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CHAPTER I
INTRODUCTION
A coal power plant is a facility that burns coal to make steam to generate
electricity. A coal-fired power plant is a type of power plant that runs on fossil fuels. Coal
is usually ground into powder and then burned in a coal-pulverized boiler. Heat from the
furnace converts the water in the boiler into steam, which is then used to turn turbines
thermal energy, into mechanical energy, and finally into electrical energy. The rise of
energy demand in Zamboanga del Norte has necessitated the exploration of alternative
power sources in order to meet the growing energy needs of the province. One option that
has been explored is the use of coal-fired power plants to generate electricity. Coal-fired
power plants offer numerous advantages over other energy sources, including their cost-
operation of coal-fired power plants can create economic opportunities in the form of
jobs, investment, and infrastructure development. As with any energy source, coal-fired
power plants come with certain drawbacks. The most significant of these is the potential
for environmental pollution. Emissions from coal-fired power plants can lead to air,
water, and land contamination, as well as health problems associated with the presence of
environmental impacts of the plants. These measures should include the adoption of
challenges posed by coal-fired power plants, they remain one of the most viable options
for generating electricity in Zamboanga del Norte. The development of coal-fired power
plants can provide the province with a secure and reliable source of energy, unlock
economic opportunities, and ultimately contribute to the growth and development of the
local economy. As such, the implementation of coal-fired power plants in Zamboanga del
Norte should be considered a viable option for meeting the province’s energy needs. Coal
power plants have the potential to provide sustainable, low-cost energy to the people of
Zamboanga del Norte, in the form of reliable and safe electricity generation. The
development of a coal power plant in this region can effectively reduce electricity costs,
The study aims and primary goal to develop Coal Power Plant.
To determine the theoretical considerations and required data information necessary for
The literature review focuses on the design of a coal power plant. Literature
research will be carried out by reviewing the latest research papers, technical reports, and
other relevant documents on coal power plant design. The results of the literature review
will be used to develop a preliminary design (14 MW) for a coal power plant in the
Philippines. The preliminary design will be used to support the decision-making process
CHAPTER II
In their publication "Design of Coal-Fired Power Plants," Wu, Weili, and Zhang, Wei
with coal power plants. The study comprehensively covers essential components crucial
for the operation of these facilities, including boilers, turbines, and emissions control
burning coal in a boiler, resulting in steam production that propels a turbine connected to
a generator. The condensed steam is then returned to the boiler, initiating a continuous
Over the past few decades, the coal power plant industry has undergone substantial
these aspects, providing insights into the evolving nature of the industry. There is a
alternative energy sources within the specific context of coal power plants.
The research conducted by Rakopoulos and Giakoumis in 2021 delves deeply into the
improving efficiency and minimizing environmental impact. This literature review stands
as a valuable resource for professionals in the field of power generation, offering valuable
insights to help them stay informed about the latest technological developments in coal
This knowledge equips industry professionals with the necessary information to make
smart power grid, and ultra-high voltage transmission technologies has propelled the
potential are examined. Coal-fired power generation technologies with larger scales and
innovation and specific, high-efficiency thermal cycles, which include renewable energy-
aided coal-fired power generation technologies, a supercritical CO2 Brayton cycle for
coal-fired power plants, large-scale air-cooling coal-fired power plant technologies, and
innovative layouts for waste heat utilization and enhanced energy cascade utilization;
stability are examined in relation to the current coal-fired power units, which are
responsible for peak shaving. Future trends for coal-fired power plants, as well as cyber-
physical system (CPS) technology, are also discussed. The advancement of modern coal-
fired power production technologies reflects scientific progress and is appropriate for the
long-term growth of human society. (Yongping Yang, Chengzhou Li, Ningling Wang,
historically been widely employed for energy generation. While their use has declined in
some areas due to environmental concerns and a shift toward cleaner energy sources, they
still have a variety of applications. Coal power plants excel in supplying a consistent,
reliable source of electricity, making them perfect for generating baseload power. They
can function constantly and consistently, which is required to provide the minimal energy
demand for its baseload power generation. Coal power plants play an important role in
ensuring grid stability. They can respond fast to changes in electrical demand and
stabilize the system, maintaining a consistent power supply. Many businesses rely on a
reliable and inexpensive supply of energy. Coal power plants can meet the high energy
processing.
