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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd

The filing date of the centrifugal pump safety operating procedures:

Centrifugal pump safety operation rules

First, the purpose

This operating procedure is used to guide and standardize post operators, so that they can operate, inspect, and

Maintain equipment to ensure smooth production.

2. Operators who have undergone

post safety and equipment operation training and hold special operation certificates

3. Equipment safety regulations 1.

Observe whether there are any hazards around the equipment (air, ground, surrounding facilities) that can endanger the operator

Personal safety, factors that endanger the safety of electrical/instrument/mechanical equipment, and environmental safety; (summary

For the "three no harm": do not harm themselves, do not harm others. Does not endanger electrical/instrument\mechanical equipment)

2. Check the protective facilities around the equipment such as railings, fire protection, waterproof shields, etc.

Check the protective facilities at the dangerous point of the equipment, such as the protective cover of the rotating part, the waterproof seal of the electrical junction box, etc.

Is it in good condition?

3. Check whether the sealing water/cooling water flow, water quality and temperature of the equipment are suitable, and adjust them appropriately.

all;

4. Check whether the lubricating oil level and oil quality of the reduction gear box and bearing box (seat) of the equipment are good

it is good;

5. Check the tension of the coupling devices such as couplings, chains or V-belts in the transmission parts of the equipment

Whether the degree and installation level meet the equipment operation requirements;

6. Check the front and back connections of the equipment, control devices such as special operating tools (handles), manual valves,

Whether automatic valves and various instruments meet the equipment operation requirements;

7. Check whether the process before and after the equipment or whether the equipment is in a safe and controllable state, and is in line with the machinery

All conditions required for equipment operation such as sealing water pressure, compressed air pressure, steam, chemicals, etc.;

8. Check whether the equipment operation electrical cabinet, electrical buttons, and electrical cables comply with electrical safety operations.

make rules;

9. Check whether the safety conditions of the equipment operator conform to the electrical safety operation regulations such as wet

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Proposed date2022-08-17 Review date Approval Date

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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd Safety Operating Instructions for Centrifugal Pumps

Archive Date:

hands, wet body

10. During operation, if there is material rolling into the conveyor belt, it is not allowed to pull it by hand, and it will be stopped if necessary. 11.

People are not allowed to stand on the equipment to work or sit or lie on the equipment to rest. 12. When cleaning the rolling stock of the

transmission wheel or repairing the work, the power supply should be cut off, and the alarm should be hung on the switch.

billboard.

4. Equipment operating procedures

4.1 When the

equipment is turned on, open the sealing water valve of the equipment, and adjust the valve

opening to the appropriate flow position; Open the valve of the equipment inlet pipe; Open the valve

of the equipment outlet pipe; red key up), power the device,

And close the electric cabinet door;

Turn the control button on the operating cabinet to "Auto" (or "Manual" if local start) and return to the vicinity of the

equipment; notify the control room to start the equipment (if it is field start, press the button on the operating cabinet door) 4.2

Equipment shutdown operation 4.2.1 Short-term shutdown during operation directly notify DCS to stop the equipment (if it is started

on site , directly press to operate the electric cabinet door is

red button)

4.2.2 Long-term shutdown in operation notify

DCS to stop the equipment (if it is started on site, directly press the red button to operate the electric cabinet door) Close the valve

of the equipment inlet pipe; Close the valve of the equipment outlet pipe; Close the sealing water of the equipment; Open

Operate the electric cabinet door, press the "red key" on the corresponding air switch (the green key bounces up), stop

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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd Safety Operating

Instructions for Centrifugal Pumps Archive Date:

Stop supplying power to the device. Hang up the power outage prohibit start

sign. 4.3. The emergency stop operation of the equipment

directly informs the DCS to stop the equipment (if it is started on site, directly press the operation cabinet door to

red button)

Five, centrifugal pump operating procedures and action standards

operating

Operation content Action standard Precautions

procedure

1. Check the oil level of the static pump body. If oil spills are found, check the oil level

The upper limit of the table is about 2 mm below the upper limit. Too high or the vent is blocked.

2. Turn the coupling by hand to see if it feels loose

Ready to start
The movement is uniform and the weight is even, pay attention to identify the

There is no noise such as friction sound and foreign object rolling.

