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STUDENTS’ HAND BOOK

Department of Materials Science and Engineering


University of Moratuwa
Moratuwa
Sri Lanka.

Tel : +94 11 2650465


: +94 11 2640440
: +94 11 2650301, Ext: 5100
Fax : +94 11 2650465
Website : www.materials.mrt.ac.lk

September 2016
Contents…
Page No.

1 Introduction……………………………………………………………………….………............. 3
1.1 Welcome Message from the Head of the Department…………………………. 3
1.2 Vision of the Department……………………………………………………………….. 5
1.3 Mission Statement of the Department…………………………………………..…... 5
1.4 Why Study Materials Science and Engineering?…………………………………… 5
1.5 Career Opportunities……………………………………………………………............ 6
2 The Department………………………………………………………………………................. 6
2.1 History…………………………………………………………………………….……….... 6
2.2 Organization and Administration…………………………………………...………. 6
2.3 Location and Floor Plan………………………………………………......…………….. 7
2.4 Contact information…………………………………………………………..……….… 8
2.5 Staff………………………………………………………………………………………….. 9
2.5.1 Academic Staff……………………………………………………..….......... 9
2.5.2 Technical Staff………………………………………………………..……….. 12
2.5.3 Office Staff…………………………………………………………..…………. 12
2.6 Equipment and Facilities……………………………………………………..…………. 13
2.7 Students' Common Room…………………………………………………..………… 14
2.8 Working Hours and Access to Facilities.................................................................. 14
3 Degree Programme and Administration……………………………………….…………….. 14
3.1 Structure of Degree Programme………………………………………….………….. 14
3.2 Students' Records……………………………………………………………….……… 15
3.3 Awards……………………………………………………………………………..………. 15
3.3.1 Convocation Awards……………………………………………….……….. 15
3.3.2 Award Ceremony Awards……………………………………….…………. 15
4 Curriculum and Modules…………………………………………………………..…………….. 16
4.1 Curriculum……………………………………………………………………….………… 16
4.2 Modules………………………………………………………………………….…........... 20
4.2.1 Semester 2…………………………………………………………………….. 20
4.2.2 Semester 3…………………………………………………………………….. 31
4.2.3 Semester 4……………………………………………………………............. 41
4.2.4 Semester 5……………………………………………………………............. 50
4.2.5 Training Semester……………………………………………………..………. 64
4.2.6 Semester 6……………………………………………………………............. 65
4.2.7 Semester 7…………………………………………………………................ 70
4.2.8 Semester 8……………………………………………………………………… 83
4.3 Focus Area in Polymer Engineering…………….…………………………................ 94
4.4 Minor in Entrepreneurship………………………………………………..……..…........ 94
4.5 Focus Area in Electronic Materials Engineering 95
5 Other Useful Information…………………………………………………………..…………….. 95
5.1 Getting Help and Advice………………………………………………………............ 95
5.2 Materials Engineering Societies……………………………………………………….. 96
1. Introduction

1.1 Welcome Message from the Head of the Department

I am happy to welcome you to the Department of Materials Science and Engineering of


the University of Moratuwa, As an undergraduate student of this department, you will be
shown the pathway to a rewarding future as a graduate of the Science of Engineering, in
Material Science and Engineering.

Materials Science and Engineering has always been the key factor in the advancement
of technology in the world. As the discovery of bronze and iron led to the corresponding
historical era of developments in technology, it is the development in Materials Science
and Engineering that has taken us from the age of renaissance that began in Europe in
the 14th century to the modern-day worldwide applications of smart materials,
microelectronics, biomaterials and nanotechnology.

We at the Department of Materials Science and Engineering have a vision to be the


foremost entity in Sri Lanka for higher learning and research in our field of engineering. At
the same time, we strive to establish close ties with the local industrial sector. We achieve
these through our mission of providing you with the best opportunity of learning the
profession of Materials Engineering, with relevance to the current as well as the
forecasted industrial demand. Simultaneously, we collaborate with the industry in all
possible ways in exchanging knowledge and facilities for their material-related
developments and to provide our students the hands-on experience in related practical
problem solving.

The degree program of the department is unique in the Sri Lankan higher education
sector and has been accredited by the Institute of Engineers, Sri Lanka (IESL). The
curriculum of the study program is periodically revised according to the input from the
students, industry, alumni, and international academic reviewers. The delivering of the
study program is done by a well-experienced and qualified set of academics in the
department, as well as from the industry, having a range of expertise to cover all aspects
in Materials Science and Engineering. The department also houses a number of
advanced and conventional instruments and equipment for you to make use of during
your study program.

The department currently takes in fifty students per year. After being selected to this field,
all students are taught the basic core of materials engineering, from structure of materials
to their extraction, synthesis, development, processing, selection and failure analysis. In
addition, the core modules of engineering, such as engineering design, mathematics,
thermodynamics, mechanics and management are also taught as compulsory modules
to all students. From the fifth semester onwards, the students are given the option to study
a specialized focus area in either polymer engineering or electronics materials
engineering.

Department of Materials Science and Engineering 3


The department has offered the focus area in polymer engineering for the past ten years
and has thereby secured a sustained market for those graduates. The focus area in
Electronics Materials Engineering is offered for the first time for the 2015 intake. The
objective of offering this focus area is to exploit the trend of the developing electronic
device manufacturing industry in the region, which is gradually being established in this
country. This focus area is also expected to enhance the higher study opportunities of our
graduates. The department also offers masters’ degree taught programs, M.Phil and Ph.D
programs to the graduate students.

The Department of Materials Science and Engineering has a history of over forty years
and has been the cradle many high-ranking engineering professionals in the today’s Sri
Lankan manufacturing and service industry. Throughout these years, we have
maintained an excellent employability record and, we have been providing services and
advice to many local manufacturing industries, for research and standardization
institutions and to other Sri Lankan government bodies.

Thus I invite you to take this opportunity to become a graduate in Materials Science and
Engineering with dedication and diligence, and join the list of elite performers of this
department to give yourself an opportunity to enjoy a well rewarding career. You have
the assurance that the entire staff of this department is committed towards your career
development and we expect that you do the same in return.

Mr. V.S.C. Weragoda

Head / Department of Materials Science and Engineering

Department of Materials Science and Engineering 4


1.2 Vision of the Department

Becoming a centre of excellence in higher learning, research, industrial consultancy and


other relevant activities in Materials Science and Engineering.

1.3 Mission Statement of the Department

To be a centre of excellence in Materials Science & Engineering by providing opportunity


 for undergraduates and postgraduates to acquire specialized knowledge on the
development and processing of engineering materials with attention to
economic and environmental aspects while studying design, management and
information technology
 to conduct high-quality research to cater for national development
 to provide consultancy services to the public and private sector in specific and
society in general

1.4 Why Study Materials Science and Engineering?

Engineering Materials hold the key to the Future of Engineering!

There is no irony in saying that a modern Airbus uses the same principles of flight as the
Wright Flyer invented in 1903. However the first Wright Flyer barely carried the pilot and
flew about 250m at a speed of 16km/h while an Airbus today carries nearly 550 people at
speeds over 900km/h and has a range of about 15000km and it flies with infinitely more
safety and comfort. Such performances would not have been possible if not for the
specially developed high performance polymer composites, new high strength
lightweight alloys and the state of the art electronics running on electro ceramics and
semiconductor materials.

The story of the motorcar is no different. Karl Benz's motor car invented in 1886 runs on the
same principle as a modern-day motorcar but it generated only 0.8 hp though a 960 cc
engine while an engine of similar capacity now develops over 60hp. The safety, comfort
and speed of the modern-day car are almost incomparable with those that featured in
the 1886 Benz. Here again, high strength lightweight alloys, polymers, composites,
advanced ceramics and semiconductor materials had made all the difference.

The story of engineering in the last fifty years has been directed by the materials scientists
and engineers around the world. Almost all recent technological advances had been a
result of a development in materials science and engineering. Anti-staining coatings,
flexible electronic displays, Magnetic fluid speakers are some such inventions.

Materials Science and engineering is a specialty in which the structure-property


relationship of materials is studied and modeled in order to gain a good understanding
about them. This knowledge is used to improve their performance and to develop new
customized materials. The realm of study in this specialty also includes development of
material processing methods and designing of materials processing tools.

Department of Materials Science and Engineering 5


1.5 Career Opportunities

A career in materials science and engineering involves a very broad scope of work
ranging from managing and developing production processes to conducting research
and developing materials, including investigating component failures and designing
engineering items and processing tools. The opportunities to perform the above may be
found in diverse fields of engineering such as the ceramic, polymer and metal
manufacturing, or at institutions of research and development. As per the past graduate
records, nearly a half the graduates have found employment in ceramic, metal or
polymer-related industries and a significant portion of the remainder are employed in the
construction sector. A few are employed in research institutions while a considerable
number of graduates are employed overseas, most of them having completed
postgraduate studies. The department of materials science and engineering has a 100%
employability record of its graduates within a year of passing out and depending on the
individual skills; the starting salary of a graduate is generally above the average.

2. The Department

2.1 History

The Department of Materials Science and Engineering is presently the only academic
body in Sri Lanka offering an undergraduate study programme in materials science and
engineering. It began as Department of Materials Science, a division of School of Applied
Science, which was established in April 1974 with the assistance of British Government
under a link-arrangement between the University of Moratuwa and University of Leeds. In
January 1981, the name of the department was changed to Department of Materials
Engineering as it was absorbed into the Faculty of Engineering. The student intake was
raised to ten from its initial figure of five. More Mechanical Engineering subjects were
introduced into the curriculum and the students were given the option to select either
the Materials Engineering course or the Materials Engineering with Mechanical
Engineering bias course. Later in 1984 and in 1992, the curriculum was revised so as to
provide a more balanced course on the three main categories of engineering materials;
metals, ceramics and polymers. The intake of students was further increased to twenty in
1992. The curriculum was again revised in 2000 with the introduction of semester system of
education in the university. Simultaneously a minor specialization in polymer engineering
was started and the student intake was increased to its present figure of fifty. In June 2009
the name of the department was changed to its present name viz Department of
Materials Science and Engineering.

2.2 Organization and Administration

Activities relating to organization and administration are handled by the Head of


department with the assistance of staff members who have been assigned specific
responsibilities. The academic coordinators organize practical work, industrial visits,
projects, industrial training assessment, examination related records, etc. and attend to
matters of students. The activities of the laboratories are supervised by the lecturers in
charge of the respective laboratories and the technical officers are responsible for
smooth functioning of the activities of their laboratories.

Department of Materials Science and Engineering 6


2.3 Location and Floor Plan

The department is housed in the Applied Science building which consists of three floors.
The departmental office and office of the Head of Department is located in first floor.
Two staff rooms, the instructors' room, Microscopy laboratory, Polymer Laboratory,
Students' computer laboratory, Seminar room and Final year students’ room are also
located on the first floor. Two lecture rooms belonging to the Department are on the
second floor while the ground floor is occupied by two staff rooms, Materials testing
laboratory, Ceramic laboratory, Foundry laboratory, Heat-treatment laboratory and
Materials Processing laboratory.

The floor plan of the building is shown

FLOOR PLAN OF THE DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Ceramics
Laboratory

Instructor
Entrance Staff Room
Materials Materials Room 3 Heat
Wash Staff
Processing Testing Treatment
Room Room 3
Laboratory Laboratory Foundry Laboratory
Laboratory

Ground Floor

EPM
Microscopy
Laboratory Seminar Room
Laboratory
Instructor
Room

Final
Office Staff Polymer
Wash Staff HoD Year Computer
Room 1 Laboratory
Room Room 2 Room Lecture Laboratory
Room

First Floor

AS 6
Wash Lecture
Room Room

Second Floor

Department of Materials Science and Engineering 7


2.4 Contact Information

Department Office:
E-mail : materials@uom.lk
Phone : 011-2640440
Fax : 011-2650465
Extension : 011-2650301-(5100/5102)
Web Site : http://www.materials.mrt.ac.lk /

Head of the Department : Mr. V. S. C. Weragoda


E-mail : sampathw@uom.lk
Phone : 011-2650465, 011-2640441
Extension : 011-2650301-5101

TELEPHONE NO.
ACADEMIC STAFF E-MAIL ADDRESS
DIR. NO EXT

Weragoda V. S. C. 011 - 2640441 5101 sampathw@uom.lk

Munasinghe R. G. N. De. S. 011 - 2640444 5118 nanda@uom.lk

Liyanage N.M.V.K 5121 kalyani@uom.lk

Adikary S. U. 5125 suadi@uom.lk

Sivahar V. 5135 vsivahar@uom.lk

De Silva G.I.P. 5604 indikagip@uom.lk

Samarasekara A.M.P.B. 5124 bandu@uom.lk

Attygalle D. 5602 dattyga@uom.lk

Guluwita S. P. 5110 sguluwita@uom.lk

Amarasinghe D.A.S. 5603 shantha2u@gmail.com

Galhenage A. S. 5120 sewvandiga@yahoo.com

Peiris B.P.S. 5117 peirisp@uom.lk

Udayakumara S. V. 5119 sudasingha@yahoo.com

Department of Materials Science and Engineering 8


2.5 Staff

2.5.1 Academic Staff

Head of Department:

Mr. V.S.C. Weragoda B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa), AMIE(SL)
Teaching responsibilities:-
 Engineering Design
 Engineering Skill Development
 Mechanical Behavior of Materials
 Design and Fabrication of Polymer Products
 Polymer Process Control and Instrumentation
 Dies and Moulds for Polymer Processing
 Selection of Materials, Failure Analysis and Non Destructive Testing
Professor:

Prof. R.G.N. De S. Munasinghe M.Sc. (Berlin),


Ph.D. (Berlin),
CEng., MIE(SL)
Teaching responsibilities:-
 On Sabbatical Leave

Senior Lecturers Grade I:

Dr. (Mrs.) N.M.V.K. Liyanage B.Sc.(Colombo),


Ph.D.(CNAA.UK)

Teaching responsibilities:-
 Polymer Science
 Polymer Technology
 Latex Science and Technology

Dr. S.U. Adikary B.Sc. Eng. (Moratuwa),


M.Sc.(Shanghai), Ph.D.(Hong Kong),
CEng., MIE(SL)
Teaching responsibilities:-
 Ceramic Science & Technology
 Degradation of Materials
 Electro Ceramics
 Smart Materials and Devices
Senior Lecturers Grade II:

Mr. V. Sivahar B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa),
Teaching responsibilities:-
 Properties of Materials
 Materials Science
 Crystallography & Phase Transformations
 Communication Skills
 Composites
 Selection of Materials, Failure Analysis and Non Destructive Testing
 Construction Materials

Department of Materials Science and Engineering 9


Senior Lecturers Grade II:

Dr. G.I.P. De Silva B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa),
Ph.D. (Kochi,Japan), AMIE (SL)
Teaching responsibilities:-
 On Sabbatical Leave

Mr. A.M.P.B. Samarasekara B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa), AMIE(SL)
Teaching responsibilities:-
 Engineering Materials
 Polymer Technology
 Degradation of Materials
 Polymer Engineering
 Cleaner Production
 Industrial Polymer Process Engineering
 Dies and Moulds For Polymer Processing

Dr. D. Attygalle B.Sc.(Colombo),


Ph.D.(TOLEDO,USA)

Teaching responsibilities:-
 Engineering Materials
 Solid State Materials
 Electronic and Optical Device Engineering
 Optical and Electron Microscopy

Eng. S.P. Guluwita B.Sc. Eng. (Moratuwa),


M.Sc.(Peradeniya),M.Phil.(Moratuwa)
CEng., MIE(SL)
Teaching responsibilities:-
 Properties of Materials
 Introduction to Metals & Alloys
 Metal Forming and Machining
 Metal Casting and Powder Metallurgy
 Joining of Materials
 Extraction of Metals
 Ferrous and Non Ferrous Alloys

Dr. D.A.S. Amarasinghe B.Sc. (Kelaniya), M.Sc.(Moratuwa)