Coal power facilities in some places are fitted for combined heat and power
(CHP) or cogeneration. They generate both power and usable heat, which may be
distributed for district heating, which is very beneficial in cold areas. Coal power stations
can act as a bridge technology while countries migrate to renewable energy sources. They
Some coal power plants include energy storage capabilities, such as pumped
storage hydroelectricity or thermal energy storage, That allow them to store extra
electricity and release it during peak demand periods. Coal power stations are being
utilized for CCS research and development to collect CO2 emissions and store them
underground, therefore lowering their environmental effect. It may still be the most
practical alternative for electricity generation in areas with large coal deposits and limited
access to other energy sources. (Daniel J. Soeder M.S, Scyller J. Borglum Ph.D 2019)
CONVEYOR BELT
Conveyor belts in coal-fired power plants are a system of belts and pulleys used to
transport coal from one location to another in the plant. It is an essential part of the coal
handling system, responsible for storing, transporting, and feeding coal to boilers, where
Conveyor systems in coal-fired power plants often include many conveyors of different
lengths and capacities. These belts are designed to transport coal from storage areas, such
as coal stockpiles or coal silos, to various parts of the power plant, including coal
bunkers, coal mills and finally to the boiler where coal is burned to create steam to
generate electricity.
PULVERIZING PLANT
Is a machine that grinds coal into a fine powder, making it suitable for combustion in the
boiler. The primary purpose of the pulverizing plant is to prepare the coal for efficient
electricity. Enables it to be burned like a gas, thus allowing more efficient combustion.
into the boiler for combustion. Coals transported by conveyor belt cannot be used in the
same way as it was previously processed into powder, also known as puffed coal. It is
designed to rotate at high speed in a cylindrical barrel with several spherical steel balls
and thus be converted into powder. The pulverizing plant also has non-impulse coal
BOILER
The boiler converts water into steam by using the heat produced from burning coal. The
steam produced in the boiler is then used to drive turbines connected to generators, which
ultimately produce electricity. Steam created under great pressure will flow through a
turbine, turning a generator to generate electricity. The steam is then cooled, condensed
into water, and returned to the boiler to start the process again.
To produce steam at high pressure for power generation plants. Boilers absorb energy
from some form of fuel such as coal, natural gas or nuclear fuel to convert water into
steam. The boiler consists of a number of taps filled with water, and these hoses boil the
water up to 1,000 degrees Fahrenheit and the fire in the boiler can reach up to 50 feet.
TURBINE
The turbine is a process to convert the heat energy from burning coal into electricity. Is to
convert the energy from the hot steam generated by the boiler into rotation energy over
several stages. The steam that is generated by the boiler first passes through the high-
It is part of a larger system that includes the boiler, where coal is burned to produce
steam, and the generator, where mechanical energy is transformed into electrical energy.
GENERATOR
Power generation process, converting the mechanical energy derived from the turbine
rapidly spinning turbine and electricity to generate huge amounts of electric power. This
electrical energy is then distributed through the power grid to meet the electricity needs
of consumers. The generator is a key element in the overall process of converting the
CONDENSER
Condensers are the process to maximize the efficiency of the power plant. By condensing
the steam back into water, the condenser helps to create a cycle where water can be
continuously reused. This recycling of water reduces the need for freshwater intake and
minimizes the environmental impact of the power plant. Additionally, the condensation
of steam allows for more efficient operation of the steam turbine, as it maintains a
pressure difference.
