You are on page 1of 94

STUDENTS’ HAND BOOK

Department of Materials Science and Engineering


University of Moratuwa
Moratuwa
Sri Lanka.

Tel : +94 11 2650465


: +94 11 2640440
: +94 11 2650301, Ext: 5100
Fax : +94 11 2650465
Website : www.materials.mrt.ac.lk

September 2015
Contents…
Page No.

1 Introduction……………………………………………………………………….………............. 3
1.1 Welcome Message from the Head of the Department…………………………. 3
1.2 Vision of the Department……………………………………………………………….. 4
1.3 Mission Statement of the Department…………………………………………..…... 4
1.4 Why Study Materials Science and Engineering?…………………………………… 4
1.5 Career Opportunities……………………………………………………………............ 5

2 The Department………………………………………………………………………................. 5
2.1 History…………………………………………………………………………….……….... 5
2.2 Organization and Administration…………………………………………...………. 5
2.3 Location and Floor Plan………………………………………………......…………….. 6
2.4 Contact information…………………………………………………………..……….… 7
2.5 Staff………………………………………………………………………………………….. 8
2.5.1 Academic Staff……………………………………………………..….......... 8
2.5.2 Technical Staff………………………………………………………..……….. 11
2.5.3 Office Staff…………………………………………………………..…………. 11
2.6 Equipment and Facilities……………………………………………………..…………. 12
2.7 Students' Common Room…………………………………………………..………… 13
2.8 Working Hours and Access to Facilities.................................................................. 13

3 Degree Programme and Administration……………………………………….…………….. 13


3.1 Structure of Degree Programme………………………………………….………….. 13
3.2 Students' Records……………………………………………………………….……… 14
3.3 Awards……………………………………………………………………………..………. 14
3.3.1 Convocation Awards……………………………………………….……….. 14
3.3.2 Award Ceremony Awards……………………………………….…………. 14

4 Curriculum and Modules…………………………………………………………..…………….. 16


4.1 Curriculum……………………………………………………………………….………… 16
4.2 Modules………………………………………………………………………….…........... 19
4.2.1 Semester 2…………………………………………………………………….. 19
4.2.2 Semester 3…………………………………………………………………….. 31
4.2.3 Semester 4……………………………………………………………............. 40
4.2.4 Semester 5……………………………………………………………............. 49
4.2.5 Training Semester……………………………………………………..………. 62
4.2.6 Semester 6……………………………………………………………............. 63
4.2.7 Semester 7…………………………………………………………................ 69
4.2.8 Semester 8……………………………………………………………………… 82
4.3 Focus Area in Polymer Engineering…………….…………………………................ 93
4.4 Minor in Entrepreneurship………………………………………………..……..…........ 93

5 Other Useful Information…………………………………………………………..…………….. 94


5.1 Getting Help and Advice………………………………………………………............ 94
5.1 Materials Engineering Societies……………………………………………………….. 94
1. Introduction

1.1 Welcome Message from the Head of the Department

It is with great pleasure that I welcome you all to the Department of Materials Science
and Engineering of University of Moratuwa. Materials engineering holds the key to
advances in many critical areas of high technology, from integrated circuits and chip
carriers to turbine engines and optical waveguides. The opportunities and challenges for
Materials Engineers are limitless. Materials engineers synthesis and process materials,
improve their properties, select materials, lower their processing cost and increase their
durability. They make steel stronger, ceramics tougher, composites less costly and
computer chips faster. In recent years an increased interest has been developed in
nano-science and nano-engineering and as a consequence, Materials Science and
Engineering has been propelled to the forefront in most world class Universities.

As you all aware, University of Moratuwa is the only university in Sri Lanka, which conducts
a B.Sc. Engineering degree program in the field of Materials Science and Engineering.
Each year about fifty students graduate after completing the four year degree course.
Our degree programme is accredited by the Institution of Engineers Sri Lanka and it is an
accepted qualification to become a Charted Engineer and also for registration as a
Professional Engineer. Materials Engineers graduated from our university have found
employment in many industrial organizations in both government and private sector.
Many of them are serving in the middle and upper management levels which involve
production and processing, research and development, planning, quality control, etc. A
considerable number is also found to be working in foreign countries on research and
development of advanced materials.

Materials Science and Engineering curriculum is regularly updated with continuous


feedback from students, alumni, industry and employers giving flexibility, diversity and
relevance in allowing students to select areas that are in the forefront of technology.
Highly qualified staff members of the department are committed to provide high quality
and dedicated education in Materials Science and Engineering and open opportunities
for productive and rewarding careers.

Dr. S.U. Adikary

Head / Department of Materials Science and Engineering

Department of Materials Science and Engineering 3


1.2 Vision of the Department

Becoming a centre of excellence in higher learning, research, industrial consultancy and


other relevant activities in Materials Science and Engineering.

1.3 Mission Statement of the Department

To be a centre of excellence in Materials Science & Engineering by providing opportunity


 for undergraduates and postgraduates to acquire specialized knowledge on the
development and processing of engineering materials with attention to
economic and environmental aspects while studying design, management and
information technology
 to conduct high-quality research to cater for national development
 to provide consultancy services to the public and private sector in specific and
society in general

1.4 Why Study Materials Science and Engineering?

Engineering Materials hold the key to the Future of Engineering!

There is no irony in saying that a modern Airbus uses the same principles of flight as the
Wright Flyer invented in 1903. However the first Wright Flyer barely carried the pilot and
flew about 250m at a speed of 16km/h while an Airbus today carries nearly 550 people at
speeds over 900km/h and has a range of about 15000km and it flies with infinitely more
safety and comfort. Such performances would not have been possible if not for the
specially developed high performance polymer composites, new high strength
lightweight alloys and the state of the art electronics running on electro ceramics and
semiconductor materials.

The story of the motorcar is no different. Karl Benz's motor car invented in 1886 runs on the
same principle as a modern-day motorcar but it generated only 0.8 hp though a 960 cc
engine while an engine of similar capacity now develops over 60hp. The safety, comfort
and speed of the modern-day car are almost incomparable with those that featured in
the 1886 Benz. Here again, high strength lightweight alloys, polymers, composites,
advanced ceramics and semiconductor materials had made all the difference.

The story of engineering in the last fifty years has been directed by the materials scientists
and engineers around the world. Almost all recent technological advances had been a
result of a development in materials science and engineering. Anti-staining coatings,
flexible electronic displays, Magnetic fluid speakers are some such inventions.

Materials Science and engineering is a specialty in which the structure-property


relationship of materials is studied and modeled in order to gain a good understanding
about them. This knowledge is used to improve their performance and to develop new
customized materials. The realm of study in this specialty also includes development of
material processing methods and designing of materials processing tools.

Department of Materials Science and Engineering 4


1.5 Career Opportunities

A career in materials science and engineering involves a very broad scope of work
ranging from managing and developing production processes to conducting research
and developing materials, including investigating component failures and designing
engineering items and processing tools. The opportunities to perform the above may be
found in diverse fields of engineering such as the ceramic, polymer and metal
manufacturing, or at institutions of research and development. As per the past graduate
records, nearly a half the graduates have found employment in ceramic, metal or
polymer-related industries and a significant portion of the remainder are employed in the
construction sector. A few are employed in research institutions while a considerable
number of graduates are employed overseas, most of them having completed
postgraduate studies. The department of materials science and engineering has a 100%
employability record of its graduates within a year of passing out and depending on the
individual skills; the starting salary of a graduate is generally above the average.

2. The Department

2.1 History

The Department of Materials Science and Engineering is presently the only academic
body in Sri Lanka offering an undergraduate study programme in materials science and
engineering. It began as Department of Materials Science, a division of School of Applied
Science, which was established in April 1974 with the assistance of British Government
under a link-arrangement between the University of Moratuwa and University of Leeds. In
January 1981, the name of the department was changed to Department of Materials
Engineering as it was absorbed into the Faculty of Engineering. The student intake was
raised to ten from its initial figure of five. More Mechanical Engineering subjects were
introduced into the curriculum and the students were given the option to select either
the Materials Engineering course or the Materials Engineering with Mechanical
Engineering bias course. Later in 1984 and in 1992, the curriculum was revised so as to
provide a more balanced course on the three main categories of engineering materials;
metals, ceramics and polymers. The intake of students was further increased to twenty in
1992. The curriculum was again revised in 2000 with the introduction of semester system of
education in the university. Simultaneously a minor specialization in polymer engineering
was started and the student intake was increased to its present figure of fifty. In June 2009
the name of the department was changed to its present name viz Department of
Materials Science and Engineering.

2.2 Organization and Administration

Activities relating to organization and administration are handled by the Head of


department with the assistance of staff members who have been assigned specific
responsibilities. The academic coordinators organize practical work, industrial visits,
projects, industrial training assessment, examination related records, etc. and attend to
matters of students. The activities of the laboratories are supervised by the lecturers in
charge of the respective laboratories and the technical officers are responsible for
smooth functioning of the activities of their laboratories.

Department of Materials Science and Engineering 5


2.3 Location and Floor Plan

The department is housed in the Applied Science building which consists of three floors.
The departmental office and office of the Head of Department is located in first floor.
Two staff rooms, the instructors' room, Microscopy laboratory, Polymer Laboratory,
Students' computer laboratory, Seminar room and Final year students’ room are also
located on the first floor. Two lecture rooms belonging to the Department are on the
second floor while the ground floor is occupied by two staff rooms, Materials testing
laboratory, Ceramic laboratory, Foundry laboratory, Heat-treatment laboratory and
Materials Processing laboratory.

The floor plan of the building is shown

FLOOR PLAN OF THE DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Ceramics
Laboratory

Instructor
Entrance Staff Room
Materials Materials Room 3 Heat
Wash Staff
Processing Testing Treatment
Room Room 3
Laboratory Laboratory Foundry Laboratory
Laboratory

Ground Floor

EPM
Microscopy
Laboratory Seminar Room
Laboratory
Instructor
Room

Final
Office Staff Polymer
Wash Staff HoD Year Computer
Room 1 Laboratory
Room Room 2 Room Lecture Laboratory
Room

First Floor

AS 6
Wash Lecture
Room Room

Second Floor

Department of Materials Science and Engineering 6


2.4 Contact Information

Department Office:
E-mail : materials@uom.lk
Phone : 011-2640440
Fax : 011-2650465
Extension : 011-2650301-(5100/5102)
Web Site : http://www.materials.mrt.ac.lk /

Head of the Department: Dr. S. U. Adikary


E-mail : suadi@uom.lk
Phone : 011-2650465, 011-2640441
Extension : 011-2650301-5101

TELEPHONE NO.
ACADEMIC STAFF E-MAIL ADDRESS
DIR. NO EXT

Adikary S. U. 011 - 2640441 5101 suadi@uom.lk

Munasinghe R. G. N. De. S. 011 - 2640444 5118 nanda@uom.lk

Jayarathna M. 011 - 2640442 5120 jayarat@uom.lk

Liyanage N.M.V.K 5121 kalyani@uom.lk

Weragoda V. S. C. 5123 sampathw@uom.lk

Sivahar V. 5135 vsivahar@uom.lk

De Silva G.I.P. 5125 indikagip@uom.lk

Samarasekara A.M.P.B. 5124 bandu@uom.lk

Attygalle D. 5602 dattyga@uom.lk

Guluwita S. P. 5110 sguluwita@uom.lk

Amarasinghe D.A.S. 5603 shantha2u@gmail.com

Peiris B.P.S. 5117 peirisp@uom.lk

Udayakumara S. V. 5119 sudasingha@yahoo.com

Department of Materials Science and Engineering 7


2.5 Staff

2.5.1 Academic Staff

Head of Department:

Dr. S.U. Adikary B.Sc. Eng. (Moratuwa), M.Sc.(Shanghai),


Ph.D.(Hong Kong), CEng., MIE(SL)
Teaching responsibilities:-
 Ceramic Science
 Degradation of Materials
 Ceramic Technology
 Advanced Ceramics
 Smart Materials
Professor:

Prof. R.G.N. De S. Munasinghe M.Sc. (Berlin), Ph.D. (Berlin),


CEng., MIE(SL)
Teaching responsibilities:-
 On Sabbatical Leave

Senior Lecturers Grade I:

Dr. M. Jayarathna B.Sc. (SL), M. Eng.(Tokyo),


D.Eng. (Tokyo)
Teaching responsibilities:-
 Electrical and Magnetic Properties of Materials
 Characterization of Materials
 Optical and Electron Microscopy

Dr. (Mrs.) N.M.V.K. Liyanage B.Sc.(Colombo),


Ph.D.(CNAA.UK)
Teaching responsibilities:-
 Polymer Science
 Polymer Technology
 Latex Science and Technology

Senior Lecturers Grade II:

Mr. V.S.C. Weragoda B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa), AMIE(SL)
Teaching responsibilities:-
 Engineering Design
 Mechanical Behavior of Materials
 Design and Fabrication of Polymer Products
 Polymer Process Control and Instrumentation
 Dies and Moulds for Polymer Processing
 Selection of Materials, Failure Analysis and Non
Destructive Testing

Department of Materials Science and Engineering 8


Senior Lecturers Grade II:

Mr. V. Sivahar B.Sc. Eng. (Moratuwa),


M.Phil. (Moratuwa),
Teaching responsibilities:-
 Properties of Materials
 Materials Science
 Principles of Materials Science and Engineering I
 Communication Skills
 Composites
 Selection of Materials, Failure Analysis and Non
Destructive Testing
 Construction Materials
Dr. G.I.P. De Silva B.Sc. Eng. (Moratuwa),
M.Phil. (Moratuwa),
Ph.D. (Kochi,Japan), AMIE (SL)
Teaching responsibilities:-
 Engineering Materials
 Ceramic Technology
 Heat Treatments and Strengthening Mechanisms of
Metals
 Metals and Alloys II
Mr. A.M.P.B. Samarasekara B.Sc. Eng. (Moratuwa),
M.Phil. (Moratuwa), AMIE(SL)
Teaching responsibilities:-
 Engineering Materials
 Polymer Technology
 Degradation of Materials
 Polymer Engineering
 Industrial Polymer Process Engineering
 Dies and Moulds For Polymer Processing
 Cleaner Production
Dr. D. Attygalle B.Sc.(Colombo), Ph.D.(TOLEDO,USA)

Teaching responsibilities:-
 Engineering Materials
 Electrical and Magnetic properties of Materials
 Optical and Electron Microscopy

Eng. S.P. Guluwita B.Sc. Eng. (Moratuwa),


M.Sc.(Peradeniya), M.Phil.(Moratuwa)
CEng., MIE(SL)
Teaching responsibilities:-
 Properties of Materials
 Metals and Alloys I
 Metal Forming and Machining
 Metal Casting and Powder Metallurgy
 Joining of Materials
 Extraction of Metals

Department of Materials Science and Engineering 9


Senior Lecturers Grade II:

Dr. D.A.S. Amarasinghe B.Sc. (Kelaniya), M.Sc.(Moratuwa)


Phil (CUNY, USA), Ph.D. (CUNY,USA)
Teaching responsibilities:-
 Properties of Materials
 Principles of Material Science & Engineering
 Characterization of Materials
 Nanomaterial’s

Lecturers:

Mr. B.P.S. Peiris B.Sc. (SL), Dip. Ceram (Leeds),


M.Phil.(Moratuwa)
Teaching responsibilities:-
 Ceramic Science
 Ceramic Technology
 Refractories and Kiln Technology

Mr. S.V. Udayakumara B.Sc. Eng. (Moratuwa)


M.Phil.(Moratuwa)
Teaching responsibilities:-
 Metals and Alloys I
 Joining of Materials
 Heat Treatments and Strengthening Mechanisms of
Metals
 Paint Technology
 Metals and Alloys II
 Industrial Polymer Process Engineering

