Professional Documents
Culture Documents
To cite this article: A. BELLOFIORE , A. CAVALIERE & R. RAGUCCI (2007) AIR DENSITY EFFECT
ON THE ATOMIZATION OF LIQUID JETS IN CROSSFLOW, Combustion Science and Technology,
179:1-2, 319-342, DOI: 10.1080/00102200600809563
A. BELLOFIORE
A. CAVALIERE
Dipartimento di Ingegneria Chimica, Università
Federico II, Napoli, Italy
R. RAGUCCI*
Istituto di Ricerche sulla Combustione, CNR,
Napoli, Italy
319
320 A. BELLOFIORE ET AL.
INTRODUCTION
Increase of efficiency and pollutant emission reduction are the main
guidelines in the development of combustion systems. In particular the
technology of gas turbines is raising interest, due both to the increasingly
volume of air transportation traffic and the massive resorting to gas tur-
bines in power production plants. In this technological frame of refer-
ence, the requirements are to put up the air pressure, in order to
improve the thermodynamic efficiency and contain the engine sizes,
and reduce the temperature peaks inside the combustor and hence the
formation of NOX. A promising way to match these requirements is
the Lean Premixed (and Prevaporized, in case of liquid fuel) combustor.
The LP concept exploits operating conditions near the lean extinction
limit, using the thermal inertia of large amounts of air to lower the level
of temperature inside the combustor, and pushes towards the require-
ment of a uniform air=fuel mixture to avoid temperature peaks.
The ability to produce, in a suitable premixing system, a mixture as
uniform as possible at the inlet section of the combustor is a critical step
in the development of efficient and reliable LPP gas turbines. In fact, the
realization of such a goal should be of great help to overcome problems
as flashback, self-ignition and combustion instabilities while ensuring a
good emission performance of the combustion system. For liquid fuel
gas turbines, in the premixing duct, the processes of atomization, evap-
oration and dispersion of the liquid phase in the gaseous means have to
be completed in time ranges as shorter as air pressure grows and ignition
delay goes down. Liquid injection in crossflow is an excellent way to pro-
duce a uniform mixture within the time constraints, by exploiting the
availability of large amounts of high-pressure, high-temperature air com-
ing from the compressor. This result can be achieved by means of a
simple and reliable system based on one or more plain nozzles injecting
the fuel normally to the airflow.
Because of the use of relatively low liquid injection pressure levels
and the absence of internal mixing with air, such as for airblast atomi-
zers, the liquid flows out of the nozzle as a compact column, initially
characterized by the presence of small disturbances on its surface, due
to turbulence or cavitation inside the injector or simply to the relaxation
of the liquid velocity profile when the boundary condition of adherence
to the nozzle wall suddenly lacks. Consequently, the interaction between
liquid and airflow is schematically referable to the so-called wind-induced
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 321
that the liquid jets collapses just after the nozzle outlet, due to the high
relative velocity, allowed the successful development of blob models
(Reitz, 1987), which should be considered unsuitable for the turbulent
regime and yet are largely adopted for crossflow atomization.
Another approach to overcome the lack of comprehension of this
process is to presume the existence of an analogy with the injection of
gas jets in an air crossflow (Heister et al., 1989; Nguyen and Karagozian,
1992; Tambe et al., 2005), even though it is proved that submerged jets
are controlled by diffusivity and concentration gradients, while in the
case of liquid injection, the controlling parameter is the surface tension
sustaining the existence of a phase discontinuity at the interface. One of
the reasons why the process of liquid injection in crossflow is poorly
understood is the difficulty of experimentally studying the dynamics
and breakup of the jet, because of the occurrence of the atomization pro-
duces large fragments and a dense aerosol of drops, which envelop the
continuous jet in the near field. This fact creates serious problems for
diagnostic investigation, based on the collection of light scattering or
extinction signal from liquid interface. In fact, the dense drop cloud that
interposes between jet and observer optically obscures the liquid column.
As a matter of fact, the overall amount of interface of the drop cloud,
which is much larger than the liquid corrugated surface, results in a very
high scattering efficiency that masks any scattering signal coming from
the liquid column interface. For the same reason, diagnostics based on
the detection of the extinction signal, like the shadowgraphic techniques,
can only furnish a picture of the external plume of drops surroundings
the jet. These problems appear to be even more important for high air
density conditions, where the onset of fragment detachment takes place
closer to the nozzle outlet, preventing the observation of the liquid jet
at all (Cavaliere et al., 2003; Ragucci et al., 2000, 2003; Ragucci and
Cavaliere, 2002). Consequently, up to date information about jet actual
behavior is really exiguous, except in some particular cases where oper-
ating conditions or liquid properties reduce the atomization effectiveness
to a minimum, allowing direct observation of the liquid jet (Inamura and
Nagai, 1997; Kihm et al, 1995; Wu et al., 1997, 1998).
