learning Outcomes
Student should be able to:
Outline Syllabus
Development of Computer Skills
Workshop Practice
Engineering presentation
Learning Objectives: -
To acquire knowledge in basic principles of engineering design and product
development.
Learning Outcomes
Student should be able to:
Identify fundamental concepts of engineering design
Apply principles of engineering design in a basic level
Explain product development strategy as applicable to engineered
commodities.
Organize strategy for effective marketing of designed product
Syllabus Outline:-
Design Principles
Case Studies
Design Project Assignment
Learning Outcomes:-
At the end of the module the student will be able to;
Describe basic principles of operation of semiconductor devices
Use diodes and transistors in simple electronic circuits
Use operational amplifiers in simple amplifier applications
Use logic gates to design simple combinational logic circuits
Syllabus Outline:-
Introduction (2 hrs):
Historical aspects, practical electronic systems, electronic industry, practical aspects
of passive components, manufacturing electronic products, software tools.
Learning Outcomes:-
At the end of this module the student should be able to
Appreciate the difference between structured and visual programming
approaches
Design and implement robust software applications for problems in engineering
domains
Syllabus Outline:-
Introduction to Visual Programming Languages (VB.NET)
Basics of Object Oriented Programming & Design
Objects, Properties, Events & Methods
Variables, Data Types & Control Structures
Data Structures
Exception Handling
Graphical User Interface Design
Database Programming
Coding Standards
Debugging and Testing
Learning Objectives:-
To apply the knowledge gained on calculus and algebra using Numerical Analysis and
Differential Equations.
To develop the basic Multivariate Function and Calculus concepts.
To develop the basic concepts of Statistics.
Learning Outcomes:-
Understand the basic concepts of Numerical Methods
Able to solve Ordinary Differential Equations
Acquire the concepts of Multivariate Function and Calculus
Acquire the concepts of Distributions for Statistical Applications
Syllabus Outline:-
Numerical Methods
Approximations by Taylor Series, Numerical Solution of System of Linear Equations: Non
Iterative Methods: Gauss Elimination, LU Factorization; Iterative Methods: Gauss-Seidel
and Jacobi Methods; Solution of Non-linear Equations: Bisection, Simple Iterative,
Newton- Rapson; Polynomial Approximation of Functions: Lagrange Polynomials,
Newton's Divided Differences, Least Square Polynomial and Functions, Finite Differences,
Interpolation and Extrapolation, Numerical Differentiation, Numerical Integration:
Trapezoidal, Simpson's Rules, Numerical Solution of Ordinary Differential Equations: Euler's
Method, Taylor Series Method.
Multivariate Calculus
Multivariable Functions, Partial Differentiation, Chain Rule, Change of Variables and
Jacobians, Directional Derivatives, Maxima and Minima, Lagrange Multipliers, Taylor
Series Expansion, Double Integral, Triple Integral, Geodesics, Vector Functions,
Introduction to Vector Calculus.
Statistics
Discrete and Continuous Random Variables, Joint Distribution Functions, Introduction of
Common Distributions and their application: Binomial, Poisson, Normal and Exponential.
Measures of Central Tendency. Measures of Dispersion. Moments. Skewness. Kurtosis.
Association between random variables: Pearson Correlation Coefficient, Rank
Correlation Coefficient, Introduction of Bi-Varaite and Multivariate Distributions:
Syllabus Outline:-
Introduction
Types of engineering components, Different forms of loading and support conditions,
Types of joints.
Concept of Stress
Static equilibrium, Internal forces, Direct stress, Shear stress, Uni-axial stress systems.
Bending of Beams
Shear forces & bending moments in beams, Theory of simple bending, Bending stress
distribution, Combined loading.
2D Stress Transformation
Transformation of stresses in 2D problems, Principal stresses, Mohr's circle of stress,
combined loading.
Deflection of Beams
Moment-curvature relation, Governing differential equation, Direct integration
solutions, Singularity functions.
Learning Outcomes:-
After completing this module, the students should be able to
Be able to contribute to a group project through discussion and other
related work
Be able to make a short presentation on a subject related topic
Be able to describe a simple process
Syllabus Outline:-
Group projects
Training in presentation skills
Reinforcing writing skills
Learning Outcomes:-
At the end of this course students will be able to:
Apply their business and entrepreneurial knowledge and skills to education,
career and service pursuits
Recognize the significance of personal responsibility and financial literacy in
making positive life decisions
Syllabus Outline:-
Discuss leadership position, business idea, company name, vision and
mission; establish company values, company capitalization process
Working as a company, students conduct officer elections and learn about
each department's specific responsibilities during the operation and
liquidation phases
Students use tools such as market surveys and cost-benefit analysis to
determine potential products for their target market and develop initial
business plan
Students host Board of Directors meeting to approve the company's Business
Plan, review implementation strategies and accept the company Charter,
sell shares
Materials needed for production are ordered and the company business
plan is implemented
Learn about specific sales techniques during selling of their product/service
Students hold department meetings to share best practices and propose
changes to current company operations
Begin to finalize production, access excess inventory, and prepare for the
Board of Directors liquidation meeting
Students explore steps and learn how to apply what they have learned as a
company to personal entrepreneurial pursuits
Final Board of Directors liquidation meeting and approve the Annual Report
Module MT
Title PRINCIPLES OF MATERIALS SCIENCE AND ENGINEERING
Code 2190
Identify the characteristics of metallic, covalent, ionic and van der Waal’s
bonding
Identify and describe the different types of defects found in crystals
Relate the mechanical properties of a material to the type of bonding and
defects present
Calculate the diffusion profiles
Syllabus Outline:-
Bonding : Basic types of inter-atomic bonds / Basic types of inter-molecular
bonds / Ionic bonding
Defects in Crystals : Point Defects / Line Defects / Planar Defects / Surface
Defects / Bulk Defect
Diffusion in Solids : Diffusion Basics / Diffusion Mechanisms
Nucleation and Crystal growth : Homogeneous and heterogeneous
nucleation
Introduction to mechanical behavior of materials : Elastic, Anelastic & Visco-
elastic behavior of materials / Plastic deformation, Work hardening &
Annealing
Syllabus Outline:-
Introduction to communication and communication skills
Presentation skills
Listening and Observation skills
Effective reading
Report writing
Inter-personal skills
Learning Objectives:-
To introduce the basic concepts of Ceramic Science
Learning Outcomes:-
At the completion of this module, students should be able to ;
Recognize importance of powder properties, characterization, consolidation
and forming in ceramic fabrication
Describe drying , sintering & densification and fabrication of ceramics
Identify causes of defects in ceramic products
Explain fabrication of clay-based traditional ceramics, glass and glass
ceramics
Define bio ceramics and advanced structural ceramics
Syllabus Outline:-
Introduction to ceramics: Structure, properties and applications of traditional
ceramics, advanced ceramics, glass and cement
Ceramic powder preparation: Mechanical methods- communitions,
mechano-chemical synthesis, Chemical methods-solid state reactions, liquid
solutions, vapour phase reactions
Powder characterization: Particle size, particle size distribution, particle shape,
surface area
Rheology and colloids: General introduction to colloids and rheology. Broken
bond theory, isomorphous substitution, double layer theory
Powder consolidation and forming of ceramics: Powder mixing, types of
mixtures, powder consolidation methods, powder pressing techniques, Special
ceramic fabrication techniques
Fabrication of clay based traditional ceramics: Plastic and non-plastic raw
materials, preparation of body mixtures, forming methods, casting, extrusion,
fabrication of selected ceramic products
Drying and sintering: Shrinkage and swelling, sintering fundamentals, solid state
sintering, viscous sintering, grain growth and microstructural evolution, pressure
sintering (hot pressing), microwave sintering, reaction sintering, evaluation of
sintered ceramics, finishing operations
Ceramic glazes and colour pigments
Glass and glass ceramics
Introduction to bio ceramics and advanced structural ceramics
Syllabus Outline:-
Properties and applications of plastics and rubber
Additives for rubber compounding
Rubber compounding processes
Testing of rubber compounds
Shaping operations in rubber technology
Shaping operations in plastic technology
Learning Outcomes:-
At the completion of this module, students should be able to:
Describe the basic principles underlying production of steel and cast iron
Identify the different phases in the microstructure of plain carbon steels and
cast irons.