Department of Materials Science and Engineering 10


2.5.2 Technical Staff

Technical Officers
(Materials Testing Laboratory & Materials Processing
Mr. R.G. Karunathilake
Laboratory)
Mr. S.D. Karunarathna (Ceramics Laboratory & Foundry Laboratory)
Mr. D.F. Ranasinghe (Microscopy Laboratory & EPM Laboratory)
Mr. V.D.L.S.P. Suwaris (Heat Treatment Laboratory)
Mr. M.A.P.C. Gunawardana (Polymer Laboratory)
Laboratory Attendants
Mr. W.P.W. Abeyratne
Mr. G.D. Chandrakumara
Mr. R.R.P. Perera
Mr. H. Amal

2.5.3 Office Staff

Computer Application Assistant Grade II

Mrs. A. S. Liyanagoda

Clerk Grade III

Mr. K.K.I. Udayanga

Office Assistant

Mr. H.J.T.R. Peiris

Department of Materials Science and Engineering 11


2.6. Equipment and Facilities

The department has a wide range of equipment providing experimental facilities to


students and staff members to carry out practical work, research, development and
teaching. Currently available facilities and equipment are as follows:

Microstructure Examination
Optical microscope, Polarizing microscope with hot stage, Scanning Electron Microscope
(SEM), Optical microscope (with image processor)

Mechanical Testing
Rockwell hardness tester, Vickers hardness tester, Micro hardness tester, Portable
hardness tester, Charpy Impact testing machine, Universal tensile machine, Computer
controlled Electro- Hydraulic Servo Universal Machine

Materials Analysis
Thermal analyzer, IR Spectrometer, Melt flow Indexer, Brookfield Viscometer, Disc
rheometer, Rubber abrasion tester, LCR machine, Fourier transform Infrared spectrometer
(FTIR), Spectrofluorometer

Non- Destructive Testing


Ultrasonic flaw detector, Eddy current testing machine, Dye penetrant testing kit

Foundry Sand Testing


Moisture content testing system, AFS clay content testing system, Mechanical sieve
shaker, AFS standard rammer, Ridsdale-Dietert AFS permeability meter, Ridsdale Shatter
Index tester, spring balance machine for compression strength, Universal sand strength
testing machine

Metal Working and Joining


Laboratory scale rolling mill, MIG/MAG welding machine, Electric Arc welding machine

Ceramic & Polymer Processing


Pilot plant (Ball mill, Blunger, Filter press, Pug mill), Andreason pipette apparatus, Gas fired
furnace, Laboratory scale ball mill, Isostatic press, Hydraulic press, Two Roll Rubber Mixing
Mill

Heat Treatment of Metals


Jominy End Quench test apparatus, Electric furnaces, Electronic temperature data
recorder, Optical pyrometer

Corrosion Testing
Salt spray tester, galvanic corrosion testing system

The department also offers the following services to the industrial community:
 Research and development of the polymer, metal and ceramic products
 Testing of raw material and products for quality assurance
 Failure analysis
 Other technical assistance

Department of Materials Science and Engineering 12


2.7. Students’ Common Room

Two adjoining rooms on the first floor are allocated for full time use by the students. One
of these rooms which also house the computer laboratory is for student of all levels. The
other room is reserved for final year students. Some of their lectures are conducted in this
room. On other occasions they can use their room for their study purposes.

2.8. Working Hours and Access to Facilities

Normal working hours are from 8.15 am to 6.15 pm on week days. Usually laboratory
facilities are available up to 7.45 pm. When necessary Laboratory facilities are provided
on Saturdays as well. Students are allowed to handle laboratory equipment only under
the supervision of instructors or laboratory technical officers.
Computer laboratory can be used from 8.00am to 8.30pm on weekdays and Saturdays.

3. Degree Programme and Administration

3.1. Structure of Degree Programme

The degree programme consists of 8 semesters and spreads over a period of four
academic years which includes six months of industrial training.
Year 1 offers the fundamentals of different engineering subjects and introduction to
Materials Science and Engineering.
Year 2 concentrates on the basics of materials science and engineering and allied fields.
Year 3 enhances the knowledge on materials process technology and applications of
engineering materials.
Year 4 provides in-depth knowledge on selected domains of Materials Science and
Engineering with adequate knowledge on management and quality assurance.
The industrial training is mainly intended to give the students an opportunity to see how
their theoretical knowledge can be applied to practical situations.
The total number of credits* required to obtain the degree in Materials Science and
Engineering is 150 (137 GPA and 13 Non GPA)
The minimum credit requirement for each semester is shown in the following table.
Credit for GPA*** Non GPA Credits Total Credits
Semester 1 15.0 1.0 16.0
Semester 2 21.0 3.0 24.0
Semester 3 18.0 0.0 18.0
Semester 4 20.0 0.0 20.0
Semester 5 19.5 1.0 20.5
Training semester 00.0 6.0 06.0
Semester 6 10.0 2.0 12.0
Semester 7 18.0 0.0 18.0
Semester 8 15.5 0.0 15.5
Total for the Programme 137.0 13.0 150.0
*Credit is equivalent to one hour of lecture per week per semester or three hours of
Practical work/tutorials per week per semester
** Duration of a semester is generally of twenty two weeks, consisting of sixteen weeks of
teaching and six weeks for examinations and holidays
*** GPA stands for Grade Point Average

Department of Materials Science and Engineering 13


Examinations and Assessment Strategy

The performance of students in each module is evaluated by Continuous Assessment


(CA) and an End of Semester Examination (WE) or only by Continuous Assessment.

Continuous Assessment:-

The continuous assessment marks will be based on laboratory classes, assignments and
the midterm examination:
The mid-term examination will be held during the week following the reading week,
Candidates should obtain at least 35% from the continuous assessment to pass the
module.

End of Semester Examination:-

70% of the total marks for a module is from end of semester examination.
A minimum requirement of 35% should be obtained from the written component of the
End of Semester Examination in order to obtain a Grade of D or above for a course
module.

3.2. Student Records

Records relating to the students are maintained at various divisions of the University as
described below:

 Registration Information Undergraduate unit of Dean's office


 Examination Results Examination and Academic Division
 Welfare and Scholarship information Students Welfare Division

3.3. Awards

3.3.1 Convocation Awards

The D Samson Rajapakse Gold Medal or the D Samson Rajapakse Memorial Award will
be awarded to the best Materials Science and Engineering graduand depending on
his/her performance at the B.Sc. Engineering Degree examinations.

An overall Grade Point Average of 3.8 or above qualifies the student for the Gold Medal.
If it is 3.7 or above but below 3.8, the student will be awarded the D Samson Rajapakse
Memorial Award. This scheme of awards is sponsored by the D Samson Industries Ltd. in
memory of their founder Late D Samson Rajapakse.

3.3.2. Award Ceremony Awards

Lanka Ceramic Limited award will be awarded to the Materials Science & Engineering
student who has obtained the highest Grade Point Average of 3.7 or above at the B.Sc.
Engineering Semester 5 examination.

Department of Materials Science and Engineering 14


4 Curriculum and Modules

4.1 Curriculum

Full information on the curriculum is presented in the tables which follow:

Semester 1

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE

Semester 1
MA 1013 Mathematics C 3 1/1 3.0 20 80
Programming
CS 1032 C 2 3/1 3.0 20 80
Fundamentals
ME 1032 Mechanics C 2 3/4 2.0 20 80
MT 1022 Properties of Materials C 2 3/4 2.0 20 80
CE 1022 Fluid Mechanics C 2 3/4 2.0 20 80
EE 1012 Electrical Engineering C 2 3/4 2.0 20 80
Language Skill
EL 1012 C - 3/1 1.0 20 80
Enhancement I
Engineering in
MN 1012 C 1 - 1.0 30 70
Context 15.0 1.0
Total for Semester 1 15.0 1.0

Semester 2

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 2
Principles of Materials
MT 1032 C 1.5 3/2 2.0 30 70
Science & Engineering 1
EN 1802 Basic Electronics C 2 3/4 2.0 30 70
MT 1062 Polymer Science C 1.5 3/2 2.0 30 70
Engineering Drawing
ME 1090 and Computer Aided C 2 3/1 3.0 100 0
Modelling
CS 2812 Visual Programming C 1 3/1 2.0 60 40
MA 1023 Method of Mathematics C 3 1/1 3.0 30 70
MT 1162 Metals and Alloys I C 1.5 3/2 2.0 30 70
Language Skill
EL 1022 C - - 1.0 30 70
Enhancement II
ME 1100 Mechanics of Materials I C 1.5 3/2 2.0 30 70
Engineering Skill
MT 1962 C 0.5 3/1 1.5 100 0
Development
MT 1952 Engineering Design C 0.5 3/1 1.5 19.0 3.0 100 0
DE 2XXX Humanities Elective I E 1.5 3/2 2.0 2.0 0.0
Entrepreneurship Skill
MN 1030 O 0.5 3/2 1.0 70 30
Development
Total for Semester 2 21.0 3.0

Department of Materials Science and Engineering 15


CE Modules offered by Civil Engineering Department.
CS Modules offered by Computer Science & Engineering Department.
EE Modules offered by Electrical Engineering Department.
MA Modules offered by Mathematics Department.
ME Modules offered by Mechanical Engineering Department.
EL Modules offered by English Language Teaching Centre.
MT Modules offered by Materials Science & Engineering Department.
DE Modules offered by Dean Engineering.
EN Modules offered by Electronic & Telecommunications Engineering Department.
MN Modules offered by Management of Technology Department.

# denotes courses that are examinable but where the grade will not be counted towards GPA (Non GPA modules)
C denotes compulsory modules.
E denotes elective modules.

Semester 3

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 3
Principles of Materials
MT 2122 Science & Engineering C 1.5 3/2 2.0 30 70
II
Basic Engineering
ME 1822 C 1.5 3/2 2.0 30 70
Thermodynamics
MA 2013 Differential Equations C 2 - 2.0 30 70
MA 2023 Calculus C 2 - 2.0 30 70
MT 2052 Communication Skills C 1.5 3/2 2.0 100 0
MT 2042 Ceramic Science C 1.5 3/2 2.0 30 70
EE 2802 Applied Electricity C 1.5 3/2 2.0 30 70
EN 2852 Applied Electronics C 1.5 3/2 2.0 40 60
MT 2152 Polymer Technology C 1.5 3/2 2.0 18.0 0.0 30 70
Entrepreneurship Skill
MN 1030 O 0.5 3/2 1.0 70 30
Development
Total for Semester 3 18.0 0.0

Semester 4

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 4
Electrical and
MT 2142 Magnetic Properties of C 2.5 3/2 3.0 30 70
Materials
Metal Forming and
MT 2072 C 1.5 3/2 2.0 30 70
Machining
Degradation of
MT 2032 C 1.5 3/2 2.0 30 70
Materials
MA 2033 Linear Algebra C 2 - 2.0 30 70
MA 3013 Applied Statistics C 2 - 2.0 30 70
ME 2832 Mechanics of Machines C 1.5 3/2 2.0 30 70
Mechanics of Materials
ME 2060 C 3.5 3/2 4.0 30 70
II
Fundamentals of
ME 2850 Machine Element C 2 3/1 3.0 40 60
Design 20.0 0.0
Entrepreneurial
MN 2010 O 1.5 3/2 2.0 50 50
Leadership
Total for Semester 4 20.0 0.0

Department of Materials Science and Engineering 16


Semester 5

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Characterization of
MT 3052 C 2 3/2 2.5 30 70
Materials
ME 3812 Machine Design C 1 3/1 2.0 30 70
MA 3023 Numerical Methods C 2 - 2.0 30 70
Business Economics and
MN 3042 C 3 - 3.0 30 70
Financial Accounting
MT 3902 Industrial Visits I C - - 1.0 9.5 1.0 100 0
Metal Casting and
MT 3212 E 1.5 3/2 2.0 30 70
Powder Metallurgy
MT 3252 Ceramic Technology E 2.5 3/2 3.0 30 70
MT 3242 Joining of Materials E 1.5 3/2 2.0 30 70
MT 3092 Polymer Engineering E 2.5 3/2 3.0 30 70
Control Systems and
ME 3012 E 3.5 3/2 4.0 30 70
Instrumentation
Latex Science and
MT 3082 E 2.5 3/2 3.0 30 70
Technology
Industrial Management
MN 3052 E 2.5 3/2 3.0 30 70
& Marketing 10.0 0.0
Multidisciplinary Design,
MN 3010 Innovation and Venture O 1.5 3/2 2.0 50 50
Creation
Total for Semester 5 19.5 1.0

Training Semester

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Training Semester
MT 3992 Industrial Training C - - 6.0 0.0 6.0 100 0
Total for Training Semester 6.0

Semester 6

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 6
DE 2xxx Humanities Elective II E - - 2.0
Research
MT 4202 C - - 2.0 100 0
Project(Continuing)
MT 4902 Industrial Visits II C - - 2.0 4.0 2.0 100 0
Heat treatments and
MT 4332 Strengthening E 2.5 3/2 3.0 30 70
Mechanisms of Metals
MT 4282 Nanomaterial’s E 1.5 3/2 2.0 30 70
MT 4772 Paint Technology E 1.5 3/2 2.0 30 70
MT 3712 Extraction of Metals E 1.5 3/2 2.0 6.0 0.0 30 70
Total for Semester 6 10.0 2.0

Department of Materials Science and Engineering 17


Semester 7
Lectures Lab/ Evaluation
Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 7
Total Quality
MT 4022 C 1.5 3/2 2.0 30 70
Management
Research
MT 4202 C - - 3.0 100 0
Project(Continuing)
Optical and Electron
MT 4032 C 1.5 3/2 2.0 30 70
Microscopy
Mechanical Behaviour
MT 4052 C 1.5 3/2 2.0 30 70
of Materials 9.0 0.0
MT 4262 Metals and Alloys II E 2.5 3/2 3.0 30 70
MT 4302 Advanced Ceramics E 1.5 3/2 2.0 30 70
Consumer & Industrial
MN 4132 E 2 - 2.0 30 70
Marketing
Industrial Polymer
MT 4062 E 2.5 3/1 3.0 30 70
Process Engineering
Design & Fabrication of
MT 4072 E 2.5 3/2 3.0 30 70
Polymer Products
MN 4022 Engineering Economics E 2 - 2.0 30 70
Human Resource
MN 4122 Management and E 2 - 2.0 30 70
Industrial Relations
Refractories & Kiln
MT 4712 E 1.5 3/2 2.0 30 70
Technology
MT 4742 Composites E 1.5 3/2 2.0 30 70
Entrepreneurship
MN 3020 E 2 3/1 3.0 50 50
Business Basics 9.0 0.0
Total for Semester 7 18 0.0

Semester 8

Lectures Lab/ Evaluation


Module Credits Norm
Module Name Category hrs/ Assignments (%)
Code
week hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 8
MT 4202 Research Project C - - 3.0 100 0
Technology
MN 4042 C 2 - 2.0 30 70
Management
Selection of Materials,
MT 4112 Failure Analysis and C 2 3/2 2.5 30 70
Non Destructive Testing
MN4900 Professional Ethics C 1 - - 1.0 7.5 1.0 30 70
MT 4272 Smart Materials E 1.5 3/2 2.0 30 70
MT 4342 Cleaner Production E 1.5 3/2 2.0 30 70
Business Plan
MN 4010 E 1.5 3/2 2.0 30 70
Development
Dies and Moulds for
MT 4082 E 2.5 3/2 3.0 30 70
Polymer Processing
Polymer Process Control
MT 4092 E 2.5 3/2 3.0 30 70
and Instrumentation
MA 4022 Operational Research E 3 - 3.0 30 70
MT 4722 Construction Materials E 1.5 3/2 2.0 30 70
MT 4732 Bio Materials E 1.5 3/2 2.0 30 70
Small Business
MN 4072 Management & E 2 - 2.0 30 70
Entrepreneurship 8.0 1.0
Total for Semester 8 15.5 1.0
Total credits for the Programme 137 14

Department of Materials Science and Engineering 18


4.2 Modules

The Department of Materials Science and Engineering offers One (1) module at semester
1, Five (5) modules at semester 2, Four (4) modules at semester 3, three (3) modules at
semester 4, Eight (8) modules at semester 5, one (1) module at semester 6, eleven (11)
modules at semester 7 and eleven (11) modules at semester 8. Description of these
modules at each semester is given below:

4.2.1 Semester 2

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT
Title PRINCIPLES OF MATERIALS SCIENCE AND ENGINEERING - I
Code 1032
Hours/ Lectures 1.5
Credits 2.0 Pre-requisites MT 1022
Week Lab/Tutorials 3/2

Learning Objectives: -
To provide knowledge on basic of principles of Materials Science and Engineering.