Phil (CUNY, USA),
Ph.D. (CUNY,USA)
Teaching responsibilities:-
 Properties of Materials
 Crystallography & Phase Transformations
 Principles of Materials Science & Engineering
 Characterization of Materials
 Magnetism & Magnetic Materials for Device Engineering
 Nanomaterial’s

Department of Materials Science and Engineering 10


Senior Lecturers Grade II:

Dr. (Mrs.) A.S. Galhenage B.Sc. Eng. (Moratuwa),


(On Contract) M.Sc.(Moratuwa), Ph.D. (Japan),)

Teaching responsibilities:-
 Ceramic Science & Technology
 Characterization of Materials
 Optical and Electron Microscopy
 Refractories and Kiln Technology
Lecturers:

Mr. B.P.S. Peiris B.Sc. (SL), Dip. Ceram (Leeds),


M.Phil.(Moratuwa)
Teaching responsibilities:-
 Ceramic Science & Technology
 Refractories and Kiln Technology

Mr. S.V. Udayakumara B.Sc. Eng. (Moratuwa)


M.Phil.(Moratuwa)
Teaching responsibilities:-
 Introduction to Metals & Alloys
 Joining of Materials
 Heat Treatments and Strengthening Mechanisms of Metals
 Ferrous and Non Ferrous Alloys
 Paint Technology

Department of Materials Science and Engineering 11


2.5.2 Non Academic Staff

Technical Officers

Mr. R.G. Karunathilake (Materials Testing Laboratory)


Mr. S.D. Karunarathna (Ceramics Laboratory & Foundry Laboratory)
Mr. D.F. Ranasinghe (Microscopy Laboratory & EPM Laboratory)
Mr. V.D.L.S.P. Suwaris (Heat Treatment Laboratory)
Mr. M.A.P.C. Gunawardana (Polymer Laboratory& Materials Processing Laboratory)

Clerk Grade I

Mrs. B. A. D. T. M. T. Punchihewa

Computer Application Assistant Grade II

Mrs. A. S. Liyanagoda

Laboratory Attendants

Mr. W.P.W. Abeyratne


Mr. G.D. Chandrakumara
Mr. R.R.P. Perera
Mr. H. Amal

Office Assistant

Mr. H.J.T.R. Peiris

Department of Materials Science and Engineering 12


2.6. Equipment and Facilities

The department has a wide range of equipment providing experimental facilities to


students and staff members to carry out practical work, research, development and
teaching. Currently available facilities and equipment are as follows:

Microstructure Examination
Optical microscopes with polarizing facility and hot stage and Scanning Electron
Microscope (SEM)

Mechanical Testing
Rockwell hardness tester, Vickers hardness tester, Micro hardness tester, Portable
hardness tester, Charpy and Izod Impact testing machines and Universal testing
machines,

Materials Analysis
Thermal analyzer, IR Spectrometer, Melt flow Indexer, Brookfield Viscometer, Disc
rheometer, Rubber abrasion tester, LCR machine, Fourier transform Infrared spectrometer
(FTIR), Spectrofluorometer

Non- Destructive Testing


Ultrasonic flaw detector, Eddy current testing machine, Dye penetrant testing kit

Foundry Sand Testing


Moisture content testing system, AFS clay content testing system, Mechanical sieve
shaker, AFS standard rammer, Ridsdale-Dietert AFS permeability meter, Ridsdale Shatter
Index tester, spring balance machine for compression strength, Universal sand strength
testing machine

Metal Working and Joining


Laboratory scale rolling mill, MIG/MAG welding machine, Electric Arc welding machine

Ceramic & Polymer Processing


Pilot plant (Ball mill, Blunger, Filter press, Pug mill), Andreason pipette apparatus, Gas fired
furnace, Laboratory scale ball mill, Isostatic press, Hydraulic press, Two Roll Rubber Mixing
Mill

Heat Treatment of Metals


Jominy End Quench test apparatus, Electric furnaces, Electronic temperature data
recorder, Optical pyrometer

Corrosion Testing
Salt spray tester, galvanic corrosion testing system

The department also offers the following services to the industrial community:
 Research and development of the polymer, metal and ceramic products
 Testing of raw material and products for quality assurance
 Failure analysis
 Other technical assistance

Department of Materials Science and Engineering 13


2.7. Students’ Common Room

Two adjoining rooms on the first floor are allocated for full time use by the students. One
of these rooms which also house the computer laboratory is for student of all levels. The
other room is reserved for final year students. Some of their lectures are conducted in this
room. On other occasions they can use their room for their study purposes.

2.8. Working Hours and Access to Facilities

Normal working hours are from 8.15 am to 6.15 pm on week days. Usually laboratory
facilities are available up to 7.45 pm. When necessary Laboratory facilities are provided
on Saturdays as well. Students are allowed to handle laboratory equipment only under
the supervision of instructors or laboratory technical officers.
Computer laboratory can be used from 8.00am to 8.30pm on weekdays and Saturdays.

3. Degree Programme and Administration

3.1. Structure of Degree Programme

The degree programme consists of 8 teaching semesters and spreads over a period of
four academic years and a six-month industrial training period.
Year 1 offers the fundamentals of different engineering subjects and introduction to
Materials Science and Engineering.
Year 2 concentrates on the basics of materials science and engineering and allied fields.
Year 3 enhances the knowledge on materials process technology and applications of
engineering materials.
Year 4 provides in-depth knowledge on selected domains of Materials Science and
Engineering with adequate knowledge on management and quality assurance.
The industrial training is mainly intended to give the students an opportunity to see how
their theoretical knowledge can be applied to practical situations.
The total number of credits* required to obtain the degree in Materials Science and
Engineering is 151 (137 GPA and 14 Non GPA)
The minimum credit requirement for each semester is shown in the following table.
Credit for GPA*** Non GPA Credits Total Credits
Semester 1 15.0 1.0 16.0
Semester 2 19.0 3.0 22.0
Semester 3 22.0 0.0 22.0
Semester 4 21.0 0.0 21.0
Semester 5 20.0 1.0 21.0
Training semester 00.0 6.0 06.0
Semester 6 8.0 2.0 10.0
Semester 7 17.0 0.0 17.0
Semester 8 15.0 1.0 16.0
Total for the Programme 137.0 14.0 151.0
*Credit is equivalent to one hour of lecture per week per semester or three hours of
Practical work/tutorials per week per semester
** Duration of a semester is generally of twenty two weeks, consisting of sixteen weeks of
teaching and six weeks for examinations and holidays
*** GPA stands for Grade Point Average

Department of Materials Science and Engineering 14


Examinations and Assessment Strategy

The performance of students in each module is evaluated by Continuous Assessment


(CA) and an End of Semester Examination (WE) or only by Continuous Assessment.

Continuous Assessment:-

The continuous assessment marks will be based on laboratory classes, assignments and
the midterm examination:
The mid-term examination will be held during the week following the reading week,
Candidates should obtain at least 35% from the continuous assessment to pass the
module.

End of Semester Examination:-

70% of the total marks for a module is from end of semester examination.
A minimum requirement of 35% should be obtained from the written component of the
End of Semester Examination in order to obtain a Grade of D or above for a course
module.

3.2. Student Records

Records relating to the students are maintained at various divisions of the University as
described below:

 Registration Information Undergraduate unit of Dean's office


 Examination Results Examination and Academic Division
 Welfare and Scholarship information Students Welfare Division

3.3. Awards

3.3.1 Convocation Awards

The D Samson Rajapakse Gold Medal or the D Samson Rajapakse Memorial Award will
be awarded to the best Materials Science and Engineering graduand depending on
his/her performance at the B.Sc. Engineering Degree examinations.

An overall Grade Point Average of 3.8 or above qualifies the student for the Gold Medal.
If it is 3.7 or above but below 3.8, the student will be awarded the D Samson Rajapakse
Memorial Award. This scheme of awards is sponsored by the D Samson Industries Ltd. in
memory of their founder Late D Samson Rajapakse.

3.3.2. Award Ceremony Awards

Lanka Ceramic Limited award will be awarded to the Materials Science & Engineering
student who has obtained the highest Grade Point Average of 3.7 or above at the B.Sc.
Engineering Semester 5 examination.

Department of Materials Science and Engineering 15


4 Curriculum and Modules

4.1 Curriculum

Full information on the curriculum is presented in the tables which follow:

Semester 1

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE

Semester 1
MA 1013 Mathematics C 3 1/1 3.0 20 80
Programming
CS 1032 C 2 3/1 3.0 20 80
Fundamentals
ME 1032 Mechanics C 2 3/4 2.0 20 80
MT 1022 Properties of Materials C 2 3/4 2.0 20 80
CE 1022 Fluid Mechanics C 2 3/4 2.0 20 80
EE 1012 Electrical Engineering C 2 3/4 2.0 20 80
Language Skill
EL 1012 C - 3/1 1.0 20 80
Enhancement I
Engineering in
MN 1012 C 1 - 1.0 30 70
Context 15.0 1.0
Total for Semester 1 15.0 1.0

Semester 2

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 2
Crystallography & Phase
MT 1030 C 1.5 3/2 2.0 40 60
Transformations
MT 1063 Polymer Science C 1.5 3/2 2.0 40 60
MT 1952 Engineering Design C 0.5 3/1 1.5 100 0
Engineering Skill
MT 1962 C 0.5 3/1 1.5 100 0
Development
EN 1802 Basic Electronics C 2 3/4 2.0 30 70
Engineering Drawing &
ME 1090 Computer Aided C 2 3/1 3.0 100 0
Modelling
CS 2812 Visual Programming C 1 3/1 2.0 60 40
MA 1023 Method of Mathematics C 3 1/1 3.0 30 70
Language Skill
EL 1022 C - - 1.0 30 70
Enhancement II
ME 1100 Mechanics of Materials I C 1.5 3/2 2.0 17.0 3.0 30 70
DE 2XXX Humanities Elective-I E 1.5 3/2 2.0 2.0 0.0
Entrepreneurship Skill
MN 1030 Development O 0.5 3/2 1.0 70 30
(Continuing)
Total for Semester 2 19.0 3.0

Department of Materials Science and Engineering 16


CE Modules offered by Civil Engineering Department.
CS Modules offered by Computer Science & Engineering Department.
EE Modules offered by Electrical Engineering Department.
MA Modules offered by Mathematics Department.
ME Modules offered by Mechanical Engineering Department.
EL Modules offered by English Language Teaching Centre.
MT Modules offered by Materials Science & Engineering Department.
DE Modules offered by Dean Engineering.
EN Modules offered by Electronic & Telecommunications Engineering Department.
MN Modules offered by Management of Technology Department.

# denotes courses that are examinable but where the grade will not be counted towards GPA (Non GPA modules)
C denotes compulsory modules.
E denotes elective modules.

Semester 3

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 3
Ceramic Science &
MT 2170 C 3.5 3/2 4.0 40 60
Technology
MT 2052 Communication Skills C 1.5 3/2 2.0 100 0
Introduction to Metals &
MT 2160 C 1.5 3/2 2.0 40 60
Alloys
Principles of Materials
MT 2190 C 1.5 3/2 2.0 40 60
Science & Engineering
MT 2153 Polymer Technology C 1.5 3/2 2.0 40 60
Basic Engineering
ME 1822 C 1.5 3/2 2.0 30 70
Thermodynamics
MA 2013 Differential Equations C 2 - 2.0 30 70
MA 2023 Calculus C 2 - 2.0 30 70
EE 2803 Applied Electricity C 1.5 3/2 2.0 30 70
EN 2852 Applied Electronics C 1.5 3/2 2.0 22.0 0.0 40 60
Entrepreneurship Skill
MN 1030 O 0.5 3/2 1.0 70 30
Development
Total for Semester 3 22.0 0.0

Semester 4

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 4
Degradation of
MT 2033 C 1.5 3/2 2.0 40 60
Materials
Metal Forming &
MT 2073 C 1.5 3/2 2.0 40 60
Machining
MT 2180 Solid State Materials C 3.5 3/2 4.0 40 60
MA 2033 Linear Algebra C 2 - 2.0 30 70
MA 3013 Applied Statistics C 2 - 2.0 30 70
ME 2832 Mechanics of Machines C 1.5 3/2 2.0 30 70
Mechanics of Materials
ME 2060 C 3.5 3/2 4.0 30 70
II
Fundamentals of
ME 2850 Machine Element C 2 3/1 3.0 40 60
Design 21.0 0.0
Entrepreneurial
MN 2010 O 1.5 3/2 2.0 50 50
Leadership
Total for Semester 4 21.0 0.0

Department of Materials Science and Engineering 17


Semester 5

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Characterization of
MT 3053 C 2.5 3/2 3.0 40 60
Materials
MT 3093 Polymer Engineering C 2.5 3/2 3.0 40 60
MT 3902 Industrial Visits I C - - 1.0 100 0
ME 3812 Machine Design C 1 3/1 2.0 30 70
MA 3023 Numerical Methods C 2 - 2.0 30 70
Business Economics &
MN 3042 C 3 - 3.0 30 70
Financial Accounting 13.0 1.0
Latex Science &
MT 3083 E 2.5 3/2 3.0 40 60
Technology
Metal Casting &
MT 3213 E 1.5 3/2 2.0 40 60
Powder Metallurgy
MT 3243 Joining of Materials E 1.5 3/2 2.0 40 60
Electronic & Optical
MT 3300 E 2.5 3/2 3.0 40 60
Device Engineering
Magnetism & Magnetic
MT 3310 Materials for Device E 2.5 3/2 3.0 40 60
Engineering
Control Systems &
ME 3012 E 3.5 3/2 4.0 30 70
Instrumentation
Industrial Management
MN 3052 E 2.5 3/2 3.0 30 70
& Marketing 7.0 0.0
Multidisciplinary Design,
MN 3010 Innovation & Venture O 1.5 3/2 2.0 50 50
Creation
Total for Semester 5 20.0 1.0

Training Semester

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Training Semester
MT 3992 Industrial Training C - - 6.0 0.0 6.0 100 0
Total for Training Semester 6.0

Semester 6

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 6
DE 2xx2 Humanities Elective-II E(C) 2.0
Heat Treatments &
MT 4333 Strengthening C 2.5 3/2 3.0 40 60
Mechanisms of Metals
Research Project
MT 4202 C - 1.0 100 0
(Continuing)
MT 4903 Industrial Visits-II C - - 2.0 6.0 2.0 100 0
MT 3713 Extraction of Metals E 1.5 3/2 2.0 40 60
MT 4343 Cleaner Production E 1.5 3/2 2.0 2.0 0.0 40 60
Total for Semester 6 8.0 2.0

Department of Materials Science and Engineering 18


Semester 7
Lectures Lab/ Evaluation
Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 7
Total Quality
MT 4023 C 1.5 3/2 2.0 40 60
Management
Optical & Electron
MT 4033 C 1.5 3/2 2.0 40 60
Microscopy
Mechanical Behaviour
MT 4053 C 1.5 3/2 2.0 40 60
of Materials
Research Project
MT 4202 C - 4.0 100 0
(Continuing) 10.0 0.0
Industrial Polymer
MT 4063 E 2.5 3/2 3.0 40 60
Process Engineering
Design & Fabrication of
MT 4073 E 2.5 3/2 3.0 40 60
Polymer Products
MT 4283 Nano Materials E 1.5 3/2 2.0 40 60
Ferrous & Non Ferrous
MT 4750 E 2.5 3/2 3.0 40 60
Alloys
MT 4760 Electro Ceramics E 2.5 3/2 3.0 40 60
MT 4743 Composites E 1.5 3/2 2.0 40 60
Consumer & Industrial
MN 4132 E 2 - 2.0 30 70
Marketing
MN 4022 Engineering Economics E 2 - 2.0 30 70
Human Resource
MN 4122 Management & E 2 - 2.0 30 70
Industrial Relations
Entrepreneurship
MN 3020 E 2 3/1 3.0 50 50
Business Basics 7.0 0.0
Total for Semester 7 17.0 0.0

Semester 8

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 8
MT 4202 Research Project C - 3.0 100 0
Selection of Materials,
MT 4113 Failure Analysis & Non C 2.5 3/2 3.0 40 60
Destructive Testing
Technology
MN 4042 C 2 - 2.0 30 70
Management
MN 4900 Professional Ethics C 1 - - 1.0 8.0 1.0 30 70
Dies & Moulds for
MT 4083 E 2.5 3/2 3.0 40 60
Polymer Processing
Polymer Process Control
MT 4093 E 2.5 3/2 3.0 40 60
& Instrumentation
Refractories & Kiln
MT 4713 E 1.5 3/2 2.0 40 60
Technology
Smart Materials &
MT 4740 E 2.5 3/2 3.0 40 60
Devices
MT 4723 Construction Materials E 1.5 3/2 2.0 40 60
MT 4773 Paint Technology E 1.5 3/2 2.0 40 60
MN 4010 Business Plan
E 1.5 3/2 2.0 30 70
Development
MA 4022 Operational Research E 3 - 3.0 30 70
Small Business
MN 4072 Management & E 2 - 2.0 30 70
Entrepreneurship 7.0 0.0
Total for Semester 8 15.0 1.0
Total credits for the Programme 137 14

Department of Materials Science and Engineering 19


4.2 Modules

The Department of Materials Science and Engineering offers One (1) module at semester
1, Five (5) modules at semester 2, Four (4) modules at semester 3, three (3) modules at
semester 4, Eight (8) modules at semester 5, one (1) module at semester 6, eleven (11)
modules at semester 7 and eleven (11) modules at semester 8. Description of these
modules at each semester is given below:

4.2.1 Semester 2

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT
Title Crystallography & Phase Transformations
Code 1030
Hours/ Lectures 1.5
Credits 2.0 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives: -
 To provide knowledge on the fundamentals of materials science and
engineering
Learning Outcomes
At the completion of this module, students should be able to:
 Describe fundamental Crystallographic concepts.
 Summarize the purpose of phase diagrams.
 Construct & interpret phase-diagrams.
 Explain basic thermodynamics concepts.
 Solve simple thermodynamic problems related to materials and processes.

