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To cite this article: S. JUGJAI & C. PONGSAI (2007) LIQUID FUELS-FIRED POROUS BURNER,
Combustion Science and Technology, 179:9, 1823-1840, DOI: 10.1080/00102200701260179
To link to this article: https://doi.org/10.1080/00102200701260179
INTRODUCTION
About 85% of today’s primary world energy demands rely upon fossil
fuels (coal, oil and gas), and oil plays the dominant role with a share
of about 38% (Hein, 2004). Future projections expect that this tendency
will not change substantially within the next 2 decades. Liquid fuels are
important in power generation, transportation and propulsion. Hence,
combustion of liquid fuels including liquid biofuel is expected to play a
burner was also conducted (Fuse et al., 2003, 2005). This time evaporation
completely took place within the porous burner, but the combustion took
place outside the porous burner to its downstream end. A method allow-
ing both evaporation and combustion to simultaneously take place
within the porous burner is of special importance for its high combustion
efficiency and high radiation output for practical applications. This has
been found only in theoretical work (Martynenko et al., 1998; Kayal
and Chakravarty, 2005). In addition, there are few extensive studies in
the literature on evaporation and combustion of liquid fuels within inert
porous media.
To solve the problems with state-of-the-art technology, and to
improve the porous burner technology for liquid fuels combustion, a
new combustion concept of a liquid fuel-fired porous burner (hereafter
referred to as LFPB) under adiabatic condition at atmospheric pressure
and without a fine droplet atomization has been proposed by Jugjai
and Polmart (2003). The authors succeeded in realizing the simultaneous
phenomenon of evaporation and combustion taking place within inert
porous media through experiment. Evaporation was achieved by a
porous medium called a porous burner (hereafter referred to as PB),
whereas combustion occurred in another porous medium called a porous
emitter (hereafter referred to as PE) installed downstream of the PB.
These two porous media are separated by a small space for mixing
between fuel vapor and combustion air.
During normal operation, these two porous media are coupled by
thermal radiation for the desired continuous evaporation and combus-
tion. With this arrangement of porous media, evaporation is thus com-
pletely separated from combustion, resulting in a nearly homogeneous
mixture of fuel vapor and air to be formed in the mixing chamber fol-
lowed by a nearly homogeneous combustion afterwards. However, our
previous LFPB system (Jugjai and Polmart, 2003) was limited to only
a down-flow combustion, thus limiting its practical applications. Burner
operation in various orientations has not yet been fully understood. To
clarify the effect of the burner orientation, and to broaden the base for
future research, this experimental study was carried out.
STATE-OF-THE-ART TECHNOLOGY
OF HEAT-RECIRCULATING COMBUSTION
EXPERIMENTAL FACILITY
There is a fuel injector (syringe) with its tip making direct contact
with the upstream end of the PB. Kerosene in the storage tank is pressur-
ized by nitrogen gas at relatively low pressure (about 1 atm), which is just
enough to cause the kerosene to flow to the syringe and through the PB.
Since flow, heat and mass transfer within the PB are complicated and are
governed by some important parameters, such as type of material, micro-
structure, porosity, permeability, buoyancy, capillary action and gravity
action, change in orientation of the LFPB may affect its performance. To
prove its potential for practical applications, the LFPB is equipped with a
rotating axle (not shown) perpendicular to its center line so as to allow
for variation in the burner angle h(Figure 3).
The swirling chamber is a space separating the PB and the PE with a
constant inter-distance d ¼ 50 mm. This chamber is supplied by swirling
Liquid Fuels-Fired Porous Burner 1829
Quantity Value
air from three directions (see section A-A in Figure 3) for obtaining good
mixing with the fuel vapor emerging from the PB exit. Each flow direc-
tion has equal air flow rate and is directed towards the circumferential
of a small, imaginary circle at the center of the swirling chamber. Com-
bustion can partially or wholly take place within the swirling chamber,
depending on configuration of the LFPB (with or without PE).
In contrast to the PB, the porous emitter (PE) consists of a packed
bed of randomly arranged spherical alumina particles with average dia-
meter dp ¼ 19 mm and length LPE ¼ 210 mm, and is supported by two
perforated plates made of heat resisting steel plate. The corresponding
optical thickness of the PE is sPE ¼ 2.78. The purpose of the PE is to pro-
vide an energy feedback mechanism by thermal radiation to the PB for
evaporation and serve as a combustor wherein combustion takes place
(partially or wholly) within it.
The combustion characteristics are determined from profiles of the
temperature along the burner axis and the composition of the combus-
tion gases at the exit of the LFPB. In order to know the temperature pro-
files, thermocouples were used with 19 locations of N-type thermocouples
(0.25-mm diameter) inserted through small ports in the burner wall. Each
wire was insulated with magnesium oxide and the entire assembly
sheathed in 1.5-mm diameter. These thermocouples were inserted normal
to the axis of the burner and can be positioned at any radial position
1830 S. Jugjai and C. Pongsai
peak temperatures (T7) outside the PB near its exit show locations of the
surface stabilized flames (SSF). In spite of variation in h, the flames were
stabilized and theirs locations were fixed at the same location as the exit
of the swirling air (x ¼ 110). This implies that adequate mixings caused
by highly turbulent flow motion were achieved irrespective of the burner
angle h. Fast evaporation caused by dominating energy feedback mech-
anism by thermal radiation to the PB may also contribute to this flame
stabilization.