Learning Outcomes:-
Students will be able to
 Read the phase diagrams
 Relate microstructures to the phase diagrams
 Derive phase diagrams from cooling curves
 Select heat treatment parameters
 Understand the structure of ceramics
 Apply the basic thermodynamic principles to materials & processes

Syllabus Outline: -
Introduction to Alloys and alloy formation, Solidification of metals, Formation of grain
structure, Thermodynamics of alloy formation, Phase diagrams and construction of
phase diagrams, Binary alloy phase diagrams and evolution of microstructure. Iron-
Carbon equilibrium phase diagram, Introduction to ternary phase diagrams.
Introduction to heat treatment of steels.
Introduction to Failure and Fracture mechanisms of Materials, ductile & brittle, fatigue
and creep failure.
Introduction to engineering ceramics, Classification of ceramics materials, Ceramic
processing, Properties and application of ceramic materials, Introduction to
advanced ceramics.
Introduction to composite materials.
Law of thermodynamics/Reversible and irreversible processes.
Thermodynamic variables and relations.
Mathematical tools for thermodynamics cyclic devices/ Equipartition principle.

Department of Materials Science and Engineering 19


Module MT Title POLYMER SCIENCE
Code 1062
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives: -
To introduce the fundamentals of polymer science

Learning Outcomes: -
Student should be able to;
 Understand chemistry of polymer synthesis
 Distinguish industrial polymerization methods
 Understand specificity of molecular structure and properties of polymers
 Predict structure property relationship

Syllabus Outline: -
Nature and Structure of Polymer
Basic concept and polymer nomencluture, classification of polymers, specific features
of polymer structure.

Polymerization Techniques
Free- radical polymerization, cationic polymerization, anionic polymerization,
coordination polymerization, step reation polymerization and chain reaction
polymerization, comparison of polymerization methods, Reaction kinetics.

Industrial Polymerization Methods


Polymerization techniques, bulk, suspension, solution and emulsion polymerization,
comparison of polymerization methods.

Chain Structure and Configuration


Configuration and conformation, stereochemistry, isomerism, co-polymers.

Properties of Polymers
Thermal properties, mechanical properties, chemical properties, solution properties,
electrical and optical properties, structure property relationship.

Department of Materials Science and Engineering 20


Module MT Title ENGINEERING SKILL DEVELOPMENT
Code 1962
Hours/ Lectures 0.5
Credits 1.5# Pre-requisites -
Week Lab/Tutorials 3/1

Learning Objectives: -
To acquire knowledge in engineering drawing applications, machine tools and
draught ting software.

Learning Outcomes: -
Student should be able to;
 Apply the basic concepts used in Computer aided drawing ,Basic
Manufacturing Processes and Engineering Drawing

Syllabus Outline:-
1. Development of Computer Skills
2. Workshop Practice
3. Engineering Drawing Practice

Department of Materials Science and Engineering 21


Module MT Title ENGINEERING DESIGN
Code 1952
Hours/ Lectures 0.5
Credits 1.5# Pre-requisites -
Week Lab/Tutorials 3/1

Learning Objectives: -
To acquire knowledge in basic principles of engineering design and product
development.

Learning Outcomes: -
Student should be able to;
 Apply basic principles of engineering design
 Explain product development strategy
 Plan & execute product marketing

Syllabus Outline:-
1. Design Principles
2. Case Studies
3. Design Assignments

Department of Materials Science and Engineering 22


Module MT Title METALS AND ALLOYS - I
Code 1162
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives: -
Student should be able to assess,
 The basic principles underlining production of Steels and cast irons
 Relationship between microstructure and properties of Steels and cast irons
 Properties and uses of non-ferrous metals and alloys

Syllabus Outline: -
General Introduction

Basic Principles and Selected Processes of Steel Making


Bessemer process
Open-hearth process
Electric arc process
Oxygen processes

Classification, Microstructure, Properties and Uses of Plain Carbon Steels.


Low carbon steels
Medium carbon steels
High carbon steels
Introduction to heat treatment of steel

Classification, Microstructure, Properties, Uses and Production of Cast Iron.


White cast iron
Grey cast iron
Malleable cast iron
Ductile cast iron

General Introduction and Classification of Non-Ferrous Metals and Alloys


Copper & its alloys
Aluminum & its alloys
Magnesium & its alloys

Department of Materials Science and Engineering 23


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module EN Title BASIC ELECTRONICS


Code 1802
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/4

Learning Outcomes:-
At the end of the module the student will be able to;
 Describe basic principles of operation of semiconductor devices
 Use diodes and transistors in simple electronic circuits
 Use operational amplifiers in simple amplifier applications
 Use logic gates to design simple combinational logic circuits

Syllabus Outline:-
Introduction (2 hrs):
Historical aspects, practical electronic systems, electronic industry, practical aspects
of passive components, manufacturing electronic products, software tools.

Materials Used in Electronics (2 hrs):


Introduction to semiconductors and their basic properties, modern electronic
materials.

Diodes, Diode Circuits and Applications (4 hrs):


Operation and characteristics of junction diode, zener diode, varactor diode and light
emitting diode, rectification, clamping and limiting circuits, thyristors and controlled
rectification.

Bipolar Junction Transistors (BJTs) and Circuits (4 hrs):


Operation and characteristics of BJT, use as a switch and as an amplifier, biasing
schemes, amplifier configurations and parameters.

Field Effect Transistors (FETs) and Circuits (2 hrs):


Operation and characteristics of JFET, use as a switch and as an amplifier, comparison
with BJTs.

Integrated Circuit Amplifiers (2 hrs):


The need for integration, operational amplifiers, inverting amplifier configuration of op
amp, monolithic audio IC amplifiers.

Logic Gates and Circuits (6 hrs):


Logic gates and Boolean algebra, minimization of logic expressions, combinational
logic circuits, introduction to sequential logic circuits, design of simple logic circuits.

Department of Materials Science and Engineering 24


Module ME Title EINEERING DRAWING & COMPUTER AIDED MODELLING
Code 1090
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Outcomes:-
After completing this module, the students should be able to:
 Draw the orthographic projections of a given mechanical part or assembly
 Memorize graphical construction techniques in Engineering Graphics
 Draw orthographic projections on a CAD package.
 Develop 3-dimensional models using a CAD package so as to be able to carry out
 Engineering Graphics on the CAD system
 Describe the principles of parametric solid modelling with CAD packages
 Use a CAD package to generate orthographic views a 3D model

Syllabus Outline:-
Throughout the course, the concepts in Engineering Drawing will be taught using both
manual draughting techniques as well as Computer-Aided Draughting.
Engineering Drawing
Orthographic Projection Methods:
First angle projection, Third angle projection.
Orthographic Views:
Orthographic views of objects from given pictorial views, Third view from two orthographic
views, Sectional views, Orthographic views of an assembled object Orthographic views of
an assembly of a set of given components.
Loci:
Construction of Cycloids, Involutes, Helices.
Lines and Planes:
Graphical Estimation of True lengths, Inclinations, Traces Auxiliary Projection Methods &
True Shapes of Sections.
Interpenetration Curves:
Construction of Interpenetration curves of Cylinder, Cone, Sphere, Pyramid etc.
Developments:
Construction of Developments of Prism, Cylinder, Cone, Pyramid and Developments by
the Method of triangulation.
Isometric Views:
Drawing Isometric views with an isometric scale.
Computer-Aided Modelling:-

Draw orthographic projections using a CAD package.


Introduction to 3-dimensional modelling on a CAD package.
Carry out Engineering Graphics on the CAD system.
Introduction to parametric 3-dimensional modelling using Pro Engineer / Solid Works.
Generate orthographic projections from the solid model.

Department of Materials Science and Engineering 25


Module CS Title VISUAL PROGRAMMING
Code 2812
Hours/ Lectures 1.0
Credits 2.0 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Outcomes:-
At the end of this module the student should be able to
 Appreciate the difference between structured and visual programming
approaches
 Design and implement robust software applications for problems in engineering
domains

Syllabus Outline:-
Introduction to Visual Programming Languages (VB.NET)

Basics of Object Oriented Programming & Design

Objects, Properties, Events & Methods

Variables, Data Types & Control Structures

Data Structures

Exception Handling

Graphical User Interface Design

Database Programming

Coding Standards

Debugging and Testing

Department of Materials Science and Engineering 26


Module MA Title METHODS OF MATHEMATICS
Code 1023
Hours/ Lectures 3.0
Credits 3 Pre-requisites MA 1013
Week Lab/Tutorials 1/1

Learning Objectives:-
To apply the knowledge gained on calculus and algebra using Numerical Analysis and
Differential Equations.
To develop the basic Multivariate Function and Calculus concepts.
To develop the basic concepts of Statistics.

Learning Outcomes:-
 Understand the basic concepts of Numerical Methods
 Able to solve Ordinary Differential Equations
 Acquire the concepts of Multivariate Function and Calculus
 Acquire the concepts of Distributions for Statistical Applications

Syllabus Outline:-
Numerical Methods
Approximations by Taylor Series, Numerical Solution of System of Linear Equations: Non
Iterative Methods: Gauss Elimination, LU Factorization; Iterative Methods: Gauss-Seidel
and Jacobi Methods; Solution of Non-linear Equations: Bisection, Simple Iterative,
Newton- Rapson; Polynomial Approximation of Functions: Lagrange Polynomials,
Newton's Divided Differences, Least Square Polynomial and Functions, Finite Differences,
Interpolation and Extrapolation, Numerical Differentiation, Numerical Integration:
Trapezoidal, Simpson's Rules, Numerical Solution of Ordinary Differential Equations: Euler's
Method, Taylor Series Method.

Ordinary Differential Equations


Orthogonal Trajectories, Isoclines, First Order Ordinary Differential Equations; Variable
Separable, Homogeneous, Linear and Exact; Reducible Forms, Second Order Ordinary
Differential Equations, Reducible Forms.

Multivariate Calculus
Multivariable Functions, Partial Differentiation, Chain Rule, Change of Variables and
Jacobians, Directional Derivatives, Maxima and Minima, Lagrange Multipliers, Taylor
Series Expansion, Double Integral, Triple Integral, Geodesics, Vector Functions,
Introduction to Vector Calculus.

Statistics
Discrete and Continuous Random Variables, Joint Distribution Functions, Introduction of
Common Distributions and their application: Binomial, Poisson, Normal and Exponential.
Measures of Central Tendency. Measures of Dispersion. Moments. Skewness. Kurtosis.
Association between random variables: Pearson Correlation Coefficient, Rank
Correlation Coefficient, Introduction of Bi-Varaite and Multivariate Distributions:

Department of Materials Science and Engineering 27


Module ME Title MECHANICS OF MATERIALS - I
Code 1100
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module, the students should be able to
 Explain the basic concepts and laws of Mechanics of Materials and their
application in the analysis and design of actual engineering structures and
machine components
 Analyze certain problems of particular Mechanical Engineering interest with
emphasis on their importance to safe design
 Recognize the relevance of these concepts in understanding the subject ME
2142 Machine Elements & Innovative Design

Syllabus Outline:-
Introduction
Types of engineering components, Different forms of loading and support conditions,
Types of joints.

Concept of Stress
Static equilibrium, Internal forces, Direct stress, Shear stress, Uni-axial stress systems.

Introduction to Elasticity : Stress and Strain


Direct and shear strains, Deformations, Displacements, Boundary conditions, elastic
properties of materials, Hooke's Law, Poisson's Ratio, Thermal strain and deformation,
Saint-Venant's Principle, Statically indeterminate problems. Elastic strain energy, Thin-
walled spherical and cylindrical pressure vessels.

Bending of Beams
Shear forces & bending moments in beams, Theory of simple bending, Bending stress
distribution, Combined loading.

Torsion of Circular Bars


Torsional shear stress distribution in circular bars, Angle of twist, Torsional strain energy
applications: shaft coupling, propeller shafts.

2D Stress Transformation
Transformation of stresses in 2D problems, Principal stresses, Mohr's circle of stress,
combined loading.

Deflection of Beams
Moment-curvature relation, Governing differential equation, Direct integration
solutions, Singularity functions.

Buckling Instability of Columns


Euler critical loads for combinations of free, pinned and built-in end conditions, limiting
stress conditions.

Department of Materials Science and Engineering 28


Module EL
Title LANGUAGE SKILLS ENHANCEMENT II
Code 1022
Hours/ Lectures -
Credits 1 Pre-requisites -
Week Lab/Tutorials -

Learning Outcomes:-
After completing this module, the students should be able to
 Be able to contribute to a group project through discussion and other
related work
 Be able to make a short presentation on a subject related topic
 Be able to describe a simple process

Syllabus Outline:-
 Group projects
 Training in presentation skills
 Reinforcing writing skills

Department of Materials Science and Engineering 29


Module MN Title ENTREPRENEURSHIP SKILL DEVELOPMENT
Code 1030
Hours/ Lectures 0.5
Credits *1# Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of this course students will be able to:
 Apply their business and entrepreneurial knowledge and skills to education,
career and service pursuits
 Recognize the significance of personal responsibility and financial literacy in
making positive life decisions

Syllabus Outline:-
1. Discuss leadership position, business idea, company name, vision and mission;
establish company values, company capitalization process
2. Working as a company, students conduct officer elections and learn about
each department's specific responsibilities during the operation and
liquidation phases
3. Students use tools such as market surveys and cost-benefit analysis to
determine potential products for their target market and develop initial
business plan
4. Students host Board of Directors meeting to approve the company's Business
Plan, review implementation strategies and accept the company Charter,
sell shares
5. Materials needed for production are ordered and the company business
plan is implemented
6. Learn about specific sales techniques during selling of their product/service
7. Students hold department meetings to share best practices and propose
changes to current company operations
8. Begin to finalize production, access excess inventory, and prepare for the
Board of Directors liquidation meeting
9. Students explore steps and learn how to apply what they have learned as a
company to personal entrepreneurial pursuits
10. Final Board of Directors liquidation meeting and approve the Annual Report

 2 credits will be distributed as follows


Semester 2 - 1
Semester 3 - 1

Department of Materials Science and Engineering 30


4.2.2 Semester 3
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title PRINCIPLES OF MATERIALS SCIENCE AND ENGINEERING - II


Code 2122
Hours/ Lectures 1.5
Credits 2 Pre-requisites MT 1032
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on basics of principles of Materials Science and Engineering

Learning Outcomes:-
Students should be able to demonstrate basic knowledge on
 Bonding mechanisms of solids
 Imperfections in crystals
 Solidification & diffusion in solids
 Mechanical behavior of materials

Syllabus Outline:-
Brief review on Types of bonding, Crystal Geometry and Structure.

Structure of Solids, Crystalline & amorphous solids.

Crystal Imperfections, Point defects; Line defects (Dislocations); Edge dislocations,


Screw dislocations, Surface imperfections; Surface free energy, Grain boundaries
(Interfaces), Stacking faults, Twin Boundaries.

Fundamentals of Diffusion in Solid

Phase Transformations in Material

Nucleation and Growth, Practical applications, Solidifications and crystallization of


materials, glass transition.

Elastic, Anelastic and Viscoelastic Behavior of Materials.

Plastic Deformation, Work Hardening and Annealing of Metals.

Department of Materials Science and Engineering 31


Module MT Title COMMUNICATION SKILLS
Code 2052
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To improve basic communication skills, critical reading, verbal communications and
writing.