Syllabus Outline: -
 Crystals and lattices : Definition of a crystal & Lattice points / Fractional
coordinates / Unit-cell calculations
 Symmetry : Symmetry operations and elements of symmetry / Point symmetry
& combinations of symmetry elements / Point groups and point-group
nomenclature / Determination of point groups
 Crystal systems & geometry : Bravais lattices / Classifications of unit cells /
Crystal systems / Crystal planes and indices
 Phase behavior of solids: Phase diagrams & construction of phase diagrams /
Formation of alloys / Evolution of microstructure.
 Introduction to thermodynamics of materials : thermodynamic systems /
thermodynamic variables / Laws of thermodynamics (1st ,2nd & 3rd ) /
Thermodynamic variables & relations / Equilibrium in thermodynamic systems

Department of Materials Science and Engineering 20


Module MT Title POLYMER SCIENCE
Code 1063
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives: -
To provide knowledge on fundamentals of polymer science, describe industrial
polymerisation techniques and discuss properties of polymers

Learning Outcomes: -
At the completion of this module, students should be able to:
 Name ,classify and describe specific features of polymers
 Identify & illustrate various isomeric forms of polymers
 Discuss amorphous and crystalline arrangement of polymer chains and
describe factors contributing for crystallisation of polymers
 Calculate different molecular weight averages of a given polymer
 Explain chemistry of different types of polymerisation reactions and list
characteristics of each type of polymerisation
 Apply Carother's equation in calculating characteristics of step growth
polymerisations
 Describe principal steps involved in chain growth polymerisations and explain
mechanisms of each step of free radical, ionic and coordination
polymerisations
 Describe the consequences of chain transfer and autoacceleration and,
distinguish between inhibition and retardation
 Discuss the composition drift observable for copolymerisation reactions
 Predict the composition and/or type of a copolymer produced using the
reactivity ratios of comonomers
 Compare & contrast different polymerization techniques and discuss
advantages as well as disadvantages of most widely used polymerisation
techniques
 Describe thermal transitions, chemical properties & mechanical properties of
polymers

Syllabus Outline: -
 Nature and structure of polymers
 Chain structure
 Polymer morphology
 Polymer molecular weight
 Polymerization Reactions
 Industrial polymerization techniques
 Properties of polymers

Department of Materials Science and Engineering 21


Module MT Title ENGINEERING SKILL DEVELOPMENT
Code 1962
Hours/ Lectures 0.5
Credits 1.5# Pre-requisites -
Week Lab/Tutorials 3/1

Learning Objectives: -
To acquire knowledge in engineering communications, machine tools and basic
software skills.

Learning Outcomes
Student should be able to:

 communicate to engineering concepts


 Apply basic concepts used in Computer aided learning
 Acquire basic Skill in machine tool use

Outline Syllabus
 Development of Computer Skills
 Workshop Practice
 Engineering presentation

Department of Materials Science and Engineering 22


Module MT Title ENGINEERING DESIGN
Code 1952
Hours/ Lectures 0.5
Credits 1.5# Pre-requisites -
Week Lab/Tutorials 3/1

Learning Objectives: -
To acquire knowledge in basic principles of engineering design and product
development.

Learning Outcomes
Student should be able to:
 Identify fundamental concepts of engineering design
 Apply principles of engineering design in a basic level
 Explain product development strategy as applicable to engineered
commodities.
 Organize strategy for effective marketing of designed product

Syllabus Outline:-
 Design Principles
 Case Studies
 Design Project Assignment

Department of Materials Science and Engineering 23


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module EN Title BASIC ELECTRONICS


Code 1802
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/4

Learning Outcomes:-
At the end of the module the student will be able to;
 Describe basic principles of operation of semiconductor devices
 Use diodes and transistors in simple electronic circuits
 Use operational amplifiers in simple amplifier applications
 Use logic gates to design simple combinational logic circuits

Syllabus Outline:-
Introduction (2 hrs):
Historical aspects, practical electronic systems, electronic industry, practical aspects
of passive components, manufacturing electronic products, software tools.

Materials Used in Electronics (2 hrs):


Introduction to semiconductors and their basic properties, modern electronic
materials.

Diodes, Diode Circuits and Applications (4 hrs):


Operation and characteristics of junction diode, zener diode, varactor diode and light
emitting diode, rectification, clamping and limiting circuits, thyristors and controlled
rectification.

Bipolar Junction Transistors (BJTs) and Circuits (4 hrs):


Operation and characteristics of BJT, use as a switch and as an amplifier, biasing
schemes, amplifier configurations and parameters.

Field Effect Transistors (FETs) and Circuits (2 hrs):


Operation and characteristics of JFET, use as a switch and as an amplifier, comparison
with BJTs.

Integrated Circuit Amplifiers (2 hrs):


The need for integration, operational amplifiers, inverting amplifier configuration of op
amp, monolithic audio IC amplifiers.

Logic Gates and Circuits (6 hrs):


Logic gates and Boolean algebra, minimization of logic expressions, combinational
logic circuits, introduction to sequential logic circuits, design of simple logic circuits.

Department of Materials Science and Engineering 24


Module ME Title EINEERING DRAWING & COMPUTER AIDED MODELLING
Code 1090
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1
Learning Outcomes:-
After completing this module, the students should be able to:
 Draw the orthographic projections of a given mechanical part or assembly
 Memorize graphical construction techniques in Engineering Graphics
 Draw orthographic projections on a CAD package.
 Develop 3-dimensional models using a CAD package so as to be able to carry
out
 Engineering Graphics on the CAD system
 Describe the principles of parametric solid modelling with CAD packages
 Use a CAD package to generate orthographic views a 3D model
Syllabus Outline:-
Throughout the course, the concepts in Engineering Drawing will be taught using both
manual draughting techniques as well as Computer-Aided Draughting.
Engineering Drawing
Orthographic Projection Methods:
First angle projection, Third angle projection.
Orthographic Views:
Orthographic views of objects from given pictorial views, Third view from two orthographic
views, Sectional views, Orthographic views of an assembled object Orthographic views of
an assembly of a set of given components.
Loci:
Construction of Cycloids, Involutes, Helices.
Lines and Planes:
Graphical Estimation of True lengths, Inclinations, Traces Auxiliary Projection Methods &
True Shapes of Sections.
Interpenetration Curves:
Construction of Interpenetration curves of Cylinder, Cone, Sphere, Pyramid etc.
Developments:
Construction of Developments of Prism, Cylinder, Cone, Pyramid and Developments by
the Method of triangulation.
Isometric Views:
Drawing Isometric views with an isometric scale.
Computer-Aided Modelling:-
Draw orthographic projections using a CAD package.
Introduction to 3-dimensional modelling on a CAD package.
Carry out Engineering Graphics on the CAD system.
Introduction to parametric 3-dimensional modelling using Pro Engineer / Solid Works.
Generate orthographic projections from the solid model.

Department of Materials Science and Engineering 25


Module CS Title VISUAL PROGRAMMING
Code 2812
Hours/ Lectures 1.0
Credits 2.0 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Outcomes:-
At the end of this module the student should be able to
 Appreciate the difference between structured and visual programming
approaches
 Design and implement robust software applications for problems in engineering
domains

Syllabus Outline:-
 Introduction to Visual Programming Languages (VB.NET)
 Basics of Object Oriented Programming & Design
 Objects, Properties, Events & Methods
 Variables, Data Types & Control Structures
 Data Structures
 Exception Handling
 Graphical User Interface Design
 Database Programming
 Coding Standards
 Debugging and Testing

Department of Materials Science and Engineering 26


Module MA Title METHODS OF MATHEMATICS
Code 1023
Hours/ Lectures 3.0
Credits 3 Pre-requisites MA 1013
Week Lab/Tutorials 1/1

Learning Objectives:-
To apply the knowledge gained on calculus and algebra using Numerical Analysis and
Differential Equations.
To develop the basic Multivariate Function and Calculus concepts.
To develop the basic concepts of Statistics.

Learning Outcomes:-
 Understand the basic concepts of Numerical Methods
 Able to solve Ordinary Differential Equations
 Acquire the concepts of Multivariate Function and Calculus
 Acquire the concepts of Distributions for Statistical Applications

Syllabus Outline:-
Numerical Methods
Approximations by Taylor Series, Numerical Solution of System of Linear Equations: Non
Iterative Methods: Gauss Elimination, LU Factorization; Iterative Methods: Gauss-Seidel
and Jacobi Methods; Solution of Non-linear Equations: Bisection, Simple Iterative,
Newton- Rapson; Polynomial Approximation of Functions: Lagrange Polynomials,
Newton's Divided Differences, Least Square Polynomial and Functions, Finite Differences,
Interpolation and Extrapolation, Numerical Differentiation, Numerical Integration:
Trapezoidal, Simpson's Rules, Numerical Solution of Ordinary Differential Equations: Euler's
Method, Taylor Series Method.

Ordinary Differential Equations


Orthogonal Trajectories, Isoclines, First Order Ordinary Differential Equations; Variable
Separable, Homogeneous, Linear and Exact; Reducible Forms, Second Order Ordinary
Differential Equations, Reducible Forms.

Multivariate Calculus
Multivariable Functions, Partial Differentiation, Chain Rule, Change of Variables and
Jacobians, Directional Derivatives, Maxima and Minima, Lagrange Multipliers, Taylor
Series Expansion, Double Integral, Triple Integral, Geodesics, Vector Functions,
Introduction to Vector Calculus.

Statistics
Discrete and Continuous Random Variables, Joint Distribution Functions, Introduction of
Common Distributions and their application: Binomial, Poisson, Normal and Exponential.
Measures of Central Tendency. Measures of Dispersion. Moments. Skewness. Kurtosis.
Association between random variables: Pearson Correlation Coefficient, Rank
Correlation Coefficient, Introduction of Bi-Varaite and Multivariate Distributions:

Department of Materials Science and Engineering 27


Module ME Title MECHANICS OF MATERIALS - I
Code 1100
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this module, the students should be able to
 Explain the basic concepts and laws of Mechanics of Materials and their
application in the analysis and design of actual engineering structures and
machine components
 Analyze certain problems of particular Mechanical Engineering interest with
emphasis on their importance to safe design
 Recognize the relevance of these concepts in understanding the subject ME
2142 Machine Elements & Innovative Design

Syllabus Outline:-
Introduction
Types of engineering components, Different forms of loading and support conditions,
Types of joints.

Concept of Stress
Static equilibrium, Internal forces, Direct stress, Shear stress, Uni-axial stress systems.

Introduction to Elasticity : Stress and Strain


Direct and shear strains, Deformations, Displacements, Boundary conditions, elastic
properties of materials, Hooke's Law, Poisson's Ratio, Thermal strain and deformation,
Saint-Venant's Principle, Statically indeterminate problems. Elastic strain energy, Thin-
walled spherical and cylindrical pressure vessels.

Bending of Beams
Shear forces & bending moments in beams, Theory of simple bending, Bending stress
distribution, Combined loading.

Torsion of Circular Bars


Torsional shear stress distribution in circular bars, Angle of twist, Torsional strain energy
applications: shaft coupling, propeller shafts.

2D Stress Transformation
Transformation of stresses in 2D problems, Principal stresses, Mohr's circle of stress,
combined loading.

Deflection of Beams
Moment-curvature relation, Governing differential equation, Direct integration
solutions, Singularity functions.

Buckling Instability of Columns


Euler critical loads for combinations of free, pinned and built-in end conditions, limiting
stress conditions.

Department of Materials Science and Engineering 28


Module EL
Title LANGUAGE SKILLS ENHANCEMENT II
Code 1022
Hours/ Lectures -
Credits 1 Pre-requisites -
Week Lab/Tutorials -

Learning Outcomes:-
After completing this module, the students should be able to
 Be able to contribute to a group project through discussion and other
related work
 Be able to make a short presentation on a subject related topic
 Be able to describe a simple process

Syllabus Outline:-
 Group projects
 Training in presentation skills
 Reinforcing writing skills

Department of Materials Science and Engineering 29


Module MN Title ENTREPRENEURSHIP SKILL DEVELOPMENT
Code 1030
Hours/ Lectures 0.5
Credits *1# Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of this course students will be able to:
 Apply their business and entrepreneurial knowledge and skills to education,
career and service pursuits
 Recognize the significance of personal responsibility and financial literacy in
making positive life decisions

Syllabus Outline:-
 Discuss leadership position, business idea, company name, vision and
mission; establish company values, company capitalization process
 Working as a company, students conduct officer elections and learn about
each department's specific responsibilities during the operation and
liquidation phases
 Students use tools such as market surveys and cost-benefit analysis to
determine potential products for their target market and develop initial
business plan
 Students host Board of Directors meeting to approve the company's Business
Plan, review implementation strategies and accept the company Charter,
sell shares
 Materials needed for production are ordered and the company business
plan is implemented
 Learn about specific sales techniques during selling of their product/service
 Students hold department meetings to share best practices and propose
changes to current company operations
 Begin to finalize production, access excess inventory, and prepare for the
Board of Directors liquidation meeting
 Students explore steps and learn how to apply what they have learned as a
company to personal entrepreneurial pursuits
 Final Board of Directors liquidation meeting and approve the Annual Report

 2 credits will be distributed as follows


Semester 2 - 1
Semester 3 - 1

Department of Materials Science and Engineering 30


4.2.2 Semester 3
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT
Title PRINCIPLES OF MATERIALS SCIENCE AND ENGINEERING
Code 2190

Hours/ Lectures 1.5


Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 To provide knowledge on the basic principles of materials science and
engineering
Learning Outcomes
At the completion of this module, students should be able to:

 Identify the characteristics of metallic, covalent, ionic and van der Waal’s
bonding
 Identify and describe the different types of defects found in crystals
 Relate the mechanical properties of a material to the type of bonding and
defects present
 Calculate the diffusion profiles