Explain relationship between the microstructure and properties of plain
carbon steel and cast iron
Apply the knowledge on microstructure and properties to select suitable plain
carbon steels and cast irons for different engineering applications
Explain the basic heat treatments methods of steels and cast iron.
Identify the different types of nonferrous metals and alloys
Syllabus Outline:-
Basic principles and selected processes of steel making
Iron-Carbon equilibrium diagram, classification of plain carbon steels
Microstructure, properties and uses of plain carbon steels
Basic heat treatment processes of steel and cast iron
Production and classification of cast iron
Microstructure, properties and uses of cast iron
Introduction to nonferrous metals and alloys
Learning Outcomes:-
After completing this module the student should be able to
Calculate electric transformer or motor performance under variety of load
conditions
Select a suitable electric motor for a given application
Demonstrate basic knowledge in electricity utilisation in the areas of lighting,
heating and welding
Understand wiring regulations applicable to households
Carry out simple voltage drop calculations for cables
Estimate monthly electricity bill for an installation and methods of minimizing
the cost of electricity
Syllabus Outline:-
Transformers
Single Phase transformers, EMF equation, equivalent circuit & phasor diagram, losses
& efficiency, voltage regulation, test on transformers, use of three phase transformers.
Induction Motors
Types of rotors and windings, induction motor action, torque speed characteristics,
losses and efficiency, starting and speed control, ratings and applications. Single
phase induction motors and their applications.
D.C. Machines
Equivalent circuits, motor and generator operation, characteristics of series, shunt and
compound motors, starting and speed control, industrial applications.
Special Purpose Motors
Universal motors: constructional and operational characteristics. Stepper motor
operation and types, applications.
Solid State Control
Introduction to solid state control of dc and ac motors, principles of four-quadrant
operation.
Electric Lighting
Basic principles, characteristics of light, lamps and luminaires, average lumen method
of lighting calculations.
Heating and Welding
Methods of heating: Joules, induction and dielectric. Industrial applications. Electric
welding: types, requirements, welding transformers.
Electrical wiring
Wiring regulations, circuits and wiring symbols, selection and voltage drop
calculations of cables. Earthing.
Economics of Power Utilization
Cost of electric power: fixed, variable and maximum demand charges, tariffs.
Demand management: power factor correction.
Learning Outcomes:-
At the end of the module the student will be able to;
Identify characteristics of operational amplifiers
Use operational amplifiers in simple applications
Identify different types of sensors and their operation
Use sensors in simple applications
Use data converters in simple applications
Syllabus Outline:-
Operational Amplifiers (8 hrs)
Operation and characteristics, non-inverting and inverting configuration,
applications: inverter, comparator, voltage follower (buffer), adder, substrator,
integrator, Differentiator Oscillator.
Learning Outcomes:-
To approximate periodic function using Fourier series
To solve various categories of Partial differential equations appears in
physical system modeling
To apply Lap lace Transform and Fourier Transform method to solve
differential equation
To apply series solution method to differential equation with variable
coefficient
Syllabus Outline:-
Fourier Series Approximation
Fourier coefficients, Dirichlet's condition, odd and even function, half range series.
Trigonometric approximation to discrete data.
Learning Outcomes:-
To do vector differentiation and integration and to find vector and scalar
quantities such as Div, Grad, Curl
To understand the meaning of Div, Grad, Curl and its applications
To apply three important theorems , Divergence, Strokes and Green, in
various situations
To apply Cauchy's integral formula
To perform contour integration techniques
To apply conformal mapping in physical system modeling
Syllabus Outline:-
Vector Calculus
Vector differentiation and differential operators, space curves and line integral,
surface and surface integrals. Divergence theorem, Stroke's theorem, Greens
theorem in plane. Some basic applications.
Complex Variables
Analytical function and Cauchy-Reimann equation, Cauchy's integral formula and
applications. Taylor and Laurent's series, contour integration. Introduction to
conformal mapping.
Learning Outcomes:-
After completing this module, the students should be able to.
State the First Law of Thermodynamics and define heat, work, thermal
efficiency and the difference between various forms of energy
Explain the concept of thermodynamic process and describe the different
types of processes
Recognize relationship between thermodynamics and other areas of study
Syllabus Outline:-
Introduction to Thermodynamics
Historical development, Thermodynamics Concepts and Terminology, Units and
Conversions.
Energy
Work and Power, Heat Transfer, Energy Transport by Mass Transport.
Learning Objectives:-
To provide knowledge on mechanical and metallurgical aspects of metal forming
and machining processes.
Learning Outcomes:-
On completion of this module, students should be able to:
Understand the basic principles of metal forming and machining as essential
manufacturing processes
Understand the practical applications of most important metal forming and
machining processes in manufacturing of engineering products
Select suitable tools and machinery for cost effective manufacturing with
above mentioned processes
Syllabus Outline:-
Introduction to Metal Forming and Machining
Mechanical aspects of metal forming
Metallurgical aspects of metal forming
Bulk forming processes for metals
Sheet forming processes for metals
Metal forming equipment
Fundamentals for machining
Learning Objectives:-
To provide knowledge on degradation mechanisms, forms of corrosion and corrosion
prevention methods
Learning Outcomes:-
At the completion of this module, students should have a sound understanding of,
Define Degradation mechanisms of metals, ceramics and polymers
Identify Forms of corrosion and protection techniques against them
Syllabus Outline:-
Introduction to Degradation: Degradation principles, electrochemical
aspects, Polarization, environmental effects, metallurgical aspects.