CHAPTER III
of the results obtained from the various components. Design specifications for three
optional key components are also included. Shows the materials and specifications
DESIGN CALCULATIONS
Average:
Average Load:
kW −h Energy
Lave =
No. of hours
3,694,192.49 kWh
Lave =
24 hours
Lave =153,924.69 kW
Load Factor:
Average Load
L.F = x100
Peak Load
153,924.69
L.F = x100
14,000
L.F = 1099.462071%
M.P.C ¿ - 139924.69
Steam Turbine
Energy Produced
¿ 60 , 000+24 hrs
¿ 1,440,000 kWh
Steam Turbine Power Plant Using Reheat Regenerative Cycle operating condition
of the Cycle.
Wt=m(h1-h2)
m= 25.96920794 𝑘𝑘𝑘
(986.98)
m1 = 6.623626651 𝑘𝑘𝑘
m = m1+m2
m2 = 19.34558129 𝑘𝑘𝑘
Qin= m(h1-h8)
Qin= ( 25.96920794)(3434.2-922.58)
Qin= 65,224.78205kW
Wp1 = 38.88461839 kW
W𝑝2 = 365.6464478 kW
W net
e=
Q¿
14,000−(38.88461839+333333.33663366666666)
¿ x 100
3333,222266.6666227733
e = 20.84402355 %
FUEL ANAYLYSIS
Table 1 lists the chemical composition of the bituminous coal samples and the two other
solid biomasses (MSW and wood waste) that were used as boiler furnace fuels. Based on
the chemical makeup of the fuels, the Lower Heating Value (LHV) has been determined.
It is assumed that the fuel burns completely, producing flue gas that is made up of
nitrogen, oxygen, carbon dioxide (CO2), and sulfur dioxide (SO2). More than 120% of
the theoretical air is used to help the fuel's combustible ingredients oxidize. It is ignored
The ratio of usable heat output to fuel-derived heat is known as boiler efficiency. It has a
percentage as its expression. η = (Useful Heat Output / Heat Input) × 100 is the formula.
The quantity of heat energy needed to generate one unit of electricity is represented by
the heat rate. Heat Input / Electrical Output is the formula for HR.
SFC calculates the fuel consumption needed to generate one unit of energy output. SFC is
GCV is the amount of heat released when a unit mass of fuel is completely burned.
Formula: GCV = Q / m
When a unit mass of fuel is burned and the combustion products are cooled to a reference
temperature, the net carbon dioxide (NCV) is the amount of heat emitted.
The ratio of the steam turbine's actual work output to its energy input is known as its
efficiency.
a type of steam. η_turbine = (Actual Work Output / Energy Input as Steam) × 100
Table 1: Ultimate analysis of three different bituminous coal samples and solid biomass
Fuel ) ) ) ) ) (kJ/kg)
Coal Sample 1 61. 4.0 3.0 2.0 1.0 24.5 4.5 24950
Coal Sample 2 48. 3.5 12. 0.7 0.5 5.8 28.9 20230
6 0
Coal Sample 3 78. 5.5 10. 1.5 0.5 3.2 1.0 32363
2 0
0 0
Wood Waste 29. 2.6 23. 0.6 0.0 2.31 42.0 12086
16 7 98 7
The cost and quality of coal, market conditions, location, transportation expenses, and
worldwide energy trends are only a few of the variables that might affect the price of coal
for coal-fired power plants. In terms of coal pricing, Semirara Mining and Power
million tonnes, or 92% of the entire national production. It is projected that the output of
coal mines in the country will not vary. To determine the price of coal depending on the
currency for every country. Coal was reported to cost 110 USD per ton. The estimated
Q¿
Fuel Consumption Rate ¿
Energy content of fuel
25 kj/kg
kj
Fuel Consumption Rate ¿ 1,287,720
year
FCE= ( PHPton
6327.22
) ( 1287.72 )
FCE=PHP 8,031,792.938
Cooling tower systems are critical for ensuring the optimal operating state of coal-fired
power stations and for generating sustainable and effective electricity output.