Learning Outcomes:-
students should be able to
 Perform quality research and communicate the research outcomes in an
effective manner
 Be future engineers / managers with effective communication ability with
subordinator, peers and supervisors
 Handle crisis situations, build teams for a healthy working atmosphere

Syllabus Outline:-
Introduction to Communication Skills
Transmitting information, Importance of effective communication, Transmitting and
Receiving information, Feedback.

Reading Skills
Types of reading materials available, Methods for effective reading, Critical review of
literature.

Listening and Observation Skills


Effective listening and Observation, Methods to receive information, Storing data.

Writing as a Presentation Skill


Personal records, Writing memos and letters, Aspects in science and engineering.

Writing Technical Reports, Research Papers and Thesis


 Structure of a report, Grammar & vocabulary
 Effective writing, Figures, Tables, Graphs and photographs
 Literature survey and references

Oral Presentation Skills


Effective public speaking, Preparing a talk/Delivery of talk , Atmosphere, Body
language, Personality , Identification of the audience, Methods of presentation,
Timing, Using Equipment.

Inter Personal Interaction


Inter-personal communication, Team building, Crisis management.

Department of Materials Science and Engineering 32


Module MT Title CERAMIC SCIENCE
Code 2042
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce the basic concepts of Ceramic Science

Learning Outcomes:-
Students should be able to demonstrate a sound knowledge on
 Importance of powder properties, characterization and consolidation in
ceramic fabrication
 How to identify & analyze proper drying & sintering conditions
 Causes of defects in ceramic products
 Fabrication of clay-Based traditional ceramics
Syllabus Outline:-
Introduction to Ceramics
Structure, properties and applications of traditional ceramics, advanced ceramics,
glass and cement.

Ceramic Powder Preparation


Mechanical methods- communition, mechano-chemical synthesis
Chemical methods-solid state reactions, liquid solutions, vapour phase reactions.

Powder Characterization
Particle size, particle size distribution, particle shape, surface area.

Powder Consolidation and Forming of Ceramics


Powder mixing, types of mixtures, powder consolidation methods, powder pressing
techniques.

Drying and Sintering


Shrinkage and swelling, sintering fundamentals, evaluation of sintered ceramics,
finishing operations.

Fabrication of Clay Based Traditional Ceramics


Plastic and non-plastic raw materials, preparation of body mixtures, forming methods,
casting, extrusion, ceramic kilns, firing.

Body Mixtures and Fabrication of Selected Ceramic Products


Bricks and tiles, wall tiles, floor tiles, porcelain ware, sanitary ware, bone china,
refractories.

Department of Materials Science and Engineering 33


Module MT Title POLYMER TECHNOLOGY
Code 2152
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide basic understanding of manufacturing technologies related to polymer
products and compound developments.

Learning Outcomes:-
Student should have knowledge on,
 Important polymer processing techniques and polymer processing
fundamentals
 Various types of additives used in rubber compounding
 How to manufacture advance composite articles (such as tyres, horse etc.)

Syllabus Outline:-
Properties and Application of Rubber and Plastics
General purpose rubbers, special purpose rubbers, block copolymers, thermoplastic
resins and thermosetting resins.

Rubber Technology
Compounding ingredients, rubber compounds, mixing, extrusion, calendering,
injection moulding, compression moulding, transfer moulding, vulcanization, rubber-
textile composites.

Plastic Technology
Extrusion, injection moulding compression moulding, transfer moulding, blow
moulding, thermoforming, rotational moulding, casting, calendering, powder
coating, compounding, joining and assembling of plastics.

Department of Materials Science and Engineering 34


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module EE Title APPLIED ELECTRICITY


Code 2802
Hours/ Lectures 1.5
Credits 2 Pre-requisites EE 1012
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module the student should be able to
 Calculate electric transformer or motor performance under variety of load
conditions
 Select a suitable electric motor for a given application
 Demonstrate basic knowledge in electricity utilisation in the areas of lighting,
heating and welding
 Understand wiring regulations applicable to households
 Carry out simple voltage drop calculations for cables
 Estimate monthly electricity bill for an installation and methods of minimizing
the cost of electricity
Syllabus Outline:-
Transformers
Single Phase transformers, EMF equation, equivalent circuit & phasor diagram, losses
& efficiency, voltage regulation, test on transformers, use of three phase transformers.
Induction Motors
Types of rotors and windings, induction motor action, torque speed characteristics,
losses and efficiency, starting and speed control, ratings and applications. Single
phase induction motors and their applications.
D.C. Machines
Equivalent circuits, motor and generator operation, characteristics of series, shunt and
compound motors, starting and speed control, industrial applications.
Special Purpose Motors
Universal motors: constructional and operational characteristics. Stepper motor
operation and types, applications.
Solid State Control
Introduction to solid state control of dc and ac motors, principles of four-quadrant
operation.
Electric Lighting
Basic principles, characteristics of light, lamps and luminaires, average lumen method
of lighting calculations.
Heating and Welding
Methods of heating: Joules, induction and dielectric. Industrial applications. Electric
welding: types, requirements, welding transformers.
Electrical wiring
Wiring regulations, circuits and wiring symbols, selection and voltage drop
calculations of cables. Earthing.
Economics of Power Utilization
Cost of electric power: fixed, variable and maximum demand charges, tariffs.
Demand management: power factor correction.

Department of Materials Science and Engineering 35


Module EN Title APPLIED ELECTRONICS
Code 2852
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of the module the student will be able to;
 Identify characteristics of operational amplifiers
 Use operational amplifiers in simple applications
 Identify different types of sensors and their operation
 Use sensors in simple applications
 Use data converters in simple applications

Syllabus Outline:-
Operational Amplifiers (8 hrs)
Operation and characteristics, non-inverting and inverting configuration,
applications: inverter, comparator, voltage follower (buffer), adder, substrator,
integrator, Differentiator Oscillator.

Sensors and Transducers (8 hrs)


Performance characteristics of transducers: Dynamic range, sensitivity, resolution,
input/output impedance, useful frequency range, resistance transducers, opto-
conductive transducers, capacitive transducers, inductive transducers,
thermocouples, piezoelectric Transducers.

Electronic Instrumentation Systems (8 hrs)


A/D and D/A conversion, frequency ranges and bandwidth, signal reflection in
cables, noise and interference, noise reduction methods.

Department of Materials Science and Engineering 36


Module MA Title DIFFERENTIAL EQUATIONS
Code 2013
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -
Learning Objectives:-
To understand Fourier approximation in various mathematical methods in physical
system modeling.
To understand the modeling of physical system using partial differential equation.
To understand transform methods in solving differential equations.
To understand the use of power series methods in solving differential equation.

Learning Outcomes:-
 To approximate periodic function using Fourier series
 To solve various categories of Partial differential equations appears in
physical system modeling
 To apply Lap lace Transform and Fourier Transform method to solve
differential equation
 To apply series solution method to differential equation with variable
coefficient

Syllabus Outline:-
Fourier Series Approximation
Fourier coefficients, Dirichlet's condition, odd and even function, half range series.
Trigonometric approximation to discrete data.

Partial Differential Equations


Classification of second-order partial differential equations. Solutions by separation of
variables. Fourier series application to boundary value problems.

Laplace Transform and Applications


Laplace transform of elementary functions and some basic theorems on Laplace
transform. Application of Laplace transforms to solution of differential equations and
system of differential equations, transfer functions, convolution theorem, concepts of
stability and controllabity.

Fourier Transform and Applications


Non-periodic functions, Fourier transform properties of Fourier transform and
applications.

Ordinary Linear Differential Equations with Variable Coefficients


Solution in series, Special function (e.g. Bessel, Legendre) - singular points, Existence
and uniqueness of the solution (elementary discussions without proof.

Department of Materials Science and Engineering 37


Module MA Title CALCULUS
Code 2023
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1013 / 1023
Week Lab/Tutorials -
Learning Objectives:-
To understand the concepts of application of parametric curves in space. To
understand the concept of coordinate transformation.
To understand the vector field and integration on curves and its application.
To understand the use of complex variable applied in mathematical methods used in
modeling physical system.
To understand the calculus such as integration, differentiation applied to complex
variable.

Learning Outcomes:-
 To do vector differentiation and integration and to find vector and scalar
quantities such as Div, Grad, Curl
 To understand the meaning of Div, Grad, Curl and its applications
 To apply three important theorems , Divergence, Strokes and Green, in
various situations
 To apply Cauchy's integral formula
 To perform contour integration techniques
 To apply conformal mapping in physical system modeling

Syllabus Outline:-
Vector Calculus
Vector differentiation and differential operators, space curves and line integral,
surface and surface integrals. Divergence theorem, Stroke's theorem, Greens
theorem in plane. Some basic applications.

Complex Variables
Analytical function and Cauchy-Reimann equation, Cauchy's integral formula and
applications. Taylor and Laurent's series, contour integration. Introduction to
conformal mapping.

Department of Materials Science and Engineering 38


Module ME Title BASIC ENGINEERING THERMODYNAMICS
Code 1822
Hours/ Lectures 1.5
Credits 2 Pre-requisites MA 1013/1023
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module, the students should be able to.
 State the First Law of Thermodynamics and define heat, work, thermal
efficiency and the difference between various forms of energy
 Explain the concept of thermodynamic process and describe the different
types of processes
 Recognize relationship between thermodynamics and other areas of study

Syllabus Outline:-
Introduction to Thermodynamics
Historical development, Thermodynamics Concepts and Terminology, Units and
Conversions.

Energy
Work and Power, Heat Transfer, Energy Transport by Mass Transport.

Ideal Gases and Pure Substances.


Introduction to ideal gases and substances, Rationale behind the definitions of ideal
gases and substances.

First Law of Thermodynamics


Open System, Closed System, Enthalpy, Steady state steady flow processes, Transient
processes.

Second Law of Thermodynamics


Reversible and Irreversible Processes, Entropy, Second Law Applications, Efficiency of
real processes.

Department of Materials Science and Engineering 39


4.2.3 Semester 4
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title ELECTRICAL AND MAGNETIC PROPERTIES OF MATERIALS


Code 2142
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To provide basic knowledge on relationship between structure and electrical
properties of materials.
Learning Outcomes:-
Student should be able to demonstrate a sound knowledge on;
 Electron's behaviour in materials, which describes their physical properties
 Properties of materials used in electronic industry
 Basics of manufacture of electronic devices
Syllabus Outline:-
Basic Principals
Wave equation, Explanation of wave particle duality, concept using interference,
diffraction, photoelectric effect, Compton effect, black body radiation. Heisenberg
uncertainty principal, Schrödinger’s wave equation and its solutions free electron
model: density of state, Fermi energy and Fermi-Dirac distribution band theory: Kronig-
penny model, energy band diagram.
Conductivity of Metals and Semi-Conductors
Relationship between charge carrier density & conductivity, Factors affecting
conductivity of metals. Conductivity of intrinsic and extrinsic semiconductors and
energy band diagrams.
Semiconductor Devices and their Fabrication
p-n junction: depletion layer & potential barrier, rectification action. Break down of p-
n junction, Tunnel diode, backward diode, Zener diode, metal semiconductor
junction, n-p-n, JUGFET, MOSFET transistors.
Fabrication: Raw materials, growth of single crystals, fabrication by crystal pulling,
Alloy junctions and point contact method, epitaxial growth techniques, Fabrication of
integrated circuits.
Dielectric Materials
Polarization and its mechanisms, frequency and temperature dependence of
permittivity, Complex permittivity, dielectric loss, dielectric strength, break down
process, Classification of dielectrics, Insulators, high permittivity dielectrics,
piezoelectric, Ferro electrics.
Magnetic Materials
Magnetic moment, orbital and spin magnetic moments, Quantum mechanical
model of electrons magnetic moment.
Classification of magnetic behavior of solids: and their uses Diamagnetism, Para
magnetism, ferromagnetism, ant ferromagnetism, Ferrimagnetism.
Domain theory, Magnetization curve and hysteresis’s loop, Applications; Hard and
soft magnetic materials, Production of permanent magnets.

Department of Materials Science and Engineering 40


Module MT Title METAL FORMING AND MACHINING
Code 2072
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on mechanical and metallurgical aspects of metal forming
and machining processes.

Learning Outcomes:-
Students should be able to;
 Understand the basic principles of metal forming and machining as essential
manufacturing processes
 Understand the practical applications of most important metal forming and
machining processes in manufacturing of engineering products
 Select proper tools and machinery for cost effective manufacturing with
above mentioned processes
Syllabus Outline:-
Introduction
Introduction and classification of metal forming and machining processes
Comparison of metal forming and machining processes with other manufacturing
processes like casting.

Mechanical Aspects of Metal Forming


Mechanical forces and stresses on metallic materials, Mohr's circle, yield criteria.

Metallurgical Aspects of Metal Forming


Metallurgical behavior of metals and cold a hot forming processes Work hardening
and strain hardening effects, dynamic recrystallization Strain rate sensitivity factor,
super plasticity.

Bulk Forming Processes for Metals


Hot and cold rolling, forging, wire drawing, tube turning, extrusion, deep drawing.

Sheet Forming Processes for Metals


Bending, shearing, stretch forming, flanging, blanking, etc.

Metal Forming Equipment’s


Hammers presses and their dynamic characterizations, Tools and dies.
Machines and tools.
Formability of metals.

Fundamentals for Machining


Tool work piece interaction, Metal cutting processes, Machinability of materials, tool
constructions, Special machining processes, Selection of materials for cutting tools.

Department of Materials Science and Engineering 41


Module MT Title DEGRADATION OF MATERIALS
Code 2032
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on degradation mechanisms, forms of corrosion and corrosion
prevention methods.

Learning Outcomes:-
Students should have a sound understanding of;
 Degradation mechanisms of metals, ceramics and polymers
 Forms of corrosion and protection techniques against them

Syllabus Outline:-
Introduction to Degradation
Degradation principles, electrochemical aspects, Polarization, environmental effects,
metallurgical aspects.

Corrosion
Definition of corrosion Cost of corrosion, Corrosion damage, Corrosion rate
expressions.

Forms of Corrosion
General corrosion, galvanic corrosion, crevice corrosion, pitting corrosion,
intergranular corrosion, selective leaching, erosion corrosion, stress corrosion,
hydrogen damage.

Designing to Minimize Corrosion


Material selection, mechanical factors, compatibility of different materials, Site
location, fabrication.

Degradation of Polymers
Natural and synthetic rubbers.
Plastics (thermo plastics and Thermo sets)

Protection Methods
Material selection, alteration of environment, design, Cathodic and anodic
protection, coatings.

Department of Materials Science and Engineering 42


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title LINEAR ALGEBRA


Code 2033
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -
Learning Objectives:-
The aim of the course is to familiarize students with the concept of a vector space
and its algebraic properties and the manipulative techniques necessary to use
matrices and determinants in solving applied problems. This course in linear algebra
serves as a bridge from the typical intuitive treatment of calculus to more rigorous
courses. Computer projects using the software Mathematica are designed to
reinforce concepts of matrix multiplication, inverse eigenvalues and eigenvectors

Learning Outcomes:-
Reduce a matrix using Gauss-Jordan reduction
 Solve a system of n equations and m variables
 Find the inverse of a matrix
 Understand the dimension of a vector space, rank of a matrix and basis for a
vector space
 Understand the concept of linear independence, linear transformation and
determinants
 Find eigenvalues and eigenvectors, and diagonalize quadratic forms

Syllabus Outline:-
Vectors spaces, subspaces, linear combinations, spanning sets, linear independence,
and bases. Column space and row space and null space of a matrix and
application. Linear transformation. Eigen values, eigen vectors and related topics.
Diagonalisation of matrices. Quadratic forms. Applications. Numerical Linear Algebra.

Department of Materials Science and Engineering 43


Module MA Title APPLIED STATISTICS
Code 3013
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -

Learning Objectives:-
To provide students with skills necessary to analyze data.
To draw meaningful conclusions from the analysis in both written and oral form.
To provide an understanding of the statistical techniques those are used.
To ensure that students are familiar with a use of a statistical package.