Corrosion: Definition of corrosion, Cost of corrosion, Corrosion damage,
Corrosion rate expressions
Forms of corrosion: General corrosion, galvanic corrosion, crevice corrosion,
pitting corrosion, intergranular corrosion, selective leaching, erosion corrosion,
stress corrosion, hydrogen damage.
Corrosion testing and evaluation: Introduction, classification, purpose, Huey
test, Streicher test.
Designing to minimize corrosion: Material selection, mechanical factors,
compatibility of different materials, Site location, and fabrication.
Degradation of ceramics: Acid brick, stoneware and porcelain, Structural
clay, glass, concrete.
Degradation of polymers: Natural and synthetic rubbers, Plastics (thermo
plastics and Thermo sets)
Protection methods: Material selection, alteration of environment, design,
Cathodic and anodic protection, coatings.
Learning Objectives:-
To introduce students to the basics and fundamental concepts of properties of solid
state materials.
Learning Outcomes:-
At the completion of this module, students should be able to:
Describe the importance of Quantum Mechanics in understanding material
properties
Formulate quantized wave functions and energy levels of one-electron and
multi-electron systems
Explain the wave motion in periodic structures leading to an understanding
of the temperature dependence of specific heat, as well as being able to
calculate the phonon dispersion relation for a chain of atoms
Describe how electron wave functions and energies are changed by the
presence of the periodic crystal potential
Explain how the electrical properties of metals, insulators and
semiconductors are related to their electronic structure
Demonstrate the functionality of the p/n junction under electrical and
optical biasing
Classify dielectric materials based on polarization mechanism and structure
Explain the mechanism of magnetization of matter and classify magnetic
materials
Apply the knowledge to advanced topics in materials science such as
electronic materials and magnetic devices
Syllabus Outline:-
Engineering Quantum Mechanics
Wave Diffraction and Reciprocal Lattice
Phonons: Crystal Vibrations and Thermal Properties
Free Electron Fermi Gas
Energy Bands
Semiconductor Crystals
Fermi Surfaces and Metals
Plasmons, Polaritons, and Polarons
Optical processes and excitons
Dielectrics and Ferroelectrics
Magnetic Properties of Materials
Learning Outcomes:-
Reduce a matrix using Gauss-Jordan reduction
Solve a system of n equations and m variables
Find the inverse of a matrix
Understand the dimension of a vector space, rank of a matrix and basis for a
vector space
Understand the concept of linear independence, linear transformation and
determinants
Find eigenvalues and eigenvectors, and diagonalize quadratic forms
Syllabus Outline:-
Vectors spaces, subspaces, linear combinations, spanning sets, linear independence,
and bases. Column space and row space and null space of a matrix and
application. Linear transformation. Eigen values, eigen vectors and related topics.
Diagonalisation of matrices. Quadratic forms. Applications. Numerical Linear Algebra.
Learning Objectives:-
To provide students with skills necessary to analyze data.
To draw meaningful conclusions from the analysis in both written and oral form.
To provide an understanding of the statistical techniques those are used.
To ensure that students are familiar with a use of a statistical package.
Learning Outcomes:-
Identify the role of probability and statistics in their discipline area
Perform a range of statistical procedures related to the manipulation and
interpretation of data
Distinguish between types of statistical tests that may be used to analyze
data
Demonstrate basic knowledge of assessing the appropriateness of statistical
models
Demonstrate practical expertise associated with the use of statistical
package in performing basic statistical procedure
Syllabus Outline:-
Discrete and Continuous Random Variables:
Expectation, mean and variance of Bernoulli, Geometric, Binomial, Poisson, Uniform,
Exponential and Normal Distributions.
Statistical Inference:
Sampling distributions, central limit theorem, confidence intervals for mean and
variance. Hypothesis tests for mean. Difference between means, proportions and
variance. Goodness- of-fit tests and contingency table. Regression, correlation, least
square estimation and hypothesis tests in simple linear regression. Introduction to
Quality Control, O.C Curve. Control charts, attribute type sampling schemes. Variable
type sampling schemes.
Practical Work:
Use of MINITAB for statistical testing and regression analysis.
Learning Outcomes:-
After completing this module, the students should be able to
Describe the important principles in Mechanics of Machines
Analyze and solve simple but realistic problems in Engineering Mechanics
Explain the relevance of the principles of Mechanics of Machines in the
Design of Machine Elements
Syllabus Outline:-
Planar Linkages
(Velocity Diagrams), Acceleration diagrams, Linkages involving sliding connections,
Kinetics of plane mechanisms.
Gear Drives
Geometry of spur gearing, External and internal gearing, Epicyclic gear trains, Speed
Torque relationships.
Syllabus Outline:-
Introduction
Basic Design Considerations, Design Methodology, Traditional and Innovative Design,
Design Standards, Designing for static and dynamic loading.
Learning Outcomes:-
At the end of this course students will be able to:
Create a personal inventory of strengths and weaknesses
Create a vision for what a student wants to achieve
Develop a mindset to embrace and understand failure rather than fear it
Develop skills in terms of problem solving and decision making
Syllabus Outline:-
Module MT
Title CHARACTERIZATION OF MATERIALS
Code 3053
Learning Objectives:-
Provide awareness of a range of common characterization methods for the
determination of the structure and composition of solids.
Learning Outcomes:-
At the completion of this module, students should be able to:
Describe experimental methods and identify when they should be applied to
probe specific materials characteristics
Design experiments, based on this knowledge
Identify the limitations of a specific characterization method
Understand how different characterization methods complement each other
Syllabus Outline:-
Powder X-ray Diffraction : Diffraction by small crystals / Structure factor for
Bragg reflections / Effect of temperature variation on the intensity / Diffract
meter recording of powder patterns / indexing of powder patterns / phase
identification & lattice parameter determination / use of space groups in
structure determination
Vibration spectroscopy: Absorption process / Molecular Stretching & Bending
/ IR spectrometers / Correlation charts & analysis of spectrum / Background
spectrum & Baseline correction.
Quantitative aspect of spectro-chemical measurements : Absorption
method / Beer’s law / Relaxation process
Atomic absorption & emission spectrometry : Instrumentation / Interference in
AA spectroscopy / Calibration curves and detection limits
Thermal analysis: Principles of Differential Scanning Calorimetry / Principles of
Thermo Gravimetric Analysis., capillary viscometers, Rotational viscometers,
lactometers
Learning Objectives:-
To provide exposure to application of technology and management
Learning Outcomes:-
At the completion of this module, students should have a sound understanding of;
Define management structures of the industries visited
Asses history of the industry
Identify raw materials used
Describe processing and fabrication techniques
Syllabus Outline:-
At least two industrial visits will be covered
Individual Field Visit Reports should be submitted before next Field Visit
All Industrial visits are compulsory
Learning Objectives:-
To provide theoretical and practical knowledge on metal casting and
Powder metallurgy
Learning Outcomes:-
At the completion of this module, students should be able to:
Understand and explain the casting process, various casting processes and
casting defects
Understand the solidification theory of metals and heat treatment of castings
Understand and explain powder metallurgy process
Understand metal powder production techniques and powder
compaction techniques
Syllabus Outline:-
Introduction
Sand Moulding Techniques
Casting processes
Solidification theory
Melting and type of furnace
Casting design and material selection.