1. Heat Load: The cooling capacity required from the tower is determined by
the quantity of heat generated by the power plant. It is critical that the tower be designed
tower functioning. Considering the water supply's source, quality, and long-term
viability.
and wind patterns all have an impact on cooling tower efficiency. Design parameters are
standards, such as discharge limitations for warm water and water vapor emissions.
employing fans cooling tower designs based on plant requirements and environmental
concerns.
7. Tower Height: Airflow, pressure drop, and visual effect are all affected by
keep the tower system free of scaling, corrosion, and microbiological development.
9. Airflow and Fans: Ensure appropriate airflow for effective heat exchange
11. Fill Media: Select a suitable fill material to improve heat transfer
neighborhood effect, address possible noise emissions from mechanical components such
as fans.
CHAPTER IV
SUMMARY OF DESIGN
This section provides a synopsis of the design considerations derived from the
The investigation involved the development of a steam turbine and experimentation with
five different fuel types to make informed decisions. The computed results were
Among the various fuel samples, coal Sample 3 demonstrated the highest Lower Heating
Value (LHV), leading to the production of the maximum steam in the boiler and
advantageous aspect of biomass fuels is their notably lower emissions of CO2 and SO2 in
The net power output exhibits a consistent increase, ranging from 66.83 MW at a fuel
flow rate (FFR) of 5 kg/s to 317.42 MW at 25 kg/s. This trend aligns with similar
findings reported by Regulagadda et al. [4], where variations in turbine steam flow rate
In the current study, the steam generation rate experiences an increase from 61.13 kg/s
(equivalent to 220.07 TPH) to 300.18 kg/s (equivalent to 1080.66 TPH) during the FFR
adjustment from 5 to 25 kg/s, leading to a higher net power production in our analysis.
It's noteworthy that the increase in fuel input energy is proportional to FFR, but the rate
of this energy increase surpasses the growth rate of net power output.
CONCLUSION
This section encapsulates the key findings and overarching observations stemming from
the design of the 14-MW coal-fired power plant. The entire design process underscores
the practicality and efficacy of meeting the specified power generation target.
hold promise for even more refined designs in subsequent phases. The insights gleaned
from this particular design underscore the capacity of coal-fired power plants to deliver
reliable energy solutions. In the context of the outlined design for a 14-MW coal-fired
The efficiency and power output of the plant are intricately linked to factors such as fuel
quality, steam generation rate, and design parameters. The primary fuel, coal, plays a
pivotal role in determining the overall performance of the plant. Higher heating values
(LHV) of coal samples correlate with increased steam generation and net power output,
Furthermore, the study establishes a close relationship between net power production and
fuel flow rate, demonstrating a clear increase in power output as the rate of fuel
combustion rises. This correlation aligns with prior research, validating the conclusions
Comparisons with other studies suggest that variations in turbine steam flow rates impact
generator power output, consistent with the observed trends in this study. Additionally,
while net power output increases with higher fuel flow rates, the growth rate of fuel input
reducing CO2 and SO2 emissions. However, a careful evaluation of the trade-off between
power production and emissions reduction is necessary within the context of sustainable
energy strategies.
In conclusion, the coal-fired power plant remains a crucial component of global energy
will continue to define its role in the energy landscape as societies seek a balance
RECOMMENDATION
recommendations include:
(IGCC), and carbon capture and storage (CCS) systems. These technologies aim to
plant efficiency by focusing on better heat recovery, optimizing cycle configurations, and
incorporating waste heat utilization. These measures contribute to more efficient and
and practices to minimize pollutants such as sulfur dioxide (SO2), nitrogen oxides (NOx),
and particulate matter. This ensures compliance with environmental regulations and
carbon dioxide (CO2) emissions and utilizing the captured carbon for productive
purposes. This approach aligns with efforts to achieve carbon neutrality and mitigate the
implement advanced water treatment technologies to minimize water usage and reduce
output based on demand fluctuations. This operational flexibility not only promotes grid
stability but also facilitates the integration of intermittent renewable sources, contributing
evaluate the overall environmental impact of the power plant, spanning from its
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