Learning Outcomes:-
 Identify the role of probability and statistics in their discipline area
 Perform a range of statistical procedures related to the manipulation and
interpretation of data
 Distinguish between types of statistical tests that may be used to analyze
data
 Demonstrate basic knowledge of assessing the appropriateness of statistical
models
 Demonstrate practical expertise associated with the use of statistical
package in performing basic statistical procedure
Syllabus Outline:-
Discrete and Continuous Random Variables:
Expectation, mean and variance of Bernoulli, Geometric, Binomial, Poisson, Uniform,
Exponential and Normal Distributions.

Statistical Inference:
Sampling distributions, central limit theorem, confidence intervals for mean and
variance. Hypothesis tests for mean. Difference between means, proportions and
variance. Goodness- of-fit tests and contingency table. Regression, correlation, least
square estimation and hypothesis tests in simple linear regression. Introduction to
Quality Control, O.C Curve. Control charts, attribute type sampling schemes. Variable
type sampling schemes.

Practical Work:
Use of MINITAB for statistical testing and regression analysis.

Department of Materials Science and Engineering 44


Module ME Title MECHANICS OF MACHINES
Code 2832
Hours/ Lectures 1.5
Credits 2 Pre-requisites ME 1032
Week Lab/Tutorials 3/2

Learning Outcomes:-
After completing this module, the students should be able to
 Describe the important principles in Mechanics of Machines
 Analyze and solve simple but realistic problems in Engineering Mechanics
 Explain the relevance of the principles of Mechanics of Machines in the
Design of Machine Elements

Syllabus Outline:-
Planar Linkages
(Velocity Diagrams), Acceleration diagrams, Linkages involving sliding connections,
Kinetics of plane mechanisms.

Gear Drives
Geometry of spur gearing, External and internal gearing, Epicyclic gear trains, Speed
Torque relationships.

Balancing of Rotating Masses


Static and dynamic balancing of shaft-rotor systems.

Single Degree of Freedom Vibrations


Response of viscous damped systems to harmonic excitation, Response of viscous
damped systems to ground vibration, dynamic magnification, transmissibility.

Department of Materials Science and Engineering 45


Module ME Title MECHANICS OF MATERIALS - II
Code 2060
Hours/ Lectures 3.5
Credits 4 Pre-requisites ME 1100
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this module, the students should be able to
 Explain the basic concepts of mechanics of materials and their application in
engineering practice
 Demonstrate knowledge and understanding of various failure mechanisms
and the appropriate criteria for their assessment
 Apply this knowledge to a Comprehensive Design Project (eg. ME 3052
Machine Design & Project).
 Use the techniques, skills, and modern engineering tools necessary for
contemporary engineering practice
 Assess the safety and economy of design for key engineering components
Syllabus Outline:-
Theory of Elasticity
Equilibrium, 3D stress at a point, Strain-displacement relationship, Equations of
compatibility, Stress-strain relationship, Introduction to Stress Function approach
(plane stress/ strain)
Unsymmetrical Bending of Beams
Bending of beams of asymmetric cross sections, Composite beams
Shear Stresses in Beams
Introduction, Shear flow, Shear stress distribution in beams, Shear stress in beam
flanges, Centre of shear, Stresses in closely coiled helical springs
Torsion
Torsion of non-circular sections, Thin-walled closed sections & open sections
Strain Measurements
Generalised Hooke's Law, Mohr's circle of strain , Strain measurements, Strain gauges
Failure Criteria
Failure by yielding and fracture, Yielding theories of failure, Comparison of the
yielding theories
Axi- Symmetric Components
Cylinders, shafts and discs under axi-symmetric loading, Thick-walled cylinders,
Lame's equations, Application of failure theories, Compound cylinders, Rotating
discs,
Energy Methods
Introduction, Strain energy and complementary strain energy theorems, Castigliano's
theorem, Statically indeterminate systems
Theory of Plasticity
Introduction, Theory of plastic bending, plastic limit analysis of beams, Collapse load
of structures, Elastic-plastic torsion, Elastic-plastic stresses in thick cylinders and
rotating discs
Fatigue Failure
Cyclic loading, Failure criteria for metal fatigue, Fatigue life under combined
loading, Cumulative damage, Low-cycle fatigue
Creep and Viscoelasticity
Failure by creep, Introduction to viscoelastic materials
Numerical Methods
Introduction, Finite difference equations, Finite element method (FEM), Formulation
of the FEM

Department of Materials Science and Engineering 46


Module ME Title FUNDAMENTALS OF MACHINE ELEMENT DESIGN
Code 2850
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1
Learning Outcomes:-
After completing this module, the students should be able to
 Design basic machine elements considering design criteria such as strength,
rigidity, reliability, fatigue life, etc.
 Demonstrate the ability to develop innovative solutions for basic design
problems
 Communicate design information through production drawings, calculation
reports, etc.

Syllabus Outline:-
Introduction
Basic Design Considerations, Design Methodology, Traditional and Innovative Design,
Design Standards, Designing for static and dynamic loading.

Load and Stress Analysis


Analyze the flow of forces through simple machine elements and compute stresses in
critically loaded sections. Analysis of common causes of failure of machine
components.

Introduction to Design of Machine Elements Using a Case Study of a Design Problem


Design of riveted, threaded, welded and press-fitted joints, Design of keys and splines,
bearings, couplings, Design of shafts and axles, gear drives, belt drives, Springs, Cams
and Flywheels.

Department of Materials Science and Engineering 47


Module MN Title ENTREPRENEURIAL LEADERSHIP
Code 2010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
At the end of this course students will be able to:
 Create a personal inventory of strengths and weaknesses
 Create a vision for what a student wants to achieve
 Develop a mindset to embrace and understand failure rather than fear it
 Develop skills in terms of problem solving and decision making

Syllabus Outline:-

1. Introduction to entrepreneurial leadership

2. Leadership skills, abilities and qualities

3. Leader as a team builder

4. Leader as a motivator

5. Leader as an effective communicator and negotiator

6. How leaders play a critical role in shaping an organization's culture

7. Ethical behavior of a leader

8. Entrepreneur Presentation (by Entrepreneurs with good leadership skills)

9. Case Studies and Presentations

Department of Materials Science and Engineering 48


4.2.4 Semester 5
SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title CHARACTERIZATION OF MATERIALS


Code 3052
Hours/ Lectures 2.0
Credits 2.5 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on different techniques and instruments used to analyze
materials for identification, structure determination, property measurements, etc.

Learning Outcomes:-
The students should demonstrate ability to
 Select suitable instruments to measure required property
 Do chemical analysis
 Determine the structure of material
 Use instruments for qualitative & quantitative analysis

Syllabus Outline:-
Crystallography
Fundamental of crystallography, Symmetry elements, crystal systems, 32 crystal
classes

X ray Diffraction
X-ray spectrums and filters
Continuous and characteristic spectrums of X-ray, absorption, X-ray filters
Diffraction methods, Bragg law, diffraction methods, non-ideal diffraction of X-ray

Intensity of Powder Patterns and Indexing


Atomic scattering factor, structure factor, indexing of powder patterns.

Chemical Analysis
Lattice parameter
phase diagram determination

Thermal Analysis
Thermogravimetry, DTA and DSC analysis

Nuclear Magnetic Resonance


Basic principle, chemical shift, spin-spin splitting, Qualitative and quantitative analysis.

Spectroscopic Techniques
Introduction to spectroscopic techniques, Vibrational spectroscopy
Harmonic oscillator and anharmonic oscilator/ selection rules / modes of vibration
Group frequencies/ vibrational- rotational bands
Overtones bonds/ combination bands

Viscometry
Introduction, fundamentals of capillary viscometry, capillary viscometers, Rotational
viscometers, lactometers

Department of Materials Science and Engineering 49


Module MT Title INDUSTRIAL VISITS - I
Code 3902
Hours/ Lectures -
Credits 1# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide exposure to application of technology and management

Learning Outcomes:-
The students should have a thorough knowledge on
 Management structures of the industries visited
 History of the industry
 Raw materials used
 Processing and fabrication techniques
 Future developments

Syllabus Outline:-
Proposed field visits are:

 Dankotuwa Porcelain (Pvt) Ltd


 Richard Peiris (Pvt) Ltd
 Alumex (Pvt) Ltd
 Piramal Glass Company (Pvt) Ltd
 Kamal Cables (Pvt) Ltd
 Macbertan (Pvt) Ltd

Individual field Visit should be submitted before next Field Visit

Department of Materials Science and Engineering 50


Module MT Title METAL CASTING AND POWDER METALLURGY
Code 3212
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide theoretical and practical knowledge on metal casting and Powder
metallurgy.

Learning Outcomes:-
Students should be able to;
 Understand and explain the casting process, various casting processes and
casting defects
 Understand the solidification theory of metals
 Understand and explain powder metallurgy process
 Understand metal powder production techniques and powder compaction
techniques

Syllabus Outline:-
Introduction
Introduction to foundry technology, Developments in casting methods, Modern
techniques in metal casting
Casting Processes
Ingot casting, Continuous casting, Sand casting, Investment casting, Centrifugal
casting, Die casting (Pressure and Gravity), Modern techniques
Sand Moulding Techniques
Ingredients of moulding sand, properties of moulding sand, manual moulding
processes, machine moulding processes
Solidification Theory
Solidification of pure metals and alloys, grain formation, dendritic growth etc. Heat
transfer during solidification
Melting, Type of Furnace, Heat Conduction
Casting Design and Material Selection.
Design of component for casting, Design of runners, risers, and gates., Avoidance of
aspiration
Casting Defects and Heat Treatment of Casting
Introduction to Powder Metallurgy
Application of P/M techniques and its advantages, properties.
Production and Properties of Metal Powders
Atomization, reduction of metal oxides, electrolysis, pulverization, powder properties.
Compaction if Metal Powders, Sintering and Mechanical Properties of Powder
Metallurgical Products
Hot and cold methods, metal injection molding, etc., Theory and principal of
sintering, Mechanical properties of powder metallurgical Products, Applications

Department of Materials Science and Engineering 51


Module MT Title CERAMIC TECHNOLOGY
Code 3252
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 2042
Week Lab/Tutorials 3/2
Learning Objectives:-
To develop an understanding of science and technology related to ceramic
fabrication.

Learning Outcomes:-
Students should be able to demonstrate a sound knowledge on
 Fabrication & selection of glazes and colour pigments for ceramic products
 Colloidal science used in wet forming techniques
 Special fabrication and densification techniques used in advanced ceramics
 Fabrication & application of glass

Syllabus Outline:-
Ceramic Glazes
Introduction to glazes, types of glazes, properties of glazes, glaze application
methods, glaze calculation.

Ceramic Colour Pigments


Types of pigments, In-glaze, on-glaze, under-glaze colour applications

Rheology and Colloids


General introduction to colloids and rheology.
Broken bond theory, isomorphous substitution, cation exchange capacity, fluidity and
thixotropy.

Special Ceramic Fabrication Techniques


Isostatic pressing, injection moulding, fusion casting, tape casting, thick and thin film
fabrication.

Sintering and Densification Techniques of Ceramics


solid state sintering, viscous sintering, grain growth and microstructural evolution,
pressure sintering (hot pressing), microwave sintering, reaction sintering.

Sol-Gel Processing
Types of gels, metal alkoxides, sol-gel preparation techniques, applications of sol-gel
processing.

Glass
Raw materials, glass production techniques, treatment for glass, types of glasses,
Applications.

Department of Materials Science and Engineering 52


Module MT Title POLYMER ENGINEERING
Code 3092
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 2152
Week Lab/Tutorials 3/2

Learning Objectives:-
To impart knowledge on fundamentals of polymer engineering and understand the
practical implication of theoretical facts.

Learning Outcomes:-
Students should be able to;
 Understand unique and extraordinary properties of polymers
 Analyze industrial problems through polymer engineering fundamentals
 Predict factors influencing long and short term durability

Syllabus Outline:-
Rubber Elasticity
Chain conformations in polymers, the statistical theory of rubber elasticity, entropy,
internal energy, effect of temperature, theory of Mooney and Ruilin, Selected
examples: Design of rubber springs, Static seals, Dynamic seals

Viscoelasticity
Visco-elastic models, Stress-strain-time relationship, Superposition, retardation and
relaxation time spectrums, WLF equation, Dynamic behaviours of polymers,
Frequency-temperature equivalence problems.

Rheology of Polymers
Newtonian and non-Newtonian fluids, Time dependent fluids, Time independent
fluids, Flow curves, Isothermal channels flow, Boundary effect, Equipments used to
obtain flow data

Morphology of Polymer
Polymer crystallography, Lamella, Sperulites effect of crystallinity, Orientation induced
crystallization, Chain orientation, Properties of oriented polymers, Frozen stress, Stress
concentration.

Yield and Fracture


Short term tensile strength, Brittle failure, Ductile failure, Basic concept of fracture
mechanism

Department of Materials Science and Engineering 53


Module MT Title JOINING OF MATERIALS
Code 3242
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on application of material science and engineering concepts
to joining of materials as well as on joining processes used in manufacturing of
engineering products.

Learning Outcomes:-
Students should be able to
 Understand the mechanical and materials science concepts in joining of
materials
 Understand all essential joining processes and their application in
manufacturing of engineering products
 Select a suitable joining process for a particular job with the consideration of
manufacturing cost

Syllabus Outline:-
Introduction to Joining of Materials
Mechanical ,Materials science and design aspects of joining

Solid State Welding Processes


Fundamentals of solid state welding ,Cold welding, Forge welding, Diffusion welding,
Ultrasonic welding, Friction welding, Electric resistance welding,
Spot-welding, Projection welding.

Fusion Welding Processes


Heat affected zone in fusion welding, Gas welding and cutting, Manual electric arc
we lding, MIG/MAG welding, TIG welding, Plasma welding and cutting, Submerge arc
welding Electron and Laser beam welding, Brazing and Soldering, Fundamentals of
soldering and brazing, Low temperature and High temperature brazing processes,
Fluxes and their properties, Heating techniques

Welding Defects , Weld Inspection and Testing

Joining of Polymers
Fundamentals of joining of polymers, joining methods, adhesives, their properties and
selection, defects and remedial methods

Joining of Dissimilar Materials


Joining of high / Performance ceramics like Al 2O3, SiC, Si3N4 to each other and to high
temperature steels

Department of Materials Science and Engineering 54


Module MT Title LATEX SCIENCE AND TECHNOLOGY
Code 3082
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 2152
Week Lab/Tutorials 3/2

Learning Objectives:-
 To study the fundamentals of colloidal science and to provide knowledge on
technologies involved in latex based products manufacture in detail

Learning Outcomes:-
After competing this unit the students should be able to,
 Handle problems related to quality of latex and latex compounding
ingredients
 Identify & analyze failures in product manufacturing plants
 Use fundamentals to run plants effectively and efficiently
 Develop techniques to improve the quality of products
 Attend to routine trouble shooting effectively

Syllabus Outline:-

Introduction to natural rubber latex

Theories for colloidal stabilization

Latex compounding ingredients

Preparation of dispersions and emulsions

Manufacture of latex based products

Testing of latex based products

Synthetic latices

Department of Materials Science and Engineering 55


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title NUMERICAL METHODS


Code 3023
Hours/ Lectures 2.0
Credits 2 Pre-requisites MA 1023
Week Lab/Tutorials -

Learning Objectives:-
To introduce numerical Optimization Algorithm which can be easily implemented in
Computer,
To introduce various numerical algorithm to solve Ordinary and Partial differential
equation.
Introduce the various numerical algorithms to calculate eigenvalues of matrix.
To chose the best method among the alternatives, based on errors and convergence
characteristics.
To introduce the Finite Element Methods applied in Engineering.
Introduce MATLAB to implement all published algorithm studied in this course.