Syllabus Outline:-
 Bonding : Basic types of inter-atomic bonds / Basic types of inter-molecular
bonds / Ionic bonding
 Defects in Crystals : Point Defects / Line Defects / Planar Defects / Surface
Defects / Bulk Defect
 Diffusion in Solids : Diffusion Basics / Diffusion Mechanisms
 Nucleation and Crystal growth : Homogeneous and heterogeneous
nucleation
 Introduction to mechanical behavior of materials : Elastic, Anelastic & Visco-
elastic behavior of materials / Plastic deformation, Work hardening &
Annealing

Department of Materials Science and Engineering 31


Module MT Title COMMUNICATION SKILLS
Code 2052
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To improve basic communication skills, critical reading, verbal communications and
writing.
Learning Outcomes:-
After completing this module, the students should be able to;
 Read critically and analyze writing to locate the important aspects and the
pattern of organization
 Develop reports that present and defend a clear, precise thesis using
effective evidence, a variety of sources, and appropriate documentation
 Speak with more confidence in front of superiors and peers in an organized
manner
 Handle crisis situations through effective interpersonal interactions and team
building

Syllabus Outline:-
 Introduction to communication and communication skills
 Presentation skills
 Listening and Observation skills
 Effective reading
 Report writing
 Inter-personal skills

Department of Materials Science and Engineering 32


Module MT
Title CERAMIC SCIENCE & TECHNOLOGY
Code 2170

Hours/ Lectures 3.5


Credits 4 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce the basic concepts of Ceramic Science

Learning Outcomes:-
At the completion of this module, students should be able to ;
 Recognize importance of powder properties, characterization, consolidation
and forming in ceramic fabrication
 Describe drying , sintering & densification and fabrication of ceramics
 Identify causes of defects in ceramic products
 Explain fabrication of clay-based traditional ceramics, glass and glass
ceramics
 Define bio ceramics and advanced structural ceramics

Syllabus Outline:-
 Introduction to ceramics: Structure, properties and applications of traditional
ceramics, advanced ceramics, glass and cement
 Ceramic powder preparation: Mechanical methods- communitions,
mechano-chemical synthesis, Chemical methods-solid state reactions, liquid
solutions, vapour phase reactions
 Powder characterization: Particle size, particle size distribution, particle shape,
surface area
 Rheology and colloids: General introduction to colloids and rheology. Broken
bond theory, isomorphous substitution, double layer theory
 Powder consolidation and forming of ceramics: Powder mixing, types of
mixtures, powder consolidation methods, powder pressing techniques, Special
ceramic fabrication techniques
 Fabrication of clay based traditional ceramics: Plastic and non-plastic raw
materials, preparation of body mixtures, forming methods, casting, extrusion,
fabrication of selected ceramic products
 Drying and sintering: Shrinkage and swelling, sintering fundamentals, solid state
sintering, viscous sintering, grain growth and microstructural evolution, pressure
sintering (hot pressing), microwave sintering, reaction sintering, evaluation of
sintered ceramics, finishing operations
 Ceramic glazes and colour pigments
 Glass and glass ceramics
 Introduction to bio ceramics and advanced structural ceramics

Department of Materials Science and Engineering 33


Module MT Title POLYMER TECHNOLOGY
Code 2153
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 To describe structure property relationship of polymeric materials
 To detail key parameters involved in rubber compound developments
 To describe polymer based product manufacturing technologies
Learning Outcomes:-
At the completion of this module, students should be able to:
 Identify a suitable polymeric material for a given application
 Describe the function of additives used in rubber compounding
 Develop polymer compounds to satisfy product service Requirements
 Discuss processability of rubber compounds
 Describe polymer product manufacturing technologies and choose a suitable
manufacturing technique to turnout a given polymer product
 Identify design features of polymer products

Syllabus Outline:-
Properties and applications of plastics and rubber
 Additives for rubber compounding
 Rubber compounding processes
 Testing of rubber compounds
 Shaping operations in rubber technology
 Shaping operations in plastic technology

Department of Materials Science and Engineering 34


Module MT Title INTRODUCTION TO METALS & ALLOYS
Code 2160
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 To provide knowledge on structure, properties, production and application of
steel and cast iron.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Describe the basic principles underlying production of steel and cast iron
 Identify the different phases in the microstructure of plain carbon steels and
cast irons.
 Explain relationship between the microstructure and properties of plain
carbon steel and cast iron
 Apply the knowledge on microstructure and properties to select suitable plain
carbon steels and cast irons for different engineering applications
 Explain the basic heat treatments methods of steels and cast iron.
 Identify the different types of nonferrous metals and alloys
Syllabus Outline:-
 Basic principles and selected processes of steel making
 Iron-Carbon equilibrium diagram, classification of plain carbon steels
 Microstructure, properties and uses of plain carbon steels
 Basic heat treatment processes of steel and cast iron
 Production and classification of cast iron
 Microstructure, properties and uses of cast iron
 Introduction to nonferrous metals and alloys

Department of Materials Science and Engineering 35


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module EE Title APPLIED ELECTRICITY


Code 2803
Hours/ Lectures 1.5
Credits 2 Pre-requisites EE 1012
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module the student should be able to
 Calculate electric transformer or motor performance under variety of load
conditions
 Select a suitable electric motor for a given application
 Demonstrate basic knowledge in electricity utilisation in the areas of lighting,
heating and welding
 Understand wiring regulations applicable to households
 Carry out simple voltage drop calculations for cables
 Estimate monthly electricity bill for an installation and methods of minimizing
the cost of electricity
Syllabus Outline:-
Transformers
Single Phase transformers, EMF equation, equivalent circuit & phasor diagram, losses
& efficiency, voltage regulation, test on transformers, use of three phase transformers.
Induction Motors
Types of rotors and windings, induction motor action, torque speed characteristics,
losses and efficiency, starting and speed control, ratings and applications. Single
phase induction motors and their applications.
D.C. Machines
Equivalent circuits, motor and generator operation, characteristics of series, shunt and
compound motors, starting and speed control, industrial applications.
Special Purpose Motors
Universal motors: constructional and operational characteristics. Stepper motor
operation and types, applications.
Solid State Control
Introduction to solid state control of dc and ac motors, principles of four-quadrant
operation.
Electric Lighting
Basic principles, characteristics of light, lamps and luminaires, average lumen method
of lighting calculations.
Heating and Welding
Methods of heating: Joules, induction and dielectric. Industrial applications. Electric
welding: types, requirements, welding transformers.
Electrical wiring
Wiring regulations, circuits and wiring symbols, selection and voltage drop
calculations of cables. Earthing.
Economics of Power Utilization
Cost of electric power: fixed, variable and maximum demand charges, tariffs.
Demand management: power factor correction.

Department of Materials Science and Engineering 36


Module EN Title APPLIED ELECTRONICS
Code 2852
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of the module the student will be able to;
 Identify characteristics of operational amplifiers
 Use operational amplifiers in simple applications
 Identify different types of sensors and their operation
 Use sensors in simple applications
 Use data converters in simple applications

Syllabus Outline:-
Operational Amplifiers (8 hrs)
Operation and characteristics, non-inverting and inverting configuration,
applications: inverter, comparator, voltage follower (buffer), adder, substrator,
integrator, Differentiator Oscillator.

Sensors and Transducers (8 hrs)


Performance characteristics of transducers: Dynamic range, sensitivity, resolution,
input/output impedance, useful frequency range, resistance transducers, opto-
conductive transducers, capacitive transducers, inductive transducers,
thermocouples, piezoelectric Transducers.

Electronic Instrumentation Systems (8 hrs)


A/D and D/A conversion, frequency ranges and bandwidth, signal reflection in
cables, noise and interference, noise reduction methods.

Department of Materials Science and Engineering 37


Module MA Title DIFFERENTIAL EQUATIONS
Code 2013
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -
Learning Objectives:-
To understand Fourier approximation in various mathematical methods in physical
system modeling.
To understand the modeling of physical system using partial differential equation.
To understand transform methods in solving differential equations.
To understand the use of power series methods in solving differential equation.

Learning Outcomes:-
 To approximate periodic function using Fourier series
 To solve various categories of Partial differential equations appears in
physical system modeling
 To apply Lap lace Transform and Fourier Transform method to solve
differential equation
 To apply series solution method to differential equation with variable
coefficient

Syllabus Outline:-
Fourier Series Approximation
Fourier coefficients, Dirichlet's condition, odd and even function, half range series.
Trigonometric approximation to discrete data.

Partial Differential Equations


Classification of second-order partial differential equations. Solutions by separation of
variables. Fourier series application to boundary value problems.

Laplace Transform and Applications


Laplace transform of elementary functions and some basic theorems on Laplace
transform. Application of Laplace transforms to solution of differential equations and
system of differential equations, transfer functions, convolution theorem, concepts of
stability and controllabity.

Fourier Transform and Applications


Non-periodic functions, Fourier transform properties of Fourier transform and
applications.

Ordinary Linear Differential Equations with Variable Coefficients


Solution in series, Special function (e.g. Bessel, Legendre) - singular points, Existence
and uniqueness of the solution (elementary discussions without proof.

Department of Materials Science and Engineering 38


Module MA Title CALCULUS
Code 2023
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1013 / 1023
Week Lab/Tutorials -
Learning Objectives:-
To understand the concepts of application of parametric curves in space. To
understand the concept of coordinate transformation.
To understand the vector field and integration on curves and its application.
To understand the use of complex variable applied in mathematical methods used in
modeling physical system.
To understand the calculus such as integration, differentiation applied to complex
variable.

Learning Outcomes:-
 To do vector differentiation and integration and to find vector and scalar
quantities such as Div, Grad, Curl
 To understand the meaning of Div, Grad, Curl and its applications
 To apply three important theorems , Divergence, Strokes and Green, in
various situations
 To apply Cauchy's integral formula
 To perform contour integration techniques
 To apply conformal mapping in physical system modeling

Syllabus Outline:-
Vector Calculus
Vector differentiation and differential operators, space curves and line integral,
surface and surface integrals. Divergence theorem, Stroke's theorem, Greens
theorem in plane. Some basic applications.

Complex Variables
Analytical function and Cauchy-Reimann equation, Cauchy's integral formula and
applications. Taylor and Laurent's series, contour integration. Introduction to
conformal mapping.

Department of Materials Science and Engineering 39


Module ME Title BASIC ENGINEERING THERMODYNAMICS
Code 1822
Hours/ Lectures 1.5
Credits 2 Pre-requisites MA 1013/1023
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module, the students should be able to.
 State the First Law of Thermodynamics and define heat, work, thermal
efficiency and the difference between various forms of energy
 Explain the concept of thermodynamic process and describe the different
types of processes
 Recognize relationship between thermodynamics and other areas of study

Syllabus Outline:-
Introduction to Thermodynamics
Historical development, Thermodynamics Concepts and Terminology, Units and
Conversions.

Energy
Work and Power, Heat Transfer, Energy Transport by Mass Transport.

Ideal Gases and Pure Substances.


Introduction to ideal gases and substances, Rationale behind the definitions of ideal
gases and substances.

First Law of Thermodynamics


Open System, Closed System, Enthalpy, Steady state steady flow processes, Transient
processes.

Second Law of Thermodynamics


Reversible and Irreversible Processes, Entropy, Second Law Applications, Efficiency of
real processes.

Department of Materials Science and Engineering 40


4.2.3 Semester 4
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title METAL FORMING AND MACHINING


Code 2073
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on mechanical and metallurgical aspects of metal forming
and machining processes.

Learning Outcomes:-
On completion of this module, students should be able to:
 Understand the basic principles of metal forming and machining as essential
manufacturing processes
 Understand the practical applications of most important metal forming and
machining processes in manufacturing of engineering products
 Select suitable tools and machinery for cost effective manufacturing with
above mentioned processes
Syllabus Outline:-
 Introduction to Metal Forming and Machining
 Mechanical aspects of metal forming
 Metallurgical aspects of metal forming
 Bulk forming processes for metals
 Sheet forming processes for metals
 Metal forming equipment
 Fundamentals for machining

Department of Materials Science and Engineering 41


Module MT Title DEGRADATION OF MATERIALS
Code 2033
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on degradation mechanisms, forms of corrosion and corrosion
prevention methods

Learning Outcomes:-
At the completion of this module, students should have a sound understanding of,
 Define Degradation mechanisms of metals, ceramics and polymers
 Identify Forms of corrosion and protection techniques against them

Syllabus Outline:-
 Introduction to Degradation: Degradation principles, electrochemical
aspects, Polarization, environmental effects, metallurgical aspects.
 Corrosion: Definition of corrosion, Cost of corrosion, Corrosion damage,
Corrosion rate expressions
 Forms of corrosion: General corrosion, galvanic corrosion, crevice corrosion,
pitting corrosion, intergranular corrosion, selective leaching, erosion corrosion,
stress corrosion, hydrogen damage.
 Corrosion testing and evaluation: Introduction, classification, purpose, Huey
test, Streicher test.
 Designing to minimize corrosion: Material selection, mechanical factors,
compatibility of different materials, Site location, and fabrication.
 Degradation of ceramics: Acid brick, stoneware and porcelain, Structural
clay, glass, concrete.
 Degradation of polymers: Natural and synthetic rubbers, Plastics (thermo
plastics and Thermo sets)
 Protection methods: Material selection, alteration of environment, design,
Cathodic and anodic protection, coatings.

Department of Materials Science and Engineering 42


Module MT
Title SOLID STATE MATERIALS
Code 2180

Hours/ Lectures 3.5


Credits 4 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce students to the basics and fundamental concepts of properties of solid
state materials.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Describe the importance of Quantum Mechanics in understanding material
properties
 Formulate quantized wave functions and energy levels of one-electron and
multi-electron systems
 Explain the wave motion in periodic structures leading to an understanding
of the temperature dependence of specific heat, as well as being able to
calculate the phonon dispersion relation for a chain of atoms
 Describe how electron wave functions and energies are changed by the
presence of the periodic crystal potential
 Explain how the electrical properties of metals, insulators and
semiconductors are related to their electronic structure
 Demonstrate the functionality of the p/n junction under electrical and
optical biasing
 Classify dielectric materials based on polarization mechanism and structure
 Explain the mechanism of magnetization of matter and classify magnetic
materials
 Apply the knowledge to advanced topics in materials science such as
electronic materials and magnetic devices

Syllabus Outline:-
 Engineering Quantum Mechanics
 Wave Diffraction and Reciprocal Lattice
 Phonons: Crystal Vibrations and Thermal Properties
 Free Electron Fermi Gas
 Energy Bands
 Semiconductor Crystals
 Fermi Surfaces and Metals
 Plasmons, Polaritons, and Polarons
 Optical processes and excitons
 Dielectrics and Ferroelectrics
 Magnetic Properties of Materials

Department of Materials Science and Engineering 43


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title LINEAR ALGEBRA


Code 2033
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -
Learning Objectives:-
The aim of the course is to familiarize students with the concept of a vector space
and its algebraic properties and the manipulative techniques necessary to use
matrices and determinants in solving applied problems. This course in linear algebra
serves as a bridge from the typical intuitive treatment of calculus to more rigorous
courses. Computer projects using the software Mathematica are designed to
reinforce concepts of matrix multiplication, inverse eigenvalues and eigenvectors

Learning Outcomes:-
Reduce a matrix using Gauss-Jordan reduction
 Solve a system of n equations and m variables
 Find the inverse of a matrix
 Understand the dimension of a vector space, rank of a matrix and basis for a
vector space
 Understand the concept of linear independence, linear transformation and
determinants
 Find eigenvalues and eigenvectors, and diagonalize quadratic forms

Syllabus Outline:-
Vectors spaces, subspaces, linear combinations, spanning sets, linear independence,
and bases. Column space and row space and null space of a matrix and
application. Linear transformation. Eigen values, eigen vectors and related topics.
Diagonalisation of matrices. Quadratic forms. Applications. Numerical Linear Algebra.