For the near field, the study of liquid jets has been usually based on
image collection by means of high-speed digital cameras (Becker and
Hassa, 1999, 2000, 2002; Schetz et al., 1980; Wu et al., 1997) and on
Mie scattering data obtained by slicing the spray with a laser sheet
(Oda et al., 1994; Ragucci et al., 2000). The use of diagnostic techniques
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 323
for flow field data or single-point drop sizing is possible only outside of
the dense spray region (Becker and Hassa, 2002; Wu et al., 1998). In this
paper, the interest is focused on the study of liquid jet trajectory and dis-
ruption; thus, a flash shadowgraphy diagnostic setup has been adopted.
Several approaches have been suggested for the prediction of jet tra-
jectory in airstreams. Chen et al. (1993) built an empirical model of the
jet trajectory based on the assumption of existence of three different
zones (near field, ligament region and droplet region), whose evolution
needs three separate mathematical descriptions. The accurate tuning
of three exponential terms allowed for the use of a single composite func-
tional form. Reference experiments were carried out by injecting an
undisclosed fuel in an up to 0.2 MPa subsonic airflow. Wu et al. (1997)
used an even lower air pressure and injected different liquids but no fuel.
The development of a simple phenomenological analysis led to empirical
correlations pointing out that the jet trajectory well resembles a square
root behavior. Moreover, there is a dependence of the jet penetration,
in the liquid-streamwise direction, on the square root of the liquid-
to-air momentum ratio q. A similar dependence on q was also proposed
by Chen et al. (1993) and Becker and Hassa (1999, 2002), even though
the exponent of q was found to be slightly lower than 0.5. The latter
authors also proposed a logarithmic functionality to fit the path followed
by the liquid jet, as did Tambe et al. (2005) recently, relying on the non-
linear regression of data collected from water, jet-A and n-heptane jets in
transverse airstream at atmospheric pressure and temperature.
Jet breakup is considered a main concept for the development of
physically consistent modeling tools for spray behavior prediction.
Nevertheless this parameter is still enveloped by a definition ambiguity,
since in the atomization process more threshold events can be connected
with the onset of discontinuities in the liquid phase. A similar abundance
of breakup conditions has been already pointed out by Pilch and Erdman
(1987) in their review on fragmentation mechanisms for liquid drops. In
the case of liquid jets in crossflow, the simplest definitions of breakup are
related to either the total penetration of the spray in the liquid-stream
wise direction (Becker and Hassa, 2002; Chen et al., 1993; Schetz
et al., 1980) or the occurrence of the first drop detachment from the
jet column. Between these two extreme conditions, great interest has
been devoted to the penetration of the liquid jet as a continuous medium,
so the breakup point is placed in the zone where the jet, already bent,
stressed and having undergone liquid stripping from its surface as
324 A. BELLOFIORE ET AL.
EXPERIMENTAL SETUP
An experimental facility designed to reproduce geometry and operating
conditions of the premixing channel of a LPP gas turbine engine, already
described (Ragucci et al., 2004), was used to study the evolution of a
liquid jet when injected orthogonally to an airflow. The test rig consisted
of a fully accessible chamber with a square cross-section of 25 25 mm,
capable of resisting high pressures, up to 10 MPa, and high temperatures,
up to 1000 K. The test section was designed so that three of its walls are
quartz windows that ensure the observation of the whole channel. On the
fourth side, a plain nozzle, with a recessed hole of 500 mm, was mounted
with the axis normal to the channel one. A 45 taper introduces the liquid
flow to the terminal straight section of the nozzle having an L=D ratio
equal to 4. Some authors cared about reducing to a minimum liquid
326 A. BELLOFIORE ET AL.
TEST CONDITIONS
Tests have been performed in the above-described facility at two refer-
ence values of air temperature and pressure. Air pressure was set at
1.0 and 2.0 MPa, as measured by an electronic transducer placed just
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 327
Figure 1. Sketch of the liquid jet in crossflow. The statistical parameters evaluated and dis-
cussed in this paper are pointed out.
(Continued)
329
330
Table 3. Continued
331
332 A. BELLOFIORE ET AL.
value. The choice of such a value of Reynolds is then purely arbitrary and
has no other scope than pointing out the effect of a variation of ReG .