Casting defects
Introduction to powder metallurgy.
Production and properties of metal powders.
Compaction, sintering, mechanical properties.
Learning Outcomes:-
On completion of this module, students should be able to:
Describe the principles of rubber elasticity and explain Mooney-Rivlin theory
for rubber-like materials.
Choose appropriate viscoelastic models to analyze simple polymer
engineering problems.
Identify and categorise rheological behaviours of different polymer melts and
analyze their flow characteristics in geometrical channels.
Discuss the significance of morphological manifestations of polymers in
understanding the fundamental physical and chemical properties of
polymers.
Identify the physical characteristics of polymers by stress-stain behaviour and
relate them to the structure of the polymer.
Develop an interest in polymer engineering.
Syllabus Outline:-
Rubber elasticity
Chain conformations in polymers, the statistical theory of rubber elasticity,
entropy, internal energy, effect of temperature, theory of Mooney and Rivlin.
Viscoelasticity
Visco-elastic models, Stress-strain-time relationship, Superposition, retardation
and relaxation time spectrums, WLF equation, Dynamic behaviours of
polymers, Frequency-temperature equivalence problems.
Rheology of polymers
Newtonian and non-Newtonian fluids, Time dependent fluids, Time
independent fluids, Flow curves, Isothermal channels flow, Boundary effect,
Equipment’s used to obtain flow data
Morphology of polymers
Polymer crystallography, Lamella, Sperulites effect of crystallinity, Orientation
induced crystallization, Chain orientation, Properties of oriented polymers,
Frozen stress, Stress concentration.
Yield and fracture
Short-term tensile strength, Brittle failure, Ductile failure, Basic concept of
fracture mechanisms.
Learning Outcomes:-
On completion of this module, students should be able to:
Identify, classify and describe appropriate methods for joining materials and
potential sources of defects
Select suitable joining methods in the context of manufacturing and system
requirements
Syllabus Outline:-
Introduction to Joining of Materials
Mechanical ,Materials science and design aspects of joining
Mechanical Fasteners
Knockdown Fittings
Rivet and Riveting
Soldering and Boazing
Solid State Welding Processes
Fusion Welding Processes
Welding Defects , Weld Inspection and Testing
Joining of Polymers
Joining of Dissimilar Materials
Learning Objectives:-
To provide knowledge on fundamentals of Latex science
To describe latex compound formulations
To detail latex based product manufacturing technologies
Learning Outcomes:-
At the completion of this module, students should be able to:
Describe the composition and constitution of natural rubber latex
Discuss the stabilisation and destabilisation mechanisms of natural rubber
latex
Compare and contrast the latex concentration techniques
Describe the tests involved in latex characterisation
Explain the functions of latex compounding ingredients and prevulcanisation
process
Discuss different technologies involved in different types of latex based
products manufacture
Propose suitable latex formulations for different service requirements
Identify special features of synthetic latices
Syllabus Outline:-
Learning Objectives:-
Explores the relationships which exist between the performance of electrical
and optical devices and the microstructural characteristics of the materials
from which they are constructed.
Through a device-motivated approach which emphasizes emerging
technologies, device applications of physical phenomena are considered,
including electrical conductivity and doping, transistors, photodetectors and
photovoltaics, luminescence, light emitting diodes, lasers, optical phenomena
and photonics.
Learning Outcomes
At the completion of this module, students should be able to:
Analyze the behavior of carriers (electrons and holes) in semiconductors in
terms of drift, diffusion and recombination/generation
Describe the operation of a p-n junction and apply this understanding to more
complex situations (bipolar junction transistor, junction field effect transistor,
solar cell, light emitting diode, laser diode, etc.)
Understand the behavior of light in solids and how this can be incorporated
into photonic devices, waveguides, optical fibers etc.
Demonstrate ability to select materials for device applications based on the
desired optical or electrical performance of the device
Demonstrate ability to research the literature and to summarize important
findings in writing
Syllabus Outline:-
Properties of Semiconductors
p-n junction
Metal-Semiconductor contacts
Metal-Insulator-Semiconductor (MIS) capacitors
Bipolar Transistors
MOSFETs
JFETs, MESFETs, and MODFETs
Tunnel Devices
Thyristors and power devices
LEDs and Lasers
Photodetectors and Solar cells
Sensors
Organic Electronics, Liquid Crystal Displays and Optical Fibers
Learning Objectives:-
To provide basic knowledge on the applications of magnetic materials in the
devices.
Learning Outcomes
At the completion of this module, students should be able to:
Define magneto static laws, variables, and units relevant to magnetic
materials
Explain the quantum origins of magnetism in atoms and solids
Apply the physics of magnetism to calculate magnetic fields and
magnetization in magnetic objects and magnetic circuits
Describe and compare the phenomenology and physical basis of different
classes of magnetic materials
Describe and compare the operating principles of different types of magnetic
sensors
Syllabus Outline:-
Learning Objectives:-
To introduce numerical Optimization Algorithm which can be easily implemented in
Computer,
To introduce various numerical algorithm to solve Ordinary and Partial differential
equation.
Introduce the various numerical algorithms to calculate eigenvalues of matrix.
To chose the best method among the alternatives, based on errors and convergence
characteristics.
To introduce the Finite Element Methods applied in Engineering.
Introduce MATLAB to implement all published algorithm studied in this course.
Learning Outcomes:-
To apply simple search and simple gradient methods in optimizing
multivariable function
To apply Taylor series to derive various implicit and explicit algorithm in
solving ODE
To compare different algorithm in terms of implementation in computers,
and accuracy
To apply different numerical scheme to find solution of different types of PDE
To apply FEM in solving simple problems
Syllabus Outline:-
Numerical optimization problems (direct search and simple gradient methods)
Solution of set of non-linear equations. Matrix eigenvalue determination including
direct, inverse iteration and shift of origin, special methods for dealing with band type
and sparse matrices. Simple error analysis, convergence properties. Simple finite
difference technique for initial-value and boundary-value problems in ordinary and
partial differential equations and systems. Phase plane and isoclinal curves. Taylor
series, Runge-Kutta process. Explicit and implicit procedures, simple ideas on errors
and stability. Introduction to method of characteristics. Finite Element Methods.
Practical Work: Use of published algorithms and packages for solving numerical
problems.