Department of Materials Science and Engineering 44


Module MA Title APPLIED STATISTICS
Code 3013
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -

Learning Objectives:-
To provide students with skills necessary to analyze data.
To draw meaningful conclusions from the analysis in both written and oral form.
To provide an understanding of the statistical techniques those are used.
To ensure that students are familiar with a use of a statistical package.

Learning Outcomes:-
 Identify the role of probability and statistics in their discipline area
 Perform a range of statistical procedures related to the manipulation and
interpretation of data
 Distinguish between types of statistical tests that may be used to analyze
data
 Demonstrate basic knowledge of assessing the appropriateness of statistical
models
 Demonstrate practical expertise associated with the use of statistical
package in performing basic statistical procedure
Syllabus Outline:-
Discrete and Continuous Random Variables:
Expectation, mean and variance of Bernoulli, Geometric, Binomial, Poisson, Uniform,
Exponential and Normal Distributions.

Statistical Inference:
Sampling distributions, central limit theorem, confidence intervals for mean and
variance. Hypothesis tests for mean. Difference between means, proportions and
variance. Goodness- of-fit tests and contingency table. Regression, correlation, least
square estimation and hypothesis tests in simple linear regression. Introduction to
Quality Control, O.C Curve. Control charts, attribute type sampling schemes. Variable
type sampling schemes.

Practical Work:
Use of MINITAB for statistical testing and regression analysis.

Department of Materials Science and Engineering 45


Module ME Title MECHANICS OF MACHINES
Code 2832
Hours/ Lectures 1.5
Credits 2 Pre-requisites ME 1032
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module, the students should be able to
 Describe the important principles in Mechanics of Machines
 Analyze and solve simple but realistic problems in Engineering Mechanics
 Explain the relevance of the principles of Mechanics of Machines in the
Design of Machine Elements

Syllabus Outline:-
Planar Linkages
(Velocity Diagrams), Acceleration diagrams, Linkages involving sliding connections,
Kinetics of plane mechanisms.

Gear Drives
Geometry of spur gearing, External and internal gearing, Epicyclic gear trains, Speed
Torque relationships.

Balancing of Rotating Masses


Static and dynamic balancing of shaft-rotor systems.

Single Degree of Freedom Vibrations


Response of viscous damped systems to harmonic excitation, Response of viscous
damped systems to ground vibration, dynamic magnification, transmissibility.

Department of Materials Science and Engineering 46


Module ME Title MECHANICS OF MATERIALS - II
Code 2060
Hours/ Lectures 3.5
Credits 4 Pre-requisites ME 1100
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this module, the students should be able to
 Explain the basic concepts of mechanics of materials and their application
in engineering practice
 Demonstrate knowledge and understanding of various failure mechanisms
and the appropriate criteria for their assessment
 Apply this knowledge to a Comprehensive Design Project (eg. ME 3052
Machine Design & Project).
 Use the techniques, skills, and modern engineering tools necessary for
contemporary engineering practice
 Assess the safety and economy of design for key engineering components
Syllabus Outline:-
Theory of Elasticity
Equilibrium, 3D stress at a point, Strain-displacement relationship, Equations of
compatibility, Stress-strain relationship, Introduction to Stress Function approach
(plane stress/ strain)
Unsymmetrical Bending of Beams
Bending of beams of asymmetric cross sections, Composite beams
Shear Stresses in Beams
Introduction, Shear flow, Shear stress distribution in beams, Shear stress in beam
flanges, Centre of shear, Stresses in closely coiled helical springs
Torsion
Torsion of non-circular sections, Thin-walled closed sections & open sections
Strain Measurements
Generalised Hooke's Law, Mohr's circle of strain , Strain measurements, Strain gauges
Failure Criteria
Failure by yielding and fracture, Yielding theories of failure, Comparison of the
yielding theories
Axi- Symmetric Components
Cylinders, shafts and discs under axi-symmetric loading, Thick-walled cylinders,
Lame's equations, Application of failure theories, Compound cylinders, Rotating
discs,
Energy Methods
Introduction, Strain energy and complementary strain energy theorems, Castigliano's
theorem, Statically indeterminate systems
Theory of Plasticity
Introduction, Theory of plastic bending, plastic limit analysis of beams, Collapse load
of structures, Elastic-plastic torsion, Elastic-plastic stresses in thick cylinders and
rotating discs
Fatigue Failure
Cyclic loading, Failure criteria for metal fatigue, Fatigue life under combined
loading, Cumulative damage, Low-cycle fatigue
Creep and Viscoelasticity
Failure by creep, Introduction to viscoelastic materials
Numerical Methods
Introduction, Finite difference equations, Finite element method (FEM), Formulation
of the FEM

Department of Materials Science and Engineering 47


Module ME Title FUNDAMENTALS OF MACHINE ELEMENT DESIGN
Code 2850
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1
Learning Outcomes:-
After completing this module, the students should be able to
 Design basic machine elements considering design criteria such as strength,
rigidity, reliability, fatigue life, etc.
 Demonstrate the ability to develop innovative solutions for basic design
problems
 Communicate design information through production drawings, calculation
reports, etc.

Syllabus Outline:-
Introduction
Basic Design Considerations, Design Methodology, Traditional and Innovative Design,
Design Standards, Designing for static and dynamic loading.

Load and Stress Analysis


Analyze the flow of forces through simple machine elements and compute stresses in
critically loaded sections. Analysis of common causes of failure of machine
components.

Introduction to Design of Machine Elements Using a Case Study of a Design Problem


Design of riveted, threaded, welded and press-fitted joints, Design of keys and splines,
bearings, couplings, Design of shafts and axles, gear drives, belt drives, Springs, Cams
and Flywheels.

Department of Materials Science and Engineering 48


Module MN Title ENTREPRENEURIAL LEADERSHIP
Code 2010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of this course students will be able to:
 Create a personal inventory of strengths and weaknesses
 Create a vision for what a student wants to achieve
 Develop a mindset to embrace and understand failure rather than fear it
 Develop skills in terms of problem solving and decision making

Syllabus Outline:-

1. Introduction to entrepreneurial leadership


2. Leadership skills, abilities and qualities
3. Leader as a team builder
4. Leader as a motivator
5. Leader as an effective communicator and negotiator
6. How leaders play a critical role in shaping an organization's culture
7. Ethical behavior of a leader
8. Entrepreneur Presentation (by Entrepreneurs with good leadership skills)
9. Case Studies and Presentations

Department of Materials Science and Engineering 49


4.2.4 Semester 5
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT
Title CHARACTERIZATION OF MATERIALS
Code 3053

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 Provide awareness of a range of common characterization methods for the
determination of the structure and composition of solids.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Describe experimental methods and identify when they should be applied to
probe specific materials characteristics
 Design experiments, based on this knowledge
 Identify the limitations of a specific characterization method
 Understand how different characterization methods complement each other

Syllabus Outline:-
 Powder X-ray Diffraction : Diffraction by small crystals / Structure factor for
Bragg reflections / Effect of temperature variation on the intensity / Diffract
meter recording of powder patterns / indexing of powder patterns / phase
identification & lattice parameter determination / use of space groups in
structure determination
 Vibration spectroscopy: Absorption process / Molecular Stretching & Bending
/ IR spectrometers / Correlation charts & analysis of spectrum / Background
spectrum & Baseline correction.
 Quantitative aspect of spectro-chemical measurements : Absorption
method / Beer’s law / Relaxation process
 Atomic absorption & emission spectrometry : Instrumentation / Interference in
AA spectroscopy / Calibration curves and detection limits
 Thermal analysis: Principles of Differential Scanning Calorimetry / Principles of
Thermo Gravimetric Analysis., capillary viscometers, Rotational viscometers,
lactometers

Department of Materials Science and Engineering 50


Module MT Title INDUSTRIAL VISITS - I
Code 3902
Hours/ Lectures -
Credits 1# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide exposure to application of technology and management

Learning Outcomes:-
At the completion of this module, students should have a sound understanding of;
 Define management structures of the industries visited
 Asses history of the industry
 Identify raw materials used
 Describe processing and fabrication techniques

Syllabus Outline:-
 At least two industrial visits will be covered
 Individual Field Visit Reports should be submitted before next Field Visit
 All Industrial visits are compulsory

Department of Materials Science and Engineering 51


Module MT
Title METAL CASTING AND POWDER METALLURGY
Code 3213

Hours/ Lectures 1.5


Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide theoretical and practical knowledge on metal casting and
Powder metallurgy

Learning Outcomes:-
At the completion of this module, students should be able to:
 Understand and explain the casting process, various casting processes and
casting defects
 Understand the solidification theory of metals and heat treatment of castings
 Understand and explain powder metallurgy process
 Understand metal powder production techniques and powder
compaction techniques

Syllabus Outline:-
 Introduction
 Sand Moulding Techniques
 Casting processes
 Solidification theory
 Melting and type of furnace
 Casting design and material selection.
 Casting defects
 Introduction to powder metallurgy.
 Production and properties of metal powders.
 Compaction, sintering, mechanical properties.

Department of Materials Science and Engineering 52


Module MT Title POLYMER ENGINEERING
Code 3093
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 The objective of this module is to impart knowledge on fundamentals of
polymer engineering and learn the practical implications of theoretical facts

Learning Outcomes:-
On completion of this module, students should be able to:
 Describe the principles of rubber elasticity and explain Mooney-Rivlin theory
for rubber-like materials.
 Choose appropriate viscoelastic models to analyze simple polymer
engineering problems.
 Identify and categorise rheological behaviours of different polymer melts and
analyze their flow characteristics in geometrical channels.
 Discuss the significance of morphological manifestations of polymers in
understanding the fundamental physical and chemical properties of
polymers.
 Identify the physical characteristics of polymers by stress-stain behaviour and
relate them to the structure of the polymer.
 Develop an interest in polymer engineering.

Syllabus Outline:-
 Rubber elasticity
Chain conformations in polymers, the statistical theory of rubber elasticity,
entropy, internal energy, effect of temperature, theory of Mooney and Rivlin.
 Viscoelasticity
Visco-elastic models, Stress-strain-time relationship, Superposition, retardation
and relaxation time spectrums, WLF equation, Dynamic behaviours of
polymers, Frequency-temperature equivalence problems.
 Rheology of polymers
Newtonian and non-Newtonian fluids, Time dependent fluids, Time
independent fluids, Flow curves, Isothermal channels flow, Boundary effect,
Equipment’s used to obtain flow data
 Morphology of polymers
Polymer crystallography, Lamella, Sperulites effect of crystallinity, Orientation
induced crystallization, Chain orientation, Properties of oriented polymers,
Frozen stress, Stress concentration.
 Yield and fracture
Short-term tensile strength, Brittle failure, Ductile failure, Basic concept of
fracture mechanisms.

Department of Materials Science and Engineering 53


Module MT Title JOINING OF MATERIALS
Code 3243
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To provide knowledge on application of material science and engineering concepts
to joining of materials as well as on joining processes used in manufacturing of
engineering products.

Learning Outcomes:-
On completion of this module, students should be able to:
 Identify, classify and describe appropriate methods for joining materials and
potential sources of defects
 Select suitable joining methods in the context of manufacturing and system
requirements

Syllabus Outline:-
 Introduction to Joining of Materials
 Mechanical ,Materials science and design aspects of joining
 Mechanical Fasteners
 Knockdown Fittings
 Rivet and Riveting
 Soldering and Boazing
 Solid State Welding Processes
 Fusion Welding Processes
 Welding Defects , Weld Inspection and Testing
 Joining of Polymers
 Joining of Dissimilar Materials

Department of Materials Science and Engineering 54


Module MT Title LATEX SCIENCE AND TECHNOLOGY
Code 3083
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 2152
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide knowledge on fundamentals of Latex science
 To describe latex compound formulations
 To detail latex based product manufacturing technologies

Learning Outcomes:-
At the completion of this module, students should be able to:
 Describe the composition and constitution of natural rubber latex
 Discuss the stabilisation and destabilisation mechanisms of natural rubber
latex
 Compare and contrast the latex concentration techniques
 Describe the tests involved in latex characterisation
 Explain the functions of latex compounding ingredients and prevulcanisation
process
 Discuss different technologies involved in different types of latex based
products manufacture
 Propose suitable latex formulations for different service requirements
 Identify special features of synthetic latices

Syllabus Outline:-

 Introduction to natural rubber latex


 Concentration and characterization of natural rubber latex
 Latex compounding ingredients
 Preparation of dispersions and emulsions
 Prevulcanisation of latex compounds
 Manufacture of latex based products
 Synthetic latices

Department of Materials Science and Engineering 55


Module MT
Title ELECTRONIC AND OPTICAL DEVICE ENGINEERING
Code 3300

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 Explores the relationships which exist between the performance of electrical
and optical devices and the microstructural characteristics of the materials
from which they are constructed.
 Through a device-motivated approach which emphasizes emerging
technologies, device applications of physical phenomena are considered,
including electrical conductivity and doping, transistors, photodetectors and
photovoltaics, luminescence, light emitting diodes, lasers, optical phenomena
and photonics.

Learning Outcomes
At the completion of this module, students should be able to:
 Analyze the behavior of carriers (electrons and holes) in semiconductors in
terms of drift, diffusion and recombination/generation
 Describe the operation of a p-n junction and apply this understanding to more
complex situations (bipolar junction transistor, junction field effect transistor,
solar cell, light emitting diode, laser diode, etc.)
 Understand the behavior of light in solids and how this can be incorporated
into photonic devices, waveguides, optical fibers etc.
 Demonstrate ability to select materials for device applications based on the
desired optical or electrical performance of the device
 Demonstrate ability to research the literature and to summarize important
findings in writing

Syllabus Outline:-

 Properties of Semiconductors
 p-n junction
 Metal-Semiconductor contacts
 Metal-Insulator-Semiconductor (MIS) capacitors
 Bipolar Transistors
 MOSFETs
 JFETs, MESFETs, and MODFETs
 Tunnel Devices
 Thyristors and power devices
 LEDs and Lasers
 Photodetectors and Solar cells
 Sensors
 Organic Electronics, Liquid Crystal Displays and Optical Fibers

Department of Materials Science and Engineering 56


Module MT MAGNETISM & MAGNETIC MATERIALS FOR DEVICE
Title
Code 3310 ENGINEERING

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide basic knowledge on the applications of magnetic materials in the
devices.

Learning Outcomes
At the completion of this module, students should be able to:
 Define magneto static laws, variables, and units relevant to magnetic
materials
 Explain the quantum origins of magnetism in atoms and solids
 Apply the physics of magnetism to calculate magnetic fields and
magnetization in magnetic objects and magnetic circuits
 Describe and compare the phenomenology and physical basis of different
classes of magnetic materials
 Describe and compare the operating principles of different types of magnetic
sensors

Syllabus Outline:-

 Magnetic Fields : Fundamental laws of magneto statics / Magnetic vector


potentials / Energy, Force & Torques in magnetic systems / Electromagnetic
induction
 Interaction of Solids with Magnetic Fields : Introduction to diamagnetism /
Classical model of diamagnetism / Introduction to Para magnetism / Quantum
theory of Para magnetism / Crystal field splitting / Quenching of angular
momentum / Introduction to ferromagnetism / Mean field theory /
Ferromagnetic domains / Introduction to ferrimagnetism / Curie temperature
and susceptibility of ferrimagnetism / Introduction to anti-ferromagnetism /
Neel’s temperature and susceptibility
 Magnetic devices : Magnetic data storage / Magnetism in sensing / Magneto
resistance & Hall effect in materials / The Lorentz force and measurement
geometry

Department of Materials Science and Engineering 57


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title NUMERICAL METHODS


Code 3023
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -

Learning Objectives:-
To introduce numerical Optimization Algorithm which can be easily implemented in
Computer,
To introduce various numerical algorithm to solve Ordinary and Partial differential
equation.
Introduce the various numerical algorithms to calculate eigenvalues of matrix.
To chose the best method among the alternatives, based on errors and convergence
characteristics.
To introduce the Finite Element Methods applied in Engineering.
Introduce MATLAB to implement all published algorithm studied in this course.