Learning Outcomes:-
 To apply simple search and simple gradient methods in optimizing
multivariable function
 To apply Taylor series to derive various implicit and explicit algorithm in solving
ODE
 To compare different algorithm in terms of implementation in computers, and
accuracy
 To apply different numerical scheme to find solution of different types of PDE
 To apply FEM in solving simple problems

Syllabus Outline:-
Numerical optimization problems (direct search and simple gradient methods)
Solution of set of non-linear equations. Matrix eigenvalue determination including
direct, inverse iteration and shift of origin, special methods for dealing with band type
and sparse matrices. Simple error analysis, convergence properties. Simple finite
difference technique for initial-value and boundary-value problems in ordinary and
partial differential equations and systems. Phase plane and isoclinal curves. Taylor
series, Runge-Kutta process. Explicit and implicit procedures, simple ideas on errors
and stability. Introduction to method of characteristics. Finite Element Methods.

Practical Work: Use of published algorithms and packages for solving numerical
problems.

Department of Materials Science and Engineering 56


Module ME Title MACHINE DESIGN
Code 3812
Hours/ Lectures 1.0
Credits 2 Pre-requisites ME 1090 / 2850
Week Lab/Tutorials 3/1

Learning Outcomes:-
After completing this course module, the students should be able to
 Innovatively think and look at a machine or a design with an inquiring mind,
and convert an idea or a concept to a practical design
 Carryout a design task with confidence
 Communicate design information through technical reports, engineering
drawings, oral communication, etc.
 Work as a team to manage a design project

Syllabus Outline:-

Design methodology

Design optimization

Conceptual design: concept generation techniques, concept selection

Selection of materials

Detailed design calculation: Load and stress analysis, electric motors and selection

Production drawings

Project: Design of a simple machine or equipment

Department of Materials Science and Engineering 57


Module ME Title CONTROL SYSTEMS & INSTRUMENTATION
Code 3012
Hours/ Lectures 3.5
Credits 4 Pre-requisites EN 2852 / EE 2802
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this module, the students should be able to
 Identify the sensors and transducers commonly used and describe the basic
principle of operation
 Select the required signal conditioning for a particular application and explain the
basic principles of operation
 Describe the use of instrumentation and data loggers
 Model basic physical systems related to electro-mechanical systems, fluid systems
etc.
 Explain the basic principles and compare the differences and similarities among
motors and actuators
 Explain the behavioral patterns of open loop and closed loop control systems
 Find the system stability in a closed looped control system
 Describe the behavior of the system response from a Root Locus Diagram,
Frequency response analysis from Bode plot, polar plot
 Program a programmable logic controller for a given logic function, time intervals
and counting purposes and download and upload the PLC program.
 Recognize the basics of PID controller for closed loop systems

Syllabus Outline:-
Sensors, Signal Conditioning and Instrumentation:
Sensors, Transducers, Signal conditionings, Measurement systems, Data loggers and
recorders
Motors, Actuators and Valves:
characteristics of pneumatic, electrical and hydraulic actuators and valves, characteristics
of electro-mechanical, electro-pneumatic and electro-hydraulic valves
Mathematical Modeling of Physical Systems:
Mathematical modeling related to mechanical, electrical, hydraulic and pneumatic
systems, electro-mechanical systems and combined systems. Laplace transforms, Simplify
the system using block diagram algebra
Introduction to Control Systems:
Definitions, Open loop and Closed loop systems, Open loop and closed loop transfer
functions
Stability and Time Domain Analysis for Control Systems:
Dynamic response of systems, Time domain analysis of first order and second order control
systems. Routh's Stability criterion, Root locus techniques
Frequency Domain Analysis:
Frequency responses, Bode plot, Polar plot, Relative stability with definition of Gain margin
and Phase margin.
Programmable Logic Controllers:
Basic use of PLC, Ladder logic, Timers and counters
Closed Loop Controllers:
Two step control, P, PD, PI and PID controllers

Department of Materials Science and Engineering 58


Module MN Title BUSINESS ECONOMICS AND FINANCIAL ACCOUNTING
Code 3042
Hours/ Lectures 3.0
Credits 3 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide the students with knowledge and understanding of basic micro and
macro-economic principles and tools of economic analysis.
To provide conceptual and regulatory framework of financial & cost accounting so
as to use them in decision-making in an operational context.

Learning Outcomes:-
Understanding the basic micro and macro-economic concepts. Appreciation of the
links between economy and technology.
Understanding of basic concepts in financial, cost and management accounting,
acquiring basic knowledge on application of these accounting concepts to modern
business and basic knowledge on interpretation of main accounting statements.

Syllabus Outline:-

Business Economics (12 hrs)


Economics and the economy; Elementary theory of Economics; Tools of economic
analysis; Demand, supply and the market; Theory of the firm; Different types of firms;
Motivation of firms; Theory of supply; Costs and production; Introduction to
macroeconomics and national income accounting.

Financial and Cost Accounting (24 hrs)


Basic accounting concepts; Trial balance; Profit & loss account, balance sheet; Cash
flow statements; Interpretation of accounts; Cost concepts and terminology; Analysis
and interpretation of cost; Allocation of overheads; Marginal costing, CPV analysis;
Standard costing; Stock control.

Department of Materials Science and Engineering 59


Module MN Title INDUSTRIAL MANAGEMENT AND MARKETING
Code 3052
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide the students with an adequate knowledge of the theoretical and
empirical framework of organizational management required to perform efficiently as
engineer/manager in the modern organization.
To provide fundamentals of technology management in order to help them
appreciate the link between technology and economy.
To provide fundamentals of human resource management and to expose them to
the specific sections of the legal system those relevant to practicing engineers.
To provide the students with knowledge of basic marketing concepts & applications.

Learning Outcomes:-
 Appreciation of the basic concepts and theories of organizational
management.
 Knowledge on application of these theories for modern organizations.
 Understanding the fundamentals of technology management.
 Understanding the fundamentals of human resource management and legal
issues related to modern industrial relations.
 Knowledge of basic marketing concepts / theories and their applications.
Syllabus Outline:-
Organization Management (12 hrs)
Introduction to management & systems theory; Organizational theory; stakeholder
analysis, organizational vision, mission & objectives. Types of organizations;
organizational strategy, structures of modern organization and the concept of
learning organization; Different roles of manager; manager & leader. Organizational
culture & control; concepts of authority, power, responsibility & their applications and
management of conflict. Management of change; importance of change
management and conflict management. Modern management techniques;
management styles: Japanese vs. Western Systems.
Technology Management (6 hrs)
Technology and economic development; Key concepts of technology management
and its relation to business management; Technology and competitive advantage;
Evaluating technology;
Human Resource Management and Industrial Relations (6 hrs)
Introduction to human resource management, Employee selection, performance
evaluation, rewards, Human resource development, Compensation and grievance
handling, Labour - Management Relations in Sri Lanka and Business Ethics
Marketing (12 hrs)
Marketing: overview; Marketing environment, marketing research and product life
cycles; Buyer behavior: consumer and organizational; 4Ps of marketing including
promotion and communication issues;

Department of Materials Science and Engineering 60


Module MN Title Multidisciplinary Design, Innovation and Venture Creation
Code 3010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Outcomes:-
After completing this course module, the students should be able to
 Analyze a user need critically considering societal, environmental and
economic aspects
 Design and develop innovative products, processes and complex systems
with a multidisciplinary perspective
 Use state of the art digital technologies together with conventional
technologies for rapid product, process and systems design and
development
 Develop a product, process, system to meet a client based multidisciplinary
design
Syllabus Outline:-

1. Introduction to Creativity and Innovation

2. Role of Design under societal, environmental and economic trends

3. User Needs Assessment for user centered design

4. Multidisciplinary Design and creative problem solving

5. Product Analysis and Innovative Product Development

6. Analysis of Processes and Innovative Process Development

7. Complex Systems and Complex System Development

8. Conventional Technologies for transformation of ideas to new products

9. State of the Art technologies for rapid transformation of ideas to new products

10. Social Entrepreneurship and innovations

11. Sustainability, Green technologies, Cleaner production and Green products

12. Technological ventures based on design led innovation (Global, Local)

13. Commercialization strategies for new technologies

Department of Materials Science and Engineering 61


4.2.5 Training Semester

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title INDUSTRIAL TRAINING


Code 3992
Hours/ Lectures -
Credits 6# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide exposure to application of technology and management.

Learning Outcomes:-
The students should demonstrate ability to
 Students should have knowledge on what is taking place in industrial
organizations in terms of applications of technology, quality control,
management, safety measures etc.

Syllabus Outline:-

Industrial Training Modules for the students of the Department are defined as follows
and these modules will be circulated prior to the commencement of each training
session. (Available training placements are categorized into the following major
streams)

Material processing companies (24 weeks)


Metal, Polymer and Ceramics Manufacturing Industries (24 weeks)
Research Industries (24 weeks)
Industries in Materials Engineering Allied Fields (24 weeks)

Details of the above training programs has been submitted to the Industrial Training
Unit of UOM.

Department of Materials Science and Engineering 62


4.2.6 Semester 6

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title RESEARCH PROJECT


Code 4202
Hours/ Lectures -
Credits *8# Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
To Familiarize students to carry out research and application of scientific method

Learning Outcomes:-
Students should be able to:
 Carry out projects with an engineering background
 Perform analysis of concepts
 Formally present project outcomes

Syllabus Outline:-

The students shall conduct a research project on a given or chosen topic, in


accordance with the following guideline.

Identification of the Research Need


This includes the study of the circumstances and situations leading to the research
need and the significance and the viability of carrying out the project.

Literature Survey
This is carried out in order to clarify the scope of the research. The students shall learn
to make use of the available sources of information and ways of filtering the
necessary data.

Finalizing the Preliminary Research and Submission of a Progress Report


The student shall submit a report on his/her findings on the preliminary investigation
and should device a plan to carry out of the further research.
The student then, on the approval of the supervisor, shall proceed with the practical
part of the research. It is necessary for the student to hold weekly meetings with the
supervisor during the allowed time period. The total duration of this stage shall be 15
weeks.

The student should finalize his/her research findings and submit a draft report to the
supervisor on or before the stipulated date

Student shall present his/ her findings before an evaluation panel consisting of the
staff members for the final appraisal of the student's research ability and
communication / presentation skills.

 8 Credits will be distributed as follows


Semester 6 - 2
Semester 7 - 3
Semester 8 - 3

Department of Materials Science and Engineering 63


Module MT Title INDUSTRIAL VISITS - II
Code 3902
Hours/ Lectures -
Credits 2# Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To familiarize the students with materials Engineering related industries and to give
basic understanding about the methods used to apply materials engineering
principles in manufacturing.

Learning Outcomes:-
The students should have a thorough knowledge on
 Management structures of the industries visited
 History of the industry
 Raw materials used
 Processing and fabrication techniques
 Future developments

Syllabus Outline:-
Proposed Field Visits are:

Lanka Wall Tiles Ltd., Meepe, Padukka.


Lanka Refractories
Phoenix Industries (Pvt) Ltd.
Associated Motor Ways (Pvt) Ltd.
S-lon (Pvt) Ltd.
Royal Ceramics Lanka (Pvt) Ltd.
Ceylon Heavy Industries Company Limited.

At least five visits will be covered.


Individual Field Visit Reports Should be submitted before next Field Visit.

Department of Materials Science and Engineering 64


Module MT HEAT TREATMENT AND STRENGTHENING MECHANISMS OF
Title
Code 4332 METALS

Hours/ Lectures 2.5


Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Outcomes:-
Student should be able to assess different kind of heat treatment processes and
appropriate strengthening mechanisms for metals and alloys, considering specific
conditions of manufacturing and operation.

Syllabus Outline:-

Introduction.

Heat Treatment Procedures for Steel and Cast Iron

Heat-Treatment of Plain Carbon Steel and Alloy Steel


Annealing, Normalizing, Hardening, Tempering.

TTT and CCT-Diagrams, Hardenability

Surface Treatments of Steels


Carburizing, nitriding, Carbo-nitriding, Cyaniding, Induction Hardening, Flame
Hardening.

Heat Treatment of Cast Iron:


Annealing, Normalizing, Hardening, Tempering.

Strengthening Mechanisms of Metals and Alloys

General Overview of Effect of Defect on Mechanical Properties


Introduction to types of strengthening mechanism and their applicability.

Grain Size and Grain Boundary Related Effects


Effects of grain size on mechanical properties, Effect of grain boundary angles,
Migration of grain Boundaries, Grain growth.

Work Hardening
Yield point phenomena, Strain ageing and Lachtlier effect.

Solid Solution Strengthening


Types of solid solution strengthening, Factors affecting solid solution strengthening and
effect of solid solution.

Precipitation Hardening
Theory of precipitation hardening, Mechanism of precipitation hardening, Selected
samples.
Cu-Co system, Ni-Al system, Al-Cu system.

Dispersion Hardening
Mechanism, Study of selected systems (Al, Al2O3, Pb + PbO),
Structure /property relations in Al, Cu, Ti, Ni, Co, Mg and refractory alloy.

Department of Materials Science and Engineering 65


Module MT Title NANOMATERIALS
Code 4282
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge and relevant concepts on synthesis, science and technology
of nanomaterial’s.

Learning Outcomes:-
Students should be able to demonstrate a sound knowledge on;
 Express the property of nanomaterial’s used in industry
 Identify appropriate synthesis methodologies
 Analyze properties of nanomaterial’s
 Relate basic properties of materials to the structure

Syllabus Outline:-
Introduction
Global technology trends, Challenges and opportunities of manipulating matter at
Nano scale, Top down and bottom up approaches.

Thermodynamics of Interfaces
Fundamental Thermodynamic relations, Nucleation Theory and Capillary
Condensation. Fundamentals of particle synthesis and stabilization.
Synthesis methods, Size controlling strategies.

Nano-Porous Materials
Synthesis and characterization of Nano-porous materials.

Self-Assemblies
Basic governing principles of self-assemblies.

Low Dimensional Nanomaterial’s


Synthesis, characterization and basic application of low dimensional nanomaterial’s.

Department of Materials Science and Engineering 66


Module MT Title PAINT TECHNOLOGY
Code 4772
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To study the essentials of paint formulations and to provide knowledge on
technologies involved in paint manufacture.

Learning Outcomes:-
After competing this unit the students should be able to
 Analyze different raw materials that are used in paint manufacture
 Develop and upgrade the qualities of products
 Formulate special paints to meet new requirements
 Improve efficiency in paint processing
 Test and evaluate paint properties

Syllabus Outline:-

Paint components

Binders

Pigments & Extenders

Essential concepts of paint formulation Paint properties and their evaluation Types of
coatings

Department of Materials Science and Engineering 67


Module MT Title EXTRACTION OF METALS
Code 3712
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on primary production of ferrous and non-ferrous metals.

Learning Outcomes:-
Student should have adequate knowledge to devise procedures for production of
primary metals, both ferrous and non-ferrous of desired purity.

Syllabus Outline:-

Ore Preparation:
Comminution; classification; froth floatation; magnetic and electrostatic separation;
agglomeration.

Pyrometallurgy:
Drying; calcination; roasting; oxide reduction; smelting; matte converting; fire refining;
distillation.

Hydrometallurgy:
Leaching; precipitation techniques; ion exchange; solvent extraction; reverse osmosis.

Electrometallurgy:
Basics electrolytic cell; electrolysis of aqueous and molten electrolytes; electro
winning and electro refining; cell voltage and power requirements for both processes.

Extraction Procedures for Ferrous and Aon-Ferrous Metals:


Blast furnace and alternative iron making processes; extraction and refining of Ti, Cu,
Al, Zn, Pb and precious metals.

Department of Materials Science and Engineering 68


4.2.7 SEMESTER 07

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title TOTAL QUALITY MANAGEMENT


Code 4022
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To familiarize the students with the principles and methods associated with total
quality management.

Learning Outcomes:-
Students should be able to
 Understand the importance of TQM, audits, systems, and standards
 Design and implement quality programmes in the industry for the maximum
buyer satisfactions

Syllabus Outline:-

Introduction to Quality
Definition of quality importance of quality aspects in engineering, understanding the
relationship between quality and productivity.