Learning Outcomes:-
After completing this course module, the students should be able to
Innovatively think and look at a machine or a design with an inquiring mind,
and convert an idea or a concept to a practical design
Carryout a design task with confidence
Communicate design information through technical reports, engineering
drawings, oral communication, etc.
Work as a team to manage a design project
Syllabus Outline:-
Design methodology
Design optimization
Conceptual design: concept generation techniques, concept selection
Selection of materials
Detailed design calculation: Load and stress analysis, electric motors and
selection
Production drawings
Project: Design of a simple machine or equipment
Syllabus Outline:-
Sensors, Signal Conditioning and Instrumentation:
Sensors, Transducers, Signal conditionings, Measurement systems, Data loggers and
recorders
Motors, Actuators and Valves:
characteristics of pneumatic, electrical and hydraulic actuators and valves, characteristics
of electro-mechanical, electro-pneumatic and electro-hydraulic valves
Mathematical Modeling of Physical Systems:
Mathematical modeling related to mechanical, electrical, hydraulic and pneumatic
systems, electro-mechanical systems and combined systems. Laplace transforms, Simplify
the system using block diagram algebra
Introduction to Control Systems:
Definitions, Open loop and Closed loop systems, Open loop and closed loop transfer
functions
Stability and Time Domain Analysis for Control Systems:
Dynamic response of systems, Time domain analysis of first order and second order control
systems. Routh's Stability criterion, Root locus techniques
Frequency Domain Analysis:
Frequency responses, Bode plot, Polar plot, Relative stability with definition of Gain margin
and Phase margin.
Programmable Logic Controllers:
Basic use of PLC, Ladder logic, Timers and counters
Closed Loop Controllers:
Two step control, P, PD, PI and PID controllers
Learning Objectives:-
To provide the students with knowledge and understanding of basic micro and
macro-economic principles and tools of economic analysis.
To provide conceptual and regulatory framework of financial & cost accounting so
as to use them in decision-making in an operational context.
Learning Outcomes:-
Understanding the basic micro and macro-economic concepts. Appreciation of the
links between economy and technology.
Understanding of basic concepts in financial, cost and management accounting,
acquiring basic knowledge on application of these accounting concepts to modern
business and basic knowledge on interpretation of main accounting statements.
Syllabus Outline:-
Learning Objectives:-
To provide the students with an adequate knowledge of the theoretical and
empirical framework of organizational management required to perform efficiently as
engineer/manager in the modern organization.
To provide fundamentals of technology management in order to help them
appreciate the link between technology and economy.
To provide fundamentals of human resource management and to expose them to
the specific sections of the legal system those relevant to practicing engineers.
To provide the students with knowledge of basic marketing concepts & applications.
Learning Outcomes:-
Appreciation of the basic concepts and theories of organizational
management.
Knowledge on application of these theories for modern organizations.
Understanding the fundamentals of technology management.
Understanding the fundamentals of human resource management and legal
issues related to modern industrial relations.
Knowledge of basic marketing concepts / theories and their applications.
Syllabus Outline:-
Organization Management (12 hrs)
Introduction to management & systems theory; Organizational theory; stakeholder
analysis, organizational vision, mission & objectives. Types of organizations;
organizational strategy, structures of modern organization and the concept of
learning organization; Different roles of manager; manager & leader. Organizational
culture & control; concepts of authority, power, responsibility & their applications and
management of conflict. Management of change; importance of change
management and conflict management. Modern management techniques;
management styles: Japanese vs. Western Systems.
Technology Management (6 hrs)
Technology and economic development; Key concepts of technology management
and its relation to business management; Technology and competitive advantage;
Evaluating technology;
Human Resource Management and Industrial Relations (6 hrs)
Introduction to human resource management, Employee selection, performance
evaluation, rewards, Human resource development, Compensation and grievance
handling, Labour - Management Relations in Sri Lanka and Business Ethics
Marketing (12 hrs)
Marketing: overview; Marketing environment, marketing research and product life
cycles; Buyer behavior: consumer and organizational; 4Ps of marketing including
promotion and communication issues;
Syllabus Outline:-
Learning Objectives:-
To provide exposure to application of technology and management.
Learning Outcomes:-
The students should demonstrate ability to
Students should have knowledge on what is taking place in industrial
organizations in terms of applications of technology, quality control,
management, safety measures etc.
Syllabus Outline:-
Industrial Training Modules for the students of the Department are defined as follows
and these modules will be circulated prior to the commencement of each training
session. (Available training placements are categorized into the following major
streams)
Details of the above training programs have been submitted to the Industrial Training
Unit of UOM.
Syllabus Outline:-
Identification of the Research Needs
Significance of the project
Viability of the project
Literature Survey
This is carried out in order to,
Evaluate current literature relevant to the topic
Demonstrate the quality of the own research
Provide additional information or background material
Place the project into the context of established work in the field.
Finalizing the preliminary research and submission of progress reports
The student shall submit a report on his/her findings on the preliminary
investigation (literature survey) and should devise a plan to carry out the
research further.
Student then, on the approval of the supervisor, shall proceed with the
experimental part of the research.
It is necessary for the student to hold weekly meetings with the supervisor. The
total duration of this stage shall be 15 weeks.
Research project report and the final appraisal
The student should submit a draft report on the finding on or before the
stipulated date.
Student shall present findings before a panel consisting of staff members.
Student research ability, communication skills and presentation skills will be
evaluated.
Credit distribution is as follows
Semester 6 - 2
Semester 7 - 3
Semester 8 - 3
Learning Objectives:-
To familiarize the students with materials Engineering related industries and to give
basic understanding about the methods used to apply materials engineering
principles in manufacturing.
Learning Outcomes:-
At the completion of this module, students should have a sound understanding of;
Define management structures of the industries visited
Asses history of the industry
Identify raw materials used
Describe processing and fabrication techniques
Syllabus Outline:-
Outline Syllabus
At least two visits will be covered.
Individual Field Visit Reports should be submitted before next Field Visit.
All Industrial visits are compulsory.
Syllabus Outline:-
Heat treatment of Steels & Cast iron
TTT and CCT diagrams
Hardenability
Surface Treatments of Steels-
General overview of effect of defect on mechanical properties-
Work hardening
Solid solution strengthening
Precipitation hardening
Dispersion hardening
Learning Objectives:-
To provide knowledge on primary production of ferrous and non-ferrous metals.
Learning Outcomes:-
At the completion of this module, students should be able to:
Devise procedures for the extraction of primary metals, both ferrous and non-
ferrous of desired purity.
Syllabus Outline:-
Learning Outcomes:-
On completion of this module, students should be able to:
Identify causes for resource depletion and environmental pollution during industrial
production.
Explain cleaner production concept, principles, methodology and initial tasks for
cleaner production assessment applicable to industrial production process.
Analyze processes using CP assessment methodology, construct process flow
diagrams, Quantify resource flows, material balance and data collection in CP
assessments.