Learning Outcomes:-
 To apply simple search and simple gradient methods in optimizing
multivariable function
 To apply Taylor series to derive various implicit and explicit algorithm in
solving ODE
 To compare different algorithm in terms of implementation in computers,
and accuracy
 To apply different numerical scheme to find solution of different types of PDE
 To apply FEM in solving simple problems

Syllabus Outline:-
Numerical optimization problems (direct search and simple gradient methods)
Solution of set of non-linear equations. Matrix eigenvalue determination including
direct, inverse iteration and shift of origin, special methods for dealing with band type
and sparse matrices. Simple error analysis, convergence properties. Simple finite
difference technique for initial-value and boundary-value problems in ordinary and
partial differential equations and systems. Phase plane and isoclinal curves. Taylor
series, Runge-Kutta process. Explicit and implicit procedures, simple ideas on errors
and stability. Introduction to method of characteristics. Finite Element Methods.

Practical Work: Use of published algorithms and packages for solving numerical
problems.

Department of Materials Science and Engineering 58


Module ME Title MACHINE DESIGN
Code 3812
Hours/ Lectures 1.0
Credits 2 Pre-requisites ME 1090 / 2850
Week Lab/Tutorials 3/1

Learning Outcomes:-
After completing this course module, the students should be able to
 Innovatively think and look at a machine or a design with an inquiring mind,
and convert an idea or a concept to a practical design
 Carryout a design task with confidence
 Communicate design information through technical reports, engineering
drawings, oral communication, etc.
 Work as a team to manage a design project

Syllabus Outline:-

 Design methodology
 Design optimization
 Conceptual design: concept generation techniques, concept selection
 Selection of materials
 Detailed design calculation: Load and stress analysis, electric motors and
selection
 Production drawings
 Project: Design of a simple machine or equipment

Department of Materials Science and Engineering 59


Module ME Title CONTROL SYSTEMS & INSTRUMENTATION
Code 3012
Hours/ Lectures 3.5
Credits 4 Pre-requisites EN 2852 / EE 2802
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this module, the students should be able to
 Identify the sensors and transducers commonly used and describe the basic
principle of operation
 Select the required signal conditioning for a particular application and explain
the basic principles of operation
 Describe the use of instrumentation and data loggers
 Model basic physical systems related to electro-mechanical systems, fluid
systems etc.
 Explain the basic principles and compare the differences and similarities among
motors and actuators
 Explain the behavioral patterns of open loop and closed loop control systems
 Find the system stability in a closed looped control system
 Describe the behavior of the system response from a Root Locus Diagram,
Frequency response analysis from Bode plot, polar plot
 Program a programmable logic controller for a given logic function, time
intervals and counting purposes and download and upload the PLC program.
 Recognize the basics of PID controller for closed loop systems

Syllabus Outline:-
Sensors, Signal Conditioning and Instrumentation:
Sensors, Transducers, Signal conditionings, Measurement systems, Data loggers and
recorders
Motors, Actuators and Valves:
characteristics of pneumatic, electrical and hydraulic actuators and valves, characteristics
of electro-mechanical, electro-pneumatic and electro-hydraulic valves
Mathematical Modeling of Physical Systems:
Mathematical modeling related to mechanical, electrical, hydraulic and pneumatic
systems, electro-mechanical systems and combined systems. Laplace transforms, Simplify
the system using block diagram algebra
Introduction to Control Systems:
Definitions, Open loop and Closed loop systems, Open loop and closed loop transfer
functions
Stability and Time Domain Analysis for Control Systems:
Dynamic response of systems, Time domain analysis of first order and second order control
systems. Routh's Stability criterion, Root locus techniques
Frequency Domain Analysis:
Frequency responses, Bode plot, Polar plot, Relative stability with definition of Gain margin
and Phase margin.
Programmable Logic Controllers:
Basic use of PLC, Ladder logic, Timers and counters
Closed Loop Controllers:
Two step control, P, PD, PI and PID controllers

Department of Materials Science and Engineering 60


Module MN Title BUSINESS ECONOMICS AND FINANCIAL ACCOUNTING
Code 3042
Hours/ Lectures 3.0
Credits 3 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide the students with knowledge and understanding of basic micro and
macro-economic principles and tools of economic analysis.
To provide conceptual and regulatory framework of financial & cost accounting so
as to use them in decision-making in an operational context.

Learning Outcomes:-
Understanding the basic micro and macro-economic concepts. Appreciation of the
links between economy and technology.
Understanding of basic concepts in financial, cost and management accounting,
acquiring basic knowledge on application of these accounting concepts to modern
business and basic knowledge on interpretation of main accounting statements.

Syllabus Outline:-

Business Economics (12 hrs)


Economics and the economy; Elementary theory of Economics; Tools of economic
analysis; Demand, supply and the market; Theory of the firm; Different types of firms;
Motivation of firms; Theory of supply; Costs and production; Introduction to
macroeconomics and national income accounting.

Financial and Cost Accounting (24 hrs)


Basic accounting concepts; Trial balance; Profit & loss account, balance sheet; Cash
flow statements; Interpretation of accounts; Cost concepts and terminology; Analysis
and interpretation of cost; Allocation of overheads; Marginal costing, CPV analysis;
Standard costing; Stock control.

Department of Materials Science and Engineering 61


Module MN Title INDUSTRIAL MANAGEMENT AND MARKETING
Code 3052
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide the students with an adequate knowledge of the theoretical and
empirical framework of organizational management required to perform efficiently as
engineer/manager in the modern organization.
To provide fundamentals of technology management in order to help them
appreciate the link between technology and economy.
To provide fundamentals of human resource management and to expose them to
the specific sections of the legal system those relevant to practicing engineers.
To provide the students with knowledge of basic marketing concepts & applications.

Learning Outcomes:-
 Appreciation of the basic concepts and theories of organizational
management.
 Knowledge on application of these theories for modern organizations.
 Understanding the fundamentals of technology management.
 Understanding the fundamentals of human resource management and legal
issues related to modern industrial relations.
 Knowledge of basic marketing concepts / theories and their applications.
Syllabus Outline:-
Organization Management (12 hrs)
Introduction to management & systems theory; Organizational theory; stakeholder
analysis, organizational vision, mission & objectives. Types of organizations;
organizational strategy, structures of modern organization and the concept of
learning organization; Different roles of manager; manager & leader. Organizational
culture & control; concepts of authority, power, responsibility & their applications and
management of conflict. Management of change; importance of change
management and conflict management. Modern management techniques;
management styles: Japanese vs. Western Systems.
Technology Management (6 hrs)
Technology and economic development; Key concepts of technology management
and its relation to business management; Technology and competitive advantage;
Evaluating technology;
Human Resource Management and Industrial Relations (6 hrs)
Introduction to human resource management, Employee selection, performance
evaluation, rewards, Human resource development, Compensation and grievance
handling, Labour - Management Relations in Sri Lanka and Business Ethics
Marketing (12 hrs)
Marketing: overview; Marketing environment, marketing research and product life
cycles; Buyer behavior: consumer and organizational; 4Ps of marketing including
promotion and communication issues;

Department of Materials Science and Engineering 62


Module MN Title Multidisciplinary Design, Innovation and Venture Creation
Code 3010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this course module, the students should be able to
 Analyze a user need critically considering societal, environmental and
economic aspects
 Design and develop innovative products, processes and complex systems with
a multidisciplinary perspective
 Use state of the art digital technologies together with conventional
technologies for rapid product, process and systems design and development
 Develop a product, process, system to meet a client based multidisciplinary
design

Syllabus Outline:-

1. Introduction to Creativity and Innovation


2. Role of Design under societal, environmental and economic trends
3. User Needs Assessment for user centered design
4. Multidisciplinary Design and creative problem solving
5. Product Analysis and Innovative Product Development
6. Analysis of Processes and Innovative Process Development
7. Complex Systems and Complex System Development
8. Conventional Technologies for transformation of ideas to new products
9. State of the Art technologies for rapid transformation of ideas to new products
10. Social Entrepreneurship and innovations
11. Sustainability, Green technologies, Cleaner production and Green products
12. Technological ventures based on design led innovation (Global, Local)
13. Commercialization strategies for new technologies

Department of Materials Science and Engineering 63


4.2.5 Training Semester

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title INDUSTRIAL TRAINING


Code 3992
Hours/ Lectures -
Credits 6# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide exposure to application of technology and management.

Learning Outcomes:-
The students should demonstrate ability to
 Students should have knowledge on what is taking place in industrial
organizations in terms of applications of technology, quality control,
management, safety measures etc.

Syllabus Outline:-

Industrial Training Modules for the students of the Department are defined as follows
and these modules will be circulated prior to the commencement of each training
session. (Available training placements are categorized into the following major
streams)

Material processing companies (24 weeks)


Metal, Polymer and Ceramics Manufacturing Industries (24 weeks)
Research Industries (24 weeks)
Industries in Materials Engineering Allied Fields (24 weeks)

Details of the above training programs have been submitted to the Industrial Training
Unit of UOM.

Department of Materials Science and Engineering 64


4.2.6 Semester 6

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title RESEARCH PROJECT


Code 4202
Hours/ Lectures -
Credits *8# Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
 To familiarize students with the steps involved in developing a research project and to
provide practical experience in carrying out research projects, analyzing data, and
writing up and presenting findings in meetings.
Learning Outcomes:-
 On successful completion of this course, students will be able to:
 Utilize research skills to solve engineering problems.
 Develop experience with experimental techniques in Materials Science & Engineering.
 Conduct a critically focused literature review;
 Use a range of appropriate data collection methods;
 Analyze data according to accepted models of analysis, showing awareness of
alternative models of analysis and theoretical frameworks;
 Practice scientific writing and participate in the peer review process;
 Express the relevance and significance of the outcomes/ conclusions of the research
project;

Syllabus Outline:-
 Identification of the Research Needs
Significance of the project
Viability of the project
 Literature Survey
This is carried out in order to,
Evaluate current literature relevant to the topic
Demonstrate the quality of the own research
Provide additional information or background material
Place the project into the context of established work in the field.
 Finalizing the preliminary research and submission of progress reports
The student shall submit a report on his/her findings on the preliminary
investigation (literature survey) and should devise a plan to carry out the
research further.
Student then, on the approval of the supervisor, shall proceed with the
experimental part of the research.
It is necessary for the student to hold weekly meetings with the supervisor. The
total duration of this stage shall be 15 weeks.
 Research project report and the final appraisal
The student should submit a draft report on the finding on or before the
stipulated date.
Student shall present findings before a panel consisting of staff members.
Student research ability, communication skills and presentation skills will be
evaluated.
Credit distribution is as follows
Semester 6 - 2
Semester 7 - 3
Semester 8 - 3

Department of Materials Science and Engineering 65


Module MT Title INDUSTRIAL VISITS - II
Code 4903
Hours/ Lectures -
Credits 2# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To familiarize the students with materials Engineering related industries and to give
basic understanding about the methods used to apply materials engineering
principles in manufacturing.

Learning Outcomes:-
At the completion of this module, students should have a sound understanding of;
 Define management structures of the industries visited
 Asses history of the industry
 Identify raw materials used
 Describe processing and fabrication techniques

Syllabus Outline:-
 Outline Syllabus
 At least two visits will be covered.
 Individual Field Visit Reports should be submitted before next Field Visit.
 All Industrial visits are compulsory.

Department of Materials Science and Engineering 66


Module MT HEAT TREATMENT AND STRENGTHENING MECHANISMS OF
Title
Code 4333 METALS

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 To provide knowledge on the different heat treatment processes and their
effects on the mechanical properties of metals.
 To relate crystal structure of a material with deformation behavior and
inherent mechanical properties.
 To understand interrelationship between stress, temperature and principal
modes of deformation
Learning Outcomes:-
At the end of the module, students should be able to,
 Define basics of heat treatment processes and their uses.
 Describe the way of constructing TTT diagrams for different types of steel.
 Use TTT and CCT diagrams to explain final micro structures and properties
after different heat treatment processes
 Identify the effects of heat treatment processes on the mechanical
properties of different metals and alloys
 Select suitable heat treatment processes for suitable engineering
applications.
 Define basics of strengthening mechanisms applied for metals.
 Describe the mechanism of creep failure and the way of developing creep
resistance metals
 Select appropriate strengthening mechanism for metals and alloys,
considering their applications

Syllabus Outline:-
 Heat treatment of Steels & Cast iron
 TTT and CCT diagrams
 Hardenability
 Surface Treatments of Steels-
 General overview of effect of defect on mechanical properties-
 Work hardening
 Solid solution strengthening
 Precipitation hardening
 Dispersion hardening

Department of Materials Science and Engineering 67


Module MT Title EXTRACTION OF METALS
Code 3713
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on primary production of ferrous and non-ferrous metals.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Devise procedures for the extraction of primary metals, both ferrous and non-
ferrous of desired purity.

Syllabus Outline:-

 The sources of metals


 Ore preparation:
 Pretreatment Processes
 Pyrometallurgy:
 Hydrometallurgy:
 Electrometallurgy:
 Extraction procedures for ferrous and non-ferrous metals:

Department of Materials Science and Engineering 68


Module MT Title CLEANER PRODUCTION
Code 4343
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 The objective of this module is to provide knowledge of theory and application of the
cleaner production concept to minimize the waste generation and environmental
pollution during industrial production.

Learning Outcomes:-
On completion of this module, students should be able to:
 Identify causes for resource depletion and environmental pollution during industrial
production.
 Explain cleaner production concept, principles, methodology and initial tasks for
cleaner production assessment applicable to industrial production process.
 Analyze processes using CP assessment methodology, construct process flow
diagrams, Quantify resource flows, material balance and data collection in CP
assessments.
 Identify causes for waste generation, costing of wastes and apply CP options in CP
assessment.
 Recognize the importance of life cycle analysis for sustainable manufacturing
 Compare characteristics of industrial waste and consumer waste, waste segregation
and separation methods used in industrial processes
 Identify and apply Eco- design principles and practice for sustainable manufacturing
processes. State examples of CP applied industrial processes.
 Recognize importance of applying green supply chain management for industrial
manufacturing processes.
 Explain international standards and certification related to environment performance
in manufacturing technologies to produce environmentally friendly products.
Syllabus Outline:-
 Resource depletion and environmental degradation, Historical timeline and
sustainability approaches
 Cleaner production concept, principles and methodology and initial tasks for cleaner
production assessment
 Process analysis using CP assessment methodology, drawing the process flow diagram
 Quantification of resource flows, material balanceand data collection in CP
assessments
 Waste cause analysis and option generation in Cp assessmentusing techniques such as
Ishikawa diagram, brain storming etc.,
 Costing of wastes and identifying CP potential
 Feasibility analysis of CP options and option prioritization (weighted sum matrix analysis)
 Life cycle analysis and CP/defining system boundaries (scope & goal setting, inventory
analysis, impact analysis)
 Characteristics of industrial waste and comparison with consumer waste, waste
segregation and separation methods used in industrial processes
 Eco- design principles and practice,
 Some examples of applying cleaner production in industries
 application of environmentally sustainable technologies in resource/waste
management for closing the loop
 Green supply chain management
 International standards and certification related to environment performance – ISO

Department of Materials Science and Engineering 69


4.2.7 SEMESTER 07

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title TOTAL QUALITY MANAGEMENT


Code 4023
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To familiarize the students with the principles and methods associated with
total quality management.

Learning Outcomes:-
At the completion of this module, students should be able to,
 Point out the importance of TQM, audits, systems, and standards.
 Study design and implement quality programs in the industry for the
maximum buyer satisfactions.