Quality in Production and Service Systems


Statistical process control, control charts, measuring systems, quality circles, Quality
control in materials engineering.

Quality Management Systems


Total quality management, planning for quality assurance, Organizing and controlling
for quality, economics of quality.

Quality Improvement and Problem Solving

Human Resource Management for Quality Improvement

Department of Materials Science and Engineering 69


Module MT Title OPTICAL AND ELECTRON MICROSCOPY
Code 4032
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To provide knowledge on fundamentals of optical and electron microscope with
emphasis on how to set up microscopes for critical microscopic observations and
microanalysis.

Learning Outcomes:-
Students should have ability to demonstrate
 Optical property determination and characterization of materials
 Selection of suitable mode of operation to observe required features in
microscopy
 Sample preparation for microscopic observation
 Use of electron microscope for chemical analysis

Syllabus Outline:-

Optical Microscopy

Resolution and Contrast in Microscopy


Resolution, illumination techniques and contrast, image defects.

Polarizing Microscopy
Interference of polarized light, double refraction, specimen preparation,
Determination of refractive index, conoscopic observation, use of hot stage.

Electron Microscopy

Interaction of Electron Beam With Matter


Electron physics and optics, electron interaction with solid matter.

Optical System of an Electron Microscope


Electron gun, lenses, image defects and detector.

SEM and TEM


SEM: emissive and reflection modes, sample preparation.
TEM: image formation, bright field and dark field illumination, sample.
Preparation, Reciprocal lattice concept, electron diffraction.

Analytical Modes:
EDAX and WDAX.

Department of Materials Science and Engineering 70


Module MT Title MECHANICAL BEHAVIOUR OF MATERIALS
Code 4052
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce engineering students to the stress, strain, and deformation behavior of
engineering materials and structures. To introduce the students to the mechanics of
materials method of problem formulation and solution procedures for solving solids
mechanics problems. Basics of engineering design concepts are brought into the
course by way of selected problems.

Learning Outcomes:-
The students should acquire basic knowledge on fracture mechanics and material
failures.

Syllabus Outline:-

Fracture Mechanics
Theoretical tensile and shear strengths of ideal materials slip in ductile materials,
ductile-brittle transition temperature.

Brittle Fracture:
Sources of micro and macro cracks, stress concentration approach, Griffith's energy
balance approach, stress intensity factor approach and fracture toughness, statistical
approach to brittle fracture - Weibull analysis, mean strength, effect of volume and
loading systems, compliance method, selection of working stresses.

Ductile Fracture:
Overall yielding, cup and cone type failure.

Fatigue:
Mechanism, factors influencing fatigue failures, Goodman-Gerber diagram,
estimation of fatigue life, Minor's law of Cumulative fatigue, design against fatigue.

Creep:
Mechanism, factors influencing creep failures, micro structural fractures, creep
rupture, design against creep, creep resisting alloys.

Strength and Fracture of FRC's


Fiber reinforced materials, continuous and discontinuous fibers, orientation of the
fibers, mechanics of load transfer from matrix to fiber, Modulus, tensile strength and
toughness of composites, modes of fracture.

Specific Fracture Mechanisms for Polymers

Department of Materials Science and Engineering 71


Module MT Title METALS AND ALLOYS - II
Code 4262
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 1162
Week Lab/Tutorials 3/2
Learning Outcomes:-
Student should be able to assess,
Relationship between microstructure, properties and applications of metals and
alloys.

Syllabus Outline:-

Introduction

Alloy Steels
Definition and effects of Alloying on steel

Classification, Microstructure, Properties and Uses of Alloy Steels


High-strength low alloy steels
SAE-AISI alloy steels Alloy tool steels Stainless steels
Heat-resisting steels
Electrical steels (silicon steels)

Alloy Cast Irons


Definition and effects of various alloying elements on cast iron

Classification, Microstructure, Properties and Uses of Different Alloy Cast Irons


Chromium white cast irons
Martensitic white cast irons, pearlitic white cast iron
Austenitic grey cast irons
Ferritic cast iron

Relationship Between Microstructure and Properties of Different Nonferrous Metals and


Alloys
Copper & its alloys
Aluminum & its alloys
Magnesium & its alloys
Zinc & its alloys
Titanium & its alloys
Lead, Tin & their alloys
Beryllium & its alloys
Nickel & its alloys
Molybdenum & its Alloys
Amorphous metals

Department of Materials Science and Engineering 72


Module MT Title ADVANCED CERAMICS
Code 4302
Hours/ Lectures 1.5
Credits 2 Pre-requisites MT 2042
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide knowledge on synthesis, fabrication and applications of advanced
ceramic materials.

Learning Outcomes:-
Students should be able to demonstrate a sound knowledge on;
 Functional properties of electro ceramics, their fabrications and applications
 Optical & structural properties of advanced ceramics and their production
and applications
 Synthesis, properties, current & future applications of Bio ceramics
 Recent trends in advanced ceramics applications

Syllabus Outline:-

Electro Ceramics
Piezoelectric Ceramics, Ferroelectric Ceramics, Positive and negative Temperature
Coefficient Resistors, Magnetic ceramics, Fuel Cells and High Energy Batteries,
Electronic ceramic devices.

Glass Ceramics
Fabrication, properties and applications of glass ceramics, photo sensitive and photo
chemical glasses, Photo sensitively machined glass ceramics, High strength glass
ceramics, Transparent glass ceramics, machinable glass ceramics.

Oxide Ceramics
Silica, Magnesia, Alumina, Zirconium.

Carbide Ceramics
SiC and other carbide ceramics, Powder synthesis, fabrication, properties and
applications.

Nitride Ceramics
Silicon Nitride and other Nitride ceramics.

Bio Ceramics
Polycrystalline ceramics, Porous ceramics, Bio active glass, Bio active glass ceramics
Bio active composite, Dental Ceramics.

Department of Materials Science and Engineering 73


Module MT Title INDUSTRIAL POLYMER PROCESS ENGINEERING
Code 4062
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Objectives:-
To give students an understanding of fundamentals of polymer process engineering
To provide sufficient understanding of the basic calculations required for the design of
polymer process equipment’s

Syllabus Outline:-

Rubber Process Engineering


Outlook of rubber processing
Primary processes in rubber processing
Auxiliary Equipment’s & secondary operations

Plastics Process Engineering


Fundamentals of extruder design and calculation of technological parameters
Blowing process operations
Injection moulding process operation and process optimization
Thermoforming process overview and part application issues
Analysis of flow through the calendar nip
Other processing methods

Department of Materials Science and Engineering 74


Module MT Title DESIGN AND FABRICATION OF POLYMER PRODUCTS
Code 4072
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 1062 / MT 2152
Week Lab/Tutorials 3/2

Learning Objectives:-
To understand the design principles of complex polymer products based on
performance and manufacturing requirements.

Learning Outcomes:-
Student should be able to ;
 Apply polymer engineering fundamentals to design various engineering items
 Apply knowledge to design advance polymer compounds and items.

Syllabus Outline:-

Behaviour of Plastic Rubber


Understanding plastics and rubber materials, understanding plastics and rubber test
methods physical and mechanical properties of polymers

Basic of Design
Identify the requirements of the products
Design for maximum stress, strain

Design Concept and Engineering Consideration


Design concepts for selected articles, part failure
Time-dependent deformational behaviour
Manipulation of the creep curves

Design of Plastics and Rubber Products


Product design examples. Static and dynamic seals, design of tyres, conveyor belts,
hoses, blow molded product, blowing film design, plastic hollow shapes designs,
industrial and structural part design, Troubleshooting; design related, material related
and process related

Fiber Reinforced Plastic Products


Behaviour of unidirectional fibre composites
Behaviour of random discontinuous fibre composites
Modeling Processes, Design Guide

Mix Design
Material properties and selection, Design of compound formulations for Various
applications

Department of Materials Science and Engineering 75


Module MT Title REFRACTORIES AND KILN TECHNOLOGY
Code 4712
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To provide knowledge on types and properties of refractories and their industrial
applications.

Learning Outcomes:-
Student should have a thorough knowledge on;
 The raw materials used in refractory industry and the manufacturing process
 Properties and applications of refractories
 Usage of monolithic refractories
 Types of kilns used in industries
 Time-temperature curves and different types of burners used in kilns

Syllabus Outline:-
Refractories
Types of Refractories
Silica, Alumina Silicate, Magnasite, Magnasite Chrome, Carbon, Dolamite
Properties of Refractories
Volumetric changes, Conductivity, Refractoriness, Refractoriness under load, Spalling
resistance, slag resistance.
Industrial Application and Selection of Refractories
Refractories used in cement, iron, steel, glass, ceramics industry
Ternary Phase Diagrams
Theory of ternary diagrams, cooling and heating paths, Identification and estimation
of components
Kiln Technology
Firing Characteristics of Ceramics
Determination of maturing temperatures.
Reaction occurring on firing.
Determination of reactions.
Time Temp distribution curve.
Optimization of Time Temp distribution curve.
Kilns Used in Ceramics
Different types of designs.
Draft movement.
Temperature and Pressure distribution.
Combustion Technology in Ceramic Manufacturing
Theoretical and practical requirement for efficient combustion. (3 Ts in combustion)
Preparation of liquid fuel for combustion, high pressure atomization
Low-pressure atomization, centrifugal atomization.
Oil burner designs - Gun type, rotary type, and pot type.

Department of Materials Science and Engineering 76


Module MT Title COMPOSITES
Code 4742
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce the basic concepts materials.

Learning Outcomes:-
The student will gain adequate knowledge on the
 Describe the mechanisms of strengthening and toughening of composites
 Select appropriate manufacturing methods of composites

Syllabus Outline:-

Mechanics of composite materials

Types of composites

Manufacture of fiber reinforced composites

Properties of and applications of FRCs

Failure of composites

Designing with composites and case studies

Introduction to Nano fibers and Nano composites

Department of Materials Science and Engineering 77


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MN Title ENGINEERING ECONOMICS


Code 4022
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To give the essentials for decision making at operational level based on comparison
of worth (values) of alternative courses of action with respect to their costs and
limited resources, and to select the preferred course of action

Learning Outcomes:-
 Understanding the most relevant economic concepts for the engineering
decisions
 Application of these concepts to practical engineering projects and
decisions
Syllabus Outline:-
Fundamentals;(2 hrs)
Time value of money, equivalence and cash flow diagrams

Discounted Cash Flow; (4 hrs)


Time value equivalence, single payment and annuity factors and numerical
examples. Cash flows and compounding

Comparison Methods;(6 hrs)


Assumptions, net present value, annual worth, equivalent annual cost with/without
salvage value, equivalent annual worth of fixed asset lives and perpetual lives,
internal rate of return (IRR) and minimum acceptable rate of return and IRR
irregularities, numerical examples

Analysis of Alternatives;(3 hrs)


Classification, mutually exclusive alternatives, incremental analysis and preferred
method for decision making

Project Feasibility Analysis;(4 hrs)


Financial feasibility, market price analysis, cost of capital and weighted average,
economy feasibility, shadow pricing, benefit cost (B/C) analysis, irregularities of B/C
analysis and preferred method for decision making

Sensitivity Analysis and Decision Trees;(2 hrs)


What if?, sensitivity graph and interpretation of the analysis, discounted decision trees
and application of decision trees

Risk Management;(2 hrs)


Risk identification, risk analysis and risk response

Department of Materials Science and Engineering 78


Module MN Title HUMAN RESOURCE MANAGEMENT AND INDUSTRIAL RELATIONS
Code 4122
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To provide the students with essential conceptual understanding and practices of
human resource management and industrial relations that in needed in modern
organizations

Learning Outcomes:-
Acquire and develop capabilities in human resource management concepts and
application

Syllabus Outline:-

Human Resource Management


Role of the human resource function and practitioner
Organization, jobs and roles
Employee resourcing
Performance management
Human resource development
Rewarding people

Industrial Relations
Labour Management relations in Sri Lanka
Industrial dispute
Trade unions
EPF, ETF and Gratuity acts
Work place health, safety and welfare
Business ethics

Department of Materials Science and Engineering 79


Module MN Title CONSUMER AND INDUSTRIAL MARKETING
Code 4132
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
To provide the students with knowledge of basic marketing concepts and
applications.

Learning Outcomes:-
Knowledge of basic marketing concepts / theories and their applications
Syllabus Outline:-

Marketing : Overview

Marketing environment

Consumer markets and consumer buying behavior

Business markets and business buying behavior

4Ps of marketing including promotion and communication issues

Product life cycle Market segmentation Competitive marketing strategies

Marketing intelligence and marketing research

Department of Materials Science and Engineering 80


Module MN Title ENTREPRENEURSHIP BUSINESS BASICS
Code 3020
Hours/ Lectures 2.0
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/1

Learning Outcomes:-
At the successful completion of the subject, the students will be able to:
 Demonstrate understanding of fundamentals ideas of financial management
for entrepreneurs, concepts such as cash flow, financial statements, financial
ratios, time value for money, capital budgeting and net present value
 Go through the process of securing entrepreneur's intellectual property,
including patents, trademarks, copy rights and trade secrets
 Analyze an industry and identify opportunities for new products/services
along with marketing tactics and strategies
 Identify human resource needs for an organization and acquire and maintain
required people

Syllabus Outline:-
1. Overview of Corporate Finance: Introduction to corporate finance; financial
statements/taxes/cash flow

2. Financial statements and long-term financial planning: Working with financial


statements and real world applications; Long-term financial planning and
growth

3. Valuation of cash flows: Time value for money; Net present value

4. Risk management; Risk identification, risk analysis and risk response

5. Patents, trade secrets and copy rights: Introduction to business law; Patents
and procedure for obtaining patents; Trade secrets, copy rights and trade
marks

6. Marketing: Introduction to marketing; Consumer behavior; Business and


organizational consumers; Production development and management;
Pricing objectives and policies; Business ethics; Advertising and sales
promotion; Integrated marketing communications

7. Managing Human Resources; Introduction to Human Resource


Management; Manpower planning; Job Analysis and designing; Recruiting
and selecting appropriate human capital; Staffing and training people;
Reward management; Grievance handling; Transfers promotions and
retirements

8. Managing Operations; Designing new products and processes, Demand


forecasting, Planning for production facilities, Production planning, Managing
inventories, Managing productivity and quality

Department of Materials Science and Engineering 81


4.2.8 SEMESTER 08

SUBJECTS OFFERED BY DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

Module MT Title SELECTION OF MATERIALS, FAILURE ANALYSIS AND NON


Code 4112 DESTRUCTIVE TESTING

Hours/ Lectures 2.0


Credits 2.5 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Objectives:-
To build competency in engineering failure analysis. To acquire knowledge on the
selection of suitable materials for engineering applications and on the use of non-
destructive testing for detection of defects in materials.
Learning Outcomes:-
Students should be able to
 Understand the causes for engineering failures.
 Perform effective failure analysis on engineering products
 Select suitable materials for engineering components
 Perform non destructive techniques for engineering materials and products
Syllabus Outline:-
Selection of Materials
Introduction to Selection of Materials
Criteria for Selection of Materials
Criteria determined by the application, criteria for determination of materials
Stress Conditions, Temperature and Other Important Factors Influencing the Application
Essential mechanical, physical, chemical, electrical and magnetic properties of materials,
cost analysis.
Case Studies in Engineering Applications
Failure Analysis
Introduction to Failure Analysis
Correct approach to failure investigation, Introductory case studies
Types of Failure
Distortion failures, single load failures, fatigue failures, wear induced failure, effect of
materials properties, corrosion induced failure, elevated temp(creep) induced failures,
stress conditions and other environmental factors on failure. Case studies of different types
of failures
Basic Fracture Mechanics
Micro mechanisms of fracture, effect of residual stress, brittle fracture, ductile fracture,
case studies of different types of fracture.
Failure in Polymeric and Composite Materials
Mechanical behavior of polymeric and composite materials. Failure analysis of polymeric
and composite materials.
Design to Avoid Failure
Using strength of materials approaches, Using fracture mechanics approaches, Case
studies
Non-Destructive Testing of Materials (NDT)
Introduction and importance of NDT NDT vs Destructive Testing
Liquid Penetrant Testing, Eddy current testing, Magnetic Particle Testing, Radiographic
Testing, Ultrasonic Testing, Applications of NDT methods

Department of Materials Science and Engineering 82


Module MT Title SMART MATERIALS
Code 4272
Hours/ Lectures 1.5
Credits 2 Pre-requisites MT 2142
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce fundamentals and applications of smart materials and structures.