Identify causes for waste generation, costing of wastes and apply CP options in CP
assessment.
Recognize the importance of life cycle analysis for sustainable manufacturing
Compare characteristics of industrial waste and consumer waste, waste segregation
and separation methods used in industrial processes
Identify and apply Eco- design principles and practice for sustainable manufacturing
processes. State examples of CP applied industrial processes.
Recognize importance of applying green supply chain management for industrial
manufacturing processes.
Explain international standards and certification related to environment performance
in manufacturing technologies to produce environmentally friendly products.
Syllabus Outline:-
Resource depletion and environmental degradation, Historical timeline and
sustainability approaches
Cleaner production concept, principles and methodology and initial tasks for cleaner
production assessment
Process analysis using CP assessment methodology, drawing the process flow diagram
Quantification of resource flows, material balanceand data collection in CP
assessments
Waste cause analysis and option generation in Cp assessmentusing techniques such as
Ishikawa diagram, brain storming etc.,
Costing of wastes and identifying CP potential
Feasibility analysis of CP options and option prioritization (weighted sum matrix analysis)
Life cycle analysis and CP/defining system boundaries (scope & goal setting, inventory
analysis, impact analysis)
Characteristics of industrial waste and comparison with consumer waste, waste
segregation and separation methods used in industrial processes
Eco- design principles and practice,
Some examples of applying cleaner production in industries
application of environmentally sustainable technologies in resource/waste
management for closing the loop
Green supply chain management
International standards and certification related to environment performance – ISO
Learning Objectives:-
To familiarize the students with the principles and methods associated with
total quality management.
Learning Outcomes:-
At the completion of this module, students should be able to,
Point out the importance of TQM, audits, systems, and standards.
Study design and implement quality programs in the industry for the
maximum buyer satisfactions.
Syllabus Outline:-
Learning Outcomes:-
At the completion of this module, students should be able to:
Understand the role of major components and accessories of the optical and
electron microscope systems
describe microscopy related materials characterization methods
Design experiments, based on this knowledge
Understand how different microscopy methods complement each other
Syllabus Outline:-
Learning Outcomes:-
On completion of this module, students should be able to:
Identify the appropriate methods for rubber processing according to product
and compound requirements.
Explain the principle operations and choose appropriate process parameters
in industrial rubber processing equipment.
Select appropriate auxiliary equipment in industrial rubber processing
Describe the theory, applications and analyze extrusion, injection moulding,
blow moulding, film blowing, thermoforming rotational moulding and
compression moulding processes.
Select appropriate process parameters in industrial plastic processing
equipment
Develop an interest in industrial polymer process engineering.
Syllabus Outline:-
Learning Objectives:-
The objective of this module is to provide knowledge in design principles of
polymer products, to satisfy performance and manufacturing requirements.
Learning Outcomes:-
On completion of this module, students should be able to:
Identify the product requirement and design criteria to design plastic and
rubber items.
Explain the design concepts and engineering considerations in designing
plastic and rubber items.
Apply fundamental knowledge to design extruded and moulded items of
rubber and plastic to given specifications.
Identify design, material and process related problems in plastic and rubber
items and find appropriate solutions.
Choose appropriate materials and ingredients (compound formulation) to
satisfy specific design requirements.
develop an interest in design and fabrication of polymer products.
Syllabus Outline:-
Basics of design
Identify the requirements of the products, Design for maximum stress and
strain
Design concept and engineering consideration
Design concepts for selected articles, part failure, Time-dependent
deformational behaviour Manipulation of the creep curves
Design of plastics and rubber products (Moulded and extruded)
Product design examples. Static and dynamic seals, design of tyres,
conveyor belts, hoses, blow moulded product, blowing film design,
plastic hollow shape designs, industrial and structural part design,
Design Troubleshooting
Design related, material related and process related.
Mix Design
Material properties and selection, Design of compound formulations for
Various applications
Learning Objectives:-
To introduce the basic concepts of composite materials.
Learning Outcomes:-
After completing this module, the students should be able to;
Discuss the advantages of composites over monolithic materials
Explain the stress-strain behavior of composites
Describe the failure criteria of composites
Design composites for engineering applications
Identify the suitable manufacturing routes for composites to be used in different
Syllabus Outline:-
applications
Introduction – Advantages and application of composite materials,
reinforcements and matrices, Elastic constants for anisotropic and isotropic
materials
Mechanics of materials approach, elasticity approach to determine materials
properties, Stress- strain relations
Failure criteria for composites
Basic design concepts of sandwich construction-Materials used for sandwich
construction-Failure modes of sandwich panels
Various Open and closed mould processes. Manufacture of fibers; types of resins
and properties and applications
Learning Objectives:-
The objective of this course is to provide students with an overview of
nanomaterials and nanostructures, the fundamental principles guiding the
unique properties of nanomaterials, the synthesis as well as techniques for the
characterization of nanomaterials and nanostructures.
Learning Outcomes:-
At the completion of this module, students should be able to:
Express the properties of nonomaterials used in industry.
Identify appropriate synthesis methodologies.
Analyze properties of nanomaterials.
Relate basic properties of materials to the structure.
Syllabus Outline:-
Introduction
Thermodynamics of interfaces
Nano-porous Materials
Self-assemblies
Low dimensional nanomaterials
Learning Objectives:-
Student should be able to assess, relationship between microstructure properties
and application of ferrous and non ferrous metal alloys.
Learning Outcomes:-
After completing this module, the students should be able to;
Identify the microstructures of different metals and alloys
Compare the properties of metals and alloys
Evaluate product requirements affect the selection of metals and alloys
Apply the knowledge about metals and alloys to select best metal/alloy for a
given application
Syllabus Outline:-
Introduction to alloy Steels & cast irons
Effects of alloying elements on steel and cast iron
Classification, microstructure, properties and uses of alloy steels
Classification, microstructure, properties and uses of different alloy cast i
Relationship between microstructure and properties of different non ferrous metals
and their alloys
Applications
Learning Objectives:-
To provide knowledge on synthesis, fabrication and applications of electro
ceramic materials.
Learning Outcomes:-
At the completion of this module, students should be able to demonstrate a sound
knowledge on ,
Discuss Functional properties of electroceramics, their fabrications and
applications
Study Optical, piezoelectric, magnetic, and dielectric ceramics and their
production and applications
Appraise recent trends in electroceramics applications.
Syllabus Outline:-
Piezoelectric Ceramics and devices
Ferroelectric Ceramics
Positive and negative Temperature Coefficient Resistors
Ceramic Super conductors
Dielectric Ceramics and devices
Magnetic Ceramics
Fuel Cells and High Energy Batteries
Electronic Ceramic devices.