Syllabus Outline:-

 Introduction to quality: Definition of quality, Importance of quality aspects


in engineering, understanding the relationship between quality and
productivity.
 Quality in production and service systems: Statistical process control, control
charts, measuring systems, quality circles, Quality control in materials
engineering.
 Quality management systems: Total quality management, planning for
quality assurance, Organizing and controlling for quality, economics of
quality.
 Quality improvement and problem solving
 Human resource management for quality improvement

Department of Materials Science and Engineering 70


Module MT Title OPTICAL AND ELECTRON MICROSCOPY
Code 4033
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To provide knowledge on fundamentals of optical and electron microscope with
emphasis on how to set up microscopes for critical microscopic observations and
microanalysis.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Understand the role of major components and accessories of the optical and
electron microscope systems
 describe microscopy related materials characterization methods
 Design experiments, based on this knowledge
 Understand how different microscopy methods complement each other

Syllabus Outline:-

 Fundamentals of optical microscopy


 Resolution and contrast in microscopy
 Contrast enhancement techniques in optical microscopy
 Polarizing microcopy
 Fundamentals of Electron microscopy
 Interaction of electron beam with matter
 Electron optics
 SEM and TEM
 EDAX and WDAX analysis

Department of Materials Science and Engineering 71


Module MT Title MECHANICAL BEHAVIOUR OF MATERIALS
Code 4053
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
The objective of this module is
 To introduce the students to the mechanics of materials method of problem
formulation and solution procedures for solving solids mechanics problems to
comprehend basics of engineering design concepts.
Learning Outcomes:-
On completion of this module, students should be able to:
 Explain the theoretical strengths of materials and their deviations from actual
strengths based on structure
 Identify main factors that influence the fracture stress and failure mode of
materials
 Identify the key aspects in theories of fracture based on Griffith's energy
balance approach, stress intensity factor approach , fracture toughness and
statistical approach to brittle fracture (Weibull analysis) sufficiently to recognis
their applications and limitations.
 Identify and categorise rheological behaviours of different polymer melts and
analyze their flow characteristics in geometrical channels.
 Explain mechanism of overall yielding of metals.
 Discuss mechanism of fatigue failure and identify causes that lead to fatigue
failure.
 Apply Goodman- Gerber diagram, Basic estimation of fatigue life, Minor's law
of Cumulative fatigue for designing against fatigue failure.
 Describe mechanisms of creep and predict creep-life of components under
steady-state conditions.
 Describe fracture mechanisms of polymers and identify their main
distinguishing factors.
Syllabus Outline:-
 Fracture Mechanics
Theoretical tensile and shear strengths of ideal materials slip in ductile
materials, ductile-brittle transition temperature.
 Brittle Fracture:
Sources of micro and macro cracks, stress concentration approach, Griffith's
energy balance approach, stress intensity factor approach and fracture
toughness, statistical approach to brittle fracture - Weibull analysis, mean
strength, effect of volume and loading systems, compliance method,
selection of working stresses.
 Ductile Fracture:
Overall yielding, cup and cone type failure.
 Fatigue:
Mechanism, factors influencing fatigue failures, Goodman-Gerber diagram,
estimation of fatigue life, Minor's law of Cumulative fatigue, design against
fatigue.
 Creep:
Mechanism, design against creep
 Specific fracture mechanisms for polymers

Department of Materials Science and Engineering 72


Module MT Title INDUSTRIAL POLYMER PROCESS ENGINEERING
Code 4063
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1
Learning Objectives:-
 The objective of this module is to provide fundamentals of polymer process
engineering and provide sufficient basic knowledge for the design of
polymer processing equipment.

Learning Outcomes:-
On completion of this module, students should be able to:
 Identify the appropriate methods for rubber processing according to product
and compound requirements.
 Explain the principle operations and choose appropriate process parameters
in industrial rubber processing equipment.
 Select appropriate auxiliary equipment in industrial rubber processing
 Describe the theory, applications and analyze extrusion, injection moulding,
blow moulding, film blowing, thermoforming rotational moulding and
compression moulding processes.
 Select appropriate process parameters in industrial plastic processing
equipment
 Develop an interest in industrial polymer process engineering.

Syllabus Outline:-

 Rubber Process Engineering


Introduction to rubber processing
Primary & secondary equipment & operations in rubber processing
Auxiliary equipment in rubber processing.
 Plastics Process Engineering,
Theory, analysis and applications of extrusion process,
Blow- moulding and film blowing process operations,
Injection moulding process operation and optimisation, Thermoforming
process overview and part application, Overview of compression moulding,
rotational moulding and calendaring operations

Department of Materials Science and Engineering 73


Module MT Title DESIGN AND FABRICATION OF POLYMER PRODUCTS
Code 4073
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 The objective of this module is to provide knowledge in design principles of
polymer products, to satisfy performance and manufacturing requirements.

Learning Outcomes:-
On completion of this module, students should be able to:
 Identify the product requirement and design criteria to design plastic and
rubber items.
 Explain the design concepts and engineering considerations in designing
plastic and rubber items.
 Apply fundamental knowledge to design extruded and moulded items of
rubber and plastic to given specifications.
 Identify design, material and process related problems in plastic and rubber
items and find appropriate solutions.
 Choose appropriate materials and ingredients (compound formulation) to
satisfy specific design requirements.
 develop an interest in design and fabrication of polymer products.
Syllabus Outline:-

 Basics of design
Identify the requirements of the products, Design for maximum stress and
strain
 Design concept and engineering consideration
Design concepts for selected articles, part failure, Time-dependent
deformational behaviour Manipulation of the creep curves
 Design of plastics and rubber products (Moulded and extruded)
Product design examples. Static and dynamic seals, design of tyres,
conveyor belts, hoses, blow moulded product, blowing film design,
plastic hollow shape designs, industrial and structural part design,
 Design Troubleshooting
Design related, material related and process related.
 Mix Design
Material properties and selection, Design of compound formulations for
Various applications

Department of Materials Science and Engineering 74


Module MT Title COMPOSITES
Code 4743
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce the basic concepts of composite materials.

Learning Outcomes:-
After completing this module, the students should be able to;
 Discuss the advantages of composites over monolithic materials
 Explain the stress-strain behavior of composites
 Describe the failure criteria of composites
 Design composites for engineering applications
 Identify the suitable manufacturing routes for composites to be used in different
Syllabus Outline:-
applications
 Introduction – Advantages and application of composite materials,
reinforcements and matrices, Elastic constants for anisotropic and isotropic
materials
 Mechanics of materials approach, elasticity approach to determine materials
properties, Stress- strain relations
 Failure criteria for composites
 Basic design concepts of sandwich construction-Materials used for sandwich
construction-Failure modes of sandwich panels
 Various Open and closed mould processes. Manufacture of fibers; types of resins
and properties and applications

Department of Materials Science and Engineering 75


Module MT Title NANOMATERIALS
Code 4283
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 The objective of this course is to provide students with an overview of
nanomaterials and nanostructures, the fundamental principles guiding the
unique properties of nanomaterials, the synthesis as well as techniques for the
characterization of nanomaterials and nanostructures.

Learning Outcomes:-
At the completion of this module, students should be able to:
 Express the properties of nonomaterials used in industry.
 Identify appropriate synthesis methodologies.
 Analyze properties of nanomaterials.
 Relate basic properties of materials to the structure.

Syllabus Outline:-
 Introduction
 Thermodynamics of interfaces
 Nano-porous Materials
 Self-assemblies
 Low dimensional nanomaterials

Department of Materials Science and Engineering 76


Module MT
Title FERROUS AND NON FERROUS ALLOYS
Code 4750

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 Student should be able to assess, relationship between microstructure properties
and application of ferrous and non ferrous metal alloys.

Learning Outcomes:-
After completing this module, the students should be able to;
 Identify the microstructures of different metals and alloys
 Compare the properties of metals and alloys
 Evaluate product requirements affect the selection of metals and alloys
 Apply the knowledge about metals and alloys to select best metal/alloy for a
given application

Syllabus Outline:-
 Introduction to alloy Steels & cast irons
 Effects of alloying elements on steel and cast iron
 Classification, microstructure, properties and uses of alloy steels
 Classification, microstructure, properties and uses of different alloy cast i
 Relationship between microstructure and properties of different non ferrous metals
and their alloys
 Applications

Department of Materials Science and Engineering 77


Module MT
Title ELECTRO CERAMICS
Code 4760

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide knowledge on synthesis, fabrication and applications of electro
ceramic materials.

Learning Outcomes:-
At the completion of this module, students should be able to demonstrate a sound
knowledge on ,
 Discuss Functional properties of electroceramics, their fabrications and
applications
 Study Optical, piezoelectric, magnetic, and dielectric ceramics and their
production and applications
 Appraise recent trends in electroceramics applications.

Syllabus Outline:-
 Piezoelectric Ceramics and devices
 Ferroelectric Ceramics
 Positive and negative Temperature Coefficient Resistors
 Ceramic Super conductors
 Dielectric Ceramics and devices
 Magnetic Ceramics
 Fuel Cells and High Energy Batteries
 Electronic Ceramic devices.

Department of Materials Science and Engineering 78


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MN Title ENGINEERING ECONOMICS


Code 4022
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To give the essentials for decision making at operational level based on comparison
of worth (values) of alternative courses of action with respect to their costs and
limited resources, and to select the preferred course of action

Learning Outcomes:-
 Understanding the most relevant economic concepts for the engineering
decisions
 Application of these concepts to practical engineering projects and
decisions
Syllabus Outline:-
Fundamentals;(2 hrs)
Time value of money, equivalence and cash flow diagrams

Discounted Cash Flow; (4 hrs)


Time value equivalence, single payment and annuity factors and numerical
examples. Cash flows and compounding

Comparison Methods;(6 hrs)


Assumptions, net present value, annual worth, equivalent annual cost with/without
salvage value, equivalent annual worth of fixed asset lives and perpetual lives,
internal rate of return (IRR) and minimum acceptable rate of return and IRR
irregularities, numerical examples

Analysis of Alternatives;(3 hrs)


Classification, mutually exclusive alternatives, incremental analysis and preferred
method for decision making

Project Feasibility Analysis;(4 hrs)


Financial feasibility, market price analysis, cost of capital and weighted average,
economy feasibility, shadow pricing, benefit cost (B/C) analysis, irregularities of B/C
analysis and preferred method for decision making

Sensitivity Analysis and Decision Trees;(2 hrs)


What if?, sensitivity graph and interpretation of the analysis, discounted decision trees
and application of decision trees

Risk Management;(2 hrs)


Risk identification, risk analysis and risk response

Department of Materials Science and Engineering 79


Module MN Title HUMAN RESOURCE MANAGEMENT AND INDUSTRIAL RELATIONS
Code 4122
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide the students with essential conceptual understanding and practices of
human resource management and industrial relations that in needed in modern
organizations

Learning Outcomes:-
Acquire and develop capabilities in human resource management concepts and
application

Syllabus Outline:-

Human Resource Management


Role of the human resource function and practitioner
Organization, jobs and roles
Employee resourcing
Performance management
Human resource development
Rewarding people

Industrial Relations
Labour Management relations in Sri Lanka
Industrial dispute
Trade unions
EPF, ETF and Gratuity acts
Work place health, safety and welfare
Business ethics

Department of Materials Science and Engineering 80


Module MN Title CONSUMER AND INDUSTRIAL MARKETING
Code 4132
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
To provide the students with knowledge of basic marketing concepts and
applications.

Learning Outcomes:-
Knowledge of basic marketing concepts / theories and their applications
Syllabus Outline:-

 Marketing : Overview
 Marketing environment
 Consumer markets and consumer buying behavior
 Business markets and business buying behavior
 4Ps of marketing including promotion and communication issues
 Product life cycle Market segmentation Competitive marketing strategies
 Marketing intelligence and marketing research

Department of Materials Science and Engineering 81


Module MN Title ENTREPRENEURSHIP BUSINESS BASICS
Code 3020
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Outcomes:-
At the successful completion of the subject, the students will be able to:
 Demonstrate understanding of fundamentals ideas of financial management
for entrepreneurs, concepts such as cash flow, financial statements, financial
ratios, time value for money, capital budgeting and net present value
 Go through the process of securing entrepreneur's intellectual property,
including patents, trademarks, copy rights and trade secrets
 Analyze an industry and identify opportunities for new products/services
along with marketing tactics and strategies
 Identify human resource needs for an organization and acquire and maintain
required people

Syllabus Outline:-
 Overview of Corporate Finance: Introduction to corporate finance; financial
statements/taxes/cash flow
 Financial statements and long-term financial planning: Working with financial
statements and real world applications; Long-term financial planning and
growth
 Valuation of cash flows: Time value for money; Net present value
 Risk management; Risk identification, risk analysis and risk response
 Patents, trade secrets and copy rights: Introduction to business law; Patents
and procedure for obtaining patents; Trade secrets, copy rights and trade
marks
 Marketing: Introduction to marketing; Consumer behavior; Business and
organizational consumers; Production development and management;
Pricing objectives and policies; Business ethics; Advertising and sales
promotion; Integrated marketing communications
 Managing Human Resources; Introduction to Human Resource
Management; Manpower planning; Job Analysis and designing; Recruiting
and selecting appropriate human capital; Staffing and training people;
Reward management; Grievance handling; Transfers promotions and
retirements
 Managing Operations; Designing new products and processes, Demand
forecasting, Planning for production facilities, Production planning, Managing
inventories, Managing productivity and quality

Department of Materials Science and Engineering 82


4.2.8 SEMESTER 08

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module 3 Title SELECTION OF MATERIALS, FAILURE ANALYSIS AND NON


Code DESTRUCTIVE TESTING

Hours/ Lectures 2.5


Credits 2.5 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To build competency in engineering failure analysis. To acquire knowledge on the
selection of suitable materials for engineering applications and on the use of non-
destructive testing for detection of defects in materials.
Learning Outcomes:-
After completing this module, the students should be able to;
 Identify analyze and investigate material related failures
 Relate the material properties to a given engineering application
 Apply the correct procedures for material selection
 Select suitable materials for engineering applications
 Choose the appropriate NDT technique with respect to the material and potential
defects
 Develop NDT procedures in accordance with the relevant standards
 Apply the relevant procedures in a laboratory and on the field

Outline Syllabus

 Failure Analysis
Introduction to principles of failure analysis
Fault tree chart, Failure mode and effect assessment, Root cause analysis
Investigation of materials Failure
 Selection of Materials
Introduction to selection of materials
Criteria for selection of materials
Important factors influencing the application
Case study in engineering applications
 Nondestructive Testing
Introduction to NDT
Liquid Penetrant Testing
Eddy Current Testing
Magnetic Particle Testing
Radiographic Testing
Ultrasonic Testing
Comparison of basic NDT techniques
Specific applications; NDT of welds and castings

Department of Materials Science and Engineering 83


Module MT Title SMART MATERIALS AND DEVICES
Code 4740
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
 To introduce fundamentals and applications of smart materials and
structures.

Learning Outcomes:-
At the completion of this module, students should have knowledge on,
 Recognize basics of smart materials & systems
 Illustrate different types of smart materials and their applications
 Appraise current trends & future prospects of smart materials
 Design and fabrication of smart devices
Syllabus Outline:-

 Introduction: Basic structure and properties of advanced materials, general


application areas of smart materials and structures.
 Intelligent materials and systems: Their functions and fundamentals of
intelligent materials.
 Smart materials in engineering applications: Actuator materials, actuator
technologies, sensor materials, sensing technology and micro sensors, Hybrid
smart materials, smart skins.
 Electro and Magneto rheological fluids: The electro and magneto-
rheological phenomenon, Magneto-rheological fluids, Electrorheological
fluids, applications.
 Piezoelectric materials: Piezoelectrics as sensors and actuators, Piezoelectric
ceramics, polymers and single crystals, applications and future prospects.
 Shape memory materials: Background, shape memory effect, super elasticity,
shape memory alloys, shape memory polymers, applications and future
prospects.
 Smart structures and devices.