The result of this segregation is that the data at lower ReG, repre-
sented by hollow circles and triangles in Figure 2, place somewhat below
the other group of point, as clearly shown by the two trend lines
reported. Anyway, the influence of the Reynolds number on zjb is not
so strong as the one of q and can be attributed to the larger drag force
of the airflow on liquid jet as gas viscosity increases. A non-linear
regression was performed on the whole data set and the result is an
empirical correlation between zjb and both q and ReG :
zjb
¼ 1:449 q0:476 ReG0:135 ð1Þ
D
In order to point out the agreement of this correlation with experi-
mental data, Figure 3 plots the behavior of zjb against the functional
group q0:476 ReG0:135. The calculated value of the Pearson correlation coef-
ficient is 0.949. Different from Figure 2, in this case the several sets of
data are clearly categorized. It is evident that both data at higher air
pressure and data at higher air temperature are well predicted by the pro-
posed correlation, which accounts for both air density and viscosity
effect on penetration.
Figure 4 shows results regarding xjb . In this case the parameter in the
abscissa is the aerodynamic Weber number. In logarithmic scale points
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 333
Zjb
Figure 3. Breakdown coordinate D as a function of q and ReG .
Figure 5. Normalized trajectories for water at high air pressure (a) and high air temperature
measurements (b). The solid line is the average behavior, whereas the single trajectories are
plotted in grayed lines. The error bars represent a measure of the local standard deviation.
Figure 6. Generalized trajectory (solid line) as predicted by the empirical correlation (3),
compared with the average trajectories of the various sets of data.
Figure 7. Normalized plume width as a function of the aerodynamic Weber number cor-
rected by the square root of the density ratio.
Figure 8. Spray extent as a function of the aerodynamic Weber number corrected by the
square root of the density ratio.
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 339
CONCLUSIONS
The behavior of a liquid jet in crossflow was experimentally investigated,
choosing conditions comparable with the actual operation of a gas
turbine. Liquid and air velocity, liquid properties and air pressure and
temperature were varied in order to explore how some critical features
of jet and spray depend on operating conditions. The investigation was
carried out by adopting a flash shadowgraphy scheme and then post-pro-
cessing the collected images to extract information on the trajectory and
breakdown point of the jet and on the atomization and dispersion of the
liquid phase in the gaseous means.
The trajectory of the liquid jet has always the same shape, well
described by a power law functional expression, whatever the liquid
injected or the operating conditions, whereas the length and aspect ratio
of this curve scale as the location of the breakdown point. The coordi-
nates of the breakdown point were empirically correlated with some
dimensionless parameters. In particular zjb strongly depends on the
liquid-to-air momentum ratio, as already largely pointed out in literature.
The variation of air temperature allowed finding a further dependence on
the gas Reynolds number, accounting for the effect of air viscosity on jet
bending. Quite surprisingly, the stronger bending at higher ReG seems to
affect zjb but not xjb , therefore resulting in a shorter lifetime of the jet.
This could be attributable to the probable influence of ReG on the defor-
mation and flattening of the jet cross-section, so promoting a larger
liquid stripping and a quicker consumption of the jet. As discussed
before, xjb apparently depends only on the aerodynamic Weber number.
With respect to the spray plume, both the plume width and the spray
extent show a linear dependence on a modified form of the Weber num-
ber, at least for low values of this parameter. After a certain value of the
abscissa, the limited transverse length of the channel blocks the increase
of the dispersion parameter and hence reduces the growth slope of the
spray extent. For the geometry of the premixing duct adopted here the
channel saturation threshold is at about ðqL =qG Þ0:5 Weaero ¼ 1500. Above
this value, the spray starts hitting the opposite wall and the system works
in an undesired way due to the formation of a non-atomized film carrying
liquid fuel in the combustor and moreover coking on the channel wall at
high temperature. Finally pressure and temperature seem to affect the
spray behavior only as they modify the air density and therefore the
atomization level. In the range of operating conditions explored, both
AIR DENSITY EFFECT ON THE ATOMIZATION IN CROSSFLOW 341
REFERENCES
Becker, J. and Hassa, C. (1999) Breakup and atomization of a kerosene jet in
crossflow of air at elevated pressure. Proceedings of the 15th ILASS-Europe
Conference, Toulouse, France, July 5–7.
Becker, J. and Hassa, C. (2000) Plain jet kerosene injection into high tempera-
ture, high pressure crossflow with and without filmer plate. Proceedings of
the 8th ICLASS Conference, Pasadena, CA, July 16–20.
Becker, J. and Hassa, C. (2002) Breakup and atomization of a kerosene jet in
crossflow at elevated pressure. Atomization Sprays, 11, 49–67.
Cavaliere, A., Ragucci, R., and Noviello, C. (2003) Bending and break-up of a
liquid jet in a high pressure airflow. Exp. Therm Fluid Sci., 27, 449–454.