Learning Objectives:-
To give the essentials for decision making at operational level based on comparison
of worth (values) of alternative courses of action with respect to their costs and
limited resources, and to select the preferred course of action
Learning Outcomes:-
Understanding the most relevant economic concepts for the engineering
decisions
Application of these concepts to practical engineering projects and
decisions
Syllabus Outline:-
Fundamentals;(2 hrs)
Time value of money, equivalence and cash flow diagrams
Learning Objectives:-
To provide the students with essential conceptual understanding and practices of
human resource management and industrial relations that in needed in modern
organizations
Learning Outcomes:-
Acquire and develop capabilities in human resource management concepts and
application
Syllabus Outline:-
Industrial Relations
Labour Management relations in Sri Lanka
Industrial dispute
Trade unions
EPF, ETF and Gratuity acts
Work place health, safety and welfare
Business ethics
Learning Outcomes:-
Knowledge of basic marketing concepts / theories and their applications
Syllabus Outline:-
Marketing : Overview
Marketing environment
Consumer markets and consumer buying behavior
Business markets and business buying behavior
4Ps of marketing including promotion and communication issues
Product life cycle Market segmentation Competitive marketing strategies
Marketing intelligence and marketing research
Learning Outcomes:-
At the successful completion of the subject, the students will be able to:
Demonstrate understanding of fundamentals ideas of financial management
for entrepreneurs, concepts such as cash flow, financial statements, financial
ratios, time value for money, capital budgeting and net present value
Go through the process of securing entrepreneur's intellectual property,
including patents, trademarks, copy rights and trade secrets
Analyze an industry and identify opportunities for new products/services
along with marketing tactics and strategies
Identify human resource needs for an organization and acquire and maintain
required people
Syllabus Outline:-
Overview of Corporate Finance: Introduction to corporate finance; financial
statements/taxes/cash flow
Financial statements and long-term financial planning: Working with financial
statements and real world applications; Long-term financial planning and
growth
Valuation of cash flows: Time value for money; Net present value
Risk management; Risk identification, risk analysis and risk response
Patents, trade secrets and copy rights: Introduction to business law; Patents
and procedure for obtaining patents; Trade secrets, copy rights and trade
marks
Marketing: Introduction to marketing; Consumer behavior; Business and
organizational consumers; Production development and management;
Pricing objectives and policies; Business ethics; Advertising and sales
promotion; Integrated marketing communications
Managing Human Resources; Introduction to Human Resource
Management; Manpower planning; Job Analysis and designing; Recruiting
and selecting appropriate human capital; Staffing and training people;
Reward management; Grievance handling; Transfers promotions and
retirements
Managing Operations; Designing new products and processes, Demand
forecasting, Planning for production facilities, Production planning, Managing
inventories, Managing productivity and quality
Outline Syllabus
Failure Analysis
Introduction to principles of failure analysis
Fault tree chart, Failure mode and effect assessment, Root cause analysis
Investigation of materials Failure
Selection of Materials
Introduction to selection of materials
Criteria for selection of materials
Important factors influencing the application
Case study in engineering applications
Nondestructive Testing
Introduction to NDT
Liquid Penetrant Testing
Eddy Current Testing
Magnetic Particle Testing
Radiographic Testing
Ultrasonic Testing
Comparison of basic NDT techniques
Specific applications; NDT of welds and castings
Learning Outcomes:-
At the completion of this module, students should have knowledge on,
Recognize basics of smart materials & systems
Illustrate different types of smart materials and their applications
Appraise current trends & future prospects of smart materials
Design and fabrication of smart devices
Syllabus Outline:-
Learning Objectives:-
The objective of this module is to provide a knowledge on construction features and
materials for design and manufacturing of polymer processing tools and their
accessories
Learning Outcomes:-
On completion of this module, students should be able to:
Identify the product requirement and design criteria to design moulds and dies for
plastic and rubber items.
Select appropriate materials, apply suitable hardening and surface treatments, choose
correct Forming and Machining Techniques and Designing of heating and cooling and
systems for moulds and dies for polymer products.
Explain the design concepts and engineering considerations in designing of compression
and transfer moulds according to industrial requirements.
Design blow moulds, injection moulds and extrusion dies for polymer manufacturing
industry according to product specifications.
Identify the causes of defects in moulded and extruded products and select
appropriate corrective measures.
Develop an interest in designing Dies and Moulds for Polymer Processing.
Syllabus Outline:-
Learning Objectives:-
The objective of this module is to provide the basic knowledge on control
systems, components and instrumental techniques to understand the
advantages and constraints associated with practical applications of the
control techniques for polymer processing.
Learning Outcomes:-
On completion of this module, students should be able to:
Describe the principles of basic control systems for industrial applications
Distinguish different types of control techniques, by their functional
characteristics.
Construct schematic models of control systems to depict basic industrial
polymer processing scenarios.
Recognise and apply appropriate control elements to model functionally
correct process control applications.
Identify symptoms of ill-designed control systems and apply basic remedial
measures.
Interpret instrument readings in a correct engineering perspective.
Appraise relative merits and demerits of employing different types of control
systems for different polymer processing methods.
Syllabusdevelop
Outline:-an interest in process control for polymer engineering
Fundamentals of control
Open loop, closed loop, feedback- control systems, on-off control
systems,
Sequence-control systems, continuous control systems, system response,
introduction to measuring methods.
Operating principles of common transducers
Force-measuring transducers, Electrical-resistance, strain gauges,
thermistors, common transducers, displacement transducers, light sensitive
transducers.
Control of the main processes in polymer industries
controls in mixing, controls in calendaring, control of extrusion units, control in
injection moulding
Learning Objectives:-
To provide knowledge on types and properties of refractories and their
industrial applications
Learning Outcomes:-
At the completion of this module, students should have a thorough
knowledge on ,
Name the raw materials used in refractory industry and the manufacturing
process
Describe properties and applications of refractories
Demonstrate usage of monolithic refractories
Label types of kilns used in industries
Point out Time-temperature curves and different types of burners used in kilns
Syllabus Outline:-
Learning Objectives:-
To introduce fundamentals of construction materials
Learning Outcomes:-
At the completion of this module, students should have a thorough knowledge on,
Identify the raw materials used in construction materials.
Describe manufacturing process, properties, and selection of construction
materials.
Demonstrate testing of construction materials.
Appraise quality control techniques used in the manufacturing process of
construction materials.
Syllabus Outline:-
Learning Objectives:-
To provide knowledge on essentials of paint formulations and to provide
knowledge on technologies involved in paint manufacture.
Learning Outcomes:-
After completing this module, the students should be able to;
Express the properties of raw materials that are used in paint manufacture.
Select suitable raw materials for different type of paint applications.
Formulate new paints to meet new requirements
Test and evaluate the paint properties.
Syllabus Outline:-
Learning Objectives:-
Use quantitative methods, techniques and tools in solving problems in the real world.
Acquire the Skills to improve the effectiveness of the system as whole with emphasis
on allocation of scare resources.
Acquire skills of Modeling in various decision problems.
Use various methods of solution applied in different OR Models.