3. Open the inlet valve to fill the pump body with liquid.

4. Turn on the sealing water or cooling water switch.

Close the inlet and outlet pressure gauges and outlet valves, jog the
1. It is strictly forbidden to touch the coupling during the

motor, determine the direction of rotation of the pump, and then start
operation of the equipment. 2. If noise or abnormality

it up, turn on the outlet pressure gauges, and slowly open the outlet
is found during operation, it should be stopped

valve to the desired position.

immediately. The motor can be stopped first, and then

boot
boot the inlet valve can be closed. 3. If the slurry pump has

to stop working for a long time, the inlet valve should be

closed and clean water should be injected. After all the

slurry in the pump body and pipeline is pumped away,

stop the pump.

1. Check the bearing temperature, the temperature rise is not more than 1. It is not allowed to use the inlet valve to adjust

35ÿ, the limit temperature rise is not more than 75ÿ. flow to avoid cavitation.

2. Regularly refuel and change oil as required. 2. The pump must be at the specified flow rate
Check and maintain

used within the range.

protect

3. Regularly check the coupling.

4. Change the oil in strict accordance with the prescribed cycle.

5. Do not wear gloves when checking the pump.

1. Slowly close the outlet valve and stop the motor. 2. If the downtime is long, it should be rinsed with clean
shutdown shutdown
Close the inlet valve. water.

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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd Safety Operating Instructions for Centrifugal Pumps Archive Date:

6. Operation precautions 1. Follow the

"Safety Operation Regulations for Equipment Inspection, Maintenance and Repair" to perform safe operations; 2. The metal casings and

driving tracks of all mechanical and electrical equipment must be connected to zero and ground wires.

In the same power supply system, some devices are not allowed to be connected to zero, and some devices are not allowed to be grounded.

3. The machinery operators must be trained in advance, and the start-up operators must hold certificates. It is strictly forbidden to violate

Work in accordance with the regulations, strictly implement the operating procedures, and implement the system of fixed machine, fixed person and customized responsibility.

4. The operator should achieve "four understandings" and "three meetings", that is, understand the structure, principle, performance, use,

Can operate, maintain, and troubleshoot.

5. Before working, you must wear protective equipment according to regulations. Female workers must wear female caps. Long hair is not allowed.

exposed.

6. Before using the mechanical equipment, check whether the protective devices are complete and effective, and carry out trial operation, and use it after

confirming the safety. 7. Concentrate on work, do not joke, play, sleep and read, do not do

Things not related to the job.

8. All kinds of machinery are not allowed to be overloaded, and abnormal sounds, vibrations, noises or motors are found during operation.

If it is overheated (over the temperature specified on the motor nameplate), it should be shut down for maintenance or cooling down. It is strictly prohibited to perform maintenance and repair

during operation.

9. Do the repair and maintenance of various machinery on time, and add lubricating oil as required. It is strictly forbidden to operate the machine with illness,

and the power will be cut off in the middle. 10. When overhauling mechanical and electrical equipment, the power-off lock box should be turned off, and the "No one

overhaul is prohibited" should be hung.

Closing warning sign", it is best to set up a guardian, who should hang up the power outage card and take it.

11. Strictly implement the shift system, and do a good job of "cleaning" after get off work (or work) 12. The operator should make records of the use,

deactivation, repair and maintenance of the machine. 7. Daily maintenance 1. Cleaning: The inside and outside of the equipment are clean and tidy, all parts

do not leak or leak, and the surrounding area of the equipment is clean and free of impurities

There is no obvious water accumulation on the ground.

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Proposed date2022-08-17 Review date Approval Date

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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd

The filing date of the centrifugal pump safety operating procedures:

2. Neat: tools, spare parts, placed neatly, pipes and lines are arranged in an orderly manner.

3. Good lubrication: The bearing box is filled with general 220# gear oil, and the filling amount is about the operating state.

There is a 10mm gap above the sight glass.

4. Safety: The safety cover of the mechanical equipment is complete and the installation is firm; the sealing water used by the motor

Must be clean, the pressure is not less than 0.6Mpa

Planner Zhou Kejing Reviewer Approver

Proposed date2022-08-17 Review date Approval Date

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Document type and number: MY-Nextgreen-2022-08017004

Malaysia Nextgreen Pulp & Paper Sdn Bnd Safety Operating Instructions for Centrifugal Pumps Archive

Date:

Document study sign-in form

Serial number department

Signature serial number department sign

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Proposed date2022-08-17 Review date Approval Date