Department of Materials Science and Engineering 84


Module MT Title DIES AND MOULDS FOR POLYMER PROCESSING
Code 4083
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 The objective of this module is to provide a knowledge on construction features and
materials for design and manufacturing of polymer processing tools and their
accessories

Learning Outcomes:-
On completion of this module, students should be able to:
 Identify the product requirement and design criteria to design moulds and dies for
plastic and rubber items.
 Select appropriate materials, apply suitable hardening and surface treatments, choose
correct Forming and Machining Techniques and Designing of heating and cooling and
systems for moulds and dies for polymer products.
 Explain the design concepts and engineering considerations in designing of compression
and transfer moulds according to industrial requirements.
 Design blow moulds, injection moulds and extrusion dies for polymer manufacturing
industry according to product specifications.
 Identify the causes of defects in moulded and extruded products and select
appropriate corrective measures.
 Develop an interest in designing Dies and Moulds for Polymer Processing.

Syllabus Outline:-

 Introduction to processing tools


General Mould and Die design Criteria, Selection of Mould and Die Materials, Hardening
and surface treatment methods, Forming and Machining Techniques, Designing of
heating and cooling and systems.
 Compression and Transfer mould Design
Types, Principles. Design of pot and plunger systems, Determination of possible number
of cavities, design of mould cavities, Design of loading chamber and feed system.
Design of moulds for rubber items.
 Blow Mould Design
Mould Cooling Systems, Mould Venting, Pinch off,
Parison Diameter Calibration,
Wall thickness control, Blow Ratio Control,
Design Considerations for Shrinkage, Neck, Shoulder, Threads and Bottom Section
Design
 Extrusion Die Design
Characteristics of polymer melt.
Die Geometry and Die head Pressure,
Die Land Design,
Extruder Die Swell,
Classification of Dies- Dies for solid rod extrusion, Dies for hollow profiles, Blown film dies,
Flat film dies Wire and cable coating dies, Spiral mandrel die, Fish tail die and Adjustable
core die.
 Injection mould design
Cavity design, Layout of cavities in multi impression moulds feed system Design of
Runners and Gates, Ejection systems, Cooling Systems, Venting system, other aspects

Department of Materials Science and Engineering 85


Module MT Title POLYMER PROCESS CONTROL & INSTRUMENTATION
Code 4093
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 The objective of this module is to provide the basic knowledge on control
systems, components and instrumental techniques to understand the
advantages and constraints associated with practical applications of the
control techniques for polymer processing.

Learning Outcomes:-
On completion of this module, students should be able to:
 Describe the principles of basic control systems for industrial applications
 Distinguish different types of control techniques, by their functional
characteristics.
 Construct schematic models of control systems to depict basic industrial
polymer processing scenarios.
 Recognise and apply appropriate control elements to model functionally
correct process control applications.
 Identify symptoms of ill-designed control systems and apply basic remedial
measures.
 Interpret instrument readings in a correct engineering perspective.
 Appraise relative merits and demerits of employing different types of control
systems for different polymer processing methods.
Syllabusdevelop
 Outline:-an interest in process control for polymer engineering

 Fundamentals of control
Open loop, closed loop, feedback- control systems, on-off control
systems,
Sequence-control systems, continuous control systems, system response,
introduction to measuring methods.
 Operating principles of common transducers
Force-measuring transducers, Electrical-resistance, strain gauges,
thermistors, common transducers, displacement transducers, light sensitive
transducers.
 Control of the main processes in polymer industries
controls in mixing, controls in calendaring, control of extrusion units, control in
injection moulding

Department of Materials Science and Engineering 86


Module MT Title REFRACTORY & KILN TECHNOLOGY
Code 4713
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide knowledge on types and properties of refractories and their
industrial applications

Learning Outcomes:-
 At the completion of this module, students should have a thorough
knowledge on ,
 Name the raw materials used in refractory industry and the manufacturing
process
 Describe properties and applications of refractories
 Demonstrate usage of monolithic refractories
 Label types of kilns used in industries
 Point out Time-temperature curves and different types of burners used in kilns
Syllabus Outline:-

 Types of refractories: Silica, Alumina Silicate, Magnasite, Magnasite Chrome,


Carbon, Dolamite
 Properties of refractories: Volumetric changes, Conductivity, Refractoriness,
Refractoriness under load, Spalling resistance, slag resistance.
 Industrial application and selection of refractories: Refractories used in
cement, iron, steel, glass, ceramics industry
 Ternary phase diagrams: Theory of ternary diagrams, cooling and heating
paths, Identification and estimation of components
 Firing characteristics of Ceramics: Determination of maturing temperatures.
Reaction occurring on firing. Determination of reactions, Time Temp
distribution curve, Optimization of Time Temp distribution curve.
 Kilns used in ceramics: Different types of designs. Draft movement,
Temperature and Pressure distribution.
 Combustion technology in Ceramic manufacturing: Theoretical and
practical requirement for efficient combustion. (3 Ts in combustion)
Preparation of liquid fuel for combustion, high pressure atomization, Low-
pressure atomization, centrifugal atomization, Oil burner designs - Gun type,
rotary type, and pot type.

Department of Materials Science and Engineering 87


Module MT Title CONSTRUCTION MATERIALS
Code 4723
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To introduce fundamentals of construction materials

Learning Outcomes:-
At the completion of this module, students should have a thorough knowledge on,
 Identify the raw materials used in construction materials.
 Describe manufacturing process, properties, and selection of construction
materials.
 Demonstrate testing of construction materials.
 Appraise quality control techniques used in the manufacturing process of
construction materials.

Syllabus Outline:-

 Cement: Portland cement and its manufacture, Hydration and its


development, Properties of Portland Cement, Types of Cement
 Concrete: Properties of Concrete, Reinforcement and pre-stressed Concrete
 Analytical methods related to cement and concrete
 Timber: Introduction Classification of timber Properties of wood Preservation of
timber plywood, Engineering application and design (timber, etc)., Failure
mechanism, Calculation procedure, Defects in timber.
 Roofing materials
 Steel and other metals
 Composites
 New building materials
 Bituminous :Testing of Bituminous binders & its uses in road works, Bitumen
emulsions
 Asphalt: Composition of Asphalt, Properties and application of Asphalt,
Quality control in Asphalt

Department of Materials Science and Engineering 88


Module MT Title PAINT TECHNOLOGY
Code 4773
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
 To provide knowledge on essentials of paint formulations and to provide
knowledge on technologies involved in paint manufacture.

Learning Outcomes:-
After completing this module, the students should be able to;
 Express the properties of raw materials that are used in paint manufacture.
 Select suitable raw materials for different type of paint applications.
 Formulate new paints to meet new requirements
 Test and evaluate the paint properties.

Syllabus Outline:-

 Introduction to organic coatings.


 Raw materials used in paint industry and their properties
 Organic and inorganic Pigments
 Film formers & film forming mechanisms
 Solvents
 Additives
 Paint Formulations
 Properties of paints
 Paint testing methods

Department of Materials Science and Engineering 89


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title OPERATIONAL RESEARCH


Code 4022
Hours/ Lectures 3.0
Credits 3 Pre-requisites MA 1013
Week Lab/Tutorials -

Learning Objectives:-
Use quantitative methods, techniques and tools in solving problems in the real world.
Acquire the Skills to improve the effectiveness of the system as whole with emphasis
on allocation of scare resources.
Acquire skills of Modeling in various decision problems.
Use various methods of solution applied in different OR Models.
Use OR models as Decision Support System (DSS) Tools in different areas.
Apply appropriate OR Techniques, which could be used in developing computer
oriented DSS. Integrate OR models with information technology to developed
effective DSS.

Learning Outcomes:-
 To apply appropriate OR techniques in a given real world problem.
 To perform sensitivity analysis in the chosen OR model.
 To choose appropriate algorithm given the OR technique.
 Usage of specific and generic software.

Syllabus Outline:-
Modeling with linear programming, geometrical solution to problems with two
decision variables, the simplex method including the two phase method of a solution
of problems with mixed constraints. Duality. Transpiration and Assignment problems.
Theory of zero sum, two person matrix games.

Revised simplex algorithm. Dual Simplex algorithm, sensitivity analysis and parametric
programming. Integer programming, Gomory's cutting plane, branch and bound, the
knapsack problem. .Dynamic programming, the inventory model. Non-linear
optimization. Introduction to network algorithm including minimum connector
problems: Shortest and longest path algorithms and critical path analysis.

Department of Materials Science and Engineering 90


Module MN Title TECHNOLOGY MANAGEMENT
Code 4042
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To help develop the student's intellectual capacity to understand the role of
contemporary engineer in knowledge driven economy. This is achieved through the
introduction of concepts and principles of management of technology and their
applications in an interactive learning environment.

Learning Outcomes:-
 Understanding of basic concepts and theories of management of
technology Appreciation of these MOT concepts and theories.
 Application of some of these MOT concepts and theories to modern
organizations and economy.

Syllabus Outline:-
Concepts of Technology Management
Strategic Management of Technology (4 hrs)
Technology-strategy relationship
Elements of technology strategy and formulation of a technology strategy ntegration
of technology strategy and business strategy for competitive success Technology, the
environment and sustainable development
Organizational Aspects of Technology Management (4 hrs)
Human dimension of technology and concepts of the entrepreneur and
entrepreneur
Organizational cultures and structures for promotion of creativity and innovation
The learning organization
The imperative of knowledge management
Acquiring Technology Through Technology Transfer (3 hrs)
Motivations for acquiring technology through technology transfer
Elements of technology transfer process
Success and failure factors in technology transfer
Acquiring Technology Through Research and Development (3 hrs)
The concepts of invention and innovation
Definition and classifications of research and development
New product development
Challenges in commercializing research results
National Innovation Systems for Facilitating Technology-Based Development (4 hrs)
Concepts of the national innovation system (NIS) and science and technology
infrastructure
Comparison of NISs of developed, developing and first and second tier NIC countries
State involvement and growth of science and technology parks in developed and
developing countries
Practical : 4 industry case studies, 2 plant/lab visit

Department of Materials Science and Engineering 91


Module MN Title SMALL BUSINESS MANAGEMENT AND ENTREPRENEURSHIP
Code 4072
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
To provide the students with an adequate knowledge of small business management
& entrepreneurship required for those who are willing to start their own small business
venture.

Learning Outcomes:-
 Theoretical and empirical framework of small business management.
Knowledge on application of these concepts & theories for own business
 Obtain skills to be a successful entrepreneur

Syllabus Outline:-

Small Business Management

Scale, Nature & Role of Small Business in a Developing Country


Characteristics of small businesses
Role of small business;
Reasons for failure of small businesses & barriers in establishing and managing small
businesses

Business Environment and Industrial Supporting System in Sri Lanka

Relevant Concepts to Understand Business Creation and Growth Such as


Identification of market opportunities
Developing a business plan
Managing small business operations
Marketing in small businesses

Entrepreneurship

Identifying Who are the Entrepreneur is


Definition
Relevant economic, psychological and sociological theories of entrepreneurship
Characteristics and functions of the entrepreneur

Entrepreneurship Development

Practical: 6 industrial case studies, guest lectures and assignment

Department of Materials Science and Engineering 92


Module MN Title BUSINESS PLAN DEVELOPMENT
Code 4010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Outcomes:-
At the successful completion of the subject, the students will be able to:

 Exploit business opportunities


 Prepare a marketing plan
 Prepare a production plan
 Prepare a human resource plan
 Prepare a finance plan
 Write and present a business plan attractively

Syllabus Outline:-

 Introduction to the Business Plan


 Marketing Planning
 Production Planning
 Planning for HR
Planning for Finance
 Writing a Business Plans
 Presenting a Business Plan for donors and other related institutions

Department of Materials Science and Engineering 93


4.3 Focus Area in Polymer Engineering

The requirements for focus area in Polymer Engineering are given below.

Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Latex Science &
MT 3083 2.5 3/2 3.0 40 60
Technology
Semester 6
Research Project
MT 4202 - 1.0 100 0
(Polymer Related)
Semester 7
Industrial Polymer
MT 4063 2.5 3/2 3.0 40 60
Process Engineering
Design & Fabrication of
MT 4073 2.5 3/2 3.0 40 60
Polymer Products
Research Project
MT 4202 - 4.0 100 0
(Polymer Related)
Semester 8
Dies and Moulds for
MT 4083 2.5 3/2 3.0 40 60
Polymer Processing
Polymer Process Control
MT 4093 2.5 3/2 3.0 40 60
& Instrumentation
Research Project
MT 4202 - 3.0 100 0
(Polymer Related)

A maximum of fifteen students will be allowed to enroll for this focus area. If more
students request for the same, the students who have the best academic performance in
related modules in semesters 2 and 3 will be given preference. Students are required to
enroll for the focus area in the beginning of semester 5. To qualify in this focus area, a
minimum of 12 credits needs to be earned from the above list, in addition to the research
project. The research project needs to be Polymer related.

4.4 Minor in Entrepreneurship

The requirements for minor in Entrepreneurship are given below.

Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 2
Entrepreneurship Skill
MN 1030 O 1 3/2 2.0
Development
Semester 4
Entrepreneurial
MN 2010 O 1.5 3/2 2.0
Leadership
Semester 5
Multidisciplinary Design,
MN 3010 Innovation & Venture O 1.5 3/2 2.0
Creation
Semester 7
Entrepreneurship
MN 3020 O 2 3/1 3.0
Business Basics
Semester 8
Business Plan
MN 4010 O 1.5 3/2 2.0
Development

Department of Materials Science and Engineering 94


4.5 Focus Area in Electronic Materials Engineering

The requirements for focus area in Electronic Materials Engineering are given below.

Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Electronic & Optical
MT 3300 E 2.5 3/2 3.0 40 60
Device Engineering
Magnetism & Magnetic
MT 3310 Materials for Device E 2.5 3/2 3.0 40 60
Engineering
Semester 6
Research Project
MT 4202 (Electronic Materials - 1.0 100 0
/Device Related)
Semester 7
MT 4760 Electro Ceramics E 2.5 3/2 3.0 40 60
Research Project
MT 4202 (Electronic Materials - 4.0 100 0
/Device Related)
Semester 8
MT 4770 Smart Materials & Devices E 2.5 3/2 3.0 40 60
Research Project
MT 4202 (Electronic Materials - 3.0 100 0
/Device Related)

A maximum of ten students will be allowed to enroll for this focus area. If more students
request for the same, the students who have the best academic performance in related
modules in semesters 2 and 3 will be given preference. Students are required to enroll for
the focus area in the beginning of semester 5. To qualify in this focus area, a minimum of
12 credits needs to be earned from the above list, in addition to the research project. The
research project needs to be Electronic Materials /Device related.

5. Other useful information

5.1 Getting help and advice

The following Semester Coordinators will guide the students in each semester.

Semesters Coordinators

Semester 1 and 2 Eng. S.P. Guluwita

Semester 3 and 4 Mr. A.M.P.B. Samarasekara

Semester 5 and 6 Dr. D. Attygalle

Semester 7 and 8 Dr. D. A. S. Amarasinghe

Academic Coordinators will ensure that the students will select the module so as to fulfill
their credits requirements. Students should obtain their consent prior to adding or
dropping modules after registration, voluntary leave of absence from the course and
change of academic load.

Department of Materials Science and Engineering 95


5.2 Materials Engineering Societies

Society of Materials Engineering Students

This society was first formed in 1995 and has been operating within the department. All
undergraduate and postgraduate students of Materials Science and Engineering
become members of the society. The society organizes social events to collect funds to
the society and aim to establish a scholarship scheme to help the students with financial
hardships of the department. It also helps the students to improve their extracurricular
activities which are a vital component of university life, leadership abilities and
communication skills.

Institute of Materials Engineers

The formation of this society was initiated in 2003 by the undergraduate students and the
academic staff members of the department with the blessing of some industrialists and
academics. At the time the name of the society was Society of Materials Engineers. Then
it was registered as company limited by guarantee in 2009 under the present name. The
main purpose for forming this society was to provide a forum for the Materials Engineers in
Sri Lanka to get together and work to promote and popularize the field of Materials
Science and Engineering in Sri Lanka. The society offers three categories of memberships
namely honorary member, member and student member and a considerable number of
Material engineering graduates who are working in various capacities, industrialists and
students have already become members of the society. They organize their Annual
General Meeting every year.

Department of Materials Science and Engineering 96

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