Learning Outcomes:-
Students should have knowledge on;
 Basics of intelligent materials & systems
 Different types of smart materials and their applications
 Current trends & future prospects of smart materials

Syllabus Outline:-

Introduction
Basic structure and properties of advanced materials, general application areas of
smart materials and structures.

Intelligent Materials and Systems


Their functions and fundamentals of intelligent materials.

Smart Materials in Engineering Applications


Actuator materials, actuator technologies, sensor materials, sensing technology and
micro sensors, Hybrid smart materials, smart skins.

Electro and Magneto Rheological Fluids


The electro and magneto-rheological phenomenon, Magneto-rheological fluids,
Electro rheological fluids, applications.

Piezoelectric Materials
Piezoelectric as sensors and actuators, Piezoelectric ceramics, polymers and single
crystals, applications and future prospects.

Shape Memory Materials


Background, shape memory effect, super elasticity, shape memory alloys, shape
memory polymers, applications and future prospects.

Fiber Optic Materials


An overview, advantages of fiber optics, light propagation, fiber optic sensors,
applications.

Department of Materials Science and Engineering 83


Module MT Title CLEANER PRODUCTION
Code 4342
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To acquaint the students with the fundamental differences between the theories,
concepts and definitions of the new, Cleaner Production. To learn some of the
management and leadership skills necessary for helping companies plan and
implement policies and programs designed to actualize "Cleaner Production”, within
their firms. To examine the importance and roles of corporate environmental ethics.

Learning Outcomes:-
Students should be able to;
 Develop skills to select appropriate environmental friendly techniques to
reduce raw material consumption , waste of utilities and disposal cost

Syllabus Outline:-

Environmental Analysis of Some Typical Industrial Systems


Make use of recent case studies and describe the processes involved
Modifying each system to achieve a better environmental performance
Identify the parameters which define the system and the need for measurement and
control

Measurement and Measurement Systems


Examine an idealized measurement system and use this to define all the important
performance characteristics such as accuracy, linearity and drift.
Basic instruments used for temperature, gas and particle monitoring, chemical
analysis and modern data collection methods

Case Study Based on an Operational Industrial System

Separation Techniques
Separation techniques and their use in the process and manufacturing industries,
definitions of separation efficiency, review of the principal method

Department of Materials Science and Engineering 84


Module MT Title DIES AND MOULDS FOR POLYMER PROCESSING
Code 4082
Hours/ Lectures 2.5
Credits 3 Pre-requisites MT 2152
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide a knowledge on construction features, design and maintenance of
polymer processing equipment’s and their accessories.

Learning Outcomes:-
 Understand factors affecting mould performance, productivity and mould life
 Design moulds for products required
 Apply fundamentals of polymer engineering and design guideline to design
mould

Syllabus Outline:-

Classification of polymer processing equipment. Design features, Types, batch type


equipment’s, continuous type equipment’s, cooling and heating system, Plant
services.

Design of tyre moulds for pneumatic and solid tyres. Design of tube and air-bag
moulds. Design of bladder Factors that influence Thermoset Moulding materials
selection in relation to moulding conditions, Design of mould cavity, rubber to metal
bonding, Design of moulds for seals.

Compression and Transfer Mould Design


Types, Principles. Design of pot and plunger, Feed system, Determination of possible
number of cavities, design of mould cavity, Design of loading chamber.

Blow Mould Design


Material Selection, Mould Cooling Clamping Force, Mould Venting, Pinch off, Die
design, Parison Diameter Calibration, Wall thickness, Vertical Load Strength, Blow
Ratio, Base Push-up, Shapes, Design Considerations Shrinkage , Neck and Shoulder
Design , Threads, Bottom Design

Extrusion Die Design


Characteristics of polymer melt. Die Geometry Die head Pressure, Characteristics of
Land length to profile thickness, Extruder Die Swell, Die Making Material. Classification
of Dies- Dies for solid rod extrusion, Dies for hollow profiles, Blown film dies, Flat film dies
Wire and cable coating dies, Spiral mandrel die, Fish tail die, Adjustable core die.

Clarification of Injection Moulds


Methodical Mould Design Number of cavities, Selection of injection moulding
machine, Layout of cavities in multi impression moulds feed system Design of Runners
and cavities Ejection systems, Cooling Systems, Venting system, other aspects

Department of Materials Science and Engineering 85


Module MT Title POLYMER PROCESS CONTROL & INSTRUMENTATION
Code 4092
Hours/ Lectures 2.5
Credits 3 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To provide the basic knowledge on control systems, components and instrumental
techniques. To understand the advantages and constraints associated with practical
applications of the control techniques for polymer processing.

Learning Outcomes:-
Student should be able to;
 Understand fundamentals of process control and mechanism of common
controllers used in polymer processing techniques
 Install elements of controlling loops correctly

Syllabus Outline:-

Fundamentals of Control
Open loop, closed loop, feedback- control systems, on-off control systems,
sequence-control systems, continuous control systems, system response, introduction
to measuring methods.

Operating Principles of Common Transducers


Force-measuring transducers, Electrical-resistance, strain gauges, thermistors,
common transducers, displacement transducers, light sensitive transducers.

Control of the main processes in polymer industries, controls in mixing, controls in


calendaring, control of extrusion units, control in injection moulding

Department of Materials Science and Engineering 86


Module MT Title BIO MATERIALS
Code 4732
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce fundamentals of biomaterials and tissue engineering

Learning Outcomes:-
 Students should be able to understand the behaviour of different materials in
contact with tissue, blood and biological fluids
 Student should be able to demonstrate the principles of development of
biological substitutes for prosthetic, diagnostic, therapeutic and storage
applications without affecting the living organisms and their components

Syllabus Outline:-

Biomaterials for Mechanical Replacement of Orthopedic Tissues:


Bone, cartilage, ligament, tendon and whole joint systems.

Bio Metals, Bio Ceramics, Biopolymers and Bio Composites

Tissue Mechanics and Biocompatibility, Mechanical Behavior, Degradation and Host


Response to Biomaterials

Design and Manufacturing Considerations for Joint and Tissue Replacements

Department of Materials Science and Engineering 87


Module MT Title CONSTRUCTION MATERIALS
Code 4722
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2

Learning Objectives:-
To introduce fundamentals of construction materials

Learning Outcomes:-
Students should have a thorough knowledge on manufacturing process, properties,
selection and testing of construction materials.

Syllabus Outline:-

Cement
Portland cement and its manufacture
Hydration and its development
Properties of Portland Cement
Types of Cement

Concrete
Properties of Concrete
Reinforcement and pre-stressed Concrete

Analytical Methods Related to Cement and Concrete

Timber
Introduction
Classification of timber
Properties of wood
Preservation of timber
Plywood
Engineering application and design (timber, etc).
Failure mechanism, Calculation procedure, Defects in timber.

Roofing Materials

Steel and Other Metals

Composites

New Building Materials

Asphalt
Properties of binders and aggregates
Mix design of asphalt
Surface texturing
Standard test for asphalt & asphalt concrete

Department of Materials Science and Engineering 88


SUBJECTS OFFERED BY OTHER DEPARTMENTS

Module MA Title OPERATIONAL RESEARCH


Code 4022
Hours/ Lectures 3.0
Credits 3 Pre-requisites MA 1013
Week Lab/Tutorials -

Learning Objectives:-
Use quantitative methods, techniques and tools in solving problems in the real world.
Acquire the Skills to improve the effectiveness of the system as whole with emphasis
on allocation of scare resources.
Acquire skills of Modeling in various decision problems.
Use various methods of solution applied in different OR Models.
Use OR models as Decision Support System (DSS) Tools in different areas.
Apply appropriate OR Techniques, which could be used in developing computer
oriented DSS. Integrate OR models with information technology to developed
effective DSS.

Learning Outcomes:-
 To apply appropriate OR techniques in a given real world problem.
 To perform sensitivity analysis in the chosen OR model.
 To choose appropriate algorithm given the OR technique.
 Usage of specific and generic software.

Syllabus Outline:-
Modeling with linear programming, geometrical solution to problems with two
decision variables, the simplex method including the two phase method of a solution
of problems with mixed constraints. Duality. Transpiration and Assignment problems.
Theory of zero sum, two person matrix games.

Revised simplex algorithm. Dual Simplex algorithm, sensitivity analysis and parametric
programming. Integer programming, Gomory's cutting plane, branch and bound, the
knapsack problem. .Dynamic programming, the inventory model. Non-linear
optimization. Introduction to network algorithm including minimum connector
problems: Shortest and longest path algorithms and critical path analysis.

Department of Materials Science and Engineering 89


Module MN Title TECHNOLOGY MANAGEMENT
Code 4042
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -

Learning Objectives:-
To help develop the student's intellectual capacity to understand the role of
contemporary engineer in knowledge driven economy. This is achieved through the
introduction of concepts and principles of management of technology and their
applications in an interactive learning environment.

Learning Outcomes:-
 Understanding of basic concepts and theories of management of
technology Appreciation of these MOT concepts and theories.
 Application of some of these MOT concepts and theories to modern
organizations and economy.

Syllabus Outline:-
Concepts of Technology Management
Strategic Management of Technology (4 hrs)
Technology-strategy relationship
Elements of technology strategy and formulation of a technology strategy ntegration
of technology strategy and business strategy for competitive success Technology, the
environment and sustainable development
Organizational Aspects of Technology Management (4 hrs)
Human dimension of technology and concepts of the entrepreneur and
entrepreneur
Organizational cultures and structures for promotion of creativity and innovation
The learning organization
The imperative of knowledge management
Acquiring Technology Through Technology Transfer (3 hrs)
Motivations for acquiring technology through technology transfer
Elements of technology transfer process
Success and failure factors in technology transfer
Acquiring Technology Through Research and Development (3 hrs)
The concepts of invention and innovation
Definition and classifications of research and development
New product development
Challenges in commercializing research results
National Innovation Systems for Facilitating Technology-Based Development (4 hrs)
Concepts of the national innovation system (NIS) and science and technology
infrastructure
Comparison of NISs of developed, developing and first and second tier NIC countries
State involvement and growth of science and technology parks in developed and
developing countries
Practical : 4 industry case studies, 2 plant/lab visit

Department of Materials Science and Engineering 90


Module MN Title SMALL BUSINESS MANAGEMENT AND ENTREPRENEURSHIP
Code 4072
Hours/ Lectures 2.0
Credits 2 Pre-requisites -
Week Lab/Tutorials -
Learning Objectives:-
To provide the students with an adequate knowledge of small business management
& entrepreneurship required for those who are willing to start their own small business
venture.

Learning Outcomes:-
 Theoretical and empirical framework of small business management.
Knowledge on application of these concepts & theories for own business
 Obtain skills to be a successful entrepreneur

Syllabus Outline:-

Small Business Management

Scale, Nature & Role of Small Business in a Developing Country


Characteristics of small businesses
Role of small business;
Reasons for failure of small businesses & barriers in establishing and managing small
businesses

Business Environment and Industrial Supporting System in Sri Lanka

Relevant Concepts to Understand Business Creation and Growth Such as


Identification of market opportunities
Developing a business plan
Managing small business operations
Marketing in small businesses

Entrepreneurship

Identifying Who are the Entrepreneur is


Definition
Relevant economic, psychological and sociological theories of entrepreneurship
Characteristics and functions of the entrepreneur

Entrepreneurship Development

Practical: 6 industrial case studies, guest lectures and assignment

Department of Materials Science and Engineering 91


Module MN Title BUSINESS PLAN DEVELOPMENT
Code 4010
Hours/ Lectures 1.5
Credits 2 Pre-requisites -
Week Lab/Tutorials 3/2
Learning Outcomes:-
At the successful completion of the subject, the students will be able to:

 Exploit business opportunities


 Prepare a marketing plan
 Prepare a production plan
 Prepare a human resource plan
 Prepare a finance plan
 Write and present a business plan attractively

Syllabus Outline:-

1. Introduction to the Business Plan

2. Marketing Planning

3. Production Planning

4. Planning for HR

5. Planning for Finance

6. Writing a Business Plans

7. Presenting a Business Plan for donors and other related institutions

Department of Materials Science and Engineering 92


4.3 Focus Area in Polymer Engineering

The requirements for focus area in Polymer Engineering are given below.

Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 5
Latex Science and
MT 3082 2 3/2 3.0 30 70
Technology
Semester 6
Research Project
MT 4202 - - 2.0 100 0
(Polymer Related)
Semester 7
Research Project
MT 4202 - - 3.0 100 0
(Polymer Related)
Industrial Polymer
MT 4062 2 3/1 3.0 30 70
Process Engineering
Design & Fabrication of
MT 4072 2.5 3/2 3.0 30 70
Polymer Products
Semester 8
Research Project
MT 4202 - - 3.0 100 0
(Polymer Related)
Dies and Moulds for
MT 4082 2.5 3/2 3.0 30 70
Polymer Processing
Polymer Process Control
MT 4092 2 3/2 3.0 30 70
and Instrumentation

4.4 Minor in Entrepreneurship

The requirements for minor in Entrepreneurship are given below.

Lab/ Evaluation
Lectures Credits Norm
Module Code Module Name Category Assignments (%)
hrs/ week
hrs/weeks GPA NGPA GPA NGPA CA WE
Semester 2
Entrepreneurship
MN 1030 1 3/2 2.0 70 30
Skill Development
Semester 4
Entrepreneurial
MN 2010 1.5 3/2 2.0 50 50
Leadership
Semester 5
Multidisciplinary
MN 3010 Design, Innovation and 1.5 3/2 2.0 50 50
Venture Creation
Semester 7
Entrepreneurship
MN 3020 2 3/1 3.0 50 50
Business Basics
Semester 8
Business Plan
MN 4010 1.5 3/2 2.0 70 30
Development

Department of Materials Science and Engineering 93


5. Other useful information

5.1 Getting help and advice

The following Semester Coordinators will guide the students in each semester.

Semesters Coordinators

Semester 1 and 2 Eng. S.P. Guluwita

Semester 3 and 4 Mr. A.M.P.B. Samarasekara

Semester 5 and 6 Dr. D. Attygalle

Semester 7 and 8 Dr. G.I.P. De Silva

Academic Coordinators will ensure that the students will select the module so as to fulfill
their credits requirements. Students should obtain their consent prior to adding or
dropping modules after registration, voluntary leave of absence from the course and
change of academic load.

5.2 Materials Engineering Societies

Society of Materials Engineering Students

This society was first formed in 1995 and has been operating within the department. All
undergraduate and postgraduate students of Materials Science and Engineering
become members of the society. The society organizes social events to collect funds to
the society and aim to establish a scholarship scheme to help the students with financial
hardships of the department. It also helps the students to improve their extracurricular
activities which are a vital component of university life, leadership abilities and
communication skills.

Institute of Materials Engineers

The formation of this society was initiated in 2003 by the undergraduate students and the
academic staff members of the department with the blessing of some industrialists and
academics. At the time the name of the society was Society of Materials Engineers. Then
it was registered as company limited by guarantee in 2009 under the present name. The
main purpose for forming this society was to provide a forum for the Materials Engineers in
Sri Lanka to get together and work to promote and popularize the field of Materials
Science and Engineering in Sri Lanka. The society offers three categories of memberships
namely honorary member, member and student member and a considerable number of
Material engineering graduates who are working in various capacities, industrialists and
students have already become members of the society. They organize their Annual
General Meeting every year.

Department of Materials Science and Engineering 94

You might also like