Focuses have been made on special features obtained from the present
combustion system; complete evaporation within the PB with temperature
between T4 and T5 being much higher than boiling temperature
(Tboil ¼ 250C) and Leidenfrost temperature (Bernardin and Mudarwar,
1997), efficient preheating effect of the fuel vapor enabling auto-ignition
and temperature profile behaving like a conventional gaseous premixed
free flame with steep temperature gradient across the PB exit.
With steep temperature gradients, heat transfer from flame and from
combustion chamber wall to PB by thermal radiation is responsible for
evaporation and preheating of the fuel vapor within the PB. These
require latent heat and sensible heat, which are supported by interactions
between phases such as convective heat transfer between solid=liquid and
solid=vapor and by thermal radiation absorption by the liquid fuel and
the fuel vapor. This results in a favorably fast evaporation followed by
a nearly homogeneous and complete combustion with almost constant
emissions of CO and NOx of about 150 ppm and 115 ppm, respectively,
as shown in Figure 5.
Liquid Fuels-Fired Porous Burner 1833
Figure 8. Comparison of T.
Durst, 1996; Brenner et al., 2000). They reported that porous medium
burner can be characterized by low NOx emission because of quenching
effect of the hot zone provided by high heat transport property of the
porous material. Formation of NOx depends on the maximum tempera-
ture, residence time in the hot regions, shapes and transport properties of
the porous medium. In the case of the present study with MSF, quench-
ing effect on the combustion zone caused by presence of the porous
medium could be clearly observed as explained.
Suppression of the formation of NOx by MSF system may also be
attributed to a homogeneous combustion within the PE instead of a het-
erogeneous one as occurs in SSF or a conventional spray combustion sys-
tem. With MSF system, the evaporation zone (PB) is completely
separated from the combustion zone (PE), resulting in a homogeneous
combustible mixture of the fuel vapor and the combustion air to be
formed prior to combustion within the PE. The more homogeneous the
mixture is, the lower the emissions of CO and NOx can be achieved
(Lee et al., 2003) depending on pre-evaporation temperature, mixing pro-
cess (premixed or non-premixed) and supply of the combustion air
(staged or non-staged air). MSF system can provide a more uniformly
distributed equivalence ratio U of the mixture as compared with that of
SSF or a conventional spray combustion system. Thus, a near stoichio-
metric combustion with local equivalence ratio close to one and the
resulting peak temperature can be avoided, even though the combustion
systems are operated at the same overall equivalence ratio.
Figure 10 shows comparison in DP between MSF and SSF. Appar-
ently, DP of the MSF system markedly increases owing to a static press-
ure regain caused by collision of the swirling air on the PE. This increase
Liquid Fuels-Fired Porous Burner 1837
CONCLUSIONS
The major conclusions that can be drawn from the present study are as
follows:
(1) A new combustion system for liquid fuels could be realized by the
proposed LFPB without atomization, offering energy saving for oil
breakup and a high potential to replace conventional spray com-
bustion at any orientation of the burner operating conditions.
(2) By operating the LFPB with the SSF system, relatively low emis-
sions of CO and NOx could be achieved, and these would be further
reduced if operating with the MSF system. The MSF system is
superior to the SSF because MSF can yield a relatively high com-
bustion temperature but with relatively low average temperature,
leading to a favorably complete combustion, and a wide, stable
combustion region. The LFPB with the MSF system could be
classified as a low-NOx burner because its NOx emission is inde-
pendent of the maximum combustion temperature.
(3) Practical applications of the LFPB could include a liquid porous
radiant burner for home heating, a porous combustor-heater for
generating hot water or steam in home use or in industrial applica-
tions, a liquid fuel-fired combustor for a micro gas turbine for elec-
tricity generation, and a hydrogen reformer for fuel cells. However,
much work remains to be done as far as reliability of the products is
concerned. In particular, scaling up in capacity of the burner is very
important for industrial applications. Practical thermal loads could
be met through this scaling-up in capacity of the burner. Also,
theoretical study of this type of burner is a necessary challenge
for thoroughly understanding the phenomena that take place within
the LFPB. This may lead to an accurate scaling-up of the LFPB and
a more efficient utilization of energy.
NOMENCLATURE
CL Heat input, kW
D Diameter, mm
d Inter-distance between PB and PE, or diameter, mm
L Length, mm
MSF Matrix stabilized flame
PB Porous burner
PE Porous emitter
Liquid Fuels-Fired Porous Burner 1839
Greek Symbols
U Equivalence ratio (ratio of theoretical air to practical air supplied)
h Burner angle, degrees
s Optical thickness (a measure of the ability of a medium to attenuate
energy, which is equal to the multiplication between an extinction
coefficient (which is taken here as an absorption coefficient j) and the
geometric length of the PB=PE)
Subscripts
ad Adiabatic
av Average
boil Boiling
PB Porous burner (PB)
PE Porous emitter (PE)
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