Chen, T.H., Smith, C.R., Schommer, D.G., and Nejad, A.S. (1993) Multi-zone
behavior of transverse liquid jet in high-speed flow. Proceedings of the 31st
AIAA Aerospace Sciences Meeting and Exhibit, Reno, NV, January 11–14.
Eggers, J. (1997) Nonlinear dynamics and breakup of free-surface flows. Rev.
Mod. Phys., 69, 865–929.
Heister, S.D., Nguyen, T.T., and Karagozian, A.R. (1989) Modeling of liquid jets
injected transversely into a supersonic crossflow. AIAA J., 27, 1727–1734.
Inamura, T. and Nagai, N. (1997) Spray characteristics of liquid jet traversing
subsonic airstreams. J. Propul. Power, 13, 250–256.
Kihm, K.D., Lyn, G.M., and Son, S.Y. (1995) Atomization of cross-injecting
sprays into convective air stream. Atomization Sprays, 5, 417–433.
Lefebvre, A.H. (1989) Atomization and Sprays, Hemisphere Publishing Corp,
New York.
Nejad, A.S. and Schetz, J.A. (1983) Effects of viscosity and surface tension on a
jet plume in supersonic flow. AIAA J., 22, 458–459.
Nguyen, T.T. and Karagozian, A.R. (1992) Liquid fuel jet in subsonic crossflow.
J. Propul. Power, 8, 21–29.
Oda, T., Nishida, K., and Hiroyasu, H. (1994) Charaterization of liquid jet atomi-
zation across a high speed airstream by laser sheet tomography. Proceedings
of the 6th ICLASS Conference, Rouen, France, July 18–22.
342 A. BELLOFIORE ET AL.
Pilch, M. and Erdman, C.A. (1987) Use of breakup time data and velocity history
data to predict the maximum size of stable fragments for acceleration-
induced breakup of a liquid drop. Int. J. Multiphase Flow, 13, 741–757.
Ragucci, R., Bellofiore, A., Carulli, G., and Cavaliere, A. (2003) Momentum
coherence breakdown of bending atomizing liquid jet. Proceedings of the
9th ICLASS Conference, Sorrento, Italy, July 13–17.
Ragucci, R., Bellofiore, A., and Cavaliere, A. (2004) Statistical evaluation of
dynamics and coherence breakdown of kerosene and water jets in crossflow.
Proceedings of the 19th ILASS-Europe Conference, Nottingham, UK, Septem-
ber 6–8.
Ragucci, R. and Cavaliere, A. (2002) Identification of cross-flow liquid-jet struc-
tures by means of statistical image evaluation. Proceedings of the 18th ILASS-
Europe Conference, Zaragoza, Spain, September 9–11.
Ragucci, R., Cavaliere, A., and D’Amico, R. (2000) Atomization of a liquid jet
in gas-turbine configuration. Proceedings of the 8th ICLASS Conference,
Pasadena, CA, July 16–20.
Reitz, R.D. (1987) Modelling atomization processes in high pressure vaporizing
sprays. Atomization Spray Technol., 3, 309–337.
Sallam, K.A., Aalburg, C., and Faeth, G.M. (2004) Primary breakup of nontur-
bulent round liquid jets in uniform gaseous crossflows. Proceedings of the
19th ILASS-Europe Conference, Nottingham, UK, September 6–8.
Schetz, J.A., Kush, E.A. Jr., and Joshi, P.B. (1980) Wave phenomena in liquid jet
breakup in a supersonic crossflow. AIAA J., 18, 774–778.
Spangler, C.A., Hilbing, J.H., and Heister, S.D. (1995) Nonlinear modeling of jet
atomization in the wind-induced regime. Phys. Fluids, 7, 964–971.
Tambe, S.B., Jeng, S.-M., Mongia, H., and Hsiao, G. (2005) Liquid jets in sub-
sonic crossflow. Proceedings of the 43rd AIAA Aerospace Sciences Meeting and
Exhibit, Reno, NV, January 10–13.
Wu, P.K. and Faeth, G.M. (1993) Aerodynamic effects on primary breakup of
turbulent liquids. Atomization Sprays, 3, 265–289.
Wu, P.K., Kirkendall, K.A., and Fuller, R.P. (1998) Spray structures of liquid jets
atomized in subsonic crossflows. J. Propul. Power, 14, 173–182.
Wu, P.K., Kirkendall, K.A., Fuller, R.P., and Nejad, A.S. (1997) Breakup pro-
cesses of liquid jets in subsonic crossflows. J. Propul. Power, 13, 64–73.
Yoon, S.S. and Heister, S.D. (2004) A nonlinear atomization model based on a
boundary layer instability mechanism. Phys Fluids, 16, 47–61.