Use OR models as Decision Support System (DSS) Tools in different areas.
Apply appropriate OR Techniques, which could be used in developing computer
oriented DSS. Integrate OR models with information technology to developed
effective DSS.
Learning Outcomes:-
To apply appropriate OR techniques in a given real world problem.
To perform sensitivity analysis in the chosen OR model.
To choose appropriate algorithm given the OR technique.
Usage of specific and generic software.
Syllabus Outline:-
Modeling with linear programming, geometrical solution to problems with two
decision variables, the simplex method including the two phase method of a solution
of problems with mixed constraints. Duality. Transpiration and Assignment problems.
Theory of zero sum, two person matrix games.
Revised simplex algorithm. Dual Simplex algorithm, sensitivity analysis and parametric
programming. Integer programming, Gomory's cutting plane, branch and bound, the
knapsack problem. .Dynamic programming, the inventory model. Non-linear
optimization. Introduction to network algorithm including minimum connector
problems: Shortest and longest path algorithms and critical path analysis.
Learning Objectives:-
To help develop the student's intellectual capacity to understand the role of
contemporary engineer in knowledge driven economy. This is achieved through the
introduction of concepts and principles of management of technology and their
applications in an interactive learning environment.
Learning Outcomes:-
Understanding of basic concepts and theories of management of
technology Appreciation of these MOT concepts and theories.
Application of some of these MOT concepts and theories to modern
organizations and economy.
Syllabus Outline:-
Concepts of Technology Management
Strategic Management of Technology (4 hrs)
Technology-strategy relationship
Elements of technology strategy and formulation of a technology strategy ntegration
of technology strategy and business strategy for competitive success Technology, the
environment and sustainable development
Organizational Aspects of Technology Management (4 hrs)
Human dimension of technology and concepts of the entrepreneur and
entrepreneur
Organizational cultures and structures for promotion of creativity and innovation
The learning organization
The imperative of knowledge management
Acquiring Technology Through Technology Transfer (3 hrs)
Motivations for acquiring technology through technology transfer
Elements of technology transfer process
Success and failure factors in technology transfer
Acquiring Technology Through Research and Development (3 hrs)
The concepts of invention and innovation
Definition and classifications of research and development
New product development
Challenges in commercializing research results
National Innovation Systems for Facilitating Technology-Based Development (4 hrs)
Concepts of the national innovation system (NIS) and science and technology
infrastructure
Comparison of NISs of developed, developing and first and second tier NIC countries
State involvement and growth of science and technology parks in developed and
developing countries
Practical : 4 industry case studies, 2 plant/lab visit
Learning Outcomes:-
Theoretical and empirical framework of small business management.
Knowledge on application of these concepts & theories for own business
Obtain skills to be a successful entrepreneur
Syllabus Outline:-
Entrepreneurship
Entrepreneurship Development
Syllabus Outline:-
The requirements for focus area in Polymer Engineering are given below.
Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Latex Science &
MT 3083 2.5 3/2 3.0 40 60
Technology
Semester 6
Research Project
MT 4202 - 1.0 100 0
(Polymer Related)
Semester 7
Industrial Polymer
MT 4063 2.5 3/2 3.0 40 60
Process Engineering
Design & Fabrication of
MT 4073 2.5 3/2 3.0 40 60
Polymer Products
Research Project
MT 4202 - 4.0 100 0
(Polymer Related)
Semester 8
Dies and Moulds for
MT 4083 2.5 3/2 3.0 40 60
Polymer Processing
Polymer Process Control
MT 4093 2.5 3/2 3.0 40 60
& Instrumentation
Research Project
MT 4202 - 3.0 100 0
(Polymer Related)
A maximum of fifteen students will be allowed to enroll for this focus area. If more
students request for the same, the students who have the best academic performance in
related modules in semesters 2 and 3 will be given preference. Students are required to
enroll for the focus area in the beginning of semester 5. To qualify in this focus area, a
minimum of 12 credits needs to be earned from the above list, in addition to the research
project. The research project needs to be Polymer related.
Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 2
Entrepreneurship Skill
MN 1030 O 1 3/2 2.0
Development
Semester 4
Entrepreneurial
MN 2010 O 1.5 3/2 2.0
Leadership
Semester 5
Multidisciplinary Design,
MN 3010 Innovation & Venture O 1.5 3/2 2.0
Creation
Semester 7
Entrepreneurship
MN 3020 O 2 3/1 3.0
Business Basics
Semester 8
Business Plan
MN 4010 O 1.5 3/2 2.0
Development
The requirements for focus area in Electronic Materials Engineering are given below.
Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Electronic & Optical
MT 3300 E 2.5 3/2 3.0 40 60
Device Engineering
Magnetism & Magnetic
MT 3310 Materials for Device E 2.5 3/2 3.0 40 60
Engineering
Semester 6
Research Project
MT 4202 (Electronic Materials - 1.0 100 0
/Device Related)
Semester 7
MT 4760 Electro Ceramics E 2.5 3/2 3.0 40 60
Research Project
MT 4202 (Electronic Materials - 4.0 100 0
/Device Related)
Semester 8
MT 4770 Smart Materials & Devices E 2.5 3/2 3.0 40 60
Research Project
MT 4202 (Electronic Materials - 3.0 100 0
/Device Related)
A maximum of ten students will be allowed to enroll for this focus area. If more students
request for the same, the students who have the best academic performance in related
modules in semesters 2 and 3 will be given preference. Students are required to enroll for
the focus area in the beginning of semester 5. To qualify in this focus area, a minimum of
12 credits needs to be earned from the above list, in addition to the research project. The
research project needs to be Electronic Materials /Device related.
The following Semester Coordinators will guide the students in each semester.
Semesters Coordinators
Academic Coordinators will ensure that the students will select the module so as to fulfill
their credits requirements. Students should obtain their consent prior to adding or
dropping modules after registration, voluntary leave of absence from the course and
change of academic load.
This society was first formed in 1995 and has been operating within the department. All
undergraduate and postgraduate students of Materials Science and Engineering
become members of the society. The society organizes social events to collect funds to
the society and aim to establish a scholarship scheme to help the students with financial
hardships of the department. It also helps the students to improve their extracurricular
activities which are a vital component of university life, leadership abilities and
communication skills.
The formation of this society was initiated in 2003 by the undergraduate students and the
academic staff members of the department with the blessing of some industrialists and
academics. At the time the name of the society was Society of Materials Engineers. Then
it was registered as company limited by guarantee in 2009 under the present name. The
main purpose for forming this society was to provide a forum for the Materials Engineers in
Sri Lanka to get together and work to promote and popularize the field of Materials
Science and Engineering in Sri Lanka. The society offers three categories of memberships
namely honorary member, member and student member and a considerable number of
Material engineering graduates who are working in various capacities, industrialists and
students have already become members of the society. They organize their Annual
General Meeting every year.